WO2019119403A1 - 一种具有碳纤维编织层的橡胶软管及包覆硫化方法 - Google Patents

一种具有碳纤维编织层的橡胶软管及包覆硫化方法 Download PDF

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WO2019119403A1
WO2019119403A1 PCT/CN2017/117947 CN2017117947W WO2019119403A1 WO 2019119403 A1 WO2019119403 A1 WO 2019119403A1 CN 2017117947 W CN2017117947 W CN 2017117947W WO 2019119403 A1 WO2019119403 A1 WO 2019119403A1
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Prior art keywords
layer
rubber
coating
carbon fiber
rubber hose
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PCT/CN2017/117947
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English (en)
French (fr)
Inventor
黄裕中
王金马
卞冬明
张小红
陈军
申华
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中裕软管科技股份有限公司
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Publication of WO2019119403A1 publication Critical patent/WO2019119403A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a general shape other than plane
    • B32B1/08—Tubular products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00—Producing tubular articles
    • B29D23/001—Pipes; Pipe joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/067—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B29L2023/005—Hoses, i.e. flexible
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/106—Carbon fibres, e.g. graphite fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/206—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00—Tubular articles, e.g. hoses, pipes

Definitions

  • the invention relates to the technical field of rubber products, in particular to a rubber hose with a carbon fiber braid layer and a coating vulcanization method.
  • the so-called rubber hose is a steel wire braided hose.
  • the hose is composed of an inner rubber layer, a steel wire braid layer and an outer rubber layer. Suitable for conveying hydraulic fluids such as alcohols, fuels, lubricants, emulsions, etc.
  • hydraulic fluids such as alcohols, fuels, lubricants, emulsions, etc.
  • hose designs vary widely. Common parameters include size, pressure, weight, length, bend, and chemical durability. Compared with civil hoses, the industrial working environment is more complicated and more rigorous, and the requirements of the equipment are more demanding. Therefore, industrial hoses have strict specifications from design, material selection to production, transportation and even final storage. standard.
  • the existing rubber hose adopts a steel wire braid layer, and has poor wear resistance and corrosion resistance.
  • some hoses are relatively hard, have low tensile strength and are not resistant to high temperature, and are often inconvenient to use.
  • Vulcanization is the last process of rubber product production and one of the main processes of rubber processing.
  • vulcanization is a high bond strength between rubber and reinforcing layer, making it a whole.
  • the important process is also an important part of ensuring and improving product quality.
  • the conventional vulcanization method is to wrap a water-coated cloth or a lead-containing fastening on a semi-finished product before vulcanization, and it is carried out in batches in a steam vulcanization tank. Although the water-containing cloth vulcanization can also increase the compactness of the hose, its appearance is not good.
  • the use of lead-containing vulcanization can provide a smooth outer surface of the hose, but an important disadvantage of this method is the serious contamination problem, because the lead block used in the lead-lead process is highly oxidizable during melting and vulcanization. It is accompanied by the pollution caused by lead steam, and has an impact on the performance of the rubber hose itself.
  • the present invention contemplates a rubber hose having a carbon fiber woven layer and a coating vulcanization method to solve the above-mentioned problems.
  • An object of the present invention is to provide a rubber hose having a carbon fiber woven layer and a coating vulcanization method to solve the problems set forth in the above background art.
  • a rubber hose having a carbon fiber braid layer comprising a rubber body, the inner wall of the rubber body is provided with an inner rubber layer, and the outer wall of the rubber body is provided with an outer rubber layer a reinforcing layer is disposed between the inner rubber layer and the outer rubber layer, and the outer wall of the outer rubber layer is provided with a coating layer, the reinforcing layer comprises a braid layer and a cover layer, and the cover layer is located on the outer wall of the braid layer
  • the woven layer comprises a carbon fiber woven layer and a glass fiber woven layer, the carbon fiber woven layer being disposed on an outer wall of the glass fiber woven layer.
  • the cover layer comprises a mixed resin layer and a polyethylene fiber layer, and the mixed resin layer is located on top of the polyethylene fiber layer.
  • the inner rubber layer and the outer rubber layer are both polytetrafluoroethylene structures.
  • the outer wall of the mixed resin layer is uniformly provided with micropores.
  • a rubber hose coating vulcanization method having a carbon fiber braid layer and the rubber hose coating vulcanization method having the carbon fiber braid layer has the following specific steps:
  • the coating layer is composed of the following raw materials: polyamide 70g, polypropylene 30g, antioxidant 1g, brightener 0.8g and lubricant 2g;
  • S2 forming a cladding tube: pouring a shrinkable coating layer into a tube-shaped mold, heating and melting, and then cooling to form a tubular coating layer;
  • Vulcanization The rubber hose covering the coating is then vulcanized in a steam vulcanization tank under a certain temperature and pressure.
  • the diameter of the tubular mold in the step S2 is larger than the diameter of the rubber hose semi-finished product.
  • the heating column heating temperature in the step S4 is 250 °C.
  • the temperature in the step S5 is 150 ° C and the pressure is 600 KPa.
  • the beneficial effects of the invention are: a rubber hose with a carbon fiber braid layer and a coating vulcanization method, wherein the hose coating layer adopts an inner rubber layer and an outer rubber layer with a polytetrafluoroethylene structure.
  • the layer has the advantages of high pressure, high temperature resistance, corrosion resistance and increased service life of the rubber hose.
  • the carbon fiber woven layer and the glass fiber woven layer have high specific strength, high specific modulus, light weight, corrosion resistance and resistance. Excellent performances such as fatigue, high temperature resistance, electrical insulation, good chemical stability, mixed resin layer and polyethylene fiber layer, featuring high strength and high modulus, corrosion resistance, abrasion resistance, impact resistance and thermal insulation properties.
  • the polyamide and polypropylene polymer materials make the rubber hose have the characteristics of high tensile strength and high temperature resistance, can significantly improve the appearance quality of the rubber hose, adapt to the new requirements of the hose industry development, and are easy to be widely promoted.
  • Figure 1 is a schematic structural view of the present invention
  • FIG. 2 is a schematic structural view of a braided layer of the present invention
  • FIG. 3 is a schematic structural view of a cover layer of the present invention.
  • Figure 4 is a flow chart of the operation of the present invention.
  • a rubber hose having a carbon fiber woven layer comprising a rubber body 1, the inner wall of the rubber body 1 is provided with an inner rubber layer 2, the rubber body 1
  • the outer wall is provided with an outer rubber layer 3, and a reinforcing layer 5 is disposed between the inner rubber layer 2 and the outer rubber layer 3.
  • the outer wall of the outer rubber layer 3 is provided with a coating layer 4, and the reinforcing layer 5 comprises a weaving layer.
  • the cover layer 7 comprises a mixed resin layer 10 and a polyethylene fiber layer 11, and the mixed resin layer 10 is located at the top of the polyethylene fiber layer 11, and has the advantages of high strength and high modulus and corrosion and wear resistance.
  • the inner rubber layer 2 and the outer rubber layer 3 are both polytetrafluoroethylene structures, and the polytetrafluoroethylene structure has the advantages of high pressure resistance, high temperature resistance, corrosion resistance and increased service life of the rubber hose, and the outer wall of the mixed resin layer 10 Uniform opening of micropores can increase the impact resistance and insulation properties of rubber hoses.
  • the rubber hose adopts the inner rubber layer 2 and the outer rubber layer 3 of the polytetrafluoroethylene structure, and has the advantages of high pressure, high temperature resistance, corrosion resistance and increased service life of the rubber hose, and passes through the coating layer 4
  • the reinforcing layer 5 is bonded, and the reinforcing layer 5 comprises a braided layer 6 and a cover layer 7.
  • the braided layer 6 is made of a carbon fiber braided layer 8 and a glass fiber braided layer 9.
  • the carbon fiber braided layer 8 has high specific strength, high specific modulus, and quality.
  • glass fiber woven layer 9 also has high tensile strength, and has non-combustible, high temperature resistance, electrical insulation, and good chemical stability.
  • the cover layer 7 comprises a mixed resin layer 10 and a polyethylene fiber layer 11, which has the advantages of high strength and high modulus and corrosion resistance and abrasion resistance.
  • the outer wall of the mixed resin layer 10 is uniformly provided with micropores, which can increase rubber softness. The impact resistance and insulation properties of the tube.
  • a rubber hose coating vulcanization method having a carbon fiber braid layer and the rubber hose coating vulcanization method having the carbon fiber braid layer has the following specific steps:
  • the coating layer 4 is composed of the following raw materials: polyamide 70g, polypropylene 30g, antioxidant 1g, brightener 0.8g and lubricant 2g;
  • S2 cladding tube: pour the shrinkable coating layer 4 into the tube-shaped mold, the diameter of the tube-shaped mold is larger than the diameter of the rubber hose semi-finished product, and is cooled and melted to form a tubular coating.
  • Floor pour the shrinkable coating layer 4 into the tube-shaped mold, the diameter of the tube-shaped mold is larger than the diameter of the rubber hose semi-finished product, and is cooled and melted to form a tubular coating.
  • Hose combination the rubber body 1 and the rubber hose semi-finished product of the inner rubber layer 2, the reinforcing layer 5 and the outer rubber layer 3 are sleeved on the heating column, and then the tubular coating layer is sleeved on the rubber hose semi-finished product. ;
  • heating heating the heating column, the heating temperature is 250 ° C, the tubular coating shrinks and is fastened to the outer surface of the rubber hose semi-finished product;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

公开了橡胶制品技术领域的一种具有碳纤维编织层的橡胶软管，包括橡胶本体(1)，橡胶本体(1)的内壁设置有内胶层(2)，橡胶本体(1)的外壁设置有外胶层(3)，内胶层(2)和外胶层(3)之间设置有加强层(5)，外胶层(3)的外壁设置有包覆层(4)，加强层(5)包括编织层(6)和覆盖层(7)，编织层(6)包括碳纤维编织层(8)和玻璃纤维编织层(9)。具有碳纤维编织层(8)的橡胶软管包覆硫化方法具体步骤如下：S1：选取包覆层(4)；S2：制包覆层管；S3：软管组合；S4：加热；S5：硫化。具有比强度高、比模量高，且质轻、耐腐蚀、耐疲劳、耐高温、电绝缘、化学稳定性好等优良性能，包覆硫化方法采用聚酰胺和聚丙烯高分子材料使得橡胶软管具有抗拉伸强度高、耐高温的特点。

Description

一种具有碳纤维编织层的橡胶软管及包覆硫化方法 技术领域
本发明涉及橡胶制品技术领域，具体为一种具有碳纤维编织层的橡胶软管及包覆硫化方法。
背景技术
所谓橡胶软管，是钢丝编织胶管。胶管由内胶层，一层钢丝编织层和外胶层组成。适用于输送液压流体，如醇，燃油，润滑油，乳化液等等。与硬管相区分，(橡胶)软管最大的特征是可弯曲性。根据使用工况和性能要求的差异软管的设计千差万别，常见的参数有尺寸、压力、重量、长度、弯曲度、化学耐用性等。相比民用软管，工业作业环境更复杂、更恶劣、设备对输送管的要求也更苛刻，因此工业软管从设计、对材料的选择到生产、运输甚至最终的储存都有严格的规范和标准。但是现有的橡胶软管采用钢丝编织层，其耐磨性、耐腐蚀性较差，此外一些软管还比较坚硬，抗拉强度较低、不耐高温的问题，常常使用不方便。
硫化是橡胶制品生产的最后一个工艺过程，也是橡胶加工的主要工艺之一，在橡胶软管生产中，硫化是使橡胶与补强层之间具有较高的粘合强度，使之成为一个整体的重要工艺，也是保证和提高产品质量的重要环节。传统的硫化方法是在软管硫化前在其半成品上缠水包布或包铅紧固，于蒸汽硫化罐中分批进行。包水包布硫化虽然也能增加软管的致密性，但其外观不好。一般采用包铅硫化可以使软管获得光滑的外表面，但是这种方法的一个重要缺点是存在严重的污染问题， 这是由于包铅工艺中所用铅块在熔融和硫化过程中极易氧化，并伴有铅蒸汽造成的污染，此外对橡胶软管本身的性能有所影响，高分子材料经改性处理用作橡胶软管包覆材料时减轻铅污染的途径之一，鉴于上述提到的问题，本发明设计一种具有碳纤维编织层的橡胶软管及包覆硫化方法，以解决上述提到的问题。
发明内容
本发明的目的在于提供一种具有碳纤维编织层的橡胶软管及包覆硫化方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种具有碳纤维编织层的橡胶软管，包括橡胶本体，所述橡胶本体的内壁设置有内胶层，所述橡胶本体的外壁设置有外胶层，所述内胶层和外胶层之间设置有加强层，所述外胶层的外壁设置有包覆层，所述加强层包括编织层和覆盖层，所述覆盖层位于编织层的外壁，所述编织层包括碳纤维编织层和玻璃纤维编织层，所述碳纤维编织层设置在玻璃纤维编织层的外壁。
优选的，所述覆盖层包括混合树脂层和聚乙烯纤维层，且混合树脂层位于聚乙烯纤维层的顶部。
优选的，所述内胶层和外胶层均为聚四氟乙烯结构。
优选的，所述混合树脂层的外壁均匀开设有微孔。
一种具有碳纤维编织层的橡胶软管包覆硫化方法，该种具有碳纤维编织层的橡胶软管包覆硫化方法具体步骤如下：
S1：选取包覆层：包覆层由以下质量的原料组成：聚酰胺70g、 聚丙烯30g、抗氧化剂1g、光亮剂0.8g和润滑剂2g；
S2：制包覆层管：将具有收缩性的包覆层倒入至制管型模内，加热融化后冷却，制成管状包覆层；
S3：软管组合：将橡胶本体以及内胶层、加强层和外胶层的橡胶软管半成品套接在加热柱上，然后将管状包覆层套接在橡胶软管半成品上；
S4：加热：对加热柱进行加热，管状包覆层收缩而紧固于橡胶软管半成品的外表面；
S5：硫化：然后将覆盖包覆层的橡胶软管置于一定温度和压力下的蒸汽硫化罐内进行硫化。
优选的，所述步骤S2中制管型模的直径大于橡胶软管半成品的直径。
优选的，所述步骤S4中加热柱加热温度为250℃。
优选的，所述步骤S5中的温度为150℃，压力为600KPa。
与现有技术相比，本发明的有益效果是：该种具有碳纤维编织层的橡胶软管及包覆硫化方法，该软管包覆层采用采用聚四氟乙烯结构的内胶层和外胶层，具有承受压力高、耐高温、耐腐蚀和增加橡胶软管使用寿命的优点，采用碳纤维编织层和玻璃纤维编织层，具有比强度高、比模量高，且质轻、耐腐蚀、耐疲劳、耐高温、电绝缘、化学稳定性好等优良性能，混合树脂层和聚乙烯纤维层，具有高强高模的特点、耐腐蚀耐磨损、耐冲击性能和保温性能，包覆硫化方法采用聚酰胺和聚丙烯高分子材料使得橡胶软管具有抗拉伸强度高、耐高温的 特点，能显著提高橡胶软管的外观品质，适应了软管工业发展的新要求，易于大范围推广。
附图说明
图1为本发明结构示意图；
图2为本发明编织层结构示意图；
图3为本发明覆盖层结构示意图；
图4为本发明工作流程图。
图中：1橡胶本体、2内胶层、3外胶层、4包覆层、5加强层、6编织层、7覆盖层、8碳纤维编织层、9玻璃纤维编织层、10混合树脂层、11聚乙烯纤维层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-4，本发明提供一种技术方案：一种具有碳纤维编织层的橡胶软管，包括橡胶本体1，所述橡胶本体1的内壁设置有内胶层2，所述橡胶本体1的外壁设置有外胶层3，所述内胶层2和外胶层3之间设置有加强层5，所述外胶层3的外壁设置有包覆层4，所述加强层5包括编织层6和覆盖层7，所述覆盖层7位于编织层6的外壁，所述编织层6包括碳纤维编织层8和玻璃纤维编织层9，所述 碳纤维编织层8设置在玻璃纤维编织层9的外壁。
其中，所述覆盖层7包括混合树脂层10和聚乙烯纤维层11，且混合树脂层10位于聚乙烯纤维层11的顶部，具有高强高模的特点和耐腐蚀耐磨损的优点，所述内胶层2和外胶层3均为聚四氟乙烯结构，聚四氟乙烯结构具有承受压力高、耐高温、耐腐蚀和增加橡胶软管使用寿命的优点，所述混合树脂层10的外壁均匀开设有微孔，能够增加橡胶软管的耐冲击性能和保温性能。
工作原理：该橡胶软管采用聚四氟乙烯结构的内胶层2和外胶层3，具有承受压力高、耐高温、耐腐蚀和增加橡胶软管使用寿命的优点，并通过包覆层4粘接了加强层5，加强层5包括编织层6和覆盖层7，编织层6采用碳纤维编织层8和玻璃纤维编织层9，碳纤维编织层8具有比强度高、比模量高，且质轻、耐腐蚀、耐疲劳、热膨胀系数小、摩擦系数低、耐高低温的特点，玻璃纤维编织层9也具有较高的拉伸强度，并具有不燃、耐高温、电绝缘、化学稳定性好等优良性能，覆盖层7包括混合树脂层10和聚乙烯纤维层11，具有高强高模的特点和耐腐蚀耐磨损的优点，混合树脂层10的外壁均匀开设有微孔，能够增加橡胶软管的耐冲击性能和保温性能。
一种具有碳纤维编织层的橡胶软管包覆硫化方法，该种具有碳纤维编织层的橡胶软管包覆硫化方法具体步骤如下：
S1：选取包覆层：包覆层4由以下质量的原料组成：聚酰胺70g、聚丙烯30g、抗氧化剂1g、光亮剂0.8g和润滑剂2g；
S2：制包覆层管：将具有收缩性的包覆层4倒入至制管型模内， 制管型模的直径大于橡胶软管半成品的直径，加热融化后冷却，制成管状包覆层；
S3：软管组合：将橡胶本体1以及内胶层2、加强层5和外胶层3的橡胶软管半成品套接在加热柱上，然后将管状包覆层套接在橡胶软管半成品上；
S4：加热：对加热柱进行加热，加热温度为250℃，管状包覆层收缩而紧固于橡胶软管半成品的外表面；
S5：硫化：然后将覆盖包覆层的橡胶软管置于温度为150℃和压力为600KPa下的蒸汽硫化罐内进行硫化。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

  1. 一种具有碳纤维编织层的橡胶软管，包括橡胶本体(1)，其特征在于：所述橡胶本体(1)的内壁设置有内胶层(2)，所述橡胶本体(1)的外壁设置有外胶层(3)，所述内胶层(2)和外胶层(3)之间设置有加强层(5)，所述外胶层(3)的外壁设置有包覆层(4)，所述加强层(5)包括编织层(6)和覆盖层(7)，所述覆盖层(7)位于编织层(6)的外壁，所述编织层(6)包括碳纤维编织层(8)和玻璃纤维编织层(9)，所述碳纤维编织层(8)设置在玻璃纤维编织层(9)的外壁。
  2. 根据权利要求1所述的一种具有碳纤维编织层的橡胶软管，其特征在于：所述覆盖层(7)包括混合树脂层(10)和聚乙烯纤维层(11)，且混合树脂层(10)位于聚乙烯纤维层(11)的顶部。
  3. 根据权利要求1所述的一种具有碳纤维编织层的橡胶软管，其特征在于：所述内胶层(2)和外胶层(3)均为聚四氟乙烯结构。
  4. 根据权利要求2所述的一种具有碳纤维编织层的橡胶软管，其特征在于：所述混合树脂层(10)的外壁均匀开设有微孔。
  5. 一种具有碳纤维编织层的橡胶软管包覆硫化方法，其特征在于：该种具有碳纤维编织层的橡胶软管包覆硫化方法具体步骤如下：
    S1：选取包覆层：包覆层(4)由以下质量的原料组成：聚酰胺70g、聚丙烯30g、抗氧化剂1g、光亮剂0.8g和润滑剂2g；
    S2：制包覆层管：将具有收缩性的包覆层(4)倒入至制管型模内，加热融化后冷却，制成管状包覆层；
    S3：软管组合：将橡胶本体(1)以及内胶层(2)、加强层(5) 和外胶层(3)的橡胶软管半成品套接在加热柱上，然后将管状包覆层套接在橡胶软管半成品上；
    S4：加热：对加热柱进行加热，管状包覆层收缩而紧固于橡胶软管半成品的外表面；
    S5：硫化：然后将覆盖包覆层的橡胶软管置于一定温度和压力下的蒸汽硫化罐内进行硫化。
  6. 根据权利要求5所述的一种具有碳纤维编织层的橡胶软管包覆硫化方法，其特征在于：所述步骤S2中制管型模的直径大于橡胶软管半成品的直径。
  7. 根据权利要求5所述的一种具有碳纤维编织层的橡胶软管包覆硫化方法，其特征在于：所述步骤S4中加热柱加热温度为250℃。
  8. 根据权利要求5所述的一种具有碳纤维编织层的橡胶软管包覆硫化方法，其特征在于：所述步骤S5中的温度为150℃，压力为600KPa。
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