WO2019196491A1 - Desulfurization, denitrification, and ammonia removal system - Google Patents

Desulfurization, denitrification, and ammonia removal system Download PDF

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Publication number
WO2019196491A1
WO2019196491A1 PCT/CN2018/121553 CN2018121553W WO2019196491A1 WO 2019196491 A1 WO2019196491 A1 WO 2019196491A1 CN 2018121553 W CN2018121553 W CN 2018121553W WO 2019196491 A1 WO2019196491 A1 WO 2019196491A1
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Prior art keywords
activated carbon
flue gas
chamber
adsorption
tower
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PCT/CN2018/121553
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French (fr)
Chinese (zh)
Inventor
魏进超
康建刚
李小龙
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中冶长天国际工程有限责任公司
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Application filed by 中冶长天国际工程有限责任公司 filed Critical 中冶长天国际工程有限责任公司
Priority to RU2020118259A priority Critical patent/RU2758368C1/en
Priority to MYPI2020002107A priority patent/MY191903A/en
Priority to KR1020207015871A priority patent/KR102382875B1/en
Priority to BR112020011195-3A priority patent/BR112020011195A2/en
Publication of WO2019196491A1 publication Critical patent/WO2019196491A1/en
Priority to PH12020550679A priority patent/PH12020550679A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/58Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/60Simultaneously removing sulfur oxides and nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/83Solid phase processes with moving reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/96Regeneration, reactivation or recycling of reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/302Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/406Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Definitions

  • the invention relates to an activated carbon method flue gas purification device, which belongs to an activated carbon method flue gas purification device suitable for air pollution control, in particular to a desulfurization and denitration ammonia removal system for sintering flue gas purification, and relates to the field of environmental protection.
  • a desulfurization and denitration device and a process including an activated carbon adsorption tower and an analytical column In a desulfurization and denitration device including an activated carbon adsorption tower and an analytical tower (or a regeneration tower), an activated carbon adsorption tower is used for adsorbing sulfur oxides and nitrogen from sintering flue gas or exhaust gas (especially sintering flue gas of a sintering machine of the steel industry). Contaminants such as oxides and dioxins, and analytical towers for thermal regeneration of activated carbon.
  • Activated carbon desulfurization has the advantages of high desulfurization rate, simultaneous denitrification, deodorization, dust removal, and no waste water residue. It is a promising method for flue gas purification. Activated carbon can be regenerated at high temperatures. At temperatures above 350 °C, pollutants such as sulfur oxides, nitrogen oxides, and dioxins adsorbed on activated carbon are rapidly resolved or decomposed (sulphur dioxide is analyzed, nitrogen oxides and dioxins). English is broken down). And as the temperature increases, the regeneration rate of the activated carbon is further accelerated, and the regeneration time is shortened. It is preferred that the activated carbon regeneration temperature in the general control analytical column is approximately equal to 430 ° C. Therefore, the ideal resolution temperature (or regeneration temperature) is, for example, at 390. -450 ° C range, more preferably in the range of 400-440 ° C.
  • the function of the analytical tower is to release the SO 2 adsorbed by the activated carbon.
  • the dioxins can be decomposed by more than 80%, and the activated carbon is re-used after being cooled and sieved.
  • the released SO 2 can be made into sulfuric acid or the like, and the analyzed activated carbon is sent to the adsorption tower through a transfer device to be used for adsorbing SO 2 and NO X .
  • the activated carbon method flue gas purification process generally uses the flue gas inlet to directly inject ammonia gas.
  • the ammonia injection amount is generally increased, but at the same time, the export ammonia escape is more serious.
  • the dust is adsorbed by the activated carbon when passing through the adsorption tower, and the vibrating screen at the bottom end of the analytical tower is separated, and the activated carbon powder under the sieve is sent to the ash silo, and the remaining part of the screen is regarded as qualified activated carbon for recycling.
  • the commonly used screen form is a square hole, and its side length a is determined according to the screening requirements, and is generally about 1.2 mm.
  • the use of such a sieve for sieving is also considered to be a good product.
  • the anti-pressure strength of the tablet-shaped activated carbon is very low, and it is easy to become debris after entering the flue gas purification system.
  • the flue gas purification system causes the resistance to increase due to the powder of the activated carbon bed, thereby increasing the operating cost of the system.
  • the dust in the outlet flue gas is mainly composed of some fine particulate matter carried in the original flue gas and the newly entrained activated carbon charcoal powder when the flue gas passes through the activated carbon bed. It will also lead to an increase in dust from the flue gas outlet, affecting the surrounding environment and causing air pollution.
  • prior art activated carbon discharge devices include a round roll feeder and a feed rotary valve, as shown in FIG.
  • the activated carbon moves downward under the control of the round roller feeder by the action of gravity.
  • the different rotation speed of the round roller feeder determines the moving speed of the activated carbon.
  • the activated carbon discharged from the roller feeder enters the rotary feed valve and is discharged into the conveying device.
  • the main function of the rotary feed valve is to keep the adsorption tower sealed while discharging, so that the harmful gas in the adsorption tower is not. Leak into the air.
  • the activated carbon Since the flue gas contains a certain amount of water vapor and dust, the activated carbon will produce a small amount of sticking during the adsorption process, forming a block to block the lower feed port, as shown in FIG. If the sump is severely blocked, the activated carbon cannot move continuously, resulting in the adsorption of activated carbon being saturated and losing the purification effect. Even the activated carbon bed is caused by the high temperature of the activated carbon bed, which has a large safety hazard.
  • the current method of processing is to manually clear the block after the system is shut down.
  • the round roller feeder has occurred during the production process, such as: leakage during the change of the pressure of the flue gas, and uncontrollable materials during the parking.
  • the number of round roller feeders is large (as long as one failure occurs, the entire large-scale device has to be shut down), high cost, and difficult maintenance and repair, thus bringing certain restrictions on the development of activated carbon technology.
  • the spool is rotated, and the shearing action of the blade and the valve shell on the conveying medium is more obvious.
  • the round roller feeder or rotary valve fails during the production process, causing huge losses to the continuous operation of the process because the adsorption tower is filled with tons of activated carbon. Manual removal and repair or re-installation are quite difficult, and the impact and loss caused by downtime is unimaginable.
  • the present application adopts the function of dividing the adsorption tower into two functional zones, and the adsorption reaction chamber realizes functions such as desulfurization, denitration and dust removal, and the fresh ammonia or acidic activated carbon is filled in the ammonia chamber to realize the smoke after passing through the adsorption reaction layer.
  • the capture of ammonia in the gas effectively avoids the escape of ammonia from the outlet.
  • a desulfurization and denitration ammonia removal system is provided.
  • the utility model relates to a desulfurization and denitration ammonia removal system, which comprises an adsorption tower, an analytical tower, a distributor, a first activated carbon conveyor and a second activated carbon conveyor.
  • a flue gas inlet A is provided on one side of the adsorption tower.
  • the other side of the adsorption tower is provided with a flue gas outlet B.
  • the adsorption tower has an adsorption chamber and an ammonia removal chamber inside.
  • the adsorption chamber and the ammonia removal chamber are disposed in parallel in the vertical direction in the adsorption tower.
  • the adsorption chamber is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor is connected to the discharge opening of the adsorption tower and the inlet of the distributor.
  • the second activated carbon conveyor is connected to the discharge port of the analytical tower and the feed port of the adsorption chamber.
  • the discharge ports of the distributor are respectively connected to the feed port of the ammonia removal chamber and the feed port of the analytical column.
  • the flue gas inlet A is downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part of the flue and the lower part of the flue.
  • An ammonia blowing device is arranged in the upper part of the flue.
  • a porous plate is provided between the adsorption chamber and the ammonia removal chamber.
  • the adsorption chamber and the ammonia removal chamber are separated by a porous plate.
  • a vibrating screen is provided below the discharge opening of the analytical tower.
  • the front section of the second activated carbon conveyor is connected to the discharge opening of the vibrating screen.
  • the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber.
  • the dispenser is provided with a screen device, a large granular activated carbon outlet, and a small granular activated carbon outlet.
  • the large granular activated carbon outlet is placed above the screen unit.
  • the small granular activated carbon outlet is disposed below the screen device.
  • the large granular activated carbon outlet is connected to the feed port of the ammonia removal chamber.
  • the small granular activated carbon outlet is connected to the feed port of the analytical column.
  • the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm.
  • h 2, 4 or 6mm.
  • a desulfurization and denitration ammonia removal system is provided.
  • the utility model relates to a desulfurization and denitration ammonia removal system, which comprises an adsorption tower, an analytical tower, a first activated carbon conveyor, a second activated carbon conveyor and a storage silo.
  • a flue gas inlet A is provided on one side of the adsorption tower.
  • the other side of the adsorption tower is provided with a flue gas outlet B.
  • the adsorption tower has an adsorption chamber and an ammonia removal chamber inside.
  • the adsorption chamber and the ammonia removal chamber are disposed in parallel in the vertical direction in the adsorption tower.
  • the adsorption chamber is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor is connected to the discharge port of the adsorption tower and the feed port of the analytical tower.
  • the second activated carbon conveyor is connected to the discharge port of the analytical tower and the
  • the system also includes an SO 2 recovery system, a sulfur-rich gas delivery line, and an SO 2 recovery system tail gas delivery line.
  • One end of the sulfur-rich gas delivery pipe is connected to the analytical column.
  • the other end of the sulfur-rich gas delivery line is connected to the gas inlet of the SO 2 recovery system.
  • One end of the SO 2 recovery system off-gas delivery line is connected to the gas outlet of the SO 2 recovery system.
  • the other end of the exhaust pipeline SO 2 recovery system connected to the gas inlet of the storage bins.
  • the gas outlet of the storage bin is connected to the flue gas outlet B.
  • the end of the second activated carbon conveyor is also connected to the feed port of the storage bin, and the discharge port of the storage bin is connected to the feed port of the ammonia removal chamber.
  • the flue gas inlet A is downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part of the flue and the lower part of the flue.
  • An ammonia blowing device is arranged in the upper part of the flue.
  • a porous plate is provided between the adsorption chamber and the ammonia removal chamber.
  • the adsorption chamber and the ammonia removal chamber are separated by a porous plate.
  • a vibrating screen is provided below the discharge opening of the analytical tower.
  • the front section of the second activated carbon conveyor is connected to the discharge opening of the vibrating screen.
  • the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber.
  • a desulfurization and denitration ammonia removal system is provided.
  • the utility model relates to a desulfurization and denitration ammonia removal system, which comprises an adsorption tower, an analytical tower, a first activated carbon conveyor, a second activated carbon conveyor and a storage silo.
  • a flue gas inlet A is provided on one side of the adsorption tower.
  • the other side of the adsorption tower is provided with a flue gas outlet B.
  • the adsorption tower has an adsorption chamber and an ammonia removal chamber inside.
  • the adsorption chamber and the ammonia removal chamber are disposed in parallel in the vertical direction in the adsorption tower.
  • the adsorption chamber is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor is connected to the discharge port of the adsorption tower and the feed port of the analytical tower.
  • the second activated carbon conveyor is connected to the discharge port of the analytical tower and the
  • the system also includes a raw flue gas branch and a raw flue gas return conveying pipe.
  • One end of the original flue gas branch is connected to the front section of the flue gas inlet A.
  • the other end of the original flue gas branch is connected to the gas inlet of the storage bin.
  • the gas outlet of the storage bin is connected to the rear section of the flue gas inlet A through the original flue gas return conveying pipe.
  • the end of the second activated carbon conveyor is also connected to the feed port of the storage bin, and the discharge port of the storage bin is connected to the feed port of the ammonia removal chamber.
  • the flue gas inlet A is downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part of the flue and the lower part of the flue.
  • An ammonia blowing device is arranged in the upper part of the flue.
  • the ammonia blowing means is disposed downstream of the flue gas at the location where the original flue gas branch is connected to the flue gas inlet A.
  • a porous plate is provided between the adsorption chamber and the ammonia removal chamber.
  • the adsorption chamber and the ammonia removal chamber are separated by a porous plate.
  • a vibrating screen is provided below the discharge opening of the analytical tower.
  • the front section of the second activated carbon conveyor is connected to the discharge port of the vibrating screen.
  • the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber.
  • the first embodiment the activated carbon after adsorbing the flue gas in the lower portion of the adsorption tower is used as the activated carbon layer in the ammonia removal chamber.
  • the inlet flue of the adsorption tower is divided into upper and lower layers, and the upper layer is sprayed with ammonia gas to realize flue gas desulfurization and denitrification.
  • the upper activated carbon in the adsorption tower is moved to the lower layer of the adsorption tower by gravity, the lower layer of the flue is mainly acid gas, and the activated carbon is in the adsorption tower.
  • the lower layer absorbs acid gas such as SO 2 to achieve acidification, and is discharged from the adsorption tower and sent to the distributor through a conveyor.
  • a part of the activated carbon in the distributor is used to remove the ammonia layer, and a part of the activated carbon is regenerated by the analytical tower.
  • the dispenser has a particle size distribution function, and the large particle activated carbon enters the ammonia removal layer, and the small particle activated carbon and the dust are analyzed.
  • a second embodiment acidification of a raw material (i.e., fresh activated carbon/regenerated activated carbon) is carried out using an acid-making tail gas.
  • the acid tail gas contains a certain amount of SO 2 gas (concentration can be controlled according to requirements, generally 200mg/Nm3-600mg/Nm3), and this part of the tail gas is introduced into the fresh activated carbon tank or the regenerated activated carbon tank to realize the acidification of the activated carbon, and then the exhaust gas returns.
  • the adsorption tower exits the flue, and the acidified activated carbon enters the ammonia removal chamber. This method simultaneously realizes the purification and resource utilization of the acid tail gas.
  • a third embodiment acidification of a raw material (i.e., fresh activated carbon/regenerated activated carbon) is carried out using an acidic substance in the raw flue gas.
  • the original flue gas contains a certain amount of acid gas, and some of the flue gas before the ammonia injection is introduced into the fresh activated carbon storage tank or the regenerated activated carbon storage tank to realize the acidification of the activated carbon, and then the flue gas returns to the inlet flue of the adsorption tower, and the acidified activated carbon enters the ammonia removal chamber.
  • the adsorption chamber and the ammonia removal chamber are two chambers, and both chambers are activated carbon layers.
  • the activated carbon in the adsorption chamber is fresh activated carbon or regenerated activated carbon;
  • the activated carbon in the ammonia chamber is activated carbon adsorbing the original flue gas, or the activated carbon in the fresh activated carbon tank or the recycled activated carbon is treated by the tail gas of the SO 2 recovery system.
  • the discharge opening of the adsorption tower includes a discharge port of the adsorption chamber and a discharge port of the ammonia removal chamber.
  • the discharge opening of the adsorption chamber and the discharge opening of the ammonia removal chamber may be respectively connected to the first activated carbon conveyor.
  • a total discharge opening is connected to the first activated carbon conveyor.
  • the downstream of the flue gas inlet A means the direction along which the flue gas flows, and the downstream direction of the flue gas inlet.
  • the thickness of the adsorption chamber and the thickness of the ammonia removal chamber are not specifically required, and are determined according to actual production processes.
  • the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, and more preferably 3-5 times, the thickness of the ammonia chamber.
  • the discharge port of the storage bin is connected to the feed port of the ammonia removal chamber.
  • the feed port connecting the storage bin 6 is connected to the fresh activated carbon cartridge.
  • the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the end of the second activated carbon conveyor is set according to the running direction of the activated carbon transportation, and the end activated carbon of the second activated carbon conveyor is at the position where the second activated carbon conveyor is transported (the position where the transportation distance is long).
  • the position entering the flue gas inlet is the front section of the flue gas inlet (the position away from the adsorption tower), and the position close to the adsorption tower is the rear section of the flue gas inlet.
  • a vibrating screen equipped with a screen is used below or downstream of the bottom discharge port of the analytical column.
  • the present application designs a screen having a rectangular mesh or an elongated mesh.
  • the screen can be mounted on a vibrating screen to screen out activated carbon particles that meet the needs of the desulfurization and denitration unit.
  • the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm.
  • h 2, 4 or 6mm.
  • the adsorption column typically has at least 2 activated carbon chambers.
  • a round roll feeder or a discharge round roll (G) at the bottom of each of the activated carbon chambers of the adsorption column.
  • a prior art discharge roller can be used for the discharge roller (G) described herein.
  • a novel star-wheel type activated carbon discharge device (G) instead of a round roller feeder or a discharge roller (G), which comprises: a front bezel at the lower portion of the activated carbon chamber And a tailgate, and a star-shaped activated carbon discharge roller located below the discharge opening formed by the front baffle and the tailgate and the two side plates at the lower portion of the activated carbon chamber; wherein the star-shaped activated carbon discharge roller comprises The circular roller and the plurality of blades are equally angularly distributed or substantially equiangularly distributed along the circumference of the circular roller. More specifically, a novel star-wheel type activated carbon discharge roller is used below the discharge opening formed by the front baffle and the tailgate and the two side plates at the lower portion of the activated
  • the star wheel type activated carbon cutting device mainly consists of a front baffle of the activated carbon discharge port, a tailgate and two side plates, and a blade and a round roll.
  • the front baffle and the rear baffle are fixedly disposed, and an activated carbon discharge channel, that is, a discharge port, is left between the front baffle and the rear baffle, and the discharge port is composed of a front baffle, a tailgate and two side plates.
  • the round roller is disposed at the lower end of the front baffle and the rear baffle, and the blade is uniformly fixed on the round roller, and the round roller is driven by the motor to perform the rotary motion, and the rotation direction is the direction of the front baffle of the rear baffle.
  • the angle or spacing between the blades should not be too large, and the angle ⁇ between the blades is generally designed to be less than 64°, for example 12-64°, preferably 15-60°, preferably 20-55°, more preferably 25-50°. More preferably, it is 30-45 degrees.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate. The s is generally from 0.5 to 5 mm, preferably from 0.7 to 3 mm, preferably from 1 to 2 mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller (or the outer circumference rotation radius of the blade on the round roller) is r.
  • r is the radius of the cross section (circle) of the round roll (106a) + the width of the blade.
  • the radius of the cross section (circle) of the round roll is 30-120 mm, preferably 50-100 mm, and the width of the blade is 40-130 mm, preferably 60-100 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • the discharge opening of the star-shaped activated carbon discharge device has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • the lower bin or bottom bin (H) of the adsorption column has one or more blowdown rotary valves.
  • a prior art rotary valve can be used.
  • a novel rotary valve comprising: an upper feed port, a spool, a vane, a valve housing, a lower discharge port, a buffer zone in the upper space of the inner cavity of the valve, and a flat plate
  • the buffer zone is adjacent to and communicates with the lower space of the feed port, and the length of the cross section of the buffer zone in the horizontal direction is greater than the length of the cross section of the feed port in the horizontal direction; wherein the flat plate is disposed in the buffer zone Inside, the upper end of the flat plate is fixed at the top of the buffer zone, and the cross section of the flat plate in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port is rectangular or rectangular
  • the cross section of the buffer is rectangular or rectangular
  • the length of the cross section of the buffer zone is less than the length of the cross section of the blade in the horizontal direction.
  • the flat plate is formed by splicing two single plates, or the flat plate is bent from one plate into two plates.
  • the angle between the two veneers or the two plates is 2 ⁇ ⁇ 120°, preferably 2 ⁇ ⁇ 90°. Therefore, ⁇ ⁇ 60°, preferably ⁇ ⁇ 45°.
  • the bottom of each of the two veneers or the bottom of each of the two veneers have a circular arc shape.
  • the length of the center line segment between the two sheets or between the two sheets is equal to or smaller than the width of the cross section of the buffer in the horizontal direction.
  • the discharge opening of the rotary valve has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • the height of the main structure of the adsorption column is 10 to 60 m (meter), preferably 12 to 55 m (meter), preferably 14 to 50 m, preferably 16 to 45 m, 18 to 40 m, preferably 20 to 35 m, preferably 22 to 30 m.
  • the height of the main structure of the adsorption tower refers to the height from the inlet to the outlet of the adsorption tower (main structure).
  • the tower height of the adsorption tower refers to the height from the activated carbon outlet at the bottom of the adsorption tower to the activated carbon inlet at the top of the adsorption tower, that is, the height of the main structure of the tower.
  • the analytical column or regeneration column typically has a column height of from 8 to 45 meters, preferably from 10 to 40 meters, more preferably from 12 to 35 meters.
  • the analytical column typically has a cross-sectional area of the body of from 6 to 100 m 2 , preferably from 8 to 50 m 2 , more preferably from 10 to 30 m 2 , further preferably from 15 to 20 m 2 .
  • the flue gas includes in a broad sense: conventional industrial flue gas or industrial exhaust gas.
  • the thickness of the activated carbon chamber or chamber refers to the distance or spacing between the two porous separators of the activated carbon chamber or chamber.
  • the adsorption tower is divided into two functional zones, and the adsorption cavity realizes functions such as desulfurization, denitrification and dust removal, and the ammonia is filled with fresh activated carbon or acidic activated carbon to realize the capture of ammonia in the flue gas after passing through the adsorption reaction layer. While enhancing the effect of denitrification, it effectively prevents the escape of ammonia.
  • a porous plate is arranged between the adsorption chamber and the ammonia removal chamber, so that the activated carbon layer in the entire adsorption tower flows in the adsorption chamber and the ammonia removal chamber separately, and does not hinder the flow of the smoke.
  • the distributor has a sieve device, a large granular activated carbon outlet, and a small granular activated carbon outlet.
  • the large granular activated carbon outlet is connected to the feed port of the ammonia chamber, and the small granular activated carbon outlet is connected to the feed port of the analytical tower. This design ensures that the particle size of the activated carbon in the ammonia chamber is removed, and the excess ammonia gas is more effectively adsorbed.
  • the sieve with rectangular mesh holes is used in the vibrating screen to eliminate the bridging phenomenon of the activated carbon of the tablet, and the tablet-shaped activated carbon with low wear resistance and low compressive strength is removed under the sieve to avoid fragmentation in the desulfurization and denitration device. And dust, reduce the movement resistance of activated carbon, reduce the risk of high temperature combustion of activated carbon in the adsorption tower, and allow high-strength activated carbon to be recycled in the device.
  • FIG. 1 is a schematic structural view of a first design of a desulfurization, denitration and ammonia removal system according to the present invention
  • FIG. 2 is a schematic structural view of a second design of a desulfurization, denitration and ammonia removal system according to the present invention
  • FIG. 3 is a schematic structural view of a third design of a desulfurization, denitration and ammonia removal system according to the present invention.
  • FIG. 4 is a schematic structural view of a fourth design of a desulfurization, denitration and ammonia removal system according to the present invention.
  • FIG. 5 is a schematic structural view of a fifth design of a desulfurization, denitration and ammonia removal system according to the present invention.
  • Figure 6 is a schematic view showing the structure of a prior art screen.
  • Figure 7 is a schematic view showing the structure of the screen of the present application.
  • Figure 8 is a schematic illustration of a tablet-shaped activated carbon.
  • Figure 9 is a schematic illustration of a long strip of activated carbon.
  • FIGS. 10 and 11 are schematic views of a prior art activated carbon discharge device (round roll feeder).
  • Figure 12 is a schematic illustration of a star wheel type activated carbon discharge device of the present application.
  • Figure 13 is a schematic illustration of a rotary valve of the present invention.
  • FIG. 14 and 15 are schematic structural views of a cross section taken along the line M-M of Fig. 13.
  • Figure 16 is a schematic view showing the structure of a flat material.
  • adsorption tower 101: upper flue; 102: lower flue; 103: adsorption chamber; 104: ammonia removal chamber; 2: analytical tower; 3: distributor; 4: first activated carbon conveyor; Activated carbon conveyor; 6: storage silo; 7: perforated plate; 8: vibrating screen;
  • L1 rich Sulfur gas delivery pipeline; L2: SO 2 recovery system exhaust gas delivery pipeline; L3: original flue gas bypass; L4: raw flue gas return to the transport pipeline.
  • AC-c activated carbon chamber
  • H lower hopper or bottom chamber
  • AC activated carbon
  • AC-1 activated carbon block (or aggregate)
  • F rotary valve
  • G round roller feeder or star wheel type activated carbon discharge device or star wheel type activated carbon discharge roller; G01: round roller; G02: blade; AC-I: front baffle; AC-II: tailgate;
  • h the distance between the axial center of the round roller G01 and the lower end of the front baffle AC-I; S: the (gap) spacing between the blade and the bottom end of the tailgate; ⁇ : between the adjacent blades G02 on the round roller G01 Angle: r: the distance between the outer edge of the blade and the axial center of the roller G01 (ie, the radius of the blade relative to the center of the roller G01, referred to as the radius);
  • F feed rotary valve
  • F01 spool
  • F02 blade
  • F03 valve casing
  • F04 upper feed port
  • F05 lower discharge port
  • F06 buffer zone in the upper space of the valve cavity
  • F07 flat plate
  • F0701 or F0702 two plates of flat plate F07 or two plates of flat plate F07.
  • 1/2 of the angle between two veneers (F0701, F0702) or two plates (F0701, F0702).
  • the angle between the length direction of each single board (F0701 or F0702) or each board (F0701 or F0702) and the buffer (F06).
  • L1 length of the cross section of the feed port F04 in the horizontal direction
  • L2 length of the cross section of the flat plate F07 in the horizontal direction.
  • the sintering flue gas that needs to be treated in the examples is the sintering machine flue gas from the steel industry.
  • a desulfurization and denitration ammonia removal system is provided.
  • a desulfurization and denitration ammonia removal system the system comprises an adsorption tower 1, an analytical tower 2, a distributor 3, a first activated carbon conveyor 4, and a second activated carbon conveyor 5.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge opening of the adsorption tower 1 and the feed port of the distributor 3.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the discharge port of the distributor 3 is connected to the feed port of the ammonia removal chamber 104 and the feed port of the analytical column 2, respectively (for example via a pipe or a chute).
  • the flue gas inlet A is downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue.
  • the upper portion 101 of the flue is provided with an ammonia blowing device P.
  • a perforated plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
  • the vibrating screen 8 is provided below the discharge opening of the analysis tower 2.
  • the front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
  • the thickness of the adsorption chamber 103 is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber 104.
  • the distributor 3 is provided with a screen device, a large granular activated carbon outlet, and a small granular activated carbon outlet.
  • the large granular activated carbon outlet is placed above the screen unit.
  • the small granular activated carbon outlet is disposed below the screen device.
  • the large granular activated carbon outlet is connected to the feed port of the ammonia chamber 104.
  • the small granular activated carbon outlet is connected to the feed port of the analytical column 2.
  • the distributor 3 is provided with a screen device equipped with a screen having a rectangular mesh opening or an elongated mesh opening (as shown in FIG.
  • the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm.
  • h 2, 4 or 6mm.
  • a desulfurization and denitration ammonia removal system is provided.
  • a desulfurization and denitration ammonia removal system the system adsorption tower 1, the analytical tower 2, the first activated carbon conveyor 4, the second activated carbon conveyor 5, and the storage bin 6.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the system further includes a recovery system SO 2 R, sulfur-rich gas feed line L1, SO 2 recovery system exhaust pipeline L2.
  • One end of the sulfur-rich gas delivery pipe L1 is connected to the analytical tower 2.
  • the other end of the sulfur-rich gas delivery line L1 is connected to the gas inlet of the SO 2 recovery system R.
  • One end of the SO 2 recovery system exhaust gas delivery line L2 is connected to the gas outlet of the SO 2 recovery system R.
  • the other end of the SO 2 recovery system off-gas delivery line L2 is connected to the gas inlet of the storage bin 6.
  • the gas outlet of the storage bin 6 is connected to the flue gas outlet B.
  • the end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the flue gas inlet A is downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue.
  • the upper portion 101 of the flue is provided with an ammonia blowing device P.
  • a perforated plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
  • the vibrating screen 8 is provided below the discharge opening of the analysis tower 2.
  • the front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
  • the thickness of the adsorption chamber 103 is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber 104.
  • a desulfurization and denitration ammonia removal system is provided.
  • a desulfurization and denitration ammonia removal system the system adsorption tower 1, the analytical tower 2, the first activated carbon conveyor 4, the second activated carbon conveyor 5, and the storage bin 6.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the system also includes a raw flue gas branch L3 and a raw flue gas return conveying pipe L4.
  • One end of the original flue gas branch L3 is connected to the front section of the flue gas inlet A.
  • the other end of the original flue gas branch L3 is connected to the gas inlet of the storage bin 6.
  • the gas outlet of the storage bin 6 is connected to the rear section of the flue gas inlet A through the raw flue gas return conveying pipe L4.
  • the end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the flue gas inlet A is downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue.
  • the upper portion 101 of the flue is provided with an ammonia blowing device P.
  • the ammonia blowing device P is disposed downstream of the flue gas at the connection position of the original flue gas branch L3 and the flue gas inlet A.
  • a perforated plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
  • the vibrating screen 8 is provided below the discharge opening of the analysis tower 2.
  • the front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
  • the thickness of the adsorption chamber 103 is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber 104.
  • the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm.
  • h 2, 4 or 6mm.
  • the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be ⁇ 9 mm (diameter, D) ⁇ 6 mm (length, h), and a sieve is designed for vibration.
  • the width a and the length L of the rectangular mesh are: 5 mm (width a) ⁇ 27 mm (length L).
  • D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen
  • the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be ⁇ 8 mm (diameter, D) ⁇ 4 mm (length, h), and a sieve is designed for vibration.
  • the width a and the length L of the rectangular mesh are: 3 mm (width a) ⁇ 27 mm (length L).
  • the mesh size screen is used to trap medium particle size activated carbon.
  • the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be ⁇ 5 mm (diameter, D) ⁇ 2 mm (average length), and a sieve mesh is designed for the vibrating screen.
  • the width a and the length L of the rectangular mesh are 1.6 mm (width a) ⁇ 16 mm (length L).
  • the adsorption column has at least two activated carbon chambers AC-c.
  • a prior art round roll feeder or discharge round roll G can be used, as shown in Figures 10 and 11.
  • a novel star-wheel type activated carbon discharge device G instead of the round roller feeder or the discharge roller G, as shown in FIG.
  • the novel star-wheel type activated carbon discharge device G comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC located at the lower part of the activated carbon chamber.
  • star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roll G01 and is equiangularly distributed along the circumference of the round roll or substantially A plurality of blades G02 distributed at equal angles. More specifically, a novel star-wheel type activated carbon discharge roller G is used below the discharge opening formed by the front baffle AC-I and the tailgate AC-II and the two side plates at the lower portion of the activated carbon chamber. .
  • the new star wheel type activated carbon discharge device can also be referred to as a star wheel type activated carbon discharge roller G, or both can be used interchangeably.
  • the star wheel type activated carbon cutting device mainly consists of a front baffle AC-I of the activated carbon discharge port, a tailgate AC-II and two side plates and a blade G02 and a round roll G01.
  • the front baffle and the tailgate are fixedly disposed, and an activated carbon feeding channel, that is, a discharge port, is left between the front baffle and the tailgate, and the discharge port is composed of a front baffle AC-I, a tailgate AC-II, and Two side panels are formed.
  • the round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II.
  • the angle or spacing between the blades G02 should not be too large, and the angle ⁇ between the blades is generally designed to be less than 64°, for example 12-64°, preferably 15-60°, preferably 20-55°, more preferably 25-50. °, more preferably 30-45°.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate.
  • the s is generally from 0.5 to 5 mm, preferably from 0.7 to 3 mm, preferably from 1 to 2 mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller G (or the outer circumference rotation radius of the blade on the round roller) is r.
  • r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
  • the radius of the cross section (circle) of the round roller G01 is 30-120 mm, and the width of the blade G02 is 40-130 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • the discharge opening of the star-shaped activated carbon discharge device has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • the lower bin or bottom bin 107 of the adsorption column has one or more blowdown rotary valves F.
  • the new rotary valve F comprises: an upper inlet F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in the upper space of the inner cavity of the valve, and a flat material plate F07;
  • the area F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is disposed in the buffer In the area F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port F04 is rectangular or rectangular
  • the cross section of the buffer F06 is rectangular or rectangular.
  • the length of the cross section of the buffer zone F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
  • the flat plate F07 is formed by splicing two veneers (F0701, F0702), or the flat plate F07 is bent from one plate into two plates (F0701, F0702).
  • the angle between the two veneers (F0701, F0702) or the two veneers (F0701, F0702) is 2 ⁇ ⁇ 120°, preferably 2 ⁇ ⁇ 90°. Therefore, ⁇ ⁇ 60°, preferably ⁇ ⁇ 45°.
  • the bottom of each of the two veneers (F0701, F0702) or the bottom of each of the two plates (F0701, F0702) has a circular arc shape.
  • the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is equal to or smaller than the width of the cross section of the buffer F06 in the horizontal direction.
  • the discharge port F05 of the novel rotary valve F has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
  • a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a distributor 3, a first activated carbon conveyor 4, and a second activated carbon conveyor 5.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge opening of the adsorption tower 1 and the feed port of the distributor 3.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the discharge ports of the distributor 3 are connected to the feed port of the ammonia removal chamber 104 and the feed port of the analysis column 2, respectively.
  • the thickness of the adsorption chamber 103 is three times the thickness of the ammonia chamber 104.
  • the adsorption column 1 has two activated carbon chambers AC-c as shown in FIG.
  • the discharge port of each of the chambers AC-c is equipped with a round roller feeder G.
  • the discharge port of the lower hopper or the bottom bin H is provided with a rotary valve F.
  • Example 1 was repeated except that the flue gas inlet A was downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue.
  • the upper portion 101 of the flue is provided with an ammonia blowing device P.
  • a porous plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
  • a vibrating screen 8 is provided below the discharge opening of the analytical tower 2.
  • the vibrating screen 8 was equipped with the screen of Example A.
  • the front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
  • the thickness of the adsorption chamber 103 is six times the thickness of the ammonia chamber 104.
  • Example 2 was repeated except that the distributor 3 was provided with a screen device, a large granular activated carbon outlet, and a small granular activated carbon outlet.
  • the large granular activated carbon outlet is placed above the screen unit.
  • the small granular activated carbon outlet is disposed below the screen device.
  • the large granular activated carbon outlet is connected to the feed port of the ammonia chamber 104.
  • the small granular activated carbon outlet is connected to the feed port of the analytical column 2.
  • a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the system further includes a recovery system SO 2 R, sulfur-rich gas feed line L1, SO 2 recovery system exhaust pipeline L2.
  • One end of the sulfur-rich gas delivery pipe L1 is connected to the analytical tower 2.
  • the other end of the sulfur-rich gas delivery line L1 is connected to the gas inlet of the SO 2 recovery system R.
  • One end of the SO 2 recovery system exhaust gas delivery line L2 is connected to the gas outlet of the SO 2 recovery system R.
  • the other end of the SO 2 recovery system off-gas delivery line L2 is connected to the gas inlet of the storage bin 6.
  • the gas outlet of the storage bin 6 is connected to the flue gas outlet B.
  • a vibrating screen 8 is provided below the discharge opening of the analytical tower 2.
  • the vibrating screen 8 was equipped with the screen of Example A.
  • a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the feed port connecting the storage bins 6 is connected to a fresh activated carbon cartridge.
  • the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the system also includes an SO 2 recovery system R, a sulfur-rich gas delivery conduit L1, and a SO 2 recovery system exhaust gas delivery conduit L2.
  • One end of the sulfur-rich gas delivery pipe L1 is connected to the analytical tower 2.
  • the other end of the sulfur-rich gas delivery line L1 is connected to the gas inlet of the SO 2 recovery system R.
  • One end of the SO 2 recovery system exhaust gas delivery line L2 is connected to the gas outlet of the SO 2 recovery system R.
  • the other end of the SO 2 recovery system off-gas delivery line L2 is connected to the gas inlet of the storage bin 6.
  • the gas outlet of the storage bin 6 is connected to the flue gas outlet B.
  • a vibrating screen 8 is provided below the discharge opening of the analytical tower 2.
  • the vibrating screen 8 was equipped with the screen of Example A.
  • a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the system also includes a raw flue gas branch L3 and a raw flue gas return conveying pipe L4.
  • One end of the original flue gas branch L3 is connected to the front section of the flue gas inlet A.
  • the other end of the original flue gas branch L3 is connected to the gas inlet of the storage bin 6.
  • the gas outlet of the storage bin 6 is connected to the rear section of the flue gas inlet A through the raw flue gas return conveying pipe L4.
  • a vibrating screen 8 is provided below the discharge opening of the analytical tower 2.
  • the vibrating screen 8 was equipped with the screen of Example A.
  • a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6.
  • a flue gas inlet A is provided on one side of the adsorption tower 1.
  • the other side of the adsorption tower 1 is provided with a flue gas outlet B.
  • the adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1.
  • the adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1.
  • the adsorption chamber 103 is disposed near the side of the flue gas inlet A.
  • the ammonia removal chamber 104 is disposed near the side of the flue gas outlet B.
  • the first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2.
  • the second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
  • the feed port connecting the storage bins 6 is connected to a fresh activated carbon cartridge.
  • the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
  • the system also includes a raw flue gas branch L3 and a raw flue gas return conveying pipe L4.
  • One end of the original flue gas branch L3 is connected to the front section of the flue gas inlet A.
  • the other end of the original flue gas branch L3 is connected to the gas inlet of the storage bin 6.
  • the gas outlet of the storage bin 6 is connected to the rear section of the flue gas inlet A through the raw flue gas return conveying pipe L4.
  • a vibrating screen 8 is provided below the discharge opening of the analytical tower 2.
  • the vibrating screen 8 was equipped with the screen of Example A.
  • Example 7 was repeated except that the flue gas inlet A was downstream of the flue.
  • the flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue.
  • the upper portion 101 of the flue is provided with an ammonia blowing device P.
  • the ammonia blowing device P is disposed downstream of the flue gas at the position where the original flue gas branch L3 is connected to the flue gas inlet A (as shown on the left side in Fig. 5).
  • Example 1 was repeated except that instead of the discharge roller G, a novel star-wheel type activated carbon discharge device was used, as shown in FIG.
  • a discharge port is provided at the bottom of an activated carbon chamber.
  • the discharge opening is composed of a front baffle AC-I and a tailgate AC-II and two side plates (not shown).
  • the height of the main structure of the adsorption tower is 21 m (meter).
  • the adsorption tower 1 has two activated carbon chambers.
  • the thickness of the first chamber on the left side is 180 mm.
  • the thickness of the second chamber on the right is 900 mm.
  • the star wheel type activated carbon discharge device comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC-II located at the lower part of the activated carbon chamber.
  • a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roll G01 and an equi-angle ( ⁇ 30°) distribution along the circumference of the round roll 12 blades G02.
  • the discharge opening is composed of a front baffle AC-I, a tailgate AC-II and two side plates.
  • the round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II.
  • the angle ⁇ between the blades G02 is 30°.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate. The s takes 2mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller G (or the outer circumference rotation radius of the blade on the round roller) is r.
  • r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
  • the radius of the cross section (circle) of the round roller G01 is 60 mm, and the width of the blade G02 is 100 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • Example 2 was repeated except that instead of the discharge roller G, a novel star wheel type activated carbon discharge device was used, as shown in FIG.
  • a discharge port is provided at the bottom of an activated carbon chamber.
  • the discharge opening is composed of a front baffle AC-I and a tailgate AC-II and two side plates (not shown).
  • the height of the main structure of the adsorption tower is 21 m (meter).
  • the adsorption tower 1 has two activated carbon chambers.
  • the thickness of the first chamber on the left is 160 mm.
  • the thickness of the second chamber on the right is 1000 mm.
  • the star wheel type activated carbon discharge device comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC-II located at the lower part of the activated carbon chamber.
  • a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roller G01 and an equi-angle ( ⁇ 45°) distribution along the circumference of the circular roller 8 blades G02.
  • the discharge opening is composed of a front baffle AC-I, a tailgate AC-II and two side plates.
  • the round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II.
  • the angle ⁇ between the blades G02 is 45°.
  • a gap or spacing s is formed between the blade and the bottom end of the tailgate. The s takes 1mm.
  • the outer circumference radius of the star wheel type activated carbon discharge roller G is r. r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
  • the radius of the cross section (circle) of the round roller G01 is 90 mm, and the width of the blade G02 is 70 mm.
  • h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
  • Example 2 was repeated except that instead of the conventional blowdown rotary valve F, a new blowdown rotary valve F was used, as shown in Figs. 13-16.
  • the new rotary valve F includes an upper feed port F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in the upper space of the inner chamber of the valve, and a flat material plate F07.
  • the buffer zone F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer zone F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is set In the buffer zone F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port F04 is rectangular, and the cross section of the buffer F06 is also rectangular.
  • the length of the cross section of the buffer F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
  • the flat plate F07 is made up of two veneers (F0701, F0702).
  • the angle 2 ⁇ of the two veneers (F0701, F0702) is 90°.
  • the angle ⁇ between each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the length direction of the buffer F06 is 30°. Make sure that ⁇ is greater than the friction angle of the activated carbon material.
  • each of the two veneers (F0701, F0702) are rounded.
  • the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is slightly smaller than the width of the cross section of the buffer F06 in the horizontal direction.
  • the outer peripheral radius of rotation of the blades of the rotary valve is r.
  • r is the radius of the cross section (circle) of the spool F01 + the width of the blade F02.
  • the radius of the cross section (circle) of the spool F01 is 30 mm, and the width of the blade F02 is 100 mm. That is, r is 130 mm.
  • the length of the blade F02 is 380 mm.
  • Example 10 was repeated except that instead of the conventional blowdown rotary valve F, a new blowdown rotary valve F was used, as shown in Figs. 13-16.
  • the rotary valve F includes: an upper inlet F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in an upper space of the inner chamber of the valve, and a flat material plate F07.
  • the buffer zone F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer zone F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is set In the buffer zone F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
  • the cross section of the upper feed port F04 is rectangular, and the cross section of the buffer F06 is also rectangular.
  • the length of the cross section of the buffer F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
  • the flat plate F07 is made up of two veneers (F0701, F0702).
  • the angle 2 ⁇ of the two veneers (F0701, F0702) is 90°.
  • the angle ⁇ between each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the length direction of the buffer F06 is 30°. Make sure that ⁇ is greater than the friction angle of the activated carbon material.
  • each of the two veneers (F0701, F0702) are rounded.
  • the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is slightly smaller than the width of the cross section of the buffer F06 in the horizontal direction.
  • the outer peripheral radius of rotation of the blades of the rotary valve is r.
  • r is the radius of the cross section (circle) of the spool F01 + the width of the blade F02.
  • the radius of the cross section (circle) of the spool F01 is 30 mm, and the width of the blade F02 is 100 mm. That is, r is 130 mm.
  • the length of the blade F02 is 380 mm.

Abstract

A desulfurization, denitrification, and ammonia removal system. The system comprises an adsorption tower, a decomposition tower, a distributor, a first activated carbon conveyor, and a second activated carbon conveyor. A fume inlet is provided on one side of the adsorption tower. A fume outlet is provided at the other side of the adsorption tower. An adsorption cavity and an ammonia removal cavity are provided within the adsorption tower. The adsorption cavity is provided on the side in proximity to the fume inlet. The ammonia removal cavity is provided on the side in proximity to the fume outlet. The first activated carbon conveyor is connected to a material outlet of the absorption tower and to a material inlet of the distributor. The second activated carbon conveyor is connected to a material outlet of the decomposition tower and to a material inlet of the adsorption cavity. A material outlet of the distributor is connected respectively to a material inlet of the ammonia removal cavity and to a material inlet of the decomposition tower. The present application divides the adsorption tower into two functional areas, the adsorption reaction cavity implements the functions of desulfurization, denitrification, and dust removal, and the ammonia removal cavity is filled with fresh activated carbon or acidic activated carbon and implements the capturing of ammonia in fume that passed through an adsorption reaction layer, thus effectively preventing the escape of ammonia at the outlet.

Description

一种脱硫脱硝除氨系统Desulfurization and denitration ammonia removal system
本申请要求于2018年04月08日提交中国专利局、申请号为201810306592.8、发明名称为“一种脱硫脱硝除氨系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. 20110130 659 2.8, the disclosure of which is incorporated herein by reference. .
技术领域Technical field
本发明涉及活性炭法烟气净化装置,该装置属于一种适用于大气污染治理的活性炭法烟气净化装置,尤其用于烧结烟气的净化的脱硫脱硝除氨系统,涉及环境保护领域。The invention relates to an activated carbon method flue gas purification device, which belongs to an activated carbon method flue gas purification device suitable for air pollution control, in particular to a desulfurization and denitration ammonia removal system for sintering flue gas purification, and relates to the field of environmental protection.
背景技术Background technique
对于工业烟气、尤其钢铁工业的烧结机烟气而言,采用包括活性炭吸附塔和解析塔的脱硫、脱硝装置和工艺是比较理想的。在包括活性炭吸附塔和解析塔(或再生塔)的脱硫、脱硝装置中,活性炭吸附塔用于从烧结烟气或废气(尤其钢铁工业的烧结机的烧结烟气)吸附包括硫氧化物、氮氧化物和二噁英在内的污染物,而解析塔用于活性炭的热再生。For industrial flue gas, especially for the sintering machine flue gas of the steel industry, it is desirable to use a desulfurization and denitration device and a process including an activated carbon adsorption tower and an analytical column. In a desulfurization and denitration device including an activated carbon adsorption tower and an analytical tower (or a regeneration tower), an activated carbon adsorption tower is used for adsorbing sulfur oxides and nitrogen from sintering flue gas or exhaust gas (especially sintering flue gas of a sintering machine of the steel industry). Contaminants such as oxides and dioxins, and analytical towers for thermal regeneration of activated carbon.
活性炭法脱硫具有脱硫率高、可同时实现脱硝、脱二噁英、除尘、不产生废水废渣等优点,是极有前景的烟气净化方法。活性炭可以在高温下再生,在温度高于350℃时,吸附在活性炭上的硫氧化物、氮氧化物、二噁英等污染物发生快速解析或分解(二氧化硫被解析,氮氧化物和二噁英被分解)。并且随着温度的升高,活性炭的再生速度进一步加快,再生时间缩短,优选的是一般控制解析塔中活性炭再生温度约等于430℃,因此,理想的解析温度(或再生温度)是例如在390-450℃范围、更优选在400-440℃范围。Activated carbon desulfurization has the advantages of high desulfurization rate, simultaneous denitrification, deodorization, dust removal, and no waste water residue. It is a promising method for flue gas purification. Activated carbon can be regenerated at high temperatures. At temperatures above 350 °C, pollutants such as sulfur oxides, nitrogen oxides, and dioxins adsorbed on activated carbon are rapidly resolved or decomposed (sulphur dioxide is analyzed, nitrogen oxides and dioxins). English is broken down). And as the temperature increases, the regeneration rate of the activated carbon is further accelerated, and the regeneration time is shortened. It is preferred that the activated carbon regeneration temperature in the general control analytical column is approximately equal to 430 ° C. Therefore, the ideal resolution temperature (or regeneration temperature) is, for example, at 390. -450 ° C range, more preferably in the range of 400-440 ° C.
解析塔的作用是将活性炭吸附的SO 2释放出来,同时在400℃以上的温度和一定的停留时间下,二噁英可分解80%以上,活性炭经冷却、筛分后重新再利用。释放出来的SO 2可制硫酸等,解析后的活性炭经传送装置送往吸附塔重新用来吸附SO 2和NO X等。 The function of the analytical tower is to release the SO 2 adsorbed by the activated carbon. At the same temperature and a certain residence time of 400 ° C, the dioxins can be decomposed by more than 80%, and the activated carbon is re-used after being cooled and sieved. The released SO 2 can be made into sulfuric acid or the like, and the analyzed activated carbon is sent to the adsorption tower through a transfer device to be used for adsorbing SO 2 and NO X .
在吸附塔与解析塔中NO X与氨发生SCR、SNCR等反应,从而去除NO X。粉尘在通过吸附塔时被活性炭吸附,在解析塔底端的振动筛被分离,筛下的为活性炭粉末送去灰仓。 In the adsorption tower with the analytical column with ammonia in the NO X occurs SCR, SNCR reactions, thereby removing the NO X. The dust is adsorbed by the activated carbon when passing through the adsorption tower, and the vibrating screen at the bottom end of the analytical tower is separated, and the activated carbon powder under the sieve is sent to the ash silo.
目前的活性炭法烟气净化工艺一般采用烟气入口直接喷入氨气,为了增加脱硝率,一般是增加烟气入口喷氨量,但同时导致出口氨逃逸更严重。At present, the activated carbon method flue gas purification process generally uses the flue gas inlet to directly inject ammonia gas. In order to increase the denitration rate, the ammonia injection amount is generally increased, but at the same time, the export ammonia escape is more serious.
另外,粉尘在通过吸附塔时被活性炭吸附,在解析塔底端的振动筛被分离,筛下的为活性炭粉末送去灰仓,留在筛网上部的视为合格活性炭循环利用。目前常用的筛网形式为方孔,其边长a根据筛分要求来定,一般为1.2mm左右。然而,对于类似尺寸为φ9mm×1mm药片状的活性炭,使用这种筛网进行筛分,也将视为合格品。药片状活性炭耐磨耐压强度均很低,进入烟气净化系统后很容易成为碎片,一方面造成烟气净化系统由于活性炭床层的粉末多而导致阻力增大,从而增加了系统运行费用;另一方面也增加了活性炭高温燃烧风险,同时出口烟气中粉尘主要由原始烟气中携带的部分细颗粒物和烟气经过活性炭床层时新夹带的活性炭炭粉组成,活性炭床层粉末多也会导致烟气出口粉尘增加,影响周边环境,造成大气污染。In addition, the dust is adsorbed by the activated carbon when passing through the adsorption tower, and the vibrating screen at the bottom end of the analytical tower is separated, and the activated carbon powder under the sieve is sent to the ash silo, and the remaining part of the screen is regarded as qualified activated carbon for recycling. At present, the commonly used screen form is a square hole, and its side length a is determined according to the screening requirements, and is generally about 1.2 mm. However, for activated carbon of a similar size of φ9 mm × 1 mm, the use of such a sieve for sieving is also considered to be a good product. The anti-pressure strength of the tablet-shaped activated carbon is very low, and it is easy to become debris after entering the flue gas purification system. On the one hand, the flue gas purification system causes the resistance to increase due to the powder of the activated carbon bed, thereby increasing the operating cost of the system. On the other hand, it also increases the risk of high-temperature combustion of activated carbon. At the same time, the dust in the outlet flue gas is mainly composed of some fine particulate matter carried in the original flue gas and the newly entrained activated carbon charcoal powder when the flue gas passes through the activated carbon bed. It will also lead to an increase in dust from the flue gas outlet, affecting the surrounding environment and causing air pollution.
另外,现有技术的活性炭排料装置包括圆辊给料机和给料旋转阀,如图10所示。Additionally, prior art activated carbon discharge devices include a round roll feeder and a feed rotary valve, as shown in FIG.
首先,对于圆辊给料机而言,在其工作过程中,活性炭依靠重力的作用在圆辊给料机的控制下往下移动,圆辊给料机不同的转速决定活性炭的移动速度,圆辊给料机排出的活性炭进入旋转给料阀卸料后进入输送设备内循环利用,旋转给料阀的主要作用是在排料的同时保持吸附塔的密封,使吸附塔内的有害气体不外泄到空气中。First of all, for the round roller feeder, in its working process, the activated carbon moves downward under the control of the round roller feeder by the action of gravity. The different rotation speed of the round roller feeder determines the moving speed of the activated carbon. The activated carbon discharged from the roller feeder enters the rotary feed valve and is discharged into the conveying device. The main function of the rotary feed valve is to keep the adsorption tower sealed while discharging, so that the harmful gas in the adsorption tower is not. Leak into the air.
由于烟气中含有一定的水蒸气及粉尘,活性炭在吸附过程中会产生少量粘结现象,形成块状物堵塞下料口,如图11所示。下料口如果堵塞严重,活性炭无法连续移动,导致活性炭吸附饱和而失去净化效果,甚至由于活性炭蓄热导致活性炭床层高温,存在较大的安全隐患。目前处理的方法为系统停机后人工清除块状物。另外,圆辊给料机在生产过程中故障时有发生,比如:烟气压力变化时的漏料情况、停车时物料无法控制等问题。另外圆辊给料机的数量多(只要有一个发生故障,整个大型装置就得停工)、 造价高、维护检修困难,因此对活性炭技术的发展带来了一定的限制。Since the flue gas contains a certain amount of water vapor and dust, the activated carbon will produce a small amount of sticking during the adsorption process, forming a block to block the lower feed port, as shown in FIG. If the sump is severely blocked, the activated carbon cannot move continuously, resulting in the adsorption of activated carbon being saturated and losing the purification effect. Even the activated carbon bed is caused by the high temperature of the activated carbon bed, which has a large safety hazard. The current method of processing is to manually clear the block after the system is shut down. In addition, the round roller feeder has occurred during the production process, such as: leakage during the change of the pressure of the flue gas, and uncontrollable materials during the parking. In addition, the number of round roller feeders is large (as long as one failure occurs, the entire large-scale device has to be shut down), high cost, and difficult maintenance and repair, thus bringing certain restrictions on the development of activated carbon technology.
其次,对于现有技术的给料旋转阀而言,存在以下问题:对于脱硫脱硝活性炭这类易碎颗粒的输送,使用旋转阀一方面为了保证塔体的气密性,另一方面实现物料的无损运输,但如果在旋转阀输送过程中由于叶片的旋转导致输送介质被剪切,参见附图10,会造成系统运行费用的增加。同时剪切现象会造成阀体磨损,气密性变差,使用寿命降低。特别是在进料口堆满物料时,转动阀芯,叶片与阀壳对输送介质的剪切作用更加明显。对于通常具有20米左右高度的大型吸附塔而言,圆辊给料机或旋转阀在生产过程中发生故障,对于工艺的连续运转造成巨大的损失,因为吸附塔内填装了数吨的活性炭,人工拆除与维修或重新安装相当困难,停工造成的影响和损失难以想象。Secondly, with the prior art feed rotary valve, there is the following problem: for the transport of fragile particles such as desulfurization and denitration activated carbon, the rotary valve is used to ensure the airtightness of the tower body on the one hand, and the material on the other hand. Non-destructive transport, but if the transport medium is sheared due to the rotation of the blades during the transfer of the rotary valve, see Figure 10, which will result in an increase in system operating costs. At the same time, the shearing phenomenon will cause the valve body to wear, the airtightness will be deteriorated, and the service life will be reduced. Especially when the feed port is full of materials, the spool is rotated, and the shearing action of the blade and the valve shell on the conveying medium is more obvious. For large adsorption towers with a height of about 20 meters, the round roller feeder or rotary valve fails during the production process, causing huge losses to the continuous operation of the process because the adsorption tower is filled with tons of activated carbon. Manual removal and repair or re-installation are quite difficult, and the impact and loss caused by downtime is unimaginable.
发明内容Summary of the invention
为了避免氨过多逃逸,本申请采取将吸附塔分为两个功能区,吸附反应腔实现脱硫脱硝除尘等功能,除氨腔内填入新鲜活性炭或酸性活性炭,实现对通过吸附反应层后烟气中氨的捕集,有效避免了出口氨的逃逸。In order to avoid excessive escape of ammonia, the present application adopts the function of dividing the adsorption tower into two functional zones, and the adsorption reaction chamber realizes functions such as desulfurization, denitration and dust removal, and the fresh ammonia or acidic activated carbon is filled in the ammonia chamber to realize the smoke after passing through the adsorption reaction layer. The capture of ammonia in the gas effectively avoids the escape of ammonia from the outlet.
根据本发明提供的第一种实施方案,提供一种脱硫脱硝除氨系统。According to a first embodiment of the present invention, a desulfurization and denitration ammonia removal system is provided.
一种脱硫脱硝除氨系统,该系统包括吸附塔、解析塔、分配器、第一活性炭输送机、第二活性炭输送机。吸附塔的一侧设有烟气入口A。吸附塔的另一侧设有烟气出口B。吸附塔内部设有吸附腔和除氨腔。吸附腔和除氨腔平行设置在吸附塔内的竖直方向上。吸附腔设置在靠近烟气入口A一侧。除氨腔设置在靠近烟气出口B一侧。第一活性炭输送机连接吸附塔的排料口和分配器的进料口。第二活性炭输送机连接解析塔的排料口和吸附腔的进料口。分配器的出料口分别连接至除氨腔的进料口和解析塔的进料口。The utility model relates to a desulfurization and denitration ammonia removal system, which comprises an adsorption tower, an analytical tower, a distributor, a first activated carbon conveyor and a second activated carbon conveyor. A flue gas inlet A is provided on one side of the adsorption tower. The other side of the adsorption tower is provided with a flue gas outlet B. The adsorption tower has an adsorption chamber and an ammonia removal chamber inside. The adsorption chamber and the ammonia removal chamber are disposed in parallel in the vertical direction in the adsorption tower. The adsorption chamber is disposed near the side of the flue gas inlet A. The ammonia removal chamber is disposed near the side of the flue gas outlet B. The first activated carbon conveyor is connected to the discharge opening of the adsorption tower and the inlet of the distributor. The second activated carbon conveyor is connected to the discharge port of the analytical tower and the feed port of the adsorption chamber. The discharge ports of the distributor are respectively connected to the feed port of the ammonia removal chamber and the feed port of the analytical column.
作为优选,烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部、烟道下部。烟道上部设有氨气喷吹装置。Preferably, the flue gas inlet A is downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part of the flue and the lower part of the flue. An ammonia blowing device is arranged in the upper part of the flue.
在本发明中,吸附腔和除氨腔中间设有多孔板。吸附腔和除氨腔通过多孔板隔开。In the present invention, a porous plate is provided between the adsorption chamber and the ammonia removal chamber. The adsorption chamber and the ammonia removal chamber are separated by a porous plate.
作为优选,解析塔排料口的下方设有振动筛。第二活性炭输送机的前段连接振动筛的出料口。Preferably, a vibrating screen is provided below the discharge opening of the analytical tower. The front section of the second activated carbon conveyor is connected to the discharge opening of the vibrating screen.
作为优选,吸附腔的厚度为除氨腔厚度的1-10倍,优选为2-8倍,更有选为3-5倍。Preferably, the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber.
作为优选,所述分配器内设有筛网装置、大颗粒活性炭出口、小颗粒活性炭出口。大颗粒活性炭出口设置在筛网装置的上方。小颗粒活性炭出口设置在筛网装置的下方。大颗粒活性炭出口连接除氨腔的进料口。小颗粒活性炭出口连接解析塔的进料口。优选的是,分配器内设有筛网装置,该筛网装置装有具有长方形筛孔的筛网,该长方形筛孔的长度L≥3D,长方形筛孔的宽度a=0.65h-0.95h(优选0.7h-0.9h,更优选0.73h-0.85h),其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。Preferably, the dispenser is provided with a screen device, a large granular activated carbon outlet, and a small granular activated carbon outlet. The large granular activated carbon outlet is placed above the screen unit. The small granular activated carbon outlet is disposed below the screen device. The large granular activated carbon outlet is connected to the feed port of the ammonia removal chamber. The small granular activated carbon outlet is connected to the feed port of the analytical column. Preferably, the dispenser is provided with a screen device equipped with a screen having a rectangular mesh opening having a length L ≥ 3D and a rectangular mesh having a width a = 0.65 h - 0.95 h ( Preferably, it is from 0.7 h to 0.9 h, more preferably from 0.73 h to 0.85 h), wherein D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen, and h is the length of the granular activated carbon cylinder to be trapped on the screen. The minimum value.
尤其,为了克服在脱硫脱硝装置中遇到的现有技术问题,一般要求活性炭圆柱体长度的最小值h为1.5mm-7mm。例如h=2,4或6mm。In particular, in order to overcome the prior art problems encountered in the desulfurization and denitration apparatus, it is generally required that the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm. For example h=2, 4 or 6mm.
D(或φ)取决于脱硫脱硝装置的具体要求。一般,D(或φ)=4.5-9.5mm,优选5-9mm,更优选5.5-8.5mm,更优选6-8mm,例如6.5mm、7mm或7.5mm。D (or φ) depends on the specific requirements of the desulfurization and denitration device. Typically, D (or φ) = 4.5-9.5 mm, preferably 5-9 mm, more preferably 5.5-8.5 mm, more preferably 6-8 mm, such as 6.5 mm, 7 mm or 7.5 mm.
根据本发明提供的第二种实施方案,提供一种脱硫脱硝除氨系统。According to a second embodiment of the present invention, a desulfurization and denitration ammonia removal system is provided.
一种脱硫脱硝除氨系统,该系统包括吸附塔、解析塔、第一活性炭输送机、第二活性炭输送机、储料仓。吸附塔的一侧设有烟气入口A。吸附塔的另一侧设有烟气出口B。吸附塔内部设有吸附腔和除氨腔。吸附腔和除氨腔平行设置在吸附塔内的竖直方向上。吸附腔设置在靠近烟气入口A一侧。除氨腔设置在靠近烟气出口B一侧。第一活性炭输送机连接吸附塔的排料口和解析塔的进料口。第二活性炭输送机连接解析塔的排料口和吸附腔的进料口。The utility model relates to a desulfurization and denitration ammonia removal system, which comprises an adsorption tower, an analytical tower, a first activated carbon conveyor, a second activated carbon conveyor and a storage silo. A flue gas inlet A is provided on one side of the adsorption tower. The other side of the adsorption tower is provided with a flue gas outlet B. The adsorption tower has an adsorption chamber and an ammonia removal chamber inside. The adsorption chamber and the ammonia removal chamber are disposed in parallel in the vertical direction in the adsorption tower. The adsorption chamber is disposed near the side of the flue gas inlet A. The ammonia removal chamber is disposed near the side of the flue gas outlet B. The first activated carbon conveyor is connected to the discharge port of the adsorption tower and the feed port of the analytical tower. The second activated carbon conveyor is connected to the discharge port of the analytical tower and the feed port of the adsorption chamber.
该系统还包括SO 2回收系统、富硫气体输送管道、SO 2回收系统尾气输送管道。富硫气体输送管道的一端连接解析塔。富硫气体输送管道的另一端连接SO 2回收系统的气体入口。SO 2回收系统尾气输送管道的一端连接SO 2回收系统的气体出口。SO 2回收系统尾气输送管道的另一端连接储料仓的气体入口。储料仓的气体出口连接至烟气出口B。 The system also includes an SO 2 recovery system, a sulfur-rich gas delivery line, and an SO 2 recovery system tail gas delivery line. One end of the sulfur-rich gas delivery pipe is connected to the analytical column. The other end of the sulfur-rich gas delivery line is connected to the gas inlet of the SO 2 recovery system. One end of the SO 2 recovery system off-gas delivery line is connected to the gas outlet of the SO 2 recovery system. The other end of the exhaust pipeline SO 2 recovery system connected to the gas inlet of the storage bins. The gas outlet of the storage bin is connected to the flue gas outlet B.
任选地,第二活性炭输送机的末端还连接储料仓的进料口,储料仓的出料口连接除氨腔的进料口。Optionally, the end of the second activated carbon conveyor is also connected to the feed port of the storage bin, and the discharge port of the storage bin is connected to the feed port of the ammonia removal chamber.
作为优选,烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部、烟道下部。烟道上部设有氨气喷吹装置。Preferably, the flue gas inlet A is downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part of the flue and the lower part of the flue. An ammonia blowing device is arranged in the upper part of the flue.
在本发明中,吸附腔和除氨腔中间设有多孔板。吸附腔和除氨腔通过多孔板隔开。In the present invention, a porous plate is provided between the adsorption chamber and the ammonia removal chamber. The adsorption chamber and the ammonia removal chamber are separated by a porous plate.
作为优选,解析塔排料口的下方设有振动筛。第二活性炭输送机的前段连接振动筛的出料口。Preferably, a vibrating screen is provided below the discharge opening of the analytical tower. The front section of the second activated carbon conveyor is connected to the discharge opening of the vibrating screen.
作为优选,吸附腔的厚度为除氨腔厚度的1-10倍,优选为2-8倍,更有选为3-5倍。Preferably, the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber.
根据本发明提供的第三种实施方案,提供一种脱硫脱硝除氨系统。According to a third embodiment of the present invention, a desulfurization and denitration ammonia removal system is provided.
一种脱硫脱硝除氨系统,该系统包括吸附塔、解析塔、第一活性炭输送机、第二活性炭输送机、储料仓。吸附塔的一侧设有烟气入口A。吸附塔的另一侧设有烟气出口B。吸附塔内部设有吸附腔和除氨腔。吸附腔和除氨腔平行设置在吸附塔内的竖直方向上。吸附腔设置在靠近烟气入口A一侧。除氨腔设置在靠近烟气出口B一侧。第一活性炭输送机连接吸附塔的排料口和解析塔的进料口。第二活性炭输送机连接解析塔的排料口和吸附腔的进料口。The utility model relates to a desulfurization and denitration ammonia removal system, which comprises an adsorption tower, an analytical tower, a first activated carbon conveyor, a second activated carbon conveyor and a storage silo. A flue gas inlet A is provided on one side of the adsorption tower. The other side of the adsorption tower is provided with a flue gas outlet B. The adsorption tower has an adsorption chamber and an ammonia removal chamber inside. The adsorption chamber and the ammonia removal chamber are disposed in parallel in the vertical direction in the adsorption tower. The adsorption chamber is disposed near the side of the flue gas inlet A. The ammonia removal chamber is disposed near the side of the flue gas outlet B. The first activated carbon conveyor is connected to the discharge port of the adsorption tower and the feed port of the analytical tower. The second activated carbon conveyor is connected to the discharge port of the analytical tower and the feed port of the adsorption chamber.
该系统还包括原烟气支路、原烟气返回输送管道。原烟气支路的一端连接烟气入口A的前段。原烟气支路的另一端连接储料仓的气体入口。储料仓的气体出口通过原烟气返回输送管道连接至烟气入口A的后段。The system also includes a raw flue gas branch and a raw flue gas return conveying pipe. One end of the original flue gas branch is connected to the front section of the flue gas inlet A. The other end of the original flue gas branch is connected to the gas inlet of the storage bin. The gas outlet of the storage bin is connected to the rear section of the flue gas inlet A through the original flue gas return conveying pipe.
任选地,第二活性炭输送机的末端还连接储料仓的进料口,储料仓的出料口连接除氨腔的进料口。Optionally, the end of the second activated carbon conveyor is also connected to the feed port of the storage bin, and the discharge port of the storage bin is connected to the feed port of the ammonia removal chamber.
作为优选,烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部、烟道下部。烟道上部设有氨气喷吹装置。Preferably, the flue gas inlet A is downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part of the flue and the lower part of the flue. An ammonia blowing device is arranged in the upper part of the flue.
优选的是,氨气喷吹装置设置在原烟气支路与烟气入口A连接位置的烟气下游处。Preferably, the ammonia blowing means is disposed downstream of the flue gas at the location where the original flue gas branch is connected to the flue gas inlet A.
在本发明中,吸附腔和除氨腔中间设有多孔板。吸附腔和除氨腔通过多孔板隔开。In the present invention, a porous plate is provided between the adsorption chamber and the ammonia removal chamber. The adsorption chamber and the ammonia removal chamber are separated by a porous plate.
作为优选,解析塔排料口的下方设有振动筛。第二活性炭输送机的前 段连接振动筛的出料口。Preferably, a vibrating screen is provided below the discharge opening of the analytical tower. The front section of the second activated carbon conveyor is connected to the discharge port of the vibrating screen.
作为优选,吸附腔的厚度为除氨腔厚度的1-10倍,优选为2-8倍,更有选为3-5倍。Preferably, the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber.
在本发明中,第一种实施方案:利用吸附塔下部吸附烟气后的活性炭作为除氨腔内的活性炭层。将吸附塔进口烟道分为上下两层,上层喷入氨气实现烟气脱硫脱硝,吸附塔内上层活性炭在重力作用下移至吸附塔下层,烟道下层主要为酸性气体,活性炭在吸附塔下层吸收SO 2等酸性气体实现酸化,由吸附塔排出后经输送机送至分配器中,分配器中一部分活性炭进行除氨层,一部分活性炭进行解析塔再生。优选的是,分配器具有粒径分布功能,实现大颗粒活性炭进入除氨层,小颗粒活性炭及粉尘进行解析塔。 In the present invention, the first embodiment: the activated carbon after adsorbing the flue gas in the lower portion of the adsorption tower is used as the activated carbon layer in the ammonia removal chamber. The inlet flue of the adsorption tower is divided into upper and lower layers, and the upper layer is sprayed with ammonia gas to realize flue gas desulfurization and denitrification. The upper activated carbon in the adsorption tower is moved to the lower layer of the adsorption tower by gravity, the lower layer of the flue is mainly acid gas, and the activated carbon is in the adsorption tower. The lower layer absorbs acid gas such as SO 2 to achieve acidification, and is discharged from the adsorption tower and sent to the distributor through a conveyor. A part of the activated carbon in the distributor is used to remove the ammonia layer, and a part of the activated carbon is regenerated by the analytical tower. Preferably, the dispenser has a particle size distribution function, and the large particle activated carbon enters the ammonia removal layer, and the small particle activated carbon and the dust are analyzed.
在本发明中,第二种实施方案:利用制酸尾气实现原料(即新鲜活性炭/再生活性炭)酸化。制酸尾气中含有一定量的SO 2气体(浓度根据要求可控,一般在200mg/Nm3-600mg/Nm3),将此部分尾气通入新鲜活性炭仓或再生活性炭仓实现活性炭的酸化,然后尾气返回吸附塔出口烟道,酸化的活性炭进入除氨腔。此方法同时实现了制酸尾气的净化及资源化利用。 In the present invention, a second embodiment: acidification of a raw material (i.e., fresh activated carbon/regenerated activated carbon) is carried out using an acid-making tail gas. The acid tail gas contains a certain amount of SO 2 gas (concentration can be controlled according to requirements, generally 200mg/Nm3-600mg/Nm3), and this part of the tail gas is introduced into the fresh activated carbon tank or the regenerated activated carbon tank to realize the acidification of the activated carbon, and then the exhaust gas returns. The adsorption tower exits the flue, and the acidified activated carbon enters the ammonia removal chamber. This method simultaneously realizes the purification and resource utilization of the acid tail gas.
在本发明中,第三种实施方案:利用原烟气中酸性物质实现原料(即新鲜活性炭/再生活性炭)酸化。原烟气中含有一定量的酸性气体,将喷氨前的部分烟气通入新鲜活性炭仓或再生活性炭仓实现活性炭的酸化,然后烟气返回吸附塔入口烟道,酸化的活性炭进入除氨腔。In the present invention, a third embodiment: acidification of a raw material (i.e., fresh activated carbon/regenerated activated carbon) is carried out using an acidic substance in the raw flue gas. The original flue gas contains a certain amount of acid gas, and some of the flue gas before the ammonia injection is introduced into the fresh activated carbon storage tank or the regenerated activated carbon storage tank to realize the acidification of the activated carbon, and then the flue gas returns to the inlet flue of the adsorption tower, and the acidified activated carbon enters the ammonia removal chamber. .
在本发明中,吸附腔和除氨腔为两个腔室,两个腔室内均为活性炭层。其中,吸附腔内的活性炭为新鲜活性炭或再生活性炭;除氨腔内的活性炭为吸附了原烟气的活性炭、或者是,新鲜活性炭仓或再生活性炭经过SO 2回收系统尾气处理过的活性炭。 In the present invention, the adsorption chamber and the ammonia removal chamber are two chambers, and both chambers are activated carbon layers. The activated carbon in the adsorption chamber is fresh activated carbon or regenerated activated carbon; the activated carbon in the ammonia chamber is activated carbon adsorbing the original flue gas, or the activated carbon in the fresh activated carbon tank or the recycled activated carbon is treated by the tail gas of the SO 2 recovery system.
在本发明中,吸附塔的排料口包括吸附腔的排料口和除氨腔的排料口。吸附腔的排料口和除氨腔的排料口可以分别连接至第一活性炭输送机。也可以,吸附腔的排料口和除氨腔的排料口合并后,由一个总的排料口连接至第一活性炭输送机。In the present invention, the discharge opening of the adsorption tower includes a discharge port of the adsorption chamber and a discharge port of the ammonia removal chamber. The discharge opening of the adsorption chamber and the discharge opening of the ammonia removal chamber may be respectively connected to the first activated carbon conveyor. Alternatively, after the discharge opening of the adsorption chamber and the discharge opening of the ammonia removal chamber are combined, a total discharge opening is connected to the first activated carbon conveyor.
在本发明中,烟气入口A下游是指沿着烟气流动的方向,烟气入口的下游方向。In the present invention, the downstream of the flue gas inlet A means the direction along which the flue gas flows, and the downstream direction of the flue gas inlet.
在本发明中,吸附腔的厚度和除氨腔厚度没有具体要求,根据实际生 产工艺情况而定。一般的,吸附腔的厚度为除氨腔厚度的1-10倍,优选为2-8倍,更有选为3-5倍。In the present invention, the thickness of the adsorption chamber and the thickness of the ammonia removal chamber are not specifically required, and are determined according to actual production processes. Generally, the thickness of the adsorption chamber is 1-10 times, preferably 2-8 times, and more preferably 3-5 times, the thickness of the ammonia chamber.
在本发明中,第二活性炭输送机的末端连接储料仓的进料口时,储料仓的出料口连接除氨腔的进料口。第二活性炭输送机的末端只连接吸附腔的进料口时,连接储料仓6的进料口与新鲜的活性炭仓连接。储料仓6的出料口连接除氨腔104的进料口。In the present invention, when the end of the second activated carbon conveyor is connected to the feed port of the storage bin, the discharge port of the storage bin is connected to the feed port of the ammonia removal chamber. When the end of the second activated carbon conveyor is only connected to the feed port of the adsorption chamber, the feed port connecting the storage bin 6 is connected to the fresh activated carbon cartridge. The discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
在本发明中,第二活性炭输送机的末端是根据活性炭运输的运行方向设定的,第二活性炭输送机的末端活性炭在第二活性炭输送机运输结束的位置(运输距离长的位置)。In the present invention, the end of the second activated carbon conveyor is set according to the running direction of the activated carbon transportation, and the end activated carbon of the second activated carbon conveyor is at the position where the second activated carbon conveyor is transported (the position where the transportation distance is long).
在本发明中,根据烟气流动的路线和方向,进入烟气入口的位置为烟气入口的前段(远离吸附塔的位置),靠近吸附塔的位置为烟气入口的后段。In the present invention, depending on the route and direction of the flue gas flow, the position entering the flue gas inlet is the front section of the flue gas inlet (the position away from the adsorption tower), and the position close to the adsorption tower is the rear section of the flue gas inlet.
在本申请的所有脱硫脱硝系统中,一般,在解析塔的底部出料口的下方或下游采用装有筛网的振动筛。In all of the desulfurization and denitration systems of the present application, generally, a vibrating screen equipped with a screen is used below or downstream of the bottom discharge port of the analytical column.
为了避免药片状的活性炭在筛网上的截留,本申请设计出具有长方形筛孔或长条形筛孔的筛网。该筛网可安装在振动筛上,筛选出满足脱硫脱硝装置的需要的活性炭颗粒。In order to avoid the trapping of the tablet-shaped activated carbon on the screen, the present application designs a screen having a rectangular mesh or an elongated mesh. The screen can be mounted on a vibrating screen to screen out activated carbon particles that meet the needs of the desulfurization and denitration unit.
因此,优选的是,提供一种具有长方形筛孔或长条形筛孔的筛网,该长方形筛孔的长度L≥3D,长方形筛孔的宽度a=0.65h-0.95h(优选0.7h-0.9h,更优选0.73h-0.85h),其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。Therefore, it is preferred to provide a screen having a rectangular mesh or an elongated mesh having a length L ≥ 3D and a width of the rectangular mesh a = 0.65 h - 0.95 h (preferably 0.7 h - 0.9h, more preferably 0.73h-0.85h), where D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen, and h is the minimum length of the granular activated carbon cylinder to be trapped on the screen.
尤其,为了克服在脱硫脱硝装置中遇到的现有技术问题,一般要求活性炭圆柱体长度的最小值h为1.5mm-7mm。例如h=2,4或6mm。In particular, in order to overcome the prior art problems encountered in the desulfurization and denitration apparatus, it is generally required that the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm. For example h=2, 4 or 6mm.
D(或φ)取决于脱硫脱硝装置的具体要求。一般,D(或φ)=4.5-9.5mm,优选5-9mm,更优选5.5-8.5mm,更优选6-8mm,例如6.5mm、7mm或7.5mm。D (or φ) depends on the specific requirements of the desulfurization and denitration device. Typically, D (or φ) = 4.5-9.5 mm, preferably 5-9 mm, more preferably 5.5-8.5 mm, more preferably 6-8 mm, such as 6.5 mm, 7 mm or 7.5 mm.
吸附塔一般具有至少2个活性炭料室。The adsorption column typically has at least 2 activated carbon chambers.
优选的是,在吸附塔的每一个活性炭料室的底部具有一个圆辊给料机或排料圆辊(G)。对于这里所述的排料圆辊(G),可以使用现有技术的排料圆辊。但是,优选的是,代替圆辊给料机或排料圆辊(G),可以使用的一种 新型的星轮式活性炭排料装置(G),它包括:活性炭料室下部的前挡板和后挡板,和位于由活性炭料室下部的前挡板和后挡板和两个侧板所构成的排料口下方的星轮式活性炭排料辊;其中星轮式活性炭排料辊包括圆辊和沿着圆辊的圆周等角度分布或基本上等角度分布的多个叶片。更具体地说,在由活性炭料室下部的前挡板和后挡板和两个侧板所构成的排料口下方使用一种新型的星轮式活性炭排料辊。Preferably, there is a round roll feeder or a discharge round roll (G) at the bottom of each of the activated carbon chambers of the adsorption column. For the discharge roller (G) described herein, a prior art discharge roller can be used. However, it is preferred to use a novel star-wheel type activated carbon discharge device (G) instead of a round roller feeder or a discharge roller (G), which comprises: a front bezel at the lower portion of the activated carbon chamber And a tailgate, and a star-shaped activated carbon discharge roller located below the discharge opening formed by the front baffle and the tailgate and the two side plates at the lower portion of the activated carbon chamber; wherein the star-shaped activated carbon discharge roller comprises The circular roller and the plurality of blades are equally angularly distributed or substantially equiangularly distributed along the circumference of the circular roller. More specifically, a novel star-wheel type activated carbon discharge roller is used below the discharge opening formed by the front baffle and the tailgate and the two side plates at the lower portion of the activated carbon chamber.
从星轮式活性炭排料辊的横截面上看,呈现星轮式构型或外形。From the cross section of the star-shaped activated carbon discharge roller, the star wheel configuration or shape is presented.
星轮式活性炭下料装置主要由活性炭排料口的前挡板、后挡板和两个侧板与叶片和圆辊组成。前挡板和后挡板固定设置,前挡板和后挡板之间留有活性炭下料通道,即排料口,该排料口由前挡板、后挡板和两个侧板构成。圆辊设置在前挡板与后挡板的下端,叶片均布固定在圆辊上,圆辊由电机带动做回转运动,回转方向由后挡板向前挡板方向。叶片之间的夹角或间距不能过大,叶片之间的夹角θ一般设计为小于64°,例如12-64°,优选15-60°,优选20-55°,更优选25-50°,更优选30-45°。叶片与后挡板底端之间设计一间隙或间距s。该s一般取0.5-5mm,优选0.7-3mm,优选1-2mm。The star wheel type activated carbon cutting device mainly consists of a front baffle of the activated carbon discharge port, a tailgate and two side plates, and a blade and a round roll. The front baffle and the rear baffle are fixedly disposed, and an activated carbon discharge channel, that is, a discharge port, is left between the front baffle and the rear baffle, and the discharge port is composed of a front baffle, a tailgate and two side plates. The round roller is disposed at the lower end of the front baffle and the rear baffle, and the blade is uniformly fixed on the round roller, and the round roller is driven by the motor to perform the rotary motion, and the rotation direction is the direction of the front baffle of the rear baffle. The angle or spacing between the blades should not be too large, and the angle θ between the blades is generally designed to be less than 64°, for example 12-64°, preferably 15-60°, preferably 20-55°, more preferably 25-50°. More preferably, it is 30-45 degrees. A gap or spacing s is formed between the blade and the bottom end of the tailgate. The s is generally from 0.5 to 5 mm, preferably from 0.7 to 3 mm, preferably from 1 to 2 mm.
星轮式活性炭排料辊的外周半径(或圆辊上的叶片的外周旋转半径)是r。r是圆辊(106a)的横截面(圆)的半径+叶片的宽度。The outer circumference radius of the star wheel type activated carbon discharge roller (or the outer circumference rotation radius of the blade on the round roller) is r. r is the radius of the cross section (circle) of the round roll (106a) + the width of the blade.
一般,圆辊的横截面(圆)的半径是30-120mm、优选50-100mm,叶片的宽度是40-130mm、优选60-100mm。In general, the radius of the cross section (circle) of the round roll is 30-120 mm, preferably 50-100 mm, and the width of the blade is 40-130 mm, preferably 60-100 mm.
圆辊中心与前挡板下端之间的距离为h,h一般要大于r+(12-30)mm,但小于r/sin58°,这样既能保证活性炭下料顺畅,又能保证圆辊不动时活性炭不自行滑落。The distance between the center of the round roller and the lower end of the front baffle is h, h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
一般,在本申请中,星轮式活性炭排料装置的排料口的横截面为正方形或长方形,优选为长度大于宽度的长方形(或矩形)。即,长度大于宽度的长方形(或矩形)。Generally, in the present application, the discharge opening of the star-shaped activated carbon discharge device has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
优选的是,在吸附塔的下料仓或底仓(H)具有一个或多个泄料旋转阀。Preferably, the lower bin or bottom bin (H) of the adsorption column has one or more blowdown rotary valves.
对于这里所述的旋转阀,可以使用现有技术的旋转阀。但是,优选的是,使用一种新型的旋转阀,它包括:上部进料口,阀芯,叶片,阀壳,下部出料口,位于阀的内腔的上部空间的缓冲区,和平料板;其中缓冲区 与进料口的下部空间相邻且彼此联通,缓冲区在水平方向上的横截面的长度大于进料口在水平方向上的横截面的长度;其中平料板设置于缓冲区内,平料板的上端固定在缓冲区的顶部,平料板在水平方向上的横截面呈现“V”形。For the rotary valve described herein, a prior art rotary valve can be used. However, it is preferred to use a novel rotary valve comprising: an upper feed port, a spool, a vane, a valve housing, a lower discharge port, a buffer zone in the upper space of the inner cavity of the valve, and a flat plate Wherein the buffer zone is adjacent to and communicates with the lower space of the feed port, and the length of the cross section of the buffer zone in the horizontal direction is greater than the length of the cross section of the feed port in the horizontal direction; wherein the flat plate is disposed in the buffer zone Inside, the upper end of the flat plate is fixed at the top of the buffer zone, and the cross section of the flat plate in the horizontal direction assumes a "V" shape.
优选,上部进料口的横截面是长方形或矩形,而缓冲区的横截面是长方形或矩形。Preferably, the cross section of the upper feed port is rectangular or rectangular, and the cross section of the buffer is rectangular or rectangular.
优选,缓冲区的横截面的长度小于叶片在水平方向上的横截面的长度。Preferably, the length of the cross section of the buffer zone is less than the length of the cross section of the blade in the horizontal direction.
优选,平料板是由两片单板拼接而成,或者平料板是由一片板弯折成两个板面。Preferably, the flat plate is formed by splicing two single plates, or the flat plate is bent from one plate into two plates.
优选,两片单板或两个板面的夹角2α≤120°,优选2α≤90°。因此,α≤60°,优选α≤45°。Preferably, the angle between the two veneers or the two plates is 2α ≤ 120°, preferably 2α ≤ 90°. Therefore, α ≤ 60°, preferably α ≤ 45°.
优选,每一个单板或每一个板面与缓冲区的长度方向之间的夹角Φ≥30°,优选,≥45°,更优选的是,Φ≥活性炭物料的摩擦角。Preferably, the angle Φ ≥ 30°, preferably ≥ 45°, and more preferably Φ ≥ the friction angle of the activated carbon material, between each of the veneers or each of the plates and the length direction of the buffer zone.
优选,两片单板各自的底部或两个板面各自的底部都呈现圆弧形。Preferably, the bottom of each of the two veneers or the bottom of each of the two veneers have a circular arc shape.
优选,两片单板或两个板面之间的中心线段的长度等于或小于缓冲区在水平方向上的横截面的宽度。Preferably, the length of the center line segment between the two sheets or between the two sheets is equal to or smaller than the width of the cross section of the buffer in the horizontal direction.
显然,α+Φ=90°。Obviously, α + Φ = 90°.
一般,在本申请中,旋转阀的排料口的横截面为正方形或长方形,优选为长度大于宽度的长方形(或矩形)。即,长度大于宽度的长方形(或矩形)。Generally, in the present application, the discharge opening of the rotary valve has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
一般,吸附塔的主体结构的高度是10-60m(米),优选12-55m(米),优选14-50m,优选16-45m,18-40m,优选20-35m,优选22-30m。吸附塔的主体结构的高度是指从吸附塔(主体结构)的进口到出口之间的高度。吸附塔的塔高是指从吸附塔底部活性炭出口到吸附塔顶部活性炭入口的高度,即塔的主体结构的高度。In general, the height of the main structure of the adsorption column is 10 to 60 m (meter), preferably 12 to 55 m (meter), preferably 14 to 50 m, preferably 16 to 45 m, 18 to 40 m, preferably 20 to 35 m, preferably 22 to 30 m. The height of the main structure of the adsorption tower refers to the height from the inlet to the outlet of the adsorption tower (main structure). The tower height of the adsorption tower refers to the height from the activated carbon outlet at the bottom of the adsorption tower to the activated carbon inlet at the top of the adsorption tower, that is, the height of the main structure of the tower.
一般,解析塔或再生塔,通常具有8-45米、优选10-40米、更优选12-35米的塔高。解析塔通常具有6-100米2、优选8-50米2、更优选10-30米2、进一步优选15-20米2的主体横截面积。Typically, the analytical column or regeneration column typically has a column height of from 8 to 45 meters, preferably from 10 to 40 meters, more preferably from 12 to 35 meters. The analytical column typically has a cross-sectional area of the body of from 6 to 100 m 2 , preferably from 8 to 50 m 2 , more preferably from 10 to 30 m 2 , further preferably from 15 to 20 m 2 .
另外,在本申请中,烟气在广义上包括:常规的工业烟气或工业废气。Further, in the present application, the flue gas includes in a broad sense: conventional industrial flue gas or industrial exhaust gas.
活性炭腔室或料室的厚度是指该活性炭腔室或料室的两个多孔隔板之间的距离或间距。The thickness of the activated carbon chamber or chamber refers to the distance or spacing between the two porous separators of the activated carbon chamber or chamber.
本发明的优点或有益技术效果Advantages or beneficial technical effects of the present invention
1、将吸附塔分为两个功能区,吸附腔实现脱硫脱硝除尘等功能,除氨腔内填入新鲜活性炭或酸性活性炭,实现对通过吸附反应层后烟气中氨的捕集。增强脱硝的效果的同时,有效阻止了氨的逃逸。1. The adsorption tower is divided into two functional zones, and the adsorption cavity realizes functions such as desulfurization, denitrification and dust removal, and the ammonia is filled with fresh activated carbon or acidic activated carbon to realize the capture of ammonia in the flue gas after passing through the adsorption reaction layer. While enhancing the effect of denitrification, it effectively prevents the escape of ammonia.
2、吸附腔和除氨腔中间设有多孔板,使得整个吸附塔内活性炭层明显分别在吸附腔和除氨腔内流动,同时又不妨碍烟气的流动。2. A porous plate is arranged between the adsorption chamber and the ammonia removal chamber, so that the activated carbon layer in the entire adsorption tower flows in the adsorption chamber and the ammonia removal chamber separately, and does not hinder the flow of the smoke.
3、分配器内设有筛网装置、大颗粒活性炭出口、小颗粒活性炭出口。大颗粒活性炭出口连接除氨腔的进料口,小颗粒活性炭出口连接解析塔的进料口,此设计保证除氨腔内活性炭的粒径,更加有效的吸附多余的氨气。3. The distributor has a sieve device, a large granular activated carbon outlet, and a small granular activated carbon outlet. The large granular activated carbon outlet is connected to the feed port of the ammonia chamber, and the small granular activated carbon outlet is connected to the feed port of the analytical tower. This design ensures that the particle size of the activated carbon in the ammonia chamber is removed, and the excess ammonia gas is more effectively adsorbed.
4、在振动筛中采用具有长方形筛孔的筛网,消除了药片活性炭发生架桥现象,筛下除去了耐磨耐压强度均很低的药片状活性炭,避免在脱硫脱硝装置中产生碎片和粉尘,减少活性炭移动阻力,降低了吸附塔内活性炭高温燃烧风险,让高强度的活性炭在装置中再循环。4. The sieve with rectangular mesh holes is used in the vibrating screen to eliminate the bridging phenomenon of the activated carbon of the tablet, and the tablet-shaped activated carbon with low wear resistance and low compressive strength is removed under the sieve to avoid fragmentation in the desulfurization and denitration device. And dust, reduce the movement resistance of activated carbon, reduce the risk of high temperature combustion of activated carbon in the adsorption tower, and allow high-strength activated carbon to be recycled in the device.
5、采用特殊的排料装置,减少活性炭的卸料故障,大大降低整套装置停工检修的频率。5, the use of special discharge device, reduce the discharge failure of activated carbon, greatly reducing the frequency of shutdown and maintenance of the entire device.
附图说明DRAWINGS
图1为本发明一种脱硫脱硝除氨系统第一种设计的结构示意图;1 is a schematic structural view of a first design of a desulfurization, denitration and ammonia removal system according to the present invention;
图2为本发明一种脱硫脱硝除氨系统第二种设计的结构示意图;2 is a schematic structural view of a second design of a desulfurization, denitration and ammonia removal system according to the present invention;
图3为本发明一种脱硫脱硝除氨系统第三种设计的结构示意图;3 is a schematic structural view of a third design of a desulfurization, denitration and ammonia removal system according to the present invention;
图4为本发明一种脱硫脱硝除氨系统第四种设计的结构示意图;4 is a schematic structural view of a fourth design of a desulfurization, denitration and ammonia removal system according to the present invention;
图5为本发明一种脱硫脱硝除氨系统第五种设计的结构示意图;5 is a schematic structural view of a fifth design of a desulfurization, denitration and ammonia removal system according to the present invention;
图6为现有技术的筛网的结构示意图。Figure 6 is a schematic view showing the structure of a prior art screen.
图7为本申请的筛网的结构示意图。Figure 7 is a schematic view showing the structure of the screen of the present application.
图8为药片状活性炭的示意图。Figure 8 is a schematic illustration of a tablet-shaped activated carbon.
图9为长条形活性炭的示意图。Figure 9 is a schematic illustration of a long strip of activated carbon.
图10和11是现有技术的活性炭排料装置(圆辊给料机)的示意图。10 and 11 are schematic views of a prior art activated carbon discharge device (round roll feeder).
图12是本申请的星轮式活性炭排料装置的示意图。Figure 12 is a schematic illustration of a star wheel type activated carbon discharge device of the present application.
图13是本发明的旋转阀的示意图。Figure 13 is a schematic illustration of a rotary valve of the present invention.
图14和图15是沿着图13的M-M线的横截面的结构示意图。14 and 15 are schematic structural views of a cross section taken along the line M-M of Fig. 13.
图16是平料的结构示意图。Figure 16 is a schematic view showing the structure of a flat material.
附图标记:Reference mark:
1:吸附塔;101:烟道上部;102:烟道下部;103:吸附腔;104:除氨腔;2:解析塔;3:分配器;4:第一活性炭输送机;5:第二活性炭输送机;6:储料仓;7:多孔板;8:振动筛;A:烟气入口;B:烟气出口;R:SO 2回收系统;P:氨气喷吹装置;L1:富硫气体输送管道;L2:SO 2回收系统尾气输送管道;L3:原烟气支路;L4:原烟气返回输送管道。 1: adsorption tower; 101: upper flue; 102: lower flue; 103: adsorption chamber; 104: ammonia removal chamber; 2: analytical tower; 3: distributor; 4: first activated carbon conveyor; Activated carbon conveyor; 6: storage silo; 7: perforated plate; 8: vibrating screen; A: flue gas inlet; B: flue gas outlet; R: SO 2 recovery system; P: ammonia gas blowing device; L1: rich Sulfur gas delivery pipeline; L2: SO 2 recovery system exhaust gas delivery pipeline; L3: original flue gas bypass; L4: raw flue gas return to the transport pipeline.
AC-c:活性炭料室;H:下料斗或底仓;AC:活性炭;AC-1:活性炭块状物(或聚集物);F:旋转阀;AC-c: activated carbon chamber; H: lower hopper or bottom chamber; AC: activated carbon; AC-1: activated carbon block (or aggregate); F: rotary valve;
G:圆辊给料机或星轮式活性炭排料装置或星轮式活性炭排料辊;G01:圆辊;G02:叶片;AC-I:前挡板;AC-II:后挡板;G: round roller feeder or star wheel type activated carbon discharge device or star wheel type activated carbon discharge roller; G01: round roller; G02: blade; AC-I: front baffle; AC-II: tailgate;
h:圆辊G01的轴中心与前挡板AC-I下端之间的距离;S:叶片与后挡板底端之间的(间隙)间距;θ:圆辊G01上相邻叶片G02之间的夹角;r:叶片的外缘与圆辊G01的轴中心之间的距离(即叶片相对于圆辊G01的中心而言的半径,简称半径);h: the distance between the axial center of the round roller G01 and the lower end of the front baffle AC-I; S: the (gap) spacing between the blade and the bottom end of the tailgate; θ: between the adjacent blades G02 on the round roller G01 Angle: r: the distance between the outer edge of the blade and the axial center of the roller G01 (ie, the radius of the blade relative to the center of the roller G01, referred to as the radius);
F:给料旋转阀;F01:阀芯;F02:叶片;F03:阀壳;F04:上部进料口;F05:下部出料口;F06:位于阀的内腔的上部空间的缓冲区;F07:平料板;F0701或F0702:平料板F07的两片单板或平料板F07的两个板面。F: feed rotary valve; F01: spool; F02: blade; F03: valve casing; F04: upper feed port; F05: lower discharge port; F06: buffer zone in the upper space of the valve cavity; F07 : flat plate; F0701 or F0702: two plates of flat plate F07 or two plates of flat plate F07.
α:两片单板(F0701,F0702)或两个板面(F0701,F0702)的夹角的1/2。α: 1/2 of the angle between two veneers (F0701, F0702) or two plates (F0701, F0702).
Φ:每一个单板(F0701或F0702)或每一个板面(F0701或F0702)与缓冲区(F06)的长度方向之间的夹角。Φ: the angle between the length direction of each single board (F0701 or F0702) or each board (F0701 or F0702) and the buffer (F06).
L1:进料口F04在水平面方向上的横截面的长度;L2:平料板F07在水平面方向上的横截面的长度。L1: length of the cross section of the feed port F04 in the horizontal direction; L2: length of the cross section of the flat plate F07 in the horizontal direction.
具体实施方式detailed description
实施例中需要处理的烧结烟气是来自钢铁工业的烧结机烟气。The sintering flue gas that needs to be treated in the examples is the sintering machine flue gas from the steel industry.
根据本发明提供的第一种实施方案,提供一种脱硫脱硝除氨系统。According to a first embodiment of the present invention, a desulfurization and denitration ammonia removal system is provided.
一种脱硫脱硝除氨系统,该系统包括吸附塔1、解析塔2、分配器3、第一活性炭输送机4、第二活性炭输送机5。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和分配器3的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。分配器3的出料口分别(例如经由管道或溜槽)连接至除氨腔104的进料口和解析塔2的进料口。A desulfurization and denitration ammonia removal system, the system comprises an adsorption tower 1, an analytical tower 2, a distributor 3, a first activated carbon conveyor 4, and a second activated carbon conveyor 5. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge opening of the adsorption tower 1 and the feed port of the distributor 3. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103. The discharge port of the distributor 3 is connected to the feed port of the ammonia removal chamber 104 and the feed port of the analytical column 2, respectively (for example via a pipe or a chute).
作为优选,烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部101、烟道下部102。烟道上部101设有氨气喷吹装置P。Preferably, the flue gas inlet A is downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue. The upper portion 101 of the flue is provided with an ammonia blowing device P.
在本发明中,吸附腔103和除氨腔104中间设有多孔板7。吸附腔103和除氨腔104通过多孔板7隔开。In the present invention, a perforated plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104. The adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
作为优选,解析塔2排料口的下方设有振动筛8。第二活性炭输送机5的前段连接振动筛8的出料口。Preferably, the vibrating screen 8 is provided below the discharge opening of the analysis tower 2. The front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
作为优选,吸附腔103的厚度为除氨腔104厚度的1-10倍,优选为2-8倍,更有选为3-5倍。Preferably, the thickness of the adsorption chamber 103 is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber 104.
作为优选,所述分配器3内设有筛网装置、大颗粒活性炭出口、小颗粒活性炭出口。大颗粒活性炭出口设置在筛网装置的上方。小颗粒活性炭出口设置在筛网装置的下方。大颗粒活性炭出口连接除氨腔104的进料口。小颗粒活性炭出口连接解析塔2的进料口。优选的是,分配器3内设有筛网装置,该筛网装置装有具有长方形筛孔或长条形筛孔的筛网(如图7所示),该长方形筛孔的长度L≥3D,长方形筛孔的宽度a=0.65h-0.95h(优选0.7h-0.9h,更优选0.73h-0.85h),其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。Preferably, the distributor 3 is provided with a screen device, a large granular activated carbon outlet, and a small granular activated carbon outlet. The large granular activated carbon outlet is placed above the screen unit. The small granular activated carbon outlet is disposed below the screen device. The large granular activated carbon outlet is connected to the feed port of the ammonia chamber 104. The small granular activated carbon outlet is connected to the feed port of the analytical column 2. Preferably, the distributor 3 is provided with a screen device equipped with a screen having a rectangular mesh opening or an elongated mesh opening (as shown in FIG. 7), the length of the rectangular mesh opening L ≥ 3D , the width of the rectangular mesh aperture a = 0.65 h - 0.95 h (preferably 0.7 h - 0.9 h, more preferably 0.73 h - 0.85 h), where D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen, h is the minimum length of the granular activated carbon cylinder to be trapped on the screen.
尤其,为了克服在脱硫脱硝装置中遇到的现有技术问题,一般要求活性炭圆柱体长度的最小值h为1.5mm-7mm。例如h=2,4或6mm。In particular, in order to overcome the prior art problems encountered in the desulfurization and denitration apparatus, it is generally required that the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm. For example h=2, 4 or 6mm.
D(或φ)取决于脱硫脱硝装置的具体要求。一般,D(或φ)=4.5-9.5mm,优选5-9mm,更优选5.5-8.5mm,更优选6-8mm,例如6.5mm、7mm或 7.5mm。D (or φ) depends on the specific requirements of the desulfurization and denitration device. Typically, D (or φ) = 4.5 - 9.5 mm, preferably 5 - 9 mm, more preferably 5.5 - 8.5 mm, more preferably 6 - 8 mm, such as 6.5 mm, 7 mm or 7.5 mm.
根据本发明提供的第二种实施方案,提供一种脱硫脱硝除氨系统。According to a second embodiment of the present invention, a desulfurization and denitration ammonia removal system is provided.
一种脱硫脱硝除氨系统,该系统吸附塔1、解析塔2、第一活性炭输送机4、第二活性炭输送机5、储料仓6。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和解析塔2的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。A desulfurization and denitration ammonia removal system, the system adsorption tower 1, the analytical tower 2, the first activated carbon conveyor 4, the second activated carbon conveyor 5, and the storage bin 6. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
该系统还包括SO 2回收系统R、富硫气体输送管道L1、SO 2回收系统尾气输送管道L2。富硫气体输送管道L1的一端连接解析塔2。富硫气体输送管道L1的另一端连接SO 2回收系统R的气体入口。SO 2回收系统尾气输送管道L2的一端连接SO 2回收系统R的气体出口。SO 2回收系统尾气输送管道L2的另一端连接储料仓6的气体入口。储料仓6的气体出口连接至烟气出口B。 The system further includes a recovery system SO 2 R, sulfur-rich gas feed line L1, SO 2 recovery system exhaust pipeline L2. One end of the sulfur-rich gas delivery pipe L1 is connected to the analytical tower 2. The other end of the sulfur-rich gas delivery line L1 is connected to the gas inlet of the SO 2 recovery system R. One end of the SO 2 recovery system exhaust gas delivery line L2 is connected to the gas outlet of the SO 2 recovery system R. The other end of the SO 2 recovery system off-gas delivery line L2 is connected to the gas inlet of the storage bin 6. The gas outlet of the storage bin 6 is connected to the flue gas outlet B.
任选地,第二活性炭输送机5的末端还连接储料仓6的进料口,储料仓6的出料口连接除氨腔104的进料口。Optionally, the end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
作为优选,烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部101、烟道下部102。烟道上部101设有氨气喷吹装置P。Preferably, the flue gas inlet A is downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue. The upper portion 101 of the flue is provided with an ammonia blowing device P.
在本发明中,吸附腔103和除氨腔104中间设有多孔板7。吸附腔103和除氨腔104通过多孔板7隔开。In the present invention, a perforated plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104. The adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
作为优选,解析塔2排料口的下方设有振动筛8。第二活性炭输送机5的前段连接振动筛8的出料口。Preferably, the vibrating screen 8 is provided below the discharge opening of the analysis tower 2. The front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
作为优选,吸附腔103的厚度为除氨腔104厚度的1-10倍,优选为2-8倍,更有选为3-5倍。Preferably, the thickness of the adsorption chamber 103 is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber 104.
根据本发明提供的第三种实施方案,提供一种脱硫脱硝除氨系统。According to a third embodiment of the present invention, a desulfurization and denitration ammonia removal system is provided.
一种脱硫脱硝除氨系统,该系统吸附塔1、解析塔2、第一活性炭输送机4、第二活性炭输送机5、储料仓6。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。 吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和解析塔2的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。A desulfurization and denitration ammonia removal system, the system adsorption tower 1, the analytical tower 2, the first activated carbon conveyor 4, the second activated carbon conveyor 5, and the storage bin 6. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103.
该系统还包括原烟气支路L3、原烟气返回输送管道L4。原烟气支路L3的一端连接烟气入口A的前段。原烟气支路L3的另一端连接储料仓6的气体入口。储料仓6的气体出口通过原烟气返回输送管道L4连接至烟气入口A的后段。The system also includes a raw flue gas branch L3 and a raw flue gas return conveying pipe L4. One end of the original flue gas branch L3 is connected to the front section of the flue gas inlet A. The other end of the original flue gas branch L3 is connected to the gas inlet of the storage bin 6. The gas outlet of the storage bin 6 is connected to the rear section of the flue gas inlet A through the raw flue gas return conveying pipe L4.
任选地,第二活性炭输送机5的末端还连接储料仓6的进料口,储料仓6的出料口连接除氨腔104的进料口。Optionally, the end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
作为优选,烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部101、烟道下部102。烟道上部101设有氨气喷吹装置P。Preferably, the flue gas inlet A is downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue. The upper portion 101 of the flue is provided with an ammonia blowing device P.
优选的是,氨气喷吹装置P设置在原烟气支路L3与烟气入口A连接位置的烟气下游处。Preferably, the ammonia blowing device P is disposed downstream of the flue gas at the connection position of the original flue gas branch L3 and the flue gas inlet A.
在本发明中,吸附腔103和除氨腔104中间设有多孔板7。吸附腔103和除氨腔104通过多孔板7隔开。In the present invention, a perforated plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104. The adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7.
作为优选,解析塔2排料口的下方设有振动筛8。第二活性炭输送机5的前段连接振动筛8的出料口。Preferably, the vibrating screen 8 is provided below the discharge opening of the analysis tower 2. The front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8.
作为优选,吸附腔103的厚度为除氨腔104厚度的1-10倍,优选为2-8倍,更有选为3-5倍。Preferably, the thickness of the adsorption chamber 103 is 1-10 times, preferably 2-8 times, more preferably 3-5 times the thickness of the ammonia chamber 104.
本申请还提供一种具有长方形筛孔或长条形筛孔的筛网,该长方形筛孔的长度L≥3D,长方形筛孔的宽度a=0.65h-0.95h(优选0.7h-0.9h,更优选0.73h-0.85h),其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。The present application also provides a screen having a rectangular mesh or an elongated mesh having a length L ≥ 3D and a width of the rectangular mesh a=0.65h-0.95h (preferably 0.7h-0.9h, More preferably, 0.73h - 0.85h), where D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen, and h is the minimum length of the granular activated carbon cylinder to be trapped on the screen.
尤其,为了克服在脱硫脱硝装置中遇到的现有技术问题,一般要求活性炭圆柱体长度的最小值h为1.5mm-7mm。例如h=2,4或6mm。In particular, in order to overcome the prior art problems encountered in the desulfurization and denitration apparatus, it is generally required that the minimum value h of the length of the activated carbon cylinder is 1.5 mm to 7 mm. For example h=2, 4 or 6mm.
D(或φ)取决于脱硫脱硝装置的具体要求。一般,D(或φ)=4.5-9.5mm,优选5-9mm,更优选5.5-8.5mm,更优选6-8mm,例如6.5mm、7mm或7.5mm。D (or φ) depends on the specific requirements of the desulfurization and denitration device. Typically, D (or φ) = 4.5-9.5 mm, preferably 5-9 mm, more preferably 5.5-8.5 mm, more preferably 6-8 mm, such as 6.5 mm, 7 mm or 7.5 mm.
实施例AExample A
如图7中所示,在脱硫脱硝装置中循环使用的成品活性炭的尺寸(筛网 截留尺寸)要求为φ9mm(直径,D)×6mm(长度,h),则设计一种筛网用于振动筛3的一层筛网中,其中长方形筛孔的宽度a和长度L为:5mm(宽度a)×27mm(长度L)。其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。a=0.833h。As shown in Fig. 7, the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be φ9 mm (diameter, D) × 6 mm (length, h), and a sieve is designed for vibration. In the sieve of the sieve 3, the width a and the length L of the rectangular mesh are: 5 mm (width a) × 27 mm (length L). Where D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen, and h is the minimum length of the granular activated carbon cylinder to be trapped on the screen. a=0.833h.
实施例BExample B
如图7中所示,在脱硫脱硝装置中循环使用的成品活性炭的尺寸(筛网截留尺寸)要求为φ8mm(直径,D)×4mm(长度,h),则设计一种筛网用于振动筛3的一层筛网中,其中长方形筛孔的宽度a和长度L为:3mm(宽度a)×27mm(长度L)。其中D是在筛网上所要截留的颗粒状活性炭圆柱体的圆形横截面的直径。a=0.75h。该筛孔尺寸的筛网用于截留中等粒径的活性炭。As shown in Fig. 7, the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be φ8 mm (diameter, D) × 4 mm (length, h), and a sieve is designed for vibration. In the sieve of the sieve 3, the width a and the length L of the rectangular mesh are: 3 mm (width a) × 27 mm (length L). Where D is the diameter of the circular cross section of the granular activated carbon cylinder to be trapped on the screen. a = 0.75h. The mesh size screen is used to trap medium particle size activated carbon.
实施例CExample C
如图7中所示,在脱硫脱硝装置中循环使用的成品活性炭的尺寸(筛网截留尺寸)要求为φ5mm(直径,D)×2mm(平均长度),则设计一种筛网用于振动筛3的一层筛网中,其中长方形筛孔的宽度a和长度L为:1.6mm(宽度a)×16mm(长度L)。其中D是在筛网上所要截留的颗粒状活性炭圆柱体的圆形横截面的直径。a=0.75h。As shown in Fig. 7, the size (screen interception size) of the finished activated carbon recycled in the desulfurization and denitration device is required to be φ5 mm (diameter, D) × 2 mm (average length), and a sieve mesh is designed for the vibrating screen. In the one-layer screen of 3, the width a and the length L of the rectangular mesh are 1.6 mm (width a) × 16 mm (length L). Where D is the diameter of the circular cross section of the granular activated carbon cylinder to be trapped on the screen. a = 0.75h.
优选的是,在吸附塔的每一个活性炭料室AC-c的底部具有一个圆辊给料机或排料圆辊G。一般,吸附塔具有至少两个活性炭料室AC-c。Preferably, there is a round roll feeder or a discharge round roll G at the bottom of each of the activated carbon chambers AC-c of the adsorption column. Typically, the adsorption column has at least two activated carbon chambers AC-c.
对于这里所述的圆辊给料机或排料圆辊G,可以使用现有技术中的圆辊给料机或排料圆辊G,如图10和11中所示。但是,优选的是,代替圆辊给料机或排料圆辊G,可以使用一种新型的星轮式活性炭排料装置G,如图12中所示。新型的星轮式活性炭排料装置G包括:活性炭料室下部的前挡板AC-I和后挡板AC-II,和位于由活性炭料室下部的前挡板AC-I和后挡板AC-II和两个侧板所构成的排料口下方的星轮式活性炭排料辊G;其中星轮式活性炭排料辊G包括圆辊G01和沿着圆辊的圆周等角度分布或基本上等角度分布的多个叶片G02。更具体地说,在由活性炭料室下部的前挡板AC-I和后挡板AC-II和两个侧板所构成的排料口下方使用一种新型的星轮式活性炭排料辊G。也就是说,在下部的活性炭床层部分的每一个 料室的底部或在由活性炭料室下部的前挡板AC-I和后挡板AC-II和两个侧板所构成的排料口下方,装有星轮式活性炭排料辊G。For the round roll feeder or discharge round roll G described herein, a prior art round roll feeder or discharge round roll G can be used, as shown in Figures 10 and 11. However, it is preferable to use a novel star-wheel type activated carbon discharge device G instead of the round roller feeder or the discharge roller G, as shown in FIG. The novel star-wheel type activated carbon discharge device G comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC located at the lower part of the activated carbon chamber. - a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roll G01 and is equiangularly distributed along the circumference of the round roll or substantially A plurality of blades G02 distributed at equal angles. More specifically, a novel star-wheel type activated carbon discharge roller G is used below the discharge opening formed by the front baffle AC-I and the tailgate AC-II and the two side plates at the lower portion of the activated carbon chamber. . That is, the discharge port formed by the bottom of each of the lower activated carbon bed portions or the front baffle AC-I and the tailgate AC-II and the two side plates at the lower portion of the activated carbon chamber Below, a star-wheel activated carbon discharge roller G is installed.
从星轮式活性炭排料辊G的横截面上看,呈现星轮式构型或外形。From the cross section of the star-shaped activated carbon discharge roller G, a star-wheel configuration or shape is presented.
另外。新型的星轮式活性炭排料装置也可以简称星轮式活性炭排料辊G,或两者可互换使用。Also. The new star wheel type activated carbon discharge device can also be referred to as a star wheel type activated carbon discharge roller G, or both can be used interchangeably.
星轮式活性炭下料装置主要由活性炭排料口的前挡板AC-I、后挡板AC-II和两个侧板与叶片G02和圆辊G01组成。前挡板和后挡板固定设置,前挡板和后挡板之间留有活性炭下料通道,即排料口,该排料口由前挡板AC-I、后挡板AC-II和两个侧板构成。圆辊设置在前挡板AC-I与后挡板AC-II的下端,叶片G02均布固定在圆辊G01上,圆辊G01由电机带动做回转运动,回转方向由后挡板AC-II向前挡板AC-I方向。叶片G02之间的夹角或间距不能过大,叶片之间的夹角θ一般设计为小于64°,例如12-64°,优选15-60°,优选20-55°,更优选25-50°,更优选30-45°。叶片与后挡板底端之间设计一间隙或间距s。该s一般取0.5-5mm,优选0.7-3mm,优选1-2mm。The star wheel type activated carbon cutting device mainly consists of a front baffle AC-I of the activated carbon discharge port, a tailgate AC-II and two side plates and a blade G02 and a round roll G01. The front baffle and the tailgate are fixedly disposed, and an activated carbon feeding channel, that is, a discharge port, is left between the front baffle and the tailgate, and the discharge port is composed of a front baffle AC-I, a tailgate AC-II, and Two side panels are formed. The round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II. Forward baffle AC-I direction. The angle or spacing between the blades G02 should not be too large, and the angle θ between the blades is generally designed to be less than 64°, for example 12-64°, preferably 15-60°, preferably 20-55°, more preferably 25-50. °, more preferably 30-45°. A gap or spacing s is formed between the blade and the bottom end of the tailgate. The s is generally from 0.5 to 5 mm, preferably from 0.7 to 3 mm, preferably from 1 to 2 mm.
星轮式活性炭排料辊G的外周半径(或圆辊上的叶片的外周旋转半径)是r。r是圆辊G01的横截面(圆)的半径+叶片G02的宽度。The outer circumference radius of the star wheel type activated carbon discharge roller G (or the outer circumference rotation radius of the blade on the round roller) is r. r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
一般,圆辊G01的横截面(圆)的半径是30-120mm,叶片G02的宽度是40-130mm。Generally, the radius of the cross section (circle) of the round roller G01 is 30-120 mm, and the width of the blade G02 is 40-130 mm.
圆辊中心与前挡板下端之间的距离为h,h一般要大于r+(12-30)mm,但小于r/sin58°,这样既能保证活性炭下料顺畅,又能保证圆辊不动时活性炭不自行滑落。The distance between the center of the round roller and the lower end of the front baffle is h, h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
一般,在本申请中,星轮式活性炭排料装置的排料口的横截面为正方形或长方形,优选为长度大于宽度的长方形(或矩形)。即,长度大于宽度的长方形(或矩形)。Generally, in the present application, the discharge opening of the star-shaped activated carbon discharge device has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
优选的是,在吸附塔的下料仓或底仓107具有一个或多个泄料旋转阀F。Preferably, the lower bin or bottom bin 107 of the adsorption column has one or more blowdown rotary valves F.
对于这里所述的旋转阀F,可以使用现有技术的旋转阀,如图10中所示。但是,优选的是,使用一种新型的旋转阀F,如图13-16所示。新型的旋转阀F包括:上部进料口F04,阀芯F01,叶片F02,阀壳F03,下部 出料口F05,位于阀的内腔的上部空间的缓冲区F06,和平料板F07;其中缓冲区F06与进料口F04的下部空间相邻且彼此联通,缓冲区F06在水平方向上的横截面的长度大于进料口F04在水平方向上的横截面的长度;其中平料板设置于缓冲区F06内,平料板F07的上端固定在缓冲区F06的顶部,平料板F07在水平方向上的横截面呈现“V”形。For the rotary valve F described herein, a prior art rotary valve can be used, as shown in FIG. However, it is preferred to use a new type of rotary valve F, as shown in Figures 13-16. The new rotary valve F comprises: an upper inlet F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in the upper space of the inner cavity of the valve, and a flat material plate F07; The area F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is disposed in the buffer In the area F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
优选,上部进料口F04的横截面是长方形或矩形,而缓冲区F06的横截面是长方形或矩形。Preferably, the cross section of the upper feed port F04 is rectangular or rectangular, and the cross section of the buffer F06 is rectangular or rectangular.
优选,缓冲区F06的横截面的长度小于叶片F02在水平方向上的横截面的长度。Preferably, the length of the cross section of the buffer zone F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
优选,平料板F07是由两片单板(F0701,F0702)拼接而成,或者平料板F07是由一片板弯折成两个板面(F0701,F0702)。Preferably, the flat plate F07 is formed by splicing two veneers (F0701, F0702), or the flat plate F07 is bent from one plate into two plates (F0701, F0702).
优选,两片单板(F0701,F0702)或两个板面(F0701,F0702)的夹角2α≤120°,优选2α≤90°。因此,α≤60°,优选α≤45°。Preferably, the angle between the two veneers (F0701, F0702) or the two veneers (F0701, F0702) is 2α ≤ 120°, preferably 2α ≤ 90°. Therefore, α ≤ 60°, preferably α ≤ 45°.
优选,每一个单板(F0701或F0702)或每一个板面(F0701或F0702)与缓冲区F06的长度方向之间的夹角Φ≥30°,优选,Φ≥45°,更优选的是,Φ≥活性炭物料的摩擦角。Preferably, the angle Φ ≥ 30°, preferably Φ ≥ 45°, more preferably, each of the veneers (F0701 or F0702) or each of the plate faces (F0701 or F0702) and the length direction of the buffer zone F06, more preferably, Φ ≥ friction angle of activated carbon material.
优选,两片单板(F0701,F0702)各自的底部或两个板面(F0701,F0702)各自的底部都呈现圆弧形。Preferably, the bottom of each of the two veneers (F0701, F0702) or the bottom of each of the two plates (F0701, F0702) has a circular arc shape.
优选,两片单板(F0701,F0702)或两个板面(F0701,F0702)之间的中心线段的长度等于或小于缓冲区F06在水平方向上的横截面的宽度。Preferably, the length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is equal to or smaller than the width of the cross section of the buffer F06 in the horizontal direction.
显然,α+Φ=90°。Obviously, α + Φ = 90°.
一般,在本申请中,新型的旋转阀F的排料口F05的横截面为正方形或长方形,优选为长度大于宽度的长方形(或矩形)。即,长度大于宽度的长方形(或矩形)。Generally, in the present application, the discharge port F05 of the novel rotary valve F has a square or rectangular cross section, preferably a rectangular shape (or rectangular shape) having a length greater than the width. That is, a rectangle (or rectangle) whose length is greater than the width.
实施例1Example 1
如图1所示,一种脱硫脱硝除氨系统,该系统包括吸附塔1、解析塔2、分配器3、第一活性炭输送机4、第二活性炭输送机5。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置 在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和分配器3的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。分配器3的出料口分别连接除氨腔104的进料口和解析塔2的进料口。吸附腔103的厚度为除氨腔104厚度的3倍。As shown in FIG. 1, a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a distributor 3, a first activated carbon conveyor 4, and a second activated carbon conveyor 5. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge opening of the adsorption tower 1 and the feed port of the distributor 3. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103. The discharge ports of the distributor 3 are connected to the feed port of the ammonia removal chamber 104 and the feed port of the analysis column 2, respectively. The thickness of the adsorption chamber 103 is three times the thickness of the ammonia chamber 104.
吸附塔1具有两个活性炭料室AC-c,如图10所示。每一个料室AC-c的出料口装有圆辊给料机G。下料斗或底仓H的出料口装有旋转阀F。The adsorption column 1 has two activated carbon chambers AC-c as shown in FIG. The discharge port of each of the chambers AC-c is equipped with a round roller feeder G. The discharge port of the lower hopper or the bottom bin H is provided with a rotary valve F.
实施例2Example 2
重复实施例1,只是烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部101、烟道下部102。烟道上部101设有氨气喷吹装置P。吸附腔103和除氨腔104中间设有多孔板7。吸附腔103和除氨腔104通过多孔板7隔开。解析塔2排料口的下方设有振动筛8。其中振动筛8装有实施例A的筛网。第二活性炭输送机5的前段连接振动筛8的出料口。吸附腔103的厚度为除氨腔104厚度的6倍。Example 1 was repeated except that the flue gas inlet A was downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue. The upper portion 101 of the flue is provided with an ammonia blowing device P. A porous plate 7 is provided between the adsorption chamber 103 and the ammonia removal chamber 104. The adsorption chamber 103 and the ammonia removal chamber 104 are separated by a perforated plate 7. A vibrating screen 8 is provided below the discharge opening of the analytical tower 2. The vibrating screen 8 was equipped with the screen of Example A. The front section of the second activated carbon conveyor 5 is connected to the discharge port of the vibrating screen 8. The thickness of the adsorption chamber 103 is six times the thickness of the ammonia chamber 104.
实施例3Example 3
重复实施例2,只是所述分配器3内设有筛网装置、大颗粒活性炭出口、小颗粒活性炭出口。大颗粒活性炭出口设置在筛网装置的上方。小颗粒活性炭出口设置在筛网装置的下方。大颗粒活性炭出口连接除氨腔104的进料口。小颗粒活性炭出口连接解析塔2的进料口。Example 2 was repeated except that the distributor 3 was provided with a screen device, a large granular activated carbon outlet, and a small granular activated carbon outlet. The large granular activated carbon outlet is placed above the screen unit. The small granular activated carbon outlet is disposed below the screen device. The large granular activated carbon outlet is connected to the feed port of the ammonia chamber 104. The small granular activated carbon outlet is connected to the feed port of the analytical column 2.
实施例4Example 4
如图2所示,一种脱硫脱硝除氨系统,该系统包括吸附塔1、解析塔2、第一活性炭输送机4、第二活性炭输送机5、储料仓6。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和解析塔2的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。第二活性炭输送机5的末端还连接储料仓6的进料口,储料仓6的出料口连接除氨腔104的进料口。As shown in FIG. 2, a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103. The end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
该系统还包括SO 2回收系统R、富硫气体输送管道L1、SO 2回收系统尾气输送管道L2。富硫气体输送管道L1的一端连接解析塔2。富硫气体 输送管道L1的另一端连接SO 2回收系统R的气体入口。SO 2回收系统尾气输送管道L2的一端连接SO 2回收系统R的气体出口。SO 2回收系统尾气输送管道L2的另一端连接储料仓6的气体入口。储料仓6的气体出口连接至烟气出口B。 The system further includes a recovery system SO 2 R, sulfur-rich gas feed line L1, SO 2 recovery system exhaust pipeline L2. One end of the sulfur-rich gas delivery pipe L1 is connected to the analytical tower 2. The other end of the sulfur-rich gas delivery line L1 is connected to the gas inlet of the SO 2 recovery system R. One end of the SO 2 recovery system exhaust gas delivery line L2 is connected to the gas outlet of the SO 2 recovery system R. The other end of the SO 2 recovery system off-gas delivery line L2 is connected to the gas inlet of the storage bin 6. The gas outlet of the storage bin 6 is connected to the flue gas outlet B.
优选,解析塔2排料口的下方设有振动筛8。其中振动筛8装有实施例A的筛网。Preferably, a vibrating screen 8 is provided below the discharge opening of the analytical tower 2. The vibrating screen 8 was equipped with the screen of Example A.
实施例5Example 5
如图3所示,一种脱硫脱硝除氨系统,该系统包括吸附塔1、解析塔2、第一活性炭输送机4、第二活性炭输送机5、储料仓6。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和解析塔2的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。连接储料仓6的进料口与新鲜的活性炭仓连接。储料仓6的出料口连接除氨腔104的进料口。As shown in FIG. 3, a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103. The feed port connecting the storage bins 6 is connected to a fresh activated carbon cartridge. The discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
该系统还包括SO 2回收系统R、富硫气体输送管道L1、SO 2回收系统尾气输送管道L2。富硫气体输送管道L1的一端连接解析塔2。富硫气体输送管道L1的另一端连接SO 2回收系统R的气体入口。SO 2回收系统尾气输送管道L2的一端连接SO 2回收系统R的气体出口。SO 2回收系统尾气输送管道L2的另一端连接储料仓6的气体入口。储料仓6的气体出口连接至烟气出口B。 The system also includes an SO 2 recovery system R, a sulfur-rich gas delivery conduit L1, and a SO 2 recovery system exhaust gas delivery conduit L2. One end of the sulfur-rich gas delivery pipe L1 is connected to the analytical tower 2. The other end of the sulfur-rich gas delivery line L1 is connected to the gas inlet of the SO 2 recovery system R. One end of the SO 2 recovery system exhaust gas delivery line L2 is connected to the gas outlet of the SO 2 recovery system R. The other end of the SO 2 recovery system off-gas delivery line L2 is connected to the gas inlet of the storage bin 6. The gas outlet of the storage bin 6 is connected to the flue gas outlet B.
优选,解析塔2排料口的下方设有振动筛8。其中振动筛8装有实施例A的筛网。Preferably, a vibrating screen 8 is provided below the discharge opening of the analytical tower 2. The vibrating screen 8 was equipped with the screen of Example A.
实施例6Example 6
如图4所示,一种脱硫脱硝除氨系统,该系统包括吸附塔1、解析塔2、第一活性炭输送机4、第二活性炭输送机5、储料仓6。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置 在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和解析塔2的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。第二活性炭输送机5的末端还连接储料仓6的进料口,储料仓6的出料口连接除氨腔104的进料口。As shown in FIG. 4, a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103. The end of the second activated carbon conveyor 5 is also connected to the feed port of the storage bin 6, and the discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
该系统还包括原烟气支路L3、原烟气返回输送管道L4。原烟气支路L3的一端连接烟气入口A的前段。原烟气支路L3的另一端连接储料仓6的气体入口。储料仓6的气体出口通过原烟气返回输送管道L4连接至烟气入口A的后段。The system also includes a raw flue gas branch L3 and a raw flue gas return conveying pipe L4. One end of the original flue gas branch L3 is connected to the front section of the flue gas inlet A. The other end of the original flue gas branch L3 is connected to the gas inlet of the storage bin 6. The gas outlet of the storage bin 6 is connected to the rear section of the flue gas inlet A through the raw flue gas return conveying pipe L4.
优选,解析塔2排料口的下方设有振动筛8。其中振动筛8装有实施例A的筛网。Preferably, a vibrating screen 8 is provided below the discharge opening of the analytical tower 2. The vibrating screen 8 was equipped with the screen of Example A.
实施例7Example 7
如图5所示,一种脱硫脱硝除氨系统,该系统包括吸附塔1、解析塔2、第一活性炭输送机4、第二活性炭输送机5、储料仓6。吸附塔1的一侧设有烟气入口A。吸附塔1的另一侧设有烟气出口B。吸附塔1内部设有吸附腔103和除氨腔104。吸附腔103和除氨腔104平行设置在吸附塔1内的竖直方向上。吸附腔103设置在靠近烟气入口A一侧。除氨腔104设置在靠近烟气出口B一侧。第一活性炭输送机4连接吸附塔1的排料口和解析塔2的进料口。第二活性炭输送机5连接解析塔2的排料口和吸附腔103的进料口。连接储料仓6的进料口与新鲜的活性炭仓连接。储料仓6的出料口连接除氨腔104的进料口。As shown in FIG. 5, a desulfurization and denitration ammonia removal system includes an adsorption tower 1, an analytical tower 2, a first activated carbon conveyor 4, a second activated carbon conveyor 5, and a storage bin 6. A flue gas inlet A is provided on one side of the adsorption tower 1. The other side of the adsorption tower 1 is provided with a flue gas outlet B. The adsorption tower 103 and the ammonia removal chamber 104 are disposed inside the adsorption tower 1. The adsorption chamber 103 and the ammonia removal chamber 104 are disposed in parallel in the vertical direction inside the adsorption tower 1. The adsorption chamber 103 is disposed near the side of the flue gas inlet A. The ammonia removal chamber 104 is disposed near the side of the flue gas outlet B. The first activated carbon conveyor 4 is connected to the discharge port of the adsorption tower 1 and the feed port of the analytical column 2. The second activated carbon conveyor 5 is connected to the discharge port of the analytical column 2 and the feed port of the adsorption chamber 103. The feed port connecting the storage bins 6 is connected to a fresh activated carbon cartridge. The discharge port of the storage bin 6 is connected to the feed port of the ammonia removal chamber 104.
该系统还包括原烟气支路L3、原烟气返回输送管道L4。原烟气支路L3的一端连接烟气入口A的前段。原烟气支路L3的另一端连接储料仓6的气体入口。储料仓6的气体出口通过原烟气返回输送管道L4连接至烟气入口A的后段。The system also includes a raw flue gas branch L3 and a raw flue gas return conveying pipe L4. One end of the original flue gas branch L3 is connected to the front section of the flue gas inlet A. The other end of the original flue gas branch L3 is connected to the gas inlet of the storage bin 6. The gas outlet of the storage bin 6 is connected to the rear section of the flue gas inlet A through the raw flue gas return conveying pipe L4.
优选,解析塔2排料口的下方设有振动筛8。其中振动筛8装有实施例A的筛网。Preferably, a vibrating screen 8 is provided below the discharge opening of the analytical tower 2. The vibrating screen 8 was equipped with the screen of Example A.
实施例8Example 8
重复实施例7,只是烟气入口A下游为烟道。烟气入口A下游的烟道分为两层。分别为烟道上部101、烟道下部102。烟道上部101设有氨气喷吹装置P。氨气喷吹装置P设置在原烟气支路L3与烟气入口A连接位置 的烟气下游处(如图5中的左侧)。Example 7 was repeated except that the flue gas inlet A was downstream of the flue. The flue downstream of the flue gas inlet A is divided into two layers. They are the upper part 101 of the flue and the lower part 102 of the flue. The upper portion 101 of the flue is provided with an ammonia blowing device P. The ammonia blowing device P is disposed downstream of the flue gas at the position where the original flue gas branch L3 is connected to the flue gas inlet A (as shown on the left side in Fig. 5).
在上述实施例中,通过使用装有特定的筛网的振动筛代替在解析塔2排料口的下方的普通振动筛,消除了药片活性炭发生架桥现象,筛下除去了耐磨耐压强度均很低的药片状活性炭,避免在脱硫脱硝装置中产生碎片和粉尘,减少活性炭移动阻力,降低了吸附塔内活性炭高温燃烧风险,让高强度的活性炭在装置中的再循环、减少振动筛筛下料和降低运行费用。In the above embodiment, by using a vibrating screen equipped with a specific screen instead of the ordinary vibrating screen below the discharge port of the analytical tower 2, bridging of the activated carbon of the tablet is eliminated, and the wear resistance is removed under the screen. The tablet-shaped activated carbon is very low, avoiding the generation of debris and dust in the desulfurization and denitration device, reducing the movement resistance of the activated carbon, reducing the risk of high-temperature combustion of the activated carbon in the adsorption tower, allowing the high-strength activated carbon to be recycled in the device and reducing the vibrating screen. Screening and reducing operating costs.
实施例9Example 9
重复实施例1,只是代替排料圆辊G,而使用一种新型的星轮式活性炭排料装置,如图12所示。在一个活性炭料室的底部设置1个排料口。排料口由前挡板AC-I和后挡板AC-II和两个侧板(图中未示出)构成。Example 1 was repeated except that instead of the discharge roller G, a novel star-wheel type activated carbon discharge device was used, as shown in FIG. A discharge port is provided at the bottom of an activated carbon chamber. The discharge opening is composed of a front baffle AC-I and a tailgate AC-II and two side plates (not shown).
吸附塔的主体结构的高度是21m(米)。吸附塔1具有2个活性炭料室。其中处于左边的第一料室的厚度是180mm。处于右边的第二料室的厚度是900mm。The height of the main structure of the adsorption tower is 21 m (meter). The adsorption tower 1 has two activated carbon chambers. The thickness of the first chamber on the left side is 180 mm. The thickness of the second chamber on the right is 900 mm.
星轮式活性炭排料装置包括:活性炭料室下部的前挡板AC-I和后挡板AC-II,和位于由活性炭料室下部的前挡板AC-I和后挡板AC-II和两个侧板所构成的排料口下方的星轮式活性炭排料辊G;其中星轮式活性炭排料辊G包括圆辊G01和沿着圆辊的圆周等角度(θ=30°)分布的12个叶片G02。The star wheel type activated carbon discharge device comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC-II located at the lower part of the activated carbon chamber. a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roll G01 and an equi-angle (θ=30°) distribution along the circumference of the round roll 12 blades G02.
从星轮式活性炭排料辊G的横截面上看,呈现星轮式构型。From the cross section of the star-shaped activated carbon discharge roller G, a star-wheel configuration is presented.
该排料口由前挡板AC-I、后挡板AC-II和两个侧板构成。圆辊设置在前挡板AC-I与后挡板AC-II的下端,叶片G02均布固定在圆辊G01上,圆辊G01由电机带动做回转运动,回转方向由后挡板AC-II向前挡板AC-I方向。叶片G02之间的夹角θ为30°。叶片与后挡板底端之间设计一间隙或间距s。该s取2mm。The discharge opening is composed of a front baffle AC-I, a tailgate AC-II and two side plates. The round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II. Forward baffle AC-I direction. The angle θ between the blades G02 is 30°. A gap or spacing s is formed between the blade and the bottom end of the tailgate. The s takes 2mm.
星轮式活性炭排料辊G的外周半径(或圆辊上的叶片的外周旋转半径)是r。r是圆辊G01的横截面(圆)的半径+叶片G02的宽度。The outer circumference radius of the star wheel type activated carbon discharge roller G (or the outer circumference rotation radius of the blade on the round roller) is r. r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
圆辊G01的横截面(圆)的半径是60mm,叶片G02的宽度是100mm。The radius of the cross section (circle) of the round roller G01 is 60 mm, and the width of the blade G02 is 100 mm.
圆辊中心与前挡板下端之间的距离为h,h一般要大于r+(12-30)mm,但小于r/sin58°,这样既能保证活性炭下料顺畅,又能保证圆辊不动时活性炭不自行滑落。The distance between the center of the round roller and the lower end of the front baffle is h, h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
实施例10Example 10
重复实施例2,只是代替排料圆辊G,而使用一种新型的星轮式活性炭排料装置,如图12所示。在一个活性炭料室的底部设置1个排料口。排料口由前挡板AC-I和后挡板AC-II和两个侧板(图中未示出)构成。Example 2 was repeated except that instead of the discharge roller G, a novel star wheel type activated carbon discharge device was used, as shown in FIG. A discharge port is provided at the bottom of an activated carbon chamber. The discharge opening is composed of a front baffle AC-I and a tailgate AC-II and two side plates (not shown).
吸附塔的主体结构的高度是21m(米)。吸附塔1具有2个活性炭料室。左边的第一料室的厚度是160mm。右边的第二料室的厚度是1000mm。The height of the main structure of the adsorption tower is 21 m (meter). The adsorption tower 1 has two activated carbon chambers. The thickness of the first chamber on the left is 160 mm. The thickness of the second chamber on the right is 1000 mm.
星轮式活性炭排料装置包括:活性炭料室下部的前挡板AC-I和后挡板AC-II,和位于由活性炭料室下部的前挡板AC-I和后挡板AC-II和两个侧板所构成的排料口下方的星轮式活性炭排料辊G;其中星轮式活性炭排料辊G包括圆辊G01和沿着圆辊的圆周等角度(θ=45°)分布的8个叶片G02。The star wheel type activated carbon discharge device comprises: a front baffle AC-I and a tailgate AC-II at the lower part of the activated carbon chamber, and a front baffle AC-I and a tailgate AC-II located at the lower part of the activated carbon chamber. a star-shaped activated carbon discharge roller G below the discharge opening formed by the two side plates; wherein the star-shaped activated carbon discharge roller G comprises a round roller G01 and an equi-angle (θ=45°) distribution along the circumference of the circular roller 8 blades G02.
从星轮式活性炭排料辊G的横截面上看,呈现星轮式构型。From the cross section of the star-shaped activated carbon discharge roller G, a star-wheel configuration is presented.
该排料口由前挡板AC-I、后挡板AC-II和两个侧板构成。圆辊设置在前挡板AC-I与后挡板AC-II的下端,叶片G02均布固定在圆辊G01上,圆辊G01由电机带动做回转运动,回转方向由后挡板AC-II向前挡板AC-I方向。叶片G02之间的夹角θ为45°。叶片与后挡板底端之间设计一间隙或间距s。该s取1mm。The discharge opening is composed of a front baffle AC-I, a tailgate AC-II and two side plates. The round roller is disposed at the lower end of the front baffle AC-I and the tailgate AC-II, and the blade G02 is uniformly fixed on the round roller G01, and the round roller G01 is driven by the motor to perform the turning motion, and the turning direction is controlled by the tailgate AC-II. Forward baffle AC-I direction. The angle θ between the blades G02 is 45°. A gap or spacing s is formed between the blade and the bottom end of the tailgate. The s takes 1mm.
星轮式活性炭排料辊G的外周半径是r。r是圆辊G01的横截面(圆)的半径+叶片G02的宽度。The outer circumference radius of the star wheel type activated carbon discharge roller G is r. r is the radius of the cross section (circle) of the circular roller G01 + the width of the blade G02.
圆辊G01的横截面(圆)的半径是90mm,叶片G02的宽度是70mm。The radius of the cross section (circle) of the round roller G01 is 90 mm, and the width of the blade G02 is 70 mm.
圆辊中心与前挡板下端之间的距离为h,h一般要大于r+(12-30)mm,但小于r/sin58°,这样既能保证活性炭下料顺畅,又能保证圆辊不动时活性炭不自行滑落。The distance between the center of the round roller and the lower end of the front baffle is h, h is generally greater than r+(12-30)mm, but less than r/sin58°, which can ensure the smooth flow of activated carbon and ensure the round roller does not move. When the activated carbon does not slip off on its own.
实施例11Example 11
重复实施例2,只是代替普通的泄料旋转阀F,而使用一种新型的泄料旋转阀F,如图13-16所示。Example 2 was repeated except that instead of the conventional blowdown rotary valve F, a new blowdown rotary valve F was used, as shown in Figs. 13-16.
新型的旋转阀F包括:上部进料口F04,阀芯F01,叶片F02,阀壳F03,下部出料口F05,位于阀的内腔的上部空间的缓冲区F06,和平料板F07。其中缓冲区F06与进料口F04的下部空间相邻且彼此联通,缓冲区F06在水平方向上的横截面的长度大于进料口F04在水平方向上的横截面 的长度;其中平料板设置于缓冲区F06内,平料板F07的上端固定在缓冲区F06的顶部,平料板F07在水平方向上的横截面呈现“V”形。The new rotary valve F includes an upper feed port F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in the upper space of the inner chamber of the valve, and a flat material plate F07. Wherein the buffer zone F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer zone F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is set In the buffer zone F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
上部进料口F04的横截面是长方形,而缓冲区F06的横截面也是长方形。The cross section of the upper feed port F04 is rectangular, and the cross section of the buffer F06 is also rectangular.
缓冲区F06的横截面的长度小于叶片F02在水平方向上的横截面的长度。The length of the cross section of the buffer F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
平料板F07是由两片单板(F0701,F0702)拼接而成。The flat plate F07 is made up of two veneers (F0701, F0702).
两片单板(F0701,F0702)的夹角2α为90°。The angle 2α of the two veneers (F0701, F0702) is 90°.
优选,每一个单板(F0701或F0702)或每一个板面(F0701或F0702)与缓冲区F06的长度方向之间的夹角Φ为30°。确保Φ大于活性炭物料的摩擦角。Preferably, the angle Φ between each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the length direction of the buffer F06 is 30°. Make sure that Φ is greater than the friction angle of the activated carbon material.
两片单板(F0701,F0702)各自的底部都呈现圆弧形。The bottoms of each of the two veneers (F0701, F0702) are rounded.
两片单板(F0701,F0702)或两个板面(F0701,F0702)之间的中心线段的长度稍小于缓冲区F06在水平方向上的横截面的宽度。The length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is slightly smaller than the width of the cross section of the buffer F06 in the horizontal direction.
α+Φ=90°。α + Φ = 90°.
旋转阀的叶片的外周旋转半径是r。r是阀芯F01的横截面(圆)的半径+叶片F02的宽度。The outer peripheral radius of rotation of the blades of the rotary valve is r. r is the radius of the cross section (circle) of the spool F01 + the width of the blade F02.
阀芯F01的横截面(圆)的半径是30mm,叶片F02的宽度是100mm。即,r是130mm。The radius of the cross section (circle) of the spool F01 is 30 mm, and the width of the blade F02 is 100 mm. That is, r is 130 mm.
叶片F02的长度是380mm。The length of the blade F02 is 380 mm.
实施例12Example 12
重复实施例10,只是代替普通的泄料旋转阀F,而使用一种新型的泄料旋转阀F,如图13-16所示。Example 10 was repeated except that instead of the conventional blowdown rotary valve F, a new blowdown rotary valve F was used, as shown in Figs. 13-16.
旋转阀F包括:上部进料口F04,阀芯F01,叶片F02,阀壳F03,下部出料口F05,位于阀的内腔的上部空间的缓冲区F06,和平料板F07。其中缓冲区F06与进料口F04的下部空间相邻且彼此联通,缓冲区F06在水平方向上的横截面的长度大于进料口F04在水平方向上的横截面的长度;其中平料板设置于缓冲区F06内,平料板F07的上端固定在缓冲区F06的顶部,平料板F07在水平方向上的横截面呈现“V”形。The rotary valve F includes: an upper inlet F04, a spool F01, a vane F02, a valve casing F03, a lower discharge port F05, a buffer F06 located in an upper space of the inner chamber of the valve, and a flat material plate F07. Wherein the buffer zone F06 is adjacent to the lower space of the feed port F04 and is in communication with each other, and the length of the cross section of the buffer zone F06 in the horizontal direction is greater than the length of the cross section of the feed port F04 in the horizontal direction; wherein the flat plate is set In the buffer zone F06, the upper end of the flat plate F07 is fixed at the top of the buffer F06, and the cross section of the flat plate F07 in the horizontal direction assumes a "V" shape.
上部进料口F04的横截面是长方形,而缓冲区F06的横截面也是长方 形。The cross section of the upper feed port F04 is rectangular, and the cross section of the buffer F06 is also rectangular.
缓冲区F06的横截面的长度小于叶片F02在水平方向上的横截面的长度。The length of the cross section of the buffer F06 is smaller than the length of the cross section of the blade F02 in the horizontal direction.
平料板F07是由两片单板(F0701,F0702)拼接而成。The flat plate F07 is made up of two veneers (F0701, F0702).
两片单板(F0701,F0702)的夹角2α为90°。The angle 2α of the two veneers (F0701, F0702) is 90°.
优选,每一个单板(F0701或F0702)或每一个板面(F0701或F0702)与缓冲区F06的长度方向之间的夹角Φ为30°。确保Φ大于活性炭物料的摩擦角。Preferably, the angle Φ between each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the length direction of the buffer F06 is 30°. Make sure that Φ is greater than the friction angle of the activated carbon material.
两片单板(F0701,F0702)各自的底部都呈现圆弧形。The bottoms of each of the two veneers (F0701, F0702) are rounded.
两片单板(F0701,F0702)或两个板面(F0701,F0702)之间的中心线段的长度稍小于缓冲区F06在水平方向上的横截面的宽度。The length of the center line segment between the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) is slightly smaller than the width of the cross section of the buffer F06 in the horizontal direction.
α+Φ=90°。α + Φ = 90°.
旋转阀的叶片的外周旋转半径是r。r是阀芯F01的横截面(圆)的半径+叶片F02的宽度。The outer peripheral radius of rotation of the blades of the rotary valve is r. r is the radius of the cross section (circle) of the spool F01 + the width of the blade F02.
阀芯F01的横截面(圆)的半径是30mm,叶片F02的宽度是100mm。即,r是130mm。The radius of the cross section (circle) of the spool F01 is 30 mm, and the width of the blade F02 is 100 mm. That is, r is 130 mm.
叶片F02的长度是380mm。The length of the blade F02 is 380 mm.

Claims (17)

  1. 一种脱硫脱硝除氨系统,该系统包括吸附塔(1)、解析塔(2)、分配器(3)、第一活性炭输送机(4)、第二活性炭输送机(5);吸附塔(1)的一侧设有烟气入口(A),吸附塔(1)的另一侧设有烟气出口(B),吸附塔(1)内部设有吸附腔(103)和除氨腔(104),吸附腔(103)和除氨腔(104)平行设置在吸附塔(1)内的竖直方向上,吸附腔(103)设置在靠近烟气入口(A)一侧,除氨腔(104)设置在靠近烟气出口(B)一侧;第一活性炭输送机(4)连接吸附塔(1)的排料口和分配器(3)的进料口,第二活性炭输送机(5)连接解析塔(2)的排料口和吸附腔(103)的进料口,分配器(3)的出料口分别连接至除氨腔(104)的进料口和解析塔(2)的进料口。A desulfurization and denitration ammonia removal system, the system comprises an adsorption tower (1), an analytical tower (2), a distributor (3), a first activated carbon conveyor (4), a second activated carbon conveyor (5), and an adsorption tower ( 1) is provided with a flue gas inlet (A) on one side, a flue gas outlet (B) on the other side of the adsorption tower (1), and an adsorption chamber (103) and an ammonia removal chamber inside the adsorption tower (1) ( 104), the adsorption chamber (103) and the ammonia removal chamber (104) are arranged in parallel in the vertical direction in the adsorption tower (1), and the adsorption chamber (103) is disposed on the side close to the inlet (A) of the flue gas, and the ammonia chamber is removed. (104) disposed on the side close to the flue gas outlet (B); the first activated carbon conveyor (4) is connected to the discharge port of the adsorption tower (1) and the feed port of the distributor (3), and the second activated carbon conveyor ( 5) Connect the discharge port of the analytical tower (2) and the feed port of the adsorption chamber (103), and the discharge ports of the distributor (3) are respectively connected to the feed port and the analytical tower of the ammonia removal chamber (104) (2) The feed port.
  2. 一种脱硫脱硝除氨系统,该系统包括吸附塔(1)、解析塔(2)、第一活性炭输送机(4)、第二活性炭输送机(5)、储料仓(6);吸附塔(1)的一侧设有烟气入口(A),吸附塔(1)的另一侧设有烟气出口(B),吸附塔(1)内部设有吸附腔(103)和除氨腔(104),吸附腔(103)和除氨腔(104)平行设置在吸附塔(1)内的竖直方向上,吸附腔(103)设置在靠近烟气入口(A)一侧,除氨腔(104)设置在靠近烟气出口(B)一侧;第一活性炭输送机(4)连接吸附塔(1)的排料口和解析塔(2)的进料口,第二活性炭输送机(5)连接解析塔(2)的排料口和吸附腔(103)的进料口,任选地,第二活性炭输送机(5)的末端还连接储料仓(6)的进料口,储料仓(6)的出料口连接除氨腔(104)的进料口;A desulfurization and denitration ammonia removal system, the system comprises an adsorption tower (1), an analytical tower (2), a first activated carbon conveyor (4), a second activated carbon conveyor (5), a storage silo (6); an adsorption tower (1) is provided with a flue gas inlet (A) on one side, a flue gas outlet (B) on the other side of the adsorption tower (1), and an adsorption chamber (103) and an ammonia removal chamber inside the adsorption tower (1). (104), the adsorption chamber (103) and the ammonia removal chamber (104) are disposed in parallel in the vertical direction in the adsorption tower (1), and the adsorption chamber (103) is disposed near the side of the flue gas inlet (A) to remove ammonia. The chamber (104) is disposed near the flue gas outlet (B); the first activated carbon conveyor (4) is connected to the discharge port of the adsorption tower (1) and the feed port of the analytical tower (2), and the second activated carbon conveyor (5) connecting the discharge port of the analytical tower (2) and the feed port of the adsorption chamber (103), optionally, the end of the second activated carbon conveyor (5) is also connected to the feed port of the storage bin (6) The discharge port of the storage bin (6) is connected to the feed port of the ammonia removal chamber (104);
    该系统还包括SO 2回收系统(R)、富硫气体输送管道(L1)、SO 2回收系统尾气输送管道(L2),富硫气体输送管道(L1)的一端连接解析塔(2),富硫气体输送管道(L1)的另一端连接SO 2回收系统(R)的气体入口,SO 2回收系统尾气输送管道(L2)的一端连接SO 2回收系统(R)的气体出口,SO 2回收系统尾气输送管道(L2)的另一端连接储料仓(6)的气体入口,储料仓(6)的气体出口连接至烟气出口(B)。 The system also includes an SO 2 recovery system (R), a sulfur-rich gas delivery pipeline (L1), an SO 2 recovery system tail gas delivery pipeline (L2), and one end of the sulfur-rich gas delivery pipeline (L1) is connected to the analytical tower (2). The other end of the sulfur gas delivery pipe (L1) is connected to the gas inlet of the SO 2 recovery system (R), and one end of the SO 2 recovery system exhaust gas delivery pipe (L2) is connected to the gas outlet of the SO 2 recovery system (R), and the SO 2 recovery system The other end of the exhaust gas delivery pipe (L2) is connected to the gas inlet of the storage bin (6), and the gas outlet of the storage bin (6) is connected to the flue gas outlet (B).
  3. 一种脱硫脱硝除氨系统,该系统包括吸附塔(1)、解析塔(2)、第一活性炭输送机(4)、第二活性炭输送机(5)、储料仓(6);吸附塔(1)的一侧设有烟气入口(A),吸附塔(1)的另一侧设有烟气出口(B),吸 附塔(1)内部设有吸附腔(103)和除氨腔(104),吸附腔(103)和除氨腔(104)平行设置在吸附塔(1)内的竖直方向上,吸附腔(103)设置在靠近烟气入口(A)一侧,除氨腔(104)设置在靠近烟气出口(B)一侧;第一活性炭输送机(4)连接吸附塔(1)的排料口和解析塔(2)的进料口,第二活性炭输送机(5)连接解析塔(2)的排料口和吸附腔(103)的进料口,任选地,第二活性炭输送机(5)的末端还连接储料仓(6)的进料口,储料仓(6)的出料口连接除氨腔(104)的进料口;A desulfurization and denitration ammonia removal system, the system comprises an adsorption tower (1), an analytical tower (2), a first activated carbon conveyor (4), a second activated carbon conveyor (5), a storage silo (6); an adsorption tower (1) is provided with a flue gas inlet (A) on one side, a flue gas outlet (B) on the other side of the adsorption tower (1), and an adsorption chamber (103) and an ammonia removal chamber inside the adsorption tower (1). (104), the adsorption chamber (103) and the ammonia removal chamber (104) are disposed in parallel in the vertical direction in the adsorption tower (1), and the adsorption chamber (103) is disposed near the side of the flue gas inlet (A) to remove ammonia. The chamber (104) is disposed near the flue gas outlet (B); the first activated carbon conveyor (4) is connected to the discharge port of the adsorption tower (1) and the feed port of the analytical tower (2), and the second activated carbon conveyor (5) connecting the discharge port of the analytical tower (2) and the feed port of the adsorption chamber (103), optionally, the end of the second activated carbon conveyor (5) is also connected to the feed port of the storage bin (6) The discharge port of the storage bin (6) is connected to the feed port of the ammonia removal chamber (104);
    该系统还包括原烟气支路(L3)、原烟气返回输送管道(L4),原烟气支路(L3)的一端连接烟气入口(A)的前段,原烟气支路(L3)的另一端连接储料仓(6)的气体入口,储料仓(6)的气体出口通过原烟气返回输送管道(L4)连接至烟气入口(A)的后段。The system also includes a raw flue gas branch (L3), a raw flue gas return conveying pipe (L4), one end of the original flue gas branch (L3) is connected to the front section of the flue gas inlet (A), and the original flue gas branch (L3) The other end is connected to the gas inlet of the storage bin (6), and the gas outlet of the storage bin (6) is connected to the rear section of the flue gas inlet (A) through the original flue gas return conveying pipe (L4).
  4. 根据权利要求1或2所述的系统,其特征在于:烟气入口(A)下游为烟道,烟气入口(A)下游的烟道分为两层,分别为烟道上部(101)、烟道下部(102),烟道上部(101)设有氨气喷吹装置(P)。The system according to claim 1 or 2, characterized in that the flue gas inlet (A) is downstream of the flue, and the flue downstream of the flue gas inlet (A) is divided into two layers, respectively an upper flue (101), The lower part of the flue (102) and the upper part (101) of the flue are provided with an ammonia blowing device (P).
  5. 根据权利要求3所述的系统,其特征在于:烟气入口(A)下游为烟道,烟气入口(A)下游的烟道分为两层,分别为烟道上部(101)、烟道下部(102),烟道上部(101)设有氨气喷吹装置(P);优选的是,氨气喷吹装置(P)设置在原烟气支路(L3)与烟气入口(A)连接位置的烟气下游处。The system according to claim 3, characterized in that the flue gas inlet (A) is downstream of the flue, and the flue downstream of the flue gas inlet (A) is divided into two layers, namely the upper flue (101) and the flue. The lower portion (102), the upper portion (101) of the flue is provided with an ammonia blowing device (P); preferably, the ammonia blowing device (P) is disposed at the original flue gas branch (L3) and the flue gas inlet (A) Connected to the downstream of the flue gas.
  6. 根据权利要求1-5中任一项所述的系统,其特征在于:吸附腔(103)和除氨腔(104)中间设有多孔板(7),吸附腔(103)和除氨腔(104)通过多孔板(7)隔开。The system according to any one of claims 1 to 5, characterized in that a porous plate (7), an adsorption chamber (103) and an ammonia removal chamber are provided between the adsorption chamber (103) and the ammonia removal chamber (104). 104) separated by a perforated plate (7).
  7. 根据权利要求1-6中任一项所述的系统,其特征在于:解析塔(2)排料口的下方设有振动筛(8),第二活性炭输送机(5)的前段连接振动筛(8)的出料口。The system according to any one of claims 1 to 6, characterized in that a vibrating screen (8) is arranged below the discharge opening of the analytical tower (2), and the front section of the second activated carbon conveyor (5) is connected to the vibrating screen (8) The discharge port.
  8. 根据权利要求1-7中任一项所述的系统,其特征在于:吸附腔(103)的厚度为除氨腔(104)厚度的1-10倍。A system according to any one of claims 1-7, characterized in that the thickness of the adsorption chamber (103) is 1-10 times the thickness of the ammonia chamber (104).
  9. 根据权利要求1所述的系统,其特征在于:所述分配器(3)内设有筛网装置、大颗粒活性炭出口、小颗粒活性炭出口,大颗粒活性炭出口设置在筛网装置的上方,小颗粒活性炭出口设置在筛网装置的下方,大颗粒活性炭出口连接除氨腔(104)的进料口,小颗粒活性炭出口连接解析塔 (2)的进料口;The system according to claim 1, characterized in that: the distributor (3) is provided with a screen device, a large granular activated carbon outlet, a small granular activated carbon outlet, and a large granular activated carbon outlet is arranged above the screen device, small The granular activated carbon outlet is arranged below the screen device, the large granular activated carbon outlet is connected to the feed port of the ammonia removal chamber (104), and the small granular activated carbon outlet is connected to the feed port of the analytical tower (2);
    筛网装置装有具有长方形筛孔的筛网,该长方形筛孔的长度L≥3D,长方形筛孔的宽度a=0.65h-0.95h,其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。The screen device is equipped with a screen having a rectangular mesh having a length L ≥ 3D and a width of the rectangular mesh a=0.65h-0.95h, wherein D is a circle of the activated carbon cylinder to be trapped on the screen. The diameter of the cross-section, h is the minimum length of the granular activated carbon cylinder to be trapped on the screen.
  10. 根据权利要求2或3所述的系统,其特征在于:在解析塔(2)的底部出料口的下方或下游采用装有一种具有长方形筛孔的筛网的振动筛,该长方形筛孔的长度L≥3D,长方形筛孔的宽度a=0.65h-0.95h,其中D是在筛网上所要截留的活性炭圆柱体的圆形横截面的直径,h是在筛网上所要截留的颗粒状活性炭圆柱体长度的最小值。The system according to claim 2 or 3, characterized in that a vibrating screen equipped with a screen having a rectangular mesh opening is used below or downstream of the bottom discharge opening of the analytical column (2), the rectangular mesh The length L≥3D, the width of the rectangular mesh hole a=0.65h-0.95h, where D is the diameter of the circular cross section of the activated carbon cylinder to be trapped on the screen, h is the granular activated carbon cylinder to be trapped on the screen The minimum length of the body.
  11. 根据权利要求1-10中任何一项所述的系统,其中吸附塔(1)具有至少2个活性炭料室(AC-c),并且在每一个活性炭料室(AC-c)的底部或在由活性炭料室下部的前挡板(AC-I)和后挡板(AC-II)和两个侧板所构成的排料口下方,装有星轮式活性炭排料辊(G),该星轮式活性炭排料辊(G)包括圆辊(G01)和沿着圆辊的圆周等角度分布的多个叶片(G02)。A system according to any one of claims 1 to 10, wherein the adsorption column (1) has at least 2 activated carbon chambers (AC-c) and is at the bottom of each of the activated carbon chambers (AC-c) or A star wheel type activated carbon discharge roller (G) is arranged below the discharge opening formed by the front baffle (AC-I) and the rear baffle (AC-II) and the two side plates at the lower part of the activated carbon chamber. The star wheel type activated carbon discharge roller (G) includes a round roll (G01) and a plurality of blades (G02) angularly distributed along the circumference of the round roll.
  12. 根据权利要求11所述的系统,其中圆辊(G01)设置在前挡板(AC-I)与后挡板(AC-II)的下端,分布在圆辊(G01)的圆周上的叶片(G02)之间的夹角θ是12-64°。The system according to claim 11, wherein the round roller (G01) is disposed at a lower end of the front baffle (AC-I) and the tailgate (AC-II), and the blades are distributed on the circumference of the round roller (G01) ( The angle θ between G02) is 12-64°.
  13. 根据权利要求12所述的系统,其中叶片(G02)与后挡板底端之间的间距s是0.5-5mm;和/或The system according to claim 12, wherein a spacing s between the blade (G02) and the bottom end of the tailgate is 0.5-5 mm; and/or
    圆辊(G01)的横截面的半径是30-120mm,叶片(G02)的宽度是40-130mm;和/或The radius of the cross section of the round roll (G01) is 30-120 mm, and the width of the blade (G02) is 40-130 mm; and/or
    圆辊中心与前挡板下端之间的距离h是大于r+(12-30)mm,但小于r/sin58°。The distance h between the center of the round roll and the lower end of the front baffle is greater than r + (12-30) mm, but less than r / sin 58 °.
  14. 根据权利要求1-13中任何一项所述的系统,其中,在吸附塔的下料仓或底仓(H)具有一个或多个泄料旋转阀(F),该旋转阀(F)包括:上部进料口(F04),阀芯(F01),叶片(F02),阀壳(F03),下部出料口(F05),位于阀的内腔的上部空间的缓冲区(F06),和平料板(F07);其中缓冲区(F06)与进料口(F04)的下部空间相邻且彼此联通,缓冲区(F06)在水平方向上的横截面的长度大于进料口(F04)在水平方向上的横截面的长度;其中平料板设置 于缓冲区(F06)内,平料板(F07)的上端固定在缓冲区(F06)的顶部,平料板(F07)在水平方向上的横截面呈现“V”形。A system according to any one of claims 1 to 13, wherein the lower or bottom bin (H) of the adsorption column has one or more blowdown rotary valves (F), the rotary valve (F) comprising : Upper feed port (F04), spool (F01), vane (F02), valve housing (F03), lower discharge port (F05), buffer in the upper space of the valve chamber (F06), peace a material plate (F07); wherein the buffer zone (F06) is adjacent to the lower space of the feed port (F04) and communicates with each other, and the length of the cross section of the buffer zone (F06) in the horizontal direction is greater than the feed port (F04) The length of the cross section in the horizontal direction; wherein the flat plate is placed in the buffer zone (F06), the upper end of the flat plate (F07) is fixed at the top of the buffer zone (F06), and the flat plate (F07) is horizontally The cross section presents a "V" shape.
  15. 根据权利要求14所述的系统,其中,上部进料口(F04)的横截面是长方形或矩形,而缓冲区(F06)的横截面是长方形或矩形;和/或The system according to claim 14, wherein the upper feed port (F04) has a rectangular or rectangular cross section, and the buffer (F06) has a rectangular or rectangular cross section; and/or
    缓冲区(F06)的横截面的长度小于叶片(F02)在水平方向上的横截面的长度。The length of the cross section of the buffer zone (F06) is smaller than the length of the cross section of the blade (F02) in the horizontal direction.
  16. 根据权利要求14或15所述的系统,其中,平料板(F07)是由两片单板(F0701,F0702)拼接而成,或者平料板(F07)是由一片板弯折成两个板面(F0701,F0702),两片单板(F0701,F0702)或两个板面(F0701,F0702)的夹角2α≤120°,即,α≤60°。The system according to claim 14 or 15, wherein the flat plate (F07) is formed by splicing two veneers (F0701, F0702), or the flat plate (F07) is bent from two plates into two The plate surface (F0701, F0702), the two veneers (F0701, F0702) or the two plate faces (F0701, F0702) have an angle of 2α ≤ 120°, that is, α ≤ 60°.
  17. 根据权利要求14-16中任何一项所述的系统,其中,每一个单板(F0701或F0702)或每一个板面(F0701或F0702)与缓冲区(F06)的长度方向之间的夹角Φ≥30°;和/或A system according to any one of claims 14-16, wherein the angle between the length direction of each of the veneers (F0701 or F0702) or each of the plates (F0701 or F0702) and the buffer zone (F06) Φ≥30°; and/or
    其中两片单板(F0701,F0702)各自的底部或两个板面(F0701,F0702)各自的底部都呈现圆弧形。The bottom of each of the two veneers (F0701, F0702) or the bottom of each of the two panels (F0701, F0702) has a circular arc shape.
PCT/CN2018/121553 2018-04-08 2018-12-17 Desulfurization, denitrification, and ammonia removal system WO2019196491A1 (en)

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