CN217340739U - A kind of asphalt flue gas coke powder jet adsorption purification device - Google Patents
A kind of asphalt flue gas coke powder jet adsorption purification device Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 179
- 239000003546 flue gas Substances 0.000 title claims abstract description 179
- 238000001179 sorption measurement Methods 0.000 title claims abstract description 100
- 239000010426 asphalt Substances 0.000 title claims abstract description 21
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims description 52
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- RQMIWLMVTCKXAQ-UHFFFAOYSA-N [AlH3].[C] Chemical compound [AlH3].[C] RQMIWLMVTCKXAQ-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本发明属于煅烧石油焦烟气净化处理技术领域,具体涉及一种炭素制品在石油焦煅烧过程中,利用石油焦粉喷射吸附净化烟气的装置。The invention belongs to the technical field of flue gas purification and treatment of calcined petroleum coke, and particularly relates to a device for purifying flue gas by using petroleum coke powder spray adsorption in the process of petroleum coke calcination for carbon products.
【背景技术】【Background technique】
铝用炭素制品在煅烧过程中通常以石油焦为原料,经过高温煅烧,排除原料中的水分和挥发分,以满足预焙阳极产品的质量要求,在该过程中会产生大量有害烟气。因此,在烟气排出之前必须对其进行净化处理。目前,国内外常采用吸附、电捕、洗涤、焚化、冷凝等方法进行净化处理。In the calcination process of aluminum carbon products, petroleum coke is usually used as the raw material, and after high temperature calcination, the moisture and volatile matter in the raw material are removed to meet the quality requirements of pre-baked anode products, and a large amount of harmful flue gas will be generated in the process. Therefore, the flue gas must be purified before it is discharged. At present, adsorption, electric capture, washing, incineration, condensation and other methods are often used for purification at home and abroad.
然而,在实际工业生产中,由于烟气成分比较复杂,且随着生产条件和工作环境的不同,管道内烟气浓度、温度、湿度等参数的波动会较大,这就给烟气净化处理带来一定困难。另外,无论采用上述某一种或多种方法进行净化处理,设备和烟气管道改造等前期都需要投入大量资金,且针对某一具体生产条件也很难通过现场试验的方式找到适当的净化方法。However, in actual industrial production, due to the complexity of the flue gas composition, and with the different production conditions and working environments, the flue gas concentration, temperature, humidity and other parameters in the pipeline will fluctuate greatly, which makes the flue gas purification treatment. bring some difficulties. In addition, no matter one or more of the above methods are used for purification treatment, a large amount of capital is required in the early stage of equipment and flue gas pipeline renovation, and it is difficult to find an appropriate purification method through field tests for a specific production condition. .
另外,从煅烧炉中排出的高温烟气,一般要进行脱硝、余热锅炉回收利用、烟气净化、脱硫、除雾等处理后,才能高空排放。而高温烟气经过余热锅炉回收利用后变为高湿、高粘的酸性低温烟气粉尘,酸性低温烟气粉尘很容易沉积或腐蚀后期的净化设备,如果不采用适当方法进行处理,经过一段时间运行,将会导致设备功能下降,甚至报废。In addition, the high-temperature flue gas discharged from the calciner generally needs to be treated at high altitude after denitration, waste heat boiler recycling, flue gas purification, desulfurization, and fog removal. The high-temperature flue gas is recycled into high-humidity and high-viscosity acid and low-temperature flue gas dust after being recycled by the waste heat boiler. The acid and low-temperature flue gas dust is easy to deposit or corrode the purification equipment in the later stage. Operation, it will lead to the decline of equipment function, or even scrapped.
为解决上述问题,现如今大多数企业常采用布袋除尘器净化烟气,但当烟气温度过低(低于露点温度)、湿度过大时大量粉尘就会黏附在滤袋表面,堵塞滤袋孔隙,出现结露“糊袋”现象。“糊袋”会使滤袋透气量急剧下降,运行阻力大幅升高,需定期对其进行维修或更换,这就大大增加了企业的运行成本。以年产50万吨煅烧焦产能为例,其烟气流量为30万Nm3/h,在烟气净化处理时,由于“糊袋”需要维修或更换布袋除尘器导致企业每年的直接经济损失多达数百万元。In order to solve the above problems, most enterprises nowadays often use bag filter to purify flue gas, but when the flue gas temperature is too low (lower than the dew point temperature) and the humidity is too high, a large amount of dust will adhere to the surface of the filter bag and block the filter bag. Pores, the phenomenon of condensation "paste bag" occurs. "Paste bag" will make the air permeability of the filter bag drop sharply, and the operating resistance will increase greatly. It needs to be repaired or replaced regularly, which greatly increases the operating cost of the enterprise. Taking the annual production capacity of 500,000 tons of calcined coke as an example, the flue gas flow rate is 300,000 Nm 3 /h. During the flue gas purification treatment, due to the need to repair or replace the bag filter due to the "paste bag", the company will cause direct economic losses every year. as many as millions of dollars.
【发明内容】[Content of the invention]
针对上述问题,本发明提供一种沥青烟气焦粉喷射吸附净化装置,其利用煅烧系统所产生的高温烟气对低温烟气及石油焦粉进行加热,并根据布袋除尘器入口处的烟气温度,自动调节进入吸附反应器中的高温烟气流量,并结合可调节的喷射吸附装置,使流体混合充分、均匀,吸附效果更好,从而有效避免布袋除尘器净化烟气时所产生的“糊袋”现象,大大延长布袋除尘器的使用周期。因此该装置具有净化效果好、经济效益高、安全可靠等优点。In view of the above problems, the present invention provides a device for jetting, adsorbing and purifying asphalt flue gas and coke powder, which uses the high-temperature flue gas generated by the calcination system to heat the low-temperature flue gas and petroleum coke powder, and according to the flue gas at the inlet of the bag filter The temperature can automatically adjust the high temperature flue gas flow into the adsorption reactor, and combined with the adjustable jet adsorption device, the fluid is mixed fully and evenly, and the adsorption effect is better. "Paste bag" phenomenon, which greatly prolongs the service life of the bag filter. Therefore, the device has the advantages of good purification effect, high economic benefit, safety and reliability.
本发明是通过以下技术方案实现的,提供一种沥青烟气焦粉喷射吸附净化装置,包括:喷射吸附装置、除尘装置;The present invention is achieved through the following technical solutions, and provides a device for jetting, adsorbing and purifying asphalt flue gas coke powder, comprising: jetting and adsorbing device and dust-removing device;
所述喷射吸附装置包括:吸附反应器、自动供料装置、三通分料器、前文丘里喷射器、后文丘里喷射器;The jet adsorption device includes: an adsorption reactor, an automatic feeding device, a three-way distributor, a front venturi injector, and a rear venturi injector;
所述吸附反应器由上至下依次包括:第一空心长方体、第一空心四棱台、第二空心长方体、第二空心四棱台;The adsorption reactor includes sequentially from top to bottom: a first hollow rectangular parallelepiped, a first hollow quadrangular prism, a second hollow rectangular parallelepiped, and a second hollow quadrangular prism;
所述第一空心长方体顶端封闭;The top of the first hollow cuboid is closed;
所述第二空心长方体下端一侧通过低温烟气烟道与余热锅炉排气烟道连通,另一侧通过高温烟气烟道与煅烧、脱硝处理装置的排气烟道连通,所述高温烟气烟道上设有电动调节阀;One side of the lower end of the second hollow cuboid is communicated with the exhaust flue of the waste heat boiler through a low-temperature flue gas flue, and the other side is communicated with the exhaust flue of the calcination and denitration treatment device through a high-temperature flue gas flue. There is an electric regulating valve on the gas flue;
所述第二空心四棱台底部设有排污盖;The bottom of the second hollow quadrangular platform is provided with a sewage cover;
所述三通分料器顶端进料口与自动供料装置出料口连通,下端两个出料口分别通过管道与前文丘里喷射器和后文丘里喷射器连通;The top feeding port of the three-way distributor is communicated with the feeding port of the automatic feeding device, and the two feeding ports at the lower end are respectively communicated with the front venturi ejector and the rear venturi ejector through pipes;
所述前文丘里喷射器与后文丘里喷射器倾斜设于第二空心长方体上方,且所述前文丘里喷射器与后文丘里喷射器下方中间位置倾斜设有管径调节机构;The front Venturi injector and the rear Venturi injector are obliquely arranged above the second hollow cuboid, and a pipe diameter adjusting mechanism is inclined in the middle position below the front Venturi injector and the rear Venturi injector;
所述除尘装置包括:布袋除尘器、载焦粉螺旋输送器、脱硫处理装置;The dust removal device includes: a bag filter, a coke-loaded powder screw conveyor, and a desulfurization treatment device;
所述布袋除尘器进气口与第一空心长方体通过第一烟气管道连通,该第一烟气管道由第一空心长方体至布袋除尘器侧依次设有第一电动闸板阀、单向隔爆阀、温度变送器、压力变送器,所述布袋除尘器出气口与脱硫处理装置之间通过第二烟气管道连通,且该第二烟气管道与脱硫处理装置之间设有引风机,所述布袋除尘器的外侧板上设有泄爆装置;The air inlet of the bag filter is communicated with the first hollow cuboid through a first flue gas pipeline, and the first flue gas pipeline is sequentially provided with a first electric gate valve, a one-way barrier from the first hollow cuboid to the side of the bag filter. Explosion valve, temperature transmitter, pressure transmitter, the air outlet of the bag filter and the desulfurization treatment device are communicated through a second flue gas pipeline, and there is a guide between the second flue gas pipeline and the desulfurization treatment device. a fan, and an explosion venting device is provided on the outer plate of the bag filter;
所述载焦粉螺旋输送器设于布袋除尘器底部。The coke-carrying powder screw conveyor is arranged at the bottom of the bag filter.
特别的,所述第一空心四棱台包括左侧壁、右侧壁,所述左侧壁的斜度较右侧壁的斜度大,所述第二空心长方体顶部位于右侧壁上方的位置设有长方形导流板,该长方形导流板上均匀开设有若干圆形通孔。In particular, the first hollow quadrangular prism includes a left side wall and a right side wall, the slope of the left side wall is larger than that of the right side wall, and the top of the second hollow cuboid is located above the right side wall. A rectangular guide plate is arranged at the position, and a plurality of circular through holes are evenly opened on the rectangular guide plate.
特别的,所述第一空心长方体上设有火焰探测器及灭火系统。In particular, the first hollow cuboid is provided with a flame detector and a fire extinguishing system.
特别的,所述自动供料装置顶部设有进料仓,该进料仓一侧设有用于将石油焦粉输送至进料仓的斗式提升机,且所述自动供料装置远离吸附反应器的一侧设有爬梯。In particular, the top of the automatic feeding device is provided with a feeding bin, one side of the feeding bin is provided with a bucket elevator for conveying the petroleum coke powder to the feeding bin, and the automatic feeding device is far away from the adsorption reaction There is a ladder on one side of the device.
特别的,所述前文丘里喷射器和后文丘里喷射器与水平面之间的夹角均为30-50°。Particularly, the included angles between the front venturi injector and the rear venturi injector and the horizontal plane are both 30-50°.
特别的,所述低温烟气烟道与第二空心长方体连接的位置延伸出两个第一弧形导流板,所述两个第一弧形导流板分别设于低温烟气烟道的上下两侧,所述高温烟气烟道与第二空心长方体连接的位置延伸出两个第二弧形导流板,所述两个第二弧形导流板分别设于高温烟气烟道的上下两侧,所述第一弧形导流板、第二弧形导流板上均匀开设有若干腰型通孔。In particular, two first arc-shaped baffles extend from the position where the low-temperature flue gas flue is connected to the second hollow cuboid, and the two first arc-shaped baffles are respectively arranged on the lower part of the low-temperature flue gas flue. On the upper and lower sides, two second arc-shaped baffles extend from the position where the high-temperature flue gas flue is connected to the second hollow cuboid, and the two second arc-shaped baffles are respectively arranged on the high-temperature flue gas flue. The upper and lower sides of the first arc-shaped guide plate and the second arc-shaped guide plate are evenly provided with a plurality of waist-shaped through holes.
特别的,所述低温烟气烟道的内腔尺寸较高温烟气烟道的内腔尺寸大。In particular, the inner cavity size of the low temperature flue gas flue is larger than that of the high temperature flue gas flue.
特别的,所述管径调节机构包括:第一L型底板、第二L型底板、丝杆、调节螺母、两个调节锥头,所述第一L型底板、第二L型底板分别设于吸附反应器侧壁内外两侧,形成半封闭长方体,所述丝杆设于半封闭长方体的开口侧,所述调节螺母与丝杆螺纹连接,所述两个调节锥头端部分别插入前文丘里喷射器、后文丘里喷射器内,且该调节锥头与调节螺母之间通过连接板连接。In particular, the pipe diameter adjustment mechanism includes: a first L-shaped bottom plate, a second L-shaped bottom plate, a screw rod, an adjusting nut, and two adjusting cone heads, and the first L-shaped bottom plate and the second L-shaped bottom plate are respectively provided with A semi-closed cuboid is formed on the inner and outer sides of the side wall of the adsorption reactor, the screw rod is arranged on the open side of the semi-closed cuboid, the adjusting nut is threadedly connected with the screw rod, and the ends of the two adjusting cone heads are respectively inserted before Inside the venturi injector and the rear venturi injector, and the adjusting cone head and the adjusting nut are connected by a connecting plate.
特别的,所述载焦粉螺旋输送器出料口侧设有载焦粉料仓,该载焦粉料仓与载焦粉螺旋输送器之间设有载焦粉提升机。In particular, a coke-loaded powder silo is provided on the discharge port side of the coke-loaded powder screw conveyor, and a coke-loaded powder elevator is arranged between the coke-loaded powder bin and the coke-loaded powder screw conveyor.
特别的,还包括:备用烟气处理装置、备用烟道,所述备用烟气处理装置设于备用烟道上,所述备用烟道一端设于吸附反应器与第一电动闸板阀之间的第一烟气管道上,另一端设于布袋除尘器与引风机之间的第二烟气管道上,所述备用烟道靠近第一烟气管道的位置设有第二电动闸板阀。In particular, it also includes: a spare flue gas treatment device and a spare flue, the spare flue gas treatment device is arranged on the spare flue, and one end of the spare flue is arranged between the adsorption reactor and the first electric gate valve. On the first flue gas pipe, the other end is set on the second flue gas pipe between the bag filter and the induced draft fan, and the standby flue is provided with a second electric gate valve at a position close to the first flue gas pipe.
与现有技术相比,本发明提供的一种沥青烟气焦粉喷射吸附净化装置,具有以下有益效果:Compared with the prior art, the asphalt flue gas coke powder spray adsorption purification device provided by the present invention has the following beneficial effects:
(1)利用煅烧脱硝后的系统热源自动调节烟气温度,减少糊袋现象发生。(1) The system heat source after calcination and denitrification is used to automatically adjust the flue gas temperature to reduce the occurrence of bag sticking.
设置高温烟气烟道和电动调节阀,根据喷射吸附后的烟气温度,自动调节进入吸附反应器的高温烟气流量,保证喷射吸附后的烟气在进入布袋除尘器前的温度在180-200℃之间,同时可降低烟气水分,减少糊袋现象发生。Set high temperature flue gas flue and electric regulating valve, according to the temperature of flue gas after injection adsorption, automatically adjust the flow rate of high temperature flue gas entering the adsorption reactor to ensure that the temperature of flue gas after injection adsorption before entering the bag filter is 180- Between 200 ℃, it can reduce the moisture in the flue gas and reduce the occurrence of the phenomenon of sticking.
(2)采用可调节的喷射吸附装置,喷射吸附效果好。(2) Using an adjustable jet adsorption device, the jet adsorption effect is good.
根据喷射吸附效果可自动调节石油焦粉输送量的斗式提升机输送系统,前后对称、喷射管倾斜向下布置的两套文丘里喷射器,以及同时调节前、后文丘里喷射器管径的管径调节机构,结合吸附反应器中设置的多个导流板等结构,保证了高温烟气、低温烟气和石油焦粉在吸附反应器中混合均匀、吸附充分,净化效果好。The bucket elevator conveying system that can automatically adjust the conveying amount of petroleum coke powder according to the effect of injection adsorption, two sets of venturi ejectors with symmetrical front and rear, and the ejection pipes are arranged inclined downward, and the pipe diameter of the front and rear venturi ejectors is adjusted simultaneously. The pipe diameter adjustment mechanism, combined with the structure of multiple guide plates set in the adsorption reactor, ensures that the high-temperature flue gas, low-temperature flue gas and petroleum coke powder are mixed evenly in the adsorption reactor, the adsorption is sufficient, and the purification effect is good.
(3)吸附原料就地取材、循环利用,经济效益好。(3) The adsorption raw materials are obtained locally and recycled, and the economic benefits are good.
主要应用于煅烧石油焦生产过程中烟气净化处理,其煅烧石油焦产品经烘干、细化、筛分等处理后,作为本喷射吸附净化装置的吸附材料,就地取材,节约成本;同时,喷射吸附后的载焦粉经回收处理后,可再次作为喷射吸附净化装置的吸附材料,从而实现循环利用,经济效益较好。It is mainly used in the purification of flue gas in the production process of calcined petroleum coke. The calcined petroleum coke product is used as the adsorption material of the jet adsorption purification device after drying, refining and screening, and the material is obtained locally to save costs; , the coke-loaded powder after jet adsorption can be used as the adsorption material of jet adsorption purification device again after recycling, so as to realize recycling and good economic benefits.
(4)设置多级灭火防爆装置,系统安全可靠。(4) Multi-stage fire extinguishing and explosion-proof devices are set up, and the system is safe and reliable.
设置在吸附反应器上部的火焰探测器及灭火系统,靠近布袋除尘器入口处的单向隔爆阀,布袋除尘器外侧板均匀分布的泄爆装置,确保了整个装置在安全可靠的条件下稳定运行。The flame detector and fire extinguishing system installed on the upper part of the adsorption reactor, the one-way explosion-proof valve near the inlet of the bag filter, and the explosion venting device evenly distributed on the outer plate of the bag filter ensure that the entire device is stable under safe and reliable conditions. run.
【附图说明】【Description of drawings】
图1为本发明的工作流程图;Fig. 1 is the working flow chart of the present invention;
图2为本发明一种沥青烟气焦粉喷射吸附净化装置的主视图;Fig. 2 is the front view of a kind of pitch flue gas coke powder spray adsorption purification device of the present invention;
图3为本发明一种沥青烟气焦粉喷射吸附净化装置的俯视图;Fig. 3 is a top view of a kind of pitch flue gas coke powder jet adsorption and purification device of the present invention;
图4为本发明一种沥青烟气焦粉喷射吸附净化装置未安装斗式提升机、爬梯、检修操作平台的主视图;4 is a front view of an asphalt flue gas coke powder jet adsorption and purification device of the present invention without a bucket elevator, a ladder, and an overhaul operation platform;
图5为本发明一种沥青烟气焦粉喷射吸附净化装置未安装斗式提升机、爬梯、检修操作平台的俯视图;5 is a top view of an asphalt flue gas coke powder jet adsorption and purification device of the present invention without a bucket elevator, a ladder, and an overhaul operation platform;
图6为本发明一种沥青烟气焦粉喷射吸附净化装置中吸附反应器的局部剖视图;6 is a partial cross-sectional view of an adsorption reactor in a jetting adsorption purification device for asphalt flue gas coke powder according to the present invention;
图7为本发明一种沥青烟气焦粉喷射吸附净化装置中第一弧形导流板的展开图;7 is an expanded view of a first arc-shaped deflector in an asphalt flue gas coke powder jet adsorption purification device according to the present invention;
图8为本发明一种沥青烟气焦粉喷射吸附净化装置中喷射吸附装置的主视图;8 is a front view of a jet adsorption device in a jetting adsorption purification device for asphalt flue gas coke powder according to the present invention;
图9为本发明一种沥青烟气焦粉喷射吸附净化装置中喷射吸附装置的俯视图;9 is a top view of a jet adsorption device in a jetting adsorption purification device for asphalt flue gas coke powder according to the present invention;
图10为本发明图8的I处局部放大图;Fig. 10 is a partial enlarged view at I of Fig. 8 of the present invention;
图11为图10的A-A处剖视图;Figure 11 is a sectional view at A-A of Figure 10;
图12为本发明吸附反应器中烟气升温和焦粉颗粒分布情况的仿真分析模型。Fig. 12 is a simulation analysis model of the temperature rise of flue gas and the distribution of coke powder particles in the adsorption reactor of the present invention.
附图中,1-斗式提升机、2-进料仓、3-自动供料装置、4-三通分料器、5-爬梯、6-前文丘里喷射器、7-管径调节机构、701-丝杠、702-第一L型底板、703-第二L型底板、704-调节螺母、705-连接板、706-调节锥头、 8-低温烟气烟道、9-吸附反应器、901-第一空心长方体、902-第一空心四棱台、903-第二空心长方体、904-第一弧形导流板、905-第二空心四棱台、906-排污盖、907-腰型通孔、908-支撑杆、909-第二弧形导流板、910-长方形导流板、10-高温烟气烟道、11-电动调节阀、12-载焦粉螺旋输送器、 13-布袋除尘器、14-载焦粉提升机、15-载焦粉料仓、16-引风机、17-脱硫处理装置、18-第二烟气管道、19-泄爆装置、20-压力变送器、21-温度变送器;22-单向隔爆阀、23-第一烟气管道、24-第一电动闸板阀、25-火焰探测器及灭火系统、26-检修操作平台、27-后文丘里喷射器、28-第二电动闸板阀、29-备用烟道、30-备用烟气处理装置。In the drawings, 1- bucket elevator, 2- feed bin, 3- automatic feeding device, 4- three-way distributor, 5- climbing ladder, 6- front venturi ejector, 7- pipe diameter adjustment mechanism , 701-screw, 702-first L-shaped bottom plate, 703-second L-shaped bottom plate, 704-adjusting nut, 705-connecting plate, 706-adjusting cone head, 8-low temperature flue gas flue, 9-adsorption reaction device, 901-first hollow cuboid, 902-first hollow quadrangle, 903-second hollow cuboid, 904-first arc baffle, 905-second hollow quadrangle, 906-drain cover, 907 -Waist-shaped through hole, 908-support rod, 909-second arc deflector, 910-rectangular deflector, 10-high temperature flue gas flue, 11-electric regulating valve, 12-coke powder screw conveyor , 13-bag dust collector, 14-coke-loaded powder elevator, 15-coke-loaded powder silo, 16-induced fan, 17-desulfurization treatment device, 18-second flue gas pipeline, 19-explosion venting device, 20- Pressure transmitter, 21-temperature transmitter; 22-one-way explosion-proof valve, 23-first flue gas pipeline, 24-first electric gate valve, 25-flame detector and fire extinguishing system, 26-maintenance operation Platform, 27-rear venturi injector, 28-second electric gate valve, 29-spare flue, 30-spare flue gas treatment device.
【具体实施方式】【Detailed ways】
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
请参阅图1-图11,本发明提供一种沥青烟气焦粉喷射吸附净化装置,其特征在于,包括:喷射吸附装置、除尘装置;Please refer to Fig. 1-Fig. 11 , the present invention provides a device for jetting, adsorbing and purifying asphalt flue gas coke powder, which is characterized in that it includes: jetting adsorption device and dust removing device;
所述喷射吸附装置包括:吸附反应器9、自动供料装置3、三通分料器 4、前文丘里喷射器6、后文丘里喷射器27;The jet adsorption device includes:
所述吸附反应器9由上至下依次包括:第一空心长方体901、第一空心四棱台902、第二空心长方体903、第二空心四棱台905;The
所述第一空心长方体901顶端封闭;The top of the first
所述第二空心长方体903下端一侧通过低温烟气烟道8与余热锅炉排气烟道连通,另一侧通过高温烟气烟道10与煅烧、脱硝处理装置的排气烟道连通,所述高温烟气烟道10上设有电动调节阀11,该电动调节阀11可控制进入吸附反应器9的高温烟气流量,以保证喷射吸附后的烟气在进入布袋除尘器13之前的温度在180-200℃之间,减少糊袋现象发生;One side of the lower end of the second
所述第二空心四棱台905底部设有排污盖906;The bottom of the second hollow
所述三通分料器4顶端进料口与自动供料装置3出料口连通,下端两个出料口分别通过管道与前文丘里喷射器6和后文丘里喷射器27连通;The feeding port at the top of the three-
所述前文丘里喷射器6与后文丘里喷射器27倾斜设于第二空心长方体 903上方,且所述前文丘里喷射器6与后文丘里喷射器27下方中间位置倾斜设有管径调节机构7;The
所述除尘装置包括:布袋除尘器13、载焦粉螺旋输送器12、脱硫处理装置17;The dust removal device includes: a
所述布袋除尘器13进气口与第一空心长方体901通过第一烟气管道23 连通,该第一烟气管道23由第一空心长方体901至布袋除尘器13侧依次设有第一电动闸板阀24、单向隔爆阀22、温度变送器21、压力变送器20,所述布袋除尘器13出气口与脱硫处理装置17之间通过第二烟气管道18连通,且该第二烟气管道18与脱硫处理装置17之间设有引风机16,所述温度变送器21、压力变送器20用于测量和控制进入布袋除尘器13前的烟气压力、温度参数,所述布袋除尘器13的外侧板上设有泄爆装置19,该泄爆装置19设于布袋除尘器13远离人员密集区域的一侧。The air inlet of the
所述载焦粉螺旋输送器12设于布袋除尘器13底部。The coke-carrying
特别的,由于大部分煅烧炉中经过脱硝后的高温烟气被余热锅炉回收利用后变为低温烟气,低温烟气由低温烟气烟道8进入吸附反应器9中,而少部分经电动调节阀11分流后的高温烟气经高温烟气烟道10进入吸附反应器9中用于升温,如此进入吸附反应器9中的低温烟气流量较多、速度较大,为使低温烟气、高温烟气和石油焦粉在吸附反应器9中充分混合,所述第一空心四棱台902包括:左侧壁、右侧壁,所述左侧壁的斜度较右侧壁的斜度大,即第一空心四棱台902左右不对称,与低温烟气烟道8同侧的左侧壁斜度较大,而与高温烟气烟道10同侧的右侧壁斜度较小,如此可使低温烟气、高温烟气和石油焦粉在吸附反应器9中混合更加均匀;于本发明中,所述第二空心长方体903顶部位于右侧壁上方的位置设有长方形导流板910,该长方形导流板910上均匀开设有若干圆形通孔(图中未绘示),如此可起到分流和降低流速的作用,从而使低温烟气、高温烟气和石油焦粉混合更加均匀,所述长方形导流板910前、后、右侧分别焊接于第二空心长方体903内壁,如图6所示。In particular, since most of the high-temperature flue gas after denitrification in the calciner is recycled into low-temperature flue gas by the waste heat boiler, the low-temperature flue gas enters the
特别的,由于高温烟气可能会引发火灾,因此所述第一空心长方体901 上设有火焰探测器及灭火系统25,于本发明中,当火焰探测器探测到点火源后,自动启动灭火系统喷水灭火,同时信号装置使用警报器和闪光灯发出警报,安全性较高。In particular, since high temperature smoke may cause fire, the first
特别的,所述自动供料装置3顶部设有进料仓2,该进料仓2一侧设有用于将石油焦粉输送至进料仓2的斗式提升机1,且该自动供料装置3远离吸附反应器9的一侧设有爬梯5;于本发明中,所述斗式提升机1用于将石油焦粉输送至进料仓2中,且能够根据吸附净化情况,增加或减少石油焦粉输送量,为喷射吸附装置提供稳定的吸附材料,所述爬梯5和检修操作平台26用于对进料仓2和自动供料装置3进行检修操作。In particular, the top of the
特别的,所述前文丘里喷射器6和后文丘里喷射器27与水平面之间的夹角均为30-50°,于本发明中,前文丘里喷射器6和后文丘里喷射器27 与水平面的夹角和烟气量、吸附反应器9的容积有关系,烟气量、吸附反应器9的容积越大,夹角越大,反之越小。In particular, the included angles between the
特别的,所述低温烟气烟道8与第二空心长方体903连接的位置延伸出两个第一弧形导流板904,所述两个第一弧形导流板904分别设于低温烟气烟道8的上下两侧,所述高温烟气烟道10与第二空心长方体903连接的位置延伸出两个第二弧形导流板909,所述两个第二弧形导流板909分别设于高温烟气烟道10的上下两侧,所述第一弧形导流板904、第二弧形导流板909上均匀开设有若干腰型通孔907;于本发明中,所述第一弧形导流板 904、第二弧形导流板909以及腰型通孔907,可以进一步起到分流、降低流速的目的,从而使低温烟气、高温烟气和石油焦粉混合更加均匀,所述第二弧形导流板909和第一弧形导流板904的展开结构相同,如图7所示,在实际应用中,其尺寸可根据实际需要进行调整。In particular, two first arc-shaped
特别的,所述低温烟气烟道8的内腔尺寸较高温烟气烟道10的内腔尺寸大,结合电动调节阀11可对高温烟气的进入量进行调节控制,从而使低温烟气与高温烟气混合后的烟气温度为180-200℃,确保进入布袋除尘器 13的烟气温度略高于烟气露点温度,有效避免布袋除尘器13净化烟气时所产生的“糊袋”现象,大大延长布袋除尘器13的使用周期。In particular, the cavity size of the low-temperature
特别的,所述管径调节机构7包括:第一L型底板702、第二L型底板 703、丝杆701、调节螺母704、两个调节锥头706,所述第一L型底板702、第二L型底板703分别设于吸附反应器9侧壁内外两侧,形成半封闭长方体,所述丝杆701设于半封闭长方体的开口侧,所述调节螺母704与丝杆 701螺纹连接,所述两个调节锥头706端部分别插入前文丘里喷射器6、后文丘里喷射器27内,且该调节锥头706与调节螺母704之间通过连接板705 连接;在工作时,通过正向旋转丝杆701,其上方的调节螺母704沿着丝杆 701斜向上移动,带动连接板705上的两个调节锥头706分别沿着前文丘里喷射器6、后文丘里喷射器27的轴线斜向上移动至设定位置,从而实现前文丘里喷射器6、后文丘里喷射器27的管径变小,若需实现前文丘里喷射器6、后文丘里喷射器27的管径变大,则按照上述方式反向旋转丝杆701 即可。In particular, the pipe
特别的,为了便于载焦粉的回收,所述载焦粉螺旋输送器12出料口侧设有载焦粉料仓15,该载焦粉料仓15与载焦粉螺旋输送器12之间设有载焦粉提升机14;如此在工作时,载焦粉螺旋输送器12将载焦粉输送至载焦粉提升机14内,之后载焦粉提升机14将载焦粉输送至载焦粉料仓15内,从而完成载焦粉的回收再利用,确保工作环境的干净整洁。In particular, in order to facilitate the recovery of the coke-loaded powder, the coke-loaded
特别的,还包括:备用烟气处理装置30、备用烟道29,所述备用烟气处理装置30设于备用烟道29上,所述备用烟道29一端设于吸附反应器9 与第一电动闸板阀24之间的第一烟气管道23上,另一端设于布袋除尘器 13与引风机16之间的第二烟气管道18上,所述备用烟道29靠近第一烟气管道23的位置设有第二电动闸板阀28;于本发明中,在正常工作状态下,第二电动闸板阀28关闭,第一电动闸板阀24开启,当布袋除尘器13发生异常或处于检修状态时,第二电动闸板阀28开启,第一电动闸板阀24关闭出,此时烟气通过备用烟气处理装置30进行净化处理,净化处理后的烟气经过脱硫处理装置17进行脱硫处理,从而避免排放至空气中,造成空气污染。In particular, it also includes: a spare flue
工作过程:work process:
(1)调节文丘里喷射器管径(1) Adjust the diameter of the venturi injector
通过正向旋转丝杆701,其上方的调节螺母704沿着丝杆701斜向上移动,带动连接板705上的两个调节锥头706分别沿着前文丘里喷射器6、后文丘里喷射器27的轴线斜向上移动至设定位置,从而实现前文丘里喷射器 6、后文丘里喷射器27的管径变小,若需实现前文丘里喷射器6、后文丘里喷射器27的管径变大,则按照上述方式反向旋转丝杆701即可。By rotating the
(2)石油焦粉输送喷射(2) Petroleum coke powder conveying and jetting
接下来,斗式提升机1将石油焦粉输送至进料仓2,进料仓2中的石油焦粉通过自动供料装置3进入三通分料器4,三通分料器4中的石油焦粉通过其下端两个出料口经管道等量进入前文丘里喷射器6、后文丘里喷射器 27的进料口,实现石油焦粉的输送喷射。Next, the
(3)喷射吸附净化烟气(3) Jet adsorption and purification of flue gas
接下来,进入前文丘里喷射器6、后文丘里喷射器27腔体内的石油焦粉被喷射至吸附反应器9中,在吸附反应器9中与低温烟气烟道8输送的低温烟气、高温烟气烟道10输送的高温烟气充分混合、吸附后,混合烟气粉尘上升至吸附反应器9上部,进入第一烟气管道23。Next, the petroleum coke powder entering the cavity of the
(4)布袋除尘器过滤除尘(4) Filter and dust removal by bag filter
接下来,混合烟气粉尘通过布袋除尘器13的进气口在负压作用下进入布袋除尘器13中过滤除尘,净化后的气体经过布袋除尘器13出气口进入第二烟气管道18,灰分经布袋除尘器13的出渣口落入下方的载焦粉螺旋输送器12,进入载焦粉螺旋输送器12中的灰分经载焦粉提升机14,运输至载焦粉料仓15中收集,经后续处理后可再次作为吸附剂使用,实现循环利用。Next, the mixed flue gas dust enters the
(5)烟气后期处理排空(5) Evacuation of flue gas after treatment
最后,进入第二烟气管道18的烟气进入脱硫处理装置17进行脱硫、除雾处理后,高空排放至空气中,期间若布袋除尘器13发生异常或处于检修状态时,可启用备用烟气处理装置30进行烟气处理,确保检修期间,烟气仍可进行正常处理排空。Finally, the flue gas entering the second
于实际应用中,本发明提供的喷射吸附净化装置所使用的吸附剂也可以用活性炭、粉煤灰等。In practical application, the adsorbent used in the jet adsorption purification device provided by the present invention can also use activated carbon, fly ash and the like.
为了验证本发明提供沥青烟气焦粉喷射吸附净化装置的效果,以下结合仿真实验对其效果进行解释说明。In order to verify the effect of the asphalt flue gas coke powder jet adsorption and purification device provided by the present invention, the effect is explained below in combination with a simulation experiment.
如图12为吸附反应器中烟气升温和焦粉颗粒分布情况的仿真分析模型,结合实际工作条件,低温烟气温度为150℃、高温烟气温度为800℃,在确定的焦粉喷射量和喷射速度情况下,对喷射吸附装置中烟气升温和石油焦粉喷射吸附时的颗粒分布情况进行仿真实验。Figure 12 shows the simulation analysis model of flue gas temperature rise and coke powder particle distribution in the adsorption reactor. Combined with the actual working conditions, the low temperature flue gas temperature is 150 °C and the high temperature flue gas temperature is 800 °C. The simulation experiment was carried out on the particle distribution of the flue gas heating in the jet adsorption device and the jet adsorption of petroleum coke powder under the condition of the injection speed and the injection speed.
由仿真实验可知:低温烟气从左侧低温烟气烟道8、高温烟气从右侧高温烟气烟道10、石油焦粉从前文丘里喷射器6和后文丘里喷射器27分别进入吸附反应器9中,经过第一弧形导流板904、第二弧形导流板909以及长方形导流板910分流、降速后,低温烟气、高温烟气、石油焦粉在吸附反应器9内扩散效果明显,分布范围广,混合良好,满足喷射吸附要求。It can be seen from the simulation experiment that the low temperature flue gas enters the adsorption from the left low temperature
当低温烟气、高温烟气、石油焦粉进入吸附反应器9中经过热交换后,充分混合,在吸附反应器9上半部分的温度趋于一致。When the low temperature flue gas, high temperature flue gas and petroleum coke powder enter the
石油焦粉喷射吸附后的烟气在吸附反应器9出口的最高温度为197℃、最低温度182℃,平均温度为190℃,且温度分布合理,而石油焦粉喷射吸附后的烟气在进入布袋除尘器之前的合理温度为180-200℃,由此可见,吸附反应器9出口的温度满足布袋除尘器13过滤除尘的温度要求。The maximum temperature of the flue gas after the jet adsorption of petroleum coke powder at the outlet of the
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114558423A (en) * | 2022-04-08 | 2022-05-31 | 陕西理工大学 | A kind of asphalt flue gas coke powder jet adsorption purification device |
| CN115888364A (en) * | 2022-12-15 | 2023-04-04 | 山东建筑大学 | Superimposed gas-solid-liquid three-phase spray device and asphalt flue gas pretreatment system |
| CN116837691A (en) * | 2023-07-17 | 2023-10-03 | 山东省高速养护集团有限公司 | Recycling and reutilizing processor for recycling powder of asphalt mixing station |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114558423A (en) * | 2022-04-08 | 2022-05-31 | 陕西理工大学 | A kind of asphalt flue gas coke powder jet adsorption purification device |
| CN114558423B (en) * | 2022-04-08 | 2024-08-16 | 陕西理工大学 | Asphalt flue gas coke powder injection adsorption purification device |
| CN115888364A (en) * | 2022-12-15 | 2023-04-04 | 山东建筑大学 | Superimposed gas-solid-liquid three-phase spray device and asphalt flue gas pretreatment system |
| CN116837691A (en) * | 2023-07-17 | 2023-10-03 | 山东省高速养护集团有限公司 | Recycling and reutilizing processor for recycling powder of asphalt mixing station |
| CN116837691B (en) * | 2023-07-17 | 2024-02-09 | 山东省高速养护集团有限公司 | Recycling and reutilizing processor for recycling powder of asphalt mixing station |
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