CN212423630U - Stacking device for sheet materials - Google Patents

Stacking device for sheet materials Download PDF

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Publication number
CN212423630U
CN212423630U CN202021067217.1U CN202021067217U CN212423630U CN 212423630 U CN212423630 U CN 212423630U CN 202021067217 U CN202021067217 U CN 202021067217U CN 212423630 U CN212423630 U CN 212423630U
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Prior art keywords
stacking
conveying
transmission mechanism
receiving
conveying mechanism
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CN202021067217.1U
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Inventor
张福
刘敏
包成云
贺军鑫
张海涛
马金龙
杨静
冉浩
胡明华
杨钧
彭代兵
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Sichuan Kaku Robot Technology Co ltd
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Sichuan Kaku Robot Technology Co ltd
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Abstract

The utility model discloses a slice material is piled up into buttress device, including piling up arrangement mechanism, receiving mechanism and buttress material conveying mechanism, pile up arrangement mechanism including piling up baffle and striker rod, receiving mechanism stretches into and piles up the inslot and receive the slice material and shift the slice material to buttress material conveying mechanism, buttress material conveying mechanism includes first transmission device, second transmission device and transmission elevating system. The utility model discloses set up mutually perpendicular cross's first transport mechanism and second transport mechanism into buttress material conveying mechanism, the slice material that piles up into the buttress shifts to buttress material conveying mechanism after, can realize turning to and the substandard product is rejected by it to optimize greatly and simplified the device structure, stability is stronger, and the cost is lower.

Description

Stacking device for sheet materials
Technical Field
The utility model relates to a production technical field of slice materials such as plane printed matter, wrapping bag, paper, concretely relates to slice material piles up into buttress device.
Background
After sheet materials such as plane presswork, packaging bags, paper and the like are produced, the subsequent processes such as stacking, finishing, packaging, bundling and the like are required, the production process is ended, and the product can be delivered from a factory at any time. In traditional production flow, processes such as counting, stacking, sorting, packaging and bundling need to be manually processed, so that the production cost is high, the production efficiency is low, and the counting accuracy and the sorting and bundling effect are difficult to guarantee.
The applicant of the present patent previously filed several patents for the automated stacking, collating and packaging of bundled sheet materials, such as: CN201810962109.1, CN201821356484.3, and CN201910528708.7 include a pushing and turning mechanism, a defective product removing mechanism, etc., but these mechanisms are complex in structure and still have unsatisfactory stability.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a slice material is piled up into buttress device to more succinct device realizes piling up arrangement, turning to and the substandard product rejection of slice material, and stability is stronger, and the cost is lower.
In order to realize the above purpose, the utility model discloses a technical scheme:
the utility model provides a device for stacking flaky materials into stacks, which comprises a stacking and arranging mechanism, a receiving mechanism and a stack conveying mechanism; the stacking and arranging mechanism comprises stacking baffles and material blocking rods, stacking grooves are vertically and oppositely arranged among the stacking baffles, and the material blocking rods are arranged in the stacking grooves or in front of the stacking grooves; the receiving mechanism extends into the stacking groove to receive the sheet materials and transfers the sheet materials to the stacking conveying mechanism; the stack material conveying mechanism comprises a first conveying mechanism, a second conveying mechanism and a conveying lifting mechanism, the first conveying mechanism is located below the stacking groove, the conveying directions of the first conveying mechanism and the second conveying mechanism are perpendicular to each other, the first conveying mechanism and the second conveying mechanism are crossed, the conveying lifting mechanism is used for driving the first conveying mechanism to lift up and down in a gap of the second conveying mechanism, or the conveying lifting mechanism is used for driving the second conveying mechanism to lift up and down in a gap of the first conveying mechanism.
As a preferred technical solution, the stacking and collating mechanism further includes a stacking baffle mounting beam provided in the left-right direction, and the stacking baffle is mounted on the stacking baffle mounting beam movably in the axial direction of the stacking baffle mounting beam.
As an optimized technical scheme, the stacking and arranging mechanism further comprises a material blocking rod mounting beam, wherein the material blocking rod is mounted on the material blocking rod mounting beam, and the material blocking rod mounting beam can move in the front-back direction.
As a preferred technical solution, the receiving mechanism includes a receiving module and a transfer lifting mechanism, and the transfer lifting mechanism is used for driving the receiving module to lift up and down in the gap of the first transmission mechanism.
As a preferred technical solution, the bottom of the stacking baffle is provided with a downwardly extending convex tooth, the receiving module is provided with a first groove extending in the left-right direction, and the first groove of the receiving module is used for accommodating the convex tooth of the stacking baffle.
As a preferred technical solution, the receiving mechanism further comprises a receiving rod and a receiving rod horizontal reciprocating mechanism, and the receiving rod horizontal reciprocating mechanism is used for driving the receiving rod to extend into the stacking groove and retract from the stacking groove.
As a preferable technical solution, the receiving module is provided with a second groove extending in the front-rear direction, and the second groove of the receiving module is used for accommodating the receiving rod.
As a preferred technical scheme, the transfer lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism.
As a preferred technical scheme, the receiving rod horizontal reciprocating motion mechanism is a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear rack transmission mechanism or a linear motor.
As a preferred technical scheme, the transmission lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism.
As a preferable technical scheme, the first transmission mechanism is a belt conveyor, the belt conveyor comprises conveyor belts which are arranged in parallel at intervals, and a gap of the first transmission mechanism is a gap between the conveyor belts; the second transmission mechanism is a roller conveyor, the roller conveyor comprises rollers which are arranged in parallel at intervals, and the gap of the second transmission mechanism is the gap between the rollers; the conveyor belt is disposed in the gap between the rollers.
As a preferable technical scheme, the first transmission mechanism is a roller conveyor, the roller conveyor comprises rollers which are arranged in parallel at intervals, and a gap of the first transmission mechanism is a gap between the rollers; the second transmission mechanism is a belt conveyor, the belt conveyor comprises conveyor belts which are arranged in parallel at intervals, and gaps of the second transmission mechanism are gaps among the conveyor belts; the conveyor belt is disposed in the gap between the rollers.
The utility model has the advantages that:
the utility model discloses set up mutually perpendicular cross's first transport mechanism and second transport mechanism into buttress material conveying mechanism, the slice material that piles up into the buttress shifts to buttress material conveying mechanism after, can realize turning to and the substandard product is rejected by it to optimize greatly and simplified the device structure, stability is stronger, and the cost is lower.
Drawings
FIG. 1 is a schematic view (perspective view) of a stacking apparatus for stacking sheet materials;
FIG. 2 is a schematic structural view (perspective view) of the stacking and collating mechanism;
FIG. 3 is a schematic structural view (a perspective view from another angle) of the stacking and collating mechanism;
FIG. 4 is a schematic view (perspective view) of the structure of the receiving mechanism;
FIG. 5 is a schematic structural view (perspective view) of the stack conveying mechanism;
FIG. 6 is a schematic view (perspective view) of the structure of the stacked baffles in cooperation with the receiving module;
FIG. 7 is a schematic view of the mating of stacked baffles with a receiving module (front view);
FIG. 8 is a schematic view of the receiver mechanism engaged with the stack conveyor mechanism (receiver module raised);
fig. 9 is a schematic view of the structure in which the receiving mechanism is engaged with the pile conveying mechanism (receiving module lowered state).
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further explained with reference to the accompanying drawings.
The slice material can be the slice material of various forms such as plane printed matter, wrapping bag, paper, right the utility model discloses it is all suitable for.
The left and right direction of the utility model is the direction vertical to the stacking baffle; fore-and-aft direction be on a parallel with the horizontal direction that piles up the baffle to the place ahead is the downstream direction that the slice material gos forward, and the rear is the upstream direction that the slice material gos forward.
A sheet material stacking apparatus as shown in fig. 1 to 9 includes a stack collating mechanism, a receiving mechanism, and a stack conveying mechanism; the stacking and arranging mechanism comprises stacking baffles 1 and material blocking rods 2, stacking grooves are vertically and oppositely arranged among the stacking baffles 1, and the material blocking rods 2 are arranged in the stacking grooves or in front of the stacking grooves; the receiving mechanism extends into the stacking groove to receive the sheet materials and transfers the sheet materials to the stacking conveying mechanism; the stacking and conveying mechanism comprises a first conveying mechanism 3, a second conveying mechanism 4 and a conveying and lifting mechanism 5, the first conveying mechanism 3 is located below the stacking groove, the conveying directions of the first conveying mechanism 3 and the second conveying mechanism 4 are perpendicular to each other, the first conveying mechanism 3 and the second conveying mechanism 4 are crossed, and the conveying and lifting mechanism 5 is used for driving the second conveying mechanism 4 to lift up and down in gaps of the first conveying mechanism 3.
The action process of the sheet material stacking and stacking device is as follows:
(1) the method comprises the following steps that sheet materials enter a stacking groove, the width and the length of the sheet materials are limited through a left stacking baffle 1, a right stacking baffle 1 and a material blocking rod 2 in front of the left stacking baffle and the right stacking baffle, and the sheet materials are received by a receiving mechanism to be stacked;
(2) when the count of the received sheet materials reaches a set value, the receiving mechanism transfers the sheet materials to the stacking material conveying mechanism;
(3) when the piled sheet materials are conveyed to the intersection from the first conveying mechanism 3 on the stack material conveying mechanism, the second conveying mechanism 4 ascends, the sheet materials on the first conveying mechanism 3 are transferred to the second conveying mechanism 4, the stack without the inferior sheet materials is output from left to right by the second conveying mechanism 4, and the stack with the inferior sheet materials is output from right to left by the second conveying mechanism 4; when the stack of the sheet materials needs to be turned to facilitate the bundling of the next procedure, the second transmission mechanism 4 can be descended, and the sheet materials are turned to 90 degrees and output by the first transmission mechanism 3.
Of course, the conveying lifting mechanism can also be used for driving the first conveying mechanism to lift up and down in the gap of the second conveying mechanism, so that the sheet-shaped materials are transferred between the first conveying mechanism and the second conveying mechanism.
As one of the structural forms of the first transmission mechanism 3 and the second transmission mechanism 4, the first transmission mechanism 3 is a belt conveyor, the belt conveyor comprises conveyor belts which are arranged in parallel at intervals, and the gap of the first transmission mechanism 3 is a gap between the conveyor belts; the second transmission mechanism 4 is a roller conveyor, the roller conveyor comprises rollers which are arranged in parallel at intervals, and the gap of the second transmission mechanism 4 is the gap between the rollers; the conveyor belt is disposed in the gap between the rollers.
Of course, the first transmission mechanism and the second transmission mechanism can be also structurally interchanged: the first transmission mechanism is a roller conveyor, the roller conveyor comprises rollers which are arranged in parallel at intervals, and the gap of the first transmission mechanism is the gap between the rollers; the second transmission mechanism is a belt conveyor, the belt conveyor comprises conveyor belts which are arranged in parallel at intervals, and gaps of the second transmission mechanism are gaps among the conveyor belts; the conveyor belt is disposed in the gap between the rollers.
The transmission lifting mechanism 5 can be various conventional lifting mechanisms such as an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism.
In order to adapt to sheet materials with different widths, the stacking and sorting mechanism further comprises a stacking baffle mounting beam 6 arranged along the left-right direction, and the stacking baffle 1 is axially movably mounted on the stacking baffle mounting beam 6 along the stacking baffle mounting beam 6. The stacking baffles 1 can move in the left-right direction, so that the distance between the stacking baffles 1 can be adjusted, and the stacking baffles can adapt to sheet materials with different widths.
In order to adapt to the flaky materials with different lengths, the stacking and arranging mechanism further comprises a material blocking rod mounting beam 7, the material blocking rod 2 is mounted on the material blocking rod mounting beam 7, and the material blocking rod mounting beam 7 can move in the front-back direction. The stop rod mounting beam 7 can move back and forth so as to drive the stop rod 2 to move back and forth to adapt to flaky materials with different lengths.
As one of the structural forms of the receiving mechanism, the receiving mechanism includes a receiving module 8 and a transfer lifting mechanism 9, and the transfer lifting mechanism 9 is used for driving the receiving module 8 to lift up and down in the gap of the first transmission mechanism 3. As shown in fig. 8, the receiving module 8 is adapted to receive the sheet material when the receiving module 8 is lifted from the void of the first transport mechanism 3. As shown in fig. 9, when the receiving module 8 is lowered from the gap of the first transport means 3, the sheet material on the receiving module 8 is transferred to the first transport means 3.
When the receiving module 8 receives the sheet materials, no gap can be left between the stacking baffle 1 and the receiving module 8 to prevent the bottom of the pile from being inclined, but the stacking baffle 1 and the receiving module 8 are in close contact to cause abrasion. For this reason, the utility model discloses a following solution: as shown in fig. 6 and 7, the bottom of the stacked baffle plate 1 is provided with a downwardly extending convex tooth 10, the receiving module 8 is provided with a first groove 11 extending in the left-right direction, and the first groove 11 of the receiving module 8 is used for accommodating the convex tooth 10 of the stacked baffle plate 1. The convex teeth 10 of the stacking baffle 1 are accommodated in the first grooves 11 of the receiving module 8, so that the bottom of the stack is prevented from being inclined and abrasion is avoided, and when the stacking baffle 1 moves along the left-right direction, the convex teeth 10 move in the first grooves 11 extending along the left-right direction, so that the position adjustment of the stacking baffle 1 is not hindered.
The receiving mechanism further comprises a receiving rod 12 and a receiving rod horizontal reciprocating mechanism 13, wherein the receiving rod horizontal reciprocating mechanism 13 is used for driving the receiving rod 12 to extend into the stacking groove and retract from the stacking groove. In the process that the receiving module 8 descends to transfer the flaky materials to the first conveying mechanism 3, the receiving rod 12 extends into the stacking groove to temporarily receive the flaky materials, and continuous receiving of the flaky materials is guaranteed. After the receiving module 8 is raised, the receiving rod 12 is withdrawn from the stacking chute, and the temporarily received sheet material is transferred to the receiving module 8.
The receiving module 8 is provided with a second groove 14 extending in the front-back direction, and the second groove 14 of the receiving module 8 is used for accommodating the receiving rod 12. The receiving rod 12 is accommodated in the second groove 14 of the receiving module 8, then the receiving rod 12 is retracted from the stacking groove, the sheet materials temporarily received on the receiving rod 12 are transferred to the receiving module 8, the drawing of the receiving rod 12 at the bottom of the sheet materials is avoided, and the risk that the sheet materials fall scattered is avoided.
The transfer lifting mechanism 9 can be various conventional lifting mechanisms such as an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism.
The receiving rod horizontal reciprocating mechanism 13 can be various conventional reciprocating mechanisms such as an air cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear rack transmission mechanism or a linear motor.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (12)

1. The utility model provides a flaky material piles up buttress device which characterized in that: the stacking and arranging mechanism comprises a stacking and arranging mechanism, a receiving mechanism and a stacking and conveying mechanism;
the stacking and arranging mechanism comprises stacking baffles and material blocking rods, stacking grooves are vertically and oppositely arranged among the stacking baffles, and the material blocking rods are arranged in the stacking grooves or in front of the stacking grooves;
the receiving mechanism extends into the stacking groove to receive the sheet materials and transfers the sheet materials to the stacking conveying mechanism;
the stack material conveying mechanism comprises a first conveying mechanism, a second conveying mechanism and a conveying lifting mechanism, the first conveying mechanism is located below the stacking groove, the conveying directions of the first conveying mechanism and the second conveying mechanism are perpendicular to each other, the first conveying mechanism and the second conveying mechanism are crossed, the conveying lifting mechanism is used for driving the first conveying mechanism to lift up and down in a gap of the second conveying mechanism, or the conveying lifting mechanism is used for driving the second conveying mechanism to lift up and down in a gap of the first conveying mechanism.
2. A device for stacking sheet material in a pile according to claim 1, wherein: the stacking and arranging mechanism further comprises a stacking baffle mounting beam arranged along the left-right direction, and the stacking baffle is axially movably mounted on the stacking baffle mounting beam along the stacking baffle mounting beam.
3. A device for stacking sheet material in a pile according to claim 1, wherein: the stacking and arranging mechanism further comprises a material blocking rod mounting beam, the material blocking rod is mounted on the material blocking rod mounting beam, and the material blocking rod mounting beam can move in the front-back direction.
4. A device for stacking sheet material in a pile according to claim 1, wherein: the receiving mechanism comprises a receiving module and a transferring and lifting mechanism, and the transferring and lifting mechanism is used for driving the receiving module to lift up and down in a gap of the first transmission mechanism.
5. A device for stacking sheet material in a pile according to claim 4, wherein: the bottom of the stacking baffle is provided with a convex tooth extending downwards, the receiving module is provided with a first groove extending along the left-right direction, and the first groove of the receiving module is used for accommodating the convex tooth of the stacking baffle.
6. A device for stacking sheet material in a pile according to claim 4, wherein: the receiving mechanism further comprises a receiving rod and a receiving rod horizontal reciprocating motion mechanism, and the receiving rod horizontal reciprocating motion mechanism is used for driving the receiving rod to stretch into the stacking groove and retract from the stacking groove.
7. A device for stacking sheet material in a pile according to claim 6, wherein: the receiving module is provided with a second groove extending along the front-back direction, and the second groove of the receiving module is used for accommodating the receiving rod.
8. A device for stacking sheet material in a pile according to claim 4, wherein: the transfer lifting mechanism is an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism.
9. A device for stacking sheet material in a pile according to claim 6, wherein: the receiving rod horizontal reciprocating motion mechanism is a cylinder, a hydraulic cylinder, an electric cylinder, a motor belt transmission mechanism, a motor chain transmission mechanism, a gear rack transmission mechanism or a linear motor.
10. A device for stacking sheet material in a pile according to claim 1, wherein: the transmission lifting mechanism is a cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear rack transmission mechanism, a nut screw rod mechanism or a motor belt transmission mechanism.
11. An apparatus for stacking sheet material in a pile according to any one of claims 1 to 10, wherein: the first transmission mechanism is a belt conveyor, the belt conveyor comprises conveyor belts which are arranged in parallel at intervals, and gaps of the first transmission mechanism are gaps among the conveyor belts; the second transmission mechanism is a roller conveyor, the roller conveyor comprises rollers which are arranged in parallel at intervals, and the gap of the second transmission mechanism is the gap between the rollers; the conveyor belt is disposed in the gap between the rollers.
12. An apparatus for stacking sheet material in a pile according to any one of claims 1 to 10, wherein: the first transmission mechanism is a roller conveyor, the roller conveyor comprises rollers which are arranged in parallel at intervals, and the gap of the first transmission mechanism is the gap between the rollers; the second transmission mechanism is a belt conveyor, the belt conveyor comprises conveyor belts which are arranged in parallel at intervals, and gaps of the second transmission mechanism are gaps among the conveyor belts; the conveyor belt is disposed in the gap between the rollers.
CN202021067217.1U 2020-06-11 2020-06-11 Stacking device for sheet materials Active CN212423630U (en)

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Application Number Priority Date Filing Date Title
CN202021067217.1U CN212423630U (en) 2020-06-11 2020-06-11 Stacking device for sheet materials

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Application Number Priority Date Filing Date Title
CN202021067217.1U CN212423630U (en) 2020-06-11 2020-06-11 Stacking device for sheet materials

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114194485A (en) * 2021-12-27 2022-03-18 浙江创派智能科技有限公司 Synchronous conveying method of sheet material conveying mechanism
CN115108086A (en) * 2021-03-19 2022-09-27 四川卡库机器人科技有限公司 Single-layer stacking method and device for flaky materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115108086A (en) * 2021-03-19 2022-09-27 四川卡库机器人科技有限公司 Single-layer stacking method and device for flaky materials
CN114194485A (en) * 2021-12-27 2022-03-18 浙江创派智能科技有限公司 Synchronous conveying method of sheet material conveying mechanism

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