WO2019157785A1 - Production process and equipment for continuously supplying bacterial liquid in exponential growth phase - Google Patents

Production process and equipment for continuously supplying bacterial liquid in exponential growth phase Download PDF

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Publication number
WO2019157785A1
WO2019157785A1 PCT/CN2018/086428 CN2018086428W WO2019157785A1 WO 2019157785 A1 WO2019157785 A1 WO 2019157785A1 CN 2018086428 W CN2018086428 W CN 2018086428W WO 2019157785 A1 WO2019157785 A1 WO 2019157785A1
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tank
liquid
growth phase
logarithmic growth
bacterial liquid
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PCT/CN2018/086428
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French (fr)
Chinese (zh)
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刘正初
苏维利
李云峰
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大庆天之草生物新材料科技有限公司
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Publication of WO2019157785A1 publication Critical patent/WO2019157785A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06Nozzles; Sprayers; Spargers; Diffusers
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/20Degassing; Venting; Bubble traps
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M35/00Means for application of stress for stimulating the growth of microorganisms or the generation of fermentation or metabolic products; Means for electroporation or cell fusion
    • C12M35/04Mechanical means, e.g. sonic waves, stretching forces, pressure or shear stimuli
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/20Bacteria; Culture media therefor

Definitions

  • the invention relates to the field of hemp fiber production. Specifically, it is a continuous production process and equipment for supplying logarithmic growth phase.
  • microbial culture or fermentation is divided into two modes: “batch” and “continuous”.
  • the former is a production mode in which the culture medium is once loaded into a culture (fermentation) tank, inoculated under suitable conditions, and cultured (fermented) for a certain period of time, and all the culture (fermentation) products are taken out.
  • the latter is a method in which the culture medium is continuously supplied to the culture (fermentation) tank on the one hand, the microbial growth process is stabilized, the culture conditions are not changed with time, and the culture (fermentation) product is continuously taken out at the same time. Production mode.
  • the typical curve of microbial growth is generally divided into four periods: lag phase, log phase, stationary phase and decay phase.
  • lag phase When the microorganisms are cultured in a closed system, when the microorganisms grow for a certain period of time, the specific growth rate of the microorganisms reaches a maximum, and at this time, the logarithmic growth phase is entered. In the logarithmic growth phase, if there is no factor that inhibits or limits the growth of microorganisms, the microorganisms will maintain a constant maximum growth rate, and the number of cells will increase exponentially.
  • the logarithmic growth period is limited and generally lasts from a few hours to a dozen hours.
  • the “batch” mode obviously cannot meet the requirements of “continuousization”.
  • the “continuous” mode is difficult to avoid because the bacterial liquid is in the culture (fermentation) tank for a long time, and may have passed the logarithmic growth phase of microorganisms when supplied. The phenomenon that the function of the strain is degraded leads to unstable production.
  • the technical problem solved by the invention is to overcome the problem that the existing microbial culture or fermentation mode can not continuously supply the bacterial liquid or can not guarantee the function of the bacterial species, and provide a continuous production process for supplying the logarithmic growth phase.
  • the continuous production process of the logarithmic growth phase of the present invention comprises the following steps:
  • the seed tank amplifies the bacterial liquid, that is, transfers the activated culture liquid in the logarithmic growth phase to the seed tank containing the liquid expansion medium and sets the aeration amount, the tank pressure, the temperature, the stirring rate. Performing a deep liquid culture at a set time to obtain a seed tank amplifying bacterial solution in a logarithmic growth phase;
  • the fermenter amplifies the bacterial liquid, and transfers the seed tank amplifying liquid in the logarithmic growth phase to the fermenting tank containing the liquid fermentation medium and sets the aeration amount, the tank pressure, the temperature, and the stirring. Performing a deep liquid fermentation at a set rate at a rate to obtain a fermenter-enriched bacterial solution in a logarithmic growth phase and having a stable function;
  • Buffer storage bacteria liquid that is, the fermentation tank liquid in the fermenter in the logarithmic growth phase is transferred to the buffer storage tank close to the emptying, and the bacterial liquid in the buffer storage tank is at the set ventilation volume and the tank pressure. Deep liquid fermentation is continued at a temperature and a stirring rate, and the fermentation broth of the fermenter is continuously delivered to the mixed inoculating tank;
  • the step of preparing the expansion medium performed before the step (4) is further included, and the preparation of the expansion medium is completed in the expansion medium preparation tank, and the completed amplification medium is delivered to the seed tank.
  • Step (4) is carried out.
  • a step of preparing a fermentation medium performed before the step (5) and the preparation of the fermentation medium is completed in a dedicated fermentation medium preparation tank, and the completed fermentation medium is sent to the fermentation tank for the step ( 5).
  • the method further comprises a step of sterilizing to ensure that there is no source of contaminated bacteria from the culture medium and equipment during the pure culture of the target strain, the step comprising first evacuating the heat-insulating water in the jacket for holding the inner liner, secondly Amplification medium preparation tanks containing medium components and/or expansion medium preparation tanks and/or seed tanks and/or fermentors or to empty seed tanks and/or fermentors and/or buffer tanks Steam is set in the inner tank for sterilization of set time and/or temperature. After the set time, the sterile compressed air is injected into the inner tank to drive the steam to be drained, and cold water is injected into the jacket for cooling the inner tank. And maintain the internal pressure of the bladder ⁇ 0.01MPa.
  • the gas pressure in the inner tank of the expansion medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank and/or the ferment tank and/or the buffer storage tank is detected, and according to the gas pressure To control the intake and output of the liner.
  • the inner bladder is kept warm to maintain the temperature of the inner bladder.
  • the level of the liquid in the inner tank of the expansion medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank and/or the ferment tank and/or the buffer storage tank is detected and controlled according to the liquid level.
  • the opening and closing of the feeding and discharging parts of the bladder is detected and controlled according to the liquid level.
  • the invention also provides a production device for continuously supplying a logarithmic growth phase bacterial liquid, comprising:
  • a seed tank containing a liquid expansion medium for receiving and cultivating the activated culture liquid cultured in the bacterial activation bottle to obtain a seed tank amplification liquid in a logarithmic growth phase
  • a fermenter containing a liquid fermentation medium for receiving and cultivating the seed tank cultured seed tank to amplify the bacterial liquid to obtain a fermenting tank amplifying liquid in a logarithmic growth phase;
  • a buffer storage tank for receiving the fermentation tank of the fermentation tank cultured in the fermenter to be subjected to deep liquid fermentation, and outputting the fermenter to amplify the bacterial liquid;
  • the mixed inoculating tank is configured to receive the amplified bacterial liquid delivered from the buffer storage tank, dilute it, and prepare a bacterial suspension uniformly distributed with the bacterial cells, and output the bacterial suspension.
  • the production apparatus further comprises an expansion medium preparation tank for preparing an expansion medium required for multi-batch production of the seed tank amplification bacterial solution, the expansion medium preparation tank and the seed A tank connection is used to deliver the expansion medium to the seed tank.
  • the production apparatus further includes a fermentation medium preparation tank for preparing a fermentation medium required for a multi-batch production fermenter to amplify the bacterial liquid, the fermentation medium preparation tank being connected to the fermentor for use in the The fermentation tank conveys the fermentation medium.
  • said expansion medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or fermentor and/or buffer storage tank comprises a liner enclosed by a casing and enclosing said liner a cover body, a jacket surrounding the inner tank for accommodating the heat insulating liquid, a stirring member on the cover body, and a motor for driving the stirring member to rotate, the inner tank having the feeding member and the discharging a component, the feed component may be filled or inhaled, and the cover body is provided with an air outlet component communicating with the inner tank, the jacket having a first liquid circulation component that can serve as a hot water inlet or a cold water outlet, A second liquid flow-through member and a venting member that can serve as a hot water outlet or a cold water inlet.
  • a control device is also included, the control device being coupled to a motor for agitating the liquid in the bladder to control the opening and closing of the motor.
  • the inner tank is internally provided with a liquid level detecting member connected to the control device, and the control device is respectively connected with the feeding and discharging members of the inner tank to control the feeding member according to the detected liquid level and Opening and closing of the discharge unit.
  • the cover body is provided with the control device for detecting a gas pressure detecting member in the inner tank, and the control device is connected with the air outlet member to control the air intake amount and the air outlet member of the feeding member according to the detected air pressure. The amount of gas.
  • a temperature detecting component connected to the control device is disposed inside the inner tank, and the control device is further connected to the liquid inlet component and the liquid outlet component of the jacket to control the liquid inlet component according to the data of the temperature detecting component. And opening and closing of the liquid discharge parts.
  • a baffle plate is provided on the inner wall of the inner casing for generating resistance to the flow of the bacterial liquid.
  • a defoaming paddle is also included in the inner casing, the defoaming paddle is fixed to the same rotating shaft as the agitating paddle of the agitating member, and the position of the defoaming paddle is higher than the agitating paddle.
  • the compounding inoculating tank comprises a mixing tank body and a buffer tank body which is connected with the mixed tank body and receives the bacterial suspension formed by mixing the mixed tank body, wherein the compounding tank body is provided a bacterial liquid inflowing member, a diluent inflowing member, and a ventilation member, wherein the mixing tank is provided with a mixing member for uniformly mixing the bacterial liquid and the diluent, and the buffer tank is provided with a liquid level detecting for detecting the liquid level Parts and discharge parts.
  • the bacterial liquid inflow member, the diluent inflow member, the ventilation member, the mixing member, and the discharge member and the liquid level detecting member of the mixing tank are connected to the control device.
  • the production process and equipment of the invention increase the buffer storage bacteria liquid and the mixed inoculation liquid solution, and the buffered storage liquid liquid can ensure the bacterial liquid in the logarithmic growth phase, and when the bacterial liquid is needed, the present invention is now available.
  • the mixed inoculum it is possible to continuously supply the bacterial liquid in the logarithmic growth phase.
  • the expansion medium and the fermentation medium are respectively completed in the separately prepared expansion medium preparation tank H and the fermentation medium preparation tank, and the seed tank and the ferment tank are no longer occupied, so that the expansion medium and the fermentation medium are expanded.
  • the preparation and expansion of the bacterial liquid can be carried out simultaneously, thereby improving the efficiency of the production of the bacterial liquid.
  • Amplification medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or ferment tank and/or buffer storage tank are provided with a gas pressure detecting device capable of detecting the pressure in the inner tank, the air pressure detecting device and the control The device is connected, and the control device can control the intake and exhaust of the intake and exhaust parts of the inner tank according to the received air pressure, thereby realizing automatic control of the inner air pressure.
  • Amplification medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or ferment tank and/or buffer storage tank are provided with a liquid level detecting device capable of detecting the liquid level in the inner tank, and the liquid level detecting The device is connected to the control device, and the control device can control the feeding part and the discharging part of the inner tank according to the liquid level.
  • Amplification medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or fermentor and/or buffer storage tank are provided with temperature detecting means capable of detecting the inner temperature of the inner tank, temperature detecting means and control The device is connected, and the control device can control the liquid inlet part and the liquid discharge part of the jacket according to the temperature of the inner tank.
  • the bacterial liquid inflow component, the diluent inflow component, the ventilation component, and the mixing component of the mixing tank and the discharge component of the buffer tank are all connected with the control device to realize mixing, exhausting and discharging. Automated control. And the discharging component can continuously supply the mixed bacterial liquid at a set flow rate under the control of the control device.
  • Fig. 1 is a schematic structural view showing a production apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to a first embodiment of the present invention.
  • FIG. 2 is a schematic view showing the structure of an expansion medium preparation tank or a fermentation medium preparation tank or a seed tank or a ferment tank or a buffer storage tank for continuously supplying a logarithmic growth phase bacterial liquid production apparatus according to a first embodiment of the present invention.
  • Fig. 3 is a schematic view showing the structure of a compounding inoculating tank for continuously supplying a logarithmic growth phase bacterial liquid production apparatus according to a first embodiment of the present invention.
  • a colony culture device B bacteria liquid selection test tube, C bacteria liquid activation bottle, D seed tank, E fermentation tank, F buffer storage tank, G mixed seeding tank, H amplification medium preparation tank, I fermentation medium preparation tank , J control device;
  • 11 housing 111 motor, 112 stirring paddle, 113 defoaming paddle, 114 spoiler, 115 level detection unit, 116 hand holes, 117 observation window, 118 cover, 12 liner, 121 feeding parts, 122 out Material component, 123 gas outlet component, 124 temperature detecting component, 13 jacket, 131 first liquid-passing component, 132 ventilation component, 133 second liquid-passing component, 14 supporting component;
  • the continuous supply of the logarithmic growth phase bacterial liquid production process of the present invention is used in the industrial and agricultural fields to culture or ferment microorganisms, including the following steps:
  • the typical colonies are cultured, that is, the purified and reconstituted original species are diluted and separated, and the diluted and isolated cells are statically cultured by using a selective solid medium to obtain a colony that meets the requirements. During the static culture, the cells remain stationary.
  • step (2) selecting the bacterial liquid, that is, the typical colony obtained in the step (1) is transferred to a test tube containing the selective liquid medium and dynamically cultured at a set temperature and an oscillation frequency to a set time to obtain logarithmic growth. Selective culture of bacterial cells.
  • the seed tank amplifies the bacterial liquid, and transfers the activated culture liquid in the logarithmic growth phase to the seed tank D containing the liquid expansion medium and sets the aeration amount, the tank pressure, the temperature and the stirring.
  • a deep liquid culture at a set time was performed at a rate to obtain a seed tank amplifying liquid in a logarithmic growth phase.
  • deep liquid culture is a culture method in which a strain is inoculated into a tank, and the cells are suspended in a liquid medium and grown or fermented. Deep liquid culture generally requires air supply and stirring, and is a traditional microbial fermentation culture method.
  • the seed tank augmentation medium formulation is a chemically pure reagent of known major component, which is close to the liquid selective medium used in step (2).
  • the fermenter amplifies the bacterial liquid, and the seed tank amplifying liquid in the logarithmic growth phase is transported to the fermenter E containing the liquid fermentation medium and set at aeration, tank pressure, temperature and stirring.
  • a deep liquid fermentation at a set time is performed at a rate to obtain a fermenter-enriched bacterial solution which is stable in a logarithmic growth phase and is functionally stable.
  • the fermenter expansion medium is formulated as an unseparated natural organic substance (such as soybean meal), which is close to the fermented material (non-cellulose in the phloem).
  • the buffered storage liquid liquid can ensure that the bacterial liquid in the logarithmic growth phase is needed.
  • the bacterial liquid can be used now.
  • the inoculum By mixing the inoculum, the bacterial liquid can be continuously supplied in the logarithmic growth phase.
  • the production process of the present invention further comprises the step of preparing an amplification medium before the step (4), and the preparation of the expansion medium is completed in the expansion medium preparation tank H, and the preparation is completed.
  • the increasing medium is transferred to the seed tank D for the step (4).
  • a step of preparing a fermentation medium performed before the step (5) and the preparation of the fermentation medium is completed in a dedicated fermentation medium preparation tank I, and the completed fermentation medium is transferred to the fermentation tank E. Step (5).
  • the expansion medium is prepared in a seed tank, and the fermentation medium is prepared in a fermenter.
  • the expansion medium and the fermentation medium are separately prepared in an additional expansion medium.
  • the tank H and the fermentation medium are completed in the preparation tank I, and the seed tank and the ferment tank are no longer occupied, so that the preparation of the expansion medium and the fermentation medium can be simultaneously performed with the expansion and culture of the bacterial liquid, thereby improving the production of the bacterial liquid. s efficiency.
  • the production process of the present invention further comprises a sterilization step to ensure that there is no source of contaminated bacteria from the culture medium and equipment during the pure culture of the target species, the step comprising first emptying the clamp for holding the inner liner
  • the step comprising first emptying the clamp for holding the inner liner
  • the insulating water in the jacket, followed by the preparation of the tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the fermenter E of the expansion medium containing the medium components or the emptying Setting time for the expansion medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the fermenter E and/or the tank 12 of the buffer storage tank F are passed through the sterilization steam. And / or temperature sterilization.
  • the amplification medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E may be sterilized in an emptied state or in a state in which a corresponding liquid is contained.
  • the buffer tank F can only be sterilized in an empty state.
  • the temperature of the sterilization steam is 101-121 ° C, and the set period is 15-30 min.
  • the compressed air is injected into the inner tank to drive the steam to be drained, and cold water is injected into the jacket for cooling the inner tank.
  • the inner tank is subjected to cooling. Keep warm to maintain the temperature of the bladder.
  • the air pressure of the bladder 12 is maintained ⁇ 0.01 MPa to maintain the sterile environment of the bladder 12.
  • the amplification medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E and/or the buffer storage tank F and/or the mixed inoculation tank G are detected.
  • the air pressure in the inner casing 12 controls the intake air amount of the feed member 121 of the inner casing 12 and the air output amount of the air outlet member 123 in accordance with the air pressure.
  • the feeding member 121 and the air outlet member 123 are each provided with a valve controllable by the control device.
  • the valve is further provided with a flow detecting member (not shown) for detecting the intake air flow rate and the air output flow rate. With this preferred embodiment, control of the pressure of the bladder 12 can be achieved.
  • the temperature of the inner liner 12 is lowered after sterilization, and can be naturally reduced or artificially reduced.
  • cold water is introduced into the jacket surrounding the inner casing 12 to lower the temperature.
  • the tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E and/or the buffer tank are prepared for the expansion medium.
  • the inner bulb 12 of F is kept warm to maintain the set culture temperature.
  • different culture temperatures can be set for different tanks to best suit the growth of microorganisms in the tank.
  • the opening and closing of the feeding member 121 and the discharging member 122 of the inner liner 12 are controlled.
  • the feed member 121 is closed when the liquid level reaches 65-75% of the internal height of the bladder 12.
  • the feeding member 121 and the discharging member 122 each have a valve (not shown) controllable by a control device, and the valve may be provided with a flow detecting component for detecting the feed flow rate and the discharge flow rate (in the figure) Not shown).
  • the invention also provides a production device for continuously supplying a logarithmic growth phase bacterial liquid, which can realize the above production process, comprising:
  • the seed tank contains a liquid expansion medium for receiving and cultivating the activated culture liquid of the culture liquid activation bottle C culture to obtain the seed tank amplification liquid in the logarithmic growth phase.
  • the fermenter E contains a liquid fermentation medium for receiving and cultivating the seed tank cultured seed tank to amplify the bacterial liquid to obtain a fermenting tank amplifying liquid in a logarithmic growth phase.
  • the buffer storage tank F is configured to receive the fermentation tank of the fermenter E culture in the state of being emptied and to continue the deep liquid fermentation, and simultaneously output the fermenter to amplify the bacterial liquid.
  • the inoculation tank G is mixed and used to receive the amplified bacterial liquid delivered from the buffer storage tank F, and is diluted into a bacterial suspension uniformly distributed with the bacterial cells, and the bacterial suspension is output.
  • the production apparatus may further comprise a colony culture apparatus A for diluting and separating the purely reconstituted stock and performing static culture on the solid plate medium to obtain an intrinsic colony morphology characteristic description.
  • Colonies The bacterial solution is selected from a test tube B containing a liquid selective medium for receiving and cultivating the colonies cultured in the colony culture apparatus A to obtain a selective culture bacterial liquid in a logarithmic growth phase.
  • the bacterial liquid activation bottle C contains a liquid activation medium for receiving and cultivating the selective culture liquid of the bacterial liquid selection test tube B to obtain the activated culture bacterial liquid in the logarithmic growth phase, in this embodiment,
  • the bacterial solution activation bottle C is a conical flask.
  • the production apparatus further comprises an expansion medium preparation tank H for preparing a culture expansion medium for multi-batch production of the seed tank amplification bacterial liquid, the expansion medium preparation tank H and The seed tank connection is used to deliver an expansion medium to the seed tank.
  • the volume of the expansion medium preparation tank H is at least twice the volume of the seed tank, and an adequate supply of the expansion medium to the seed tank can be ensured.
  • the production apparatus further includes a fermentation medium preparation tank I for preparing a fermentation medium for multi-batch production of a fermenter to amplify the bacterial liquid, and the fermentation medium preparation tank I is connected to the fermenter E The fermentation medium is delivered to the fermentor E.
  • the volume of the fermentation medium preparation tank I is at least twice the volume of the fermenter E, and an adequate supply of the fermentation medium to the fermenter E can be ensured.
  • the amplification medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank and/or the ferment tank E and/or the buffer storage tank F comprise an inner casing 11 a bladder 12 and a lid 118 enclosing the bladder 12, a jacket 13 surrounding the liner 12 from the bottom for containing the heat insulating liquid, a stirring member on the lid 118, and a rotation for driving the stirring member Motor 111.
  • the housing 11, the inner casing 12 and the jacket 13 may be integrally formed or may be separate. In the present embodiment, the three are integrally formed and supported by the support member 14 to stand on the ground.
  • the outer wall of the cover body 118 is provided with a hand hole 116, and a finger can be inserted into the hand hole 116 when the can body is moved to facilitate the application of force.
  • the cover 118 is also provided with a transparent viewing window 117 for observing the interior of the bladder.
  • An air outlet member 123 is also provided on the cover body for adjusting the air pressure in the inner casing 12.
  • the inner casing 12 has a feeding member 121 and a discharging member 122, and the feeding member 121 can be filled or inhaled.
  • the jacket 13 has a first liquid circulation member 131 that can serve as a hot water inlet or a cold water outlet, a second liquid circulation member 133 that can serve as a hot water outlet or a cold water inlet, and a ventilation member 132.
  • the first liquid circulation member 131 is provided at the highest point of the jacket 13, and the second liquid circulation member 133 is disposed at the bottom of the jacket 13.
  • cold water is injected into the jacket from the second liquid circulation member 133, and the cold water flows out from the first liquid circulation member 131 to form a circulation.
  • hot water is injected into the jacket from the first liquid circulation member 131, and the hot water flows out from the second liquid circulation member 133 to form a circulation.
  • the gas in the jacket is discharged from the venting member 132, and when the water is emptied, the air enters the jacket through the venting member 132.
  • the dirt in the water is inevitably left in the jacket 13, and the dirt can be removed by the second liquid circulation member 133.
  • the production apparatus of the present invention further includes a control device J that is coupled to the motor 111 for agitating the member to control the opening and closing of the motor 111.
  • a liquid level detecting member 115 connected to the control device J is disposed inside the inner casing 12, and the control device J is connected to the feeding member 121 and the discharging member 122 of the inner casing 12, respectively, according to the detection.
  • the level controls the opening and closing of the feed member 121 and the discharge member 122.
  • the feed member 121 is closed when the liquid level reaches 65-75% of the internal height of the bladder 12.
  • the feed member 121 and the discharge member 122 each have a valve (not shown) controllable by the control device J, and the valve may be provided with a flow detecting member for detecting the feed flow rate and the discharge flow rate (Fig. Not shown).
  • the inner casing 12 is provided with a gas pressure detecting member connected to the control device J, the control device J is connected to the feeding member 121 of the inner casing 12, and the feeding member 121 can enter a liquid and a gas, and the control device J is also connected to the air outlet member 123 to control the air intake and the air outlet member 123 of the feed member 121 to be ventilated according to the detected air pressure.
  • the inside of the inner casing 12 is provided with a temperature detecting member 124 connected to the control device J, and the control device J is also connected to the first liquid-passing member 131 and the second liquid-passing member 133 of the jacket 13 to be in accordance with the temperature.
  • the data of the detecting member 124 controls the opening and closing of the first liquid passing member 131 and the second liquid passing member 133.
  • the control device J is also coupled to the venting member 132 of the jacket to control opening and closing of the venting member 132.
  • the inner casing 12 is provided with a baffle 114 for generating resistance to the flow of the bacterial liquid.
  • the baffle 114 is fixed to the inner wall of the inner casing 12 to generate resistance to the rotating bacterial liquid, thereby Mix the bacteria solution with the diluent better.
  • the inner tank 12 is further provided with a defoaming paddle 113.
  • the defoaming paddle 113 and the agitating paddle 112 of the agitating member are fixed on the same rotating shaft, and the position of the defoaming paddle 113 is higher than the agitation.
  • Paddle 112. The defoaming paddle 113 agitates the foam floating above the liquid level to break it, thereby eliminating or reducing the foam.
  • the compounding inoculating tank G includes a mixing tank 21 and a buffer tank 22 that communicates with the mixing tank 21 to receive the mixed liquid formed by mixing the mixing tank 21, and mixes the tank 21 and the buffer.
  • the can body 22 is integral in this embodiment, supported on the ground by the support member 23, and the buffer can 22 is located below the compound can body 21.
  • the mixed tank body 21 is provided with a bacterial liquid inflow member 213, a diluent inflow member 212, and a ventilation member 214, and a mixed member for uniformly mixing the bacterial liquid and the diluted liquid is provided inside the mixed tank body 21.
  • the bacterial liquid inflow member 213, the diluent inflow member 212, the ventilation member 214, and the compounding member of the mixed tank 21 are connected to the control device J.
  • the mixing tank 21 is provided with a spoiler 211 that generates resistance to the moving bacteria liquid and the diluent.
  • the buffer tank 22 is further provided with a liquid level detecting component 221 for detecting the liquid level of the bacterial liquid in the buffer tank 22.
  • the bottom of the buffer tank 22 is provided with a discharging member 222, and the discharging member 222 is under control. Under the control of the device J, the continuous supply of the mixed bacterial liquid is completed at the set flow rate.

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Abstract

The invention discloses a production process and equipment for continuously supplying a bacterial liquid in the exponential growth phase. The process comprises the following steps: (1) cultivating a typical bacterial colony; (2) selecting a bacterial liquid; (3) activating the bacterial liquid; (4) amplifying the bacterial liquid in a seed tank; (5) amplifying the bacterial liquid in a fermenter; (6) buffering and storing the bacterial liquid; and (7) mixing and inoculating the bacterial liquid. The technical problem solved by the invention is to overcome the problem in which existing methods of microbial culture or fermentation cannot continuously supply a bacterial liquid or cannot ensure that the function of the bacterial species is obtained. The present invention provides a production process and equipment for continuously supplying a bacterial liquid in the exponential growth phase.

Description

一种连续化供应对数生长期菌液的生产工艺与设备Production process and equipment for continuously supplying logarithmic growth phase bacterial liquid 技术领域Technical field
本发明涉及麻纤维生产领域。具体为一种连续化供应对数生长期菌液的生产工艺与设备。The invention relates to the field of hemp fiber production. Specifically, it is a continuous production process and equipment for supplying logarithmic growth phase.
背景技术Background technique
在工业(医药、食品、饮料、能源、化学等)和农业(分子操作育种、生物固氮、生物农药、饲料)生产中以及环境保护领域里,通常需要采用合适的方法对微生物进行培养或发酵。根据操作方法,人们把微生物培养或发酵分为“分批”和“连续”两种模式。前者是将培养基一次性装入培养(发酵)罐内,在适宜条件下进行接种并经过一定时间培养(发酵)后,取出全部培养(发酵)产物的生产模式。后者是接种后,一方面把培养基连续地供给到培养(发酵)罐中,使微生物生长过程处于稳定状态,培养条件不随时间变化,同时又连续不断地取出培养(发酵)产物的一种生产模式。In industrial (medicine, food, beverage, energy, chemical, etc.) and agricultural (molecular operation breeding, biological nitrogen fixation, biological pesticides, feed) production and environmental protection, it is usually necessary to cultivate or ferment microorganisms by appropriate methods. According to the method of operation, microbial culture or fermentation is divided into two modes: “batch” and “continuous”. The former is a production mode in which the culture medium is once loaded into a culture (fermentation) tank, inoculated under suitable conditions, and cultured (fermented) for a certain period of time, and all the culture (fermentation) products are taken out. The latter is a method in which the culture medium is continuously supplied to the culture (fermentation) tank on the one hand, the microbial growth process is stabilized, the culture conditions are not changed with time, and the culture (fermentation) product is continuously taken out at the same time. Production mode.
根据微生物的生长速率常数,即每小时的分裂代数的不同,一般将微生物生长典型曲线粗分为延滞期、对数期、稳定期和衰亡期四个时期。当微生物在一个密闭系统培养时,当微生物生长一定阶段后,微生物的比生长速度达到最大,此时进入对数生长期。在对数生长期中若没有抑制或限制微生物生长的因素存在,微生物会保持一个恒定的最大的比生长速度生长,细胞数量呈指数递增。然而对数生长期的时间有限,一般持续几个小时至十几个小时。对于需要连续提供处于“对数生长期”菌液的微生物发酵生产过程来说,上述两种生产模式都存在一些关键性技术障碍。“分批”模式显然不能满足“连续化”的要求,“连续”模式则由于菌液长时间处于培养(发酵)罐,在供应时可能已经过了微生物的对数生长期,因此难以避免“菌种功能退化导致生产不稳定”的现象。According to the growth rate constant of microorganisms, that is, the division algebra per hour, the typical curve of microbial growth is generally divided into four periods: lag phase, log phase, stationary phase and decay phase. When the microorganisms are cultured in a closed system, when the microorganisms grow for a certain period of time, the specific growth rate of the microorganisms reaches a maximum, and at this time, the logarithmic growth phase is entered. In the logarithmic growth phase, if there is no factor that inhibits or limits the growth of microorganisms, the microorganisms will maintain a constant maximum growth rate, and the number of cells will increase exponentially. However, the logarithmic growth period is limited and generally lasts from a few hours to a dozen hours. For the microbial fermentation production process that needs to continuously supply the bacterial liquid in the “logarithmic growth phase”, there are some key technical obstacles in the above two production modes. The “batch” mode obviously cannot meet the requirements of “continuousization”. The “continuous” mode is difficult to avoid because the bacterial liquid is in the culture (fermentation) tank for a long time, and may have passed the logarithmic growth phase of microorganisms when supplied. The phenomenon that the function of the strain is degraded leads to unstable production.
发明内容Summary of the invention
本发明解决的技术问题在于克服现有的微生物培养或发酵模式要么不能连续供应菌液、要么无法保证菌种功能的问题,提供一种连续化供应对数生长期菌液的生产工艺。The technical problem solved by the invention is to overcome the problem that the existing microbial culture or fermentation mode can not continuously supply the bacterial liquid or can not guarantee the function of the bacterial species, and provide a continuous production process for supplying the logarithmic growth phase.
本发明的连续化供应对数生长期菌液的生产工艺,包括以下步骤:The continuous production process of the logarithmic growth phase of the present invention comprises the following steps:
(1)培养典型菌落,即对提纯复壮过的原种进行稀释分离,并利用选择性固态培养基对稀释分离后的菌体进行静态培养得到符合要求的菌落;(1) cultivating a typical colony, that is, diluting and separating the purified and reconstituted original species, and statically cultivating the diluted and isolated cells by using a selective solid medium to obtain a colony that meets the requirements;
(2)选择菌液,即将步骤(1)得到的典型菌落接种到装有选择性液态培养基的试管中在设定的温度和振荡频率下动态培养至设定的时间而获得处于对数生长期的选择性培养菌液;(2) selecting the bacterial liquid, inoculation of the typical colony obtained in the step (1) into a test tube containing the selective liquid medium, and dynamically cultured at a set temperature and an oscillation frequency to a set time to obtain logarithmic growth. Selective culture of bacterial liquid;
(3)活化菌液,即将步骤(2)中得到的处于对数生长期的选择性培养菌液转接到装液态活化培养基的锥型瓶中并在设定的盛液量、温度和振荡频率条件下动态培养至设定的时间从而获得处于对数生长期的活化培养菌液;(3) activating the bacterial liquid, that is, transferring the selective culture liquid in the logarithmic growth phase obtained in the step (2) to the cone type bottle containing the liquid activation medium and setting the liquid amount, temperature and Dynamically culturing to a set time under an oscillating frequency condition to obtain an activated culture broth in a logarithmic growth phase;
(4)种子罐扩增菌液,即将处于对数生长期的活化培养菌液转接到盛有液态扩增培养基的种子罐中并在设定的通气量、罐压、温度、搅拌速率下进行设定时间的深层液态培养从而获得处于对数生长期的种子罐扩增菌液;(4) The seed tank amplifies the bacterial liquid, that is, transfers the activated culture liquid in the logarithmic growth phase to the seed tank containing the liquid expansion medium and sets the aeration amount, the tank pressure, the temperature, the stirring rate. Performing a deep liquid culture at a set time to obtain a seed tank amplifying bacterial solution in a logarithmic growth phase;
(5)发酵罐扩增菌液,即将处于对数生长期的种子罐扩增菌液转接到盛有液态发酵培养基的发酵罐中并在设定的通气量、罐压、温度、搅拌速率下进行设定时间的深层液态发酵从而获得处于对数生长期且功能稳定的发酵罐扩增菌液;(5) The fermenter amplifies the bacterial liquid, and transfers the seed tank amplifying liquid in the logarithmic growth phase to the fermenting tank containing the liquid fermentation medium and sets the aeration amount, the tank pressure, the temperature, and the stirring. Performing a deep liquid fermentation at a set rate at a rate to obtain a fermenter-enriched bacterial solution in a logarithmic growth phase and having a stable function;
(6)缓冲存储菌液,即将处于对数生长期的发酵罐扩增菌液转接到接近于排空的缓冲存储罐中,缓冲存储罐中的菌液在设定的通气量、罐压、温度、搅拌速率下继续进行深层液态发酵,同时将发酵罐扩增菌液连续输送至混配接种罐;(6) Buffer storage bacteria liquid, that is, the fermentation tank liquid in the fermenter in the logarithmic growth phase is transferred to the buffer storage tank close to the emptying, and the bacterial liquid in the buffer storage tank is at the set ventilation volume and the tank pressure. Deep liquid fermentation is continued at a temperature and a stirring rate, and the fermentation broth of the fermenter is continuously delivered to the mixed inoculating tank;
(7)混配接种菌液,即以设定的无机盐溶液对缓冲存储的菌液进行稀释并利用涡流旋转和阻滞撞击相结合的方法将其调配成菌体均匀分布的菌悬液,并使该菌悬液按照设定流速连续不断流出以供应后续接种工序。(7) compounding the inoculating bacterial solution, that is, diluting the buffered bacterial liquid with a set inorganic salt solution, and combining the vortex rotation and the blocking impact to prepare a bacterial suspension uniformly distributed with the bacterial body, The bacterial suspension was continuously discharged at a set flow rate to supply a subsequent inoculation procedure.
作为优选,还包括在步骤(4)前进行的制备扩增培养基的步骤,且扩增培养基的制备在扩增培养基制备罐内完成,完成制备的扩增培养基被输送到种子罐内进行步骤(4)。还包括在步骤(5)前进行的制备发酵培养基的步骤,且发酵培养基的制备在专设的发酵培养基制备罐内完成,完成制备的发酵培养基被输送到发酵罐内进行步骤(5)。Preferably, the step of preparing the expansion medium performed before the step (4) is further included, and the preparation of the expansion medium is completed in the expansion medium preparation tank, and the completed amplification medium is delivered to the seed tank. Step (4) is carried out. Also included is a step of preparing a fermentation medium performed before the step (5), and the preparation of the fermentation medium is completed in a dedicated fermentation medium preparation tank, and the completed fermentation medium is sent to the fermentation tank for the step ( 5).
作为优选,还包括确保目标菌种纯培养过程中没有来自培养基和设备的杂菌污染源的灭菌步骤,该步骤包括首先排空用来给内胆保温的夹套里的保温水,其次向装有培养基组分的扩增培养基制备罐和/或扩增培养基制备罐和/或种子罐和/或发酵罐或者向排空的种子罐和/或发酵罐和/或缓冲存储罐的内胆中通入蒸汽进行设定时间和/或温度的灭菌,保温至设定时间后向内胆注入无菌压缩 空气驱使蒸汽排净,同时向夹套里注入冷水用于内胆降温,并维持内胆内气压≥0.01MPa。Preferably, the method further comprises a step of sterilizing to ensure that there is no source of contaminated bacteria from the culture medium and equipment during the pure culture of the target strain, the step comprising first evacuating the heat-insulating water in the jacket for holding the inner liner, secondly Amplification medium preparation tanks containing medium components and/or expansion medium preparation tanks and/or seed tanks and/or fermentors or to empty seed tanks and/or fermentors and/or buffer tanks Steam is set in the inner tank for sterilization of set time and/or temperature. After the set time, the sterile compressed air is injected into the inner tank to drive the steam to be drained, and cold water is injected into the jacket for cooling the inner tank. And maintain the internal pressure of the bladder ≥ 0.01MPa.
作为优选,在灭菌步骤中,检测扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐的内胆内的气压,并根据气压来控制内胆的进气量和出气量。Preferably, in the sterilization step, the gas pressure in the inner tank of the expansion medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank and/or the ferment tank and/or the buffer storage tank is detected, and according to the gas pressure To control the intake and output of the liner.
作为优选,在内胆的温度降到设定的培养温度时,对内胆进行保温以维持内胆的温度。Preferably, when the temperature of the inner bladder drops to a set culture temperature, the inner bladder is kept warm to maintain the temperature of the inner bladder.
作为优选,检测扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐的内胆内液体的液位,并根据液位来控制内胆的进料部件和出料部件的打开和关闭。Preferably, the level of the liquid in the inner tank of the expansion medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank and/or the ferment tank and/or the buffer storage tank is detected and controlled according to the liquid level. The opening and closing of the feeding and discharging parts of the bladder.
本发明还提供一种连续化供应对数生长期菌液的生产设备,包括:The invention also provides a production device for continuously supplying a logarithmic growth phase bacterial liquid, comprising:
种子罐,盛有液态扩增培养基,用于接收并培养菌液活化瓶培养的活化培养菌液以获得处于对数生长期的种子罐扩增菌液;a seed tank containing a liquid expansion medium for receiving and cultivating the activated culture liquid cultured in the bacterial activation bottle to obtain a seed tank amplification liquid in a logarithmic growth phase;
发酵罐,盛有液态发酵培养基,用于接收并培养所述种子罐培养的种子罐扩增菌液以获得处于对数生长期的发酵罐扩增菌液;a fermenter containing a liquid fermentation medium for receiving and cultivating the seed tank cultured seed tank to amplify the bacterial liquid to obtain a fermenting tank amplifying liquid in a logarithmic growth phase;
缓冲存储罐,用于在排空的状态下接收所述发酵罐培养的发酵罐扩增菌液并使其继续进行深层液态发酵,同时输出发酵罐扩增菌液;a buffer storage tank for receiving the fermentation tank of the fermentation tank cultured in the fermenter to be subjected to deep liquid fermentation, and outputting the fermenter to amplify the bacterial liquid;
混配接种罐,用于接收所述缓冲存储罐输送来的扩增菌液对其进行稀释并调配成菌体均匀分布的菌悬液,并输出该菌悬液。The mixed inoculating tank is configured to receive the amplified bacterial liquid delivered from the buffer storage tank, dilute it, and prepare a bacterial suspension uniformly distributed with the bacterial cells, and output the bacterial suspension.
作为优选,所述生产设备还包括用于制备可供多批次生产种子罐扩增菌液所需扩增培养基的扩增培养基制备罐,所述扩增培养基制备罐与所述种子罐连接用于向所述种子罐输送扩增培养基。所述生产设备还包括用于制备可供多批次生产发酵罐扩增菌液所需发酵培养基的发酵培养基制备罐,所述发酵培养基制备罐与所述发酵罐连接用于向所述发酵罐输送发酵培养基。Preferably, the production apparatus further comprises an expansion medium preparation tank for preparing an expansion medium required for multi-batch production of the seed tank amplification bacterial solution, the expansion medium preparation tank and the seed A tank connection is used to deliver the expansion medium to the seed tank. The production apparatus further includes a fermentation medium preparation tank for preparing a fermentation medium required for a multi-batch production fermenter to amplify the bacterial liquid, the fermentation medium preparation tank being connected to the fermentor for use in the The fermentation tank conveys the fermentation medium.
作为优选,所述扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐包括由壳体围成的内胆和封闭所述内胆的盖体、从底部环绕所述内胆用于容纳保温液体的夹套、位于所述盖体上的搅拌部件和驱动所述搅拌部件旋转的电机,所述内胆具有进料部件和出料部件,所述进料部件可进液或进气,所述盖体设有与所述内胆相通的出气部件,所述夹套具有可作为热水入口或者冷水出口的第一液体流通部件、可作为热水出口或者冷水入口的第二液体流通部件和通气部件。Advantageously, said expansion medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or fermentor and/or buffer storage tank comprises a liner enclosed by a casing and enclosing said liner a cover body, a jacket surrounding the inner tank for accommodating the heat insulating liquid, a stirring member on the cover body, and a motor for driving the stirring member to rotate, the inner tank having the feeding member and the discharging a component, the feed component may be filled or inhaled, and the cover body is provided with an air outlet component communicating with the inner tank, the jacket having a first liquid circulation component that can serve as a hot water inlet or a cold water outlet, A second liquid flow-through member and a venting member that can serve as a hot water outlet or a cold water inlet.
作为优选,还包括控制装置,所述控制装置与用于搅拌所述内胆内的液体的电机连接从而控制电机的开启和关闭。所述内胆内部设有与所述控制装置连 接的液位检测部件,所述控制装置与所述内胆的进料和出料部件分别连接,以根据检测到的液位控制进料部件和出料部件的打开和关闭。所述盖体设有与所述控制装置连接用于检测内胆内的气压检测部件,所述控制装置与所述出气部件连接以根据检测到的气压控制进料部件的进气量和出气部件的出气量。所述内胆内部设有与所述控制装置连接的温度检测部件,所述控制装置还与夹套的进液部件和出液部件分别连接,以根据温度检测部件的数据控制所述进液部件和出液部件的打开和关闭。Preferably, a control device is also included, the control device being coupled to a motor for agitating the liquid in the bladder to control the opening and closing of the motor. The inner tank is internally provided with a liquid level detecting member connected to the control device, and the control device is respectively connected with the feeding and discharging members of the inner tank to control the feeding member according to the detected liquid level and Opening and closing of the discharge unit. The cover body is provided with the control device for detecting a gas pressure detecting member in the inner tank, and the control device is connected with the air outlet member to control the air intake amount and the air outlet member of the feeding member according to the detected air pressure. The amount of gas. a temperature detecting component connected to the control device is disposed inside the inner tank, and the control device is further connected to the liquid inlet component and the liquid outlet component of the jacket to control the liquid inlet component according to the data of the temperature detecting component. And opening and closing of the liquid discharge parts.
作为优选,还包括设于所述内胆的内壁上用于对菌液的流动产生阻力的阻流板。还包括位于所述内胆内的消泡桨,所述消泡桨与所述搅拌部件的搅拌桨固定于同一旋转轴上,且所述消泡桨的位置高于所述搅拌桨。Preferably, a baffle plate is provided on the inner wall of the inner casing for generating resistance to the flow of the bacterial liquid. A defoaming paddle is also included in the inner casing, the defoaming paddle is fixed to the same rotating shaft as the agitating paddle of the agitating member, and the position of the defoaming paddle is higher than the agitating paddle.
作为优选,所述混配接种罐包括混配罐体和与所述混配罐体相通接收所述混配罐体混配形成的菌悬液的缓存罐体,所述混配罐体设有菌液流入部件、稀释液流入部件和换气部件,所述混配罐体内部设有使菌液和稀释液均匀混合的混配部件,所述缓存罐体设有检测液位的液位检测部件和出料部件。混配罐体的菌液流入部件、稀释液流入部件、换气部件和混配部件及缓存罐体的出料部件和液位检测部件均与所述控制装置连接。Preferably, the compounding inoculating tank comprises a mixing tank body and a buffer tank body which is connected with the mixed tank body and receives the bacterial suspension formed by mixing the mixed tank body, wherein the compounding tank body is provided a bacterial liquid inflowing member, a diluent inflowing member, and a ventilation member, wherein the mixing tank is provided with a mixing member for uniformly mixing the bacterial liquid and the diluent, and the buffer tank is provided with a liquid level detecting for detecting the liquid level Parts and discharge parts. The bacterial liquid inflow member, the diluent inflow member, the ventilation member, the mixing member, and the discharge member and the liquid level detecting member of the mixing tank are connected to the control device.
本发明的连续化供应对数生长期菌液的生产工艺和设备与现有技术相比,具有以下有益效果:Compared with the prior art, the production process and equipment for continuously supplying the logarithmic growth phase of the present invention have the following beneficial effects:
1、本发明的生产工艺和设备增加了缓冲存储菌液和混配接种菌液,缓冲存储的菌液可保证是处于对数生长期的菌液,在需要用到菌液时,现配现用,通过混配接种菌液可实现连续供应对数生长期的菌液。1. The production process and equipment of the invention increase the buffer storage bacteria liquid and the mixed inoculation liquid solution, and the buffered storage liquid liquid can ensure the bacterial liquid in the logarithmic growth phase, and when the bacterial liquid is needed, the present invention is now available. By using the mixed inoculum, it is possible to continuously supply the bacterial liquid in the logarithmic growth phase.
2、扩增培养基和发酵培养基分别在另外设置的扩增培养基制备罐H和发酵培养基制备罐内完成,不再占用种子罐和发酵罐,使得扩增培养基和发酵培养基的制备与菌液的扩增和培养可同时进行,从而提高了菌液生产的效率。2. The expansion medium and the fermentation medium are respectively completed in the separately prepared expansion medium preparation tank H and the fermentation medium preparation tank, and the seed tank and the ferment tank are no longer occupied, so that the expansion medium and the fermentation medium are expanded. The preparation and expansion of the bacterial liquid can be carried out simultaneously, thereby improving the efficiency of the production of the bacterial liquid.
3、扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐设置了可检测内胆内气压的气压检测装置,气压检测装置与控制装置连接,控制装置可根据收到的气压控制内胆的进排气部件的进气和出气,从而实现内胆气压的自动控制。3. Amplification medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or ferment tank and/or buffer storage tank are provided with a gas pressure detecting device capable of detecting the pressure in the inner tank, the air pressure detecting device and the control The device is connected, and the control device can control the intake and exhaust of the intake and exhaust parts of the inner tank according to the received air pressure, thereby realizing automatic control of the inner air pressure.
4、扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐设置了可检测内胆内液位的液位检测装置,液位检测装置与控制装置连接,控制装置可根据液位来控制内胆的进料部件和出料部件。4. Amplification medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or ferment tank and/or buffer storage tank are provided with a liquid level detecting device capable of detecting the liquid level in the inner tank, and the liquid level detecting The device is connected to the control device, and the control device can control the feeding part and the discharging part of the inner tank according to the liquid level.
5、扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐设置了可检测内胆内温度的温度检测装置,温度检测装置与控制装置连接,控制装置可根据内胆的温度来控制夹套的进液部件和出液部件。5. Amplification medium preparation tank and/or fermentation medium preparation tank and/or seed tank and/or fermentor and/or buffer storage tank are provided with temperature detecting means capable of detecting the inner temperature of the inner tank, temperature detecting means and control The device is connected, and the control device can control the liquid inlet part and the liquid discharge part of the jacket according to the temperature of the inner tank.
6、混配罐体的菌液流入部件、稀释液流入部件、换气部件和混配部件及缓存罐体的出料部件均与所述控制装置连接,实现混配、排气和出料的自动化控制。且出料部件可在控制装置的控制下按照设定流速连续供应完成混配的菌液。6. The bacterial liquid inflow component, the diluent inflow component, the ventilation component, and the mixing component of the mixing tank and the discharge component of the buffer tank are all connected with the control device to realize mixing, exhausting and discharging. Automated control. And the discharging component can continuously supply the mixed bacterial liquid at a set flow rate under the control of the control device.
附图说明DRAWINGS
图1为本发明第一实施例的连续化供应对数生长期菌液的生产设备的结构示意图。Fig. 1 is a schematic structural view showing a production apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to a first embodiment of the present invention.
图2为本发明第一实施例的连续化供应对数生长期菌液的生产设备的扩增培养基制备罐或发酵培养基制备罐或种子罐或发酵罐或缓冲存储罐的结构示意图。2 is a schematic view showing the structure of an expansion medium preparation tank or a fermentation medium preparation tank or a seed tank or a ferment tank or a buffer storage tank for continuously supplying a logarithmic growth phase bacterial liquid production apparatus according to a first embodiment of the present invention.
图3为本发明第一实施例的连续化供应对数生长期菌液的生产设备的混配接种罐的结构示意图。Fig. 3 is a schematic view showing the structure of a compounding inoculating tank for continuously supplying a logarithmic growth phase bacterial liquid production apparatus according to a first embodiment of the present invention.
附图标记Reference numeral
A菌落培养装置,B菌液选择试管,C菌液活化瓶,D种子罐,E发酵罐,F缓冲存储罐,G混配接种罐,H扩增培养基制备罐,I发酵培养基制备罐,J控制装置;A colony culture device, B bacteria liquid selection test tube, C bacteria liquid activation bottle, D seed tank, E fermentation tank, F buffer storage tank, G mixed seeding tank, H amplification medium preparation tank, I fermentation medium preparation tank , J control device;
11壳体,111电机,112搅拌桨,113消泡桨,114阻流板,115液位检测部件,116手孔,117观察窗,118盖体,12内胆,121进料部件,122出料部件,123出气部件,124温度检测部件,13夹套,131第一通液部件,132通气部件,133第二通液部件,14支撑部件;11 housing, 111 motor, 112 stirring paddle, 113 defoaming paddle, 114 spoiler, 115 level detection unit, 116 hand holes, 117 observation window, 118 cover, 12 liner, 121 feeding parts, 122 out Material component, 123 gas outlet component, 124 temperature detecting component, 13 jacket, 131 first liquid-passing component, 132 ventilation component, 133 second liquid-passing component, 14 supporting component;
21混配罐体,211阻流板,212稀释液流入部件,213菌液流入部件,214换气部件,22缓存罐体,221液位检测部件,222出料部件,23支撑部件。21 mixed tank, 211 spoiler, 212 dilution inflow part, 213 bacterial liquid inflow part, 214 ventilation part, 22 buffer tank, 221 liquid level detecting part, 222 discharging part, 23 supporting part.
具体实施方式Detailed ways
本发明的连续化供应对数生长期菌液的生产工艺用于工业和农业领域,对微生物进行培养或发酵,包括以下步骤:The continuous supply of the logarithmic growth phase bacterial liquid production process of the present invention is used in the industrial and agricultural fields to culture or ferment microorganisms, including the following steps:
(1)培养典型菌落,即对提纯复壮过的原种进行稀释分离,并利用选择性固态培养基对稀释分离后的菌体进行静态培养得到符合要求的菌落。在静态培养过程中,菌体保持静止。(1) The typical colonies are cultured, that is, the purified and reconstituted original species are diluted and separated, and the diluted and isolated cells are statically cultured by using a selective solid medium to obtain a colony that meets the requirements. During the static culture, the cells remain stationary.
(2)选择菌液,即将步骤(1)得到的典型菌落输送到装有选择性液态培养基的试管中在设定的温度和振荡频率下动态培养至设定的时间而获得处于对数生长期的选择性培养菌液。(2) selecting the bacterial liquid, that is, the typical colony obtained in the step (1) is transferred to a test tube containing the selective liquid medium and dynamically cultured at a set temperature and an oscillation frequency to a set time to obtain logarithmic growth. Selective culture of bacterial cells.
(3)活化菌液,即将步骤(2)中得到的处于对数生长期的选择性培养菌液转接到装液态活化培养基的瓶中,在本实施例中为锥形瓶,并在设定盛液量和震荡频率条件下动态培养至设定的时间从而获得处于对数生长期的活化培养菌液。(3) activating the bacterial liquid, that is, transferring the selective culture bacterial liquid in the logarithmic growth phase obtained in the step (2) to a bottle containing the liquid activation medium, in this embodiment, a conical flask, and The culture medium was in the logarithmic growth phase by dynamically culturing to a set time under the conditions of the liquid content and the oscillation frequency.
(4)种子罐扩增菌液,即将处于对数生长期的活化培养菌液转接到盛有液态扩增培养基的种子罐D中并在设定的通气量、罐压、温度和搅拌速率下进行设定时间的深层液态培养从而获得处于对数生长期的种子罐扩增菌液。其中,深层液态培养是把菌种接种到罐中,使菌体细胞游离悬浮在液体培养基中,并进行生长或者发酵的培养方法。深层液体培养一般需要通入空气供氧并进行搅拌,是传统的微生物发酵培养方法。种子罐扩增培养基配方为已知主要成分的化学纯试剂,接近于步骤(2)使用的液态选择性培养基。(4) The seed tank amplifies the bacterial liquid, and transfers the activated culture liquid in the logarithmic growth phase to the seed tank D containing the liquid expansion medium and sets the aeration amount, the tank pressure, the temperature and the stirring. A deep liquid culture at a set time was performed at a rate to obtain a seed tank amplifying liquid in a logarithmic growth phase. Among them, deep liquid culture is a culture method in which a strain is inoculated into a tank, and the cells are suspended in a liquid medium and grown or fermented. Deep liquid culture generally requires air supply and stirring, and is a traditional microbial fermentation culture method. The seed tank augmentation medium formulation is a chemically pure reagent of known major component, which is close to the liquid selective medium used in step (2).
(5)发酵罐扩增菌液,即将处于对数生长期的种子罐扩增菌液输送到盛有液态发酵培养基的发酵罐E中并在设定的通气量、罐压、温度和搅拌速率下进行设定时间的深层液态发酵从而获得处于对数生长期且功能稳定的发酵罐扩增菌液。发酵罐扩增培养基配方为未经分离的天然有机物(如豆粕粉),接近于发酵材料(麻类韧皮中的非纤维素)。(5) The fermenter amplifies the bacterial liquid, and the seed tank amplifying liquid in the logarithmic growth phase is transported to the fermenter E containing the liquid fermentation medium and set at aeration, tank pressure, temperature and stirring. A deep liquid fermentation at a set time is performed at a rate to obtain a fermenter-enriched bacterial solution which is stable in a logarithmic growth phase and is functionally stable. The fermenter expansion medium is formulated as an unseparated natural organic substance (such as soybean meal), which is close to the fermented material (non-cellulose in the phloem).
(6)缓冲存储菌液,即将处于对数生长期的发酵罐扩增菌液转接到排空或接近于排空的缓冲存储罐F中,缓冲存储罐F中的菌液在设定的通气量、罐压、温度和搅拌速率下继续进行深层液态发酵,同时将发酵罐扩增菌液连续输送至混配接种罐G。(6) buffering the bacterial liquid, that is, transferring the fermentation liquid of the fermenter in the logarithmic growth phase to the buffer storage tank F which is emptyed or close to the emptying, and the bacterial liquid in the buffer storage tank F is set. The deep liquid fermentation is continued under aeration, tank pressure, temperature and agitation rate, and the fermentation tank amplification liquid is continuously delivered to the compound inoculation tank G.
(7)混配接种菌液,即以设定的无机盐溶液对缓冲存储菌液进行稀释并利用涡流旋转和阻滞撞击相结合的方法将其调配成菌体均匀分布的菌悬液,并使该菌悬液按照设定流速连续不断流出以供应后续接种工序。(7) compounding the inoculating bacteria solution, that is, diluting the buffer storage liquid solution with a set inorganic salt solution, and combining the vortex rotation and the blocking impact to prepare a bacterial suspension uniformly distributed with the bacteria body, and The bacterial suspension was continuously discharged at a set flow rate to supply a subsequent inoculation procedure.
通过本发明的生产工艺的7个步骤,尤其是通过增加了缓冲存储菌液和混配接种菌液的步骤,缓冲存储的菌液可保证是处于对数生长期的菌液,在需要用到菌液时,现配现用,通过混配接种菌液可实现连续供应对数生长期的菌液。Through the seven steps of the production process of the present invention, especially by adding the buffer storage liquid solution and the step of compounding the inoculating bacterial liquid, the buffered storage liquid liquid can ensure that the bacterial liquid in the logarithmic growth phase is needed. When the bacterial liquid is used, it can be used now. By mixing the inoculum, the bacterial liquid can be continuously supplied in the logarithmic growth phase.
作为优选的方案,本发明的生产工艺还包括在步骤(4)前进行的制备扩增培养基的步骤,且扩增培养基的制备在扩增培养基制备罐H内完成,完成制备的扩增培养基被输送到种子罐D内进行步骤(4)。还包括在步骤(5)前进行的 制备发酵培养基的步骤,且发酵培养基的制备在专设的发酵培养基制备罐I内完成,完成制备的发酵培养基被输送到发酵罐E内进行步骤(5)。As a preferred embodiment, the production process of the present invention further comprises the step of preparing an amplification medium before the step (4), and the preparation of the expansion medium is completed in the expansion medium preparation tank H, and the preparation is completed. The increasing medium is transferred to the seed tank D for the step (4). Also included is a step of preparing a fermentation medium performed before the step (5), and the preparation of the fermentation medium is completed in a dedicated fermentation medium preparation tank I, and the completed fermentation medium is transferred to the fermentation tank E. Step (5).
在现有技术中,扩增培养基是在种子罐中制备,发酵培养基是在发酵罐内制备,在本发明中,扩增培养基和发酵培养基分别在另外设置的扩增培养基制备罐H和发酵培养基制备罐I内完成,不再占用种子罐和发酵罐,使得扩增培养基和发酵培养基的制备与菌液的扩增和培养可同时进行,从而提高了菌液生产的效率。In the prior art, the expansion medium is prepared in a seed tank, and the fermentation medium is prepared in a fermenter. In the present invention, the expansion medium and the fermentation medium are separately prepared in an additional expansion medium. The tank H and the fermentation medium are completed in the preparation tank I, and the seed tank and the ferment tank are no longer occupied, so that the preparation of the expansion medium and the fermentation medium can be simultaneously performed with the expansion and culture of the bacterial liquid, thereby improving the production of the bacterial liquid. s efficiency.
作为优选的方法,本发明的生产工艺还包括灭菌步骤,以确保目标菌种纯培养过程中没有来自培养基和设备的杂菌污染源,该步骤包括首先排空用来给内胆保温的夹套里的保温水,其次向装有培养基组分的扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐D和/或发酵罐E的内胆或者向排空的扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐D和/或发酵罐E和/或缓冲存储罐F的内胆12中通入灭菌蒸汽进行设定时间和/或温度的灭菌。即扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐D和/或发酵罐E可以在排空的状态下进行灭菌,也可以在装有相应液体的状态下进行灭菌,缓冲存储罐F只能在排空的状态下进行灭菌。As a preferred method, the production process of the present invention further comprises a sterilization step to ensure that there is no source of contaminated bacteria from the culture medium and equipment during the pure culture of the target species, the step comprising first emptying the clamp for holding the inner liner The insulating water in the jacket, followed by the preparation of the tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the fermenter E of the expansion medium containing the medium components or the emptying Setting time for the expansion medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the fermenter E and/or the tank 12 of the buffer storage tank F are passed through the sterilization steam. And / or temperature sterilization. That is, the amplification medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E may be sterilized in an emptied state or in a state in which a corresponding liquid is contained. For sterilization, the buffer tank F can only be sterilized in an empty state.
在本实施例中,灭菌蒸汽的温度为101-121℃,设定时间段为15-30min。保温至设定时间后向内胆注入无菌压缩空气驱使蒸汽排净,同时向夹套里注入冷水用于内胆降温,在内胆的温度降到设定的培养温度时,对内胆进行保温以维持内胆的温度。维持内胆12的气压≥0.01MPa,从而维持内胆12的无菌环境。In the present embodiment, the temperature of the sterilization steam is 101-121 ° C, and the set period is 15-30 min. After the heat is kept for a set time, the compressed air is injected into the inner tank to drive the steam to be drained, and cold water is injected into the jacket for cooling the inner tank. When the temperature of the inner liner drops to the set culture temperature, the inner tank is subjected to cooling. Keep warm to maintain the temperature of the bladder. The air pressure of the bladder 12 is maintained ≥ 0.01 MPa to maintain the sterile environment of the bladder 12.
在灭菌步骤中,检测扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐D和/或发酵罐E和/或缓冲存储罐F和/或混配接种罐G的内胆12内的气压,并根据气压来控制内胆12的进料部件121的进气量和出气部件123的出气量。在本实施例中,进料部件121和出气部件123均设有可通过控制装置控制的阀门,作为优选,阀门还设有检测进气流量和出气流量的流量检测部件(图中未示出)通过该优选方案,可实现对内胆12气压的控制。In the sterilization step, the amplification medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E and/or the buffer storage tank F and/or the mixed inoculation tank G are detected. The air pressure in the inner casing 12 controls the intake air amount of the feed member 121 of the inner casing 12 and the air output amount of the air outlet member 123 in accordance with the air pressure. In the present embodiment, the feeding member 121 and the air outlet member 123 are each provided with a valve controllable by the control device. Preferably, the valve is further provided with a flow detecting member (not shown) for detecting the intake air flow rate and the air output flow rate. With this preferred embodiment, control of the pressure of the bladder 12 can be achieved.
灭菌后使内胆12的温度降低,可以通过自然降低或者人工降低。在本实施例中,向环绕内胆12的夹套通入冷水,使温度降低。在内胆12的温度降到设定的培养温度时,对扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐D和/或发酵罐E和/或缓冲存储罐F的内胆12保温使其维持设定的培养温度。根据罐内液体的不同,对不同的罐可设置不同的培养温度,以最适合罐内微生物的生长。The temperature of the inner liner 12 is lowered after sterilization, and can be naturally reduced or artificially reduced. In the present embodiment, cold water is introduced into the jacket surrounding the inner casing 12 to lower the temperature. When the temperature of the liner 12 drops to a set culture temperature, the tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E and/or the buffer tank are prepared for the expansion medium. The inner bulb 12 of F is kept warm to maintain the set culture temperature. Depending on the liquid in the tank, different culture temperatures can be set for different tanks to best suit the growth of microorganisms in the tank.
检测扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐D和/或发酵罐E和/或缓冲存储罐F的内胆12内液体的液位,并根据液位来控制内胆12的进料部件121和出料部件122的打开和关闭。优选为在液位达到内胆12内部高度的65-75%时关闭进料部件121。作为优选的方案,进料部件121和出料部件122均具有可通过控制装置控制的阀门(图中未示出),阀门可设有检测进料流量和出料流量的流量检测部件(图中未示出)。Detecting the level of liquid in the inner chamber 12 of the expansion medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank D and/or the ferment tank E and/or the buffer storage tank F, and according to the liquid level The opening and closing of the feeding member 121 and the discharging member 122 of the inner liner 12 are controlled. Preferably, the feed member 121 is closed when the liquid level reaches 65-75% of the internal height of the bladder 12. Preferably, the feeding member 121 and the discharging member 122 each have a valve (not shown) controllable by a control device, and the valve may be provided with a flow detecting component for detecting the feed flow rate and the discharge flow rate (in the figure) Not shown).
本发明还提供一种连续化供应对数生长期菌液的生产设备,可实现上述生产工艺,包括:The invention also provides a production device for continuously supplying a logarithmic growth phase bacterial liquid, which can realize the above production process, comprising:
种子罐,盛有液态扩增培养基,用于接收并培养菌液活化瓶C培养的活化培养菌液以获得处于对数生长期的种子罐扩增菌液。The seed tank contains a liquid expansion medium for receiving and cultivating the activated culture liquid of the culture liquid activation bottle C culture to obtain the seed tank amplification liquid in the logarithmic growth phase.
发酵罐E,盛有液态发酵培养基用于接收并培养所述种子罐培养的种子罐扩增菌液以获得处于对数生长期的发酵罐扩增菌液。The fermenter E contains a liquid fermentation medium for receiving and cultivating the seed tank cultured seed tank to amplify the bacterial liquid to obtain a fermenting tank amplifying liquid in a logarithmic growth phase.
缓冲存储罐F,用于在排空的状态下接收所述发酵罐E培养的发酵罐扩增菌液并使其继续进行深层液态发酵,同时输出发酵罐扩增菌液。The buffer storage tank F is configured to receive the fermentation tank of the fermenter E culture in the state of being emptied and to continue the deep liquid fermentation, and simultaneously output the fermenter to amplify the bacterial liquid.
混配接种罐G,用于接收所述缓冲存储罐F输送来的扩增菌液对其进行稀释并调配成菌体均匀分布的菌悬液,并输出该菌悬液。The inoculation tank G is mixed and used to receive the amplified bacterial liquid delivered from the buffer storage tank F, and is diluted into a bacterial suspension uniformly distributed with the bacterial cells, and the bacterial suspension is output.
除了上述结构,在本实施例中,生产设备另外还可以包括菌落培养装置A,用于对纯复壮过的原种进行稀释分离并在固态平板培养基上进行静态培养得到符合固有菌落形态特征描述的菌落。菌液选择试管B,盛有液态选择性培养基,用于接收并培养所述菌落培养装置A培养的菌落以获得处于对数生长期的选择性培养菌液。菌液活化瓶C,盛有液态活化培养基,用于接收并培养所述菌液选择试管B的选择性培养菌液以获得处于对数生长期的活化培养菌液,在本实施例中,菌液活化瓶C采用锥形瓶。In addition to the above structure, in the present embodiment, the production apparatus may further comprise a colony culture apparatus A for diluting and separating the purely reconstituted stock and performing static culture on the solid plate medium to obtain an intrinsic colony morphology characteristic description. Colonies. The bacterial solution is selected from a test tube B containing a liquid selective medium for receiving and cultivating the colonies cultured in the colony culture apparatus A to obtain a selective culture bacterial liquid in a logarithmic growth phase. The bacterial liquid activation bottle C contains a liquid activation medium for receiving and cultivating the selective culture liquid of the bacterial liquid selection test tube B to obtain the activated culture bacterial liquid in the logarithmic growth phase, in this embodiment, The bacterial solution activation bottle C is a conical flask.
作为优选的方案,所述生产设备还包括制备可供多批次生产种子罐扩增菌液所需培养扩增培养基的扩增培养基制备罐H,所述扩增培养基制备罐H与所述种子罐连接用于向所述种子罐输送扩增培养基。所述扩增培养基制备罐H的容积至少是种子罐的容积的2倍,可保证对种子罐进行扩增培养基的充分供应。Preferably, the production apparatus further comprises an expansion medium preparation tank H for preparing a culture expansion medium for multi-batch production of the seed tank amplification bacterial liquid, the expansion medium preparation tank H and The seed tank connection is used to deliver an expansion medium to the seed tank. The volume of the expansion medium preparation tank H is at least twice the volume of the seed tank, and an adequate supply of the expansion medium to the seed tank can be ensured.
所述生产设备还包括用于制备可供多批次生产发酵罐扩增菌液所需发酵培养基的发酵培养基制备罐I,所述发酵培养基制备罐I与所述发酵罐E连接用于向所述发酵罐E输送发酵培养基。所述发酵培养基制备罐I的容积至少是发酵罐E的容积的2倍,可以保证对发酵罐E的进行发酵培养基的充分供应。The production apparatus further includes a fermentation medium preparation tank I for preparing a fermentation medium for multi-batch production of a fermenter to amplify the bacterial liquid, and the fermentation medium preparation tank I is connected to the fermenter E The fermentation medium is delivered to the fermentor E. The volume of the fermentation medium preparation tank I is at least twice the volume of the fermenter E, and an adequate supply of the fermentation medium to the fermenter E can be ensured.
作为优选的方案,所述扩增培养基制备罐H和/或发酵培养基制备罐I和/或种子罐和/或发酵罐E和/或缓冲存储罐F包括由壳体11围成的内胆12和封 闭所述内胆12的盖体118、从底部环绕所述内胆12用于容纳保温液体的夹套13、位于所述盖体118上的搅拌部件和驱动所述搅拌部件旋转的电机111。壳体11、内胆12和夹套13可以是一体成形的,也可以是分体的,在本实施例中,三者是一体成形的,通过支撑部件14支撑站立在地面上。As a preferred embodiment, the amplification medium preparation tank H and/or the fermentation medium preparation tank I and/or the seed tank and/or the ferment tank E and/or the buffer storage tank F comprise an inner casing 11 a bladder 12 and a lid 118 enclosing the bladder 12, a jacket 13 surrounding the liner 12 from the bottom for containing the heat insulating liquid, a stirring member on the lid 118, and a rotation for driving the stirring member Motor 111. The housing 11, the inner casing 12 and the jacket 13 may be integrally formed or may be separate. In the present embodiment, the three are integrally formed and supported by the support member 14 to stand on the ground.
盖体118的外壁设有手孔116,搬动罐体时可将手指插入手孔116,以便于施力。盖体118上还设有透明的观察窗117,用于观察内胆的内部情况。盖体上还设有出气部件123,可用于调节内胆12内的气压。所述内胆12具有进料部件121、出料部件122,进料部件121可进液或者进气。The outer wall of the cover body 118 is provided with a hand hole 116, and a finger can be inserted into the hand hole 116 when the can body is moved to facilitate the application of force. The cover 118 is also provided with a transparent viewing window 117 for observing the interior of the bladder. An air outlet member 123 is also provided on the cover body for adjusting the air pressure in the inner casing 12. The inner casing 12 has a feeding member 121 and a discharging member 122, and the feeding member 121 can be filled or inhaled.
所述夹套13具有可作为热水入口或者冷水出口的第一液体流通部件131、可作为热水出口或者冷水入口的第二液体流通部件133和通气部件132。第一液体流通部件131设在夹套13的最高处,第二液体流通部件133设置在夹套13的底部。在需要对内胆进行降温时,从第二液体流通部件133向夹套内注入冷水,冷水从第一液体流通部件131流出,形成循环。在需要对内胆进行保温时,从第一液体流通部件131向夹套内注入热水,热水从第二液体流通部件133从流出,形成循环。在注入热水或者冷水时,夹套内的气体从通气部件132排出,在将水排空时,空气通过通气部件132进入夹套。长期使用后,夹套13内不免有水中的污垢残留,可通过第二液体流通部件133将污垢排除。The jacket 13 has a first liquid circulation member 131 that can serve as a hot water inlet or a cold water outlet, a second liquid circulation member 133 that can serve as a hot water outlet or a cold water inlet, and a ventilation member 132. The first liquid circulation member 131 is provided at the highest point of the jacket 13, and the second liquid circulation member 133 is disposed at the bottom of the jacket 13. When it is necessary to cool the inner tank, cold water is injected into the jacket from the second liquid circulation member 133, and the cold water flows out from the first liquid circulation member 131 to form a circulation. When it is necessary to heat the inner liner, hot water is injected into the jacket from the first liquid circulation member 131, and the hot water flows out from the second liquid circulation member 133 to form a circulation. When hot water or cold water is injected, the gas in the jacket is discharged from the venting member 132, and when the water is emptied, the air enters the jacket through the venting member 132. After long-term use, the dirt in the water is inevitably left in the jacket 13, and the dirt can be removed by the second liquid circulation member 133.
作为优选的方案,本发明的生产设备还包括控制装置J,所述控制装置J与用于与搅拌部件的电机111连接从而控制电机111的开启和关闭。As a preferred solution, the production apparatus of the present invention further includes a control device J that is coupled to the motor 111 for agitating the member to control the opening and closing of the motor 111.
所述内胆12内部设有与所述控制装置J连接的液位检测部件115,所述控制装置J与所述内胆12的进料部件121和出料部件122分别连接,以根据检测到的液位控制进料部件121和出料部件122的打开和关闭。优选为在液位达到内胆12内部高度的65-75%时关闭进料部件121。作为优选的方案,进料部件121和出料部件122均具有可通过控制装置J控制的阀门(图中未示出),阀门可设有检测进料流量和出料流量的流量检测部件(图中未示出)。A liquid level detecting member 115 connected to the control device J is disposed inside the inner casing 12, and the control device J is connected to the feeding member 121 and the discharging member 122 of the inner casing 12, respectively, according to the detection. The level controls the opening and closing of the feed member 121 and the discharge member 122. Preferably, the feed member 121 is closed when the liquid level reaches 65-75% of the internal height of the bladder 12. As a preferred solution, the feed member 121 and the discharge member 122 each have a valve (not shown) controllable by the control device J, and the valve may be provided with a flow detecting member for detecting the feed flow rate and the discharge flow rate (Fig. Not shown).
所述内胆12内部设有与所述控制装置J连接的气压检测部件,所述控制装置J与所述内胆12的进料部件121连接,进料部件121可以进液体和气体,控制装置J还与出气部件123连接,以根据检测到的气压控制进料部件121的进气和出气部件123出气。The inner casing 12 is provided with a gas pressure detecting member connected to the control device J, the control device J is connected to the feeding member 121 of the inner casing 12, and the feeding member 121 can enter a liquid and a gas, and the control device J is also connected to the air outlet member 123 to control the air intake and the air outlet member 123 of the feed member 121 to be ventilated according to the detected air pressure.
所述内胆12内部设有与所述控制装置J连接的温度检测部件124,所述控制装置J还与夹套13的第一通液部件131和第二通液部件133连接,以根据温度检测部件124的数据控制所述第一通液部件131和第二通液部件133的打开 和关闭。所述控制装置J还与夹套的通气部件132连接,控制通气部件132的打开和关闭。The inside of the inner casing 12 is provided with a temperature detecting member 124 connected to the control device J, and the control device J is also connected to the first liquid-passing member 131 and the second liquid-passing member 133 of the jacket 13 to be in accordance with the temperature. The data of the detecting member 124 controls the opening and closing of the first liquid passing member 131 and the second liquid passing member 133. The control device J is also coupled to the venting member 132 of the jacket to control opening and closing of the venting member 132.
所述内胆12内设有用于对菌液的流动产生阻力的阻流板114,在本实施例中,阻流板114固定在内胆12的内壁上,对旋转的菌液产生阻力,从而使菌液与稀释液更好地混合在一起。The inner casing 12 is provided with a baffle 114 for generating resistance to the flow of the bacterial liquid. In the embodiment, the baffle 114 is fixed to the inner wall of the inner casing 12 to generate resistance to the rotating bacterial liquid, thereby Mix the bacteria solution with the diluent better.
所述内胆12内还设有消泡桨113,所述消泡桨113与所述搅拌部件的搅拌桨112固定于同一旋转轴上,且所述消泡桨113的位置高于所述搅拌桨112。消泡桨113搅动浮在液面上方的泡沫将其打破,从而消除或者减少泡沫。The inner tank 12 is further provided with a defoaming paddle 113. The defoaming paddle 113 and the agitating paddle 112 of the agitating member are fixed on the same rotating shaft, and the position of the defoaming paddle 113 is higher than the agitation. Paddle 112. The defoaming paddle 113 agitates the foam floating above the liquid level to break it, thereby eliminating or reducing the foam.
所述混配接种罐G包括混配罐体21和与所述混配罐体21相通接收所述混配罐体21混配形成的菌液的缓存罐体22,混配罐体21与缓存罐体22在本实施例中是一体的,通过支撑部件23支撑站立在地面上,且缓存罐体22位于混配罐体21的下方。所述混配罐体21设有菌液流入部件213、稀释液流入部件212和换气部件214,所述混配罐体21内部设有使菌液和稀释液均匀混合的混配部件。混配罐体21的菌液流入部件213、稀释液流入部件212、换气部件214和混配部件均与所述控制装置J连接。The compounding inoculating tank G includes a mixing tank 21 and a buffer tank 22 that communicates with the mixing tank 21 to receive the mixed liquid formed by mixing the mixing tank 21, and mixes the tank 21 and the buffer. The can body 22 is integral in this embodiment, supported on the ground by the support member 23, and the buffer can 22 is located below the compound can body 21. The mixed tank body 21 is provided with a bacterial liquid inflow member 213, a diluent inflow member 212, and a ventilation member 214, and a mixed member for uniformly mixing the bacterial liquid and the diluted liquid is provided inside the mixed tank body 21. The bacterial liquid inflow member 213, the diluent inflow member 212, the ventilation member 214, and the compounding member of the mixed tank 21 are connected to the control device J.
在本实施例中,所述混配罐体21内设有对运动的菌液和稀释液产生阻力的阻流板211。In the present embodiment, the mixing tank 21 is provided with a spoiler 211 that generates resistance to the moving bacteria liquid and the diluent.
所述缓存罐体22内还设有液位检测部件221,用于检测缓存罐体22内的菌液的液位,缓存罐体22的底部设有出料部件222,出料部件222在控制装置J的控制下,按照设定的流速完成混配的菌液连续供应。The buffer tank 22 is further provided with a liquid level detecting component 221 for detecting the liquid level of the bacterial liquid in the buffer tank 22. The bottom of the buffer tank 22 is provided with a discharging member 222, and the discharging member 222 is under control. Under the control of the device J, the continuous supply of the mixed bacterial liquid is completed at the set flow rate.
以上实施例仅为本发明的示例性实施例,不用于限制本发明,本发明的保护范围由权利要求书限定。本领域技术人员在本发明的实质和保护范围内,对本发明做出的各种修改或等同替换也落在本发明的保护范围内。The above embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the invention, and the scope of the invention is defined by the claims. It is also within the scope of the present invention to make various modifications or equivalents to the present invention within the spirit and scope of the invention.

Claims (25)

  1. 一种连续化供应对数生长期菌液的生产工艺,其特征在于,包括以下步骤:A process for continuously supplying a logarithmic growth phase bacterial liquid, characterized in that it comprises the following steps:
    (1)培养典型菌落,即对提纯复壮过的原种进行稀释分离,并利用选择性固态培养基对稀释分离后的菌体进行静态培养得到符合要求的菌落;(1) cultivating a typical colony, that is, diluting and separating the purified and reconstituted original species, and statically cultivating the diluted and isolated cells by using a selective solid medium to obtain a colony that meets the requirements;
    (2)选择菌液,即将步骤(1)得到的典型菌落接种到装有选择性液态培养基的试管中在设定的温度和振荡频率下动态培养至设定的时间而获得处于对数生长期的选择性培养菌液;(2) selecting the bacterial liquid, inoculation of the typical colony obtained in the step (1) into a test tube containing the selective liquid medium, and dynamically cultured at a set temperature and an oscillation frequency to a set time to obtain logarithmic growth. Selective culture of bacterial liquid;
    (3)活化菌液,即将步骤(2)中得到的处于对数生长期的选择性培养菌液转接到装液态活化培养基的锥型瓶中并在设定的盛液量、温度和振荡频率条件下动态培养至设定的时间从而获得处于对数生长期的活化培养菌液;(3) activating the bacterial liquid, that is, transferring the selective culture liquid in the logarithmic growth phase obtained in the step (2) to the cone type bottle containing the liquid activation medium and setting the liquid amount, temperature and Dynamically culturing to a set time under an oscillating frequency condition to obtain an activated culture broth in a logarithmic growth phase;
    (4)种子罐扩增菌液,即将处于对数生长期的活化培养菌液转接到盛有液态扩增培养基的种子罐中并在设定的通气量、罐压、温度、搅拌速率下进行设定时间的深层液态培养从而获得处于对数生长期的种子罐扩增菌液;(4) The seed tank amplifies the bacterial liquid, that is, transfers the activated culture liquid in the logarithmic growth phase to the seed tank containing the liquid expansion medium and sets the aeration amount, the tank pressure, the temperature, the stirring rate. Performing a deep liquid culture at a set time to obtain a seed tank amplifying bacterial solution in a logarithmic growth phase;
    (5)发酵罐扩增菌液,即将处于对数生长期的种子罐扩增菌液转接到盛有液态发酵培养基的发酵罐中并在设定的通气量、罐压、温度、搅拌速率下进行设定时间的深层液态发酵从而获得处于对数生长期且功能稳定的发酵罐扩增菌液;(5) The fermenter amplifies the bacterial liquid, and transfers the seed tank amplifying liquid in the logarithmic growth phase to the fermenting tank containing the liquid fermentation medium and sets the aeration amount, the tank pressure, the temperature, and the stirring. Performing a deep liquid fermentation at a set rate at a rate to obtain a fermenter-enriched bacterial solution in a logarithmic growth phase and having a stable function;
    (6)缓冲存储菌液,即将处于对数生长期的发酵罐扩增菌液转接到接近于排空的缓冲存储罐中,缓冲存储罐中的菌液在设定的通气量、罐压、温度、搅拌速率下继续进行深层液态发酵,同时将发酵罐扩增菌液连续输送至混配接种罐;(6) Buffer storage bacteria liquid, that is, the fermentation tank liquid in the fermenter in the logarithmic growth phase is transferred to the buffer storage tank close to the emptying, and the bacterial liquid in the buffer storage tank is at the set ventilation volume and the tank pressure. Deep liquid fermentation is continued at a temperature and a stirring rate, and the fermentation broth of the fermenter is continuously delivered to the mixed inoculating tank;
    (7)混配接种菌液,即以设定的无机盐溶液对缓冲存储的菌液进行稀释并利用涡流旋转和阻滞撞击相结合的方法将其调配成菌体均匀分布的菌悬液,并使该菌悬液按照设定流速连续不断流出以供应后续接种工序。(7) compounding the inoculating bacterial solution, that is, diluting the buffered bacterial liquid with a set inorganic salt solution, and combining the vortex rotation and the blocking impact to prepare a bacterial suspension uniformly distributed with the bacterial body, The bacterial suspension was continuously discharged at a set flow rate to supply a subsequent inoculation procedure.
  2. 根据权利要求1所述的连续化供应对数生长期菌液的生产工艺,其特征在于,还包括在步骤(4)前进行的制备扩增培养基的步骤,且扩增培养基的制备在扩增培养基制备罐内完成,完成制备的扩增培养基被输送到种子罐内进行步骤(4)。The process for continuously producing a logarithmic growth phase bacterial liquid according to claim 1, further comprising the step of preparing an expansion medium performed before the step (4), and the preparation of the expansion medium is The amplification medium preparation tank is completed, and the prepared amplification medium is delivered to the seed tank for the step (4).
  3. 根据权利要求2所述的连续化供应对数生长期菌液的生产工艺,其特征在于,还包括在步骤(5)前进行的制备发酵培养基的步骤,且发酵培养基的制备在专设的发酵培养基制备罐内完成,完成制备的发酵培养基被输送到发酵罐内进行步骤(5)。The process for producing a continuous supply logarithmic growth phase bacterial liquid according to claim 2, further comprising the step of preparing a fermentation medium before the step (5), and preparing the fermentation medium in a special design The fermentation medium is prepared in a tank, and the prepared fermentation medium is transferred to the fermentor for the step (5).
  4. 根据权利要求1所述的连续化供应对数生长期菌液的生产工艺,其特征在于,还包括确保目标菌种纯培养过程中没有来自培养基和设备的杂菌污染源的灭菌步骤,该步骤包括首先排空用来给内胆保温的夹套里的保温水,其次向装有培养基组分的扩增培养基制备罐和/或扩增培养基制备罐和/或种子罐和/或发酵罐或者向排空的种子罐和/或发酵罐和/或缓冲存储罐的内胆中通入蒸汽进行设定时间和/或温度的灭菌,保温至设定时间后向内胆注入无菌压缩空气驱使蒸汽排净,同时向夹套里注入冷水用于内胆降温,并维持内胆内气压≥0.01MPa。The process for continuously producing a logarithmic growth phase bacterial liquid according to claim 1, further comprising a sterilization step of ensuring that there is no source of contamination of the bacteria from the culture medium and the device during the pure culture of the target species, The steps include first emptying the insulating water in the jacket for holding the inner liner, and secondly preparing the can and/or the expansion medium preparation tank and/or the seed tank and/or the expansion medium containing the medium components. Or fermenting the tank or steaming into the drain of the seed tank and/or fermentor and/or buffer storage tank for set time and/or temperature, and then injecting into the inner tank after holding for a set time. Sterile compressed air drives the steam to drain, while injecting cold water into the jacket for cooling the liner and maintaining the internal pressure of the bladder ≥0.01MPa.
  5. 根据权利要求4所述的连续化供应对数生长期菌液的生产工艺,其特征在于,灭菌蒸汽的温度为101-121℃。The process for producing a continuous supply logarithmic growth phase bacterial liquid according to claim 4, wherein the sterilization steam has a temperature of 101 to 121 °C.
  6. 根据权利要求4所述的连续化供应对数生长期菌液的生产工艺,其特征在于,设定时间段为15-30min。The process for producing a continuous supply logarithmic growth phase bacterial liquid according to claim 4, wherein the set period of time is 15-30 min.
  7. 根据权利要求4所述的连续化供应对数生长期菌液的生产工艺,其特征在于,在灭菌步骤中,检测扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐的内胆内的气压,并根据气压来控制内胆的进气量和出气量。The process for continuously producing a logarithmic growth phase bacterial liquid according to claim 4, wherein in the sterilization step, the amplification medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank are detected. And / or the pressure inside the tank of the fermenter and / or buffer storage tank, and according to the air pressure to control the amount of air intake and outlet of the tank.
  8. 根据权利要求4所述的连续化供应对数生长期菌液的生产工艺,其特征在于,在内胆的温度降到设定的培养温度时,对内胆进行保温以维持内胆的温度。The process for producing a continuous supply logarithmic growth phase bacterial liquid according to claim 4, wherein the inner liner is kept warm to maintain the temperature of the inner liner when the temperature of the inner liner drops to a set culture temperature.
  9. 根据权利要求4所述的连续化供应对数生长期菌液的生产工艺,其特征在于,检测扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐的内胆内液体的液位,并根据液位来控制内胆的进料部件和出料部件的打开和关闭。The process for producing a continuous supply logarithmic growth phase bacterial liquid according to claim 4, characterized in that the amplification medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank and/or the ferment tank are detected and / or buffer the level of liquid in the inner tank of the storage tank, and according to the liquid level to control the opening and closing of the feeding and discharging parts of the inner tank.
  10. 根据权利要求9所述的连续化供应对数生长期菌液的生产工艺,其特征在于,在液位达到扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐的内胆内部高度的65-75%时关闭进液部件。The process for continuously producing a logarithmic growth phase bacterial liquid according to claim 9, wherein the liquid level reaches an expansion medium preparation tank and/or a fermentation medium preparation tank and/or a seed tank and/or The liquid inlet component is closed when the inner height of the inner tank of the fermentor and/or the buffer storage tank is 65-75%.
  11. 一种连续化供应对数生长期菌液的生产设备,其特征在于,包括:A production facility for continuously supplying a logarithmic growth phase bacterial liquid, characterized in that it comprises:
    种子罐,盛有液态扩增培养基,用于接收并培养菌液活化瓶培养的活化培养菌液以获得处于对数生长期的种子罐扩增菌液;a seed tank containing a liquid expansion medium for receiving and cultivating the activated culture liquid cultured in the bacterial activation bottle to obtain a seed tank amplification liquid in a logarithmic growth phase;
    发酵罐,盛有液态发酵培养基,用于接收并培养所述种子罐培养的种子罐扩增菌液以获得处于对数生长期的发酵罐扩增菌液;a fermenter containing a liquid fermentation medium for receiving and cultivating the seed tank cultured seed tank to amplify the bacterial liquid to obtain a fermenting tank amplifying liquid in a logarithmic growth phase;
    缓冲存储罐,用于在排空的状态下接收所述发酵罐培养的发酵罐扩增菌液并使其继续进行深层液态发酵,同时输出发酵罐扩增菌液;a buffer storage tank for receiving the fermentation tank of the fermentation tank cultured in the fermenter to be subjected to deep liquid fermentation, and outputting the fermenter to amplify the bacterial liquid;
    混配接种罐,用于接收所述缓冲存储罐输送来的扩增菌液对其进行稀释并调配成菌体均匀分布的菌悬液,并输出该菌悬液。The mixed inoculating tank is configured to receive the amplified bacterial liquid delivered from the buffer storage tank, dilute it, and prepare a bacterial suspension uniformly distributed with the bacterial cells, and output the bacterial suspension.
  12. 根据权利要求11所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述生产设备还包括用于制备可供多批次生产种子罐扩增菌液所需扩增培养基的扩增培养基制备罐,所述扩增培养基制备罐与所述种子罐连接用于向所述种子罐输送扩增培养基。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 11, wherein the production apparatus further comprises an expansion culture for preparing a multi-batch production seed tank to amplify the bacterial liquid. A base expansion medium preparation tank is coupled to the seed tank for delivering the expansion medium to the seed tank.
  13. 根据权利要求12所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述扩增培养基制备罐的容积至少是种子罐的容积的2倍。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 12, wherein the volume of the expansion medium preparation tank is at least twice the volume of the seed tank.
  14. 根据权利要求12所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述生产设备还包括用于制备可供多批次生产发酵罐扩增菌液所需发酵培养基的发酵培养基制备罐,所述发酵培养基制备罐与所述发酵罐连接用于向所述发酵罐输送发酵培养基。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 12, wherein the production apparatus further comprises a fermentation medium for preparing a multi-batch production fermenter to amplify the bacterial liquid. The fermentation medium preparation tank is connected to the fermenter for delivering the fermentation medium to the fermentor.
  15. 根据权利要求14所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述发酵培养基制备罐的容积至少是发酵罐的容积的2倍。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 14, wherein the fermentation medium preparation tank has a volume of at least twice the volume of the fermenter.
  16. 根据权利要求11所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述扩增培养基制备罐和/或发酵培养基制备罐和/或种子罐和/或发酵罐和/或缓冲存储罐包括由壳体围成的内胆和封闭所述内胆的盖体、从底部环绕所述内胆用于容纳保温液体的夹套、位于所述盖体上的搅拌部件和驱动所述搅拌部件旋转的电机,所述内胆具有进料部件和出料部件,所述进料部件可进液或进气,所述盖体设有与所述内胆相通的出气部件,所述夹套具有可作为热水入口或者冷水出口的第一液体流通部件、可作为热水出口或者冷水入口的第二液体流通部件和通气部件。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 11, wherein the amplification medium preparation tank and/or the fermentation medium preparation tank and/or the seed tank and/or the ferment tank And/or the buffer storage tank includes a liner enclosed by the casing and a cover body enclosing the inner casing, a jacket surrounding the inner liner from the bottom for accommodating the heat insulating liquid, and a stirring member on the cover body And a motor for driving the agitating member to rotate, the inner casing having a feeding member and a discharging member, the feeding member being capable of introducing or inhaling, the cover being provided with an outlet member communicating with the inner casing The jacket has a first liquid flow-through member that can serve as a hot water inlet or a cold water outlet, a second liquid flow-through member and a venting member that can serve as a hot water outlet or a cold water inlet.
  17. 根据权利要求16所述的连续化供应对数生长期菌液的生产设备,其特征在于,还包括控制装置,所述控制装置与用于搅拌所述内胆内的液体的电机连接从而控制电机的开启和关闭。A production apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 16, further comprising control means for connecting a motor for agitating the liquid in said inner casing to control the motor Turn it on and off.
  18. 根据权利要求16所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述内胆内部设有与所述控制装置连接的液位检测部件,所述控制装置与所述内胆的进料和出料部件分别连接,以根据检测到的液位控制进料部件和出料部件的打开和关闭。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 16, wherein the inner tank is provided with a liquid level detecting member connected to the control device, the control device and the The feed and discharge components of the liner are separately connected to control the opening and closing of the feed and discharge components based on the detected level.
  19. 根据权利要求16所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述盖体设有与所述控制装置连接用于检测内胆内的气压检测部件,所述控制装置与所述出气部件连接以根据检测到的气压控制进料部件的进气量和出气部件的出气量。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 16, wherein the cover body is provided with a pressure detecting member connected to the control device for detecting a pressure inside the inner casing, the control A device is coupled to the air outlet member to control the amount of intake air of the feed member and the amount of air output from the air outlet member based on the detected air pressure.
  20. 根据权利要求16所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述内胆内部设有与所述控制装置连接的温度检测部件,所述控制装置还与夹套的进液部件和出液部件分别连接,以根据温度检测部件的数据控制所述进液部件和出液部件的打开和关闭。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 16, wherein the inner casing is provided with a temperature detecting member connected to the control device, and the control device is further provided with a jacket The liquid inlet part and the liquid discharge part are respectively connected to control opening and closing of the liquid inlet part and the liquid discharge part according to data of the temperature detecting part.
  21. 根据权利要求16所述的连续化供应对数生长期菌液的生产设备,其特征在于,还包括设于所述内胆的内壁上用于对菌液的流动产生阻力的阻流板。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 16, further comprising a baffle plate provided on an inner wall of said inner liner for generating resistance to the flow of the bacterial liquid.
  22. 根据权利要求16所述的连续化供应对数生长期菌液的生产设备,其特征在于,还包括位于所述内胆内的消泡桨,所述消泡桨与所述搅拌部件的搅拌桨固定于同一旋转轴上,且所述消泡桨的位置高于所述搅拌桨。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 16, further comprising a defoaming paddle located in said inner tank, said defoaming paddle and a stirring paddle of said stirring member Fixed on the same rotating shaft, and the position of the defoaming paddle is higher than the stirring paddle.
  23. 根据权利要求11所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述混配接种罐包括混配罐体和与所述混配罐体相通接收所述混配罐体混配形成的菌悬液的缓存罐体,所述混配罐体设有菌液流入部件、稀释液流入部件和换气部件,所述混配罐体内部设有使菌液和稀释液均匀混合的混配部件,所述缓存罐体设有检测液位的液位检测部件和出料部件。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 11, wherein the compounding inoculating tank comprises a compounding tank body and communicating with the compounding tank body to receive the compounding tank a buffer tank for the bacterial suspension formed by the body mixing, wherein the mixed tank body is provided with a bacterial liquid inflow member, a diluent inflow member, and a ventilation member, and the mixed tank is provided with a liquid and a diluent A uniformly mixed compounding member provided with a liquid level detecting member and a discharging member for detecting a liquid level.
  24. 根据权利要求23所述的连续化供应对数生长期菌液的生产设备,其特征在于,混配罐体的菌液流入部件、稀释液流入部件、换气部件和混配部件及缓存罐体的出料部件和液位检测部件均与所述控制装置连接。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 23, wherein the bacterial liquid inflow member, the diluent inflow member, the ventilation member, the compounding member, and the buffer tank of the tank body are mixed. Both the discharge member and the liquid level detecting member are connected to the control device.
  25. 根据权利要求23所述的连续化供应对数生长期菌液的生产设备,其特征在于,所述混配罐体内设有对运动的菌液和稀释液产生阻力的阻流板。The apparatus for continuously supplying a logarithmic growth phase bacterial liquid according to claim 23, wherein the compounding tank body is provided with a baffle plate for generating resistance to the moving bacterial liquid and the diluted liquid.
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