WO2020037993A1 - Continuous automatic neatening and bundling apparatus and method - Google Patents

Continuous automatic neatening and bundling apparatus and method Download PDF

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Publication number
WO2020037993A1
WO2020037993A1 PCT/CN2019/081821 CN2019081821W WO2020037993A1 WO 2020037993 A1 WO2020037993 A1 WO 2020037993A1 CN 2019081821 W CN2019081821 W CN 2019081821W WO 2020037993 A1 WO2020037993 A1 WO 2020037993A1
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WO
WIPO (PCT)
Prior art keywords
plate
transmission mechanism
finishing
receiving
level
Prior art date
Application number
PCT/CN2019/081821
Other languages
French (fr)
Chinese (zh)
Inventor
冉浩
包成云
张海涛
刘敏
马金龙
Original Assignee
冉浩
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Publication date
Application filed by 冉浩 filed Critical 冉浩
Publication of WO2020037993A1 publication Critical patent/WO2020037993A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/16Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/52Stationary guides or smoothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/32Auxiliary devices for receiving articles during removal of a completed pile

Definitions

  • the invention relates to the technical field of the production of sheet-like materials such as flat prints, packaging bags, and paper, and in particular to a continuous automatic sorting and binding device and method.
  • One of the objectives of the present invention is to provide a continuous automatic sorting and bundling device, which can complete the stacking and packing of sheet materials and packaging and bundling in a fully automatic and continuous manner, reducing manual operations, improving production efficiency, and reducing production costs.
  • a continuous automatic sorting and bundling device includes a primary transfer mechanism, a stacking and finishing mechanism, a continuous receiving mechanism, a secondary transfer mechanism, a tertiary transfer mechanism, and a bundling mechanism; a discharge end of the primary transfer mechanism and a stacking and finishing mechanism The upper part is connected;
  • the stacking and finishing mechanism includes a side baffle and a front baffle, the side baffles are vertically opposite to each other and the side baffle is parallel to the transmission direction of the first-level transmission mechanism, and the front baffle is along The transmission direction of the first-level transmission mechanism is set in front of the side baffle and the front baffle is perpendicular to the transmission direction;
  • the continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism, and the upper receiving mechanism includes an upper receiving plate and an upper level A reciprocating mechanism, the upper receiving plate is horizontally arranged, the upper horizontal reciprocating mechanism is used to drive the upper receiving plate to extend between and retract from the side baffle, and the lower receiving mechanism includes a lower receiving plate
  • the first-level transmission mechanism includes a first-level transmission motor, an upper-level transmission component, and a lower-level transmission component.
  • the upper-level transmission component includes an upper-level power roller, an upper-level driven roller, and a bypassing upper-level power roller and upper-level driven component.
  • the upper conveyor belt of the drum, the lower conveyor assembly includes a lower power drum, a lower driven drum, and a lower conveyor that bypasses the lower power drum and the lower driven drum.
  • the first-stage transmission motor is synchronized with the upper power drum and the lower power drum.
  • the lower conveying surface of the upper conveyor belt is in contact with the upper conveying surface of the lower conveyor belt, and the feeding end of the lower conveyor belt protrudes outside the feeding end of the upper conveyor belt.
  • the first-level transmission mechanism further includes a feeding limit component, the feeding limit component is disposed above a feeding end of the lower conveyor belt, and the feeding limit component includes a feeding limit plate
  • the feed limit plates are vertically opposite to each other and the feed limit plates are parallel to the transmission direction of the first-level transmission mechanism; the feed limit components further include a limit across the feed end of the lower conveyor belt A plate mounting beam, the feed limit plate is movably mounted on the limit plate mounting beam along the axial direction of the limit plate mounting beam.
  • the stacking and finishing mechanism further includes a side baffle mounting beam disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism, and the side baffle is axially movably installed along the side baffle mounting beam.
  • the side fence is mounted on the beam.
  • the stacking and finishing mechanism further includes a front baffle mounting beam disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism, and the front baffle is axially movably mounted along the front baffle mounting beam.
  • the front bezel is mounted on the beam.
  • the front baffle mounting beam can slide along the transmission direction of the first-level transmission mechanism through the front baffle sliding mechanism II.
  • the stacking and finishing mechanism further includes a front baffle telescopic device, and a telescopic end of the front baffle telescopic device is extended and contracted along a transmission direction of the first-level transmission mechanism.
  • the front bezel installation beam is connected, the front bezel telescopic device slides synchronously with the front bezel installation beam through the front bezel sliding mechanism III, and the front bezel sliding mechanism III is provided with a sliding locking mechanism.
  • the stacking and finishing mechanism further includes a finishing push plate and a finishing push plate reciprocating mechanism.
  • the finishing push plate is arranged behind the side fence along the transport direction of the first-level transfer mechanism, and the finishing push plate and the The transmission direction is vertical, and the finishing push plate reciprocating mechanism is used to drive the finishing push plate to reciprocate in the transferring direction of the first-level transfer mechanism.
  • the upper-layer receiving mechanism further includes an upper-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the upper-layer receiving plate is movably mounted on the upper-layer mounting plate along the upper-layer mounting plate in an axial direction.
  • the lower-layer receiving mechanism further includes a lower-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate is movably mounted on the lower-layer mounting plate along the lower-layer mounting plate in the axial direction.
  • the upper mounting plate can slide along the transmission direction of the first-level transmission mechanism through the upper mounting plate sliding mechanism; and the lower mounting plate can slide along the transmission direction of the first-level transmission mechanism through the lower mounting plate sliding mechanism.
  • the moving end of the upper horizontal reciprocating mechanism is fixedly connected to the upper mounting plate; the moving end of the lower horizontal reciprocating mechanism is fixedly connected to the lower mounting plate.
  • the continuous receiving mechanism further includes a lower lifting mechanism, and the lower lifting mechanism is used to drive the lower receiving mechanism to move up and down.
  • the lower lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism.
  • the upper horizontal reciprocating mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, or a linear motor; and the lower horizontal reciprocating mechanism is an air cylinder. , Hydraulic cylinder, electric cylinder, motor belt transmission mechanism, motor chain transmission mechanism, rack and pinion transmission mechanism or linear motor.
  • the strapping mechanism is a strapping machine
  • the strapping machine is connected to the side of the discharge end of the three-stage transmission mechanism
  • the belt slot of the strapping machine is parallel to the transmission direction of the three-stage transmission mechanism
  • a pushing mechanism for pushing the material to the belt conveyor is provided above the discharge end of the three-stage transmission mechanism.
  • the pushing mechanism includes a pushing plate, a pushing plate reciprocating mechanism, a pushing plate position detection switch, and a material detection sensor, and the material detection sensor is disposed above the discharge end of the three-level transmission mechanism.
  • the pushing plate is vertically arranged above the discharge end of the three-stage transmission mechanism and is parallel to the transmission direction of the three-stage transmission mechanism.
  • the reciprocating mechanism of the pushing plate is used to drive the pushing plate perpendicular to the three-stage transmission mechanism.
  • the transmission direction reciprocates.
  • the strapping mechanism is a strapping machine
  • the strapping machine is in front of the discharge end of the three-level transmission mechanism
  • the belt slot of the strapping machine is perpendicular to the transmission direction of the three-level transmission mechanism.
  • Another object of the present invention is to provide a continuous automatic sorting and bundling method, which can complete the stacking and packing of sheet materials and packaging and bundling fully automatically and continuously without stopping, reducing manual operations, improving production efficiency, and reducing production costs.
  • a continuous automatic sorting and bundling method includes the following steps:
  • the first-level conveying mechanism conveys the sheet material to the stacking and finishing mechanism
  • the lower level receiving plate is extended into the stacking and finishing mechanism to receive the sheet material conveyed and stacked, and the stacking and finishing mechanism limits the width and length of the sheet material;
  • the stacked sheet material on the secondary transmission mechanism is transported to the tertiary transmission mechanism, and then transported by the tertiary transmission mechanism to the bundling mechanism to complete the bundling.
  • the stacking and finishing mechanism limits the width and length of the sheet material through the left and right side baffles and the front baffle. The position can be adjusted, and the stacking and finishing mechanism pushes and sorts the sheet-like material forward through the rear finishing push plate.
  • the lower-layer receiving board is first lowered to be close to the secondary transmission mechanism and then retracted; in the step (5), the lower-layer receiving board is first raised and then extended into the stacking and finishing mechanism. .
  • the invention uses a continuous receiving mechanism to continuously receive and stack sheet materials, and uses the stacking and finishing mechanism to arrange the sheet materials in a stacking process, and then conveys them to the bundling mechanism through a two-level transmission mechanism and a three-level transmission mechanism. Bundling, so as to achieve fully automatic, continuous non-stop stacking and packing and packaging, reduce manual operations, improve production efficiency, and reduce production costs.
  • FIG. 1 is a schematic structural view (a perspective view) of a continuous automatic sorting and bundling device according to Embodiment 1;
  • FIG. 2 is a schematic structural view (top view) of the continuous automatic sorting and bundling device of Embodiment 1;
  • FIG. 3 is a schematic structural diagram of a first-level transmission mechanism
  • FIG. 4 is a schematic structural diagram of a feeding limit component
  • FIG. 5 is a schematic structural view (a perspective view) of a stacking and finishing mechanism
  • FIG. 6 is a schematic structural view of a stacking and finishing mechanism (a perspective view from another perspective);
  • FIG. 7 is a schematic structural view (top view) of a stacking and finishing mechanism
  • FIG. 8 is a schematic structural view of a stacking and finishing mechanism (right view);
  • FIG. 9 is a structural schematic diagram (a perspective view) of a continuous receiving mechanism
  • FIG. 10 is a schematic structural view (top view) of a continuous receiving mechanism
  • FIG. 11 is a schematic structural view of a continuous receiving mechanism (right view).
  • FIG. 12 is a schematic structural diagram of an upper receiving mechanism
  • FIG. 13 is a schematic structural diagram of a lower receiving mechanism and a lower lifting mechanism
  • FIG. 14 is a schematic structural diagram of cooperation of a three-stage transmission mechanism, a pushing mechanism, and a bundling mechanism in Embodiment 1;
  • FIG. 15 is a schematic structural view (a perspective view) of a continuous automatic sorting and bundling device of Embodiment 2;
  • FIG. 16 is a schematic structural view (top view) of a continuous automatic sorting and bundling apparatus of Embodiment 2.
  • FIG. 16 is a schematic structural view (top view) of a continuous automatic sorting and bundling apparatus of Embodiment 2.
  • the sheet-shaped material described in the present invention may be various forms of sheet-shaped material such as flat printed matter, packaging bags, paper, etc., and is applicable to the present invention.
  • the left-right direction according to the present invention refers to a direction perpendicular to the side baffle; the up-down direction according to the present invention refers to a vertical direction parallel to the side baffle; the front-rear direction according to the present invention refers to parallel to the side baffle.
  • the horizontal direction, and the front direction refers to the downstream direction in which the first-level transport mechanism conveys the sheet material, and the rear direction refers to the upstream direction in which the first-level transport mechanism transports the sheet material.
  • a continuous automatic sorting and bundling device includes a primary transfer mechanism 1, a stacking and finishing mechanism 2, a continuous receiving mechanism 3, a secondary transfer mechanism 4, a tertiary transfer mechanism 5 and a bundling mechanism 6;
  • the first-level transfer mechanism 1, the stacking and finishing mechanism 2, the continuous receiving mechanism 3, the second-level transfer mechanism 4, and the third-level transfer mechanism 5 are installed on the rack 7; the discharge end of the first-level transfer mechanism 1 and the stacking and finishing mechanism 2
  • the second transmission mechanism 4 is located below the stacking and finishing mechanism 2.
  • the transmission direction of the second transmission mechanism 4 and the transmission direction of the first transmission mechanism 1 are perpendicular to each other.
  • the end is connected with the feeding end of the three-stage transmission mechanism 5, and the output end of the three-stage transmission mechanism 5 is connected with the bundling mechanism 6.
  • the connection refers to the contact or closeness between the two mechanisms, so that the sheet material of the upstream mechanism can be smoothly transferred to the downstream mechanism.
  • the first-level transmission mechanism includes a first-level transmission motor 101, an upper-level transmission component, and a lower-level transmission component.
  • the upper-level transmission component includes an upper power roller 102, an upper driven roller 103, and a bypass upper layer.
  • the power conveyor 102 and the upper conveyor 104 of the upper driven roller 103, the lower conveyor assembly includes a lower power roller 105, a lower driven roller 106, and a lower conveyor 107 that bypasses the lower power roller 105 and the lower driven roller 106.
  • the first-stage conveying motor 101 is synchronously connected with the upper-layer power roller 102 and the lower-layer power roller 105.
  • the lower conveying surface of the upper conveyor belt 104 is in contact with the upper conveying surface of the lower conveyor belt 107, and the feeding end of the lower conveyor belt 107 protrudes. Outside the feed end of the upper conveyor belt 104; the primary conveyor motor 101, the upper conveyor component, and the lower conveyor component are all installed on the rack; the lower conveyor surface of the upper conveyor belt 104 is in contact with the upper conveyor surface of the lower conveyor belt 107, which can make the film
  • the material is flattened during transport and prevents drift.
  • the first-level transmission mechanism further includes a feeding limit component, which is disposed above the feeding end of the lower-layer conveyor belt 107.
  • the feeding limit component includes a feeding limit plate 108.
  • the material limiting plates 108 are vertically opposite to each other, and the feeding limiting plates 108 are parallel to the transmission direction of the first-level transmission mechanism.
  • the feeding limiting plates 108 are used for the limit of the sheet material during feeding. Several rows of sheet-like materials may be cut at the same time in the process. When several rows of sheet-like materials are fed at the same time, the feeding limit plate 108 can play the role of branching and guiding; the number of the feeding limit plates 108 is more than two. When the rows of sheet-like materials are fed at the same time, the corresponding number of feeding limit plates 108 can be set.
  • the feeding limit assembly further includes a limit plate mounting beam 109 across the feeding end of the lower conveyor belt 107, and the feeding limit plate 108 is axially movably mounted on the limit plate along the limit plate mounting beam 109 for installation.
  • the feed limit plate 108 slides with the limit plate mounting beam 109 through the limit plate sliding mechanism 110
  • the sliding mechanism 110 of the limit plate is a guide rail slider mechanism.
  • the guide rail is axially arranged along the limit plate mounting beam 109, and the feeding limit plate 108 is connected to the slider.
  • the feed limit plate moves along the axial direction of the limit plate installation beam.
  • the feed limit plate is clamped in the axial slot of the limit plate installation beam by the screw slider nut.
  • a plurality of mounting holes are distributed along the axial direction of the mounting plate mounting beam, and the feeding limiting plate is detachably mounted on the mounting hole.
  • a ruler I111 is provided on the limit plate mounting beam 109 to facilitate the operator to adjust and align the feed limit plate 108.
  • the first-level transmission mechanism works, first adjust the position of the feeding limit plate 108 according to the width of the sheet material, and then start the first-level transmission motor 101, which drives the upper power roller 102 and the lower power roller 105 to be synchronized.
  • the sheet material cut in the previous process is input from the feeding end of the lower conveyor belt 107, and the sheet material is conveyed forward and flattened under the cooperation of the upper conveyor belt 104 and the lower conveyor belt 107.
  • the stacking and finishing mechanism includes a side baffle 201 and a front baffle 202.
  • the side baffles 201 are vertically opposed to each other, and the side baffle 201 is connected to a first-level transmission mechanism.
  • the transmission direction is parallel, and the front baffle 202 is arranged in front of the side baffle 201 along the transmission direction of the first-level transmission mechanism and the front baffle 202 is perpendicular to the transmission direction; the left and right side baffles 201 and the front front baffle
  • the plate 202 limits the width and length of the sheet material.
  • the number of side baffles 201 is two or more. When several sheets of sheet material are fed at the same time, the corresponding number of side baffles 201 can be set.
  • the number of front baffles 202 It can be two or more pieces, the number of which corresponds to the sheet material receiving area formed between the side fences (as shown in the figure); the front fence can also be a whole front fence, which consists of a whole front fence The board limits the length of the sheet material in all sheet material receiving areas.
  • the stacking and finishing mechanism further includes a side baffle mounting beam 203 disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism.
  • the side baffle 201 is axially movably mounted on the side baffle along the side baffle mounting beam 203. Mounted on the beam 203; both ends of the side fence mounting beam 203 are mounted on the rack; the side fence 201 can be moved axially along the side fence installation beam 203, so that the spacing between the side fences 201 can be adjusted to adapt to different Sheet material with width.
  • the side fence 201 slides to fit with the side fence installation beam 203 through the side fence sliding mechanism 204;
  • the side fence sliding mechanism 204 is a guide rail slider mechanism.
  • the guide rail is arranged along the side fence mounting beam 203 in the axial direction, and the side fence 201 is connected to the slider.
  • the side fence moves axially along the side fence installation beam.
  • the side fence is installed in the axial groove of the side fence installation beam by screws, sliders, and nuts.
  • the mounting beam is axially distributed with several mounting holes, and the side baffle is detachably mounted on the mounting holes.
  • a scale II 205 is provided on the side baffle mounting beam 203 to facilitate the operator to adjust and align the side baffle 201.
  • the stacking and finishing mechanism further includes a front baffle mounting beam 206 disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism.
  • the front baffle 202 is axially movably mounted on the front baffle along the front baffle mounting beam 206.
  • the front bezel 202 can be moved axially along the front bezel mounting beam 206, so that the front bezel 202 follows the side bezel 201 to adjust the left and right positions.
  • the front bezel 202 slides to fit with the front bezel mounting beam 206 through the front bezel sliding mechanism I207;
  • the front baffle sliding mechanism I207 is that the front baffle 202 is clamped in the axial groove of the front baffle mounting beam 206 through a screw slider nut.
  • the front baffle moves along the axial direction of the front baffle mounting beam.
  • the front baffle slides and cooperates with the front baffle mounting beam through the guide rail slider mechanism.
  • the front bezel is detachably mounted on the mounting holes.
  • the front bezel mounting beam 206 can slide along the transmission direction of the first-level transmission mechanism through the front bezel sliding mechanism II208;
  • the front bezel sliding mechanism II208 includes a guide rail provided along the transmission direction of the first-level transmission mechanism, and the guide rail is installed on the On the rack, the front bezel installation beam 206 slides and cooperates with the guide rail through the slider;
  • the front bezel installation beam 206 can slide along the transmission direction of the first-level transmission mechanism, so that the front and rear positions of the front bezel 202 can be adjusted to adapt to different lengths.
  • the position of the front baffle 202 may be moved back to the middle position of the side baffle 201.
  • the side baffle 201 in the second half and the front baffle 202 are in front of each other. The material is limited in width and length.
  • the stacking and finishing mechanism further includes a front baffle telescopic device 209.
  • the telescopic end of the front baffle telescopic device 209 expands and contracts in the transmission direction of the first-level transmission mechanism.
  • the mounting beam 206 is connected, and the front bezel telescopic device 209 slides synchronously with the front bezel mounting beam 206 through the front bezel sliding mechanism III210, and the front bezel sliding mechanism III210 is provided with a sliding locking mechanism 211;
  • the plate telescopic device 209 can be an air cylinder, a hydraulic cylinder, an electric cylinder, etc.
  • the air cylinder is used in the figure; the front plate telescopic device 209 can drive the front plate mounting beam 206 and the front plate 202 to retract in time during operation. A certain distance to prevent the stacked sheet materials from being jammed by the front baffle 202 when being conveyed on the secondary transmission mechanism.
  • the stacking and finishing mechanism further includes a finishing push plate 212 and a finishing push plate reciprocating mechanism 213.
  • the finishing push plate 212 is disposed behind the side fence 201 along the transfer direction of the primary transfer mechanism, and the finishing push plate 212 and the transfer The direction is vertical.
  • the finishing push plate reciprocating mechanism 213 is used to drive the finishing push plate 212 to reciprocate along the transmission direction of the first-level transmission mechanism; the finishing push plate reciprocating mechanism 213 is installed on a rack through a mounting plate; the finishing push plate The function of the plate 212 is to pulse forward to sort the sheet material.
  • the reciprocating mechanism 213 of the pusher plate is a retractable device of the pusher plate, and the telescopic end of the retractable device of the pusher plate moves along the first-stage transmission mechanism
  • the telescopic direction of the finishing push plate telescopic device is connected to the finishing push plate;
  • the finishing push plate telescopic device may be a cylinder, a hydraulic cylinder, an electric cylinder, etc., and a three-axis cylinder is used in the figure.
  • the reciprocating mechanism of the finishing push plate can also be other linear reciprocating mechanisms, such as a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, a crank slider mechanism, and the like.
  • the stacking and finishing mechanism works, first adjust the positions of the side fence 201 and the front fence 202 according to the width and length of the sheet material.
  • the plate 202 limits the width and length of the sheet material, and pulses the sheet material forward by the rear finishing push plate 212.
  • the continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism.
  • the upper receiving mechanism includes an upper receiving plate 301 and an upper horizontal reciprocating mechanism 302.
  • the upper receiving plate 301 is disposed horizontally.
  • the upper horizontal reciprocating mechanism 302 is used to drive the upper receiving plate 301 to extend between and retract from the side baffles.
  • the lower receiving mechanism includes a lower receiving plate 303 and a lower horizontal reciprocating mechanism 304.
  • the lower receiving plate 303 is horizontally arranged.
  • the lower receiving plate 303 is located below the upper receiving plate 301.
  • the lower horizontal reciprocating mechanism 304 is used to drive the lower receiving plate 303 to extend between the side baffles and from the side baffles.
  • the lower receiving plate 303 extends into the side baffle to receive the sheet material conveyed from the stack.
  • the upper receiving plate 301 is extended to Above the lower receiving plate 303, the upper receiving plate 301 replaces the lower receiving plate 303 to temporarily receive the conveyed sheet material, and then retract the lower receiving plate 303 and stack them in a stack.
  • the sheet material falls, the lower receiving plate 303 extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls on the lower receiving plate 303. In this way, the continuous reception of the sheet material is realized. Stacked and stacked, it is suitable for the state that the sheet material cut in the previous process is continuously input without stopping.
  • the upper receiving plate 301 and the lower receiving plate 303 can pass through the front baffle and extend from the front of the side baffle into the side baffle. When the upper receiving plate 301 and the lower receiving plate 303 are retracted, the blocking effect of the sheet material on the front baffle Fall down.
  • the upper receiving plate 301 and the lower receiving plate 303 can also extend from the rear of the side baffle into the side baffle. At this time, it is necessary to separately set a blanking plate behind the side baffle to block sheet materials or a fold behind the side baffle.
  • the bent portion is used as a material blocking plate for blocking sheet materials.
  • the upper receiving plate 301 and the lower receiving plate 303 may extend between the side baffles from the same direction, and the upper receiving plate 301 and the lower receiving plate 303 may also extend between the side baffles from opposite directions.
  • the number of the upper receiving plate 301 and the lower receiving plate 303 corresponds to the sheet material receiving area formed between the side baffles.
  • the upper receiving plate 301 and the lower receiving plate 303 may be fork-shaped, preferably composed of two or more forks.
  • a receiving plate extends into a sheet material receiving area.
  • the continuous receiving mechanism further includes a lower lifting mechanism 305, which is used to drive the lower receiving mechanism to move up and down; after the lower lifting mechanism 305 is provided, the lower receiving plate 303 is executed between the side baffles.
  • the lower receiving plate 303 In the retracting action, the lower receiving plate 303 is lowered to the second-level transmission mechanism and then retracted, so that the interval between the stacked sheet materials falling is very small, and the scattered sheet materials are prevented from being scattered; and the lower receiving plate 303 is scattered.
  • the lower receiving plate 303 When performing the extending action, the lower receiving plate 303 first rises to the horizontal position where the side fences are located, and then extends into the side fences to continue receiving in the stacking arrangement. Configuration to the receiving conveyor in stacked stack of sheet material.
  • the upper-layer receiving mechanism further includes an upper-layer mounting plate 306 disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism.
  • the upper-layer receiving plate 301 is axially movably mounted on the upper-layer mounting plate 306 along the upper-layer mounting plate 306;
  • the receiving plate 301 can be moved axially along the upper mounting plate 306, so that the upper receiving plate 301 follows the side baffle and adjusts the left and right positions to ensure that the upper receiving plate 301 smoothly performs the retracting and retracting action between the side baffles.
  • the upper receiving plate 301 slidingly cooperates with the upper mounting plate 306 through the upper receiving plate sliding mechanism 307; the upper receiving plate sliding mechanism 307 is an upper receiving
  • the plate 301 is clamped in the axial groove of the upper-layer mounting plate 306 by screws.
  • the upper receiving plate slides and cooperates with the upper mounting plate through the guide rail slider mechanism, and then, for example, several mounting holes are distributed along the axial direction of the upper mounting plate. It is mounted on the mounting hole in a detachable manner.
  • the upper mounting plate 306 can slide along the transmission direction of the primary transmission mechanism through the upper mounting plate sliding mechanism 308; the upper mounting plate sliding mechanism 308 includes a guide rail provided along the transmission direction of the primary transmission mechanism, and the guide rail is installed on the rack The upper mounting plate 306 slides and cooperates with the guide rail through the slider.
  • the upper horizontal reciprocating mechanism 302 drives the upper mounting plate 306 and the upper receiving plate 301 to reciprocate, due to the clamping of the upper mounting plate 306 by the upper mounting plate sliding mechanism 308, This makes the upper-layer receiving plate 301 reciprocate more smoothly.
  • the moving end of the upper horizontal reciprocating mechanism 302 is fixedly connected to the upper mounting plate 306, and the upper horizontal reciprocating mechanism 302 is mounted on a rack.
  • the upper horizontal reciprocating mechanism 302 can be various conventional reciprocating mechanisms such as air cylinders, hydraulic cylinders, electric cylinders, motor belt transmission mechanisms, motor chain transmission mechanisms, rack and pinion transmission mechanisms, linear motors, etc., as long as they can drive
  • the upper receiving plate 301 can perform reciprocating motion, and a rodless cylinder is used in the figure.
  • the lower-layer receiving mechanism further includes a lower-layer mounting plate 309 disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate 303 is axially movably mounted on the lower-layer mounting plate 309 along the lower-layer mounting plate 309;
  • the receiving plate 303 can be moved axially along the lower mounting plate 309, so that the lower receiving plate 303 follows the side baffle and adjusts the left and right positions to ensure that the lower receiving plate 303 smoothly performs the retracting and retracting action between the side baffles.
  • the lower receiving plate 303 slides to fit with the lower mounting plate 309 through the lower receiving plate sliding mechanism 310; the lower receiving plate sliding mechanism 310 is a lower receiving The plate 303 is clamped in the axial groove of the lower mounting plate 309 by screws.
  • the lower receiving plate slides and cooperates with the lower mounting plate through the guide rail slider mechanism, and for example, several mounting holes are distributed along the axial direction of the lower mounting plate. It is mounted on the mounting hole in a detachable manner.
  • the lower mounting plate 309 can slide along the transmission direction of the primary transmission mechanism through the lower mounting plate sliding mechanism 311.
  • the lower mounting plate sliding mechanism 311 includes a guide rail provided along the transmission direction of the primary transmission mechanism. The sliding block cooperates with the guide rail; when the lower horizontal reciprocating mechanism 304 drives the lower mounting plate 309 and the lower receiving plate 303 to reciprocate, the lower receiving plate 303 reciprocates due to the clamping of the lower mounting plate sliding mechanism 311 to the lower mounting plate 309. More stable.
  • the moving end of the lower horizontal reciprocating mechanism 304 is fixedly connected to the lower mounting plate 309.
  • the lower horizontal reciprocating mechanism 304 can be various conventional reciprocating mechanisms such as a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, and a linear motor.
  • the lower receiving plate 303 can perform reciprocating motion, and a rodless cylinder is used in the figure.
  • the lower lifting mechanism 305 may be various conventional lifting mechanisms such as a cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism.
  • the air cylinder is used in the figure; the lower lifting mechanism 305 Mounted on a rack.
  • the lower receiving plate 303 extends between the side baffles to receive the sheet material conveyed and is stacked into a stack.
  • the upper receiving plate 301 Protrude above the lower receiving plate 303, the upper receiving plate 301 replaces the lower receiving plate 303 to temporarily receive the sheet-shaped material conveyed, and then lower the lower receiving plate 303 to close to the second-level transmission mechanism and then retract it.
  • the sheet material drops, the lower receiving plate 303 rises to the horizontal position where the side baffle is located, and then extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls on the lower receiving plate 303. It realizes continuous receiving and stacking of sheet materials.
  • the bundling mechanism 6 is a belt machine, which is connected to the side of the discharge end of the three-stage transmission mechanism 5.
  • the belt groove of the belt machine is parallel to the three-stage transmission mechanism 5.
  • a pushing mechanism 8 for pushing the material to the belt conveyor is arranged above the discharge end of the three-stage transmission mechanism 5; the sheet-like material produced or cut in the current stage of the process is longitudinal (that is, long-edge conveying) (Direction output), the three-stage transmission mechanism 5 and the bundling mechanism 6 are suitable for this connection mode, and the sheet material 9 is pushed by the pushing mechanism 8 from the side of the discharge end of the three-stage transmission mechanism 5 into the belt machine to complete the bundling.
  • the pushing mechanism 8 includes a pushing plate 801, a pushing plate reciprocating mechanism 802, a pushing plate position detection switch 803, and a material detection sensor 804.
  • the material detection sensor 804 is disposed at the discharge end of the three-level transmission mechanism 5.
  • the pushing plate 801 is vertically arranged above the discharge end of the three-stage transmission mechanism 5 and parallel to the transmission direction of the three-stage transmission mechanism 5.
  • the pushing plate reciprocating mechanism 802 is used to drive the pushing plate 801.
  • the reciprocating motion is perpendicular to the transmission direction of the three-level transmission mechanism 5.
  • the reciprocating mechanism 802 of the push plate can be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, and a linear motor.
  • a rodless cylinder is used in the figure.
  • the conveying speed of the three-level conveying mechanism 5 is faster than that of the second-level conveying mechanism.
  • the distance between 9 is opened, and the foremost stack of sheet-like materials 9 is conveyed by the three-stage transmission mechanism 5 below the material detection sensor 804.
  • the three-stage transmission mechanism 5 stops the conveyance, and the pushing plate reciprocating mechanism 802 drives the pushing plate 801.
  • a stack of sheet-like materials 9 is introduced into the belt conveyor to complete the bundling; the push plate 801 is retracted, the push plate position detection switch 803 receives a signal, the three-level transmission mechanism 5 is started, and the cyclic action completes the bundling of other sheet materials.
  • the lower sheet receiving plate 303 extends into the side baffle 201 to receive and convey the sheet material.
  • the sheet material is stacked, and the width and width of the sheet material are passed through the left and right side baffles 201 and the front baffle 202. Length limit, and push the sheet material forward through the rear finishing push plate 212;
  • the lower receiving plate 303 is lowered to the secondary transmission mechanism 4 and then retracted, and the stacked sheet materials fall onto the lower secondary transmission mechanism 4;
  • the front bezel telescopic device 209 drives the front bezel 202 Retract a certain distance, the secondary transmission mechanism 4 starts to convey the stacked sheet material, and then the front baffle retracting device 209 returns to position;
  • the stacked sheet material on the secondary transmission mechanism 4 is conveyed to the tertiary transmission mechanism 5, and then the tertiary transmission mechanism 5 is conveyed below the material detection sensor 804.
  • the tertiary transmission mechanism 5 stops the conveyance and pushes the material plate.
  • the reciprocating mechanism 802 drives the pushing plate 801 to push out a stack of sheet materials into the belt machine to complete the bundling; the pushing plate 801 is retracted, the pushing plate position detection switch 803 receives a signal, the three-stage transmission mechanism 5 is started, and the cyclic action completes other pieces Strapping.
  • a continuous automatic sorting and bundling device includes a first-level transmission mechanism 1, a stacking and finishing mechanism 2, a continuous receiving mechanism 3, a second-level transmission mechanism 4, a third-level transmission mechanism 5 and a bundling mechanism 6;
  • the discharge end of the primary transfer mechanism 1 is connected to the upper part of the stacking and finishing mechanism 2.
  • the secondary transfer mechanism 4 is located below the stacking and finishing mechanism 2.
  • the transmission direction of the secondary transfer mechanism 4 is connected to the primary transfer mechanism 1.
  • the transmission directions of the three-level transmission mechanism 4 are connected to the feeding end of the three-level transmission mechanism 5, and the output end of the three-level transmission mechanism 5 is connected to the bundling mechanism 6.
  • the structures of the primary transmission mechanism 1, the stacking and finishing mechanism 2, the continuous receiving mechanism 3, the secondary transmission mechanism 4, and the tertiary transmission mechanism 5 are the same as those in the first embodiment.
  • the difference between the continuous automatic sorting and bundling device of this embodiment and the embodiment 1 is that the bundling mechanism 6 is a belt machine, and the belt machine is directly connected to the discharge end of the three-level transmission mechanism 5, and the belt machine
  • the belt slot is perpendicular to the transmission direction of the three-level transmission mechanism 5.
  • the three-level transmission mechanism 5 and the binding mechanism 6 are suitable for In this connection method, a stack of sheet-like materials 9 is directly conveyed to the belt conveyor by the three-level transmission mechanism 5.
  • the three-level transmission mechanism 5 suspends the conveyance. After the belt machine completes the bundling, the three-level transmission mechanism 5 starts again and the cycle action is completed. Bundle of other sheet materials.
  • the operator moves the belt machine position, selects the appropriate connection mode, and then starts the entire production process.

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Abstract

A continuous automatic neatening and bundling apparatus and method. The continuous automatic neatening and bundling apparatus comprises a first-stage transmission mechanism (1), a stacking neatening mechanism (2), a continuous receiving mechanism (3), a second-stage transmission mechanism (4), a third-stage transmission mechanism (5), and a bundling mechanism (6). By means of the continuous automatic neatening and bundling apparatus, stacking neatening and packaging bundling of sliced materials can be continuously finished without shutting down in a full-automatic manner, manual operation is reduced, the production efficiency is improved, and the production cost is reduced.

Description

连续自动整理捆扎装置及方法Continuous automatic sorting and binding device and method 技术领域Technical field
本发明涉及平面印刷品、包装袋、纸张等片状物料的生产技术领域,具体涉及一种连续自动整理捆扎装置及方法。The invention relates to the technical field of the production of sheet-like materials such as flat prints, packaging bags, and paper, and in particular to a continuous automatic sorting and binding device and method.
背景技术Background technique
平面印刷品、包装袋、纸张等片状物料在生产出来之后,后续还需要经过堆叠整理以及包装捆扎等工序,生产流程才算结束,可以随时出厂。After the printed materials such as flat prints, packaging bags, and paper are produced, subsequent processes such as stacking and packing and packaging are required to complete the production process and can leave the factory at any time.
传统的生产流程中,计数、堆叠整理和包装捆扎等工序需要人工进行处理,这样生产成本高,生产效率低,并且计数准确性和整理捆扎效果也难以保证。In the traditional production process, processes such as counting, stacking, finishing, and packing and bundling need to be handled manually, so that the production cost is high, the production efficiency is low, and the counting accuracy and finishing and bundling effects are difficult to guarantee.
发明内容Summary of the Invention
本发明的目的之一是提供一种连续自动整理捆扎装置,能够全自动、连续不停机的完成对片状物料的堆叠整理以及包装捆扎,减少人工操作,提高生产效率,降低生产成本。One of the objectives of the present invention is to provide a continuous automatic sorting and bundling device, which can complete the stacking and packing of sheet materials and packaging and bundling in a fully automatic and continuous manner, reducing manual operations, improving production efficiency, and reducing production costs.
为了实现以上目的,本发明采用的技术方案:In order to achieve the above objective, the technical solution adopted by the present invention:
一种连续自动整理捆扎装置,包括一级传输机构、堆叠整理机构、连续接收机构、二级传输机构、三级传输机构和捆扎机构;所述一级传输机构的出料端与堆叠整理机构的上部衔接;所述堆叠整理机构包括侧挡板和前挡板,所述侧挡板之间竖直相对设置且所述侧挡板与一级传输机构的传输方向平行,所述前挡板沿一级传输机构的传输方向设置在侧挡板前方且所述前挡板与传输方向垂直;所述连续接收机构包括上层接收机构和下层接收机构,所述上层接收机构包括上层接收板和上层水平往复运动机构,所述上层接收板水平设置,所述上层水平往复运动机构用于驱动上层接收板伸入侧挡板之间以及从侧挡板之间收回,所述下层接收机构包括下层接收板和下层水平往复运动机构,所述下层接收板水平设置,所述下层接收板位于上层接收板下方,所述下层水平往复运动机构用于驱动下层接收板伸入侧挡板之间以及从侧挡板之间收回;所述二级传输机构位于堆叠整理机构下方,所述二级传输机构的传输方向与一级传输机构的传输方向相互垂直;所述二级传输机构的出料端与三级传输机构的进料端衔接,所述三级传输机构的出料端与捆扎机构衔接。A continuous automatic sorting and bundling device includes a primary transfer mechanism, a stacking and finishing mechanism, a continuous receiving mechanism, a secondary transfer mechanism, a tertiary transfer mechanism, and a bundling mechanism; a discharge end of the primary transfer mechanism and a stacking and finishing mechanism The upper part is connected; the stacking and finishing mechanism includes a side baffle and a front baffle, the side baffles are vertically opposite to each other and the side baffle is parallel to the transmission direction of the first-level transmission mechanism, and the front baffle is along The transmission direction of the first-level transmission mechanism is set in front of the side baffle and the front baffle is perpendicular to the transmission direction; the continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism, and the upper receiving mechanism includes an upper receiving plate and an upper level A reciprocating mechanism, the upper receiving plate is horizontally arranged, the upper horizontal reciprocating mechanism is used to drive the upper receiving plate to extend between and retract from the side baffle, and the lower receiving mechanism includes a lower receiving plate And the lower level horizontal reciprocating mechanism, the lower receiving plate is horizontally arranged, the lower receiving plate is located below the upper receiving plate, and the lower layer The horizontal reciprocating mechanism is used to drive the lower receiving plate to extend between the side baffles and retract from the side baffles; the secondary transmission mechanism is located under the stacking and finishing mechanism, and the transmission direction of the secondary transmission mechanism and the primary The transmission directions of the transmission mechanism are perpendicular to each other; the discharge end of the second-level transmission mechanism is connected to the feed end of the third-level transmission mechanism, and the output end of the three-level transmission mechanism is connected to the bundling mechanism.
作为优选的技术方案,所述一级传输机构包括一级传送电机、上层传送组件和下层传送组件,所述上层传送组件包括上层动力滚筒、上层从动滚筒以及绕过上层动力滚筒和上层从动滚筒的上层传送带,所述下层传送组件包括下层动力滚筒、下层从动滚筒以及绕过下层动力滚筒和下层从动滚筒的下层传送带,所述一级传送电机与上层动力滚筒和下层动力滚筒同步传动连接,所述上层传送带的下传送面与下层传送带的上传送面接触设置,所述下层传送带的进料端伸出上层传送带的进料端外。As a preferred technical solution, the first-level transmission mechanism includes a first-level transmission motor, an upper-level transmission component, and a lower-level transmission component. The upper-level transmission component includes an upper-level power roller, an upper-level driven roller, and a bypassing upper-level power roller and upper-level driven component. The upper conveyor belt of the drum, the lower conveyor assembly includes a lower power drum, a lower driven drum, and a lower conveyor that bypasses the lower power drum and the lower driven drum. The first-stage transmission motor is synchronized with the upper power drum and the lower power drum. For connection, the lower conveying surface of the upper conveyor belt is in contact with the upper conveying surface of the lower conveyor belt, and the feeding end of the lower conveyor belt protrudes outside the feeding end of the upper conveyor belt.
作为优选的技术方案,所述一级传输机构还包括进料限位组件,所述进料限位组件设置于下层传送带的进料端上方,所述进料限位组件包括进料限位板,所述进料限位板之间竖直相对设置且所述进料限位板与一级传输机构的传输方向平行;所述进料限位组件还包括横跨下层传送带进料端的限位板安装梁,所述进料限位板沿限位板安装梁轴向可移动地安装在限位板安装梁上。As a preferred technical solution, the first-level transmission mechanism further includes a feeding limit component, the feeding limit component is disposed above a feeding end of the lower conveyor belt, and the feeding limit component includes a feeding limit plate The feed limit plates are vertically opposite to each other and the feed limit plates are parallel to the transmission direction of the first-level transmission mechanism; the feed limit components further include a limit across the feed end of the lower conveyor belt A plate mounting beam, the feed limit plate is movably mounted on the limit plate mounting beam along the axial direction of the limit plate mounting beam.
作为优选的技术方案,所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的侧挡板安装梁,所述侧挡板沿侧挡板安装梁轴向可移动地安装在侧挡板安装梁上。As a preferred technical solution, the stacking and finishing mechanism further includes a side baffle mounting beam disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism, and the side baffle is axially movably installed along the side baffle mounting beam. The side fence is mounted on the beam.
作为优选的技术方案,所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的前挡板安装梁,所述前挡板沿前挡板安装梁轴向可移动地安装在前挡板安装梁上。As a preferred technical solution, the stacking and finishing mechanism further includes a front baffle mounting beam disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism, and the front baffle is axially movably mounted along the front baffle mounting beam. The front bezel is mounted on the beam.
作为优选的技术方案,所述前挡板安装梁通过前挡板滑动机构Ⅱ可沿一级传输机构的传输方向滑动。As a preferred technical solution, the front baffle mounting beam can slide along the transmission direction of the first-level transmission mechanism through the front baffle sliding mechanism II.
作为优选的技术方案,所述堆叠整理机构还包括前挡板伸缩装置,所述前挡板伸缩装置的伸缩端沿一级传输机构的传输方向伸缩,所述前挡板伸缩装置的伸缩端与前挡板安装梁连接,所述前挡板伸缩装置通过前挡板滑动机构Ⅲ与前挡板安装梁同步滑动,所述前挡板滑动机构Ⅲ上设有滑动锁定机构。As a preferred technical solution, the stacking and finishing mechanism further includes a front baffle telescopic device, and a telescopic end of the front baffle telescopic device is extended and contracted along a transmission direction of the first-level transmission mechanism. The front bezel installation beam is connected, the front bezel telescopic device slides synchronously with the front bezel installation beam through the front bezel sliding mechanism III, and the front bezel sliding mechanism III is provided with a sliding locking mechanism.
作为优选的技术方案,所述堆叠整理机构还包括整理推板和整理推板往复运动机构,所述整理推板沿一级传输机构的传输方向设置在侧挡板后方且所述整理推板与传输方向垂直,所述整理推板往复运动机构用于驱动整理推板沿一级传输机构的传输方向往复运动。As a preferred technical solution, the stacking and finishing mechanism further includes a finishing push plate and a finishing push plate reciprocating mechanism. The finishing push plate is arranged behind the side fence along the transport direction of the first-level transfer mechanism, and the finishing push plate and the The transmission direction is vertical, and the finishing push plate reciprocating mechanism is used to drive the finishing push plate to reciprocate in the transferring direction of the first-level transfer mechanism.
作为优选的技术方案,所述上层接收机构还包括横向设置且与一级传输机构的传输方向垂直的上层安装板,所述上层接收板沿上层安装板轴向可移动地安装在上层安装板上;所述下层接收机构还包括横向设置且与一级传输机构的传输方向垂直的下层安装板,所述下层接收板沿下层安装板轴向可移动地安装在下层安装板上。As a preferred technical solution, the upper-layer receiving mechanism further includes an upper-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the upper-layer receiving plate is movably mounted on the upper-layer mounting plate along the upper-layer mounting plate in an axial direction. The lower-layer receiving mechanism further includes a lower-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate is movably mounted on the lower-layer mounting plate along the lower-layer mounting plate in the axial direction.
作为优选的技术方案,所述上层安装板通过上层安装板滑动机构可沿一级传输机构的传输方向滑动;所述下层安装板通过下层安装板滑动机构可沿一级传输机构的传输方向滑动。As a preferred technical solution, the upper mounting plate can slide along the transmission direction of the first-level transmission mechanism through the upper mounting plate sliding mechanism; and the lower mounting plate can slide along the transmission direction of the first-level transmission mechanism through the lower mounting plate sliding mechanism.
作为优选的技术方案,所述上层水平往复运动机构的运动端与上层安装板固定连接;所述下层水平往复运动机构的运动端与下层安装板固定连接。As a preferred technical solution, the moving end of the upper horizontal reciprocating mechanism is fixedly connected to the upper mounting plate; the moving end of the lower horizontal reciprocating mechanism is fixedly connected to the lower mounting plate.
作为优选的技术方案,所述连续接收机构还包括下层升降机构,所述下层升降机构用于驱动下层接收机构上下升降。As a preferred technical solution, the continuous receiving mechanism further includes a lower lifting mechanism, and the lower lifting mechanism is used to drive the lower receiving mechanism to move up and down.
作为优选的技术方案,所述下层升降机构为气缸、液压缸、电动缸、齿轮齿条传动机构、直线电机或螺母丝杆机构。As a preferred technical solution, the lower lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism.
作为优选的技术方案,所述上层水平往复运动机构为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构或直线电机;所述下层水平往复运动机构为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构或直线电机。As a preferred technical solution, the upper horizontal reciprocating mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, or a linear motor; and the lower horizontal reciprocating mechanism is an air cylinder. , Hydraulic cylinder, electric cylinder, motor belt transmission mechanism, motor chain transmission mechanism, rack and pinion transmission mechanism or linear motor.
作为优选的技术方案,所述捆扎机构为束带机,所述束带机与三级传输机构的出料端侧面衔接,所述束带机的带槽平行于三级传输机构的传输方向,所述三级传输机构的出料端上方设有用于向束带机推料的推料机构。As a preferred technical solution, the strapping mechanism is a strapping machine, the strapping machine is connected to the side of the discharge end of the three-stage transmission mechanism, and the belt slot of the strapping machine is parallel to the transmission direction of the three-stage transmission mechanism, Above the discharge end of the three-stage transmission mechanism, a pushing mechanism for pushing the material to the belt conveyor is provided.
作为优选的技术方案,所述推料机构包括推料板、推料板往复运动机构、推料板位置检测开关和物料检测传感器,所述物料检测传感器设置在三级传输机构的出料端上方,所述推料板竖直设置在三级传输机构的出料端上方且平行于三级传输机构的传输方向,所述推料板往复运动机构用于驱动推料板垂直于三级传输机构的传输方向往复运动。As a preferred technical solution, the pushing mechanism includes a pushing plate, a pushing plate reciprocating mechanism, a pushing plate position detection switch, and a material detection sensor, and the material detection sensor is disposed above the discharge end of the three-level transmission mechanism. The pushing plate is vertically arranged above the discharge end of the three-stage transmission mechanism and is parallel to the transmission direction of the three-stage transmission mechanism. The reciprocating mechanism of the pushing plate is used to drive the pushing plate perpendicular to the three-stage transmission mechanism. The transmission direction reciprocates.
作为优选的技术方案,所述捆扎机构为束带机,所述束带机与三级传输机构的出料端正面衔接,所述束带机的带槽垂直于三级传输机构的传输方向。As a preferred technical solution, the strapping mechanism is a strapping machine, the strapping machine is in front of the discharge end of the three-level transmission mechanism, and the belt slot of the strapping machine is perpendicular to the transmission direction of the three-level transmission mechanism.
本发明的目的之二是提供一种连续自动整理捆扎方法,能够全自动、连续不停机的完成对片状物料的堆叠整理以及包装捆扎,减少人工操作,提高生产效率,降低生产成本。Another object of the present invention is to provide a continuous automatic sorting and bundling method, which can complete the stacking and packing of sheet materials and packaging and bundling fully automatically and continuously without stopping, reducing manual operations, improving production efficiency, and reducing production costs.
为了实现以上目的,本发明采用的技术方案:In order to achieve the above objective, the technical solution adopted by the present invention:
一种连续自动整理捆扎方法,包括以下步骤:A continuous automatic sorting and bundling method includes the following steps:
(1)一级传输机构输送片状物料至堆叠整理机构;(1) The first-level conveying mechanism conveys the sheet material to the stacking and finishing mechanism;
(2)用下层接收板伸入堆叠整理机构中接收输送来的片状物料堆叠成垛,同时堆叠整理机构对片状物料进行宽度和长度限位;(2) The lower level receiving plate is extended into the stacking and finishing mechanism to receive the sheet material conveyed and stacked, and the stacking and finishing mechanism limits the width and length of the sheet material;
(3)当下层接收板接收的片状物料计数到达设定数值时,将上层接收板伸入堆叠整理机构中至下层接收板的上方,上层接收板代替下层接收板临时接收输送来的片状物料;(3) When the count of the sheet material received by the lower receiving board reaches the set value, the upper receiving board is extended into the stacking and finishing mechanism to above the lower receiving board, and the upper receiving board replaces the lower receiving board to temporarily receive the conveyed sheet. materials;
(4)下层接收板从堆叠整理机构中收回,堆叠成垛的片状物料落到下方的二级传输机构上;(4) The lower receiving plate is retracted from the stacking and finishing mechanism, and the stacked sheet-like materials fall to the lower secondary conveying mechanism;
(5)下层接收板再次伸入堆叠整理机构中,然后上层接收板从堆叠整理机构中收回,上层接收板临时接收的片状物料落到下层接收板上;(5) The lower receiving plate extends into the stacking and finishing mechanism again, and then the upper receiving plate is retracted from the stacking and finishing mechanism, and the sheet-like material temporarily received by the upper receiving plate falls onto the lower receiving plate;
(6)循环步骤(3)至步骤(5);(6) cyclic steps (3) to (5);
(7)二级传输机构上的成垛的片状物料输送至三级传输机构,然后由三级传输机构输送至捆扎机构完成捆扎。(7) The stacked sheet material on the secondary transmission mechanism is transported to the tertiary transmission mechanism, and then transported by the tertiary transmission mechanism to the bundling mechanism to complete the bundling.
作为优选的技术方案,所述步骤(2)中,堆叠整理机构通过左右侧的侧挡板和前方的前挡板对片状物料进行宽度和长度限位,并且侧挡板和前挡板的位置可调节,堆叠整理机构通过后方的整理推板往前脉冲推动整理片状物料。As a preferred technical solution, in the step (2), the stacking and finishing mechanism limits the width and length of the sheet material through the left and right side baffles and the front baffle. The position can be adjusted, and the stacking and finishing mechanism pushes and sorts the sheet-like material forward through the rear finishing push plate.
作为优选的技术方案,所述步骤(4)中,下层接收板先下降至靠近二级传输机构后再收回;所述步骤(5)中,下层接收板先上升后再伸入堆叠整理机构中。As a preferred technical solution, in the step (4), the lower-layer receiving board is first lowered to be close to the secondary transmission mechanism and then retracted; in the step (5), the lower-layer receiving board is first raised and then extended into the stacking and finishing mechanism. .
本发明的有益效果:The beneficial effects of the present invention:
本发明利用连续接收机构对片状物料进行连续接收、堆叠成垛,并且在堆叠过程中利用堆叠整理机构将片状物料整理齐整,然后通过二级传输机构和三级传输机构输送至捆扎机构完成捆扎,从而实现了全自动、连续不停机的堆叠整理以及包装捆扎,减少了人工操作,提高了生产效率,降低了生产成本。The invention uses a continuous receiving mechanism to continuously receive and stack sheet materials, and uses the stacking and finishing mechanism to arrange the sheet materials in a stacking process, and then conveys them to the bundling mechanism through a two-level transmission mechanism and a three-level transmission mechanism. Bundling, so as to achieve fully automatic, continuous non-stop stacking and packing and packaging, reduce manual operations, improve production efficiency, and reduce production costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例1的连续自动整理捆扎装置的结构示意图(立体图);1 is a schematic structural view (a perspective view) of a continuous automatic sorting and bundling device according to Embodiment 1;
图2为实施例1的连续自动整理捆扎装置的结构示意图(俯视图);2 is a schematic structural view (top view) of the continuous automatic sorting and bundling device of Embodiment 1;
图3为一级传输机构的结构示意图;3 is a schematic structural diagram of a first-level transmission mechanism;
图4为进料限位组件的结构示意图;FIG. 4 is a schematic structural diagram of a feeding limit component; FIG.
图5为堆叠整理机构的结构示意图(立体图);5 is a schematic structural view (a perspective view) of a stacking and finishing mechanism;
图6为堆叠整理机构的结构示意图(另一视角的立体图);6 is a schematic structural view of a stacking and finishing mechanism (a perspective view from another perspective);
图7为堆叠整理机构的结构示意图(俯视图);7 is a schematic structural view (top view) of a stacking and finishing mechanism;
图8为堆叠整理机构的结构示意图(右视图);8 is a schematic structural view of a stacking and finishing mechanism (right view);
图9为连续接收机构的结构示意图(立体图);FIG. 9 is a structural schematic diagram (a perspective view) of a continuous receiving mechanism; FIG.
图10为连续接收机构的结构示意图(俯视图);FIG. 10 is a schematic structural view (top view) of a continuous receiving mechanism;
图11为连续接收机构的结构示意图(右视图);FIG. 11 is a schematic structural view of a continuous receiving mechanism (right view);
图12为上层接收机构的结构示意图;12 is a schematic structural diagram of an upper receiving mechanism;
图13为下层接收机构和下层升降机构的结构示意图;13 is a schematic structural diagram of a lower receiving mechanism and a lower lifting mechanism;
图14为实施例1中三级传输机构、推料机构和捆扎机构相配合的结构示意图;14 is a schematic structural diagram of cooperation of a three-stage transmission mechanism, a pushing mechanism, and a bundling mechanism in Embodiment 1;
图15为实施例2的连续自动整理捆扎装置的结构示意图(立体图);15 is a schematic structural view (a perspective view) of a continuous automatic sorting and bundling device of Embodiment 2;
图16为实施例2的连续自动整理捆扎装置的结构示意图(俯视图)。FIG. 16 is a schematic structural view (top view) of a continuous automatic sorting and bundling apparatus of Embodiment 2. FIG.
具体实施方式detailed description
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图对本发明作进一步阐述。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the present invention is further described below with reference to the accompanying drawings.
本发明所述的片状物料可以是平面印刷品、包装袋、纸张等各种形式的片状物料,对本发明均适用。The sheet-shaped material described in the present invention may be various forms of sheet-shaped material such as flat printed matter, packaging bags, paper, etc., and is applicable to the present invention.
本发明所述的左右方向是指垂直于侧挡板的方向;本发明所述的上下方向是指平行于侧挡板的竖直方向;本发明所述的前后方向是指平行于侧挡板的水平方向,并且前方是指一级传输机构输送片状物料前进的下游方向,后方是指一级传输机构输送片状物料前进的上游方向。The left-right direction according to the present invention refers to a direction perpendicular to the side baffle; the up-down direction according to the present invention refers to a vertical direction parallel to the side baffle; the front-rear direction according to the present invention refers to parallel to the side baffle The horizontal direction, and the front direction refers to the downstream direction in which the first-level transport mechanism conveys the sheet material, and the rear direction refers to the upstream direction in which the first-level transport mechanism transports the sheet material.
实施例1Example 1
如图1和图2所示,一种连续自动整理捆扎装置,包括一级传输机构1、堆叠整理机构2、连续接收机构3、二级传输机构4、三级传输机构5和捆扎机构6;一级传输机构1、堆叠整理机构2、连续接收机构3、二级传输机构4和三级传输机构5安装在机架7上;所述一级传输机构1的出料端与堆叠整理机构2的上部衔接,所述二级传输机构4位于堆叠整理机构2下方,所述二级传输机构4的传输方向与一级传输机构1的传输方向相互垂直,所述二级传输机构4的出料端与三级传输机构5的进料端衔接,所述三级传输机构5的出料端与捆扎机构6衔接。所述衔接是指两个机构之间接触或靠近,使得上游机构的片状物料能顺利输送到下游机构。As shown in FIG. 1 and FIG. 2, a continuous automatic sorting and bundling device includes a primary transfer mechanism 1, a stacking and finishing mechanism 2, a continuous receiving mechanism 3, a secondary transfer mechanism 4, a tertiary transfer mechanism 5 and a bundling mechanism 6; The first-level transfer mechanism 1, the stacking and finishing mechanism 2, the continuous receiving mechanism 3, the second-level transfer mechanism 4, and the third-level transfer mechanism 5 are installed on the rack 7; the discharge end of the first-level transfer mechanism 1 and the stacking and finishing mechanism 2 The second transmission mechanism 4 is located below the stacking and finishing mechanism 2. The transmission direction of the second transmission mechanism 4 and the transmission direction of the first transmission mechanism 1 are perpendicular to each other. The end is connected with the feeding end of the three-stage transmission mechanism 5, and the output end of the three-stage transmission mechanism 5 is connected with the bundling mechanism 6. The connection refers to the contact or closeness between the two mechanisms, so that the sheet material of the upstream mechanism can be smoothly transferred to the downstream mechanism.
如图3和图4所示,所述一级传输机构包括一级传送电机101、上层传送组件和下层传送组件,所述上层传送组件包括上层动力滚筒102、上层从动滚筒103以及绕过上层动力滚筒102和上层从动滚筒103的上层传送带104,所述下层传送组件包括下层动力滚筒105、下层从动滚筒106以及绕过下层动力滚筒105和下层从动滚筒106的下层传送带107,所述一级传送电机101与上层动力滚筒102和下层动力滚筒105同步传动连接,所述上层传送带104的下传送面与下层传送带107的上传送面接触设置,所述下层传送带107的进料端伸出上层传送带104的进料端外;一级传送电机101、上层传送组件和下层传送组件均安装在机架上;上层传送带104的下传送面与下层传送带107的上传送面接触设置,可使片状物料在输送过程中被展平,并且防止漂移。As shown in FIG. 3 and FIG. 4, the first-level transmission mechanism includes a first-level transmission motor 101, an upper-level transmission component, and a lower-level transmission component. The upper-level transmission component includes an upper power roller 102, an upper driven roller 103, and a bypass upper layer. The power conveyor 102 and the upper conveyor 104 of the upper driven roller 103, the lower conveyor assembly includes a lower power roller 105, a lower driven roller 106, and a lower conveyor 107 that bypasses the lower power roller 105 and the lower driven roller 106. The first-stage conveying motor 101 is synchronously connected with the upper-layer power roller 102 and the lower-layer power roller 105. The lower conveying surface of the upper conveyor belt 104 is in contact with the upper conveying surface of the lower conveyor belt 107, and the feeding end of the lower conveyor belt 107 protrudes. Outside the feed end of the upper conveyor belt 104; the primary conveyor motor 101, the upper conveyor component, and the lower conveyor component are all installed on the rack; the lower conveyor surface of the upper conveyor belt 104 is in contact with the upper conveyor surface of the lower conveyor belt 107, which can make the film The material is flattened during transport and prevents drift.
所述一级传输机构还包括进料限位组件,所述进料限位组件设置于下层传送带107的进料端上方,所述进料限位组件包括进料限位板108,所述进料限位板108之间竖直相对设置且所述进料限位板108与一级传输机构的传输方向平行;进料限位板108用于片状物料进料时的限位,由于前段工序中可能同时裁切几列片状物料,几列片状物料同时进料时,进料限位板108能起到分路导向作用;进料限位板108的数量为两块以上,几列片状物料同时进料时,可设置相应的进料限位板108的数量。The first-level transmission mechanism further includes a feeding limit component, which is disposed above the feeding end of the lower-layer conveyor belt 107. The feeding limit component includes a feeding limit plate 108. The material limiting plates 108 are vertically opposite to each other, and the feeding limiting plates 108 are parallel to the transmission direction of the first-level transmission mechanism. The feeding limiting plates 108 are used for the limit of the sheet material during feeding. Several rows of sheet-like materials may be cut at the same time in the process. When several rows of sheet-like materials are fed at the same time, the feeding limit plate 108 can play the role of branching and guiding; the number of the feeding limit plates 108 is more than two. When the rows of sheet-like materials are fed at the same time, the corresponding number of feeding limit plates 108 can be set.
所述进料限位组件还包括横跨下层传送带107进料端的限位板安装梁109,所述进料限位板108沿限位板安装梁109轴向可移动地安装在限位板安装梁109上;限位板安装梁109两端安装在机架上;进料限位板108可沿限位板安装梁109轴向移动,使得进料限位板108之间的间距可调节,从而适应不同宽度的片状物料。The feeding limit assembly further includes a limit plate mounting beam 109 across the feeding end of the lower conveyor belt 107, and the feeding limit plate 108 is axially movably mounted on the limit plate along the limit plate mounting beam 109 for installation. Beam 109; two ends of the limit plate installation beam 109 are installed on the rack; the feed limit plate 108 can be moved axially along the limit plate installation beam 109, so that the spacing between the feed limit plates 108 can be adjusted, So as to adapt to sheet materials of different widths.
作为进料限位板108沿限位板安装梁109轴向移动的方式之一,本实施例中,所述进料限位板108通过限位板滑动机构110与限位板安装梁109滑动配合;所述限位板滑动机构110为导轨滑块机构,导轨沿限位板安装梁109轴向设置,进料限位板108连接在滑块上。As one of the ways for the feed limit plate 108 to move axially along the limit plate mounting beam 109, in this embodiment, the feed limit plate 108 slides with the limit plate mounting beam 109 through the limit plate sliding mechanism 110 The sliding mechanism 110 of the limit plate is a guide rail slider mechanism. The guide rail is axially arranged along the limit plate mounting beam 109, and the feeding limit plate 108 is connected to the slider.
当然,进料限位板沿限位板安装梁轴向移动的方式还有很多,比如进料限位板通过螺钉滑块螺母卡装在限位板安装梁轴向的卡槽中,再比如沿限位板安装梁轴向分布若干安装孔,进料限位板以可拆卸的方式安装在安装孔上。Of course, there are many ways for the feed limit plate to move along the axial direction of the limit plate installation beam. For example, the feed limit plate is clamped in the axial slot of the limit plate installation beam by the screw slider nut. A plurality of mounting holes are distributed along the axial direction of the mounting plate mounting beam, and the feeding limiting plate is detachably mounted on the mounting hole.
所述限位板安装梁109上设有标尺Ⅰ111,便于操作人员调节对齐进料限位板108。A ruler I111 is provided on the limit plate mounting beam 109 to facilitate the operator to adjust and align the feed limit plate 108.
一级传输机构工作时,首先根据片状物料的宽度调节好进料限位板108的位置,然后启动一级传送电机101,一级传送电机101带动上层动力滚筒102和下层动力滚筒105同步传动,前段工序中裁切好的片状物料从下层传送带107的进料端输入,片状物料在上层传送带104与下层传送带107的共同作用下向前输送且被展平。When the first-level transmission mechanism works, first adjust the position of the feeding limit plate 108 according to the width of the sheet material, and then start the first-level transmission motor 101, which drives the upper power roller 102 and the lower power roller 105 to be synchronized. The sheet material cut in the previous process is input from the feeding end of the lower conveyor belt 107, and the sheet material is conveyed forward and flattened under the cooperation of the upper conveyor belt 104 and the lower conveyor belt 107.
如图5~图8所示,所述堆叠整理机构包括侧挡板201和前挡板202,所述侧挡板201之间竖直相对设置且所述侧挡板201与一级传输机构的传输方向平行,所述前挡板202沿一级传输机构的传输方向设置在侧挡板201前方且所述前挡板202与传输方向垂直;通过左右侧的侧挡板201和前方的前挡板202对片状物料进行宽度和长度限位;侧挡板201的数量为两块以上,几列片状物料同时进料时,可设置相应的侧挡板201数量;前挡板202的数量可以为两块以上,其数量与侧挡板之间形成的片状物料接收区域相对应(如图中所示);前挡板也可以为一整块前挡板,由一整块前挡板对所有片状物料接收区域的片状物料进行长度限位。As shown in FIG. 5 to FIG. 8, the stacking and finishing mechanism includes a side baffle 201 and a front baffle 202. The side baffles 201 are vertically opposed to each other, and the side baffle 201 is connected to a first-level transmission mechanism. The transmission direction is parallel, and the front baffle 202 is arranged in front of the side baffle 201 along the transmission direction of the first-level transmission mechanism and the front baffle 202 is perpendicular to the transmission direction; the left and right side baffles 201 and the front front baffle The plate 202 limits the width and length of the sheet material. The number of side baffles 201 is two or more. When several sheets of sheet material are fed at the same time, the corresponding number of side baffles 201 can be set. The number of front baffles 202 It can be two or more pieces, the number of which corresponds to the sheet material receiving area formed between the side fences (as shown in the figure); the front fence can also be a whole front fence, which consists of a whole front fence The board limits the length of the sheet material in all sheet material receiving areas.
所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的侧挡板安装梁203,所述侧挡板201沿侧挡板安装梁203轴向可移动地安装在侧挡板安装梁203上;侧挡板安装梁203两端安装在机架上;侧挡板201可沿侧挡板安装梁203轴向移动,使得侧挡板201之间的间距可调节,从而适应不同宽度的片状物料。The stacking and finishing mechanism further includes a side baffle mounting beam 203 disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism. The side baffle 201 is axially movably mounted on the side baffle along the side baffle mounting beam 203. Mounted on the beam 203; both ends of the side fence mounting beam 203 are mounted on the rack; the side fence 201 can be moved axially along the side fence installation beam 203, so that the spacing between the side fences 201 can be adjusted to adapt to different Sheet material with width.
作为侧挡板201沿侧挡板安装梁203轴向移动的方式之一,本实施例中,所述侧挡板201通过侧挡板滑动机构204与侧挡板安装梁203滑动配合;所述侧挡板滑动机构204为导轨滑块机构,导轨沿侧挡板安装梁203轴向设置,侧挡板201连接在滑块上。As one of the ways for the side fence 201 to move axially along the side fence installation beam 203, in this embodiment, the side fence 201 slides to fit with the side fence installation beam 203 through the side fence sliding mechanism 204; The side fence sliding mechanism 204 is a guide rail slider mechanism. The guide rail is arranged along the side fence mounting beam 203 in the axial direction, and the side fence 201 is connected to the slider.
当然,侧挡板沿侧挡板安装梁轴向移动的方式还有很多,比如侧挡板通过螺钉滑块螺母卡装在侧挡板安装梁轴向的卡槽中,再比如沿侧挡板安装梁轴向分布若干安装孔,侧挡板以可拆卸的方式安装在安装孔上。Of course, there are many ways for the side fence to move axially along the side fence installation beam. For example, the side fence is installed in the axial groove of the side fence installation beam by screws, sliders, and nuts. The mounting beam is axially distributed with several mounting holes, and the side baffle is detachably mounted on the mounting holes.
所述侧挡板安装梁203上设有标尺Ⅱ205,便于操作人员调节对齐侧挡板201。A scale II 205 is provided on the side baffle mounting beam 203 to facilitate the operator to adjust and align the side baffle 201.
所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的前挡板安装梁206,所述前挡板202沿前挡板安装梁206轴向可移动地安装在前挡板安装梁206上;前挡板202可沿前挡板安装梁206轴向移动,使得前挡板202跟随侧挡板201而调整左右位置。The stacking and finishing mechanism further includes a front baffle mounting beam 206 disposed laterally and perpendicular to the transmission direction of the primary transmission mechanism. The front baffle 202 is axially movably mounted on the front baffle along the front baffle mounting beam 206. The front bezel 202 can be moved axially along the front bezel mounting beam 206, so that the front bezel 202 follows the side bezel 201 to adjust the left and right positions.
作为前挡板202沿前挡板安装梁206轴向移动的方式之一,本实施例中,所述前挡板202通过前挡板滑动机构Ⅰ207与前挡板安装梁206滑动配合;所述前挡板滑动机构Ⅰ207为前挡板202通过螺钉滑块螺母卡装在前挡板安装梁206轴向的卡槽中。As one of the ways for the front bezel 202 to move axially along the front bezel mounting beam 206, in this embodiment, the front bezel 202 slides to fit with the front bezel mounting beam 206 through the front bezel sliding mechanism I207; The front baffle sliding mechanism I207 is that the front baffle 202 is clamped in the axial groove of the front baffle mounting beam 206 through a screw slider nut.
当然,前挡板沿前挡板安装梁轴向移动的方式还有很多,比如前挡板通过导轨滑块机构与前挡板安装梁滑动配合,再比如沿前挡板安装梁轴向分布若干安装孔,前挡板以可拆卸的方式安装在安装孔上。Of course, there are many ways for the front baffle to move along the axial direction of the front baffle mounting beam. For example, the front baffle slides and cooperates with the front baffle mounting beam through the guide rail slider mechanism. Mounting holes. The front bezel is detachably mounted on the mounting holes.
所述前挡板安装梁206通过前挡板滑动机构Ⅱ208可沿一级传输机构的传输方向滑动;所述前挡板滑动机构Ⅱ208包括沿一级传输机构的传输方向设置的导轨,导轨安装在机架上,前挡板安装梁206通过滑块与导轨滑动配合;前挡板安装梁206可沿一级传输机构的传输方向滑动,使得前挡板202的前后位置可调节,从而适应不同长度的片状物料;对于长度特别短的片状物料,前挡板202的位置可能后移至侧挡板201中部位置,此时后半段的侧挡板201与前方的前挡板202对片状物料进行宽度和长度限位。The front bezel mounting beam 206 can slide along the transmission direction of the first-level transmission mechanism through the front bezel sliding mechanism II208; the front bezel sliding mechanism II208 includes a guide rail provided along the transmission direction of the first-level transmission mechanism, and the guide rail is installed on the On the rack, the front bezel installation beam 206 slides and cooperates with the guide rail through the slider; the front bezel installation beam 206 can slide along the transmission direction of the first-level transmission mechanism, so that the front and rear positions of the front bezel 202 can be adjusted to adapt to different lengths. For sheet materials with a particularly short length, the position of the front baffle 202 may be moved back to the middle position of the side baffle 201. At this time, the side baffle 201 in the second half and the front baffle 202 are in front of each other. The material is limited in width and length.
所述堆叠整理机构还包括前挡板伸缩装置209,所述前挡板伸缩装置209的伸缩端沿一级传输机构的传输方向伸缩,所述前挡板伸缩装置209的伸缩端与前挡板安装梁206连接,所述前挡板伸缩装置209通过前挡板滑动机构Ⅲ210与前挡板安装梁206同步滑动,所述前挡板滑动机构Ⅲ210上设有滑动锁定机构211;所述前挡板伸缩装置209可以为气缸、液压缸、电动缸等,图中采用的是气缸;通过前挡板伸缩装置209,可以带动前挡板安装梁206以及前挡板202在运行过程中适时前缩一定距离,避免堆叠成垛的片状物料在二级传输机构上输送时被前挡板202卡涩。The stacking and finishing mechanism further includes a front baffle telescopic device 209. The telescopic end of the front baffle telescopic device 209 expands and contracts in the transmission direction of the first-level transmission mechanism. The telescopic end of the front baffle telescopic device 209 and the front baffle. The mounting beam 206 is connected, and the front bezel telescopic device 209 slides synchronously with the front bezel mounting beam 206 through the front bezel sliding mechanism III210, and the front bezel sliding mechanism III210 is provided with a sliding locking mechanism 211; The plate telescopic device 209 can be an air cylinder, a hydraulic cylinder, an electric cylinder, etc. The air cylinder is used in the figure; the front plate telescopic device 209 can drive the front plate mounting beam 206 and the front plate 202 to retract in time during operation. A certain distance to prevent the stacked sheet materials from being jammed by the front baffle 202 when being conveyed on the secondary transmission mechanism.
所述堆叠整理机构还包括整理推板212和整理推板往复运动机构213,所述整理推板212沿一级传输机构的传输方向设置在侧挡板201后方且所述整理推板212与传输方向垂直,所述整理推板往复运动机构213用于驱动整理推板212沿一级传输机构的传输方向往复运动;所述整理推板往复运动机构213通过安装板安装在机架上;整理推板212的作用在于往前脉冲推动整理片状物料。The stacking and finishing mechanism further includes a finishing push plate 212 and a finishing push plate reciprocating mechanism 213. The finishing push plate 212 is disposed behind the side fence 201 along the transfer direction of the primary transfer mechanism, and the finishing push plate 212 and the transfer The direction is vertical. The finishing push plate reciprocating mechanism 213 is used to drive the finishing push plate 212 to reciprocate along the transmission direction of the first-level transmission mechanism; the finishing push plate reciprocating mechanism 213 is installed on a rack through a mounting plate; the finishing push plate The function of the plate 212 is to pulse forward to sort the sheet material.
作为整理推板往复运动机构213的实施方式之一,本实施例中,所述整理推板往复运动机构213为整理推板伸缩装置,所述整理推板伸缩装置的伸缩端沿一级传输机构的传输方向伸缩,所述整理推板伸缩装置的伸缩端与整理推板连接;所述整理推板伸缩装置可以为气缸、液压缸、电动缸等,图中采用的是一个三轴气缸。As one of the implementation manners of the reciprocating mechanism of the pusher plate 213, in this embodiment, the reciprocating mechanism 213 of the pusher plate is a retractable device of the pusher plate, and the telescopic end of the retractable device of the pusher plate moves along the first-stage transmission mechanism The telescopic direction of the finishing push plate telescopic device is connected to the finishing push plate; the finishing push plate telescopic device may be a cylinder, a hydraulic cylinder, an electric cylinder, etc., and a three-axis cylinder is used in the figure.
当然,整理推板往复运动机构还可以是其他直线往复运动机构,比如电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构、曲柄滑块机构等。Of course, the reciprocating mechanism of the finishing push plate can also be other linear reciprocating mechanisms, such as a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, a crank slider mechanism, and the like.
堆叠整理机构工作时,首先根据片状物料的宽度和长度调节好侧挡板201和前挡板202的位置,在接收堆叠片状物料时,通过左右侧的侧挡板201和前方的前挡板202对片状物料进行宽度和长度限位,并且通过后方的整理推板212往前脉冲推动整理片状物料。When the stacking and finishing mechanism works, first adjust the positions of the side fence 201 and the front fence 202 according to the width and length of the sheet material. When receiving the stack of sheet materials, pass the left and right side fences 201 and the front fence The plate 202 limits the width and length of the sheet material, and pulses the sheet material forward by the rear finishing push plate 212.
如图9~图13所示,所述连续接收机构包括上层接收机构和下层接收机构,所述上层接收机构包括上层接收板301和上层水平往复运动机构302,所述上层接收板301水平设置,所述上层水平往复运动机构302用于驱动上层接收板301伸入侧挡板之间以及从侧挡板之间收回,所述下层接收机构包括下层接收板303和下层水平往复运动机构304,所述下层接收板水303平设置,所述下层接收板303位于上层接收板301下方,所述下层水平往复运动机构304用于驱动下层接收板303伸入侧挡板之间以及从侧挡板之间收回;下层接收板303伸入侧挡板之间接收输送来的片状物料堆叠成垛,当下层接收板303接收的片状物料计数到达设定数值时,将上层接收板301伸入至下层接收板303的上方,上层接收板301代替下层接收板303临时接收输送来的片状物料,然后将下层接收板303收回,堆叠成垛的片状物料落下,下层接收板303再次伸入,然后上层接收板301收回,上层接收板301临时接收的片状物料落到下层接收板303上,如此 循环,实现了对片状物料的连续接收、堆叠成垛,适用于前段工序中裁切的片状物料连续不停机输入的状态。As shown in FIG. 9 to FIG. 13, the continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism. The upper receiving mechanism includes an upper receiving plate 301 and an upper horizontal reciprocating mechanism 302. The upper receiving plate 301 is disposed horizontally. The upper horizontal reciprocating mechanism 302 is used to drive the upper receiving plate 301 to extend between and retract from the side baffles. The lower receiving mechanism includes a lower receiving plate 303 and a lower horizontal reciprocating mechanism 304. The lower receiving plate 303 is horizontally arranged. The lower receiving plate 303 is located below the upper receiving plate 301. The lower horizontal reciprocating mechanism 304 is used to drive the lower receiving plate 303 to extend between the side baffles and from the side baffles. The lower receiving plate 303 extends into the side baffle to receive the sheet material conveyed from the stack. When the sheet material received by the lower receiving plate 303 reaches the set value, the upper receiving plate 301 is extended to Above the lower receiving plate 303, the upper receiving plate 301 replaces the lower receiving plate 303 to temporarily receive the conveyed sheet material, and then retract the lower receiving plate 303 and stack them in a stack. The sheet material falls, the lower receiving plate 303 extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls on the lower receiving plate 303. In this way, the continuous reception of the sheet material is realized. Stacked and stacked, it is suitable for the state that the sheet material cut in the previous process is continuously input without stopping.
上层接收板301和下层接收板303可以穿过前挡板从侧挡板前方伸入侧挡板之间,上层接收板301和下层接收板303收回时,片状物料在前挡板的阻挡作用下落下。上层接收板301和下层接收板303也可以从侧挡板后方伸入侧挡板之间,此时需在侧挡板后方另行设置阻挡片状物料的挡料板或者在侧挡板后方设置折弯部作为挡料板用于阻挡片状物料。上层接收板301和下层接收板303可以从相同方向伸入侧挡板之间,上层接收板301和下层接收板303也可以从相对方向伸入侧挡板之间。The upper receiving plate 301 and the lower receiving plate 303 can pass through the front baffle and extend from the front of the side baffle into the side baffle. When the upper receiving plate 301 and the lower receiving plate 303 are retracted, the blocking effect of the sheet material on the front baffle Fall down. The upper receiving plate 301 and the lower receiving plate 303 can also extend from the rear of the side baffle into the side baffle. At this time, it is necessary to separately set a blanking plate behind the side baffle to block sheet materials or a fold behind the side baffle. The bent portion is used as a material blocking plate for blocking sheet materials. The upper receiving plate 301 and the lower receiving plate 303 may extend between the side baffles from the same direction, and the upper receiving plate 301 and the lower receiving plate 303 may also extend between the side baffles from opposite directions.
上层接收板301和下层接收板303的数量与侧挡板之间形成的片状物料接收区域相对应,上层接收板301和下层接收板303可以为货叉状,优选两根以上的货叉组成一块接收板伸入一个片状物料接收区域。The number of the upper receiving plate 301 and the lower receiving plate 303 corresponds to the sheet material receiving area formed between the side baffles. The upper receiving plate 301 and the lower receiving plate 303 may be fork-shaped, preferably composed of two or more forks. A receiving plate extends into a sheet material receiving area.
由于侧挡板需要与下方的二级传输机构保持一定的间距,以确保成垛的片状物料在二级传输机构上顺利输送,因此下层接收板303在侧挡板之间执行伸入和收回动作时,下层接收板303与二级传输机构之间也有一定的间距,而堆叠成垛的片状物料从该间距落下,容易造成堆叠成垛的片状物料散乱,为解决该技术问题,采用了以下技术方案:所述连续接收机构还包括下层升降机构305,所述下层升降机构305用于驱动下层接收机构上下升降;设置下层升降机构305后,下层接收板303在侧挡板之间执行收回动作时,下层接收板303先下降至靠近二级传输机构后再收回,使堆叠成垛的片状物料落下的间距非常小,避免了堆叠成垛的片状物料散乱;而下层接收板303在执行伸入动作时,下层接收板303先上升至侧挡板所在水平位置后再伸入侧挡板之间,继续接收在堆叠整理机构中接收输送来的片状物料堆叠成垛。Since the side baffle needs to maintain a certain distance from the secondary transmission mechanism below to ensure that the stacked sheet material is smoothly conveyed on the secondary transmission mechanism, the lower receiving plate 303 performs the extension and withdrawal between the side baffles. During the operation, there is also a certain distance between the lower receiving plate 303 and the secondary transmission mechanism, and the stacked sheet materials fall from this distance, which easily causes the stacked sheet materials to be scattered. In order to solve this technical problem, The following technical scheme is provided: The continuous receiving mechanism further includes a lower lifting mechanism 305, which is used to drive the lower receiving mechanism to move up and down; after the lower lifting mechanism 305 is provided, the lower receiving plate 303 is executed between the side baffles. In the retracting action, the lower receiving plate 303 is lowered to the second-level transmission mechanism and then retracted, so that the interval between the stacked sheet materials falling is very small, and the scattered sheet materials are prevented from being scattered; and the lower receiving plate 303 is scattered. When performing the extending action, the lower receiving plate 303 first rises to the horizontal position where the side fences are located, and then extends into the side fences to continue receiving in the stacking arrangement. Configuration to the receiving conveyor in stacked stack of sheet material.
所述上层接收机构还包括横向设置且与一级传输机构的传输方向垂直的上层安装板306,所述上层接收板301沿上层安装板306轴向可移动地安装在上层安装板306上;上层接收板301可沿上层安装板306轴向移动,使得上层接收板301跟随侧挡板而调整左右位置,以确保上层接收板301顺利在侧挡板之间执行伸入和收回动作。The upper-layer receiving mechanism further includes an upper-layer mounting plate 306 disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism. The upper-layer receiving plate 301 is axially movably mounted on the upper-layer mounting plate 306 along the upper-layer mounting plate 306; The receiving plate 301 can be moved axially along the upper mounting plate 306, so that the upper receiving plate 301 follows the side baffle and adjusts the left and right positions to ensure that the upper receiving plate 301 smoothly performs the retracting and retracting action between the side baffles.
作为上层接收板301沿上层安装板306轴向移动的方式之一,所述上层接收板301通过上层接收板滑动机构307与上层安装板306滑动配合;所述上层接收板滑动机构307为上层接收板301通过螺钉卡装在上层安装板306轴向的卡槽中。As one of the manners in which the upper receiving plate 301 moves axially along the upper mounting plate 306, the upper receiving plate 301 slidingly cooperates with the upper mounting plate 306 through the upper receiving plate sliding mechanism 307; the upper receiving plate sliding mechanism 307 is an upper receiving The plate 301 is clamped in the axial groove of the upper-layer mounting plate 306 by screws.
当然,上层接收板沿上层安装板轴向移动还有很多,比如上层接收板通过导轨滑块机构与上层安装板滑动配合,再比如沿上层安装板轴向分布若干安装孔,上层接收板以可拆卸的方式安装在安装孔上。Of course, there is still a lot of movement of the upper receiving plate along the upper mounting plate axially. For example, the upper receiving plate slides and cooperates with the upper mounting plate through the guide rail slider mechanism, and then, for example, several mounting holes are distributed along the axial direction of the upper mounting plate. It is mounted on the mounting hole in a detachable manner.
所述上层安装板306通过上层安装板滑动机构308可沿一级传输机构的传输方向滑动;所述上层安装板滑动机构308包括沿一级传输机构的传输方向设置的导轨,导轨安装在机架上,上层安装板306通过滑块与导轨滑动配合;上层水平往复运动机构302驱动上层安装板306及上层接收板301往复运动时,由于上层安装板滑动机构308对上层安装板306的夹持,使得上层接收板301往复运行更加平稳。The upper mounting plate 306 can slide along the transmission direction of the primary transmission mechanism through the upper mounting plate sliding mechanism 308; the upper mounting plate sliding mechanism 308 includes a guide rail provided along the transmission direction of the primary transmission mechanism, and the guide rail is installed on the rack The upper mounting plate 306 slides and cooperates with the guide rail through the slider. When the upper horizontal reciprocating mechanism 302 drives the upper mounting plate 306 and the upper receiving plate 301 to reciprocate, due to the clamping of the upper mounting plate 306 by the upper mounting plate sliding mechanism 308, This makes the upper-layer receiving plate 301 reciprocate more smoothly.
所述上层水平往复运动机构302的运动端与上层安装板306固定连接,所述上层水平往复运动机构302安装在机架上。The moving end of the upper horizontal reciprocating mechanism 302 is fixedly connected to the upper mounting plate 306, and the upper horizontal reciprocating mechanism 302 is mounted on a rack.
所述上层水平往复运动机构302可以为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构、直线电机等各种常规的往复运动机构,只需其能够带动上层接收板301执行往复运动即可,图中采用的是一个无杆气缸。The upper horizontal reciprocating mechanism 302 can be various conventional reciprocating mechanisms such as air cylinders, hydraulic cylinders, electric cylinders, motor belt transmission mechanisms, motor chain transmission mechanisms, rack and pinion transmission mechanisms, linear motors, etc., as long as they can drive The upper receiving plate 301 can perform reciprocating motion, and a rodless cylinder is used in the figure.
所述下层接收机构还包括横向设置且与一级传输机构的传输方向垂直的下层安装板309,所述下层接收板303沿下层安装板309轴向可移动地安装在下层安装板309上;下层接收板303可沿下层安装板309轴向移动,使得下层接收板303跟随侧挡板而调整左右位置,以确保下层接收板303顺利在侧挡板之间执行伸入和收回动作。The lower-layer receiving mechanism further includes a lower-layer mounting plate 309 disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate 303 is axially movably mounted on the lower-layer mounting plate 309 along the lower-layer mounting plate 309; The receiving plate 303 can be moved axially along the lower mounting plate 309, so that the lower receiving plate 303 follows the side baffle and adjusts the left and right positions to ensure that the lower receiving plate 303 smoothly performs the retracting and retracting action between the side baffles.
作为下层接收板303沿下层安装板309轴向移动的方式之一,所述下层接收板303通过下层接收板滑动机构310与下层安装板309滑动配合;所述下层接收板滑动机构310为下层接收板303通过螺钉卡装在下层安装板309轴向的卡槽中。As one of the ways for the lower receiving plate 303 to move axially along the lower mounting plate 309, the lower receiving plate 303 slides to fit with the lower mounting plate 309 through the lower receiving plate sliding mechanism 310; the lower receiving plate sliding mechanism 310 is a lower receiving The plate 303 is clamped in the axial groove of the lower mounting plate 309 by screws.
当然,下层接收板沿下层安装板轴向移动还有很多,比如下层接收板通过导轨滑块机构与下层安装板滑动配合,再比如沿下层安装板轴向分布若干安装孔,下层接收板以可拆卸的方式安装在安装孔上。Of course, there is still a lot of movement of the lower receiving plate along the axial direction of the lower mounting plate. For example, the lower receiving plate slides and cooperates with the lower mounting plate through the guide rail slider mechanism, and for example, several mounting holes are distributed along the axial direction of the lower mounting plate. It is mounted on the mounting hole in a detachable manner.
所述下层安装板309通过下层安装板滑动机构311可沿一级传输机构的传输方向滑动;所述下层安装板滑动机构311包括沿一级传输机构的传输方向设置的导轨,下层安装板309通过滑块与导轨滑动配合;下层水平往复运动机构304驱动下层安装板309及下层接收板303往复运动时,由于下层安装板滑动机构311对下层安装板309的夹持,使得下层接收板303往复运行更加平稳。The lower mounting plate 309 can slide along the transmission direction of the primary transmission mechanism through the lower mounting plate sliding mechanism 311. The lower mounting plate sliding mechanism 311 includes a guide rail provided along the transmission direction of the primary transmission mechanism. The sliding block cooperates with the guide rail; when the lower horizontal reciprocating mechanism 304 drives the lower mounting plate 309 and the lower receiving plate 303 to reciprocate, the lower receiving plate 303 reciprocates due to the clamping of the lower mounting plate sliding mechanism 311 to the lower mounting plate 309. More stable.
所述下层水平往复运动机构304的运动端与下层安装板309固定连接。The moving end of the lower horizontal reciprocating mechanism 304 is fixedly connected to the lower mounting plate 309.
所述下层水平往复运动机构304可以为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构、直线电机等各种常规的往复运动机构,只需其能够带动下层接收板303执行往复运动即可,图中采用的是一个无杆气缸。The lower horizontal reciprocating mechanism 304 can be various conventional reciprocating mechanisms such as a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, and a linear motor. The lower receiving plate 303 can perform reciprocating motion, and a rodless cylinder is used in the figure.
所述下层升降机构305可以为气缸、液压缸、电动缸、齿轮齿条传动机构、直线电机或螺母丝杆机构等各种常规的升降机构,图中采用的是气缸;所述下层升降机构305安装在机架上。The lower lifting mechanism 305 may be various conventional lifting mechanisms such as a cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism. The air cylinder is used in the figure; the lower lifting mechanism 305 Mounted on a rack.
连续接收机构工作时,下层接收板303伸入侧挡板之间接收输送来的片状物料堆叠成垛,当下层接收板303接收的片状物料计数到达设定数值时,将上层接收板301伸入至下层接收板303的上方,上层接收板301代替下层接收板303临时接收输送来的片状物料,然后将下层接收板303先下降至靠近二级传输机构后再收回,堆叠成垛的片状物料落下,下层接收板303上升至侧挡板所在水平位置后再次伸入,然后上层接收板301收回,上层接收板301临时接收的片状物料落到下层接收板303上,如此循环,实现了对片状物料的连续接收、堆叠成垛。When the continuous receiving mechanism works, the lower receiving plate 303 extends between the side baffles to receive the sheet material conveyed and is stacked into a stack. When the sheet material received by the lower receiving plate 303 reaches the set value, the upper receiving plate 301 Protrude above the lower receiving plate 303, the upper receiving plate 301 replaces the lower receiving plate 303 to temporarily receive the sheet-shaped material conveyed, and then lower the lower receiving plate 303 to close to the second-level transmission mechanism and then retract it. The sheet material drops, the lower receiving plate 303 rises to the horizontal position where the side baffle is located, and then extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls on the lower receiving plate 303. It realizes continuous receiving and stacking of sheet materials.
如图14所示,所述捆扎机构6为束带机,所述束带机与三级传输机构5的出料端侧面衔接,所述束带机的带槽平行于三级传输机构5的传输方向,所述三级传输机构5的出料端上方设有用于向束带机推料的推料机构8;当前段工序中生产或裁切出的片状物料为纵向(即长边沿输送方向输出)时,三级传输机构5与捆扎机构6适用于该衔接方式,由推料机构8将片状物料9从三级传输机构5的出料端侧面推入束带机完成捆扎。As shown in FIG. 14, the bundling mechanism 6 is a belt machine, which is connected to the side of the discharge end of the three-stage transmission mechanism 5. The belt groove of the belt machine is parallel to the three-stage transmission mechanism 5. In the conveying direction, a pushing mechanism 8 for pushing the material to the belt conveyor is arranged above the discharge end of the three-stage transmission mechanism 5; the sheet-like material produced or cut in the current stage of the process is longitudinal (that is, long-edge conveying) (Direction output), the three-stage transmission mechanism 5 and the bundling mechanism 6 are suitable for this connection mode, and the sheet material 9 is pushed by the pushing mechanism 8 from the side of the discharge end of the three-stage transmission mechanism 5 into the belt machine to complete the bundling.
所述推料机构8包括推料板801、推料板往复运动机构802、推料板位置检测开关803和物料检测传感器804,所述物料检测传感器804设置在三级传输机构5的出料端上方,所述推料板801竖直设置在三级传输机构5的出料端上方且平行于三级传输机构5的传输方向,所述推料板往复运动机构802用于驱动推料板801垂直于三级传输机构5的传输方向往复运动;所述推料板往复运动机构802可以为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构、直线电机等各种常规的往复运 动机构,图中采用的是一个无杆气缸。The pushing mechanism 8 includes a pushing plate 801, a pushing plate reciprocating mechanism 802, a pushing plate position detection switch 803, and a material detection sensor 804. The material detection sensor 804 is disposed at the discharge end of the three-level transmission mechanism 5. Above, the pushing plate 801 is vertically arranged above the discharge end of the three-stage transmission mechanism 5 and parallel to the transmission direction of the three-stage transmission mechanism 5. The pushing plate reciprocating mechanism 802 is used to drive the pushing plate 801. The reciprocating motion is perpendicular to the transmission direction of the three-level transmission mechanism 5. The reciprocating mechanism 802 of the push plate can be a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a rack and pinion transmission mechanism, and a linear motor. For various conventional reciprocating mechanisms, a rodless cylinder is used in the figure.
捆扎机构工作时,三级传输机构5的输送速度快于二级传输机构,成垛的片状物料9从二级传输机构输送至三级传输机构5时,原本紧密排列的几垛片状物料9之间拉开距离,最前端的成垛片状物料9由三级传输机构5输送至物料检测传感器804下方,三级传输机构5停止输送,推料板往复运动机构802驱动推料板801推出一垛片状物料9进入束带机完成捆扎;推料板801收回,推料板位置检测开关803获得信号,三级传输机构5启动,循环动作完成其他片状物料的捆扎。When the bundling mechanism is working, the conveying speed of the three-level conveying mechanism 5 is faster than that of the second-level conveying mechanism. The distance between 9 is opened, and the foremost stack of sheet-like materials 9 is conveyed by the three-stage transmission mechanism 5 below the material detection sensor 804. The three-stage transmission mechanism 5 stops the conveyance, and the pushing plate reciprocating mechanism 802 drives the pushing plate 801. A stack of sheet-like materials 9 is introduced into the belt conveyor to complete the bundling; the push plate 801 is retracted, the push plate position detection switch 803 receives a signal, the three-level transmission mechanism 5 is started, and the cyclic action completes the bundling of other sheet materials.
运行时,连续自动整理捆扎的流程为:When running, the process of continuous automatic sorting and bundling is:
首先,根据片状物料的宽度和长度调节好进料限位板108的位置、侧挡板201的位置、前挡板202的位置、上层接收板301的位置、下层接收板303的位置,然后启动,开始以下流程:First, adjust the position of the feed limit plate 108, the position of the side baffle 201, the position of the front baffle 202, the position of the upper receiving plate 301, and the position of the lower receiving plate 303 according to the width and length of the sheet material. Start and start the following process:
(1)前段工序中裁切好的片状物料从一级传输机构1的进料端输入,片状物料被一级传输机构1输送至堆叠整理机构2;(1) The sheet material cut in the previous process is input from the feeding end of the first-level transport mechanism 1, and the sheet material is transported by the first-level transport mechanism 1 to the stacking and finishing mechanism 2;
(2)用下层接收板303伸入侧挡板201之间接收输送来的片状物料堆叠成垛,同时通过左右侧的侧挡板201和前方的前挡板202对片状物料进行宽度和长度限位,并且通过后方的整理推板212往前脉冲推动整理片状物料;(2) The lower sheet receiving plate 303 extends into the side baffle 201 to receive and convey the sheet material. The sheet material is stacked, and the width and width of the sheet material are passed through the left and right side baffles 201 and the front baffle 202. Length limit, and push the sheet material forward through the rear finishing push plate 212;
(3)当下层接收板303接收的片状物料计数到达设定数值时,将上层接收板301伸入至下层接收板303的上方,上层接收板301代替下层接收板303临时接收输送来的片状物料;(3) When the sheet material count received by the lower receiving board 303 reaches the set value, the upper receiving board 301 is extended above the lower receiving board 303, and the upper receiving board 301 replaces the lower receiving board 303 to temporarily receive the conveyed sheets. Shaped material
(4)将下层接收板303先下降至靠近二级传输机构4后再收回,堆叠成垛的片状物料落到下方的二级传输机构4上;前挡板伸缩装置209带动前挡板202前缩一定距离,二级传输机构4启动输送成垛的片状物料,然后前挡板伸缩装置209回位;(4) The lower receiving plate 303 is lowered to the secondary transmission mechanism 4 and then retracted, and the stacked sheet materials fall onto the lower secondary transmission mechanism 4; the front bezel telescopic device 209 drives the front bezel 202 Retract a certain distance, the secondary transmission mechanism 4 starts to convey the stacked sheet material, and then the front baffle retracting device 209 returns to position;
(5)下层接收板303上升至侧挡板201所在水平位置后再次伸入,然后上层接收板301收回,上层接收板301临时接收的片状物料落到下层接收板303上;(5) The lower receiving plate 303 rises to the horizontal position where the side fence 201 is located and extends again, and then the upper receiving plate 301 retracts, and the sheet material temporarily received by the upper receiving plate 301 falls onto the lower receiving plate 303;
(6)循环步骤(3)至步骤(5);(6) cyclic steps (3) to (5);
(7)二级传输机构4上的成垛的片状物料输送至三级传输机构5,然后由三级传输机构5输送至物料检测传感器804下方,三级传输机构5停止输送,推料板往复运动机构802驱动推料板801推出一垛片状物料进入束带机完成捆扎;推料板801收回,推料板位置检测开关803获得信号,三级传输机构5启动,循环动作完成其他片状物料的捆扎。(7) The stacked sheet material on the secondary transmission mechanism 4 is conveyed to the tertiary transmission mechanism 5, and then the tertiary transmission mechanism 5 is conveyed below the material detection sensor 804. The tertiary transmission mechanism 5 stops the conveyance and pushes the material plate. The reciprocating mechanism 802 drives the pushing plate 801 to push out a stack of sheet materials into the belt machine to complete the bundling; the pushing plate 801 is retracted, the pushing plate position detection switch 803 receives a signal, the three-stage transmission mechanism 5 is started, and the cyclic action completes other pieces Strapping.
实施例2Example 2
如图15和图16所示,一种连续自动整理捆扎装置,包括一级传输机构1、堆叠整理机构2、连续接收机构3、二级传输机构4、三级传输机构5和捆扎机构6;所述一级传输机构1的出料端与堆叠整理机构2的上部衔接,所述二级传输机构4位于堆叠整理机构2下方,所述二级传输机构4的传输方向与一级传输机构1的传输方向相互垂直,所述二级传输机构4的出料端与三级传输机构5的进料端衔接,所述三级传输机构5的出料端与捆扎机构6衔接。As shown in FIG. 15 and FIG. 16, a continuous automatic sorting and bundling device includes a first-level transmission mechanism 1, a stacking and finishing mechanism 2, a continuous receiving mechanism 3, a second-level transmission mechanism 4, a third-level transmission mechanism 5 and a bundling mechanism 6; The discharge end of the primary transfer mechanism 1 is connected to the upper part of the stacking and finishing mechanism 2. The secondary transfer mechanism 4 is located below the stacking and finishing mechanism 2. The transmission direction of the secondary transfer mechanism 4 is connected to the primary transfer mechanism 1. The transmission directions of the three-level transmission mechanism 4 are connected to the feeding end of the three-level transmission mechanism 5, and the output end of the three-level transmission mechanism 5 is connected to the bundling mechanism 6.
所述一级传输机构1、堆叠整理机构2、连续接收机构3、二级传输机构4、三级传输机构5的结构均与实施例1相同。The structures of the primary transmission mechanism 1, the stacking and finishing mechanism 2, the continuous receiving mechanism 3, the secondary transmission mechanism 4, and the tertiary transmission mechanism 5 are the same as those in the first embodiment.
本实施例的连续自动整理捆扎装置与实施例1的区别在于:所述捆扎机构6为束带机,所述束带机与 三级传输机构5的出料端正面衔接,所述束带机的带槽垂直于三级传输机构5的传输方向;当前段工序中生产或裁切出的片状物料为横向(即短边沿输送方向输出)时,三级传输机构5与捆扎机构6适用于该衔接方式,由三级传输机构5将一垛片状物料9直接输送至束带机,三级传输机构5暂停输送,束带机完成捆扎后,三级传输机构5再次启动,循环动作完成其他片状物料的捆扎。The difference between the continuous automatic sorting and bundling device of this embodiment and the embodiment 1 is that the bundling mechanism 6 is a belt machine, and the belt machine is directly connected to the discharge end of the three-level transmission mechanism 5, and the belt machine The belt slot is perpendicular to the transmission direction of the three-level transmission mechanism 5. When the sheet material produced or cut in the current process is horizontal (that is, the short edge is output in the conveying direction), the three-level transmission mechanism 5 and the binding mechanism 6 are suitable for In this connection method, a stack of sheet-like materials 9 is directly conveyed to the belt conveyor by the three-level transmission mechanism 5. The three-level transmission mechanism 5 suspends the conveyance. After the belt machine completes the bundling, the three-level transmission mechanism 5 starts again and the cycle action is completed. Bundle of other sheet materials.
操作者根据前段工序中生产或裁切出的片状物料为纵向或横向,移动束带机位置,选择适用的衔接方式后再开始启动整个生产流程。According to the sheet material produced or cut in the previous process, the operator moves the belt machine position, selects the appropriate connection mode, and then starts the entire production process.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the foregoing embodiments. What is described in the above embodiments and the description is only to explain the principle of the present invention. The present invention will also have Various changes and improvements fall within the scope of the claimed invention. The claimed scope of the invention is defined by the appended claims and their equivalents.

Claims (21)

  1. 一种连续自动整理捆扎装置,其特征在于:包括一级传输机构、堆叠整理机构、连续接收机构、二级传输机构、三级传输机构和捆扎机构;A continuous automatic sorting and bundling device, which is characterized by comprising a first-level transmission mechanism, a stacking and finishing mechanism, a continuous receiving mechanism, a second-level transmission mechanism, a third-level transmission mechanism, and a bundling mechanism;
    所述一级传输机构的出料端与堆叠整理机构的上部衔接;The discharge end of the primary transmission mechanism is connected with the upper part of the stacking and finishing mechanism;
    所述堆叠整理机构包括侧挡板和前挡板,所述侧挡板之间竖直相对设置且所述侧挡板与一级传输机构的传输方向平行,所述前挡板沿一级传输机构的传输方向设置在侧挡板前方且所述前挡板与传输方向垂直;The stacking and finishing mechanism includes a side baffle and a front baffle. The side baffles are vertically opposite to each other and the side baffle is parallel to the transmission direction of the first-level transmission mechanism. The front baffle is transmitted along the first level. The transmission direction of the mechanism is set in front of the side baffle and the front baffle is perpendicular to the transmission direction;
    所述连续接收机构包括上层接收机构和下层接收机构,所述上层接收机构包括上层接收板和上层水平往复运动机构,所述上层接收板水平设置,所述上层水平往复运动机构用于驱动上层接收板伸入侧挡板之间以及从侧挡板之间收回,所述下层接收机构包括下层接收板和下层水平往复运动机构,所述下层接收板水平设置,所述下层接收板位于上层接收板下方,所述下层水平往复运动机构用于驱动下层接收板伸入侧挡板之间以及从侧挡板之间收回;The continuous receiving mechanism includes an upper receiving mechanism and a lower receiving mechanism. The upper receiving mechanism includes an upper receiving plate and an upper horizontal reciprocating mechanism. The upper receiving plate is horizontally arranged. The upper horizontal reciprocating mechanism is used to drive the upper receiving. The plate extends into and retracts between the side baffles. The lower receiving mechanism includes a lower receiving plate and a lower horizontal reciprocating mechanism. The lower receiving plate is arranged horizontally, and the lower receiving plate is located on the upper receiving plate. Below, the lower-level horizontal reciprocating mechanism is used to drive the lower-level receiving plate to extend between and retract from the side baffles;
    所述二级传输机构位于堆叠整理机构下方,所述二级传输机构的传输方向与一级传输机构的传输方向相互垂直;The secondary transmission mechanism is located below the stacking and finishing mechanism, and the transmission direction of the secondary transmission mechanism and the transmission direction of the primary transmission mechanism are perpendicular to each other;
    所述二级传输机构的出料端与三级传输机构的进料端衔接,所述三级传输机构的出料端与捆扎机构衔接。The discharge end of the two-level transmission mechanism is connected with the feed end of the three-level transmission mechanism, and the output end of the three-level transmission mechanism is connected with the bundling mechanism.
  2. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述一级传输机构包括一级传送电机、上层传送组件和下层传送组件,所述上层传送组件包括上层动力滚筒、上层从动滚筒以及绕过上层动力滚筒和上层从动滚筒的上层传送带,所述下层传送组件包括下层动力滚筒、下层从动滚筒以及绕过下层动力滚筒和下层从动滚筒的下层传送带,所述一级传送电机与上层动力滚筒和下层动力滚筒同步传动连接,所述上层传送带的下传送面与下层传送带的上传送面接触设置,所述下层传送带的进料端伸出上层传送带的进料端外。The continuous automatic bundling device according to claim 1, wherein the first-level transmission mechanism comprises a first-level transmission motor, an upper-level transmission component, and a lower-level transmission component, and the upper-level transmission component includes an upper-level power roller and an upper-level driven A roller and an upper conveyor belt that bypasses an upper power roller and an upper driven roller, the lower transmission assembly includes a lower power roller, a lower driven roller, and a lower conveyor belt that bypasses the lower power roller and the lower driven roller, the first stage transmission The motor is synchronously connected with the upper power roller and the lower power roller. The lower conveyor surface of the upper conveyor belt is in contact with the upper conveyor surface of the lower conveyor belt. The feed end of the lower conveyor belt protrudes outside the feed end of the upper conveyor belt.
  3. 根据权利要求2所述的连续自动整理捆扎装置,其特征在于:所述一级传输机构还包括进料限位组件,所述进料限位组件设置于下层传送带的进料端上方,所述进料限位组件包括进料限位板,所述进料限位板之间竖直相对设置且所述进料限位板与一级传输机构的传输方向平行;所述进料限位组件还包括横跨下层传送带进料端的限位板安装梁,所述进料限位板沿限位板安装梁轴向可移动地安装在限位板安装梁上。The continuous automatic sorting and bundling device according to claim 2, characterized in that: the first-level transmission mechanism further comprises a feeding limit component, the feeding limit component is arranged above a feeding end of a lower conveyor belt, and the The feeding limit component includes a feeding limit plate, and the feeding limit plates are vertically opposite to each other and the feeding limit plate is parallel to the transmission direction of the first-level transmission mechanism; the feeding limit component It also includes a limit plate mounting beam across the feed end of the lower conveyor belt, and the feed limit plate is axially movably mounted on the limit plate mounting beam along the limit plate mounting beam.
  4. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的侧挡板安装梁,所述侧挡板沿侧挡板安装梁轴向可移动地安装在侧挡板安装梁上。The continuous automatic sorting and bundling device according to claim 1, wherein the stacking and finishing mechanism further comprises a side baffle mounting beam disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the side baffles are arranged along the side The baffle mounting beam is axially movably mounted on the side baffle mounting beam.
  5. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的前挡板安装梁,所述前挡板沿前挡板安装梁轴向可移动地安装在前挡板安装梁上。The continuous automatic sorting and bundling device according to claim 1, wherein the stacking and finishing mechanism further comprises a front baffle mounting beam disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the front baffle is arranged along the front The baffle mounting beam is axially movably mounted on the front baffle mounting beam.
  6. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述堆叠整理机构还包括横向设置且与一级传输机构的传输方向垂直的前挡板安装梁,所述前挡板安装在前挡板安装梁上,所述前挡板安装梁通过前挡板滑动机构Ⅱ可沿一级传输机构的传输方向滑动。The continuous automatic sorting and bundling device according to claim 1, wherein the stacking and finishing mechanism further comprises a front baffle mounting beam disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the front baffle is mounted on the On the front baffle mounting beam, the front baffle mounting beam can slide along the transmission direction of the first-level transmission mechanism through the front baffle sliding mechanism II.
  7. 根据权利要求6所述的连续自动整理捆扎装置,其特征在于:所述堆叠整理机构还包括前挡板伸缩装置,所述前挡板伸缩装置的伸缩端沿一级传输机构的传输方向伸缩,所述前挡板伸缩装置的伸缩端与前挡板安装梁连接,所述前挡板伸缩装置通过前挡板滑动机构Ⅲ与前挡板安装梁同步滑动,所述前挡板滑动机构Ⅲ上设有滑动锁定机构。The continuous automatic sorting and bundling device according to claim 6, wherein the stacking and finishing mechanism further comprises a front baffle telescopic device, and a telescopic end of the front baffle telescopic device is extended and contracted in a transmission direction of the first-level transmission mechanism, The telescopic end of the front bezel telescopic device is connected to the front bezel mounting beam. The front bezel telescopic device slides synchronously with the front bezel mounting beam through the front bezel sliding mechanism III. With sliding lock mechanism.
  8. 根据权利要求1、4、5、6或7所述的连续自动整理捆扎装置,其特征在于:所述堆叠整理机构还包括整理推板和整理推板往复运动机构,所述整理推板沿一级传输机构的传输方向设置在侧挡板后方且所述整理推板与传输方向垂直,所述整理推板往复运动机构用于驱动整理推板沿一级传输机构的传输方向往复运动。The continuous automatic sorting and binding device according to claim 1, 4, 5, 6, or 7, wherein the stacking and finishing mechanism further comprises a finishing push plate and a finishing push plate reciprocating mechanism, and the finishing push plate is arranged along a The transmission direction of the stage transmission mechanism is disposed behind the side baffle and the finishing push plate is perpendicular to the transport direction. The finishing push plate reciprocating mechanism is used to drive the finishing push plate to reciprocate in the transport direction of the first transfer mechanism.
  9. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述上层接收机构还包括横向设置且与一级传输机构的传输方向垂直的上层安装板,所述上层接收板沿上层安装板轴向可移动地安装在上层安装板上;所述下层接收机构还包括横向设置且与一级传输机构的传输方向垂直的下层安装板,所述下层接收板沿下层安装板轴向可移动地安装在下层安装板上。The continuous automatic sorting and bundling device according to claim 1, wherein the upper-layer receiving mechanism further comprises an upper-layer mounting plate which is horizontally arranged and perpendicular to the transmission direction of the first-level transmission mechanism, and the upper-layer receiving plate is along the upper-layer mounting plate. The lower-layer receiving mechanism further includes a lower-layer mounting plate disposed laterally and perpendicular to the transmission direction of the first-level transmission mechanism, and the lower-layer receiving plate is axially movably moved along the lower-layer mounting plate. Installed on the lower mounting plate.
  10. 根据权利要求9所述的连续自动整理捆扎装置,其特征在于:所述上层安装板通过上层安装板滑动机构可沿一级传输机构的传输方向滑动;所述下层安装板通过下层安装板滑动机构可沿一级传输机构的传输方向滑动。The continuous automatic sorting and bundling device according to claim 9, characterized in that: the upper mounting plate can be slid along the transmission direction of the first-level transmission mechanism through the upper mounting plate sliding mechanism; and the lower mounting plate is passed through the lower mounting plate sliding mechanism. It can slide along the transmission direction of the primary transmission mechanism.
  11. 根据权利要求9所述的连续自动整理捆扎装置,其特征在于:所述上层水平往复运动机构的运动端与上层安装板固定连接;所述下层水平往复运动机构的运动端与下层安装板固定连接。The continuous automatic sorting and bundling device according to claim 9, characterized in that: the moving end of the upper horizontal reciprocating mechanism is fixedly connected to the upper mounting plate; the moving end of the lower horizontal reciprocating mechanism is fixedly connected to the lower mounting plate. .
  12. 根据权利要求1、9、10或11所述的连续自动整理捆扎装置,其特征在于:所述连续接收机构还包括下层升降机构,所述下层升降机构用于驱动下层接收机构上下升降。The continuous automatic sorting and bundling device according to claim 1, 9, 10, or 11, wherein the continuous receiving mechanism further comprises a lower lifting mechanism, and the lower lifting mechanism is used for driving the lower receiving mechanism to move up and down.
  13. 根据权利要求12所述的连续自动整理捆扎装置,其特征在于:所述下层升降机构为气缸、液压缸、电动缸、齿轮齿条传动机构、直线电机或螺母丝杆机构。The continuous automatic sorting and bundling device according to claim 12, wherein the lower lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a rack and pinion transmission mechanism, a linear motor, or a nut screw mechanism.
  14. 根据权利要求1、9、10或11所述的连续自动整理捆扎装置,其特征在于:所述上层水平往复运动机构为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构或直线电机;所述下层水平往复运动机构为气缸、液压缸、电动缸、电机皮带传动机构、电机链条传动机构、齿轮齿条传动机构或直线电机。The continuous automatic sorting and bundling device according to claim 1, 9, 10 or 11, characterized in that: the upper horizontal reciprocating mechanism is a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear Rack drive mechanism or linear motor; the lower horizontal reciprocating mechanism is a cylinder, hydraulic cylinder, electric cylinder, motor belt drive mechanism, motor chain drive mechanism, rack and pinion drive mechanism or linear motor.
  15. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述上层接收板从侧挡板前方或从侧挡板后方伸入侧挡板之间,所述下层接收板从侧挡板前方或从侧挡板后方伸入侧挡板之间,所述上层接收板和下层接收板从相同方向伸入侧挡板之间或从相对方向伸入侧挡板之间;当所述上层接收板或下层接收板从侧挡板后方伸入侧挡板之间时,所述侧挡板后方设置有挡料板。The continuous automatic bundling device according to claim 1, characterized in that: the upper receiving plate extends from the front of the side fence or from the rear of the side fence into the side fence, and the lower receiving plate extends from the side fence The front receiving plate or the rear receiving plate extends between the side receiving plates, and the upper receiving plate and the lower receiving plate extend from the same direction into the side receiving plates or from the opposite direction into the side receiving plates; when the upper receiving plate When a plate or a lower receiving plate extends from the rear of the side fence into the space between the side fences, a material blocking plate is provided behind the side fence.
  16. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述捆扎机构为束带机,所述束带机与三级传输机构的出料端侧面衔接,所述束带机的带槽平行于三级传输机构的传输方向,所述三级传输机构的出料端上方设有用于向束带机推料的推料机构。The continuous automatic sorting and bundling device according to claim 1, characterized in that: the bundling mechanism is a strapping machine, the strapping machine is connected to the side of the discharge end of the three-level transmission mechanism, and the strapping of the strapping machine is The slot is parallel to the transmission direction of the three-stage transmission mechanism, and a pushing mechanism for pushing the material to the belt conveyor is arranged above the discharge end of the three-stage transmission mechanism.
  17. 根据权利要求16所述的连续自动整理捆扎装置,其特征在于:所述推料机构包括推料板、推料板往复运动机构、推料板位置检测开关和物料检测传感器,所述物料检测传感器设置在三级传输机构的出料端上方,所述推料板竖直设置在三级传输机构的出料端上方且平行于三级传输机构的传输方向,所述推 料板往复运动机构用于驱动推料板垂直于三级传输机构的传输方向往复运动。The continuous automatic sorting and bundling device according to claim 16, wherein the pushing mechanism comprises a pushing plate, a pushing plate reciprocating mechanism, a pushing plate position detection switch and a material detection sensor, and the material detection sensor It is arranged above the discharge end of the three-stage transmission mechanism, the pushing plate is vertically arranged above the discharge end of the three-stage transmission mechanism and parallel to the transmission direction of the three-stage transmission mechanism. The driving push plate is reciprocated perpendicular to the transmission direction of the three-stage transmission mechanism.
  18. 根据权利要求1所述的连续自动整理捆扎装置,其特征在于:所述捆扎机构为束带机,所述束带机与三级传输机构的出料端正面衔接,所述束带机的带槽垂直于三级传输机构的传输方向。The continuous automatic sorting and bundling device according to claim 1, characterized in that: the bundling mechanism is a strapping machine, the strapping machine is in front of the discharge end of the three-level transmission mechanism, and the strapping of the strapping machine is The slot is perpendicular to the transmission direction of the three-stage transmission mechanism.
  19. 一种连续自动整理捆扎方法,其特征在于:包括以下步骤:A continuous automatic sorting and bundling method is characterized in that it includes the following steps:
    (1)一级传输机构输送片状物料至堆叠整理机构;(1) The first-level conveying mechanism conveys the sheet material to the stacking and finishing mechanism;
    (2)用下层接收板伸入堆叠整理机构中接收输送来的片状物料堆叠成垛,同时堆叠整理机构对片状物料进行宽度和长度限位;(2) The lower level receiving plate is extended into the stacking and finishing mechanism to receive the sheet material conveyed and stacked, and the stacking and finishing mechanism limits the width and length of the sheet material;
    (3)当下层接收板接收的片状物料计数到达设定数值时,将上层接收板伸入堆叠整理机构中至下层接收板的上方,上层接收板代替下层接收板临时接收输送来的片状物料;(3) When the count of the sheet material received by the lower receiving board reaches the set value, the upper receiving board is extended into the stacking and finishing mechanism to above the lower receiving board, and the upper receiving board replaces the lower receiving board to temporarily receive the conveyed sheet. materials;
    (4)下层接收板从堆叠整理机构中收回,堆叠成垛的片状物料落到下方的二级传输机构上;(4) The lower receiving plate is retracted from the stacking and finishing mechanism, and the stacked sheet-like materials fall to the lower secondary conveying mechanism;
    (5)下层接收板再次伸入堆叠整理机构中,然后上层接收板从堆叠整理机构中收回,上层接收板临时接收的片状物料落到下层接收板上;(5) The lower receiving plate extends into the stacking and finishing mechanism again, and then the upper receiving plate is retracted from the stacking and finishing mechanism, and the sheet-like material temporarily received by the upper receiving plate falls onto the lower receiving plate;
    (6)循环步骤(3)至步骤(5);(6) cyclic steps (3) to (5);
    (7)二级传输机构上的成垛的片状物料输送至三级传输机构,然后由三级传输机构输送至捆扎机构完成捆扎。(7) The stacked sheet material on the secondary transmission mechanism is transported to the tertiary transmission mechanism, and then transported by the tertiary transmission mechanism to the bundling mechanism to complete the bundling.
  20. 根据权利要求19所述的连续自动整理捆扎方法,其特征在于:所述步骤(2)中,堆叠整理机构通过左右侧的侧挡板和前方的前挡板对片状物料进行宽度和长度限位,并且侧挡板和前挡板的位置可调节,堆叠整理机构通过后方的整理推板往前脉冲推动整理片状物料。The continuous automatic sorting and bundling method according to claim 19, wherein in the step (2), the stacking and finishing mechanism limits the width and length of the sheet-like material through the left and right side baffles and the front baffle. Position, and the position of the side baffle and the front baffle can be adjusted. The stacking and finishing mechanism pushes the sheet material in a forward pulse through the rear finishing push plate.
  21. 根据权利要求19所述的连续自动整理捆扎方法,其特征在于:所述步骤(4)中,下层接收板先下降至靠近二级传输机构后再收回;所述步骤(5)中,下层接收板先上升后再伸入堆叠整理机构中。The continuous automatic sorting and bundling method according to claim 19, wherein in the step (4), the lower-layer receiving board is lowered to a level-two transmission mechanism and then retracted; and in the step (5), the lower-layer receiving board is retracted. The board rises before reaching into the stacking and finishing mechanism.
PCT/CN2019/081821 2018-08-22 2019-04-08 Continuous automatic neatening and bundling apparatus and method WO2020037993A1 (en)

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