WO2019218706A1 - 一种dc-dc变换器 - Google Patents
一种dc-dc变换器 Download PDFInfo
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- WO2019218706A1 WO2019218706A1 PCT/CN2019/070645 CN2019070645W WO2019218706A1 WO 2019218706 A1 WO2019218706 A1 WO 2019218706A1 CN 2019070645 W CN2019070645 W CN 2019070645W WO 2019218706 A1 WO2019218706 A1 WO 2019218706A1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/3353—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having at least two simultaneously operating switches on the input side, e.g. "double forward" or "double (switched) flyback" converter
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M1/088—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0048—Circuits or arrangements for reducing losses
- H02M1/0054—Transistor switching losses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
Definitions
- the present invention relates to a DC-DC converter, and more particularly to a DC-DC converter with energy bidirectional flow.
- the DC-DC converter is an essential component of modern high-frequency switching power supplies. As its name implies, it converts the direct current (DC) input voltage Vin into a more desirable or more efficient direct current (DC) output voltage Vo.
- a unidirectional DC-DC converter refers to a DC-DC converter that converts a DC voltage supplied at an input terminal into a DC voltage having a higher, lower or reverse voltage level.
- a bidirectional DC-DC converter can realize bidirectional transmission of energy by forward or reverse operation of a bidirectional DC-DC converter, that is, allowing electric energy to flow from a defined input to an output.
- the end, and vice versa is equivalent to two unidirectional DC converters.
- It is a typical "one-machine dual-purpose" device, in the energy recovery system of uninterruptible power supply, battery charge and discharge, electric vehicles, high-power equipment, A wide range of applications are available in applications such as backup power for high-power equipment.
- the flyback converter has the characteristics of few devices and high reliability, and is widely used in small and medium power DC-DC converters with a power of 50W or less.
- the existing application number is 201410724447.3, and the invention patent application named "two-way non-destructive active equalization device", hereinafter referred to as background document 1, shows a bidirectional converter composed of a flyback converter.
- the background document of this application Figure 1 of Figure 1 is presented in this application, see Figure 1 of the present application. It can be seen that the RCD absorbing circuit composed of the diode D1, the resistor R1 and the capacitor C2 is set on the single side, and the RCD absorbing circuit composed of the diode D4, the resistor R3 and the capacitor C4 is set on the whole side.
- the working principle of the RCD absorbing circuit is a well-known technology, and can be referred to the section "4.3 RCD absorption flyback converter” on page 67 of "Switching Power Supply Converter Topology and Design” published by China Electric Power Press.
- the author is Zhang Xingzhu, International The standard book number is ISBN 978-7-5083-9015-4.
- the shortcoming of this document is that the RCD absorbing circuit originally only works when the power tube of the flyback converter changes from saturation conduction to cutoff. In the case of excitation on the primary side, the RCD absorption circuit of the secondary side participates in the whole process, and the energy consumed is relatively large, and the "non-destructive" absorption described in the background document 1 cannot be achieved.
- the application patent No. 201610251403.2 entitled “A Bidirectional Converter", hereinafter referred to as Background Document 2
- Background Document 2 overcomes the deficiencies of Background Document 1.
- the present application corresponds to FIG. 4 of the technical solution of Background Document 2.
- the advantage of this document is that the secondary side RCD absorbing circuit does not participate in the operation when the primary side is excited, and the primary side RCD absorbing circuit does not participate in the operation when the secondary side is excited;
- the energy is very small, achieving "lossless” absorption; however, it still has shortcomings, as analyzed below.
- the drain of MOS transistor Q2 should be reduced from a higher voltage to 0V at the same time, that is, dU/dt is larger.
- the electromagnetic radiation will be larger, that is, the shortcomings of the background document 2 are: the MOS tube Q2 has a high withstand voltage, and the high withstand voltage MOS tube has the same on-state internal resistance, and the cost thereof is greatly increased; Poor; especially when the input voltage has a wide operating range, the disadvantages are more obvious. The same problem exists with MOS tube Q1.
- the existing bidirectional converter composed of a flyback converter that is, a flyback type bidirectional converter, including the background document 2
- a flyback type bidirectional converter including the background document 2
- FIG. 3 Application No. 201710654256.8, an invention patent application entitled “A DC-DC Bidirectional Converter”, proposes a bidirectional DC-DC converter based on active clamp flyback and a control scheme thereof,
- the schematic diagram of the bidirectional DC-DC converter is shown in FIG. 3.
- the driving timing diagrams of the power tubes in the forward working and the reverse working according to the contents of the background document 3 are as shown in FIG. 4A and FIG. 4B, and Vgs1 and Vgs2 are shown.
- Vgs3 and Vgs4 are driving levels corresponding to the control terminals of the corresponding power tubes Q1, Q2, Q3 and Q4.
- the first switching transistor Q1 is the main power tube
- the second switching tube Q2 is the rectifier tube.
- the third switch tube Q3 is a clamp tube, and the fourth power tube Q4 is not working; when the background document 3 works in reverse, the first switch tube Q1 is a rectifier tube, the second switch tube Q2 is a main power tube, and the third power tube Q3 Not working, the fourth power tube Q4 is a clamp tube.
- Background Document 3 can indeed realize the partial energy recovery of the leakage inductance of the transformer (B).
- the main power tube Q1/Q2 and the clamp tube Q3 can be realized by the resonance of the clamp capacitor C1/C2 and the leakage inductance.
- /Q4 zero voltage turn-on also referred to as ZVS
- the main power tube and the clamp tube drive are complementary, that is, the driving of Q1 and Q3 is complementary, and the clamp capacitor C1 is clamped.
- the whole process of tube opening participates in resonance, which will bring some unnecessary resonance loss.
- the rectifier ie, power tube Q2
- the power tube Q2 on the output side is at the moment of turn-off
- the junction capacitance and leakage inductance of the power tube resonate, there is a leakage inductance spike voltage, and the drain of the transformer B The greater the sense, the greater the voltage spike.
- the present invention is to solve the deficiencies of the existing flyback bidirectional converter, and provides a new converter such that the leakage inductance peak voltages of the first side and the second side power tube are clamped and lowered.
- the voltage spikes at turn-off and the reduced turn-off losses allow for a more efficient bidirectional conversion of energy.
- a DC-DC converter including a first side, a second side, a transformer, a first power tube, a second power tube, a third power tube, a fourth power tube, and a first a clamp capacitor, and a second clamp capacitor, the transformer includes at least a first winding and a second winding, the connection relationship is:
- the conduction current outflow end of the first power tube is negative as the input of the first side; the conduction current inflow end of the first power tube is connected to the opposite end of the first winding of the transformer and the conduction current outflow end of the third power tube;
- the in-current end of the third power tube is connected to one end of the first clamp capacitor, and the other end of the first clamp capacitor is connected to the same end of the first winding of the transformer and forms an input positive of the first side;
- the conduction current outflow end of the second power tube forms an input negative of the second side;
- the conduction current inflow end of the second power tube is connected to the same name end of the second winding of the transformer and the conduction current outflow end of the fourth power tube;
- the on current inflow end of the four power tube is connected to one end of the second clamp capacitor, and the other end of the second clamp capacitor is connected to the opposite end of the second winding of the transformer and forms an input positive of the second side;
- the control end of the first power tube is used to input the first driving signal
- the control end of the second power tube is used to input the second driving signal
- the control end of the third power tube is used to input the third driving signal
- the fourth power tube The control terminal is configured to input a fourth driving signal, and the first driving signal to the fourth driving signal request are:
- the four driving signals are pulse signals composed of a high level and a low level, and the frequencies are the same;
- the first driving signal is inverted from a low level to a high level after the first driving signal is delayed by a high level from a high level to a low level, and the second driving signal is at a high level.
- the first driving signal is delayed from a low level to a high level after a second set time; when the second driving signal is turned from a high level to a low level, the first driving is reversed. After the signal delays for the third set time, it is flipped from the low level to the high level.
- the second driving signal is delayed by the fourth set time.
- the third driving signal is turned to a high level after a delay of the fifth set time after the second driving signal is turned to a high level, and the third driving signal is turned to a low level after the sixth set time, and then the second The driving signal is flipped to a low level after the third driving signal is turned to a low level or simultaneously;
- the fourth driving signal is turned to a high level after a delay of the seventh set time when the first driving signal is turned to a high level, and the fourth driving signal is turned to a low level after the eighth set time, and then the first The drive signal is flipped low after the fourth drive signal is flipped low.
- the other end of the first clamp capacitor is negatively connected to the input of the first side
- the other end of the second clamp capacitor is negatively connected to the input of the second side
- the first power tube, the second power tube, the third power tube, and the fourth power tube are all N-channel enhancement type MOS tubes, and both are turned on when they are high level and turned off when they are low level.
- the sixth set time and the eighth set time are narrow pulses of a fixed time, the time length of which is greater than 50 ns, which is smaller than the minimum on time of the MOS transistor Q1 or the MOS transistor Q2.
- the first set time and the fourth set time, the second set time and the third set time, and the sixth set time and the eighth set time are selected or selected two or all equal.
- the first diode is further included, the anode of the first diode is connected to the source of the first power tube, and the cathode of the first diode is connected to the drain of the first power tube.
- the second diode is further included, the anode of the second diode is connected to the source of the second power tube, and the cathode of the second diode is connected to the drain of the second power tube.
- the third diode is further included, the anode of the third diode is connected to the source of the third power tube, and the cathode of the third diode is connected to the drain of the third power tube.
- the fourth diode is further included, the anode of the fourth diode is connected to the source of the fourth power tube, and the cathode of the fourth diode is connected to the drain of the fourth power tube.
- the control end of the power tube the port that controls the switch to be turned on and off.
- the MOS tube it refers to the gate of the MOS tube
- the triode it refers to the base of the triode.
- the conduction current of the power tube flows in: the port through which the current flows after the power tube is turned on, such as the MOS tube, refers to the drain of the MOS tube, regardless of the N-channel, P-channel, enhanced or depleted MOS When the tube is turned on, the current flows from the drain with a high voltage to the source with a low voltage.
- the triode it refers to the collector of the triode. When turned on, the current flows from the collector with a high voltage to a low voltage. The emitter.
- the conduction current flowing out of the power tube After the power tube is turned on, the current flowing out of the port, for the MOS tube, refers to the source of the MOS tube; for the triode, the emitter of the triode.
- FIG. 2 is a schematic diagram of a bidirectional converter in the background document 2;
- FIG. 3 is a schematic diagram of a bidirectional converter in the background document 3;
- 4A is a timing chart of driving of each power tube when the background document 3 is working in the forward direction;
- 4B is a timing chart of driving of each power tube when the background document 3 is reversely operated
- Figure 5 is a circuit schematic diagram of a first embodiment of the present invention.
- FIG. 6 is a schematic diagram of a body diode inside a power tube
- Figure 7 is a circuit schematic diagram of the transformer of Figure 3 after equivalent
- FIG. 8 is a timing chart of driving of each power tube according to the first embodiment of the present invention.
- Figure 9 is a circuit diagram of the fifth embodiment.
- the technical idea of the present invention is to still adopt the hardware structure of the schematic diagram of the background document 3, and the adjustment and control strategies are adjusted so that the turn-on and turn-off timings of the power tubes are completely different, and the forward working and the reverse working are all provided to the clamp tube. (third power tube, fourth power tube), so that the steady state characteristics of the circuit are completely different from those of the background document 3.
- the driving signals of the first power tube and the second power tube are complementary driven, and when the energy is transferred from the first side to the second side (forward operation, the driving timing is shown in FIG. 4A), the second power tube and the The driving signal of the three power tubes is isolated and synchronized, then the first clamping capacitor is always resonating when the first power tube is turned off, causing unnecessary loss, and because the fourth power tube is in the off state, such that
- the two power tubes act as rectifiers, and their turn-off voltages are not clamped and have high voltage spikes, and together with the turn-off current, have large turn-off losses.
- the driving timing is shown in FIG. 4B
- the driving signals of the first power tube and the fourth power tube are isolated and synchronized, then
- the second clamp capacitor is always resonating when the second power tube is turned off, and also causes unnecessary resonance loss, and because the third power tube is in the off state, the first power tube acts as a rectifier tube, and the turn-off voltage is not It is clamped to have a high voltage spike and, together with the off current, has a large turn-off loss.
- the present invention provides driving for the third power tube and the fourth power tube in one cycle, and the driving of the first power tube and the third power tube are no longer complementary, the second power tube and the fourth
- the drive of the power tube is no longer complementary, but provides a fixed high level of high power to the third power tube after the first power tube is turned off, and a fixed short time after the second power tube is turned off.
- the level is given to the fourth power tube to be turned on, so that the first clamp capacitor and the second clamp capacitor are discharged to the outside to achieve charge and discharge equalization; when the first clamp capacitor takes a large value, both ends thereof
- the voltage change amount can be neglected, and the voltage across it is stable at the turn-on ratio multiplied by the voltage between the second side input positive and the negative input end.
- the turn-off voltage of the first power transistor at the turn-off is clamped at about the first The voltage between the side input positive and the negative input plus the voltage across the first clamp capacitor; similarly, when the second clamp capacitor takes a large value, the voltage change across the two is negligible, and the voltage across the capacitor Stable on the first side of the input positive and negative input ends
- the voltage is divided by the turn-to-turn ratio, and the turn-off voltage of the second power transistor at the turn-off is clamped to the voltage across the second clamp capacitor and the voltage input to the second side of the input and the negative input is implemented. While retaining the technical advantages of the background document 3, the shortage of the voltage spike and the large turn-off loss when the first power tube and the second power tube are turned off as the rectifier tube are also solved.
- the third power tube can provide a high level at any time after the first power tube is turned off, and the best condition is to turn off simultaneously with the second power tube; the fourth power tube can be at any time after the second power tube is turned off.
- the high level is provided, and the best case is to turn off simultaneously with the first power tube.
- the invention must require that the first drive signal be flipped to a low level after the fourth drive signal is flipped low or simultaneously because the first drive signal is flipped low before the fourth drive signal is flipped low.
- the best implementation method is that the first driving signal is turned over at the fourth driving signal.
- the low level is flipped to a low level at the same time, so that the turn-off voltage of the first power tube and the second power tube is clamped, the turn-off loss is reduced, and because the inductor current cannot be abruptly changed, the fourth power tube is turned off.
- the leakage inductance of the second winding, the second side winding, and the junction capacitance between the source and the drain of the second power tube form a loop, maintaining the continuity of the current, that is, extracting the second power
- the energy of the junction capacitor causes the voltage between the source and the drain of the second power tube to drop, which reduces the turn-on loss of the tube to some extent, and even more easily realizes the ZVS of the second power tube under certain conditions; likewise,
- the second driving signal must be required to be flipped to a low level after the third driving signal is turned to a low level or simultaneously, for the same reason, and the best implementation manner is that the second driving signal is flipped while the third driving signal is turned to a low level. Is low.
- the first set time and the fourth set time, the second set time and the third set time, and the sixth set time and the eighth set time are alternatively selected to be the second or all equal, thus, The difficulty of control can be reduced to some extent due to the consistency of time settings.
- FIGS. 2 and 3 Vo on the second side, FIGS. 2 and 3, and Vs in FIGS. 5, 7, and 9 are the same.
- the first side or the second side of the present invention may be either a single side or a general side because the circuit is bilaterally symmetrical, but in the specific embodiment 1-5 of the present application, the first side is set.
- the second side is set to the monomer side;
- the monomer side of the background document 1 corresponds to the second side Vs of the specific embodiment 1-5 of the present invention, and the overall side corresponds to the first side Vp of the specific embodiment 1 of the present invention.
- FIG. 5 is a circuit schematic diagram of a first embodiment of the present invention, which is consistent with FIG. 3, and includes a first side Vp, a second side Vs, a transformer B, a first power tube Q1, and a second power tube.
- Q2 third power tube Q3, fourth power tube Q4, first clamp capacitor C1, second clamp capacitor C2, first filter capacitor Cp, second filter capacitor Cs, and the transformer includes at least a first winding Np and a second Winding Ns, the connection relationship is:
- the input of the first power tube Q1 is extremely negative on the first side, and is represented by a - sign corresponding to the first side Vp; the drain of the first power tube Q1 is connected to the different end of the first winding Np of the transformer B and a source of the third power tube Q3; a drain of the third power tube Q3 is connected to one end of the first clamp capacitor C1, and the other end of the first clamp capacitor C1 is connected to the same end of the first winding Np of the transformer B and forms a first
- the input of one side Vp is positive, and the figure is represented by the + sign corresponding to the first side Vp, and the voltage of the first side is Vp;
- the input of the second power tube Q2 is extremely negative on the second side, and is represented by a - sign corresponding to the second side Vs; the drain of the second power tube Q2 is connected to the same end of the second winding Ns of the transformer B and the fourth The source of the power tube Q4; the drain of the fourth power tube Q4 is connected to one end of the second clamp capacitor C2, and the other end of the second clamp capacitor C2 is connected to the different end of the second winding Ns of the transformer B and form a first
- the input of the two-side Vs is positive, and the figure is represented by the + sign corresponding to the second side Vs, and the second side voltage is Vs.
- the power tube generally refers to a field effect transistor, that is, a MOS tube.
- the first power tube Q1, the second power tube Q2, the third power tube Q3, and the fourth power tube Q4 are all N-channel enhancement type MOS tubes;
- the body diodes are not reflected in the general power tube schematic.
- Figure 6 shows The corresponding relationship between the field effect transistor of the body diode and the electrical symbol of the field effect tube of the general simple drawing; see FIG.
- the body diode of the power tube Q4 is drawn, which is a first diode D1, a second diode D2, a third diode D3, and a fourth diode D4, respectively.
- the actual transformer will have leakage inductance.
- the equivalent model of the transformer will be introduced for analysis.
- the principle diagram is as follows. 7, the first leakage inductance Lr1, the second leakage inductance Lr2, and the magnetizing inductance Lm are defined.
- the driving timing diagram of driving the four power tubes in the forward working mode in this embodiment is shown in FIG. 8.
- the first driving signal Vgs1 is applied between the gate and the source of the power tube Q1, that is, the P1 end;
- the driving signal Vgs2 is applied between the gate and the source of the power transistor Q2, that is, the P2 terminal;
- the third driving signal Vgs3 is applied between the gate and the source of the power transistor Q3, that is, the P3 terminal;
- the fourth driving signal Vgs4 is applied between the gate and the source of the power transistor Q4, that is, the P4 terminal; since the driving timing diagrams of the four power transistors in the reverse operation are symmetrical with the forward operation, no drawing is performed.
- the driving signals Vgs1, Vgs2, Vgs3, and Vgs4 of this embodiment are required as follows:
- the driving signals of the four-way driving power tube are driving signals of fixed frequency with the same frequency, and when the high level is high, the corresponding power tube is turned on, and when the level is low, the corresponding power tube is turned off;
- the relationship between the driving signal Vgs1 and the driving signal Vgs2 is a complementary pulse signal with a fixed time dead time and adjustable duty ratio, that is, when the driving signal Vgs1 is at a high level, Vgs2 is a low level in one working period.
- the driving signal Vgs1 When the driving signal Vgs1 is turned from a high level to a low level, the driving signal Vgs2 is flipped from a low level to a high level after a dead time (t2-t3); then the two signals are maintained for a period of time (t3-t5) When the driving signal Vgs2 is turned from a high level to a low level, the driving signal Vgs1 is flipped from a low level to a high level after a dead time (t5-t6); then the two are maintained for a while (t6-t8) When the drive signal Vgs1 is turned from high level to low level again, it enters the next duty cycle.
- the driving signal Vgs3 has a high level pulse in one working cycle, and the rest is low level, and its high level time is fixed ⁇ t3; the driving signal Vgs3 is high after the driving signal Vgs2 is at a high level for some time.
- the level, the driving signal Vgs2 has a period of time at the same time, and becomes a low level simultaneously with the driving signal Vgs2 to turn off the corresponding power tube;
- the driving signal Vgs4 has a high level pulse in one working cycle, and the rest is low level, and its high level time is a fixed ⁇ t1; the driving signal Vgs4 is high after the driving signal Vgs1 is at a high level for a certain time.
- the level which is at a high level for a while with the driving signal Vgs1, and becomes a low level simultaneously with the driving signal Vgs1 to turn off the corresponding power tube;
- the present application defines energy transfer from the first side Vp to the second side Vs, and by increasing the high-level duty ratio of the driving signal Vgs1, that is, the duty ratio of the driving signal Vgs2 is synchronously reduced.
- this paper defines energy transfer from the second side Vs to the first side Vp, by reducing the high-level duty cycle of the drive signal Vgs1, that is, increasing the duty cycle of the drive signal Vgs2. Controlling a power level converted from the second side Vs to the first side Vp;
- the MOS transistors Q2, Q3, and Q4 are all in the off state due to the respective driving low levels, the driving signal Vgs1 is at the high level, the MOS transistor Q1 is turned on, and the polarity of the first winding Np is up. Lower, the excitation inductance Lm of the first winding Np is positively excited and stored, and the current of the excitation inductor Lm rises linearly, while the polarity of the second winding Ns is positive and negative, and the body diode D2 of the MOS transistor Q2 is reversed.
- the voltage of the second winding Ns plus the voltage of the second winding Ns leakage inductance Lr2 is charged by the body diode D4 of the MOS transistor Q4 for the capacitor C2, the voltage on the capacitor C2 is up and down, and the second winding leakage inductance Lr2 The energy is transferred to capacitor C2 to charge capacitor C2, so the voltage between the drain-source of MOS transistor Q2 is clamped at approximately Vp/N+Vs;
- the MOS transistors Q2 and Q3 are in the off state due to the respective driving signals being low level, the driving signal Vgs1 is at the high level, the MOS transistor Q1 is still turned on, the excitation and energy storage are continued, and the driving signal Vgs4 is simultaneously driven.
- the MOS transistor Q4 is turned on, which is equivalent to a straight line.
- the voltage on the capacitor C2 is higher than the voltage refracted by the first winding Np to the second winding Ns, and the energy is released.
- the MOS transistors Q1 and Q4 are simultaneously in the t2 stage. cutoff;
- the MOS transistors Q2 and Q3 are still in the off state because the corresponding driving signals are low level, and the driving signals of the MOS transistors Q1 and Q4 are turned to the low level at the time t2, and the exciting inductance Lm is turned off.
- the excitation current on the excitation current and the leakage inductance Lr1 are first charged to the junction capacitance of the MOS transistor Q1, and after about Vp+NVs, the first leakage inductance Lr1 energy flows into the clamp capacitor through the body diode D3 of the MOS transistor Q3.
- the leakage inductance Lr1 energy of the first winding Np is absorbed by the capacitor C1, and the drain-source voltage of the MOS transistor Q1 is clamped at about Vp+NVs; meanwhile, the leakage inductance Lr2 of the second winding Ns is due to the inductance. The current cannot be abruptly changed.
- the MOS transistor Q4 is turned off, the leakage inductance Lr2 of the second winding Ns, the second winding Ns, and the junction capacitance between the source and the drain of the MOS transistor Q2 form a loop, and the current is continuously maintained, that is, the MOS transistor is extracted.
- the energy of the Q2 junction capacitor causes the voltage between the source and the drain of the MOS transistor Q2 to drop, which reduces the turn-on loss of the tube to some extent, and even realizes the ZVS of the MOS transistor Q2 under certain conditions, and at the same time, the transformer polarity On the contrary, the polarity of the second winding Ns of the transformer becomes upper and lower negative, and the magnetizing inductance Lm is at t1-t2. Segment stored energy is released through the coupled output is rectified by the body diode of the MOS transistor Q2 to the terminal Vs, Vs to provide power to the load side.
- the MOS transistors Q1, Q3, and Q4 are still in the off state because the corresponding driving signals are all at the low level, and the MOS transistor Q2 is turned on due to the driving signal Vgs2 being at the high level, and the conduction voltage drop is turned on. Approximately zero provides a lower loss rectification path that provides synchronous rectification for the converter operating in the forward direction.
- the MOS transistors Q1 and Q4 are still in the off state because the corresponding driving signals are all at the low level, and the MOS transistor Q2 is still turned on because its driving signal Vgs2 is still at the high level, at time t4
- the drive signal Vgs3 changes from a low level to a high level
- the MOS transistor Q3 starts to conduct
- the capacitor C2 discharges (t2-t3 phase leakage inductance Lr2 energy is transferred to C2, t4-t5 phase is released), to t5 time
- the MOS tubes Q3 and Q2 are simultaneously turned off.
- the MOS transistors Q1 and Q4 are still in the off state due to the corresponding driving signals being low level, and the MOS transistors Q2 and Q3 are turned off due to the corresponding driving signals being turned to the low level at the time t5.
- the body diode of the MOS transistor Q2 provides a rectification path, and continues to provide rectification for the converter.
- the MOS transistor Q3 is turned off, because the inductor current cannot be abruptly changed, and the leakage inductance Lr1 of the first winding Np is turned off after the MOS transistor Q3 is turned off.
- the first winding Np inductor and the junction capacitance between the source and the drain of the MOS transistor Q1 form a loop, maintaining the continuity of the current, that is, extracting the energy of the junction capacitance of the MOS transistor Q1, so that the source and the drain of the MOS transistor Q1 are
- the voltage drop reduces the turn-on loss of the tube to a certain extent, and even realizes the ZVS of the MOS transistor Q1 under certain conditions.
- [t6-t7] stage enter the work of the next cycle, that is, the above t0-t1 phase, and then (ie t7-t8, t8-t9, t9-t10, t10-t11, t11-t12) work principle and front The same, no longer repeat them here;
- t2-t3 is the first set time
- t5-t6 is the second set time
- t5-t6 is the third set time
- t2-t3 is the fourth set time
- t3-t4 is the fifth setting Time
- t4-t5 is the sixth set time
- t0-t1 is the seventh set time
- t1-t2 is the eighth set time.
- the sixth set time and the eighth set time length are generally greater than 50 ns, but less than the minimum on time of the MOS transistor Q1 or the MOS transistor Q2, because the MOS transistor Q1 and the MOS transistor Q3 or the MOS transistor Q2 and the MOS transistor Q4 are simultaneously prevented. Turning on, causing the clamp capacitor to over discharge, releasing more power through the transformer to the other side and returning the network, the energy is transferred back and forth between the primary and secondary sides of the transformer, which will cause unnecessary power loss.
- the first set time and the fourth set time, and the second set time and the third set time are equal.
- both sides of the circuit and control have a high degree of symmetry, although the operating voltage on both sides may be different, such as the first side Vp connected to the entire battery pack, the second side Vs connected to a single battery pack Body, but because MOS transistors Q1 and Q2 use complementary control, the current direction between the source and the drain of the turned-on MOS transistor can vary depending on the source-drain voltage, so Adjusting the duty ratio of the MOS transistor Q1 can control the output current in the forward operation, and can also realize the reverse operation of the energy transfer from the second side Vs to the first side Vp by adjusting the duty ratio of the MOS transistor Q1.
- the reverse working principle is the same as the forward working principle, and the reverse working principle is not described again.
- adjusting the duty ratio of the driving signal of the MOS transistor Q1 or Q2 that is, adjusting the duty ratio of Vgs1 or Vgs2
- energy bidirectional can be realized.
- the MOS transistors Q3 and Q4 are simultaneously driven to provide signals, so that the clamp capacitors C1 and C2 absorb the leakage inductance energy, so that the leakage inductance energy is recovered and utilized by charging and discharging the capacitors C1 and C2, and at the same time, the MOS transistor Q1 is realized. And Q2's ZVS.
- the above embodiment achieves bidirectional transmission of energy, leakage inductance recovery, and ZVS of part of the power tube.
- the rectifier tube ie MOS tube Q1 or Q2
- the specific analysis is as follows:
- the present invention provides driving for the third power tube and the fourth power tube in one cycle, and the driving of the first power tube and the third power tube are no longer complementary, the second power tube and the fourth power
- the drive of the tube is no longer complementary, but by providing a fixed low-time high level to the third power tube after the first power tube is turned off, and providing a fixed short-time high power after the second power tube is turned off.
- the fourth power tube is turned on and turned on respectively, so that the first clamp capacitor and the second clamp capacitor are discharged to the outside to achieve charge and discharge equalization.
- the first clamp capacitor has a large value, both ends thereof are The voltage change is small and negligible.
- the voltage at both ends is stable at the turn-on ratio multiplied by the voltage between the positive input and the negative input of the second input.
- the turn-off voltage of the first power transistor at the turn-off is clamped on the first side. Input the voltage between the positive and negative terminals and the voltage across the first clamp capacitor; when the value of the second clamp capacitor is large, the voltage change between the two ends can be neglected, and the voltage at both ends is stable at the first
- the voltage between the side input positive and the negative input is divided by Near the turns ratio, the turn-off voltage of the second power transistor at the turn-off is clamped at the voltage across the second clamp capacitor plus the voltage at the second side of the input positive and negative input, thereby achieving the preservation of the background literature.
- 3 technical advantages also solve the problem that the first power tube and the second power tube are large as the voltage peak and the turn-off loss are large when the rectifier tube is turned off.
- the power circuit used in the experiment is shown in Figure 5. It is applied between the battery pack and the battery cell, and equalizes the voltage of one cell in the battery pack and the voltage of other cells in the group:
- the Vs working voltage is 3.3V, which is the voltage of one battery cell.
- the power tubes Q2 and Q4 are two CMOS tubes of Infineon model BSC034N06NS used in parallel, which is a 60V 100A MOS tube with RDS(ON) of 3.4. M ⁇ , package is PG-TDSON-8, capacitor C2 is 1uF;
- Vp working voltage is 24V, which is the voltage of one battery pack. It is obtained by connecting ten battery cells in series.
- Power tube Q1 and Q3 are both MOS tubes of Infineon model BSC123N08NS3 G, which is 80V 55A, and its RDS (ON) ) is 12.3m ⁇ , packaged as MOS tube of PG-TSDSON-8, capacitor C1 is 1uF;
- the core is the universal core of EIR18, the core material is P61 material of Yuefeng Company (ACME); the winding is a plane winding based on 12-layer PCB, the copper thickness is 3 ounces, and the first winding Np is 12 ⁇ ; the second winding Ns is 2 ⁇ ; the design power is 40W;
- the technical scheme of PWM control uses the microcontroller to generate the control signal.
- the control signal is formed by SILICON LABORATORIES and is modeled after the Si8235 driver to form Vgs1, Vgs2, Vgs3, and Vgs4.
- the same sample is modified, the power circuit remains unchanged, the same transformer and power transistors Q1, Q2, Q3 and Q4 are retained, and the same capacitors C1, C2 are used only for the control signal.
- Change that is, the drive signals Vgs1 and Vgs2 are complementary, the drive signal Vgs4 is removed in the forward operation, and the drive signals Vgs1 and Vgs3 are complementary; when the reverse operation is performed, the drive signal Vgs3 is removed or set to 0, and the drive signals Vgs2 and Vgs4 are complementary;
- the conversion efficiency from the first side Vp to the second side Vs is 91.12%, which is 1.64% lower than that of the present invention.
- the drain-source voltage Vds1 ⁇ 50V of the MOS transistor Q1 is measured at a bandwidth of 20 MHz, and the maximum drain-source voltage Vds2 of the MOS transistor Q2 is 15 V, which is increased by more than 7 V compared with the present invention (Vds2 peak voltage is compared Big);
- the conversion efficiency from the second side Vs to the first side Vp 90.86%; compared to the present invention, a decrease of 3%.
- the maximum drain-source voltage Vds1 of the MOS transistor Q1 is 82V measured at a bandwidth of 20MHz, and the maximum drain-source voltage Vds2 of the MOS transistor Q2 is 8V.
- the Vds of the MOS transistor Q1 is increased by 30V. (Vds1 has a large peak voltage);
- the solution of the present invention realizes the power by storing and releasing the energy of the equivalent leakage inductance of the first winding and the capacitor C1, and storing and releasing the energy of the equivalent leakage inductance of the second winding and the capacitor C2.
- the voltage clamping of the tubes Q1 and Q2 achieves a smaller turn-off loss and spike voltage than the prior art; by limiting the on-time of the clamp tubes Q3 and Q4, the loss of the clamp capacitors C1 and C2 and the transformer resonance is reduced.
- the invention achieves the purpose of the invention by implementing the isolated bidirectional transformation with higher efficiency.
- a first diode is connected in parallel between the source and the drain of Q1, the anode of the first diode is connected to the source of the MOS transistor Q1, and the cathode of the first diode is connected.
- the first diode may be a Schottky diode. When the first diode is forward-conducting, the first diode conduction loss is smaller than the body diode conduction loss of the MOS transistor Q1, which can further improve the conversion efficiency.
- a second diode is connected in parallel between the source and the drain of the MOS transistor Q2, the anode of the D2 is connected to the source of the MOS transistor Q2, and the cathode of the second diode is connected to the MOS.
- the second diode may be a Schottky diode. When the second diode is forward-conducting, the second diode conduction loss is smaller than the body diode conduction loss of the MOS transistor Q2, which can further improve the conversion efficiency.
- a third diode is connected in parallel between the source and the drain of the MOS transistor Q3, and the anode of the third diode is connected to the source of the MOS transistor Q3, and the third diode
- the cathode is connected to the drain of the MOS transistor Q3; the fourth diode is connected in parallel between the source and the drain of the MOS transistor Q4, and the anode of the fourth diode is connected to the source of the MOS transistor Q4, and the fourth diode
- the cathode is connected to the drain of the MOS transistor Q4.
- the third diode and the fourth diode may be Schottky diodes, and when the third diode or the fourth diode is forward-conducting, its conduction loss is turned on than the body diode of the power tube connected in parallel thereto The loss is smaller and the conversion efficiency can be further improved.
- a schematic diagram of a circuit according to a fifth embodiment of the present invention is different from the first embodiment in that the other end of the first clamp capacitor C1 is connected to the input of the first side Vp, and the second clamp capacitor is connected.
- the other end of C2 is connected to the input of the second side Vs negatively; the control strategy and working principle of each power tube are the same, and will not be described here.
- the above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiments are not to be construed as limiting the invention.
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- Dc-Dc Converters (AREA)
Abstract
Description
Claims (9)
- 一种DC-DC变换器,包括第一侧、第二侧、一个变压器、第一功率管、第二功率管、第三功率管、第四功率管、第一钳位电容,以及第二钳位电容,变压器至少包括第一绕组与第二绕组,连接关系为:第一功率管的导通电流流出端作为第一侧的输入负;第一功率管的导通电流流入端连接变压器的第一绕组的异名端以及第三功率管的导通电流流出端;第三功率管的导通电流流入端连接第一钳位电容的一端,第一钳位电容的另一端与变压器的第一绕组的同名端相连并形成第一侧的输入正;第二功率管的导通电流流出端形成第二侧的输入负;第二功率管的导通电流流入端连接变压器的第二绕组的同名端以及第四功率管的导通电流流出端;第四功率管的导通电流流入端连接第二钳位电容的一端,第二钳位电容的另一端与变压器的第二绕组的异名端相连并形成第二侧的输入正;第一功率管的控制端用于输入第一驱动信号,第二功率管的控制端用于输入第二驱动信号,第三功率管的控制端用于输入第三驱动信号,第四功率管的控制端用于输入第四驱动信号;其特征在于:第一驱动信号至第四驱动信号要求如下:四路驱动信号均为由高电平和低电平组成的脉冲信号,频率相同;正向工作时,第一驱动信号在由高电平翻转为低电平时第二驱动信号延迟第一设定时间后才由低电平翻转为高电平,第二驱动信号在由高电平翻转为低电平时第一驱动信号延时第二设定时间后才由低电平翻转为高电平;反向工作时,第二驱动信号在由高电平翻转为低电平时第一驱动信号延迟第三设定时间后才由低电平翻转为高电平,第一驱动信号在由高电平翻转为低电平时第二驱动信号延时第四设定时间后才由低电平翻转为高电平;第三驱动信号在第二驱动信号翻转为高电平时延时第五设定时间后才翻转为高电平,并经过第六设定时间后第三驱动信号翻转为低电平,然后第二驱动信号在第三驱动信号翻转为低电平之后或同时翻转为低电平;第四驱动信号在第一驱动信号翻转为高电平时延时第七设定时间后才翻转为高电平,并经过第八设定时间后第四驱动信号翻转为低电平,然后第一驱动信号在第四驱动信号翻转为低电平之后或同时翻转为低电平。
- 根据权利要求1所述的DC-DC变换器,其特征在于:将第一钳位电容的另一端与第 一侧的输入负相连,第二钳位电容的另一端与第二侧的输入负相连。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:第六设定时间和第八设定时间长度大于50ns,小于第一功率管或者第二功率管的最小导通时间。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:第一设定时间与第四设定时间、第二设定时间与第三设定时间,以及第六设定时间与第八设定时间择一或者择二或者全部相等。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:第一功率管、第二功率管、第三功率管,以及第四功率管均为N沟道增强型MOS管,且均为高电平时导通,低电平时关断。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:还包括第一二极管,第一二极管的阳极与第一功率管的源极连接,第一二极管的阴极与第一功率管的漏极连接。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:还包括第二二极管,第二二极管的阳极与第二功率管的源极连接,第二二极管的阴极与第二功率管的漏极连接。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:还包括第三二极管,第三二极管的阳极与第三功率管的源极连接,第三二极管的阴极与第三功率管的漏极连接。
- 根据权利要求1或2所述的DC-DC变换器,其特征在于:还包括第四二极管,第四二极管的阳极与第四功率管的源极连接,第四二极管的阴极与第四功率管的漏极连接。
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US9614447B2 (en) * | 2015-09-03 | 2017-04-04 | Fairchild (Taiwan) Corporation | Control circuits and methods for active-clamp flyback power converters |
CN107482921A (zh) * | 2017-08-03 | 2017-12-15 | 广州金升阳科技有限公司 | 一种双向dc‑dc变换器 |
CN108418438A (zh) * | 2018-05-18 | 2018-08-17 | 广州金升阳科技有限公司 | 一种dc-dc变换器 |
CN208424210U (zh) * | 2018-05-18 | 2019-01-22 | 广州金升阳科技有限公司 | 一种dc-dc变换器 |
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CN1352488A (zh) * | 2001-11-13 | 2002-06-05 | 浙江大学 | 一种双向直流-直流变换器 |
CN104300795A (zh) * | 2014-10-11 | 2015-01-21 | 广州金升阳科技有限公司 | 一种反激变换器及其控制方法 |
US9614447B2 (en) * | 2015-09-03 | 2017-04-04 | Fairchild (Taiwan) Corporation | Control circuits and methods for active-clamp flyback power converters |
CN107482921A (zh) * | 2017-08-03 | 2017-12-15 | 广州金升阳科技有限公司 | 一种双向dc‑dc变换器 |
CN108418438A (zh) * | 2018-05-18 | 2018-08-17 | 广州金升阳科技有限公司 | 一种dc-dc变换器 |
CN208424210U (zh) * | 2018-05-18 | 2019-01-22 | 广州金升阳科技有限公司 | 一种dc-dc变换器 |
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