WO2020020386A2 - 一种复合钢锅及其制造工艺 - Google Patents
一种复合钢锅及其制造工艺 Download PDFInfo
- Publication number
- WO2020020386A2 WO2020020386A2 PCT/CN2019/108059 CN2019108059W WO2020020386A2 WO 2020020386 A2 WO2020020386 A2 WO 2020020386A2 CN 2019108059 W CN2019108059 W CN 2019108059W WO 2020020386 A2 WO2020020386 A2 WO 2020020386A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pot
- layer
- inner working
- working layer
- composite steel
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/002—Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
- A47J36/02—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
- B21D51/22—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like pots, e.g. for cooking
Definitions
- the invention relates to a steel pot and a manufacturing process thereof, and in particular to a composite steel pot and a manufacturing process thereof.
- the conventional composite steel pot in the prior art is shown in Figure 1-2, which includes an inner layer (4), an intermediate layer (5), and an outer layer (6).
- the inner layer (4) is a working layer and an intermediate layer.
- (5) is a thermally conductive layer made of magnetically permeable material
- the outer layer (6) is a heated layer
- the outer layer (6) and the middle layer (5) are located at the bottom of the inner layer (4), at the outer edge of the joint.
- the invention aims at the problem that the pot body is deformed due to spraying and high-temperature baking in the prior art, which affects the appearance quality of the product, and the bottom plate deformation caused by the high-temperature deformation of the bottom plate cannot pass, and provides a composite steel pot and a manufacturing process thereof.
- a composite steel pot and a manufacturing process thereof include a pot body.
- the pot body includes an inner working layer and an outer heating layer made of a magnetically conductive material.
- the bottom of the inner working layer protrudes downward to form a pot bottom boss.
- the bottom of the outer heating layer protrudes downward to form a base, and the base is provided with a first groove;
- the outer side wall of the inner working layer is provided with an inner annular boss near the pot mouth, and the outer side wall of the outer heating layer is close to the pot mouth
- the inner annular boss and the base strengthen the volatile pot mouth and the pot bottom respectively, which greatly improves the strength of the whole pot body, reduces the deformation probability of the pot body spraying and heating, and improves the quality rate of the product.
- the outer heat-receiving layer made of magnetically permeable material wraps the outer surface of the inner working layer. When used, the active area is increased, and the heat conduction efficiency is improved.
- the material of the inner working layer is a stainless steel inner working layer or an aluminum inner working layer.
- the outer bottom surface of the pot body is flat, and the thickness of the pot bottom gradually increases from the center to the outside.
- the outer surface of the inner bottom working layer of the pot bottom boss smoothly transitions.
- the outer heat receiving layer is an iron outer heat receiving layer or a stainless steel outer heat receiving layer.
- the magnetically conductive outer heat receiving layer greatly improves the heat conduction efficiency of the outer heat receiving layer.
- the top surface of the inner annular boss is flush with the mouth of the pot, its side is an arc surface, the arc of the arc surface is the same as the arc at the same height as the inner surface of the inner working layer, and its bottom surface is the same as the outer working layer. Smooth surface transition.
- the inner annular boss greatly improves the strength at the mouth of the pot, effectively reducing its probability of heat deformation
- a manufacturing process of a composite steel pot includes the following steps:
- A. Oiling of tablets use an oiler to oil both sides of the tablets;
- One-time compression molding using a stamping machine to press the oiled sheet material to form an inner working layer, press the bottom of the inner working layer to form a pot bottom boss, and close the outer side wall of the inner working layer to the pot
- the inner annular boss is punched at the mouth; then the magnetically permeable sheet after oiling is punched to form an outer heating layer, and the bottom of the outer heating layer is punched down to form a base with a first groove, and the outer layer
- the outer wall of the heating layer is punched near the mouth of the pot to form an outer annular boss with a second groove;
- the present invention adopts the above scheme and has the following beneficial effects: the present invention makes the aluminum alloy or stainless steel and the magnetically permeable layer material tightly adhered together again under a high tonnage pressure, and the aluminum alloy material acts in a cold solid state or a heated state by the high tonnage pressure. It flows down to make the multi-layer structure more dense, and the molecular structure is more finely arranged, which increases the adhesion of aluminum alloy or stainless steel and the magnetic permeable layer material.
- the multilayer body composite steel material is integrally formed, and the bottom step of the pot body and the pot The step provided at the mouth reinforces the entire pot body, which greatly reduces the thermal deformation in the reinforced position, and solves the problems of ordinary inlay type bottom, full bottom is easy to fall off, easy to leak water, and the bottom concave test is not easy to pass.
- FIG. 1 is a cross-sectional view of a conventional double bottom pot body in the prior art described in the background art.
- FIG. 2 is an exploded view of the pot body in FIG. 1.
- FIG. 3 is a schematic structural diagram of a pot body according to the present invention.
- FIG. 4 is an exploded view of a pot body with a multilayer structure in the present invention.
- FIG. 5 is an enlarged view at A in FIG. 4.
- FIG. 6 is an enlarged view at B in FIG. 4.
- a composite steel pot and, as shown in FIGS. 3-5, it includes a pot body 1.
- the pot body 1 includes an inner working layer 11 and an outer heating layer 12 made of a magnetically permeable material.
- the bottom is raised downward to form a pot bottom boss 3, and the bottom of the outer heating layer 12 is raised downward to form a base 121.
- the base 121 is provided with a first groove 1211.
- the outer side wall of the inner working layer 11 is close to the pot mouth.
- An inner annular boss 4 is provided.
- An outer annular boss 122 is provided on the outer side wall of the outer heat receiving layer 12 near the mouth of the pot.
- a second groove 1221 is provided on the inner side of the outer annular boss 122.
- the outer heat receiving layer 12 is wrapped in Outside the inner working layer 11, the boss 3 is received in the first groove 1211, and the inner annular boss 4 is received in the second groove 1221.
- the material of the inner working layer 11 is a stainless inner working layer or an aluminum inner working layer.
- the outer bottom surface of the pot body 1 is flat, and the thickness of the pot bottom gradually increases from the center to the outside.
- the outer heat receiving layer 12 is an iron outer heat receiving layer or a stainless steel outer heat receiving layer.
- the top surface 41 of the inner annular boss 4 is flush with the mouth of the pot, and its side surface 42 is an arc surface.
- the arc of the arc surface is the same as the arc at the same height as the inner surface of the inner working layer 11, and its bottom surface 43 is the same as the inner working.
- the outer surface of the layer 11 transitions smoothly.
- a manufacturing process of a composite steel pot includes the following steps:
- A. Oiling of tablets use an oiler to oil both sides of the tablets;
- Secondary imitation molding Wrap the outer heating layer 12 outside the inner working layer 11 so that the boss 3 is received in the first groove 1211, and the inner annular boss 4 is received in the second groove 1221. Inside, the inner working layer 11 and the outer heating layer 12 are punched into an integrated pot body by a punching machine.
- Test the concave bottom of the finished composite steel pot 1. Measure the diameter of the bottom of the pot; 2. Use an angle plate to draw eight lines on the bottom of the pot, each line passing through the center of the bottom of the pot, and the angle of each two lines With a difference of 45 °, measure one point with the largest amount of undercut on each line and record the undercut size at eight points; 3. Heat the pot to 200 ° C, measure the undercut size at the above eight points, and calculate the change Value; 4. The bottom diameter is recessed within 0.3% -0.6% * diameter, and the bottom diameter is recessed within 0.6% * diameter under cold room temperature conditions as qualified products.
- Example 2 and Example 3 are test data of a common full-bottomed (non-porous double-bottomed) pot and a multilayer steel imitation pressure cooker, respectively.
- the present invention is compared with an ordinary induction cooker suitable for a double-bottomed pan: the multilayer composite steel pan is difficult to deform the bottom after being heated, has a large magnetic conductive area, and has more uniform heat conduction. Compared with ordinary full-bottomed pans, the magnetic conductive area of the bottom heating protrusion will not be reduced, and the thermal efficiency will not be lost.
- the process of the invention covers: under high-tonnage pressure, other materials, aluminum alloys, and stainless steel or magnetically permeable layer materials are tightly bonded together again.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cookers (AREA)
Abstract
Description
Claims (7)
- 一种复合钢锅,包括锅体(1),其特征在于:锅体(1)包括内层作业层(11)和由导磁材料制成的外层受热层(12),内层作业层(11)的底部向下凸起形成锅底凸台(3),外层受热层(12)的底部向下凸起形成底座(121),底座(121)上设有第一凹槽(1211);内层作业层(11)的外侧壁靠近锅口处设有内环形凸台(4),外层受热层(12)的外侧壁靠近锅口处设有外环形凸台(122),外环形凸台(122)的内侧设有第二凹槽(1221);外层受热层(12)包裹在内层作业层(11)外侧,凸台(3)容置在第一凹槽(1211)内,内环形凸台(4)容置在第二凹槽(1221)内。
- 根据权利要求1所述的一种复合钢锅,其特征在于:内层作业层(11)的材料为不锈钢内层作业层或铝内层作业层。
- 根据权利要求1所述的一种复合钢锅,其特征在于:锅体(1)的外底面为平面,锅底的厚度由中心向外侧逐渐增厚。
- 根据权利要求1所述的一种复合钢锅,其特征在于:锅底凸台(3)的外表面与内层作业层(11)的外表面连接处为弧形面。
- 根据权利要求1所述的一种复合钢锅,其特征在于:外层受热层(12)为铁制外层受热层或不锈钢制外层受热层。
- 根据权利要求1所述的一种复合钢锅,其特征在于:内环形凸台(4)的顶面(41)为锅口的顶面,内环形凸台(4)的侧面(42)为弧形面,内环形凸台(4)的底面(43)与内层作业层(11)的外表面连接处为弧形面。
- 一种复合钢锅制造工艺,其用于制造权利要求1-6任一项所述的复合钢锅,其特征在于,包括以下步骤:A.片料涂油:采用涂油机对片料的两面进行涂油;B.一次仿压成型:采用冲压机将涂油后的片料进行冲压形成内层作业层(11),将内层作业层(11)的底部冲压形成锅底凸台(3),并将内层作业层(11)的外侧壁靠近锅口处冲压形成内环形凸台(4);再将涂油后的导磁的片料冲压形成外层受热层(12),外层受热层(12)的底部向下冲压形成带有第一凹槽(1211)的底座(121),并将外层受热层(12)的外侧壁靠近锅口处冲压形成带有第二凹槽(1221)的外环形凸台(122);二次仿压成型:将外层受热层(12)包裹在内层作业层(11)外侧,使得凸台(3)容置在第一凹槽(1211)内,内环形凸台(4)容置在第二凹槽(1221)内,再采用冲压机将内层作业层(11)和外层受热层(12)冲压成一体式锅体。
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CN201810845383.0 | 2018-07-27 | ||
CN201810845383.0A CN108903595A (zh) | 2018-07-27 | 2018-07-27 | 一种复合钢锅及其制造工艺 |
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WO2020020386A2 true WO2020020386A2 (zh) | 2020-01-30 |
WO2020020386A3 WO2020020386A3 (zh) | 2020-08-06 |
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CN108903595A (zh) * | 2018-07-27 | 2018-11-30 | 金华乐嘉厨具有限公司 | 一种复合钢锅及其制造工艺 |
CN112872225B (zh) * | 2020-12-29 | 2022-08-30 | 瓯锟科技温州有限公司 | 一种金属复合锅具的连续化生产线 |
CN113068991B (zh) * | 2021-03-03 | 2022-08-23 | 宁波喜尔美厨房用品有限公司 | 一种电磁加热低噪音不锈钢锅具及其制备方法 |
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JPH07255607A (ja) * | 1994-03-22 | 1995-10-09 | Niyuumatetsuku:Kk | 調理器具 |
US6648162B1 (en) * | 2001-12-21 | 2003-11-18 | Innovation Ip Holding Co. | Button actuated pressure release and locking device for pressure cookers |
CN1785101A (zh) * | 2004-12-08 | 2006-06-14 | 周赛方 | 锅子及其生产方法 |
US20060289486A1 (en) * | 2005-06-21 | 2006-12-28 | Meyer Intellectual Properties Limited | Cookware having a reinforced rim |
CN101057741A (zh) * | 2006-04-17 | 2007-10-24 | 胡千里 | 一种锅及其制造方法 |
CN201814359U (zh) * | 2010-08-25 | 2011-05-04 | 戴桂芳 | 一种双层复合锅 |
CN201894540U (zh) * | 2010-12-08 | 2011-07-13 | 新会盅盛金属有限公司 | 一种不粘锅 |
CN103349492B (zh) * | 2013-07-15 | 2016-03-23 | 熊朝光 | 不锈钢不粘炒锅的制造方法及其产品 |
CN103783999A (zh) * | 2014-01-16 | 2014-05-14 | 武义瑞普厨具有限公司 | 新型复合炊具及其制造方法 |
CN205162726U (zh) * | 2015-10-16 | 2016-04-20 | 浙江三禾厨具有限公司 | 双层复合锅 |
CN205162824U (zh) * | 2015-10-16 | 2016-04-20 | 浙江三禾厨具有限公司 | 新型复合锅 |
CN108903595A (zh) * | 2018-07-27 | 2018-11-30 | 金华乐嘉厨具有限公司 | 一种复合钢锅及其制造工艺 |
CN209235719U (zh) * | 2018-07-27 | 2019-08-13 | 金华乐嘉厨具有限公司 | 一种复合钢锅 |
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WO2020020386A3 (zh) | 2020-08-06 |
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