WO2019205494A1 - 导电电极膜层和光伏元件 - Google Patents

导电电极膜层和光伏元件 Download PDF

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WO2019205494A1
WO2019205494A1 PCT/CN2018/108544 CN2018108544W WO2019205494A1 WO 2019205494 A1 WO2019205494 A1 WO 2019205494A1 CN 2018108544 W CN2018108544 W CN 2018108544W WO 2019205494 A1 WO2019205494 A1 WO 2019205494A1
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conductive electrode
layer
film layer
electrode film
barrier layer
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PCT/CN2018/108544
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English (en)
French (fr)
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霍艳寅
代凤玉
王运方
曹志峰
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北京铂阳顶荣光伏科技有限公司
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Publication of WO2019205494A1 publication Critical patent/WO2019205494A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention belongs to the field of solar cells, and in particular to a conductive electrode film layer and a photovoltaic element.
  • a waterproof layer is encapsulated on the side of the conductive electrode film layer to prevent water vapor from entering the inside of the solar cell module and destroying the PN junction.
  • the waterproof layer of the outer package needs to be closely combined with the outer layer structure of the solar cell, and at the same time, the adhesion tightness of the edge needs to be further ensured to ensure the sealing effect and prevent cracking between the layers. Therefore, the existing packaging method requires high precision for the packaging operation, complicated operation, easy cracking of the edge after packaging, thereby losing the waterproof function, and is not conducive to the preparation of large-area photovoltaic elements.
  • the main object of the present invention is to provide a conductive electrode film layer and a photovoltaic element.
  • the technical problem to be solved is to provide a conductive electrode film layer having a barrier layer, so that the assembled photovoltaic element has a waterproof function. It is not necessary to perform an external packaging step on the conductive electrode side, which simplifies the preparation process of the photovoltaic cell and at the same time improves the waterproof effect.
  • a conductive electrode film layer comprising: a conductive electrode, and a multi-film layer, wherein the multi-film layer comprises at least a base layer, and a barrier layer attached to the base layer is attached to the barrier layer and is opposite to the base layer a bonding layer, the conductive electrode being bonded to the bonding layer.
  • the foregoing conductive electrode film layer wherein the barrier layer comprises one or more inorganic barrier layers.
  • the foregoing conductive electrode film layer wherein the barrier layer comprises one or more organic inorganic hybrid barrier layers.
  • the foregoing conductive electrode film layer, wherein the conductive electrode is a patterned conductive electrode.
  • the foregoing conductive electrode film layer, wherein the barrier layer has a thickness of 10 to 1000 nm.
  • the foregoing conductive electrode film layer, wherein the barrier layer has a thickness of 500-1000 nm.
  • the foregoing conductive electrode film layer, wherein the inorganic barrier layer is an inorganic oxide film layer.
  • the foregoing conductive electrode film layer wherein the organic-inorganic hybrid barrier layer is a hybrid film layer of an inorganic oxide and an organic compound.
  • the conductive electrode film layer described above, wherein the inorganic oxide comprises one or a combination of two or more of silicon oxide, aluminum oxide, and titanium oxide.
  • the foregoing conductive electrode film layer wherein the organic compound comprises polymethyl methacrylate, and/or a propylene polymer.
  • the organic-inorganic hybrid barrier layer has a molar ratio of inorganic oxide to organic compound of 1:3 to 3:1.
  • the foregoing conductive electrode film layer, wherein the bonding layer is a TPO film or a POE film.
  • the foregoing conductive electrode film layer wherein the base layer has a thickness of 30-50 ⁇ m.
  • the photovoltaic element comprises the conductive electrode film layer according to any one of the preceding claims.
  • a method for preparing a conductive electrode film layer according to the present invention includes: obtaining a base layer; covering the base layer with a barrier layer; covering the barrier layer with a bonding layer; bonding the conductive electrode to the bonding layer, A conductive electrode film layer obtained as described in any one of the above is obtained.
  • the conductive electrode film layer is any one of the foregoing.
  • a method for preparing a battery component according to the present invention includes: placing a battery or a battery string on a conductive electrode of a conductive electrode film layer, wherein an electrode is reserved on the battery or battery string, and the conductive electrode film layer is the aforementioned In any of the above, the electrode reserved on the battery or the battery string is electrically connected to the corresponding conductive electrode.
  • the method for preparing a battery element as described above wherein the battery element is as described above.
  • the conductive electrode film layer and the photovoltaic element provided by the present invention have at least the following advantages:
  • the present invention provides a conductive electrode film layer having a waterproof function, which improves the waterproof effect of the photovoltaic element and simplifies the preparation process of the photovoltaic element.
  • a barrier layer having a waterproof function is disposed between the base layer and the adhesive layer, so that the prepared conductive electrode film layer has a waterproof function, and the subsequent step outside the conductive electrode film layer is not required.
  • the packaging operation simplifies the preparation process of the photovoltaic element.
  • the conductive electrode film layer provided by the invention provides a barrier layer with a waterproof function between the base layer and the adhesive layer, and the layered distribution of the barrier layer and the base layer and the adhesive layer improves the barrier layer from the base layer and the adhesive layer.
  • the sealing effect is improved, and the sealing property of the edge is improved; the conductive electrode is adhered to the adhesive layer, and the barrier layer can directly protect the battery mounted on the conductive electrode, thereby further improving the waterproof effect.
  • the multi-film layer in the conductive electrode film layer provided by the present invention is more suitable for patterning a conductive electrode.
  • the patterned conductive electrode When the patterned conductive electrode is used, it is only necessary to put the battery or the battery string on the electrode, and use the laser to weld the electrode reserved on the battery with the corresponding patterned electrode to realize the electrical conduction of the entire battery string.
  • the utility model not only improves the production efficiency, but also avoids the use of the back side bus line in the process of interconnecting the battery, reduces the cost, and reduces the stress damage of the traditional bus bar to the battery.
  • the patterned conductive electrode has a grid structure, which increases the complexity of the package when performing subsequent waterproof film layer packaging. At the same time, the grid-shaped conductive electrode easily causes cracking of the waterproof film layer of the package, and reduces waterproofing. The bonding effect of the film layer.
  • the invention provides a barrier layer between the base layer and the bonding layer, and the bonding between the barrier layer and the base layer and the bonding layer is not affected by the patterned conductive electrode. Therefore, the multi-film layer with waterproof function provided by the invention is more Suitable for patterned conductive electrodes.
  • the preparation method of the conductive electrode film layer provided by the invention firstly preparing a barrier layer on the base layer, and then bonding the conductive electrode, thereby reducing the difficulty of covering the barrier layer, and preparing a barrier layer with good bonding effect without destroying the battery
  • the internal structure improves the yield and is more suitable for the preparation of large-area photovoltaic components.
  • FIG. 1 is a schematic view of a conductive electrode film layer provided by an embodiment of the present invention.
  • FIG. 2 is a schematic view showing the installation of a conductive electrode film layer and a battery according to an embodiment of the present invention.
  • 1 base layer 1 base layer, 2 barrier layer, 3 bonding layer, 4 conductive electrodes, 5 battery components.
  • the present invention provides a conductive electrode film layer, as shown in FIG. 1, comprising a conductive electrode 4, and a multi-film layer, wherein the multi-film layer includes at least a base layer 1, and a barrier layer 2 attached to the base layer, attached to The bonding layer 3 on the barrier layer 2 opposite to the substrate 1 is bonded to the bonding layer 3.
  • the present invention provides a conductive electrode film layer comprising a barrier layer, which has a waterproof function or weather resistance, and can effectively prevent water vapor from entering the inside of the battery component and causing damage to the battery.
  • a barrier layer which has a waterproof function or weather resistance, and can effectively prevent water vapor from entering the inside of the battery component and causing damage to the battery.
  • the area of the conductive electrode film layer is not specifically limited in the present invention, and the present invention is easier to prepare a large-area conductive electrode film layer than the conventional method for coating the waterproof layer, thereby obtaining a large
  • the area of photovoltaic components expands the scope of application of photovoltaic components.
  • the present invention does not specifically limit the thickness of the conductive electrode film layer, and the conductive element provided by the present invention is provided with respect to the conductive electrode film layer of the prior art and the photovoltaic element obtained by the method of coating the waterproof layer on the outer surface of the conductive electrode film layer.
  • the electrode film layer can exert a better waterproof effect under conditions of a small thickness, and further improve the light transmittance of the conductive electrode film layer.
  • the thickness of the conductive electrode film layer is not higher than 300 ⁇ m, and at the same time, in order to ensure the support effect of the conductive electrode film layer on the battery and the protection effect on the internal structure of the battery, the conductive electrode The thickness of the film layer should not be less than 100 ⁇ m.
  • the conductive electrode film layer provided by the present invention includes a base layer.
  • the base layer may be a polymer film layer and has a good bonding effect with the barrier layer.
  • the material of the polymer film layer may be polyethylene terephthalate (PET) or polyethylene naphthalate (PEN).
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PEEK polyetheretherketone
  • PAEK polyaryletherketone
  • PAR polyarylate
  • PAR polyetherimide
  • PAS polyarylsulfone
  • PES polyethersulfone
  • PAI poly Amide imides
  • polyimides are preferably polymers in which heat is stable.
  • the polymer film layer is further preferably polyethylene terephthalate (PET).
  • PET polyethylene terephthalate
  • the thickness of the base layer in the conductive electrode film layer provided by the present invention is not more than 50 ⁇ m. Meanwhile, in order to ensure the support effect of the base layer on the conductive electrode, the thickness of the base layer is not less than 30 ⁇ m.
  • the conductive electrode film layer provided by the present invention includes a barrier layer attached to the base layer.
  • the barrier layer of the present invention is a film layer having a waterproof function or weather resistance, which can effectively prevent water vapor from entering the internal structure of the battery and destroying the PN junction of the battery.
  • “attachment” herein merely indicates the positional relationship between the base layer and the barrier layer, and does not impose any limitation on the method of attaching the barrier layer.
  • the material having a water blocking range of 1 ⁇ 10 -1 ⁇ 10 -4 g / m 2 /d is preferably used as the barrier layer in the present invention.
  • the number of layers of the barrier layer in the present invention is not limited, and may be one layer or multiple layers.
  • the barrier layer may be a transparent inorganic barrier layer, and the material of the inorganic barrier layer herein is more preferably an inorganic oxide, and one or a combination of two or more of silicon oxide, aluminum oxide, and titanium oxide. Further, in order to increase the transmittance of the barrier layer and the flexibility of the film layer, the thickness of the barrier layer of the inorganic oxide material is not more than 1000 nm, and the highest value of the thickness of the barrier layer of the inorganic oxide material is further preferably 800 nm, 700 nm, 600 nm.
  • the thickness of the barrier layer is not preferably less than 10 nm, and the minimum value of the thickness of the barrier layer of the inorganic oxide material is more preferably 50 nm or 100 nm.
  • the barrier layer is a multilayer transparent inorganic barrier layer.
  • the barrier layer is a composite film layer of the first inorganic barrier layer and the second inorganic barrier layer.
  • the first inorganic barrier layer is defined to be attached to the base layer, and the second inorganic barrier layer is attached to the first inorganic barrier layer.
  • the material of the first inorganic barrier layer is different from the material of the second inorganic barrier layer.
  • the material of the first inorganic barrier layer is silicon oxide
  • the material of the second inorganic barrier layer is titanium oxide.
  • the thickness of the first inorganic barrier layer and the second inorganic barrier layer may be the same or different.
  • the barrier layer is further preferably a transparent organic-inorganic hybrid barrier layer, that is, a barrier layer containing an organic compound and an inorganic compound, and organic here.
  • the compound is preferably polymethyl methacrylate, and/or a propylene polymer
  • the inorganic compound is preferably one or a combination of two or more of silicon oxide, aluminum oxide, and iron oxide, and more preferably polymethyl methacrylate.
  • Silica hybrid barrier layer is preferably one or a combination of two or more of silicon oxide, aluminum oxide, and iron oxide, and more preferably polymethyl methacrylate.
  • the thickness of the barrier layer is not less than 50 nm, and the minimum value of the thickness of the organic-inorganic hybrid barrier layer is further preferably 80 nm, 100 nm, 200 nm, 300 nm, 500 nm, organic-inorganic hybrid barrier The highest value of the thickness of the layer is preferably 1000 nm.
  • the molar ratio of the inorganic oxide to the organic compound in the organic-inorganic hybrid barrier layer It is 1:3 to 3:1.
  • the barrier layer is a multilayer transparent organic-inorganic hybrid barrier layer.
  • the barrier layer is a composite film layer of the first organic-inorganic hybrid barrier layer and the second organic-inorganic hybrid barrier layer.
  • the first organic-inorganic hybrid barrier layer is defined to be attached to the base layer, and the second organic-inorganic hybrid barrier layer is attached to the first organic-inorganic hybrid barrier layer.
  • the type, ratio, and the like of the organic compound and the inorganic oxide in the first organic-inorganic hybrid barrier layer are different from the second organic-inorganic hybrid barrier layer, for example, the first organic-inorganic hybrid barrier layer is polymethyl methacrylate-oxidation
  • the silicon hybrid film layer and the second organic-inorganic hybrid barrier layer are polymethyl methacrylate-titanium oxide hybrid film layers.
  • the thickness of the first organic-inorganic hybrid barrier layer and the second organic-inorganic hybrid barrier layer may be the same or different.
  • the barrier layer is a composite film layer formed by the inorganic barrier layer and the organic-inorganic hybrid barrier layer, that is, the barrier layer comprises at least one inorganic barrier layer and at least one organic-inorganic hybrid barrier layer.
  • the inorganic barrier layer herein is attached to the base layer, and the organic-inorganic hybrid barrier layer is attached to the inorganic barrier layer. It should be noted that the thickness of the inorganic barrier layer and the organic-inorganic hybrid barrier layer may be the same or different.
  • the conductive electrode film layer provided by the present invention includes an adhesive layer attached to the barrier layer and opposed to the base layer.
  • attachment herein merely indicates the positional relationship between the adhesive layer and the barrier layer, and does not impose any limitation on the adhesion method of the adhesive layer.
  • the positional relationship of the three film layers of "adhesive layer attached to the barrier layer and opposite to the base layer” may be expressed as: defining the barrier layer including the first surface layer and the second surface layer, the first surface layer of the barrier layer In combination with the base layer, the second surface layer of the barrier layer is bonded to the adhesive layer, that is, the barrier layer is located between the base layer and the adhesive layer.
  • the bonding layer here is used for bonding the conductive electrode, and optionally, the conductive electrode is bonded to the bonding layer by a hot pressing method, and the surface of the bonding layer is usually after hot pressing. Deformation occurs, and the surface flatness of the barrier layer is not limited in the present invention.
  • the adhesive layer herein is further preferably an ethylene- ⁇ -olefin copolymer (POE) film having a good hot pressing effect.
  • the thickness of the adhesive layer is preferably 40 to 60 ⁇ m.
  • the present invention further provides a battery element including the foregoing conductive electrode film layer.
  • the "battery element" described in the present invention may be a complete battery product, such as a photovoltaic cell, or may be a partial battery member including the aforementioned conductive electrode film layer, for example, as shown in FIG.
  • the battery element here may be a photovoltaic element, ie it may be a complete photovoltaic cell or a partial photovoltaic cell component comprising the aforementioned conductive electrode film layer.
  • the material of the battery component 5 for converting solar energy into electricity in the photovoltaic element is not excessively limited, and the battery component may be a single crystal silicon battery, a polycrystalline silicon battery, an amorphous silicon battery, a copper indium selenide (CIS) battery, Copper selenide (CIGS) batteries, gallium arsenide batteries, cadmium telluride batteries, polymer batteries, and the like.
  • the material of the battery assembly is further preferably a copper indium gallium diselide (CIGS) battery, together with the aforementioned flexible conductive electrode film layer, to obtain a flexible photovoltaic element.
  • the conductive electrode film layer structure provided by the invention is more suitable for preparing a large-area conductive electrode film layer, and after connecting the battery, a large-area photovoltaic element is obtained, and the use range of the photovoltaic element is expanded.
  • the invention further provides a method for preparing a conductive electrode film layer, comprising: obtaining a base layer; covering the base layer with a barrier layer; covering the barrier layer with a bonding layer; and hot pressing, bonding the conductive electrode to the bonding layer A conductive electrode film layer is obtained, and the conductive electrode film layer is as described in any one of the foregoing.
  • the method for preparing a conductive electrode film layer firstly covers the barrier layer on the base layer to obtain a base layer-barrier layer composite body having a waterproof function, thereby improving the adhesion degree between the barrier layer and the base layer, thereby improving the waterproofness of the barrier layer.
  • the adhesive layer is covered on the barrier layer, and the conductive electrode is bonded to the adhesive layer by a hot pressing method to obtain a conductive electrode film layer.
  • the barrier layer with waterproof function is preferentially prepared, so that the internal components of the battery are not damaged, the yield of the battery is improved, and the influence of the conductive electrodes and other internal components of the battery on the covering process of the barrier layer is avoided.
  • the barrier layer is an inorganic oxide film layer
  • the inorganic oxide material barrier layer may be prepared on the base layer by evaporation, magnetron sputtering or chemical vapor deposition, and the barrier layer may further preferably be an organic-inorganic hybrid barrier.
  • the organic-inorganic hybrid powder can be prepared by a sol-gel method, and the organic-inorganic hybrid powder is pressed into a target, and deposited on the substrate by magnetron sputtering or pulsed laser deposition (PLD).
  • PLD pulsed laser deposition
  • the conductive electrode is preferably a patterned conductive electrode, and the material of the patterned conductive electrode is preferably a metal copper material, which may be prepared by pre-preserving a mask on the metal copper film and etching the metal copper film with a laser or an etching solution.
  • the conductive conductive electrode; the material of the patterned conductive electrode may be further preferably silver, which may be prepared by using silver or a low-temperature sintering slurry containing silver particles, using a screen printing pattern electrode, and sintering at a low temperature to obtain a patterned conductive electrode.
  • the electrode film layer can also be prepared by inkjet or 3D printing.
  • the invention further provides a method for preparing a battery component, comprising: placing a battery or a battery string on a conductive electrode of a conductive electrode film layer, wherein the battery or the battery string is provided with an electrode, the conductive electrode film layer As described in any of the foregoing, the electrode reserved on the battery or battery string is electrically connected to the corresponding conductive electrode.
  • the “battery element” herein may be a complete battery and may be part of the battery.
  • the battery element is preferably a photovoltaic element.
  • the method for preparing a battery component provided by the present invention adopts the preparation method provided herein, when the battery component is another battery component or a complete battery, the method for preparing the battery component, in addition to the present invention Provided, including the installation methods of other parts of the existing.
  • the components of the apparatus in the embodiments can be adaptively changed and placed in one or more devices different from the embodiment.
  • the components of the embodiment can be combined into one component and, in addition, they can be divided into a plurality of sub-components.
  • all of the features disclosed in the specification, including the accompanying claims, the abstract and the drawings, and all components of any device so disclosed may be combined in any combination.
  • Each feature disclosed in this specification may be replaced by alternative features that provide the same, equivalent or similar purpose.
  • the recitation of numerical ranges in the present invention includes all numerical values within the range, and includes the range of For example, “the thickness of the barrier layer is 10-1000 nm", this range of values includes all values between 10-1000, and includes a range of values for any two values within this range (eg, 100, 200) (100-200) Different values of the same indicator appearing in all embodiments of the present invention may be arbitrarily combined to form a range value.

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Abstract

本发明是关于一种导电电极膜层和光伏元件,其中,导电电极膜层包括,导电电极,和多膜层,其中,所述多膜层至少包括基层,附着在基层上的阻隔层,附着在阻隔层上且与所述基层相对的粘结层,所述导电电极粘结在所述粘结层上。本发明提供的导电电极膜层,在基层与粘结层之间设置阻隔层,使导电电极膜层具有较好的阻隔水蒸气的效果,采用本发明提供的导电电极膜层进行光伏电池的制备,组装完成后,不必进行后续的导电电极侧的防水层的封装,简化了光伏元件的制备过程,提高了生产效果。

Description

导电电极膜层和光伏元件
本申请基于申请号为201810398462.1、申请日为2018年04月27日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本发明属于太阳能电池领域,特别是涉及一种导电电极膜层和光伏元件。
背景技术
现有的太阳能电池的制备方法,需要在电池安装完成后,在导电电极膜层一侧封装一层防水层,以防止水蒸气进入太阳能电池组件内部,破坏PN结。
然而,该外部封装的防水层需要与太阳能电池的外层结构紧密结合,同时,需进一步保证边缘的粘接紧密性,保证密封效果,防止层与层之间开裂。因此,现有的封装方法对封装操作的精确度要求较高,操作复杂,封装后边缘容易开裂,进而失去防水功能,且,不利于大面积光伏元件的制备。
发明内容
本发明的主要目的在于,提供一种导电电极膜层和光伏元件,所要解决的技术问题是,提供一种具有阻隔层的导电电极膜层,使组装完成后的光伏元件具备防水功能,进而,不必进行导电电极侧的外部封装步骤,简化光伏电池的制备过程,同时,提高防水效果。
本发明的目的及解决其技术问题是采用以下技术方案来实现的。
依据本发明提出的导电电极膜层,包括,导电电极,和多膜层,其中,所述多膜层至少包括基层,附着在基层上的阻隔层,附着在阻隔层上且与所述基层相对的粘结层,所述导电电极粘结在所述粘结层上。
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。
可选的,前述的导电电极膜层,其中所述的阻隔层包括一层或多层无机阻隔层。
可选的,前述的导电电极膜层,其中所述的阻隔层包括一层或多层有机无 机杂化阻隔层。
可选的,前述的导电电极膜层,其中所述的导电电极为图形化导电电极。
可选的,前述的导电电极膜层,其中所述的阻隔层的厚度为10-1000nm。
可选的,前述的导电电极膜层,其中所述的阻隔层的厚度为500-1000nm。
可选的,前述的导电电极膜层,其中所述的无机阻隔层为无机氧化物膜层。
可选的,前述的导电电极膜层,其中所述的有机无机杂化阻隔层为无机氧化物与有机化合物的杂化膜层。
可选的,前述的导电电极膜层,其中所述的无机氧化物包括氧化硅、氧化铝、氧化钛中的一种或两种以上的组合。
可选的,前述的导电电极膜层,其中所述的有机化合物包括聚甲基丙烯酸甲酯,和/或,丙烯聚合物。
可选的,前述的导电电极膜层,其中所述的有机无机杂化阻隔层中无机氧化物与有机化合物的摩尔比为1∶3-3∶1。
可选的,前述的导电电极膜层,其中所述的粘结层为TPO胶膜或POE胶膜。
可选的,前述的导电电极膜层,其中所述的基层的厚度为30-50μm。
本发明的目的及解决其技术问题还采用以下的技术方案来实现。
依据本发明提出的电池元件,所述光伏元件包含有前述中任一项所述的导电电极膜层。
本发明的目的及解决其技术问题还采用以下的技术方案来实现。
依据本发明提供的导电电极膜层的制备方法,包括,获取基层;在所述基层上覆盖阻隔层;在所述阻隔层上覆盖粘结层;将导电电极粘合至所述粘结层,得到导电电极膜层,所述导电电极膜层为前述中任一项所述。
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。
可选的,前述的导电电极膜层的制备方法,所述导电电极膜层为前述中任一项所述。
本发明的目的及解决其技术问题还采用以下的技术方案来实现。
依据本发明提供的电池元件的制备方法,包括,将电池或电池串摆放在导电电极膜层的导电电极上,所述电池或电池串上预留有电极,所述导电电极膜层为前述任一项所述,将电池或电池串上预留的电极与对应的导电电极导通。
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。
可选的,前述的电池元件的制备方法,其中所述的电池元件为前述所述。
借由上述技术方案,本发明提供的导电电极膜层和光伏元件,至少具有下列优点:
1、本发明提供了一种具有防水功能的导电电极膜层,提高了光伏元件的防水效果,简化了光伏元件的制备过程。
现有技术中,在光伏电池安装完成后,需在导电电极外侧封装一层防水功能层,该封装操作十分复杂,需保证防水功能层与导电电极最外层结构的紧密结合,保证封装边缘的密封性,防止层与层之间开裂,保证防水效果,同时,在封装时也要保证不对光伏电池的内部元件造成破坏,因此,现有的封装过程十分复杂,对封装操作的要求较高,尤其是面积较大的光伏电池。本发明提供的导电电极膜层中,在基层与粘结层之间设置了具有防水功能的阻隔层,使制备得到的导电电极膜层具备防水功能,无需进行后续的在导电电极膜层外部的封装操作,简化了光伏元件的制备过程。
本发明提供的导电电极膜层,在基层与粘结层之间设置具备防水功能的阻隔层,阻隔层与基层、粘结层的层状分布,提高了阻隔层与基层和粘结层之间的贴合效果,同时,提高了边缘的密封性;导电电极粘接在粘结层上,阻隔层可直接保护安装在导电电极上的电池,进一步提高了防水效果。
2、本发明提供的导电电极膜层中的多膜层更加适用于图形化导电电极。
图形化的导电电极在使用时,只需把电池或电池串摆放在电极上,使用激光把电池上预留的电极与对应的图形化电极焊接导通,即可实现整个电池串的电学导通,既提高了生产效率,又避免了电池互联过程中背面汇流导线的使用,减少了成本,同时降低了传统汇流导线对电池的应力损伤。然而,图形化的导电电极具有网格结构,在进行后续的防水膜层封装时,加大了封装的复杂程度,同时,网格状的导电电极易导致封装的防水膜层开裂,降低防水膜层的贴合效果。
本发明在基层与粘结层之间设置阻隔层,阻隔层与基层和粘结层之间的贴合不受图形化导电电极的影响,因此,本发明提供的具有防水功能的多膜层更加适用于图形化导电电极。
3、本发明提供的导电电极膜层的制备方法,先在基层上制备阻隔层,再粘接导电电极,降低了阻隔层的覆盖难度,可制备贴合效果好的阻隔层,不至于破坏电池内部结构,提高了成品率,且,更加适用于制备大面积的光伏元件。
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。
附图说明
图1是本发明实施例提供的导电电极膜层的示意图。
图2是本发明实施例提供的导电电极膜层与电池的安装示意图。
其中,1基层,2阻隔层,3粘结层,4导电电极,5电池组件。
具体实施方式
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的导电电极膜层和光伏元件,其具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例。此外,一或多个实施例中的特定特征、结构或特点可由任何合适形式组合。
本发明提供了一种导电电极膜层,如图1所示,包括导电电极4,和多膜层,其中,所述多膜层至少包括基层1,附着在基层上的阻隔层2,附着在阻隔层2上且与基层1相对的粘结层3,导电电极粘结在粘结层3上。
本发明提供了一种包含有阻隔层的导电电极膜层,所述阻隔层具备防水功能,或具有耐候性,可有效防止水蒸气进入电池组件内部,对电池造成破坏。采用本发明提供的导电电极膜层,无需在电池组装完成后对导电电极侧进行后续防水封装,简化了光伏电池的制备过程;且,本发明提供的具有阻隔层的导电电极膜层可进行批量化、大规模制备,提高了生产效率。
需要说明的是,本发明对导电电极膜层的面积不做具体限定,且,相对于现有的包覆防水层的方法,本发明更容易制备得到大面积的导电电极膜层,进而得到大面积的光伏元件,扩大光伏元件的适用范围。本发明对导电电极膜层的厚度不做具体限定,且,相对于现有技术中的导电电极膜层以及在导电电极膜层外包覆防水层的方法得到的光伏元件,本发明提供的导电电极膜层,可以在厚度较小的条件下发挥更好的防水效果,进一步提高了导电电极膜层的透光率。可选的,为保证导电电极膜层的透光率,导电电极膜层的厚度不宜高于300μm,同时,为保证导电电极膜层对电池的支撑效果和对电池内部结构的保护 效果,导电电极膜层的厚度不宜低于100μm。
本发明提供的导电电极膜层包括基层。基层可以为聚合物膜层,与阻隔层具有较好的贴合效果,聚合物膜层的材料可以是聚对苯二甲酸乙二醇酯(PET)、聚萘二甲酸乙二醇酯(PEN)、聚醚醚酮(PEEK)、聚芳醚酮(PAEK)、聚芳酯(PAR)、聚醚酰亚胺(PEI)、聚芳基砜(PAS)、聚醚砜(PES)、聚酰胺酰亚胺(PAI)和聚酰亚胺,优选为其中热稳定好的聚合物。为进一步提高基层与阻隔层之间的贴合效果、同时保证基层的热稳定性,前述聚合物膜层进一步优选为聚对苯二甲酸乙二醇酯(PET)。可选的,为进一步提高基层的透光率,本发明提供的导电电极膜层中基层的厚度不宜高于50μm,同时,为保证基层对导电电极的支撑效果,基层的厚度不宜低于30μm。
本发明提供的导电电极膜层包括附着在基层上的阻隔层。本发明所述的阻隔层为具备防水功能或具有耐候性的膜层,可有效防止水蒸气进入电池内部结构,破坏电池的PN结。需要说明的是,此处的“附着”仅表示基层与阻隔层的位置关系,并不对阻隔层的附着方法做任何限制。本发明优选阻水范围为1×10 -1×10 -4g/m 2/d的材料作为阻隔层。
需要说明的是,本发明对阻隔层的膜层层数不作限定,可以为一层,也可以为多层。
所述的阻隔层可以为透明无机阻隔层,此处的无机阻隔层的材质进一步优选为无机氧化物,包括氧化硅、氧化铝、氧化钛中的一种或两种以上的组合。进一步的,为了提高阻隔层的透过率和膜层的柔性,无机氧化物材质的阻隔层的厚度不宜超过1000nm,该无机氧化物材质的阻隔层厚度的最高值进一步优选为800nm、700nm、600nm,为了保证无机氧化物材质的阻隔层的防水效果,阻隔层的厚度不宜低于10nm,该无机氧化物材质的阻隔层的厚度的最低值进一步优选为50nm、100nm。
可选的,所述阻隔层为多层透明无机阻隔层。例如,阻隔层为第一无机阻隔层和第二无机阻隔层的复合膜层。定义第一无机阻隔层附着在基层上,第二无机阻隔层附着在第一无机阻隔层上。第一无机阻隔层与第二无机阻隔层的材质不同,例如,第一无机阻隔层的材质为氧化硅,第二无机阻隔层的材质为氧化钛。第一无机阻隔层与第二无机阻隔层的厚度可以相同也可以不同。
为保证阻隔层的防水效果、透光率、柔性、以及与基层的贴合度,阻隔层进一步优选为透明有机无机杂化阻隔层,即包含有机化合物和无机化合物的阻 隔层,此处的有机化合物优选为聚甲基丙烯酸甲酯,和/或,丙烯聚合物,无机化合物优选为氧化硅、氧化铝、氧化铁中的一种或两种以上的组合,进一步优选为聚甲基丙烯酸甲酯-氧化硅杂化阻隔层。为保证有机无机杂化阻隔层的防水效果,阻隔层的厚度不宜低于50nm,有机无机杂化阻隔层的厚度的最低值进一步优选为80nm、100nm、200nm、300nm,500nm,有机无机杂化阻隔层的厚度的最高值优选为1000nm。可选的,为进一步提高有机无机杂化阻隔层的防水效果、柔性、透光性、以及与基层的贴合度的综合效果,有机无机杂化阻隔层中无机氧化物与有机化合物的摩尔比为1∶3-3∶1。
可选的,所述阻隔层为多层透明有机无机杂化阻隔层。例如,阻隔层为第一有机无机杂化阻隔层和第二有机无机杂化阻隔层的复合膜层。定义第一有机无机杂化阻隔层附着在基层上,第二有机无机杂化阻隔层附着在第一有机无机杂化阻隔层上。第一有机无机杂化阻隔层中有机化合物与无机氧化物的种类、比例等与第二有机无机杂化阻隔层不同,例如,第一有机无机杂化阻隔层为聚甲基丙烯酸甲酯-氧化硅杂化膜层,第二有机无机杂化阻隔层为聚甲基丙烯酸甲酯-氧化钛杂化膜层。第一有机无机杂化阻隔层与第二有机无机杂化阻隔层的厚度可以相同也可以不同。
可选的,所述阻隔层为无机阻隔层与有机无机杂化阻隔层形成的复合膜层,即,阻隔层包括至少一层无机阻隔层和至少一层有机无机杂化阻隔层。进一步的,此处的无机阻隔层附着在基层上,有机无机杂化阻隔层附着在所述无机阻隔层上。需要说明的是,无机阻隔层与有机无机杂化阻隔层的厚度可以相同也可以不同。
本发明提供的导电电极膜层包括附着在阻隔层上且与基层相对的粘结层。需要说明的是,此处的“附着”仅表示粘结层与阻隔层的位置关系,并不对粘结层的附着方法做任何限制。其中,“附着在阻隔层上且与基层相对的粘结层”的三个膜层的位置关系可以表示为:定义阻隔层包括第一表面层和第二表面层,阻隔层的第一表面层与基层贴合,阻隔层的第二表面层与粘结层贴合,即,阻隔层位于基层与粘结层之间。需要进一步说明的是,此处的粘结层用于粘接导电电极,可选的,通过热压方法,将导电电极粘接在粘结层上,热压后,粘结层的表面通常会发生变形,本发明中并不对阻隔层的表面平整度做限制。为提高粘结层与阻隔层贴合效果,此处的粘结层进一步优选为热压效果好的乙烯-α-烯烃共聚物(POE)胶膜。为提高导电电极的粘结效果,粘结层的厚度优选为40-60μm。
本发明进一步提供了一种包含有前述导电电极膜层的电池元件。
需要说明的是,本发明中所述的“电池元件”可以是完整的电池产品,例如光伏电池,也可以是包含有前述导电电极膜层的部分电池构件,例如,如图2所示。此处的电池元件可以是光伏元件,即可以是完整的光伏电池,也可以是包含有前述导电电极膜层的部分光伏电池构件。
此处,并不对光伏元件中将太阳能转变为电的电池组件5的材料做过多限定,电池组件可以是单晶硅电池、多晶硅电池、非晶硅电池、硒化铜铟(CIS)电池、二硒化铜铟镓(CIGS)电池、砷化镓电池、碲化镉电池、聚合物电池等。电池组件的材料进一步优选为二硒化铜铟镓(CIGS)电池,与前述的柔性导电电极膜层一起,得到柔性光伏元件。且,本发明提供的导电电极膜层结构更加适用于制备大面积的导电电极膜层,连接电池后,得到大面积的光伏元件,扩大光伏元件的使用范围。
本发明进一步提供了一种导电电极膜层的制备方法,包括,获取基层;在基层上覆盖阻隔层;在阻隔层上覆盖粘结层;热压,将导电电极粘合至所述粘结层,得到导电电极膜层,导电电极膜层为前述中任一项所述。
本发明提供的导电电极膜层的制备方法,先在基层上覆盖阻隔层,得到具备防水功能的基层-阻隔层复合体,提高了阻隔层与基层的贴合度,进而提高了阻隔层的防水效果,再在阻隔层上覆盖粘结层,通过热压的方法,将导电电极粘合在粘结层上,得到导电电极膜层。具有防水功能的阻隔层优先制备,因此,不会对电池的内部构件造成破坏,提高了电池的成品率,同时,避免了导电电极以及其他电池内部构件对阻隔层覆盖过程的影响。
可选的,阻隔层为无机氧化物膜层,可采用蒸镀、磁控溅射或化学气相沉积方法在基层上制备无机氧化物材质的阻隔层,阻隔层可进一步优选为有机无机杂化阻隔层,可采用溶胶-凝胶法制备得到有机无机杂化粉体,将有机无机杂化粉体压制成靶材,采用磁控溅射法或脉冲激光沉积法(PLD),得到沉积在基层上的有机无机杂化阻隔层。
导电电极优选为图形化导电电极,图形化导电电极的材料优选金属铜材料,其制备方法可以是,通过在金属铜膜上预置掩膜,使用激光或刻蚀液刻蚀金属铜膜,得到图形化导电电极;图形化导电电极的材料可进一步优选为银,其制备方法可以是,将银或包含银颗粒的低温烧结浆料,采用丝网印刷图形电极,低温烧结,得到图形化导电电极,也可以通过喷墨或3D打印制备本电极膜层。
本发明进一步提供了一种电池元件的制备方法,包括,将电池或电池串摆放在导电电极膜层的导电电极上,所述电池或电池串上预留有电极,所述导电电极膜层为前述的任一项所述,将电池或电池串上预留的电极与对应的导电电极导通。
正如前述,此处的“电池元件”可以是完整的电池,可以是电池的部分构件。电池元件优选为光伏元件。本发明提供的电池元件的制备方法,当电池元件为图2所示时,采用此处提供的制备方法,当电池元件为其他电池构件或完整的电池时,电池元件的制备方法,除了本发明提供的,还包括现有的其他部分的安装方法等。
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。
可以理解的是,上述装置中的相关特征可以相互参考。另外,上述实施例中的“第一”、“第二”等是用于区分各实施例,而并不代表各实施例的优劣。
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的结构和技术,以便不模糊对本说明书的理解。
类似地,应当理解,为了精简本公开并帮助理解各个发明方面中的一个或多个,在上面对本发明的示例性实施例的描述中,本发明的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。然而,并不应将该公开的装置解释成反映如下意图:即所要求保护的本发明要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说,如下面的权利要求书所反映的那样,发明方面在于少于前面公开的单个实施例的所有特征。因此,遵循具体实施方式的权利要求书由此明确地并入该具体实施方式,其中每个权利要求本身都作为本发明的单独实施例。
本领域那些技术人员可以理解,可以对实施例中的装置中的部件进行自适应性地改变并且把它们设置在与该实施例不同的一个或多个装置中。可以把实施例中的部件组合成一个部件,以及此外可以把它们分成多个子部件。除了这样的特征中的至少一些是相互排斥之外,可以采用任何组合对本说明书(包括伴随的权利要求、摘要和附图)中公开的所有特征以及如此公开的任何装置的所有部件进行组合。除非另外明确陈述,本说明书(包括伴随的权利要求、摘要和附图)中公开的每个特征可以由提供相同、等同或相似目的的替代特征来 代替。
此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在下面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。本发明的各个部件实施例可以以硬件实现,或者以它们的组合实现。
应该注意的是上述实施例对本发明进行说明而不是对本发明进行限制,并且本领域技术人员在不脱离所附权利要求的范围的情况下可设计出替换实施例。在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的部件或组件。位于部件或组件之前的单词“一”或“一个”不排除存在多个这样的部件或组件。本发明可以借助于包括有若干不同部件的装置来实现。在列举了若干部件的权利要求中,这些部件中的若干个可以是通过同一个部件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。
本发明中所述的数值范围包括此范围内所有的数值,并且包括此范围内任意两个数值组成的范围值。例如,“阻隔层的厚度为10-1000nm”,此数值范围包括10-1000之间所有的数值,并且包括此范围内任意两个数值(例如:100、200)组成的范围值(100-200);本发明所有实施例中出现的同一指标的不同数值,可以任意组合,组成范围值。
本发明权利要求和/或说明书中的技术特征可以进行组合,其组合方式不限于权利要求中通过引用关系得到的组合。通过权利要求和/或说明书中的技术特征进行组合得到的技术方案,也是本发明的保护范围。
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。

Claims (17)

  1. 导电电极膜层,其特征在于:包括,
    导电电极,和多膜层,
    其中,所述多膜层至少包括基层,附着在基层上的阻隔层,附着在阻隔层上且与所述基层相对的粘结层,
    所述导电电极粘结在所述粘结层上。
  2. 根据权利要求1所述的导电电极膜层,其特征在于:
    所述阻隔层包括一层或多层无机阻隔层。
  3. 根据权利要求1所述的导电电极膜层,其特征在于:
    所述阻隔层包括一层或多层有机无机杂化阻隔层。
  4. 根据权利要求1所述的导电电极膜层,其特征在于:
    所述导电电极为图形化导电电极。
  5. 根据权利要求1所述的导电电极膜层,其特征在于:
    所述阻隔层的厚度为10-1000nm。
  6. 根据权利要求5所述的导电电极膜层,其特征在于:
    所述阻隔层的厚度为500-1000nm。
  7. 根据权利要求2所述的导电电极膜层,其特征在于:
    所述无机阻隔层为无机氧化物膜层。
  8. 根据权利要求3所述的导电电极膜层,其特征在于:
    所述有机无机杂化阻隔层为无机氧化物与有机化合物的杂化膜层。
  9. 根据权利要求7或8所述的导电电极膜层,其特征在于:
    所述无机氧化物包括氧化硅、氧化铝、氧化钛中的一种或两种以上的组合。
  10. 根据权利要求8所述的导电电极膜层,其特征在于:
    所述有机化合物包括聚甲基丙烯酸甲酯,和/或,丙烯聚合物。
  11. 根据权利要求8所述的导电电极膜层,其特征在于:
    所述有机无机杂化阻隔层中无机氧化物与有机化合物的摩尔比为1∶3-3∶1。
  12. 根据权利要求1所述的导电电极膜层,其特征在于:
    所述粘结层为TPO胶膜或POE胶膜。
  13. 根据权利要求1所述的导电电极膜层,其特征在于:
    所述基层的厚度为30-50μm。
  14. 电池元件,其特征在于:
    所述电池元件包含有权利要求1-13中任一项所述的导电电极膜层。
  15. 导电电极膜层的制备方法,其特征在于:包括,
    获取基层;
    在所述基层上覆盖阻隔层;
    在所述阻隔层上覆盖粘结层;
    将导电电极粘合至所述粘结层,得到导电电极膜层。
  16. 电池元件的制备方法,其特征在于:包括,
    将电池或电池串摆放在导电电极膜层的导电电极上,所述电池或电池串上预留有电极,所述导电电极膜层为权利要求1-13中任一项所述,
    将电池或电池串上预留的电极与对应的导电电极导通。
  17. 根据权利要求16所述的电池元件的制备方法,其特征在于:
    所述电池元件包含有权利要求1-13中任一项所述的导电电极膜层。
PCT/CN2018/108544 2018-04-27 2018-09-29 导电电极膜层和光伏元件 WO2019205494A1 (zh)

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