WO2019128172A1 - Circuit board and method for fabricating same, and method for fabricating power amplifier slot - Google Patents

Circuit board and method for fabricating same, and method for fabricating power amplifier slot Download PDF

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Publication number
WO2019128172A1
WO2019128172A1 PCT/CN2018/093628 CN2018093628W WO2019128172A1 WO 2019128172 A1 WO2019128172 A1 WO 2019128172A1 CN 2018093628 W CN2018093628 W CN 2018093628W WO 2019128172 A1 WO2019128172 A1 WO 2019128172A1
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WO
WIPO (PCT)
Prior art keywords
slot
power amplifier
processing
groove
cutter
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PCT/CN2018/093628
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French (fr)
Chinese (zh)
Inventor
吴辉
陈黎阳
乔书晓
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广州兴森快捷电路科技有限公司
深圳市兴森快捷电路科技股份有限公司
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Publication of WO2019128172A1 publication Critical patent/WO2019128172A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/182Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • H05K1/183Components mounted in and supported by recessed areas of the printed circuit board
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0008Apparatus or processes for manufacturing printed circuits for aligning or positioning of tools relative to the circuit board
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0044Mechanical working of the substrate, e.g. drilling or punching
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09818Shape or layout details not covered by a single group of H05K2201/09009 - H05K2201/09809
    • H05K2201/09845Stepped hole, via, edge, bump or conductor

Definitions

  • the invention relates to the technical field of circuit board processing, in particular to a circuit board, a processing method thereof and a processing method of a power amplifier slot.
  • the production process of embedding copper blocks inside the circuit board is introduced in the production of circuit boards, which is called embedding. Copper plate.
  • the copper block is provided with a power amplifier slot for placing electronic components to install a specific functional module or a sinking device, so that the overall circuit board is small in size. Improves thermal performance and reduces crosstalk effects on signal transmission.
  • the power amplifier slots of the copper block are generally arranged in a stepped slot, and the prior art is mainly manufactured by a numerically controlled milling machine, thereby achieving the flatness of the power amplifier slot required for production.
  • CNC milling machines can easily lead to the scrapping of copper blocks when milling grooves on copper blocks, such as the occurrence of notch spurs, copper slabs at the bottom of the groove, etc., which burdens the enterprise.
  • a processing method for a power amplifier slot comprising the following steps:
  • the cutter passes at least one turn in the groove of the first pre-groove and obtains a power amplifier slot.
  • the processing method of the above power amplifier slot firstly processes the first pre-groove on the copper block. Since the direction of the cutter is opposite to the steering of the cutter, the copper chips or copper particles generated during the processing are thrown out of the slot, It will stay in the tank to ensure the quality of the power amplifier slot. It will take a turn in the slot of the first pre-groove to further remove the cloak generated in the first pre-groove processing to improve the processing quality of the power amplifier slot and reduce the waste. Rate, reduce production costs.
  • step (a1) is performed before step (2) after step (1); if the power amplifier slot is a single slot depth design, step (a1) is performed before step (2) after step (1); if the power amplifier slot is a single slot depth design, step (a2) is performed;
  • the power amplifier slot includes a first stepped slot and a second stepped slot.
  • the depth of the first stepped slot is greater than the depth of the second stepped slot, and includes the following steps:
  • step (2) (a21), performing step (2) and step (3), processing a first stepped groove on the copper block;
  • the cutter travels at least one turn in the groove of the second pre-groove and obtains a power amplifier slot.
  • the single-slot deep design of the power amplifier slot can be directly processed.
  • the deep stepped groove is processed first, and the shallow stepped groove is processed to reduce the spurt generated during the processing and improve the power amplifier slot. Quality.
  • the second stepped groove is a discontinuous stepped groove.
  • the tool is finished in one pass and the second stepped groove is obtained.
  • the second step groove is a discontinuous step groove, the tool completes the machining of all the second step grooves in one pass, so that the machining accuracy of the second step groove is higher, and the tool is prevented from being repeatedly lifted and dropped to affect the second step. The processing accuracy of the groove.
  • the lower knife position of the cutter when the second stepped groove is machined, is disposed at a predetermined interval from the inner wall of the first stepped groove.
  • the lower knife position of the tool is set at a preset distance from the inner wall of the first step groove, and the tool will contact the preset second step groove processing position after the position is stabilized, thereby ensuring the processing precision of the second step groove and avoiding the tool being lifted.
  • the accuracy problem caused by the ups and downs affects the processing accuracy of the second stepped groove, such as the occurrence of knife printing, etc., thereby improving the overall processing level of the power amplifier slot, improving the yield and improving the product quality.
  • the tool is a milling cutter, and in steps (2) and (3), the tool is machined according to a preset degree of overlap. During processing, the tool is moved according to the preset degree of overlap, and the smoothness and smoothness of the groove wall of the power amplifier slot are improved after the processing to improve the product quality.
  • the tool has a tool radius of 2 mm or 1.6 mm and the tool overlap is 30% to 40%.
  • the tool radius of the tool can be variously selected, preferably 2mm or 1.6mm. According to the above tool radius, the tool overlap is selected to be 30%-40% to obtain higher groove wall smoothness and smoothness.
  • a method of processing a circuit board including the following steps:
  • the substrate is subjected to copper plating, and a wiring board is obtained.
  • the processing method of the circuit board described above uses the processing method of the power amplifier slot according to any one of the above technical solutions to process the power amplifier slot, thereby improving the processing precision of the power amplifier slot, thereby improving the quality of the circuit board of the buried copper block and reducing the defective rate.
  • the method before step (D) after step (C), the method further comprises: processing a first positioning portion on the pre-formed plate; and machining a second corresponding to the first positioning portion on the processing table surface of the machine tool a positioning portion; the pre-formed plate and the processing table are positioned and matched by the first positioning portion and the second positioning portion.
  • the method before step (C), further comprises: browning the copper block.
  • browning the copper block In order to improve the adhesion between the copper block and the substrate, the degree of lamination of the copper block in the buried copper bath and the substrate is improved, and the quality of the circuit board is improved.
  • circuit board which is processed by the method of processing a circuit board according to any one of the above aspects.
  • the above circuit board uses the above-mentioned processing method of the power amplifier slot to process the power amplifier slot, thereby improving the processing precision of the power amplifier slot, thereby improving the yield and processing quality of the circuit board, and improving the economic benefit of the enterprise.
  • Figure 1 is a processing flow chart of the circuit board
  • FIG. 2 is a cross-sectional view of a circuit board structure with a power amplifier slot
  • Figure 3 is a plan view of the power amplifier slot structure
  • Figure 4 is a schematic diagram of the "back" type counterclockwise movement.
  • a method for processing a power amplifier slot includes the following steps:
  • the cutter passes at least one turn in the groove of the first pre-groove and obtains a power amplifier slot.
  • the first pre-groove is machined on the copper block 200. Since the direction of the cutter 300 is opposite to the direction of the cutter 300, the copper chips or copper particles generated during the processing are thrown out of the slot and are not retained in the slot. Inside, to ensure the quality of the power amplifier slot, at least one turn in the slot of the first pre-groove, remove the cloak generated in the first pre-groove processing, further improve the processing quality of the power amplifier slot, reduce the reject rate, and reduce production. cost.
  • the power amplifier slot processing, the copper chips and copper wires generated during the milling process block the power amplifier slot, affecting the smoothness and flatness of the surface of the power amplifier slot after processing, and may damage the components placed therein, thereby causing the circuit board to be scrapped. Thereby reducing the yield and increasing the production cost burden of the enterprise.
  • the direction of the cutter 300 is opposite to the steering of the cutter 300, and the problem is avoided, so that the copper chips, copper wires, and the like generated after the machining of the cutter 300 are thrown to the outside of the first pre-groove, and After the machining, the cutter 300 is lapped in the groove of the first pre-groove. Since the cutter is empty, the slot position of the first pre-groove is removed, which further improves the processing of the power amplifier slot. Accuracy, improved yield and lower production costs.
  • the cutter 300 moves at least one turn in the groove of the first pre-groove, which may be a predetermined distance between the axis of the cutter 300 and the groove wall of the first pre-groove.
  • the processing portion of the tool 300 is located in the groove wall of the first pre-groove, and the tool 300 is not in contact with the surface of the copper block 200 where the slot of the first pre-groove is located.
  • the block 200 or the first pre-groove is further processed for the purpose of removing the ridges generated during the processing of the first pre-groove.
  • the cutter 300 is a milling cutter, and the rotation direction of the milling cutter is clockwise steering.
  • the cutter is first counterclockwise and the first pre-groove is machined, and then the cutter is made. 300 further runs at least one turn along the slot of the first pre-groove to obtain a power amplifier slot.
  • the cutter is further moved along the slot of the first pre-groove by at least one turn, and finally the power amplifier slot is obtained, and the milling cutter is in the first pre-groove.
  • the cutter uses the same cutter as its own steering to carry the cutter.
  • the milling machine spindle where the milling cutter is located rotates clockwise, so that the rotating direction of the milling cutter is clockwise, that is, the rotation of the milling cutter is clockwise or the milling cutter is smooth milling, and the milling cutter is pre-cut in the copper block 200.
  • the position is processed by means of counterclockwise movement, and the first pre-groove is obtained, and then a circle is run clockwise in the groove of the first pre-groove, and finally the power amplifier groove is obtained.
  • the first pre-groove is machined in a counterclockwise pass.
  • the counterclockwise movement method can make the copper chips be milled out of the groove, and avoid the copper chips affecting the processing quality of the power amplifier groove.
  • the copper skin of the lower knife position is subjected to the downward tearing force, the copper skin is torn by the glass. Severe, and produces a blunt, which in turn affects the processing quality of the power amplifier slot.
  • a clockwise pass is performed in the slot of the first pre-groove, that is, empty
  • the copper skin at the lower knife position is subjected to an upward tearing force, and the force of the copper skin is greatly reduced, and no cloak is generated, thereby avoiding the influence of the cloak.
  • the cutter 300 can also run multiple times in a clockwise direction to achieve a better processing effect.
  • the machining process is carried out with a “return” type machining path, and the machining is performed from the inside out, that is, rough milling is performed first, and then the inner wall is finished and finished.
  • the inner wall of the obtained power amplifier slot has higher precision, and the processing precision can be controlled within ⁇ 0.1 mm.
  • step (1) if the power amplifier slot is designed as a single slot depth, step (a1) is performed; if the power amplifier slot is designed with multiple slots, step (a2) is performed;
  • the power amplifier slot includes a first stepped slot 210 and a second stepped slot 220.
  • the depth of the first stepped slot 210 is greater than the depth of the second stepped slot 220, and includes the following steps:
  • step (2) (a21), performing step (2) and step (3), processing a first stepped groove 210 on the copper block 200;
  • the cutting is performed on the basis of the first stepped groove 210, and the second pre-groove is processed;
  • the cutter 300 travels at least one turn in the groove of the second pre-groove and obtains a power amplifier slot.
  • the single-slot deep design of the power amplifier slot can be directly processed.
  • the deep stepped groove is processed first, and the shallow stepped groove is processed to reduce the spurt generated during the processing and improve the power amplifier slot. Quality.
  • the power amplifier slot has only one groove depth, that is, a single groove depth design, only the groove depth can be processed; and when there are multiple groove depths, that is, multiple groove depth designs, there are multiple
  • the groove that is, the plurality of stepped grooves, adopts a deep and shallow processing method to reduce the generation of the blister and improve the processing quality of the power amplifier groove.
  • first stepped groove 210 and the second stepped groove 220 are written here for convenience of description. According to the needs of the structural arrangement, the third stepped groove 230, the fourth stepped groove, etc. may be added, and the processing method is the same. Rational, using the first deep and shallow processing.
  • first stepped groove 210 and the second stepped groove 220 and the like are combined to form a power amplifier groove as referred to in the present application.
  • the second stepped groove 220 is a discontinuous stepped groove.
  • the tool 300 is finished in one pass and the second stepped groove 220 is obtained.
  • the cutter 300 completes the machining of all the second stepped grooves 220 in one step, so that the machining accuracy of the second stepped groove 220 is higher, and the cutter 300 is prevented from being repeatedly lifted and dropped. The machining accuracy of the second stepped groove 220 is affected.
  • the step of forming the second stepped groove 220 is formed as a plurality of blocks, for example, the stepped block which is only at the four corner positions forms a stepped groove, because there is a space in the middle. Therefore, when the stepped groove is processed, since each step block is in a different place, the process of repeatedly lifting, falling, and starting the tool 300 is required during the machining, thereby increasing the possibility of machining deviation. Therefore, in order to avoid the deviation caused by the repeated movement of the cutter 300 affecting the machining accuracy of the second stepped groove 220, the tool 300 is completed in one time, and the repeated lifting and falling processes are not performed, and the second stepped groove 220 is improved. Precision.
  • the lower knife position of the cutter 300 and the inner wall of the first stepped groove 210 are disposed at a predetermined interval.
  • the lower knife position of the cutter 300 is disposed at a predetermined interval from the inner wall of the first stepped groove 210, and the cutter 300 contacts the preset processing position of the second stepped groove 220 after the position is stabilized, thereby ensuring the machining accuracy of the second stepped groove 220.
  • the accuracy problem caused by the cutter 300 during lifting and falling is prevented from affecting the processing precision of the second stepped groove 220, such as the occurrence of the blade printing, thereby improving the overall processing level of the power amplifier slot, improving the yield, and improving the product quality.
  • the machining accuracy of the lower knife milling is affected by the process of repeatedly lifting the knife and the lower knife. Therefore, the above-mentioned one-time cutting knife processing is completed, and further in the lower knife and the second A stepped groove 210 maintains a certain distance to ensure that the position of the tool 300 has been stabilized during the post-knife machining, and the second stepped groove 220 with higher precision is processed.
  • the processing of the same step groove is completed once after the lower knife, and the distance between the lower knife position and the groove wall of the previous step groove is at least 0.5 mm.
  • the cutter 300 is a milling cutter, and in the steps (2) and (3), the cutter 300 is processed according to a preset degree of overlap. During processing, the tool is moved according to the preset overlap degree, and the groove wall flatness and smoothness of the power amplifier groove are improved after the processing to improve the product quality.
  • the processed material may not be processed in some places during the processing; if the overlap degree is set, that is, the tightness between each knife, The surface of the processed material can be kept smooth and flat, and the quality of the processed surface after processing can be improved.
  • the tool 300 has a tool radius of 2 mm or 1.6 mm, and the tool 300 has an overlap of 30% to 40%.
  • the tool diameter of the cutter 300 can be variously selected, preferably 2 mm or 1.6 mm. According to the above tool radius, the degree of overlap of the cutter 300 is selected to be 30% to 40% to obtain higher groove wall flatness and smoothness.
  • the overlap ratio is set between 30% and 40%, which optimizes the flatness of the groove bottom and controls the accuracy within ⁇ 3 mil.
  • the cutter 300 is a milling cutter, and the cutter has a cutter diameter of 2 mm, and the overlap or overlap ratio of the cutter is 30%-40%, and the optimum is 35%.
  • the milling efficiency is lowered.
  • a large-diameter milling cutter is usually selected. Due to the large-diameter setting, the number of overlaps is relatively reduced, and the machining efficiency is higher. The number of times of lifting the knife is also reduced accordingly, and the machining accuracy is further improved. Therefore, a cutter diameter of 20 mm is selected for machining.
  • FIG. 1 also provides a method for processing a circuit board, comprising the following steps:
  • the power amplifier slot is processed by the processing method of the power amplifier slot according to any of the above embodiments, thereby improving the processing precision of the power amplifier slot, thereby improving the quality of the circuit board of the buried copper block 200 and reducing the defective rate.
  • step (1) involved in the step (D) may be performed before the step (D), and the circuit layer processing of the substrate 100, the copper block 200 and the substrate involved in the processing method of the circuit board. 100 lamination, copper plating and other techniques can be carried out using existing techniques.
  • the circuit layer processing on the substrate 100 in the step (A) may be performed by using a prior art, such as exposure, development, etching, etc., to obtain a circuit layer, and the substrate 100 may be a copper clad layer or a plurality of layers.
  • the copper clad laminate is laminated to form the substrate 100.
  • the copper block 200 is also subjected to copper pre-bak treatment, including: further processing the surface of the copper block 200 to meet processing requirements, such as improving surface smoothness, flatness, etc.; The thickness is further confirmed to ensure that the thickness of the copper block 200 satisfies the requirement. If the thickness of the copper block 200 is too large, the flatness of the copper block 200 may be poor after the copper block 200 and the substrate 100 are laminated in the step (C). It may also cause the substrate 100 to stratify and foam, which may affect the processing of further processing such as inserts, thereby affecting the processing quality.
  • the method further includes: processing the first positioning portion on the pre-formed plate; and machining the second positioning portion corresponding to the first positioning portion on the processing table surface of the machine tool;
  • the pre-formed plate and the processing table are positioned and engaged by the first positioning portion and the second positioning portion.
  • the first positioning portion is a first positioning hole disposed on the pre-formed plate
  • the second positioning portion is a second positioning hole of the processing table on the machine tool of the milling machine, and the positions of the first positioning hole and the second positioning hole
  • the pre-formed plate is fixed on the processing table by screws, thereby improving the positioning accuracy of the pre-formed plate and the processing table, so as to improve the precision of the subsequent processing of the buried copper groove 110, and avoiding The problem of warpage of the pre-formed plate occurs when the power amplifier slot is processed on the copper block 200.
  • the aperture of the first positioning hole is not less than 2 mm, and the setting of the large aperture is advantageous for the positioning operation, thereby improving the processing efficiency.
  • the second positioning hole is disposed on the processing table, after processing one circuit board, when processing the next circuit board, a new second positioning hole can be processed on the processing surface until the processing table has no spare space.
  • the new location hole can be machined, and the processing table is replaced at this time.
  • the method further includes: performing browning on the copper block 200.
  • performing browning on the copper block 200 In order to improve the adhesion between the via hole and the substrate 100, the degree of lamination of the copper block 200 with the substrate 100 in the buried copper trench 110 is improved, and the quality of the wiring board is improved.
  • step (D) and step (E) through holes and the like may be processed on the substrate 100 as needed to form a desired metallized hole or the like for subsequent electroplating to meet further product requirements.
  • the method further includes: performing tin plating, sticking dry film, exposure and development etching, etc. on the copper plate after electroplating to obtain a circuit board that satisfies the needs.
  • FIGS. 2-4 further provides a circuit board which is processed by the processing method of the circuit board according to any of the above embodiments.
  • the processing method of the above power amplifier slot is used to process the power amplifier slot, thereby improving the processing precision of the power amplifier slot, thereby improving the yield and processing quality of the circuit board, and improving the economic benefit of the enterprise.

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  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Milling Processes (AREA)

Abstract

Disclosed is a method for fabricating a power amplifier slot, the method comprising the following steps: setting fabricating parameters of a power amplifier slot pre-fabricated on a copper block; performing cutting at a pre-set position on the copper block, with a cutting direction of a cutter being the reverse of a turning direction of the cutter, and fabricating a first preform slot; and allowing the cutter to perform cutting in a slot of the first preform slot at least one turn, and obtaining a power amplifier slot. Based on the method for fabricating a power amplifier slot, a method for fabricating a circuit board as well as a circuit board are further disclosed. Firstly, a first preform slot is fabricated on a copper block. Since the cutting direction of the cutter is the reverse of the turning direction of the cutter, copper cuttings or copper particles produced during the fabrication come out of the slot and do not remain in the slot, ensuring the quality of the power amplifier slot. Cutting in a slot of the first preform slot at least one turn further removes burrs produced during the fabrication of the first preform slot, thereby improving the fabricating quality of the power amplifier slot, reducing the rejection rate, and reducing production costs.

Description

线路板及其加工方法、功放槽的加工方法Circuit board, processing method thereof, and processing method of power amplifier slot 技术领域Technical field
本发明涉及线路板加工技术领域,特别是涉及一种线路板及其加工方法、功放槽的加工方法。The invention relates to the technical field of circuit board processing, in particular to a circuit board, a processing method thereof and a processing method of a power amplifier slot.
背景技术Background technique
随着高频射频(RF)和功放(PA)等大功率电子元件对线路板散热能力要求的不断提高,线路板生产中引入了在线路板内部嵌入埋铜块的制作工艺,称为嵌埋铜板。根据埋铜块产品的空间利用和不同层间散热导通通道搭建的需要,铜块上设有用于放置电子器件的功放槽,以便安装特定功能模块或者下沉器件,实现整体线路板的体积小型化,并提升散热性能,还减少信号传输的串扰影响。With the continuous improvement of the heat dissipation capability of high-power electronic components such as high-frequency radio frequency (RF) and power amplifier (PA), the production process of embedding copper blocks inside the circuit board is introduced in the production of circuit boards, which is called embedding. Copper plate. According to the space utilization of the buried copper block product and the need of different interlayer heat dissipation conduction passages, the copper block is provided with a power amplifier slot for placing electronic components to install a specific functional module or a sinking device, so that the overall circuit board is small in size. Improves thermal performance and reduces crosstalk effects on signal transmission.
铜块的功放槽一般呈阶梯槽设置,现有技术主要通过数控铣床制作而成,进而达到生产所需的功放槽平整度。然而,数控铣床在铜块上铣槽加工时极易导致铜块报废,如出现槽口披锋、槽底铜粒等缺陷,加重企业负担。The power amplifier slots of the copper block are generally arranged in a stepped slot, and the prior art is mainly manufactured by a numerically controlled milling machine, thereby achieving the flatness of the power amplifier slot required for production. However, CNC milling machines can easily lead to the scrapping of copper blocks when milling grooves on copper blocks, such as the occurrence of notch spurs, copper slabs at the bottom of the groove, etc., which burdens the enterprise.
发明内容Summary of the invention
基于此,有必要针对铜块的功放槽加工时易出现披锋、铜屑等问题,提供一种线路板及其加工方法、功放槽的加工方法。Based on this, it is necessary to solve the problems of blunting and copper scraping when processing the power amplifier slot of the copper block, and provide a circuit board, a processing method thereof, and a processing method of the power amplifier slot.
其技术方案如下:Its technical solutions are as follows:
一种功放槽的加工方法,包括以下步骤:A processing method for a power amplifier slot, comprising the following steps:
(1)、设定铜块上预加工的功放槽加工参数;(1) Setting the processing parameters of the pre-processed power amplifier slot on the copper block;
(2)、在铜块的预设位置进行走刀,使刀具的走刀方向与刀具的转向相反、并加工出第一预成槽;(2) performing a pass at a preset position of the copper block, so that the direction of the cutter is opposite to that of the cutter, and the first pre-groove is machined;
(3)、刀具在第一预成槽的槽内走刀至少一圈、并得到功放槽。(3) The cutter passes at least one turn in the groove of the first pre-groove and obtains a power amplifier slot.
上述功放槽的加工方法,先在铜块上加工出第一预成槽,由于刀具的走刀方向与刀具的转向相反,因此,加工过程产生的铜屑或铜粒被甩到槽外,不会滞留在槽内,保证功放槽的品质,在第一预成槽的槽内走刀一圈,进一步去除 第一预成槽加工中产生的披锋,以提高功放槽的加工品质,降低废品率,降低生产成本。The processing method of the above power amplifier slot firstly processes the first pre-groove on the copper block. Since the direction of the cutter is opposite to the steering of the cutter, the copper chips or copper particles generated during the processing are thrown out of the slot, It will stay in the tank to ensure the quality of the power amplifier slot. It will take a turn in the slot of the first pre-groove to further remove the cloak generated in the first pre-groove processing to improve the processing quality of the power amplifier slot and reduce the waste. Rate, reduce production costs.
下面进一步对技术方案进行说明:The technical solution is further explained below:
在其中一个实施例中,步骤(1)之后步骤(2)之前,若功放槽为单槽深设计,执行步骤(a1);若功放槽为多槽深设计,执行步骤(a2);In one embodiment, before step (2) after step (1), if the power amplifier slot is a single slot depth design, step (a1) is performed; if the power amplifier slot is a multi-slot depth design, step (a2) is performed;
(a1)、执行步骤(2)和步骤(3)、并得到功放槽;(a1), performing step (2) and step (3), and obtaining a power amplifier slot;
(a2)、功放槽包括第一阶梯槽和第二阶梯槽,第一阶梯槽的深度大于第二阶梯槽的深度,包括以下步骤:(a2) The power amplifier slot includes a first stepped slot and a second stepped slot. The depth of the first stepped slot is greater than the depth of the second stepped slot, and includes the following steps:
(a21)、执行步骤(2)和步骤(3),在铜块上加工出第一阶梯槽;(a21), performing step (2) and step (3), processing a first stepped groove on the copper block;
(a22)、包括以下步骤:(a22), including the following steps:
基于第二阶梯槽的预设位置,在第一阶梯槽的基础上进行走刀、并加工出第二预成槽;Performing a knife on the basis of the first stepped groove and processing the second pre-groove based on the preset position of the second stepped groove;
刀具在第二预成槽的槽内走刀至少一圈、并得到功放槽。The cutter travels at least one turn in the groove of the second pre-groove and obtains a power amplifier slot.
单槽深设计的功放槽,直接加工即可,而对于多槽深设计的功放槽,采用先加工深阶梯槽,再加工浅阶梯槽的方式,减少加工过程中产生的披锋,提高功放槽的品质。The single-slot deep design of the power amplifier slot can be directly processed. For the multi-slot deep design power amplifier slot, the deep stepped groove is processed first, and the shallow stepped groove is processed to reduce the spurt generated during the processing and improve the power amplifier slot. Quality.
在其中一个实施例中,第二阶梯槽为不连续阶梯槽,加工第二阶梯槽时,刀具一次走刀加工完成、得到第二阶梯槽。第二阶梯槽为不连续阶梯槽时,刀具一次走刀完成所有的各部分第二阶梯槽加工,使第二阶梯槽的加工精度更高,避免刀具反复抬起和落下进而影响到第二阶梯槽的加工精度。In one embodiment, the second stepped groove is a discontinuous stepped groove. When the second stepped groove is machined, the tool is finished in one pass and the second stepped groove is obtained. When the second step groove is a discontinuous step groove, the tool completes the machining of all the second step grooves in one pass, so that the machining accuracy of the second step groove is higher, and the tool is prevented from being repeatedly lifted and dropped to affect the second step. The processing accuracy of the groove.
在其中一个实施例中,加工第二阶梯槽时,刀具的下刀位置与第一阶梯槽的内壁之间呈预设间距设置。刀具的下刀位置与第一阶梯槽的内壁呈预设间距设置,刀具在位置稳定后才会接触到预设的第二阶梯槽加工位置,保证第二阶梯槽的加工精度,避免刀具在抬起和下落时造成的精度问题影响到第二阶梯槽的加工精度如出现刀印等问题,进而提高功放槽的整体加工水平,提高成品率,提升产品质量。In one of the embodiments, when the second stepped groove is machined, the lower knife position of the cutter is disposed at a predetermined interval from the inner wall of the first stepped groove. The lower knife position of the tool is set at a preset distance from the inner wall of the first step groove, and the tool will contact the preset second step groove processing position after the position is stabilized, thereby ensuring the processing precision of the second step groove and avoiding the tool being lifted. The accuracy problem caused by the ups and downs affects the processing accuracy of the second stepped groove, such as the occurrence of knife printing, etc., thereby improving the overall processing level of the power amplifier slot, improving the yield and improving the product quality.
在其中一个实施例中,刀具为铣刀,步骤(2)和步骤(3)中,刀具根据预设的重叠度进行加工。加工时,根据预设的重叠度进行走刀,提高加工后得 到功放槽的槽壁平整度和光滑度,提高产品品质。In one of the embodiments, the tool is a milling cutter, and in steps (2) and (3), the tool is machined according to a preset degree of overlap. During processing, the tool is moved according to the preset degree of overlap, and the smoothness and smoothness of the groove wall of the power amplifier slot are improved after the processing to improve the product quality.
在其中一个实施例中,刀具的刀径为2mm或1.6mm,刀具的重叠度为30%-40%。刀具的刀径可以有多种选择,优选为2mm或1.6mm,根据以上的刀径,选择刀具的重叠度为30%-40%,以获得更高的槽壁平整度和光滑度。In one of the embodiments, the tool has a tool radius of 2 mm or 1.6 mm and the tool overlap is 30% to 40%. The tool radius of the tool can be variously selected, preferably 2mm or 1.6mm. According to the above tool radius, the tool overlap is selected to be 30%-40% to obtain higher groove wall smoothness and smoothness.
还提供一种线路板的加工方法,包括以下步骤:A method of processing a circuit board is also provided, including the following steps:
(A)、在基板上加工预设的线路层、并完成加工;(A) processing a predetermined circuit layer on the substrate and completing the processing;
(B)、在基板的预设位置加工出埋铜槽;(B) processing a buried copper groove at a predetermined position of the substrate;
(C)、将铜块置于埋铜槽、并将铜块与基板层压、得到预成板;(C) placing the copper block in the buried copper bath and laminating the copper block with the substrate to obtain a pre-formed board;
(D)、在铜块上加工出功放槽,功放槽采用如上述任一个技术方案所述的功放槽的加工方法加工而成;(D) processing a power amplifier slot on the copper block, the power amplifier slot being processed by the processing method of the power amplifier slot according to any one of the above technical solutions;
(E)、对基板进行沉铜电镀、并得到线路板。(E), the substrate is subjected to copper plating, and a wiring board is obtained.
上述线路板的加工方法,采用上述任一个技术方案所述的功放槽的加工方法加工功放槽,提高了功放槽的加工精度,进而提高了埋铜块的线路板品质,降低次品率。The processing method of the circuit board described above uses the processing method of the power amplifier slot according to any one of the above technical solutions to process the power amplifier slot, thereby improving the processing precision of the power amplifier slot, thereby improving the quality of the circuit board of the buried copper block and reducing the defective rate.
下面进一步对技术方案进行说明:The technical solution is further explained below:
在其中一个实施例中,步骤(C)之后步骤(D)之前,还包括:在预成板上加工出第一定位部;在机床的加工台面上加工出与第一定位部对应的第二定位部;将预成板与加工台面通过第一定位部和第二定位部定位配合。通过第一定位部和第二定位部的配合定位,当铜块与预成板层压后在铜块上加工功放槽时,由于第一定位部和第二定位部的定位,预成板不易发生翘曲,提高功放槽加工及最终线路板的加工精度。In one embodiment, before step (D) after step (C), the method further comprises: processing a first positioning portion on the pre-formed plate; and machining a second corresponding to the first positioning portion on the processing table surface of the machine tool a positioning portion; the pre-formed plate and the processing table are positioned and matched by the first positioning portion and the second positioning portion. By the cooperative positioning of the first positioning portion and the second positioning portion, when the copper block is laminated with the pre-formed plate and the power amplifier groove is processed on the copper block, the pre-formed plate is not easy due to the positioning of the first positioning portion and the second positioning portion. Warpage occurs, improving the processing of the power amplifier slot and the processing accuracy of the final circuit board.
在其中一个实施例中,步骤(C)之前,还包括:对铜块进行棕化处理。以提高铜块与基板的粘结力,提高铜块在埋铜槽内与基板的层压结合度,提高线路板的品质。In one embodiment, before step (C), the method further comprises: browning the copper block. In order to improve the adhesion between the copper block and the substrate, the degree of lamination of the copper block in the buried copper bath and the substrate is improved, and the quality of the circuit board is improved.
还提供一种线路板,线路板采用如上述任一项技术方案所述的线路板的加工方法加工而成。There is further provided a circuit board which is processed by the method of processing a circuit board according to any one of the above aspects.
上述线路板,采用上述的功放槽的加工方法加工功放槽,提高了功放槽的加工精度,进而提高了线路板的成品率和加工品质,提高企业的经济效益。The above circuit board uses the above-mentioned processing method of the power amplifier slot to process the power amplifier slot, thereby improving the processing precision of the power amplifier slot, thereby improving the yield and processing quality of the circuit board, and improving the economic benefit of the enterprise.
附图说明DRAWINGS
图1为线路板的加工流程图;Figure 1 is a processing flow chart of the circuit board;
图2为带有功放槽的线路板结构截面图;2 is a cross-sectional view of a circuit board structure with a power amplifier slot;
图3为功放槽结构的俯视图;Figure 3 is a plan view of the power amplifier slot structure;
图4为“回”字型逆时针走刀示意图。Figure 4 is a schematic diagram of the "back" type counterclockwise movement.
100、基板,110、埋铜槽,200、铜块,210、第一阶梯槽,220、第二阶梯槽,230、第三阶梯槽,300、刀具。100, substrate, 110, buried copper trough, 200, copper block, 210, first stepped trough, 220, second stepped trough, 230, third stepped trough, 300, cutter.
具体实施方式Detailed ways
下面结合附图对本发明的实施例进行详细说明:The embodiments of the present invention are described in detail below with reference to the accompanying drawings:
需要说明的是,文中所称元件与另一个元件“固定”时,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是与另一个元件“连接”时,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed" with another element, it may be directly on the other element or the element may be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or the central element. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right", and the like, as used herein, are for the purpose of illustration and are not intended to be the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
如图1所述的实施例,一种功放槽的加工方法,包括以下步骤:As shown in the embodiment of FIG. 1, a method for processing a power amplifier slot includes the following steps:
(1)、设定铜块200上预加工的功放槽加工参数;(1) setting the processing parameters of the pre-processed power amplifier slot on the copper block 200;
(2)、在铜块200的预设位置进行走刀,使刀具300的走刀方向与刀具300的转向相反、并加工出第一预成槽;(2) performing a pass at a preset position of the copper block 200 such that the direction of the cutter 300 is opposite to the turning of the cutter 300 and machining the first pre-groove;
(3)、刀具在第一预成槽的槽内走刀至少一圈、并得到功放槽。(3) The cutter passes at least one turn in the groove of the first pre-groove and obtains a power amplifier slot.
先在铜块200上加工出第一预成槽,由于刀具300的走刀方向与刀具300的转向相反,因此,加工过程产生的铜屑或铜粒被甩到槽外,不会滞留在槽内, 保证功放槽的品质,在第一预成槽的槽内走刀至少一圈,去除第一预成槽加工中产生的披锋,进一步提高功放槽的加工品质,降低废品率,降低生产成本。First, the first pre-groove is machined on the copper block 200. Since the direction of the cutter 300 is opposite to the direction of the cutter 300, the copper chips or copper particles generated during the processing are thrown out of the slot and are not retained in the slot. Inside, to ensure the quality of the power amplifier slot, at least one turn in the slot of the first pre-groove, remove the cloak generated in the first pre-groove processing, further improve the processing quality of the power amplifier slot, reduce the reject rate, and reduce production. cost.
目前的功放槽加工,铣槽时产生的铜屑、铜丝等堵塞功放槽,影响加工后功放槽的表面光滑度和平整度、并可能损害放入其内的器件,造成线路板的报废,从而降低了成品率,加剧了企业的生产成本负担。At present, the power amplifier slot processing, the copper chips and copper wires generated during the milling process block the power amplifier slot, affecting the smoothness and flatness of the surface of the power amplifier slot after processing, and may damage the components placed therein, thereby causing the circuit board to be scrapped. Thereby reducing the yield and increasing the production cost burden of the enterprise.
本实施例中,使刀具300的走刀方向与刀具300的转向相反,避免了该问题,使刀具300加工后产生的铜屑、铜丝等被甩到第一预成槽的外部,同时,在加工后使刀具300在第一预成槽的槽内走刀一圈,由于此时为空跑走刀,去除了第一预成槽的槽口位置披锋,进一步提高了功放槽的加工精度,提高成品率,降低生产成本。In this embodiment, the direction of the cutter 300 is opposite to the steering of the cutter 300, and the problem is avoided, so that the copper chips, copper wires, and the like generated after the machining of the cutter 300 are thrown to the outside of the first pre-groove, and After the machining, the cutter 300 is lapped in the groove of the first pre-groove. Since the cutter is empty, the slot position of the first pre-groove is removed, which further improves the processing of the power amplifier slot. Accuracy, improved yield and lower production costs.
需要说明的是,步骤(3)中刀具300在第一预成槽的槽内走刀至少一圈,其可以是刀具300所在轴线与第一预成槽的槽壁呈预设间距走刀,如刀具300的加工部位于第一预成槽的槽壁恰好不接触;也可以是刀具300在第一预成槽的槽口位置所在的铜块200表面上进行走刀,走刀过程不对铜块200或第一预成槽进一步加工,其目的只是为了去除第一预成槽加工过程中所产生的披锋。It should be noted that, in the step (3), the cutter 300 moves at least one turn in the groove of the first pre-groove, which may be a predetermined distance between the axis of the cutter 300 and the groove wall of the first pre-groove. For example, the processing portion of the tool 300 is located in the groove wall of the first pre-groove, and the tool 300 is not in contact with the surface of the copper block 200 where the slot of the first pre-groove is located. The block 200 or the first pre-groove is further processed for the purpose of removing the ridges generated during the processing of the first pre-groove.
进一步的,刀具300为铣刀,铣刀的自转方向为顺时针转向,铣刀在铜块200的预设位置加工时,首先逆时针走刀、并加工出第一预成槽,之后使刀具300再沿第一预成槽的槽内空跑至少一圈、得到功放槽。Further, the cutter 300 is a milling cutter, and the rotation direction of the milling cutter is clockwise steering. When the milling cutter is processed at a preset position of the copper block 200, the cutter is first counterclockwise and the first pre-groove is machined, and then the cutter is made. 300 further runs at least one turn along the slot of the first pre-groove to obtain a power amplifier slot.
更进一步的,铣刀在加工出第一预成槽后,再使铣刀沿第一预成槽的槽内走刀至少一圈、并最终得到功放槽,铣刀在第一预成槽的槽内走刀时,铣刀采用与其自身转向相同的走刀进行走刀。Further, after the milling cutter has processed the first pre-groove, the cutter is further moved along the slot of the first pre-groove by at least one turn, and finally the power amplifier slot is obtained, and the milling cutter is in the first pre-groove. When the cutter is used in the slot, the cutter uses the same cutter as its own steering to carry the cutter.
具体的,铣刀所在的铣机主轴为顺时针旋转,从而铣刀的转动方向为顺时针转动,也即铣刀的自转为顺时针或铣刀为顺铣,铣刀在铜块200的预设位置采用逆时针走刀的方式加工、并得到第一预成槽,然后在第一预成槽的槽内顺时针空跑一圈、并最终得到功放槽。Specifically, the milling machine spindle where the milling cutter is located rotates clockwise, so that the rotating direction of the milling cutter is clockwise, that is, the rotation of the milling cutter is clockwise or the milling cutter is smooth milling, and the milling cutter is pre-cut in the copper block 200. The position is processed by means of counterclockwise movement, and the first pre-groove is obtained, and then a circle is run clockwise in the groove of the first pre-groove, and finally the power amplifier groove is obtained.
铣刀为顺铣时,若走刀方式为逆时针走刀,则铜屑会被铣到槽的外侧;若走刀方式为顺时针走刀,则铜屑会被铣到槽内,影响槽的加工品质。因此,采用逆时针走刀的方式加工第一预成槽。然而,逆时针走刀的方式虽然可使铜屑 被铣到槽外,避免铜屑影响功放槽的加工品质,但是,由于下刀位置的铜皮受到向下的撕扯力,铜皮被撕扯玻璃严重、并产生披锋,进而影响功放槽的加工品质,因此,在加工出第一预成槽后,通过顺时针走刀方式在第一预成槽的槽内走刀一圈,也即空跑一圈,顺时针方式走刀时,下刀位置的铜皮受到向上的撕扯力,铜皮的受力大大减少,不会产生披锋,进而避免了披锋的影响。当然,根据加工的需要,也可以使刀具300顺时针走刀空跑多圈,实现更好的加工效果。When the milling cutter is shun milling, if the traversing method is counterclockwise, the copper swarf will be milled to the outside of the groove; if the traversing method is clockwise, the copper swarf will be milled into the groove, affecting the groove. Processing quality. Therefore, the first pre-groove is machined in a counterclockwise pass. However, the counterclockwise movement method can make the copper chips be milled out of the groove, and avoid the copper chips affecting the processing quality of the power amplifier groove. However, since the copper skin of the lower knife position is subjected to the downward tearing force, the copper skin is torn by the glass. Severe, and produces a blunt, which in turn affects the processing quality of the power amplifier slot. Therefore, after the first pre-groove is processed, a clockwise pass is performed in the slot of the first pre-groove, that is, empty When running a circle and walking in a clockwise manner, the copper skin at the lower knife position is subjected to an upward tearing force, and the force of the copper skin is greatly reduced, and no cloak is generated, thereby avoiding the influence of the cloak. Of course, according to the needs of processing, the cutter 300 can also run multiple times in a clockwise direction to achieve a better processing effect.
另外,加工时,无论是顺时针走刀还是逆时针走刀,均采用“回”字型加工路径进行加工,且由内而外进行加工,即先进行粗铣,再精铣内壁,使加工得到的功放槽的内壁精度更高,可控制加工精度在±0.1mm以内。In addition, during machining, whether it is clockwise or counterclockwise, the machining process is carried out with a “return” type machining path, and the machining is performed from the inside out, that is, rough milling is performed first, and then the inner wall is finished and finished. The inner wall of the obtained power amplifier slot has higher precision, and the processing precision can be controlled within ±0.1 mm.
进一步的,步骤(1)之后步骤(2)之前,若功放槽为单槽深设计,执行步骤(a1);若功放槽为多槽深设计,执行步骤(a2);Further, before step (1) after step (1), if the power amplifier slot is designed as a single slot depth, step (a1) is performed; if the power amplifier slot is designed with multiple slots, step (a2) is performed;
(a1)、执行步骤(2)和步骤(3)、并得到功放槽;(a1), performing step (2) and step (3), and obtaining a power amplifier slot;
(a2)、功放槽包括第一阶梯槽210和第二阶梯槽220,第一阶梯槽210的深度大于第二阶梯槽220的深度,包括以下步骤:(a2) The power amplifier slot includes a first stepped slot 210 and a second stepped slot 220. The depth of the first stepped slot 210 is greater than the depth of the second stepped slot 220, and includes the following steps:
(a21)、执行步骤(2)和步骤(3),在铜块200上加工出第一阶梯槽210;(a21), performing step (2) and step (3), processing a first stepped groove 210 on the copper block 200;
(a22)、包括以下步骤:(a22), including the following steps:
基于第二阶梯槽220的预设位置,在第一阶梯槽210的基础上进行走刀、并加工出第二预成槽;Based on the preset position of the second stepped groove 220, the cutting is performed on the basis of the first stepped groove 210, and the second pre-groove is processed;
刀具300在第二预成槽的槽内走刀至少一圈、并得到功放槽。The cutter 300 travels at least one turn in the groove of the second pre-groove and obtains a power amplifier slot.
单槽深设计的功放槽,直接加工即可,而对于多槽深设计的功放槽,采用先加工深阶梯槽,再加工浅阶梯槽的方式,减少加工过程中产生的披锋,提高功放槽的品质。The single-slot deep design of the power amplifier slot can be directly processed. For the multi-slot deep design power amplifier slot, the deep stepped groove is processed first, and the shallow stepped groove is processed to reduce the spurt generated during the processing and improve the power amplifier slot. Quality.
当功放槽只有一种槽深时,也即单槽深设计时,只需对该槽深进行加工即可;而当存在多种槽深时,也即多槽深设计时,会存在多个槽,也即多个阶梯槽,采用先深后浅的加工方式,减少披锋的产生,提升功放槽的加工品质。When the power amplifier slot has only one groove depth, that is, a single groove depth design, only the groove depth can be processed; and when there are multiple groove depths, that is, multiple groove depth designs, there are multiple The groove, that is, the plurality of stepped grooves, adopts a deep and shallow processing method to reduce the generation of the blister and improve the processing quality of the power amplifier groove.
需要说明的是,这里只写了第一阶梯槽210和第二阶梯槽220,是为了说明的方便,根据结构设置的需要,可增加第三阶梯槽230、第四阶梯槽等,加工方 式同理,采用先深后浅的加工方式进行。It should be noted that only the first stepped groove 210 and the second stepped groove 220 are written here for convenience of description. According to the needs of the structural arrangement, the third stepped groove 230, the fourth stepped groove, etc. may be added, and the processing method is the same. Rational, using the first deep and shallow processing.
另外,第一阶梯槽210和第二阶梯槽220等组合在一起形成了本申请中所指的功放槽。In addition, the first stepped groove 210 and the second stepped groove 220 and the like are combined to form a power amplifier groove as referred to in the present application.
进一步的,第二阶梯槽220为不连续阶梯槽,加工第二阶梯槽220时,刀具300一次走刀加工完成、得到第二阶梯槽220。第二阶梯槽220为不连续阶梯槽时,刀具300一次走刀完成所有的各部分第二阶梯槽220加工,使第二阶梯槽220的加工精度更高,避免刀具300反复抬起和落下进而影响到第二阶梯槽220的加工精度。Further, the second stepped groove 220 is a discontinuous stepped groove. When the second stepped groove 220 is machined, the tool 300 is finished in one pass and the second stepped groove 220 is obtained. When the second stepped groove 220 is a discontinuous stepped groove, the cutter 300 completes the machining of all the second stepped grooves 220 in one step, so that the machining accuracy of the second stepped groove 220 is higher, and the cutter 300 is prevented from being repeatedly lifted and dropped. The machining accuracy of the second stepped groove 220 is affected.
当第二阶梯槽220为不连续阶梯槽时,也即形成第二阶梯槽220的阶梯为多个块形成,如只在四角位置才有的阶梯块形成一个阶梯槽,由于中间有空余的地方,因此称不连续阶梯槽,加工该种阶梯槽时,由于各个阶梯块在不同的地方,加工时需要刀具300反复抬刀、落刀、开始加工等过程,增大了加工偏差产生的可能,因此,为了避免这种刀具300反复运动产生的偏差影响到第二阶梯槽220的加工精度,使刀具300一次性加工完成,不进行反复的抬刀和落刀过程,提高第二阶梯槽220的加工精度。When the second stepped groove 220 is a discontinuous stepped groove, that is, the step of forming the second stepped groove 220 is formed as a plurality of blocks, for example, the stepped block which is only at the four corner positions forms a stepped groove, because there is a space in the middle. Therefore, when the stepped groove is processed, since each step block is in a different place, the process of repeatedly lifting, falling, and starting the tool 300 is required during the machining, thereby increasing the possibility of machining deviation. Therefore, in order to avoid the deviation caused by the repeated movement of the cutter 300 affecting the machining accuracy of the second stepped groove 220, the tool 300 is completed in one time, and the repeated lifting and falling processes are not performed, and the second stepped groove 220 is improved. Precision.
进一步的,加工第二阶梯槽220时,刀具300的下刀位置与第一阶梯槽210的内壁之间呈预设间距设置。刀具300的下刀位置与第一阶梯槽210的内壁呈预设间距设置,刀具300在位置稳定后才会接触到预设的第二阶梯槽220加工位置,保证第二阶梯槽220的加工精度,避免刀具300在抬起和下落时造成的精度问题影响到第二阶梯槽220的加工精度如出现刀印等问题,进而提高功放槽的整体加工水平,提高成品率,提升产品质量。Further, when the second stepped groove 220 is processed, the lower knife position of the cutter 300 and the inner wall of the first stepped groove 210 are disposed at a predetermined interval. The lower knife position of the cutter 300 is disposed at a predetermined interval from the inner wall of the first stepped groove 210, and the cutter 300 contacts the preset processing position of the second stepped groove 220 after the position is stabilized, thereby ensuring the machining accuracy of the second stepped groove 220. The accuracy problem caused by the cutter 300 during lifting and falling is prevented from affecting the processing precision of the second stepped groove 220, such as the occurrence of the blade printing, thereby improving the overall processing level of the power amplifier slot, improving the yield, and improving the product quality.
更进一步的,加工四角位置的阶梯块时,会由于反复抬刀、下刀等过程影响下刀铣削的加工精度,因此,结合上述的一次走刀落刀加工完成,并进一步在下刀时与第一阶梯槽210保持一定的间距,保证下刀后加工时,刀具300位置已经稳定,进而加工得到精度更高的第二阶梯槽220。Furthermore, when processing the step block at the four-corner position, the machining accuracy of the lower knife milling is affected by the process of repeatedly lifting the knife and the lower knife. Therefore, the above-mentioned one-time cutting knife processing is completed, and further in the lower knife and the second A stepped groove 210 maintains a certain distance to ensure that the position of the tool 300 has been stabilized during the post-knife machining, and the second stepped groove 220 with higher precision is processed.
具体的,加工多槽深设计的功放槽时,对同一个阶梯槽的加工,下刀后一次加工完成,且下刀位置与上一个阶梯槽的槽壁间保留至少0.5mm的间距。Specifically, when processing the power slot of the multi-slot deep design, the processing of the same step groove is completed once after the lower knife, and the distance between the lower knife position and the groove wall of the previous step groove is at least 0.5 mm.
进一步的,刀具300为铣刀,步骤(2)和步骤(3)中,刀具300根据预 设的重叠度进行加工。加工时,根据预设的重叠度进行走刀,提高加工后得到功放槽的槽壁平整度和光滑度,提高产品品质。Further, the cutter 300 is a milling cutter, and in the steps (2) and (3), the cutter 300 is processed according to a preset degree of overlap. During processing, the tool is moved according to the preset overlap degree, and the groove wall flatness and smoothness of the power amplifier groove are improved after the processing to improve the product quality.
由于刀具300自身有刃宽,如果不设置重叠度或重叠率,在加工过程中,被加工材料会有某些地方无法被加工到;若设置重叠度,也即每刀之间的紧密程度,则加工后的材料表面可保持光滑和平整,提高加工后加工表面的品质。Since the tool 300 itself has a blade width, if the overlap or overlap ratio is not set, the processed material may not be processed in some places during the processing; if the overlap degree is set, that is, the tightness between each knife, The surface of the processed material can be kept smooth and flat, and the quality of the processed surface after processing can be improved.
进一步的,刀具300的刀径为2mm或1.6mm,刀具300的重叠度为30%-40%。刀具300的刀径可以有多种选择,优选为2mm或1.6mm,根据以上的刀径,选择刀具300的重叠度为30%-40%,以获得更高的槽壁平整度和光滑度。Further, the tool 300 has a tool radius of 2 mm or 1.6 mm, and the tool 300 has an overlap of 30% to 40%. The tool diameter of the cutter 300 can be variously selected, preferably 2 mm or 1.6 mm. According to the above tool radius, the degree of overlap of the cutter 300 is selected to be 30% to 40% to obtain higher groove wall flatness and smoothness.
重叠比例设为30%-40%之间,可使槽底的平整度达到最佳,并使精度控制在±3mil之内。The overlap ratio is set between 30% and 40%, which optimizes the flatness of the groove bottom and controls the accuracy within ±3 mil.
具体的,刀具300为铣刀,铣刀的刀径为2mm,铣刀的重叠度或重叠率为30%-40%,最优为35%。Specifically, the cutter 300 is a milling cutter, and the cutter has a cutter diameter of 2 mm, and the overlap or overlap ratio of the cutter is 30%-40%, and the optimum is 35%.
需要说明的是,选择刀径时,若选择小刀径,会导致铣削效率低下,为提高生产率,通常选择大刀径铣刀,由于大刀径的设置,重叠的次数相对减少,加工效率更高,且抬刀下刀次数也相应减少,加工精度也得到了进一步提高,因此选择20mm的铣刀刀径进行加工。It should be noted that when the tool radius is selected, if the small tool diameter is selected, the milling efficiency is lowered. In order to improve the productivity, a large-diameter milling cutter is usually selected. Due to the large-diameter setting, the number of overlaps is relatively reduced, and the machining efficiency is higher. The number of times of lifting the knife is also reduced accordingly, and the machining accuracy is further improved. Therefore, a cutter diameter of 20 mm is selected for machining.
如图1所示的实施例还提供一种线路板的加工方法,包括以下步骤:The embodiment shown in FIG. 1 also provides a method for processing a circuit board, comprising the following steps:
(A)、在基板100上加工预设的线路层、并完成加工;(A) processing a predetermined circuit layer on the substrate 100 and completing the processing;
(B)、在基板100的预设位置加工出埋铜槽110;(B) processing a buried copper trench 110 at a predetermined position of the substrate 100;
(C)、将铜块200置于埋铜槽110、并将铜块200与基板100层压、得到预成板;(C) placing the copper block 200 in the buried copper bath 110 and laminating the copper block 200 with the substrate 100 to obtain a pre-formed board;
(D)、在铜块200上加工出功放槽,功放槽采用如上述任一个实施例所述的功放槽的加工方法加工而成;(D) processing a power amplifier slot on the copper block 200, the power amplifier slot being processed by the processing method of the power amplifier slot according to any of the above embodiments;
(E)、对基板100进行沉铜电镀、并得到线路板。(E) The substrate 100 is subjected to copper plating and a wiring board is obtained.
采用上述任一个实施例所述的功放槽的加工方法加工功放槽,提高了功放槽的加工精度,进而提高了埋铜块200的线路板品质,降低次品率。The power amplifier slot is processed by the processing method of the power amplifier slot according to any of the above embodiments, thereby improving the processing precision of the power amplifier slot, thereby improving the quality of the circuit board of the buried copper block 200 and reducing the defective rate.
需要说明的是,步骤(D)中所涉及的步骤(1),可以在步骤(D)之前执行,且该线路板的加工方法中所涉及的基板100的线路层加工、铜块200与基 板100的层压、沉铜电镀等技术均可采用现有的技术进行。It should be noted that the step (1) involved in the step (D) may be performed before the step (D), and the circuit layer processing of the substrate 100, the copper block 200 and the substrate involved in the processing method of the circuit board. 100 lamination, copper plating and other techniques can be carried out using existing techniques.
另外,步骤(A)中在基板100上的线路层加工也采用现有的技术进行即可,如曝光、显影、蚀刻等过程加工得到线路层,基板100可以是覆铜板,也可以是多层覆铜板层压形成基板100。In addition, the circuit layer processing on the substrate 100 in the step (A) may be performed by using a prior art, such as exposure, development, etching, etc., to obtain a circuit layer, and the substrate 100 may be a copper clad layer or a plurality of layers. The copper clad laminate is laminated to form the substrate 100.
进一步的,步骤(C)之前,还对铜块200进行埋铜前处理,包括:对铜块200的表面进一步处理使其满足加工需求,如提高表面光滑度、平整度等;对铜块200的厚度进一步确认,确保铜块200的厚度满足需求,若铜块200的厚度偏大,则可能导致步骤(C)中铜块200与基板100层压后铜块200的平整度差,严重时还可能导致基板100分层、起泡,影响进一步加工处理如插件等操作,进而影响加工品质。Further, before the step (C), the copper block 200 is also subjected to copper pre-bak treatment, including: further processing the surface of the copper block 200 to meet processing requirements, such as improving surface smoothness, flatness, etc.; The thickness is further confirmed to ensure that the thickness of the copper block 200 satisfies the requirement. If the thickness of the copper block 200 is too large, the flatness of the copper block 200 may be poor after the copper block 200 and the substrate 100 are laminated in the step (C). It may also cause the substrate 100 to stratify and foam, which may affect the processing of further processing such as inserts, thereby affecting the processing quality.
进一步的,步骤(C)之后步骤(D)之前,还包括:在预成板上加工出第一定位部;在机床的加工台面上加工出与第一定位部对应的第二定位部;将预成板与加工台面通过第一定位部和第二定位部定位配合。通过第一定位部和第二定位部的配合定位,当铜块200与预成板层压后在铜块200上加工功放槽时,由于第一定位部和第二定位部的定位,预成板不易发生翘曲,提高功放槽的加工及最终线路板的加工精度。Further, before the step (D) after the step (C), the method further includes: processing the first positioning portion on the pre-formed plate; and machining the second positioning portion corresponding to the first positioning portion on the processing table surface of the machine tool; The pre-formed plate and the processing table are positioned and engaged by the first positioning portion and the second positioning portion. By the cooperative positioning of the first positioning portion and the second positioning portion, when the copper block 200 is laminated on the copper block 200 after lamination with the pre-formed plate, the positioning of the first positioning portion and the second positioning portion is pre-formed. The board is less prone to warpage, improving the processing of the power amplifier slot and the processing accuracy of the final circuit board.
更进一步的,第一定位部为设在预成板上的第一定位孔,第二定位部为铣机的机床上加工台面的第二定位孔,第一定位孔与第二定位孔的位置对应,加工完第一定位孔和第二定位孔后,利用螺丝将预成板固设于加工台面,提高预成板与加工台面的定位精度,以提高后续加工埋铜槽110的精度,避免后续在铜块200上加工功放槽时预成板发生翘曲的问题。Further, the first positioning portion is a first positioning hole disposed on the pre-formed plate, and the second positioning portion is a second positioning hole of the processing table on the machine tool of the milling machine, and the positions of the first positioning hole and the second positioning hole Correspondingly, after the first positioning hole and the second positioning hole are processed, the pre-formed plate is fixed on the processing table by screws, thereby improving the positioning accuracy of the pre-formed plate and the processing table, so as to improve the precision of the subsequent processing of the buried copper groove 110, and avoiding The problem of warpage of the pre-formed plate occurs when the power amplifier slot is processed on the copper block 200.
具体的,第一定位孔的孔径不小于2mm,大孔径的设定利于定位的操作,提高加工效率。Specifically, the aperture of the first positioning hole is not less than 2 mm, and the setting of the large aperture is advantageous for the positioning operation, thereby improving the processing efficiency.
另外,由于第二定位孔设于加工台面上,当加工完一个线路板后,下一个线路板的加工时,仍可在加工台面上加工新的第二定位孔使用,直至该加工台面没有空余的地方可以加工新的第二定位孔,此时,更换加工台面。In addition, since the second positioning hole is disposed on the processing table, after processing one circuit board, when processing the next circuit board, a new second positioning hole can be processed on the processing surface until the processing table has no spare space. The new location hole can be machined, and the processing table is replaced at this time.
进一步的,步骤(C)之前,还包括:对铜块200进行棕化处理。以提高通孔与基板100的粘结力,提高铜块200在埋铜槽110内与基板100的层压结合 度,提高线路板的品质。Further, before the step (C), the method further includes: performing browning on the copper block 200. In order to improve the adhesion between the via hole and the substrate 100, the degree of lamination of the copper block 200 with the substrate 100 in the buried copper trench 110 is improved, and the quality of the wiring board is improved.
进一步的,在步骤(D)和步骤(E)之间,还可根据需要,在基板100上加工通孔等,为了后续的电镀形成所需的金属化孔等,以满足进一步的产品需求。Further, between step (D) and step (E), through holes and the like may be processed on the substrate 100 as needed to form a desired metallized hole or the like for subsequent electroplating to meet further product requirements.
另外,还包括:对沉铜电镀后的线路板进行镀锡、贴干膜、曝光显影蚀刻等加工,以得到满足需要的线路板。In addition, the method further includes: performing tin plating, sticking dry film, exposure and development etching, etc. on the copper plate after electroplating to obtain a circuit board that satisfies the needs.
如图2-4所示的实施例还提供一种线路板,线路板采用如上述任一项实施例所述的线路板的加工方法加工而成。The embodiment shown in FIGS. 2-4 further provides a circuit board which is processed by the processing method of the circuit board according to any of the above embodiments.
采用上述功放槽的加工方法加工功放槽,提高了功放槽的加工精度,进而提高了线路板的成品率和加工品质,提高企业的经济效益。The processing method of the above power amplifier slot is used to process the power amplifier slot, thereby improving the processing precision of the power amplifier slot, thereby improving the yield and processing quality of the circuit board, and improving the economic benefit of the enterprise.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种功放槽的加工方法,其特征在于,包括以下步骤:A processing method for a power amplifier slot, comprising the steps of:
    (1)、设定铜块上预加工的功放槽加工参数;(1) Setting the processing parameters of the pre-processed power amplifier slot on the copper block;
    (2)、在所述铜块的预设位置进行走刀,使刀具的走刀方向与所述刀具的转向相反、并加工出第一预成槽;(2) performing a pass at a preset position of the copper block, so that a direction of the cutter is opposite to that of the cutter, and the first pre-groove is machined;
    (3)、所述刀具在所述第一预成槽的槽内走刀至少一圈、并得到所述功放槽。(3) The cutter passes at least one turn in the groove of the first pre-groove and obtains the power amplifier slot.
  2. 根据权利要求1所述的功放槽的加工方法,其特征在于,所述步骤(1)之后所述步骤(2)之前,若所述功放槽为单槽深设计,执行步骤(a1);若所述功放槽为多槽深设计,执行步骤(a2);The processing method of the power amplifier slot according to claim 1, wherein, before the step (2) after the step (1), if the power amplifier slot is a single-slot deep design, the step (a1) is performed; The power amplifier slot is designed with multiple slots, and step (a2) is performed;
    (a1)、执行所述步骤(2)和所述步骤(3)、并得到所述功放槽;(a1), performing the step (2) and the step (3), and obtaining the power amplifier slot;
    (a2)、所述功放槽包括第一阶梯槽和第二阶梯槽,所述第一阶梯槽的深度大于所述第二阶梯槽的深度,包括以下步骤:(a2) The power amplifier slot includes a first stepped slot and a second stepped slot, the depth of the first stepped slot being greater than the depth of the second stepped slot, including the following steps:
    (a21)、执行所述步骤(2)和所述步骤(3),在所述铜块上加工出所述第一阶梯槽;(a21) performing the step (2) and the step (3), processing the first stepped groove on the copper block;
    (a22)、包括以下步骤:(a22), including the following steps:
    基于所述第二阶梯槽的预设位置,在所述第一阶梯槽的基础上进行走刀、并加工出第二预成槽;Performing a knife on the basis of the first stepped groove and processing a second pre-groove based on the preset position of the second stepped groove;
    所述刀具在所述第二预成槽的槽内走刀至少一圈、并得到所述功放槽。The cutter passes at least one turn in the groove of the second pre-groove and obtains the power amplifier slot.
  3. 根据权利要求2所述的功放槽的加工方法,其特征在于,所述第二阶梯槽为不连续阶梯槽,加工所述第二阶梯槽时,所述刀具一次走刀加工完成、得到所述第二阶梯槽。The processing method of the power amplifier slot according to claim 2, wherein the second stepped groove is a discontinuous stepped groove, and when the second stepped groove is processed, the tool is finished in one pass and the obtained step is obtained. Second step slot.
  4. 根据权利要求3所述的功放槽的加工方法,其特征在于,加工所述第二阶梯槽时,所述刀具的下刀位置与所述第一阶梯槽的内壁之间呈预设间距设置。The method of processing a power amplifier slot according to claim 3, wherein when the second stepped groove is machined, a position of a lower blade of the cutter and an inner wall of the first stepped groove are disposed at a predetermined interval.
  5. 根据权利要求1所述的功放槽的加工方法,其特征在于,所述刀具为铣刀,所述步骤(2)和所述步骤(3)中,所述刀具根据预设的重叠度进行加工。The processing method of a power amplifier slot according to claim 1, wherein the tool is a milling cutter, and in the step (2) and the step (3), the tool is processed according to a preset overlap degree. .
  6. 根据权利要求5所述的功放槽的加工方法,其特征在于,所述刀具的刀 径为2mm或1.6mm,所述刀具的重叠度为30%-40%。The method of processing a power amplifier slot according to claim 5, wherein the tool has a tool diameter of 2 mm or 1.6 mm, and the tool has an overlap of 30% to 40%.
  7. 一种线路板的加工方法,其特征在于,包括以下步骤:A method for processing a circuit board, comprising the steps of:
    (A)、在基板上加工预设的线路层、并完成加工;(A) processing a predetermined circuit layer on the substrate and completing the processing;
    (B)、在所述基板的预设位置加工出埋铜槽;(B) processing a buried copper groove at a predetermined position of the substrate;
    (C)、将铜块置于所述埋铜槽、并将所述铜块与所述基板层压、得到预成板;(C) placing a copper block in the buried copper bath, and laminating the copper block with the substrate to obtain a pre-formed plate;
    (D)、在所述铜块上加工出功放槽,所述功放槽采用如权利要求1-6任一项所述的功放槽的加工方法加工而成;(D) processing a power amplifier slot on the copper block, the power amplifier slot being processed by the processing method of the power amplifier slot according to any one of claims 1-6;
    (E)、对所述基板进行沉铜电镀、并得到线路板。(E), the substrate is subjected to copper plating, and a wiring board is obtained.
  8. 根据权利要求7所述的线路板的加工方法,其特征在于,所述步骤(C)之后所述步骤(D)之前,还包括:The method of processing a circuit board according to claim 7, wherein before the step (D) after the step (C), the method further comprises:
    在所述预成板上加工出第一定位部;Forming a first positioning portion on the pre-formed plate;
    在机床的加工台面上加工出与所述第一定位部对应的第二定位部;Forming a second positioning portion corresponding to the first positioning portion on a processing table surface of the machine tool;
    将所述预成板与所述加工台面通过第一定位部和第二定位部定位配合。And positioning the pre-formed plate and the processing table through the first positioning portion and the second positioning portion.
  9. 根据权利要求7所述的线路板的加工方法,其特征在于,所述步骤(C)之前,还包括:对所述铜块进行棕化处理。The method of processing a circuit board according to claim 7, wherein before the step (C), the method further comprises: performing a browning process on the copper block.
  10. 一种线路板,其特征在于,所述线路板采用如权利要求7-9任一项所述的线路板的加工方法加工而成。A circuit board characterized in that the circuit board is processed by the method of processing a circuit board according to any one of claims 7-9.
PCT/CN2018/093628 2017-12-28 2018-06-29 Circuit board and method for fabricating same, and method for fabricating power amplifier slot WO2019128172A1 (en)

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