WO2019125008A1 - Procédé de préparation d'un catalyseur au palladium pour la préparation de peroxyde d'hydrogène hautement dispersé dans un support de dioxyde de titane rutile et procédé de préparation de peroxyde d'hydrogène l'utilisant - Google Patents
Procédé de préparation d'un catalyseur au palladium pour la préparation de peroxyde d'hydrogène hautement dispersé dans un support de dioxyde de titane rutile et procédé de préparation de peroxyde d'hydrogène l'utilisant Download PDFInfo
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- hydrogen peroxide
- palladium
- catalyst
- palladium catalyst
- hydrogen
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 title claims abstract description 243
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 title claims abstract description 220
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims abstract description 103
- 239000003054 catalyst Substances 0.000 title claims abstract description 101
- 229910052763 palladium Inorganic materials 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 43
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 36
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 35
- 239000001257 hydrogen Substances 0.000 claims description 33
- 229910052739 hydrogen Inorganic materials 0.000 claims description 33
- 238000006243 chemical reaction Methods 0.000 claims description 31
- 239000002904 solvent Substances 0.000 claims description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 17
- 239000001301 oxygen Substances 0.000 claims description 17
- 229910052760 oxygen Inorganic materials 0.000 claims description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 13
- 238000010304 firing Methods 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000001354 calcination Methods 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 7
- 150000002366 halogen compounds Chemical class 0.000 claims description 7
- 238000000527 sonication Methods 0.000 claims description 7
- 239000012696 Pd precursors Substances 0.000 claims description 6
- 235000003976 Ruta Nutrition 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 238000000026 X-ray photoelectron spectrum Methods 0.000 claims description 6
- 235000005806 ruta Nutrition 0.000 claims description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052794 bromium Inorganic materials 0.000 claims description 4
- 239000000460 chlorine Substances 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 4
- 239000000376 reactant Substances 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 229910052740 iodine Inorganic materials 0.000 claims description 3
- 239000011630 iodine Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 240000005746 Ruta graveolens Species 0.000 claims 1
- 239000006185 dispersion Substances 0.000 abstract description 11
- 230000000052 comparative effect Effects 0.000 description 35
- 238000003786 synthesis reaction Methods 0.000 description 13
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 8
- 238000011068 loading method Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 241001521328 Ruta Species 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- -1 halogen anion Chemical class 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 125000004429 atom Chemical group 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 239000007800 oxidant agent Substances 0.000 description 3
- DTZRLFJKQHIVQA-UHFFFAOYSA-N palladium(2+);dinitrate;hydrate Chemical compound O.[Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O DTZRLFJKQHIVQA-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 238000007086 side reaction Methods 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- 239000007844 bleaching agent Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000000645 desinfectant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000000851 scanning transmission electron micrograph Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 238000002336 sorption--desorption measurement Methods 0.000 description 2
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- 238000003917 TEM image Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
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- 238000004140 cleaning Methods 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000731 high angular annular dark-field scanning transmission electron microscopy Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 1
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- 230000001502 supplementing effect Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/44—Palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/34—Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B15/00—Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
- C01B15/01—Hydrogen peroxide
- C01B15/029—Preparation from hydrogen and oxygen
Definitions
- the present invention relates to a process for preparing a palladium catalyst for preparing hydrogen peroxide highly dispersed in a ruta-formalized titanic carrier and a process for producing hydrogen peroxide using the palladium catalyst.
- Hydrogen peroxide is used as a bleaching agent for pulp and fiber, disinfectant disinfectant, semiconductor cleaning liquid, oxidizer for water treatment process, and environmentally friendly oxidizer for chemical reaction (propylene oxide synthesis). As of 2009, 2.2 million tons of hydrogen peroxide are being produced annually, and the demand for hydrogen peroxide is expected to rise along with the increase in propylene oxide demand.
- Direct manufacturing process of synthesizing hydrogen peroxide by directly reacting hydrogen and oxygen has been attracting attention.
- This direct manufacturing process has been studied as an alternative process of commercial process because water is produced as a reaction by-product and use of organic solvent is low.
- the direct manufacturing process is simple in construction and can be manufactured where hydrogen peroxide is needed, thus greatly reducing the risk of explosion when storing and transporting hydrogen peroxide.
- Pd or Pd alloy (Pd-Au, Pd-Pt) is mainly used as a catalyst for direct production of hydrogen peroxide.
- the direct hydrogen peroxide reaction there is a side reaction in which water is generated in addition to the reaction in which hydrogen and oxygen meet to generate hydrogen peroxide. Since these side reactions are also voluntary, studies are underway to increase the selectivity of hydrogen peroxide using catalysts. In order to increase the selectivity of hydrogen peroxide in the case of palladium catalysts, many studies have been carried out to increase the selectivity of hydrogen peroxide by adding an acid and a halogen anion to the solvent.
- the inventors of the present invention have found that when a method for producing hydrogen peroxide is used, a titania carrier having a rutile phase is used and a palladium catalyst is introduced into the titania carrier It has a high dispersion and surface area, and thus the production rate of hydrogen peroxide is greatly improved. Thus, the present invention has been completed.
- the present invention provides a method for producing a palladium catalyst for producing hydrogen peroxide by preparing a ruta daily titanic carrier, introducing a sonic wave treatment process to the ruta titanic carrier, and providing a palladium catalyst for the production of hydrogen peroxide.
- the present invention provides a method for producing hydrogen peroxide, which comprises reacting hydrogen and oxygen in a reactor including the catalyst and a solvent using the catalyst for hydrogen peroxide production.
- the present invention also provides a method for producing a palladium catalyst for hydrogen peroxide.
- the ruta daily titania carrier may be manufactured by firing titania at a temperature of 800 to 1400 ° C.
- a Pd 4+ peak can be observed in an X-ray photoelectron spectrum (XPS) of the palladium catalyst for hydrogen peroxide production.
- XPS X-ray photoelectron spectrum
- the specific surface area of the rutile support may be 1 to 10 m 2 / g.
- the sound wave processing in the step (c) may be performed for 3 to 10 hours at a frequency of 40-80 Hz.
- the reduction in step (e) may be performed in a mixed gas atmosphere of hydrogen and nitrogen.
- the amount of palladium supported on the catalyst may be 0.03 to 0.15 wt%.
- the present invention also provides a palladium catalyst for the production of hydrogen peroxide produced by the above process.
- the present invention also provides a method for producing hydrogen peroxide, which comprises reacting and reacting hydrogen and oxygen as reactants in a reactor comprising the palladium catalyst for producing hydrogen peroxide and a solvent.
- the solvent may be one or more solvents selected from the group consisting of methanol, ethanol and water.
- the solvent may further include at least one halogen compound selected from the group consisting of chlorine, bromine, and iodine.
- the solvent may further include at least one acid selected from the group consisting of sulfuric acid, hydrochloric acid, phosphoric acid, and nitric acid.
- the molar ratio of hydrogen and oxygen may be from 1: 5 to 1:15.
- the reaction can be carried out at a pressure of from 1 to 40 atm and at a temperature of from 0 to 30 < 0 > C.
- a palladium catalyst having a specifically high dispersion and surface area on a titania carrier by using a titania carrier having a rutile phase and introducing a sonic wave treatment process into the rutile titania carrier,
- the yield and production rate of hydrogen peroxide can be greatly improved.
- Example 3 is an image obtained by observing a palladium catalyst prepared according to Example 1 of the present invention with HAADF-STEM and mapping Pd.
- FIG. 4 shows the results of X-ray photoelectron spectroscopy analysis of the palladium catalysts prepared according to Examples 1 to 4 and Comparative Examples 1 and 2 of the present invention.
- FIG. 6 is a graph showing the rate of hydrogen peroxide generation when hydrogen peroxide is directly produced from hydrogen and oxygen using the palladium catalyst prepared according to Examples 1 to 2 and Comparative Examples 1 and 2 of the present invention.
- FIG. 7 is a graph showing the results of the direct hydrogen peroxide synthesis experiment after controlling the hydrogen conversion by controlling the weight used in the direct hydrogen peroxide synthesis reaction for the catalysts prepared according to Examples 1 to 4 and Comparative Example 1 of the present invention to about 10% The results are shown.
- FIG. 8 shows the results of X-ray photoelectron spectroscopy analysis of the palladium catalyst prepared according to Example 1 and Examples 5 to 6 of the present invention.
- FIG. 9 shows the results of direct hydrogen peroxide synthesis experiments on catalysts prepared according to Example 1 and Examples 5 to 6 of the present invention.
- the present invention relates to a process for preparing a ruta-formal titania carrier and introducing a sonication process to the ruta-lit titanic carrier for palladium loading, thereby producing a palladium catalyst for producing hydrogen peroxide.
- the crystal phase and surface physical properties of the titania are changed.
- the palladium dispersion degree The palladium catalyst for producing hydrogen peroxide can be obtained.
- the present invention provides a method for preparing a rutile-TiO 2 carrier, comprising: (a) preparing a rutile-TiO 2 carrier; (b) mixing the ruthoric titania carrier with a palladium precursor solution; (c) sonicating the mixture; (d) washing and calcining the sonicated mixture; And (e) reducing the calcined mixture.
- the present invention also provides a method for producing a palladium catalyst for hydrogen peroxide.
- the ruta daily titania carrier is manufactured, and the ruta daily titania carrier is preferably manufactured by firing titania at a temperature of 800 to 1400 ° C.
- the ruta daily titania carrier is preferably manufactured by firing titania at a temperature of 800 to 1400 ° C.
- the titania baked at 400 ° C had a specific surface area of about 45 m 2 / g and an 80% anatase and 20% rutile phase.
- the crystalline phase and the surface properties of the titania is rapidly changed according to the sintering temperature, such as pore volume and average pore diameter also decreases rapidly.
- the firing temperature is 800 ° C or higher, all of the anatase phase is converted to a rutile phase having a stable and dense structure at a high temperature to obtain titania having a rutile phase of 100%.
- the specific surface area of the prepared rutile support may be 1 to 10 m 2 / g.
- the rutile-type titania carrier is mixed with the palladium precursor solution.
- the palladium precursor is used as an active metal in the present invention, and any salt capable of providing palladium may be used without any particular limitation, and palladium nitrate or palladium chloride may be preferably used.
- the mixture is subjected to sonic wave processing.
- the sound wave processing is performed for 3 to 10 hours at a frequency of 40-80 Hz.
- the palladium precursor remaining after the reaction is washed using distilled water, washed and dried at a temperature of 80 to 120 ° C for 10 to 48 hours, preferably for 12 to 24 hours .
- the firing is preferably carried out at a temperature of 100 to 800 ° C., preferably 200 to 600 ° C., for 1 to 12 hours, more preferably 4 to 8 hours.
- the calcined mixture is reduced using a mixed gas of hydrogen and nitrogen.
- the reduction temperature is preferably 100 to 400 ° C. and the reduction time is 1 to 8 hours.
- palladium catalyst for hydrogen peroxide production according to the present invention is finally prepared.
- the palladium content of the catalyst is preferably 0.03 to 0.15 wt%.
- the present invention also provides a palladium catalyst for the production of hydrogen peroxide supported on a titania carrier produced by the above production method.
- the palladium catalyst according to the present invention is produced through sonication using a rutaic titania carrier and can achieve significantly improved palladium dispersion even though the specific surface area of the carrier itself is very low.
- cavitation phenomenon occurs after the minute air bubbles are generated and finally disappears, and the process of bubble disappearing occurs very rapidly, and the temperature around the air bubble is rapidly decreased.
- the growth of crystal nuclei is suppressed, and a small and uniform crystal nucleus appears.
- the palladium catalyst according to the present invention has a peculiar electron state such as a Pd 4 + peak observed in an X-ray photoelectron spectrum (XPS).
- the palladium catalyst according to the present invention has a wide palladium exposed area and dispersibility, and when it is applied to the direct synthesis of hydrogen peroxide, the hydrogen conversion and the hydrogen peroxide selectivity are improved and the production amount of hydrogen peroxide is remarkably improved.
- the present invention also provides a method for producing hydrogen peroxide comprising the steps of supplying hydrogen and oxygen to a reactor containing the catalyst for producing hydrogen peroxide and a solvent and reacting the same.
- the solvent may be one or more solvents selected from the group consisting of methanol, ethanol and water. Specifically, it may be methanol, ethanol or a mixture of water and alcohol, preferably a mixture of ethanol and water.
- the solvent may further include a halogen compound, preferably a halogen compound including bromine (Br), chlorine (Cl) or iodine (I), more preferably a halogen containing bromine Compound. ≪ / RTI >
- a halogen compound including bromine (Br), chlorine (Cl) or iodine (I), more preferably a halogen containing bromine Compound.
- a halogen compound including bromine (Br), chlorine (Cl) or iodine (I), more preferably a halogen containing bromine Compound. ≪ / RTI >
- the palladium (Pd) particles energetic atoms such as corners and edges are present. In these atoms, the reaction that hydrogen and oxygen meet to form water is dominant, and the generated hydrogen peroxide decomposes The reaction is dominant.
- the halogen anion is thermodynamically adsorbed on the energetic atom of palla
- the concentration of the halogen compound in a solvent is 0.01 mM to 0.1 M More preferably 0.05 mM to 2 mM.
- the solvent may further include an acid.
- an acid When an acid is added, the hydrogen peroxide yield can be largely increased by suppressing the decomposition of the produced hydrogen peroxide.
- the acid may be sulfuric acid (H 2 SO 4 ), hydrochloric acid (HCl), phosphoric acid (H 3 PO 4 ), nitric acid (HNO 3 ) or the like, preferably phosphoric acid.
- the concentration of the acid in the solvent may be 0.01 to 1 M, preferably 0.01 to 0.1 M.
- the reactants, hydrogen and oxygen may be in a gaseous form and may be preferably fed directly to the solvent using a Dip Tube which may be contained in a solvent to improve the solubility in the solvent.
- the hydrogen gas may be flowed at a flow rate of 1 to 4 mL / min, and the oxygen gas may be flowed at a flow rate of 10 to 40 mL / min. More preferably, the hydrogen gas may be maintained at 1.5 to 2.5 mL / min, and the oxygen gas may be maintained at 15 to 25 mL / min, and the hydrogen: oxygen molar ratio may be 1: 5 to 1:15.
- the ratio of oxygen to hydrogen is 1: 1, when the concentration of hydrogen is high, there is a danger of explosion. When the concentration of oxygen is high, the yield of supplied hydrogen peroxide is low.
- the reactor is further reacted by supplying nitrogen as a reactant.
- nitrogen it is possible to deviate from the explosion range even if the ratio of hydrogen to oxygen is set to 1: 1, and there is an advantage that it can be used without additional nitrogen separation when using oxygen in the air in the future.
- the entire reaction pressure is regulated using a BPR (Back Pressure Regulator), and the reaction pressure can be measured through a pressure gauge connected to the reactor.
- the reaction pressure is preferably maintained at 1 to 40 atm, preferably at normal pressure, and it may be preferable to conduct the reaction while maintaining the reaction temperature at 0 to 30 ⁇ ⁇ .
- Example 1 1000Pd / R-TiO 2 (R means rutile phase is 100%) catalyst preparation
- Palladium catalyst for the production of hydrogen peroxide was prepared in the same manner as in Example 1, except that the calcination temperature of the titania (TiO 2 , P25, Degussa) before carrying the palladium was 800 ° C.
- Palladium catalyst for the production of hydrogen peroxide was prepared in the same manner as in Example 1, except that the calcination temperature of the titania (TiO 2 , P25, Degussa) before carrying the palladium was 900 ° C.
- Palladium catalyst for the production of hydrogen peroxide was prepared in the same manner as in Example 1, except that the calcination temperature of the titania (TiO 2 , P25, Degussa) before carrying the palladium was 1100 ° C.
- Example 5 Catalyst preparation of 1000Pd / R-TiO 2 (R means 100% rutile phase) carrying 0.07 wt% palladium
- Example 1 The procedure of Example 1 was repeated except that 0.01085 g of palladium nitrate hydrate (Pd (NO 3 ) * x H 2 O, Sigma-Aldrich) was used and the content of palladium supported on the catalyst was adjusted to 0.07 wt% To prepare a palladium catalyst for the production of hydrogen peroxide.
- Pd (NO 3 ) * x H 2 O palladium nitrate hydrate
- Palladium catalyst for the production of hydrogen peroxide was prepared in the same manner as in Example 1, except that the calcination temperature of the titania (TiO 2 , P25, Degussa) before palladium loading was 600 ° C.
- Palladium catalyst for the production of hydrogen peroxide was prepared in the same manner as in Example 1, except that the calcination temperature of the titania (TiO 2 , P25, Degussa) before carrying the palladium was 400 ° C.
- the measurement results showed that the higher the firing temperature, the lower the specific surface area, the pore volume, and the average pore diameter. As a result, it was confirmed that the pore structure collapsed as the firing temperature was higher and the measured value became lower.
- Example 1 1000Pd / R-TiO 2 3.28 0.009 8.2
- Example 2 800Pd / R-TiO 2 8.96 0.027 11.3
- Example 3 900Pd / R-TiO 2 6.61 0.017 9.9
- Example 4 1100Pd / R-TiO 2 2.92 0.008 7.9
- Example 5 0.07 wt% 1000Pd / R-TiO 2 2.44 0.009 7.4
- Example 6 0.03 wt% 1000Pd / R-TiO 2 1.76 0.008 4.6
- the crystals of the catalysts of Examples 1 and 2 and Comparative Examples 1 and 2 were analyzed by XRD analysis and the results are shown in FIG. As a result, the ratio of anatase / rutile was more than 1 when the firing temperature was low at 400 °C and 600 °C, and the ratio of rutile phase increased from 20 to 42 at 600 °C compared with 400 °C. On the other hand, when the firing temperature was higher than 800 ° C., no peaks of the anatase phase were observed, and it was confirmed that the firing temperature was 100% rutile phase.
- the palladium content of the catalysts of Examples 1 to 4 and Comparative Examples 1 and 2 was measured through ICP-OES analysis, and the area of palladium (Pd) exposure of the catalyst was measured through CO-Chemisorption analysis. Respectively.
- the result of the hydrogen peroxide synthesis reaction may vary depending on the exposed palladium area. Since the present invention was used for the reaction with the same palladium weight when using the above catalysts, the exposed area of palladium was expressed as the exposed area per 1 g of palladium (m 2 / g Pd ).
- Example 1 1000Pd / R-TiO 2 0.142 98.8 22.2
- Example 3 900Pd / R-TiO 2 0.150 79.3 17.8
- Example 4 1100Pd / R-TiO 2 0.145 97.6 21.9 Comparative Example 1 600Pd / TiO 2 0.149 24.9 5.4 Comparative Example 2 400Pd / TiO 2 0.149 24.6 5.3
- the surface area and the degree of dispersion of palladium of the 1000Pd / R-TiO 2 catalyst according to Example 1 of the present invention were observed to be the highest.
- the palladium exposed areas and dispersions of Comparative Examples 1 and 2 compared to Examples 1 to 4 were three times higher than those of Comparative Example 1 and Comparative Example 1, It was confirmed that sintering was suppressed and small size particles were retained because they were more strongly bonded to palladium under the same heat treatment conditions.
- the present invention introduces a sonication process to obtain a high palladium dispersion degree, and it was confirmed that when the rutile support is used and the sonication process is introduced together, the palladium dispersion degree is remarkably improved.
- the size of the palladium particles was smaller for a catalyst having a larger palladium dispersion degree.
- the average size of the palladium particles was 20 nm for the catalyst of Comparative Example 2, 14 nm for the catalyst of Comparative Example 1,
- the catalyst of Example 3 and the catalyst of Example 1 and Example 4 were about 6 nm and about 4 nm, respectively.
- Comparative Examples 1 and 2 were about 10 to 20 nm, 4 was mainly observed in the size of 2 ⁇ 6 nm.
- the reason for the difference in palladium size between CO-chemisorption results and STEM photographs is that some of the existing sintered palladium (> 20 nm) is present.
- the catalysts of Examples 1 to 4 and Comparative Examples 1 and 2 were analyzed by X-ray photoelectron spectroscopy to confirm the electron exchange phenomenon between the palladium and the support after the preparation of the catalyst and to compare the electronic states of the palladium. Respectively.
- the catalysts of Comparative Examples 1 and 2 exhibited the palladium electron state on a general TiO 2 support. Specifically, two peaks representing the electronic states of Pd 0 and Pd 2 + were observed, and they showed low binding energy due to partial supply of electrons from titania. On the other hand, in the catalysts of Examples 1 and 4, the overall palladium peak was shifted to a relatively high binding energy, and a characteristic Pd 4 + peak was also observed. The ratio of Pd 4 + peak was 25.0%, 21.6%, 22.4%, and 24.2% in Examples 1 to 4, respectively, which was the highest in Example 1.
- the ratio of the electronic states of Pd 0 and Pd 2 + decreases and the ratio of the electronic state of Pd 4 + increases as the palladium loading decreases from 0.14 wt% (Example 1) to 0.03 wt% (Example 6) Respectively.
- the ratio of Pd 4 + dispersed in an atomic unit increases as the amount of Pd supported decreases.
- the catalysts of Examples 1 to 6 and Comparative Examples 1 and 2 were reduced at 150 DEG C for 1 hour and 30 minutes, and then a reaction solvent (ultrapure water, 120 mL; ethanol: 30 mL; 3 PO 4 ) 0.03 M and 0.3 mg of palladium, respectively, and the reaction was carried out for 1 hour and 30 minutes.
- KBr as an additive was changed at 0 mM, 0.05 mM, 0.1 mM and 0.2 mM, respectively.
- the reaction temperature was maintained at 20 ° C and the pressure was maintained at 1 atm.
- the catalyst according to Examples 1 and 2 of the present invention exhibited a rapid increase in selectivity of hydrogen peroxide (about 95%) with a high hydrogen conversion rate, a maximum of 1500 mmol / g Pd * h and 2300 mmol / g Pd * h of hydrogen peroxide (Fig. 6).
- Example 1 The low hydrogen peroxide selectivities of Examples 2 to 4 versus Comparative Example 1 are predictable, given the general fact that as the palladium particle size decreases, the ratio of energetic sites on the particle surface increases. However, the high selectivity of hydrogen peroxide (60%) in Example 1 is believed to be due to the high ratio of Pd 4 + observed by X-ray photoelectron spectroscopy.
- the ratio of Pd 4 + electron state increases as the palladium loading decreases (FIG. 8), and the selectivity of hydrogen peroxide increases as the ratio of Pd 4 + electron state increases as a result of direct synthesis of hydrogen peroxide (Fig. 9).
- the catalyst according to Example 6 having the highest ratio of Pd 4 + showed the highest hydrogen peroxide selectivity of 84.6%.
- the ratio of Pd 0 which is capable of supplying hydrogen, was insufficient, showing a low hydrogen conversion rate of 1.23%, resulting in a hydrogen peroxide productivity of 4916 mmol H 2 O 2 / g Pd ⁇ h.
- the catalyst according to Example 5 showed a hydrogen conversion of 5.22% and a high selectivity of hydrogen peroxide of 78.3%, and the hydrogen peroxide productivity was also found to be the highest at 7980 mmol H 2 O 2 / g Pd ⁇ h.
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Abstract
La présente invention concerne un procédé de préparation d'un catalyseur au palladium pour la préparation de peroxyde d'hydrogène hautement dispersé dans un support de dioxyde de titane rutile, et un procédé de préparation de peroxyde d'hydrogène à l'aide du catalyseur au palladium préparé. Selon la présente invention, il est possible de fournir un catalyseur au palladium possédant une zone dispersion et une surface particulièrement élevées dans un support en dioxyde de titane au moyen d'un support en dioxyde de titane ayant une phase rutile, et d'introduire un processus de traitement par ondes sonores lors de l'immersion du palladium dans le support en dioxyde de titane rutile. De même, lorsque le catalyseur au palladium est appliqué à un procédé de production directe de peroxyde d'hydrogène, le rendement et le taux de production de peroxyde d'hydrogène peuvent être considérablement améliorés.
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