WO2020019626A1 - 一种无脉冲湿喷机 - Google Patents

一种无脉冲湿喷机 Download PDF

Info

Publication number
WO2020019626A1
WO2020019626A1 PCT/CN2018/120043 CN2018120043W WO2020019626A1 WO 2020019626 A1 WO2020019626 A1 WO 2020019626A1 CN 2018120043 W CN2018120043 W CN 2018120043W WO 2020019626 A1 WO2020019626 A1 WO 2020019626A1
Authority
WO
WIPO (PCT)
Prior art keywords
concrete
auxiliary
cylinder
distribution valve
feeding mechanism
Prior art date
Application number
PCT/CN2018/120043
Other languages
English (en)
French (fr)
Inventor
程卫民
马官国
陈连军
刘国明
崔向飞
周刚
孟千翔
Original Assignee
山东科技大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 山东科技大学 filed Critical 山东科技大学
Priority to US16/965,220 priority Critical patent/US20200355077A1/en
Publication of WO2020019626A1 publication Critical patent/WO2020019626A1/zh

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • F04B15/023—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04—Lining with building materials
    • E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105—Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404—Arrangements for supplying particulate material
    • B05B7/144—Arrangements for supplying particulate material the means for supplying particulate material comprising moving mechanical means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/02—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having two cylinders
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B11/00—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation
    • F04B11/005—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation using two or more pumping pistons
    • F04B11/0075—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation using two or more pumping pistons connected in series
    • F04B11/0083—Equalisation of pulses, e.g. by use of air vessels; Counteracting cavitation using two or more pumping pistons connected in series the pistons having different cross-sections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00—Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0003—Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber
    • F04B7/0011—Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber and having an oscillating movement
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00—Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0019—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
    • F04B7/0026—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an oscillating movement
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00—Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0042—Piston machines or pumps characterised by having positively-driven valving with specific kinematics of the distribution member
    • F04B7/0049—Piston machines or pumps characterised by having positively-driven valving with specific kinematics of the distribution member for oscillating distribution members

Definitions

  • the present invention relates to the technical field of engineering equipment, and in particular to a pulse-free wet sprayer.
  • the concrete wet spraying machine is widely used in coal mine roadways, highway tunnels and other places where shotcrete support is needed.
  • a common concrete wet spraying machine is a plunger type concrete wet spraying machine. Its working principle is to achieve pumping by switching the distribution valve. During the pumping process, due to the swing of the distribution valve, the pulse phenomenon in the pumping process is caused, which increases the probability of pipe blocking in the pumping process and causes a rebound problem in the spraying process.
  • the present invention provides a pulse-free wet sprayer.
  • the specific technical solution is as follows:
  • a pulse-free wet spraying machine includes a frame, a pumping mechanism, a swing mechanism, a motor, and a hydraulic system.
  • the pumping mechanism includes a hopper, a material chamber, a concrete feeding mechanism, an auxiliary feeding mechanism, a distribution valve, and an outlet.
  • a feeding pipe the hopper is arranged above the material chamber, the concrete feeding mechanism includes 2 main hydraulic cylinders, 2 concrete pistons, and 2 concrete cylinders, and the auxiliary feeding mechanism includes auxiliary hydraulic cylinders, auxiliary concrete pistons, and auxiliary concrete
  • the distribution cylinder is connected with the concrete chamber of the concrete feeding mechanism; the distribution valve is arranged in the material chamber, and the distribution valve communicates with the concrete cylinder and the discharge pipe; the discharge pipe is arranged on the material chamber, and the discharge pipe is a tee It includes an auxiliary discharge pipe and a main discharge pipe.
  • the auxiliary discharge pipe is connected with an auxiliary concrete cylinder.
  • the auxiliary concrete cylinder is provided with an air vent.
  • the auxiliary piston rod of the auxiliary feeding mechanism pushes the auxiliary concrete piston through the core shaft to assist the auxiliary concrete piston.
  • the swing mechanism includes a swing hydraulic cylinder, a swing arm and a swing hydraulic cylinder base, On the outside of the material chamber, the swing hydraulic cylinder is symmetrically arranged on both sides of the swing hydraulic cylinder base, and the swing arm is hinged with the swing hydraulic cylinder; the swing arm is installed in cooperation with the mandrel through a spline; the motor and hydraulic system include a hydraulic oil tank and A motor, the pumping mechanism, the swing mechanism and The motor and hydraulic system are set on the frame.
  • the piston rod end of the hydraulic cylinder of the concrete feeding mechanism is provided with a concrete piston, and the concrete piston moves in the concrete cylinder;
  • the end of the auxiliary piston rod of the auxiliary feeding mechanism is provided with an auxiliary concrete piston and an auxiliary concrete piston Movement in auxiliary concrete cylinders.
  • the material chamber is disposed below the hopper and communicates with the hopper.
  • the two main hydraulic cylinders of the concrete feeding mechanism are arranged in parallel on the side of the material chamber, the main hydraulic cylinder is installed on the water washing tank, and the auxiliary hydraulic cylinder is installed on the hydraulic cylinder. Above.
  • a distribution valve, a front friction plate, a rear friction plate, a distribution valve friction plate, a rubber spring, and a seal ring are disposed in the material chamber, the front friction plate is disposed at the front end of the distribution valve, and the distribution valve friction plate is disposed A rubber spring is arranged between the distribution valve friction plate and the distribution valve at the rear end of the distribution valve, and a seal ring is arranged between the distribution valve and the front friction plate.
  • the front friction plate is provided with one through hole
  • the rear friction plate is provided with two through holes.
  • the central part of the mandrel has a square shape at both ends and is round, the mandrel is installed through the mandrel cover in cooperation with the upper slot of the distribution valve, and the distribution valve cover is fixed by a nut; the distribution valve swings with the mandrel.
  • the concrete piston of the concrete feeding mechanism shrinks in the concrete cylinder, the material is sucked into the concrete cylinder, the piston rod pushes the concrete piston to push the material out of the concrete cylinder, and sends it to the discharge pipe through the distribution valve; when the concrete When the feeding mechanism pushes the material, the auxiliary concrete piston of the auxiliary feeding mechanism shrinks in the auxiliary concrete cylinder, and then sucks material from the auxiliary discharge pipe. When the distribution valve swings, the material in the auxiliary concrete cylinder is pushed to the discharge pipe.
  • the two wing baffles of the friction plate of the distribution valve cover the exits of the two concrete cylinders.
  • the beneficial effects of the present invention include:
  • the auxiliary liquid mechanism is provided to compensate for the pumping pulse caused by the swinging of the distribution valve during the pumping process, reducing the probability of pumping blocked pipes;
  • the lower end of the hopper is connected to the material chamber Allow the material to flow into the material chamber by its own weight;
  • the discharge pipe is set as a three-way pipe to facilitate the contraction of the auxiliary concrete piston when the concrete feeding mechanism is pumped, and suck a part of the material into the auxiliary concrete cylinder.
  • the auxiliary concrete cylinder During the swinging of the distribution valve, the auxiliary concrete cylinder
  • the auxiliary concrete piston pushes the sucked material to compensate to avoid The pumping pulse phenomenon is prevented, and the problem of shotcrete rebound is prevented;
  • an auxiliary concrete cylinder is connected to the auxiliary discharge pipe, and an air vent is provided on the side where the auxiliary concrete cylinder is connected to the material chamber to avoid compression when the auxiliary concrete piston contracts.
  • the gas causes the air pressure to be too large to shrink; friction plates are provided on the front and rear of the distribution valve.
  • the front friction plate and the distribution valve friction plate are made of hard alloy, which strengthens the seal and prevents the distribution valve from swinging due to excessive wear. The service life of the equipment.
  • a rubber spring is set between the friction plate of the distribution valve and the distribution valve, which ensures that the friction plate of the distribution valve is in close contact with the rear friction plate, which strengthens the seal.
  • the swing arm is installed in cooperation with the mandrel through a spline, and the mandrel passes through the mandrel.
  • the cover is installed in cooperation with the slot on the upper part of the distribution valve, so that the core shaft can effectively swing with the swing arm.
  • FIG. 1 is a schematic diagram of the whole structure of a pulseless wet spraying machine
  • FIG. 2 is a schematic diagram of a mounting structure of a pumping mechanism and a swing mechanism
  • FIG. 3 is a schematic structural diagram of a part of a pumping mechanism and a swinging mechanism
  • FIG. 4 is a schematic sectional view of the structure of a pumping mechanism and a swing mechanism
  • FIG. 5 is a schematic diagram of a swing mechanism
  • FIG. 6 is a schematic diagram of a distribution valve installation
  • FIG. 7 is a schematic view of a swing structure of a distribution valve
  • FIG. 8 is a schematic structural diagram of a friction plate behind a distribution valve
  • FIG. 9 is a structural schematic diagram of a friction plate of a distribution valve
  • FIG. 10 is a schematic structural diagram of a front friction plate of a distribution valve
  • FIG. 11 is a schematic view of a discharge pipe structure
  • a pulse-free wet spraying machine specifically includes a frame 1, a pumping mechanism 2, a swinging mechanism 3, and a motor and a hydraulic system 4.
  • the frame 1 is provided with an organic wheel to facilitate the movement of the wet spraying machine.
  • the motor and the hydraulic system 4 include Hydraulic oil tank and motor.
  • the hydraulic oil tank is set on the upper part of the frame. The motor and the hydraulic oil tank drive the hydraulic cylinders of the swing mechanism 3 and the pumping mechanism 2.
  • the output power of this structure is stable, safe and reliable.
  • the concrete feeding mechanism of the pumping mechanism 2 is disposed at the bottom of the frame, the hopper 21 of the pumping mechanism 2 is disposed above the front of the frame, the pumping mechanism 2 realizes the pumping of the material, and the swing mechanism 3 drives the core through the swing arm 32 The shaft 34 and the distribution valve 26 swing.
  • the pumping mechanism 2 includes a hopper 21, a material chamber 22, a concrete feeding mechanism 23, an auxiliary feeding mechanism 24, a distribution valve 26, a water washing tank 27, and a discharge pipe 25.
  • the lower end of the hopper 21 is connected to the material chamber.
  • the concrete feeding mechanism 23 includes two main hydraulic cylinders 234, two concrete pistons 231, and two concrete cylinders 233.
  • the auxiliary feeding mechanism 24 includes an auxiliary hydraulic cylinder 244, an auxiliary concrete piston 241, and an auxiliary concrete cylinder 243.
  • the concrete cylinder 233 communicates with the material chamber 22.
  • the water washing tank 27 is arranged in parallel with the material chamber 22, a tie rod 271 is provided between the water washing tank 27 and the material chamber 22, and three through holes are provided in the water washing tank 27 to facilitate installation.
  • the distribution valve 26 is provided in the material chamber 22 and communicates with the concrete cylinder 233 and the discharge pipe 25 of the concrete feeding mechanism.
  • a concrete piston 231 is provided at the end of the piston rod 232 of the concrete feeding mechanism 23, and the concrete piston 231 moves in the concrete cylinder 233; an end of the auxiliary piston rod 242 of the auxiliary feeding mechanism 24 is provided with an auxiliary concrete piston 241, and the auxiliary concrete piston 241 is The concrete cylinder 243 moves.
  • the concrete feeding mechanism 23 works to pump materials through two main hydraulic cylinders 234, and the auxiliary feeding mechanism 24 is provided to cooperate with the pumping materials, thereby making up for the problem of the pumping pulse caused by the swinging of the distribution valve 26 during the pumping process of the concrete feeding mechanism 23. .
  • the hopper 21 is installed below the material chamber 22, and the two concrete cylinders 233 of the concrete feeding mechanism 23 are symmetrically arranged on the side of the material chamber 22.
  • a washing tank 27 is installed on the rear side of the concrete feeding mechanism 23, and the auxiliary feeding mechanism 24 is installed on the concrete feeding mechanism. 23 above.
  • the distribution chamber 22 is provided with a distribution valve 221, a front friction plate 222, a rear friction plate 223, a distribution valve friction plate 224, a rubber spring 225, and a seal ring 226.
  • the front friction plate 222 is provided at the front end of the distribution valve 26, and the distribution valve friction plate 224 is provided at the rear end of the distribution valve 26, where the front end of the distribution valve is the end where the distribution valve 26 is connected to the discharge pipe 25, the rear end of the distribution valve is the end where the distribution valve 25 is connected to the concrete cylinder 233, and the friction plate of the distribution valve A rubber spring 225 is provided between 224 and the distribution valve 26 to bring the friction plate of the distribution valve into close contact with the rear friction plate to strengthen the seal.
  • the distribution valve friction plate 224 is provided with a through hole with a circular hole diameter slightly larger than or equal to that of the concrete cylinder 233, and two wings of the through hole are provided with baffles.
  • the discharge pipe 25 is arranged on the material chamber 22.
  • the discharge pipe 25 is a three-way pipe and includes an auxiliary discharge pipe 252 and a main discharge pipe 253.
  • the auxiliary discharge pipe 253 is connected to an auxiliary concrete cylinder 243, an auxiliary concrete cylinder 243 is provided with a vent hole 251, and the auxiliary piston rod 242 passes through the mandrel 34 to push the auxiliary concrete piston 241 to move in the auxiliary concrete cylinder 243.
  • the vent hole 251 prevents the auxiliary concrete piston 241 from contracting due to excessive air pressure when it contracts.
  • the swing mechanism 3 includes a swing hydraulic cylinder 31, a swing arm 32, a mandrel 34, and a swing hydraulic cylinder base 33.
  • the swing hydraulic cylinder base 33 is installed outside the material chamber 22, and the swing hydraulic cylinder 31 is symmetrically arranged on the swing hydraulic cylinder.
  • the swing arm 32 is hinged with the swing hydraulic cylinder 31, and the swing arm 32 is installed in cooperation with the mandrel 34 through a spline.
  • the swing hydraulic cylinder base 33 is trapezoidal.
  • the swing arm 32 is installed at the short side of the hydraulic cylinder base.
  • the two swing hydraulic cylinders 31 are respectively arranged on the two oblique sides of the swing hydraulic cylinder base 33. The two swing hydraulic cylinders 31 are working.
  • the motor and hydraulic system 4 includes a hydraulic oil tank and a motor, a pumping mechanism 2, a swinging mechanism 3, and a motor and a hydraulic system 4 are arranged on the frame 1.
  • the working process of the above pulse-free wet spraying machine specifically includes: first, pouring materials into the hopper 21, the materials flow into the hopper 22 through the hopper 21, and the concrete piston 231 in the concrete cylinder 233 of one of the concrete feeding mechanisms 23 contracts, The concrete cylinder 233 sucks material from the material chamber 22, and another concrete feeding mechanism 23 pushes the material in the concrete cylinder 233 under pressure through the concrete piston 231, and the material passes the distribution valve 26 to the discharge pipe 25; the distribution valve 26 follows the mandrel 34 Swing, at this time, the concrete piston 231 of the concrete feeding mechanism 23 that has completed pumping shrinks, corresponding to the concrete cylinder 233 sucking material from the material chamber 22, and the concrete piston 231 of the concrete feeding mechanism that completes the suction pushes the previously sucked material, concrete feeding The mechanism circulates the above work.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Reciprocating Pumps (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

一种无脉冲湿喷机，解决了混凝土湿喷机泵送过程中的脉冲问题，湿喷机包括机架（1）、泵送机构（2）、摆动机构（3）和电机及液压系统（4），泵送机构（2）包括料斗（21）、料室（22）、混凝土送料机构（23）、辅助送料机构（24）和分配阀（26），泵送机构（2）的料斗（21）设置在料室（22）上方，料室（22）内设置有分配阀（26），混凝土送料机构（23）和辅助送料机构（24）均包括液压缸（234，244）、混凝土活塞（231，241）和混凝土缸（233，243），出料管（25）为三通管固定在料室（22）侧面，出料管（25）的辅助出料管（252）连接有辅助混凝土缸（243），辅助混凝土缸（243）上设置有通气孔（251）；摆动机构（3）包括摆动液压缸（31）、摆臂（32）和摆动液压缸底座（33），辅助送料机构（24）的辅助活塞杆（242）穿过芯轴（34）推动辅助混凝土活塞（241）在辅助混凝土缸（243）内运动。该无脉冲湿喷机还具有送料稳定、结构紧凑、耐磨损等优点。

Description

一种无脉冲湿喷机
技术领域
[0001] 本发明涉及工程设备技术领域， 尤其是一种无脉冲湿喷机。
背景技术
[0002] 混凝土湿喷机在煤矿巷道、 公路隧道等需要喷浆支护的地方应用广泛， 常见的 混凝土湿喷机为柱塞式混凝土湿喷机， 其工作原理是通过分配阀切换实现泵送 ， 在泵送过程中由于分配阀的摆动， 造成泵送过程中的脉冲现象， 这增大了泵 送过程的堵管机率， 并造成喷浆过程中的回弹问题。
发明概述
技术问题
问题的解决方案
技术解决方案
[0003] 为解决混凝土湿喷机在工作过程中出现的脉冲和喷浆回弹问题， 本发明提供了 一种无脉冲湿喷机， 具体技术方案如下：
[0004] 一种无脉冲湿喷机， 包括机架、 泵送机构、 摆动机构和电机及液压系统， 所述 泵送机构包括料斗、 料室、 混凝土送料机构、 辅助送料机构、 分配阀和出料管 ， 所述料斗设置在料室上方， 所述混凝土送料机构包括 2个主液压缸、 2个混凝 土活塞和 2个混凝土缸， 所述辅助送料机构包括辅助液压缸、 辅助混凝土活塞和 辅助混凝土缸， 混凝土送料机构的混凝土缸与料室相通； 所述分配阀设置在料 室内， 分配阀连通混凝土缸和出料管； 所述出料管设置在料室上， 出料管为三 通管， 包括辅助出料管和主出料管， 所述辅助出料管连接有辅助混凝土缸， 辅 助混凝土缸上设置有通气孔， 辅助送料机构的辅助活塞杆穿过芯轴推动辅助混 凝土活塞在辅助混凝土缸内运动； 所述摆动机构包括摆动液压缸、 摆臂和摆动 液压缸底座， 所述摆动液压缸底座安装在料室外侧， 摆动液压缸对称布置在摆 动液压缸底座的两侧， 摆臂与摆动液压缸铰接； 所述摆臂通过花键与芯轴配合 安装； 所述电机及液压系统包括液压油箱和电机， 所述泵送机构、 摆动机构和 电机及液压系统设置在机架上。
[0005] 优选的是， 混凝土送料机构的液压缸活塞杆端部设置有混凝土活塞， 混凝土活 塞在混凝土缸内运动； 所述辅助送料机构的辅助活塞杆端部设置有辅助混凝土 活塞， 辅助混凝土活塞在辅助混凝土缸内运动。
[0006] 优选的是， 料室设置在料斗的下方与料斗相通， 混凝土送料机构的两个主液压 缸平行布置在料室侧面， 主液压缸安装在水洗槽上， 辅助液压缸安装在液压缸 的上方。
[0007] 优选的是， 料室内设置有分配阀、 前摩擦板、 后摩擦板、 分配阀摩擦板、 橡胶 弹簧、 密封圈， 所述前摩擦板设置在分配阀的前端， 分配阀摩擦板设置在分配 阀后端， 分配阀摩擦板与分配阀之间设置橡胶弹簧， 分配阀与前摩擦板之间设 置有密封圈。
[0008] 优选的是， 前摩擦板设置有 1个通孔， 所述后摩擦板上设置有 2个通孔。
[0009] 优选的是， 芯轴中部呈方形两端呈圆形， 芯轴通过芯轴盖与分配阀上部的卡槽 配合安装， 通过螺母固定分配阀盖； 所述分配阀跟随芯轴摆动。
[0010] 还优选的是， 混凝土送料机构的混凝土活塞在混凝土缸内收缩， 物料被吸入混 凝土缸， 活塞杆推动混凝土活塞将物料从混凝土缸内推出， 通过分配阀送至出 料管； 当混凝土送料机构推送物料时， 辅助送料机构的辅助混凝土活塞在辅助 混凝土缸内收缩， 进而从辅助出料管内吸料， 当所述分配阀摆动时， 辅助混凝 土缸内的物料被推送至出料管。
[0011] 还优选的是， 当辅助混凝土缸内的辅助混凝土活塞推送物料时， 分配阀摩擦板 的两翼挡板遮两个挡混凝土缸的出口。
发明的有益效果
有益效果
[0012] 本发明的有益效果包括： 通过设置的辅助液机构， 从而弥补泵送过程中分配阀 摆动造成的泵送脉冲现象的问题， 降低了泵送堵管的机率； 料斗下端与料室相 连使得物料通过自重流入料室； 出料管设置为三通管， 便于混凝土送料机构泵 送时的辅助混凝土活塞收缩， 将一部分物料吸入辅助混凝土缸内， 在分配阀摆 动过程中， 辅助混凝土缸内的辅助混凝土活塞将吸入的物料推送补偿从而避免 了泵送脉冲现象， 防止了喷浆回弹的问题； 在辅助出料管上连接有辅助混凝土 缸， 辅助混凝土缸与料室连接一侧设置有通气孔， 避免了辅助混凝土活塞收缩 时因压缩气体导致气压过大而无法收缩； 在分配阀的前后均设置有摩擦板， 前 摩擦板和分配阀摩擦板由硬质合金制作， 加强了密封并防止了分配阀摆动造成 磨损过快， 延长了设备使用寿命， 分配阀摩擦板与分配阀之间设置橡胶弹簧， 保证了分配阀摩擦板与后摩擦板紧密接触， 加强了密封； 摆臂通过花键与芯轴 配合安装， 芯轴通过芯轴盖与分配阀上部的卡槽配合安装， 使得芯轴跟随摆臂 有效摆动。
对附图的简要说明
附图说明
[0013] 图 1是无脉冲湿喷机整机结构示意图；
[0014] 图 2是泵送机构和摆动机构安装结构示意图；
[0015] 图 3是泵送机构和摆动机构部分结构示意图；
[0016] 图 4是泵送机构和摆动机构结构部分剖面示意图；
[0017] 图 5是摆动机构示意图；
[0018] 图 6是分配阀安装示意图；
[0019] 图 7是分配阀摆动结构示意图；
[0020] 图 8是分配阀后摩擦板结构示意图；
[0021] 图 9是分配阀摩擦板结构示意图；
[0022] 图 10是分配阀前摩擦板结构示意图；
[0023] 图 11是出料管结构示意图；
[0024] 图中： 1-机架； 2 -泵送机构； 3 -摆动机构； 4 -电机及液压系统； 21-料斗； 22 -料 室； 221 -分配阀； 222 -前摩擦板； 223 -后摩擦板； 224 -分配阀摩擦板； 225 -橡胶 弹簧； 226 -密封圈； 23 -混凝土送料机构； 231 -混凝土活塞； 232 -活塞杆； 233 -混 凝土缸； 234 -主液压缸； 24 -辅助送料机构； 241 -辅助混凝土活塞； 242 -辅助活塞 杆； 243 -辅助混凝土缸； 244 -辅助液压缸； 25 -出料管； 251 -通气孔； 252 -辅助出 料管； 253 -主出料管； 26 -分配阀； 27 -水洗槽； 271-拉杆； 31-摆动液压缸； 32_ 摆臂； 33 -摆动液压缸底座； 34 -芯轴； 35 -芯轴盖。 发明实施例
本发明的实施方式
[0025] 结合图 1至图 11所示， 本发明公开的无脉冲湿喷机具体实施方案如下。
[0026] 一种无脉冲湿喷机具体包括机架 1、 泵送机构 2、 摆动机构 3和电机及液压系统 4 ， 机架 1设置有机轮， 方便湿喷机移动； 电机及液压系统 4包括液压油箱和电机 ， 液压油箱设置在机架上部， 电机和液压油箱驱动摆动机构 3和泵送机构 2的液 压缸工作，该结构输出动力稳定、 安全可靠； 摆动机构 3和泵送机构 2配合安装， 泵送机构 2的混凝土送料机构设置在机架底部， 泵送机构 2的料斗 21设置在车架 前部上方， 泵送机构 2实现物料的泵送， 摆动机构 3通过摆臂 32动带动芯轴 34和 分配阀 26摆动。
[0027] 其中， 泵送机构 2包括料斗 21、 料室 22、 混凝土送料机构 23、 辅助送料机构 24 、 分配阀 26、 水洗槽 27和出料管 25 , 料斗 21下端与料室相连。 混凝土送料机构 2 3包括 2个主液压缸 234、 2个混凝土活塞 231和 2个混凝土缸 233， 辅助送料机构 24 包括辅助液压缸 244、 辅助混凝土活塞 241和辅助混凝土缸 243 , 混凝土送料机构 23的混凝土缸 233与料室 22相通。 水洗槽 27与料室 22平行布置， 水洗槽 27与料室 22之间设置有拉杆 271， 并且在水洗槽 27上设置有三个通孔， 以方便安装。 分配 阀 26设置在料室 22内， 连通混凝土送料机构的混凝土缸 233和出料管 25。 混凝土 送料机构 23的活塞杆 232端部设置有混凝土活塞 231， 混凝土活塞 231在混凝土缸 233内运动； 辅助送料机构 24的辅助活塞杆 242端部设置有辅助混凝土活塞 241， 辅助混凝土活塞 241在辅助混凝土缸 243内运动。 混凝土送料机构 23通过 2个主液 压缸 234工作泵送物料， 通过设置的辅助送料机构 24配合泵送物料， 从而弥补混 凝土送料机构 23泵送过程中分配阀 26摆动造成的泵送脉冲现象的问题。 料斗 21 安装在料室 22的下方， 混凝土送料机构 23的 2个混凝土缸 233对称布置在料室 22 的侧面， 混凝土送料机构 23后侧安装有水洗槽 27 , 辅助送料机构 24安装在混凝 土送料机构 23的上方。 料室 22内设置有分配阀 221、 前摩擦板 222、 后摩擦板 223 、 分配阀摩擦板 224、 橡胶弹簧 225、 密封圈 226， 前摩擦板 222设置在分配阀 26 的前端， 分配阀摩擦板 224设置在分配阀 26后端， 其中分配阀前端为分配阀 26与 出料管 25相连端， 分配阀后端为分配阀 25与混凝土缸 233连接端， 分配阀摩擦板 224与分配阀 26之间设置橡胶弹簧 225， 使分配阀摩擦板和后摩擦板紧密接触， 加强密封。 并且分配阀摩擦板 224设置有一个圆孔孔径略大于或等于混凝土缸 23 3的通孔， 通孔两翼设置有挡板， 当分配阀摩擦板 224通孔转至两个混凝土缸 233 之间时， 两翼的挡板遮挡混凝土缸 233的出口。 分配阀 26与前摩擦板 222之间设 置有密封圈 226 , 用于密封泵送空间。 出料管 25设置在料室 22上， 出料管 25为三 通管， 包括辅助出料管 252和主出料管 253 , 所述辅助出料管 253连接有辅助混凝 土缸 243 , 辅助混凝土缸 243上设置有通气孔 251， 辅助活塞杆 242穿过芯轴 34推 动辅助混凝土活塞 241在辅助混凝土缸 243内运动， 通气孔 251避免了辅助混凝土 活塞 241收缩时因气压过大而无法收缩。
[0028] 其中， 摆动机构 3包括摆动液压缸 31、 摆臂 32、 芯轴 34和摆动液压缸底座 33， 摆动液压缸底座 33安装在料室 22外侧， 摆动液压缸 31对称布置在摆动液压缸底 座的两侧， 摆臂 32与摆动液压缸 31铰接， 摆臂 32通过花键与芯轴 34配合安装。 摆动液压缸底座 33呈梯形， 摆臂 32安装在液压缸底座的短边位置， 2个摆动液压 缸 31分别布置在摆动液压缸底座 33的两条斜边上， 2个摆动液压缸 31在工作中其 中一个伸展时另一个收缩， 保持重复工作从而带动芯轴 34摆动， 芯轴 34带动分 配阀 26摆动。 芯轴 34中部呈方形两端呈圆形， 芯轴 34通过芯轴盖 35与分配阀 26 上部的卡槽配合安装， 通过螺母固定芯轴盖 35 ; 分配阀 26跟随芯轴 34摆动， 辅 助送料机构 24的辅助活塞杆 242穿过芯轴 34。 电机及液压系统 4包括液压油箱和 电机， 泵送机构 2、 摆动机构 3和电机及液压系统 4设置在机架 1上。
[0029] 上述无脉冲湿喷机工作过程具体包括， 首先是在料斗 21内倒入物料， 物料通过 料斗 21流入料室 22内， 其中一个混凝土送料机构 23的混凝土缸 233内混凝土活塞 231收缩， 混凝土缸 233从料室 22内吸料， 另一个混凝土送料机构 23通过混凝土 活塞 231将混凝土缸 233内的物料加压推送， 物料经过分配阀 26到达出料管 25 ; 分配阀 26跟随芯轴 34摆动， 此时完成泵送的混凝土送料机构 23的混凝土活塞 231 收缩， 对应混凝土缸 233从料室 22内吸料， 完成吸料的混凝土送料机构的混凝土 活塞 231则推送之前吸入的物料， 混凝土送料机构循环上述工作； 在此过程中， 当任一混凝土送料机构泵送物料时， 与出料管 25相连的辅助混凝土缸 243内的辅 助混凝土活塞 241收缩， 辅助混凝土缸 243从辅助出料管 253内吸料， 当分配阀 26 摆动时， 辅助送料机构 24的辅助活塞杆 242推动辅助混凝土活塞 241完成送料； 并且如图 7所示， 当辅助送料机构 24泵送物料时， 分配阀摩擦板 224两翼的挡板 遮挡混凝土缸 233的出口， 保证送料稳定， 从而避免出现泵送的脉动现象。
[0030] 当然， 上述说明并非是对本发明的限制， 本发明也并不仅限于上述举例， 本技 术领域的技术人员在本发明的实质范围内所做出的变化、 改型、 添加或替换， 也应属于本发明的保护范围。

Claims

权利要求书
[权利要求 1] 一种无脉冲湿喷机， 包括机架、 泵送机构、 摆动机构和电机及液压系 统， 其特征在于，
所述泵送机构包括料斗、 料室、 混凝土送料机构、 辅助送料机构、 分 配阀和出料管， 所述料斗设置在料室上方， 所述混凝土送料机构包括 2个主液压缸、 2个混凝土活塞和 2个混凝土缸， 所述辅助送料机构包 括辅助液压缸、 辅助混凝土活塞和辅助混凝土缸， 混凝土送料机构的 混凝土缸与料室相通； 所述分配阀设置在料室内， 分配阀连通混凝土 缸和出料管； 所述出料管设置在料室上， 出料管为三通管， 包括辅助 出料管和主出料管， 所述辅助出料管连接有辅助混凝土缸， 辅助混凝 土缸上设置有通气孔， 辅助送料机构的辅助活塞杆穿过芯轴推动辅助 混凝土活塞在辅助混凝土缸内运动；
所述摆动机构包括摆动液压缸、 摆臂和摆动液压缸底座， 所述摆动液 压缸底座安装在料室外侧， 摆动液压缸对称布置在摆动液压缸底座的 两侧， 摆臂与摆动液压缸铰接； 所述摆臂通过花键与芯轴配合安装； 所述电机及液压系统包括液压油箱和电机， 所述泵送机构、 摆动机构 和电机及液压系统设置在机架上。
[权利要求 2] 根据权利要求 1所述的一种无脉冲湿喷机， 其特征在于， 所述混凝土 送料机构的液压缸活塞杆端部设置有混凝土活塞， 混凝土活塞在混凝 土缸内运动； 所述辅助送料机构的辅助活塞杆端部设置有辅助混凝土 活塞， 辅助混凝土活塞在辅助混凝土缸内运动。
[权利要求 3] 根据权利要求 1所述的一种无脉冲湿喷机， 其特征在于， 所述料室设 置在料斗的下方与料斗相通， 混凝土送料机构的两个主液压缸平行布 置在料室侧面， 主液压缸安装在水洗槽上， 辅助液压缸安装在液压缸 的上方。
[权利要求 4] 根据权利要求 1所述的一种无脉冲湿喷机， 其特征在于， 所述料室内 设置有分配阀、 前摩擦板、 后摩擦板、 分配阀摩擦板、 橡胶弹簧、 密 封圈， 所述前摩擦板设置在分配 _的前端， 分配 _摩擦板设置在分配 阀后端， 分配阀摩擦板与分配阀之间设置橡胶弹簧， 分配阀与前摩擦 板之间设置有密封圈。
[权利要求 5] 根据权利要求 1所述的一种无脉冲湿喷机， 其特征在于， 所述前摩擦 板设置有 1个通孔， 所述后摩擦板上设置有 2个通孔。
[权利要求 6] 根据权利要求 1所述的一种无脉冲湿喷机， 其特征在于， 所述芯轴中 部呈方形两端呈圆形， 芯轴通过芯轴盖与分配阀上部的卡槽配合安装 ， 通过螺母固定分配阀盖； 所述分配阀跟随芯轴摆动。
[权利要求 7] 根据权利要求 1~6任一项所述的一种无脉冲湿喷机， 其特征在于， 所 述混凝土送料机构的混凝土活塞在混凝土缸内收缩， 物料被吸入混凝 土缸， 活塞杆推动混凝土活塞将物料从混凝土缸内推出， 通过分配阀 送至出料管； 当混凝土送料机构推送物料时， 辅助送料机构的辅助混 凝土活塞在辅助混凝土缸内收缩， 进而从辅助出料管内吸料， 当所述 分配阀摆动时， 辅助混凝土缸内的物料被推送至出料管。
[权利要求 8] 根据权利要求 7所述的一种无脉冲湿喷机， 其特征在于， 当辅助混凝 土缸内的辅助混凝土活塞推送物料时， 分配阀摩擦板的两翼挡板遮两 个挡混凝土缸的出口。
PCT/CN2018/120043 2018-07-24 2018-12-10 一种无脉冲湿喷机 WO2020019626A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US16/965,220 US20200355077A1 (en) 2018-07-24 2018-12-10 Pulsation-free wet spraying machine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201810815013.2 2018-07-24
CN201810815013.2A CN109113762B (zh) 2018-07-24 2018-07-24 一种无脉冲湿喷机

Publications (1)

Publication Number Publication Date
WO2020019626A1 true WO2020019626A1 (zh) 2020-01-30

Family

ID=64862431

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2018/120043 WO2020019626A1 (zh) 2018-07-24 2018-12-10 一种无脉冲湿喷机

Country Status (3)

Country Link
US (1) US20200355077A1 (zh)
CN (1) CN109113762B (zh)
WO (1) WO2020019626A1 (zh)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111823398A (zh) * 2020-07-02 2020-10-27 焦作市倍特矿业设备有限公司 一种矿用混凝土上料搅拌湿喷机及使用方法
CN112593557A (zh) * 2020-12-02 2021-04-02 湖南煤矿机械有限公司 一种便于出料的车载式湿喷机
CN114382673A (zh) * 2021-12-31 2022-04-22 河南和远机械科技有限公司 一种混凝土湿喷机的料斗防空腔装置

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01187292A (ja) * 1988-01-21 1989-07-26 Sato Kogyo Co Ltd 場所打ちコンクリートライニング工法におけるコンクリート打設口バルブ装置
JP2006291636A (ja) * 2005-04-14 2006-10-26 Mitsubishi Heavy Ind Ltd コンクリート打設装置及び該装置を備えたトンネル掘削機
CN201363338Y (zh) * 2009-03-24 2009-12-16 河南省煤炭科学研究院有限公司 液压缸主动容积补偿机构及补偿活塞式混凝土湿喷机
CN203463243U (zh) * 2013-08-14 2014-03-05 山东鲁科自动化技术有限公司 一种全液压混凝土泵
CN104153988A (zh) * 2014-08-05 2014-11-19 三一汽车制造有限公司 分配阀、泵送机构及混凝土泵

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1266130B (de) * 1963-11-08 1968-04-11 Eugene Lee Sherrod Mehrzylinderkolbenpumpe zum Foerdern von Beton od. dgl.
NL8902546A (nl) * 1989-10-13 1991-05-01 Pieter Faber Betonpompinrichting.
DE4208754A1 (de) * 1992-03-19 1993-09-23 Schwing Gmbh F Dickstoffpumpe mit foerderzylindern, insbesondere zweizylinderbetonpumpe
CN201431939Y (zh) * 2009-07-08 2010-03-31 郑州知信机电科技开发有限公司 一种泵送式湿喷机
CN101787973B (zh) * 2010-02-09 2011-11-09 三一重工股份有限公司 混凝土泵用分配阀、混凝土泵及其控制方法和混凝土泵车
CN202023797U (zh) * 2011-05-06 2011-11-02 三一重工股份有限公司 泵送机构及其脉冲振动吸收装置、混凝土泵送机械
CN102862232B (zh) * 2012-08-28 2014-08-13 山西晋煤集团金鼎煤机矿业有限责任公司 移动湿式喷浆搅拌站

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01187292A (ja) * 1988-01-21 1989-07-26 Sato Kogyo Co Ltd 場所打ちコンクリートライニング工法におけるコンクリート打設口バルブ装置
JP2006291636A (ja) * 2005-04-14 2006-10-26 Mitsubishi Heavy Ind Ltd コンクリート打設装置及び該装置を備えたトンネル掘削機
CN201363338Y (zh) * 2009-03-24 2009-12-16 河南省煤炭科学研究院有限公司 液压缸主动容积补偿机构及补偿活塞式混凝土湿喷机
CN203463243U (zh) * 2013-08-14 2014-03-05 山东鲁科自动化技术有限公司 一种全液压混凝土泵
CN104153988A (zh) * 2014-08-05 2014-11-19 三一汽车制造有限公司 分配阀、泵送机构及混凝土泵

Also Published As

Publication number Publication date
US20200355077A1 (en) 2020-11-12
CN109113762B (zh) 2019-09-24
CN109113762A (zh) 2019-01-01

Similar Documents

Publication Publication Date Title
WO2020019626A1 (zh) 一种无脉冲湿喷机
CN102465857A (zh) 多功能混凝土输送泵
CN108691557B (zh) 一种无脉冲s阀湿喷机
CN104314527A (zh) 采用助力油缸的液压抽油机及其采油方法
CN206801802U (zh) 一种采用三缸联动的往复式水泥砂浆泵机
CN105971255B (zh) 双缸活塞式砂浆喷涂机
CN112128073A (zh) 一种高压力粘稠颗粒浆输送泵
WO2020019628A1 (zh) 无脉冲湿喷机
CN201865872U (zh) 多功能混凝土输送泵
CN217684451U (zh) 一种真空缓冲罐的积液排放装置
CN116181218A (zh) 一种建筑地基钻孔装置
CN104863816A (zh) 一种往复泵
CN113833043A (zh) 一种水利工程用河道清淤装置
KR20160138692A (ko) 콘크리트 몰탈 시공장비용 맥동 방지 장치
CN202324649U (zh) 连续型全液压活塞式混凝土泵
CN209025804U (zh) 注浆泵
KR101404716B1 (ko) 숏크리트 시공장비용 맥동 제거 장치
CN207526660U (zh) 一种双缸式污泥连续泵送装置
WO2013082909A1 (zh) 一种活塞式砂浆泵及其泵送系统
CN202031799U (zh) 混凝土泵送系统及其混凝土管路缓冲结构
CN202756191U (zh) 卧式单气缸双柱塞同步注浆泵
CN215762079U (zh) 转管阀输送泵
CN102619743B (zh) 一种分配阀、泵送系统及工程机械
CN204200184U (zh) 采用助力油缸的两井同采液压抽油机组
CN204200185U (zh) 采用助力油缸的液压抽油机

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18927737

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 18927737

Country of ref document: EP

Kind code of ref document: A1