WO2020006785A1 - 可调间隙的复合机压辊机构 - Google Patents

可调间隙的复合机压辊机构 Download PDF

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Publication number
WO2020006785A1
WO2020006785A1 PCT/CN2018/096417 CN2018096417W WO2020006785A1 WO 2020006785 A1 WO2020006785 A1 WO 2020006785A1 CN 2018096417 W CN2018096417 W CN 2018096417W WO 2020006785 A1 WO2020006785 A1 WO 2020006785A1
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WIPO (PCT)
Prior art keywords
gear
roller
link
connecting rod
press roller
Prior art date
Application number
PCT/CN2018/096417
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English (en)
French (fr)
Inventor
陈尚明
郭宏兵
朱玉琴
郭澍
徐志红
陈琪兵
徐炜
Original Assignee
江苏远华轻化装备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN201821048999.7U external-priority patent/CN208714636U/zh
Priority claimed from CN201810721553.4A external-priority patent/CN108749263A/zh
Application filed by 江苏远华轻化装备有限公司 filed Critical 江苏远华轻化装备有限公司
Priority to KR1020187022206A priority Critical patent/KR20210029314A/ko
Publication of WO2020006785A1 publication Critical patent/WO2020006785A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B3/00—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/005—Roll constructions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30—Feeding material to presses
    • B30B15/302—Feeding material in particulate or plastic state to moulding presses
    • B30B15/308—Feeding material in particulate or plastic state to moulding presses in a continuous manner, e.g. for roller presses, screw extrusion presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B3/00—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/04—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
    • B30B3/06—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones arranged one within another, e.g. with a roller disposed within a rotating ring and co-operating with the inner surface thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00—Advancing webs
    • B65H20/02—Advancing webs by friction roller

Definitions

  • the invention relates to the field of compound machines, and in particular to a compound machine press roller mechanism with adjustable gap.
  • the middle press roller of the laminating machine is an indispensable mechanism.
  • the multi-layer cloth is pressed by the pressing of the upper and lower press rollers.
  • the press roller mechanism it includes the upper and lower press rollers, which are respectively transmitted by the transmission mechanism.
  • the transmission mechanism is generally a chain or a belt.
  • the gap between the upper and lower press rollers needs to be adjusted according to the actual situation (thickness of the composite material, etc.).
  • one of the press rollers is adjusted in the vertical direction.
  • the rearrangement of the transmission mechanism, such as the chain requires replacement of the appropriate chain and reinstallation. This method requires shutdown and reinstallation, which affects production efficiency.
  • the purpose of the present invention is to overcome the above-mentioned problems and provide a compound machine press roller mechanism with adjustable gap.
  • the method adopted by the present invention is: a press gap mechanism of a compound machine with adjustable gaps, which comprises an upper pressure roll, a lower pressure roll, and the upper pressure roll and the lower pressure roll are respectively mounted on an upper mount and a lower mount.
  • the upper and lower mounting bases are fixed on a rack, and the upper mounting base is connected with a lifting mechanism provided on the rack; a first gear is mounted on a roller shaft of the upper pressure roller, and a roller of the upper pressure roller is installed;
  • the shaft is also provided with a first connecting rod, and the first connecting rod is sleeved on the roller shaft of the upper pressing roller through a bearing thereon.
  • the first connecting rod can rotate around the upper pressing roller roller shaft, and the first connecting rod
  • a second gear, a third gear, and a fourth gear are also distributed on the lever, and the second gear, the third gear, and the fourth gear are connected to the first link through a rotating shaft, and the first gear and the second gear,
  • the third gear and the fourth gear mesh with each other;
  • the mechanism further includes a second link, the second link and the fourth gear are coaxially connected to the first link, and the second link can be Rotating on the lever, a fifth gear is also distributed on the second link, where the fifth gear and the first gear
  • the four gears mesh the fifth gear is connected to the second connecting rod through the rotating shaft and can be rotated thereon, the other end of the second connecting rod is also connected to the roller shaft of the pressing roller, and the second connecting rod passes the bearing sleeve thereon
  • the second link can rotate around the roller shaft of the pressing roller
  • a sixth gear is fixedly disposed on the roller shaft of the pressing roller, and the sixth gear mesh
  • the first gear and the upper pressing roller are fixed together by a spline.
  • the sixth gear and the lower pressing roller are fixed together by a spline.
  • the lifting mechanism includes a lifting beam, the lifting beam is connected to the upper mounting seat, guide rails are provided on both sides of the lifting beam, and guide grooves are provided on the frame, and the lifting beam passes through the wire.
  • the nut mechanism is connected.
  • the lifting beam is connected to a lead screw, and the lead screw passes through a guide hole on the frame and is connected to a nut provided on the frame, and a chain is provided on the nut.
  • the wheel is connected to the motor transmission mechanism through a chain.
  • the motor transmission mechanism includes a motor, the motor is mounted on a motor bracket, and a sprocket is connected to the output shaft of the motor.
  • the adjustable-gap compound machine press roller mechanism drives a screw and nut mechanism of a motor to drive the mounting seat of the upper press roller to move up and down, with sensitive action and high accuracy. At the same time, it passes a link between the upper and lower press rollers.
  • the gears are connected in series. When the gap between the pressure rollers needs to be adjusted, the gears are still meshed and the transmission ratio is unchanged. This eliminates the need for a transmission mechanism during the adjustment period and enables online adjustment. Adjust without stopping during production.
  • FIG. 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic structural diagram of an upper and lower pressing roller transmission mechanism of the present invention.
  • a press roll mechanism of an adjustable gap composite machine includes an upper press roll 7, a lower press roll 10, and the upper press roll 7 and the lower press roll 10 are respectively installed on the upper mounting base 12 and the lower On the mounting base 11, the lower mounting base 11 is fixed on the frame 13, and the upper mounting base 12 is connected with a lifting mechanism provided on the frame 13.
  • the lifting mechanism includes a lifting beam 15 which is connected to the upper mounting base 12. Rails are provided on both sides of the lifting beam 15 and a guide groove is provided on the frame. The lifting beam 15 is connected with a wire. The rod 18 is connected, and the lead screw 18 is connected to a nut 19 provided on the frame through a guide hole on the frame. A sprocket 20 is provided on the nut 19, and the sprocket 20 is connected by a chain. Connected with motor drive mechanism.
  • the motor transmission mechanism includes a motor 17. The motor 17 is mounted on a motor bracket 16, and a sprocket is connected to an output shaft of the motor 17.
  • a first gear 1 is installed on the roller shaft of the upper pressure roller 7, and a first connecting rod 8 is also provided on the roller shaft of the upper pressure roller 7.
  • the first connecting rod 8 is sleeved on the bearing through the bearing.
  • the first link 8 can rotate around the roller shaft of the upper pressure roller 7, and the second gear 2, the third gear 3, and the fourth gear 4 are also distributed on the first link 8.
  • the second gear 2, the third gear 3, and the fourth gear 4 are connected to the first link 8 through a rotating shaft, and the first gear 1, the second gear 2, the third gear 3, and the fourth gear 4 are mutually connected.
  • the mechanism also includes a second link 9, the second link 9 and the fourth gear 4 are coaxially connected to the first link 8, the second link 9 can be rotated on the first link 8 about the connection axis, A fifth gear 5 is also distributed on the second link 9, where the fifth gear 5 meshes with the fourth gear 4, the fifth gear 5 is connected to the second link 9 through a rotating shaft, and can be rotated thereon, the second The other end of the connecting rod 9 is also connected to the roller shaft of the lower pressing roller 10, and the second connecting rod 9 is sleeved on the roller shaft of the lower pressing roller 10 through the bearing thereon.
  • the second connecting rod 9 can be wound around the lower pressing roller 10 Shaft rotation; under roller 10 A sixth gear 6 is fixedly arranged on the roller shaft, and the sixth gear 6 meshes with the fifth gear 5.
  • the sixth gear 6 is also connected with a transmission mechanism, which drives the first gear 6 to rotate, thereby driving down When the roller 10 rotates, the upper gear roller 7 is driven to rotate by the meshing between the sixth gear 6, the fifth gear 5, the fourth gear 4, the third gear 3, the second gear 2, and the first gear 1.
  • the first gear 1 and the roller shaft of the upper pressure roller 7 are fixed together by splines.
  • the sixth gear 6 and the roller shaft of the lower pressing roller 10 are fixed together by splines.
  • the working principle of the invention is:
  • the motor 17 When it is necessary to adjust the gap between the pressure rollers, the motor 17 is started, the motor drives the sprocket transmission, thereby driving the nut 19 to rotate, so that the screw 18 can be moved up and down, thereby driving the lifting beam 15 to move up and down, and the lifting beam 15 to move up and down In this way, the upper mounting base 12 can be driven to move up and down, so that the upper pressing roller 7 can be moved up and down.

Abstract

本发明公开了可调间隙的复合机压辊机构，包括上压辊、下压辊，上下压辊分别安装在上下安装座上，下安装座固定在机架上，上安装座与提升机构相连接；在上压辊的辊轴上安装有齿轮，在上压辊的辊轴上还设置有第一连杆，在第一连杆上还分布着多组啮合的齿轮；该机构还包括第二连杆，第二连杆与第一连杆连接，第二连杆可绕连接轴在第一连杆上转动，在第二连杆上还分布着多组啮合的齿轮，这些啮合齿轮与下压辊上的传动齿轮啮合，第二连杆的另一端与下压辊连接。本发明在调节时动作灵敏，准确度高，且不会影响各个辊轴的传动，能够实现在线调节。

Description

可调间隙的复合机压辊机构 技术领域
本发明涉及复合机领域，特别涉及一种可调间隙的复合机压辊机构。
背景技术
复合机中压辊是必不可少的一个机构，通过上下压辊的压合，将多层布料进行压合，对于压辊机构来说，包括上下压辊，上下压辊分别通过传动机构进行传动，带动其转动，传动机构一般为链条或者皮带。在实际生产的时候需要根据实际情况(复合料的厚度等等)对上下压辊的之间的间隙进行调节，在调节的过程中将其中一个压辊进行上下垂直方向的调节，在调节之后需要重新布置传动机构，比如链条，需要重新更换合适的链条重新安装，这样的方式需要停机重新安装，影响了生产效率。
发明内容
本发明的目的是为了克服上述问题，提供一种可调间隙的复合机压辊机构。
为达到上述目的，本发明采用的方法是：一种可调间隙的复合机压辊机构，包括上压辊、下压辊，上压辊以及下压辊分别安装在上安装座以及下安装座上，所述的下安装座固定在机架上，上安装座通过与设置在机架上的提升机构相连接；在上压辊的辊轴上安装有第一齿轮，在上压辊的辊轴上还设置有第一连杆，所述的第一连杆通过其上的轴承套在上压辊的辊轴上，第一连杆可以绕着上压辊辊轴旋转，在 第一连杆上还分布着第二齿轮，第三齿轮以及第四齿轮，所述的第二齿轮，第三齿轮以及第四齿轮均通过转轴与第一连杆相连，且第一齿轮，第二齿轮，第三齿轮以及第四齿轮之间相互啮合；该机构还包括第二连杆，第二连杆与第四齿轮共轴与第一连杆连接，第二连杆可绕连接轴在第一连杆上转动，在第二连杆上还分布着第五齿轮，其中第五齿轮与第四齿轮啮合，第五齿轮通过转轴与第二连杆相连，并可在其上转动，第二连杆的另一端还与下压辊的辊轴相连，第二连杆通过其上的轴承套在下压辊的辊轴上，第二连杆可以绕着下压辊辊轴旋转；在下压辊的辊轴固定设置有第六齿轮，所述的第六齿轮与第五齿轮啮合；所述的第六齿轮还连接有传动机构，传动机构带动第齿轮旋转，从而带动下压辊转动，同时通过第六齿轮、第五齿轮、第四齿轮、第三齿轮、第二齿轮、第一齿轮之间的啮合，带动上压辊转动。
作为本发明的一种改进，第一齿轮与上压辊辊轴之间是通过花键固定在一起。
作为本发明的一种改进，第六齿轮与下压辊辊轴之间是通过花键固定在一起。
作为本发明的一种改进，所述的提升机构包括提升横梁，所述的提升横梁与上安装座连接，提升横梁的两侧设置有导轨，在机架上设置有导槽，提升横梁通过丝杠螺母机构连接。
作为本发明的一种改进，所述的提升横梁与丝杠连接，所述的丝杠穿过机架上的导孔与设置在机架上的螺母相连，在所述的螺母上设置有链轮，所述的链轮通过链条与电机传动机构相连接。
作为本发明的一种改进，电机传动机构包括电机、所述的电机安装在电机支架，电机的输出轴连接有链轮。
有益效果：
本发明提供的可调间隙的复合机压辊机构，通过电机驱动丝杠螺母机构带动上压辊的安装装座上下移动，动作灵敏，准确度高，同时通过在上下压辊之间通过连杆以齿轮串接起来，当需要调整压辊之间的间隙时，各个齿轮依旧是啮合的，且其传动比什么的都没有变化，这样就不需要调整期传动机构，能够实现在线调整，即在生产过程中不停机进行调整。
附图说明
图1为本发明的结构示意图。
图2为本发明的上下压辊传动机构的结构示意图。
具体实施方式
下面结合附图和具体实施例，进一步阐明本发明，本实施例在以本发明技术方案为前提下进行实施，应理解这些实施例仅用于说明本发明而不用于限制本发明的范围。
实施例1：
如图1和图2所述的一种可调间隙的复合机压辊机构，包括上压辊7、下压辊10，上压辊7以及下压辊10分别安装在上安装座12以及下安装座11上，所述的下安装座11固定在机架13上，上安装座12通过与设置在机架13上的提升机构相连接。
所述的提升机构包括提升横梁15，所述的提升横梁15与上安装 座12连接，提升横梁15的两侧设置有导轨，在机架上设置有导槽，所述的提升横梁15与丝杠18连接，所述的丝杠18穿过机架上的导孔与设置在机架上的螺母19相连，在所述的螺母19上设置有链轮20，所述的链轮20通过链条与电机传动机构相连接。电机传动机构包括电机17、所述的电机17安装在电机支架16，电机17的输出轴连接有链轮。
在上压辊7的辊轴上安装有第一齿轮1，在上压辊7的辊轴上还设置有第一连杆8，所述的第一连杆8通过其上的轴承套在上压辊7的辊轴上，第一连杆8可以绕着上压辊7辊轴旋转，在第一连杆8上还分布着第二齿轮2，第三齿轮3以及第四齿轮4，所述的第二齿轮2，第三齿轮3以及第四齿轮4均通过转轴与第一连杆8相连，且第一齿轮1，第二齿轮2，第三齿轮3以及第四齿轮4之间相互啮合；该机构还包括第二连杆9，第二连杆9与第四齿轮4共轴与第一连杆8连接，第二连杆9可绕连接轴在第一连杆8上转动，在第二连杆9上还分布着第五齿轮5，其中第五齿轮5与第四齿轮4啮合，第五齿轮5通过转轴与第二连杆9相连，并可在其上转动，第二连杆9的另一端还与下压辊10的辊轴相连，第二连杆9通过其上的轴承套在下压辊10的辊轴上，第二连杆9可以绕着下压辊10辊轴旋转；在下压辊10的辊轴固定设置有第六齿轮6，所述的第六齿轮6与第五齿轮5啮合；所述的第六齿轮6还连接有传动机构，传动机构带动第齿轮6旋转，从而带动下压辊10转动，同时通过第六齿轮6、第五齿轮5、第四齿轮4、第三齿轮3、第二齿轮2、第一齿轮1之间的啮合，带 动上压辊7转动。
第一齿轮1与上压辊7辊轴之间是通过花键固定在一起。第六齿轮6与下压辊10辊轴之间是通过花键固定在一起。
本发明的工作原理为：
当需要调整压辊之间的间隙时，启动电机17，电机带动链轮传动，从而带动螺母19转动，这样就可以带动丝杠18上下移动，从而带动提升横梁15上下移动，提升横梁15上下移动这样局可以带动上安装座12上下移动，从而实现上压辊7的上下移动。
上压辊向上提升或者向下移动的时候，此时只是第一连杆8和第二连杆9之间的位置发生变化，其余的各个齿轮依旧是啮合的，且其传动比什么的都没有变化，这样就不需要调整期传动机构，能够实现在线调整。即在生产过程中不停机进行调整。
本发明方案所公开的技术手段不仅限于上述技术手段所公开的技术手段，还包括由以上技术特征任意组合所组成的技术方案。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (5)

  1. 一种可调间隙的复合机压辊机构，其特征在于：包括上压辊(7)、下压辊(10)，上压辊(7)以及下压辊(10)分别安装在上安装座(12)以及下安装座(11)上，所述的下安装座(11)固定在机架(13)上，上安装座(12)通过与设置在机架(13)上的提升机构相连接；所述的提升机构包括提升横梁，所述的提升横梁(15)与上安装座(12)连接，提升横梁(15)的两侧设置有导轨，在机架上设置有导槽，提升横梁(15)通过丝杠螺母机构连接；在上压辊(7)的辊轴上安装有第一齿轮(1)，在上压辊(7)的辊轴上还设置有第一连杆(8)，所述的第一连杆(8)通过其上的轴承套在上压辊(7)的辊轴上，第一连杆(8)可以绕着上压辊(7)辊轴旋转，在第一连杆(8)上还分布着第二齿轮(2)，第三齿轮(3)以及第四齿轮(4)，所述的第二齿轮(2)，第三齿轮(3)以及第四齿轮(4)均通过转轴与第一连杆(8)相连，且第一齿轮(1)，第二齿轮(2)，第三齿轮(3)以及第四齿轮(4)之间相互啮合；该机构还包括第二连杆(9)，第二连杆(9)与第四齿轮(4)共轴与第一连杆(8)连接，第二连杆(9)可绕连接轴在第一连杆(8)上转动，在第二连杆(9)上还分布着第五齿轮(5)，其中第五齿轮(5)与第四齿轮(4)啮合，第五齿轮(5)通过转轴与第二连杆(9)相连，并可在其上转动，第二连杆(9)的另一端还与下压辊(10)的辊轴相连，第二连杆(9)通过其上的轴承套在下压辊(10)的辊轴上，第二连杆(9)可以绕着下压辊(10)辊轴旋转；在下压辊(10)的辊轴固定设置有第六齿轮(6)，所述的 第六齿轮(6)与第五齿轮(5)啮合；所述的第六齿轮(6)还连接有传动机构，传动机构带动第齿轮(6)旋转，从而带动下压辊(10)转动，同时通过第六齿轮(6)、第五齿轮(5)、第四齿轮(4)、第三齿轮(3)、第二齿轮(2)、第一齿轮(1)之间的啮合，带动上压辊(7)转动。
  2. 根据权利要求1所述的一种可调间隙的复合机压辊机构，其特征在于：第一齿轮(1)与上压辊(7)辊轴之间是通过花键固定在一起。
  3. 根据权利要求1所述的一种可调间隙的复合机压辊机构，其特征在于：第六齿轮(6)与下压辊(10)辊轴之间是通过花键固定在一起。
  4. 根据权利要求1所述的一种可调间隙的复合机压辊机构，其特征在于：所述的提升横梁(15)与丝杠(18)连接，所述的丝杠(18)穿过机架上的导孔与设置在机架上的螺母(19)相连，在所述的螺母(19)上设置有链轮(20)，所述的链轮(20)通过链条与电机传动机构相连接。
  5. 根据权利要求4所述的一种便于调节压辊辊隙调节机构，其特征在于：电机传动机构包括电机(17)、所述的电机(17)安装在电机支架(16)，电机(17)的输出轴连接有链轮。
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CN112626779A (zh) * 2020-12-10 2021-04-09 金川集团股份有限公司 一种电解用隔膜布的压制机
CN114990788A (zh) * 2022-04-14 2022-09-02 天津市利好卫生材料有限公司 一种无纺布生产用的辊压机
CN115008865A (zh) * 2022-06-22 2022-09-06 滁州卷烟材料厂 一种烟草用铝箔纸制备装置
CN115519876A (zh) * 2022-10-19 2022-12-27 安徽紫江喷铝环保材料有限公司 一种复合机点气泡装置
CN116653276A (zh) * 2023-07-17 2023-08-29 常州顺唯尔材料科技有限公司 一种多辊式板材单面压花机
CN117227303A (zh) * 2023-09-22 2023-12-15 美康弘益生物科技(苏州)有限公司 层状材料复合机、复合方法及在测试试纸复合中的应用
CN115008865B (zh) * 2022-06-22 2024-05-14 滁州卷烟材料厂 一种烟草用铝箔纸制备装置

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CN112626779A (zh) * 2020-12-10 2021-04-09 金川集团股份有限公司 一种电解用隔膜布的压制机
CN114990788A (zh) * 2022-04-14 2022-09-02 天津市利好卫生材料有限公司 一种无纺布生产用的辊压机
CN114990788B (zh) * 2022-04-14 2024-04-09 天津市利好卫生材料有限公司 一种无纺布生产用的辊压机
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CN116653276A (zh) * 2023-07-17 2023-08-29 常州顺唯尔材料科技有限公司 一种多辊式板材单面压花机
CN116653276B (zh) * 2023-07-17 2024-03-19 常州顺唯尔材料科技有限公司 一种多辊式板材单面压花机
CN117227303A (zh) * 2023-09-22 2023-12-15 美康弘益生物科技(苏州)有限公司 层状材料复合机、复合方法及在测试试纸复合中的应用
CN117227303B (zh) * 2023-09-22 2024-03-29 美康弘益生物科技(苏州)有限公司 层状材料复合机、复合方法及在测试试纸复合中的应用

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