WO2020015081A1 - 一种自动化产品检测设备 - Google Patents

一种自动化产品检测设备 Download PDF

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Publication number
WO2020015081A1
WO2020015081A1 PCT/CN2018/104405 CN2018104405W WO2020015081A1 WO 2020015081 A1 WO2020015081 A1 WO 2020015081A1 CN 2018104405 W CN2018104405 W CN 2018104405W WO 2020015081 A1 WO2020015081 A1 WO 2020015081A1
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WO
WIPO (PCT)
Prior art keywords
protective cover
fixedly connected
control cabinet
microcomputer control
conveyor belt
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PCT/CN2018/104405
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English (en)
French (fr)
Inventor
曾胜兴
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苏州宏奇锐自动化有限公司
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Publication of WO2020015081A1 publication Critical patent/WO2020015081A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16—Sorting according to weight
    • B07C5/28—Sorting according to weight using electrical control means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms

Definitions

  • the invention relates to an automatic product detection equipment, and belongs to the technical field of mechanical equipment.
  • the products produced sometimes have strict requirements on the weight. If the weight does not meet the requirements, it must be taken out and reprocessed.
  • the current screening device is prone to errors after weight detection, and the unqualified products are mixed into the qualified products. , Which will have a bad impact on the quality of the entire batch of products, and will also adversely affect other products in the process of use; the existing weight detection equipment, the accuracy of the device for weight detection is not high, resulting in products Uneven weight causes losses to consumers, and the structure is complicated and the volume is large.
  • the test results require workers to observe and measure the results, and then the products are classified according to the displayed results, which is prone to errors and increases. Labor intensity reduces work efficiency.
  • the purpose of the present invention is to provide an automatic product detection device.
  • the detection can be performed quickly and accurately, while avoiding errors caused by human interference caused by the weight detection.
  • a protective cover you can see that the object is measuring. With or without changes in position, it also protects the load cell's cleanliness to avoid measurement errors caused by foreign objects falling on the load cell.
  • the infrared sensor can detect objects in and out of the weighing conveyor and prevent multiple objects from entering the weighing conveyor at the same time.
  • the present invention provides the following technical solutions:
  • An automated product testing equipment includes a fixed table, and roller shafts are symmetrically arranged on both sides of the fixed table, and the roller shafts are connected by a conveyor belt.
  • a stepper motor is fixedly installed at the bottom of the fixed table.
  • a protective cover and a microcomputer control cabinet are provided above the conveyor belt.
  • the protective cover and the microcomputer control cabinet are fixedly connected to a fixed table.
  • the microcomputer control cabinet is located at the rear side of the protective cover.
  • a weighing sensor is provided inside the hood inside the conveyor belt.
  • a mounting plate is provided on the right side of the protective cover, and the mounting plate is fixedly connected to the fixed platform.
  • the mounting plate is fixed with a cylinder, and the movable end of the cylinder is fixedly connected.
  • There is a push rod, a push plate is fixedly connected to the other end of the push rod, and a bracket is fixedly connected to the bottom of the fixing table.
  • the protective cover is made of transparent material, and the inner wall of the protective cover is symmetrically provided with an infrared sensor.
  • a display screen is provided on the left side of the microcomputer control cabinet, and an indicator light is provided on the right side of the display screen.
  • a collecting box is arranged on the bracket, and the collecting box is located below the push plate.
  • a rubber foot pad is fixedly connected to the bottom end of the bracket.
  • switches in the microcomputer control cabinet are respectively connected to a stepping motor, a weighing sensor, a cylinder, and an infrared sensor through wires.
  • the beneficial effect of the present invention is that an automatic product detection device according to the present invention can quickly and accurately detect products by setting a conveyor belt to transport the product, while avoiding errors caused by human interference caused by weight detection.
  • a protective cover You can see whether the position of the object changes during the measurement, and at the same time protect the load cell from being cleaned to prevent foreign objects from falling on the load cell and causing measurement errors.
  • the infrared sensor can detect objects in and out of the weighing conveyor to avoid multiple Objects enter the weighing conveyor at the same time and cause measurement errors.
  • the invention By setting the cylinder and the push plate, when the unqualified product is detected before being delivered to the push plate, the push plate is pushed by the cylinder to push the unqualified product into the collecting box, lower the Based on the labor intensity of the operators, the invention has a reasonable structure, high detection accuracy of objects, and strong effects, which effectively improves the detection efficiency of the product and has high reliability.
  • FIG. 1 is a schematic diagram of an overall structure of an automatic product detection device according to the present invention.
  • FIG. 2 is a left side view of a weighing section of an automated product detection device according to the present invention.
  • FIG. 3 is a left side view of a sieve section of an automated product detection device of the present invention.
  • the present invention provides a technical solution:
  • An automated product testing device includes a fixed table 1 which is provided with roller shafts 2 symmetrically on both sides thereof, the roller shafts 2 are connected by a conveyor belt 3, and a stepper motor is fixedly installed at the bottom of the fixed table 1 4.
  • the stepping motor 4 is connected to the roller shaft 2 through a belt to convey the product, which can quickly and accurately detect the product, while avoiding errors caused by human interference caused by weight detection.
  • a protective cover 5 is provided above the conveyor belt 3.
  • the microcomputer control cabinet 6, the protective cover 5, and the microcomputer control cabinet 6 are fixedly connected to the fixed table 1.
  • the microcomputer control cabinet 6 is located on the rear side of the protective cover 5, and it can be seen whether the position of the object changes during the measurement.
  • the protective cover 5 is located at the inner cavity of the conveyor belt 3 and is provided with a load cell 7. The right side of the protective cover 5 is provided A mounting plate 8 is fixedly connected to the fixing table 1. A cylinder 9 is fixedly mounted on the mounting plate 8. A push rod 10 is fixedly connected to the movable end of the cylinder 9, and the other end of the push rod 10 is fixedly connected. Have The plate 11 is used to push the push plate 11 by the air cylinder when the unqualified product is detected before being delivered to the push plate 11. The unqualified product is pushed into the collecting box 16, and a bracket 12 is fixedly connected to the bottom of the fixing table 1. .
  • the protective cover 5 is made of transparent material, and the inner wall of the protective cover 5 is provided with an infrared sensor 13 symmetrically. It can see whether the position of the object changes during the measurement, and also protects the load cell 7 from being cleaned. In order to avoid foreign objects falling on the weighing sensor 7 and causing measurement errors, the infrared sensor 13 can detect objects in and out of the weighing conveyor to prevent multiple objects from entering the weighing conveyor at the same time and causing measurement errors.
  • the microcomputer control cabinet 6 is provided on the left A display screen 14 is provided, and an indicator light 15 is provided on the right side of the display screen 14 to realize the control of the equipment. When the weight of the material is unqualified, different colors can be indicated through the indicator light 15.
  • the bracket 12 is provided with a collecting box 16, which is located below the push plate 11 to perform unified collection and processing of unqualified products.
  • the bottom end of the bracket 12 is fixedly connected with The rubber feet 17 ensure that the equipment is in a horizontal state and enhance the accuracy of detection.
  • the switch in the microcomputer control cabinet 6 is connected to the stepper motor 4 and the weighing machine through wires.
  • the sensor 7, the cylinder 9, and the infrared sensor 13 are connected to realize the control of the equipment and facilitate the operation of the detection personnel.
  • the working principle of the invention put the product on the conveyor belt 3, and the stepper motor 4 drives the conveyor belt 3 to rotate at a uniform speed, so that the product enters the protective cover 5 for weight detection, the display screen 14 displays the detected weight, and the indicator light 15 determines the product Whether the weight is qualified.
  • the product is delivered to the position of the push plate 11 and the cylinder 9 is started.
  • the push plate 11 is pushed to push the product into the collecting box 16 to facilitate the processing of the products that fail the weight test and improve the product. Detection efficiency.

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  • Control Of Conveyors (AREA)

Abstract

一种自动化产品检测设备，包括：顶部对称设置有辊轴(2)的固定台(1)，辊轴(2)之间通过传送带(3)连接，固定台(1)底部固定安装有通过皮带与辊轴(2)传动连接的步进电机(4)，传送带(3)上方设置有均与固定台(1)固定连接的防护罩(5)、微机控制柜(6)，微机控制柜(6)位于防护罩(5)后侧，防护罩(5)内部位于传送带(3)内腔处设置有称量传感器(7)，防护罩(5)右侧设置有与固定台(1)固定连接的安装板(8)，安装板(8)上固定安装有气缸(9)，气缸(9)活动端固定连接有推杆(10)，推杆(10)另一端固定连接有推板(11)，固定台(1)底部固定连接有支架(12)。

Description

一种自动化产品检测设备 技术领域
本发明涉及一种自动化产品检测设备，属于机械设备技术领域。
背景技术
在生产过程中，生产的产品有时对重量有严格的要求，如重量不符合要求，必须取出重新加工，然而，目前的筛选装置在重量检测后容易出错，将不合格的产品混到合格产品中，对整批次的产品的质量带来不好影响，而且在使用过程中，还会对其他产品造成不利的影响；现有的重量检测设备，对重量的检测的装置精度不高，导致产品重量不均，给消费者造成损失，且结构复杂，体积较大，在检测时，检测的结果，需要工人进行观察测量的结果，再根据显示的结果，对产品进行分类，容易出现误差，增加劳动强度，降低工作效率。
发明内容
本发明的目的在于提供一种自动化产品检测设备，通过设置传送带，对产品进行输送，可以快速准确的进行检测，同时避免人为干扰导致重量检测出现误差，通过设置防护罩，可以看到物体在测量时有无位置的变化，同时也保护称重传感器的清洁，避免异物落入称重传感器上导致测量产生误差，红外线传感器可以对物体进出称重传送带进行检测，避免多个物体同时进入称重传送带导致测量错误，通过设置气缸与推板，在检测到重量不合格的产品输送到推板前时，通过气缸推动推板，将不合格的产品推入集料箱内，以解决上述背景技术中 提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种自动化产品检测设备，包括固定台，所述固定台两侧对称设置有辊轴，所述辊轴之间通过传送带连接，所述固定台底部固定安装有步进电机，所述步进电机通过皮带与辊轴传动连接，所述传送带上方设置有防护罩、微机控制柜，所述防护罩、微机控制柜均与固定台固定连接，所述微机控制柜位于防护罩后侧，所述防护罩内部位于传送带内腔处设置有称量传感器，所述防护罩右侧设置安装板，所述安装板与固定台固定连接，所述安装板上固定安装有气缸，所述气缸活动端固定连接有推杆，所述推杆另一端固定连接有推板，所述固定台底部固定连接有支架。
进一步的，所述防护罩为透明材质，且所述防护罩内壁对称设置有红外线传感器。
进一步的，所述微机控制柜左侧设置有显示屏，所述显示屏右侧设置有指示灯。
进一步的，所述支架上设置有集料箱，所述集料箱位于推板下方。
进一步的，所述支架底端固定连接有橡胶脚垫。
进一步的，所述微机控制柜内的开关通过导线分别与步进电机、称量传感器、气缸、红外线传感器连接。
本发明的有益效果是：本发明所涉及的一种自动化产品检测设备，通过设置传送带，对产品进行输送，可以快速准确的进行检测，同时避免人为干扰导致重量检测出现误差，通过设置防护罩，可以看 到物体在测量时有无位置的变化，同时也保护称重传感器的清洁，避免异物落入称重传感器上导致测量产生误差，红外线传感器可以对物体进出称重传送带进行检测，避免多个物体同时进入称重传送带导致测量错误，通过设置气缸与推板，在检测到重量不合格的产品输送到推板前时，通过气缸推动推板，将不合格的产品推入集料箱内，降底了作业人员的劳动强度，本发明结构合理，对物体检测精度高，分别效果强，有效提高了产品的检测效率，可靠性高。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的具体实施方式一起用于解释本发明，并不构成对本发明的限制。
图1是本发明一种自动化产品检测设备的整体结构示意图；
图2是本发明一种自动化产品检测设备的称重段左视图；
图3是本发明一种自动化产品检测设备的筛分段左视图；
图中标号：1、固定台；2、辊轴；3、传送带；4、步进电机；5、防护罩；6、微机控制柜；7、称量传感器；8、安装板；9、气缸；10、推杆；11、推板；12、支架；13、红外线传感器；14、显示屏；15、指示灯；16、集料箱；17、橡胶脚垫。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
请参阅图1-图3，本发明提供一种技术方案：
一种自动化产品检测设备，包括固定台1，所述固定台1两侧对称设置有辊轴2，所述辊轴2之间通过传送带3连接，所述固定台1底部固定安装有步进电机4，所述步进电机4通过皮带与辊轴2传动连接，对产品进行输送，可以快速准确的进行检测，同时避免人为干扰导致重量检测出现误差，所述传送带3上方设置有防护罩5、微机控制柜6，所述防护罩5、微机控制柜6均与固定台1固定连接，所述微机控制柜6位于防护罩5后侧，可以看到物体在测量时有无位置的变化，同时也保护称重传感器7的清洁，避免异物落入称重传感器7上导致测量产生误差，所述防护罩5内部位于传送带3内腔处设置有称量传感器7，所述防护罩5右侧设置安装板8，所述安装板8与固定台1固定连接，所述安装板8上固定安装有气缸9，所述气缸9活动端固定连接有推杆10，所述推杆10另一端固定连接有推板11，在检测到重量不合格的产品输送到推板11前时，通过气缸推动推板11，将不合格的产品推入集料箱16内，所述固定台1底部固定连接有支架12。
更具体而言，所述防护罩5为透明材质，且所述防护罩5内壁对称设置有红外线传感器13，可以看到物体在测量时有无位置的变化，同时也保护称重传感器7的清洁，避免异物落入称重传感器7上导致测量产生误差，红外线传感器13可以对物体进出称重传送带进行检测，避免多个物体同时进入称重传送带导致测量错误，所述微机控制柜6左侧设置有显示屏14，所述显示屏14右侧设置有指示灯15，实 现了对设备的控制，当物料的重量不合格时，可以通过指示灯15发出不同颜色指示，通过显示屏14可以清楚的看到所检测到的重量，所述支架12上设置有集料箱16，所述集料箱16位于推板11下方，对不合格产品进行统一收集处理，所述支架12底端固定连接有橡胶脚垫17，保证设备处于水平状态，增强检测的准确性，所述微机控制柜6内的开关通过导线分别与步进电机4、称量传感器7、气缸9、红外线传感器13连接，实现对设备的控制，方便检测人员的操作。
本发明工作原理：把产品放在传送带3上，由步进电机4带动传送带3匀速转动，使产品进入防护罩5内进行重量检测，显示屏14显示所检测到的重量，指示灯15判定产品重量是否合格，当物料的重量不合格时，产品输送到推板11位置会启动气缸9，推动推板11使产品推入集料箱16内，方便处理重量检测不合格的产品，提高了产品检测的效率。
以上为本发明较佳的实施方式，本发明所属领域的技术人员还能够对上述实施方式进行变更和修改，因此，本发明并不局限于上述的具体实施方式，凡是本领域技术人员在本发明的基础上所作的任何显而易见的改进、替换或变型均属于本发明的保护范围。

Claims (6)

  1. 一种自动化产品检测设备，包括固定台(1)，其特征在于：所述固定台(1)顶部对称设置有辊轴(2)，所述辊轴(2)之间通过传送带(3)连接，所述固定台(1)底部固定安装有步进电机(4)，所述步进电机(4)通过皮带与辊轴(2)传动连接，所述传送带(3)上方设置有防护罩(5)、微机控制柜(6)，所述防护罩(5)、微机控制柜(6)均与固定台(1)固定连接，所述微机控制柜(6)位于防护罩(5)后侧，所述防护罩(5)内部位于传送带(3)内腔处设置有称量传感器(7)，所述防护罩(5)右侧设置安装板(8)，所述安装板(8)与固定台(1)固定连接，所述安装板(8)上固定安装有气缸(9)，所述气缸(9)活动端固定连接有推杆(10)，所述推杆(10)另一端固定连接有推板(11)，所述固定台(1)底部固定连接有支架(12)。
  2. 根据权利要求1所述的一种自动化产品检测设备，其特征在于：所述防护罩(5)为透明材质，且所述防护罩(5)内壁对称设置有红外线传感器(13)。
  3. 根据权利要求1所述的一种自动化产品检测设备，其特征在于：所述微机控制柜(6)左侧设置有显示屏(14)，所述显示屏(14)右侧设置有指示灯(15)。
  4. 根据权利要求1所述的一种自动化产品检测设备，其特征在于：所述支架(12)上设置有集料箱(16)，所述集料箱(16)位于推板(11)下方。
  5. 根据权利要求1所述的一种自动化产品检测设备，其特征在于：所述支架(12)底端固定连接有橡胶脚垫(17)。
  6. 根据权利要求1所述的一种自动化产品检测设备，其特征在于：所述微机控制柜(6)内的开关通过导线分别与红外线传感器(13)、步进电机(4)、气缸(9)、称量传感器(7)连接。
PCT/CN2018/104405 2018-07-16 2018-09-06 一种自动化产品检测设备 WO2020015081A1 (zh)

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