WO2019233503A1 - Panneau composite à propriétés d'hydro-accumulation - Google Patents

Panneau composite à propriétés d'hydro-accumulation Download PDF

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Publication number
WO2019233503A1
WO2019233503A1 PCT/CZ2019/000026 CZ2019000026W WO2019233503A1 WO 2019233503 A1 WO2019233503 A1 WO 2019233503A1 CZ 2019000026 W CZ2019000026 W CZ 2019000026W WO 2019233503 A1 WO2019233503 A1 WO 2019233503A1
Authority
WO
WIPO (PCT)
Prior art keywords
composite board
hydro
crushed
recycled polyester
fibres
Prior art date
Application number
PCT/CZ2019/000026
Other languages
English (en)
Inventor
Robert Šimek
Original Assignee
RETEX a.s.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RETEX a.s. filed Critical RETEX a.s.
Priority to DE212019000300.1U priority Critical patent/DE212019000300U1/de
Priority to PL436635A priority patent/PL436635A1/pl
Priority to ATGM9005/2019U priority patent/AT17336U1/de
Publication of WO2019233503A1 publication Critical patent/WO2019233503A1/fr

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4274Rags; Fabric scraps
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5418Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D11/00Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D11/00Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings
    • E04D11/002Roof covering, as far as not restricted to features covered by only one of groups E04D1/00 - E04D9/00; Roof covering in ways not provided for by groups E04D1/00 - E04D9/00, e.g. built-up roofs, elevated load-supporting roof coverings consisting of two or more layers, at least one of the layers permitting turfing of the roof

Definitions

  • the invention relates to a composite board with hydro-accumulation properties.
  • One known embodiment of a board used in a roof structure comprises a mixture composed of recycled textile materials and primary textile material.
  • the composite board composition results in a higher liquid retention capacity.
  • recycled materials low cost and low carbon (COx) production is possible.
  • COx low cost and low carbon
  • This board was made by the technology of thermo bonding using bi-component fibres without use of chemical additives, on a production line allowing continuous production.
  • a disadvantage of the current stat-of-the-art boards is that the boards are not flexible and shape-adjustable to the details of the construction requirements, they are unable to retain sufficient amount of fluid corresponding at least to the fluid weight of the same weight as the board for the period of 1 hour and they do not allow fluid transport in the cross section of the board depending on needed use.
  • It aim of the present invention to is provide boards that have a hydro- accumulation effect similar to mineral or glass fibre boards, they are without chemical additives, but they also provide other advantages.
  • the above-mentioned drawbacks are eliminated by the composite board with the hydro-accumulation properties as per the present invention, which is based in particular on the fact that it consists of 40-70% of crushed textiles, 20-40% of recycled polyester elements and 10-20% of binding fibres.
  • the recycled polyester elements have a particle size from 1 to 40 mm, more preferably 15 mm. From the ecological point of view, it seems advantageous if the crushed textile is selected from the group consisting of crushed carpet textile, crushed filter textile or shredded filtration textile, and recycled polyester elements are selected from the group consisting of recycled polyester fibres or shredded structured fibres.
  • Fig. 1 shows the structure of the composite board in section.
  • the composite board according to Fig. 1 consists of 40-70% of crushed textiles 2, 20-40% of recycled polyester elements 1 with the size of 1 -40 mm and 10-20% of binding fibres 3.
  • the composite board is manufactured using the technology of thermo-binding without use of chemical additives on a production line allowing continuous production; at first the crushed textiles and recycled polyester elements are ground, then the individual components are melted in an oven and bound in a press with pre-set final thickness of the composite board. Then the resulting material is cut into individual composite boards.
  • ACjextensiv (80 kg m-2) average hydro-accumulation absorptive capacity of the tested set of samples - 8 pieces of tested samples from different manufacturing batches with load of 80 kg nrr 2 , corresponding to an extensive roof loading, in [l m 2 ]
  • the heterogeneous structure of the multi-component input material allows for increased hydro-accumulation of the board under load. This characteristic is mainly ensured by the character of the input mixture composed of a matrix with a variable size of elements.
  • the combination of different materials in the composite board contributes to its ability to accumulate rainwater and thus achieve the desired hydro-accumulation effect in the building industry, for example, in the realization of vegetation roofs, where the mean value of the absorption ranges for 20 - 30 mm of technical layers with 60 mm substrate from 22 to 28 I / m 2 .
  • the spatial structure of the board allows the production of a board at least 1 cm high.
  • the production technology enables the production of the product in various area weights in the range from 500 to 6000 g / m2, and in the form of not only boards but also rolls.
  • the value of dynamic rupture by a cone for the thickness of 3 cm according to CSN EN ISO 13433 may be 0 mm.
  • the invention of the hydro-accumulation fibre board, in particular of the retention board, is intended for roof structures, facade constructions or modifications of the details of structures in contact with the soil, where the aim is the rain water retention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Nonwoven Fabrics (AREA)
  • Processing Of Solid Wastes (AREA)
  • Building Environments (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Road Paving Structures (AREA)
  • Laminated Bodies (AREA)

Abstract

La planche composite à propriétés d'hydro-accumulation est constituée de 40 à 70 % de textiles broyés (2), de 20 à 40 % d'éléments polyester recyclés (1) et de 10 à 20 % de fibres de liaison (3).
PCT/CZ2019/000026 2018-06-08 2019-06-07 Panneau composite à propriétés d'hydro-accumulation WO2019233503A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE212019000300.1U DE212019000300U1 (de) 2018-06-08 2019-06-07 Verbundplatte mit Hydroakkumulationseigenschaft
PL436635A PL436635A1 (pl) 2018-06-08 2019-06-07 Płyta kompozytowa o właściwościach hydro-akumulacyjnych
ATGM9005/2019U AT17336U1 (de) 2018-06-08 2019-06-07 Verbundplatte mit Hydroakkumulationseigenschaft

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZPV2018-275 2018-06-08
CZ2018-275A CZ308135B6 (cs) 2018-06-08 2018-06-08 Kompozitní deska s hydroakumulační vlastností

Publications (1)

Publication Number Publication Date
WO2019233503A1 true WO2019233503A1 (fr) 2019-12-12

Family

ID=67551461

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CZ2019/000026 WO2019233503A1 (fr) 2018-06-08 2019-06-07 Panneau composite à propriétés d'hydro-accumulation

Country Status (6)

Country Link
AT (1) AT17336U1 (fr)
CZ (1) CZ308135B6 (fr)
DE (1) DE212019000300U1 (fr)
PL (1) PL436635A1 (fr)
SK (2) SK500022021A3 (fr)
WO (1) WO2019233503A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210180321A1 (en) * 2019-12-12 2021-06-17 Herman Miller, Inc. System and method of manufacturing a panel
WO2024136764A1 (fr) * 2022-12-21 2024-06-27 Arbor - Okrasne A Ovocne Skolky, S.R.O. Planche de rétention, de drainage et de culture, son procédé de production et système d'équipement permettant sa production

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001048330A1 (fr) * 1999-12-23 2001-07-05 Fridtjov Johansen Materiau d'isolation ecologique et procede de fabrication
WO2003000976A1 (fr) * 2001-06-22 2003-01-03 University Of Leeds Etoffes composee de materiaux de recuperation
EP2169131A1 (fr) * 2008-09-29 2010-03-31 Fabryka Dywanow Agnella S.A. Matériau d'isolation
CH709108A2 (fr) * 2014-01-13 2015-07-15 Oleg Muzyrya Matériau composite isolant acoustiquement et thermiquement.

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03294573A (ja) * 1990-04-13 1991-12-25 Unitika Ltd 多孔複合シート及びその製造法
JPH1150609A (ja) * 1997-08-01 1999-02-23 E I Du Pont De Nemours & Co 屋根下地材
JP4920868B2 (ja) * 2003-12-10 2012-04-18 株式会社モス山形 コケ緑化用マットおよびパネル
US20070101646A1 (en) * 2005-11-07 2007-05-10 Licht Jeff L Modular planter system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001048330A1 (fr) * 1999-12-23 2001-07-05 Fridtjov Johansen Materiau d'isolation ecologique et procede de fabrication
WO2003000976A1 (fr) * 2001-06-22 2003-01-03 University Of Leeds Etoffes composee de materiaux de recuperation
EP2169131A1 (fr) * 2008-09-29 2010-03-31 Fabryka Dywanow Agnella S.A. Matériau d'isolation
CH709108A2 (fr) * 2014-01-13 2015-07-15 Oleg Muzyrya Matériau composite isolant acoustiquement et thermiquement.

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210180321A1 (en) * 2019-12-12 2021-06-17 Herman Miller, Inc. System and method of manufacturing a panel
WO2024136764A1 (fr) * 2022-12-21 2024-06-27 Arbor - Okrasne A Ovocne Skolky, S.R.O. Planche de rétention, de drainage et de culture, son procédé de production et système d'équipement permettant sa production

Also Published As

Publication number Publication date
SK10016Y1 (sk) 2024-04-10
PL436635A1 (pl) 2021-07-19
AT17336U1 (de) 2021-12-15
CZ2018275A3 (cs) 2020-01-15
DE212019000300U1 (de) 2021-01-28
CZ308135B6 (cs) 2020-01-15
SK500022021A3 (sk) 2021-02-24
SK500662023U1 (sk) 2023-12-21

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