WO2019116530A1 - Component mounting system and component mounting method - Google Patents
Component mounting system and component mounting method Download PDFInfo
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- WO2019116530A1 WO2019116530A1 PCT/JP2017/045053 JP2017045053W WO2019116530A1 WO 2019116530 A1 WO2019116530 A1 WO 2019116530A1 JP 2017045053 W JP2017045053 W JP 2017045053W WO 2019116530 A1 WO2019116530 A1 WO 2019116530A1
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- mounting
- substrate
- component
- distributed
- component mounting
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- 238000000034 method Methods 0.000 title claims description 76
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 85
- 239000000758 substrate Substances 0.000 claims description 670
- 230000032258 transport Effects 0.000 claims description 154
- 230000008569 process Effects 0.000 description 72
- 235000012431 wafers Nutrition 0.000 description 37
- 238000012546 transfer Methods 0.000 description 30
- 238000011084 recovery Methods 0.000 description 13
- 230000007246 mechanism Effects 0.000 description 8
- 238000012545 processing Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0413—Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/52—Mounting semiconductor bodies in containers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
Definitions
- the present invention relates to a technology for mounting components on a substrate at a plurality of mounting stages aligned in the substrate transfer direction while transferring the substrate in the substrate transfer direction.
- a component mounting system provided with a plurality of mounting portions aligned in the transport direction of a substrate.
- mounting of components on one board can be shared by a plurality of mounting units. That is, the substrate is sequentially stopped at the plurality of mounting portions while being transported in the transport direction, and each mounting portion mounts the part in charge on the substrate being stopped. This can improve the efficiency of component mounting.
- the substrate first carried into the component mounting system is stopped at the most upstream mounting stage (mounting portion) in the transport direction, and the mounting of components is received at this mounting stage.
- the operation rate of the component mounting system is lower than that in the case where the mounting stage on the downstream operates. And such a fall of the operation rate becomes remarkable especially when there are few substrates conveyed by a component mounting system.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a technology capable of suppressing a decrease in operation rate of a component mounting system in a component mounting system in which a plurality of mounting stages are arranged in the substrate transfer direction.
- the component mounting system has M (M is an integer of 2 or more) mounting stages arranged in the substrate transfer direction, and L sheets (L is an integer larger than M) in order in the substrate transfer direction. It is provided corresponding to a conveyance unit to be conveyed, M mounting stages corresponding to M mounting stages, and M mounting units capable of mounting the same kind of component on a substrate stopped at each corresponding mounting stage, and provided on one substrate A mounting stage in which component mounting for a plurality of mounting target points is distributed among M mounting stages, and the one substrate is transported by the transport unit in the substrate transport direction while the component mounting is distributed among the M mounting stages And a control unit for performing component mounting distributed to the corresponding mounting stage to the one substrate stopped at the mounting stage corresponding to the mounting unit, the mounting stage including the distributed component mounting But The transferred substrate is transported to the downstream side of the substrate transport direction, and the control unit initially sets the transport order N (N is an integer of 1 or more) of the L substrates to the substrate transport direction to the substrate less than M.
- N is an integer of 1 or more
- Component mounting is performed in the mounting mode, and component mounting is performed in the normal mounting mode for substrates having a transport order N of M or more, and in the initial mounting mode, of the M mounting stages for the substrate with the transport order N Component mounting on the substrate is selectively distributed to the mounting stage downstream of the (M ⁇ N) th mounting stage counted from the upstream side of the substrate transport direction, and the substrate is up to the (M ⁇ N) th mounting stage Components are mounted to a plurality of mounting target points on the board in the mounting stage downstream of the (M ⁇ N) th mounting stage, and in the normal mounting mode, each of the M mounting stages Component mounting on the board is distributed Will stop in order to M implementation stages, each component mounting to a plurality of mounting object point of the substrate sequentially in the M mounting stage is executed.
- L transport substrates (L is an integer larger than M) are transported in order by the transport unit having M (M is an integer of 2 or more) mounting stages arranged in the substrate transport direction.
- the step of transporting in the direction and component mounting for a plurality of mounting target points provided on one substrate are distributed among the M mounting stages, and the one substrate is transported by the transport unit in the substrate transport direction while the M Stopping at the mounting stage to which the component mounting is distributed among the mounting stages, and performing the component mounting distributed to the mounting stage to the one substrate stopped at the mounting stage;
- Component mounting is performed in the initial mounting mode for substrates whose transport order N (N is an integer of 1 or more) is less than M among the above, and for substrates whose transport order N is M or more, Component mounting in mounting mode
- the substrate is transferred to the mounting stage downstream of the (MN) -th mounting stage counted from the upstream side in the substrate transfer direction.
- Component mounting is selectively distributed, and the substrate passes through the (M ⁇ N) th mounting stage, and a plurality of mounting targets of the substrate are mounted in the mounting stage downstream of the (M ⁇ N) th mounting stage Component mounting to a point is performed.
- component mounting to the substrate is distributed to each of the M mounting stages, and the substrate is sequentially stopped to the M mounting stages, and M mounting stages are performed.
- Component mounting to a plurality of mounting target points of the substrate is sequentially performed in each of the above.
- component mounting for a plurality of mounting target points provided on one substrate is distributed among M mounting stages. Then, the one of the M mounting stages is stopped at the mounting stage to which the component mounting is distributed while being transported in the substrate transfer direction, and the one board stopped at the mounting stage is distributed to the mounting stage. Component mounting is performed. At this time, component mounting is performed in the initial mounting mode on a substrate having a transport order N of less than M in the substrate transport direction among the L substrates, and the normal mounting is performed on a substrate having a transport order N of M Component mounting is performed in the mode.
- component mounting on the substrate at the mounting stage downstream of the (M ⁇ N) th mounting stage counted from the upstream side of the substrate transport direction among the M mounting stages are selectively distributed, the substrate passes through the (M ⁇ N) th mounting stage, and the mounting target points on the substrate at the mounting stage downstream of the (M ⁇ N) th mounting stage Component mounting is performed.
- component mounting on the substrate is distributed to each of the M mounting stages, the substrate is sequentially stopped at the M mounting stages, and the substrate is sequentially printed on each of the M mounting stages. Component mounting to a plurality of mounting points is performed.
- component mounting is performed as follows about M board
- I1 and I2 are integers of 1 or more
- I1 and I2 are integers of 1 or more
- the transport unit further includes a standby stage disposed between the mounting stages adjacent in the substrate transport direction, and among the M mounting stages in the substrate transport direction, the mounting stages other than the most downstream mounting stage are When the component mounting is performed at the downstream mounting stage adjacent to each other, the distributed component mounting completed substrate is carried out to the downstream standby stage, and the component mounting to the distributed mounting target point is incomplete.
- the component mounting system may be configured to carry in the substrate from the upstream side in the substrate transfer direction. In this configuration, the mounting stages other than the most downstream mounting stage promptly carry out the distributed component mounting completed substrate onto the standby stage, and the next substrate whose component mounting is incomplete is taken from the upstream side of the substrate transport direction It can be carried in. As a result, it is possible to more effectively suppress the decrease in the operation rate of the component mounting system.
- component mounting on the substrate is distributed to each of the M mounting stages such that the difference in the number of mounting target points on which components are mounted in each of the mounting stages is less than or equal to one
- the (M ⁇ N + 1) th mounting stage counted from the upstream side in the substrate conveyance direction with respect to the substrate in the conveyance order N is counted from the first from the upstream side in the substrate conveyance direction in the normal mounting mode
- the component mounting system may be configured such that component mounting distributed to the (M ⁇ N + 1) th mounting stages is distributed.
- the normal mounting mode is executed for a substrate whose transport order N is less than M, it is distributed to the first to (M ⁇ N + 1) th mounting stages counted from the upstream side in the substrate transport direction.
- Component mounting is distributed to the (M ⁇ N + 1) th mounting stage in the initial mounting mode. That is, in the initial mounting mode, with respect to the substrate in transport order N, component mounting at the mounting stage on the upstream side of the (M ⁇ N + 1) th mounting stage is omitted, but this component mounting is the (M ⁇ N + 1) th It is possible to execute reliably at the implementation stage.
- control unit executes component mounting in the final mounting mode for substrates having a transportation order N of (L ⁇ M + 2) or more among the L substrates, and in the final mounting mode, the substrate for the transportation order N is
- the component mounting on the substrate is selectively distributed to the first to (L-N + 1) th mounting stages counted from the upstream side of the substrate transfer direction among the M mounting stages, and from the first to (L-N + 1)
- the component mounting system may be configured such that component mounting to a plurality of mounting target points of the substrate is performed at the first to the third mounting stages.
- component mounting on the substrate is distributed to each of the M mounting stages such that the difference in the number of mounting target points on which components are mounted in each of the mounting stages is less than or equal to one
- the final mounting mode with respect to the substrate in the conveyance order N, counting from the upstream side of the substrate conveyance direction from the upstream side in the substrate conveyance direction, counting from the upstream side of the substrate conveyance direction in the normal mounting mode (L-N + 1)
- the component mounting system may be configured such that component mounting distributed to the first to Mth mounting stages is distributed.
- the normal mounting mode is executed for a substrate having a transport order N of (L ⁇ M + 2) or more, the (L ⁇ N + 1) th to the Mth from the upstream side in the substrate transport direction are counted.
- the component mounting distributed to the mounting stage is distributed to the (L ⁇ N + 1) th mounting stage in the final mounting mode. That is, in the final mounting mode, with respect to the substrate in transport order N, component mounting at the mounting stage downstream of the (L ⁇ N + 1) th mounting stage is omitted, but this component mounting is the (L ⁇ N + 1) th It is possible to execute reliably at the implementation stage.
- control unit in the normal mounting mode, one mounting stage and the other mounting stage according to the progress of component mounting in at least one of the one mounting stage and the other mounting stage among the M mounting stages.
- the component mounting system may be configured to adjust the distribution of component mounting among the components. In such a configuration, when the progress of component mounting in one mounting stage is, for example, later than scheduled, it is possible to distribute the component mounting to be distributed to one mounting stage to another mounting stage.
- the present invention in the component mounting system in which a plurality of mounting stages are arranged in the substrate transfer direction, it is possible to suppress a decrease in operation rate of the component mounting system.
- FIG. 1 is a plan view schematically showing an example of a component mounting system according to the present invention.
- 11 is a flow chart showing an example of a loading determination process executed when performing component mounting on a substrate while transporting the substrate in the substrate transfer direction.
- 7 is a flowchart illustrating an example of a mounting completion determination process which is performed when performing component mounting on a substrate while transporting in the substrate transport direction.
- FIG. 6 schematically shows a first example of an operation performed according to the flowcharts of FIGS. 2 and 3;
- FIG. 7 schematically shows a second example of the operation performed according to the flowcharts of FIG. 2 and FIG. 3.
- FIG. 7 schematically shows a second example of the operation performed according to the flowcharts of FIG. 2 and FIG. 3.
- FIG. 7 is a flowchart illustrating an example of a component mounting process capable of performing recovery of the component mounting progress.
- FIG. 8 is a flowchart showing an example of recovery necessity determination in the component mounting process shown in FIG. 7;
- FIG. 9 schematically shows an example of an operation performed in accordance with the flowcharts of FIG. 7 and FIG. 8.
- FIG. 1 is a plan view schematically showing an example of a component mounting system according to the present invention.
- XYZ orthogonal coordinate axes configured of a substrate conveyance direction X, a width direction Y, and a vertical direction Z are appropriately used.
- the substrate transport direction X and the width direction Y are parallel to the horizontal direction and orthogonal to each other, and the vertical direction Z is orthogonal to the substrate transport direction X and the width direction Y.
- the component mounting system 1 is configured of one component mounter 10 which mounts components on the substrate B carried in from the upstream side in the substrate conveyance direction X and carries it out downstream in the substrate conveyance direction X.
- a plurality of mounting target points Bp are provided on the substrate B, and the control unit 100 provided in the component mounting machine 10 controls the respective components of the component mounting machine 10 to place the component Wp on each mounting target point Bp.
- each component Wp is a bare chip of the diced wafer W and has the same configuration.
- the component mounter 10 includes a transport unit 2 that transports the substrate B in the substrate transport direction X.
- the transport unit 2 has a standby conveyor 21, a mounting conveyor 22, a standby conveyor 23, a mounting conveyor 24, and an unloading conveyor 25 arranged in this order in the substrate conveyance direction X, and these conveyors 21 to 25 cooperate with each other to
- the substrate B can be transported in the transport direction X.
- the standby conveyor 21 causes the substrate B carried in from the outside of the component mounting system 1 to stand by, or delivers the substrate B to the mounting conveyor 22.
- the mounting conveyor 22 is provided for the mounting position Pm1 located on the downstream side of the substrate conveyance direction X of the standby conveyor 21 and fixes the substrate B received from the standby conveyor 21 to the mounting position Pm1 or delivers it to the standby conveyor 23 .
- the standby conveyor 23 is provided for the standby position Pw located downstream of the mounting position Pm1 in the substrate transfer direction X, and makes the substrate B received from the mounting conveyor 22 stand by at the standby position Pw or delivers it to the mounting conveyor 24 .
- the mounting conveyor 24 is provided for the mounting position Pm2 located downstream of the standby position Pw in the substrate transfer direction X, and fixes the substrate B received from the standby conveyor 23 to the mounting position Pm2 or delivers it to the unloading conveyor 25 .
- the unloading conveyor 25 is provided at a position downstream of the mounting position Pm 2 in the substrate transfer direction X, and discharges the substrate B received from the mounting conveyor 24 to the outside of the component mounting system 1.
- M mounting positions Pm 1 and Pm 2 are provided side by side in the substrate transport direction X, and the standby position Pw is disposed between the mount positions Pm 1 and Pm 2 adjacent in the substrate transport direction X It is done.
- mounting positions Pm1 and Pm2 are not distinguished from one another, they will be referred to as mounting positions Pm.
- the component mounter 10 further includes a component supply mechanism 3 for supplying the component Wp.
- the component supply mechanism 3 has a wafer storage unit 31 capable of storing a plurality of wafers W, and a wafer extraction unit 33 for extracting the wafer W from the wafer storage unit 31 to the wafer supply position Pp.
- the wafer storage unit 31 arranges a plurality of wafer holders Wh for holding the wafers W in the vertical direction Z and raises and lowers a rack for storing the wafers W at a height at which the wafer lead-out unit 33 can receive the wafers W.
- the wafer holder Wh can be pushed out to the wafer drawing portion 33 by positioning the wafer holder Wh.
- the wafer lead-out portion 33 includes a wafer support table 331 supporting the wafer holder Wh, a fixed rail 332 supporting the wafer support table 331 movably in the width direction Y, and is provided in the width direction Y and attached to the wafer support table 331 And a Y-axis motor 334 for driving the ball screw 333. Therefore, the wafer support table 331 can be moved in the width direction Y along the fixed rail 332 by rotating the ball screw 333 by the Y-axis motor 334. As shown in FIG. 1, the wafer storage unit 31 and the wafer supply position Pp are disposed so as to sandwich the transfer unit 2 in the width direction Y, and the wafer support table 331 passes below the transfer unit 2.
- the wafer support table 331 receives the wafer holder Wh from the wafer storage unit 31 at the reception position adjacent to the wafer storage unit 31 and moves from the reception position to the wafer supply position Pp away from the wafer storage unit 31 in the width direction Y. Thus, the wafer W is pulled out to the wafer supply position Pp.
- the component supply mechanism 3 has a component extraction unit 35 for extracting the component Wp from the wafer supply position Pp.
- the component pickup unit 35 has a pickup head 36 for picking up the component Wp from the wafer supply position Pp, and can drive the pickup head 36 in the X and Y directions. That is, the component pickup unit 35 supports the support member 351 for supporting the pickup head 36 movably in the substrate conveyance direction X, and the X-axis motor 352 for driving a ball screw provided in the substrate conveyance direction X and attached to the pickup head 36.
- the take-out head 36 can be moved in the substrate transfer direction X by driving the ball screw by the X-axis motor 352.
- the component pick-up portion 35 also drives a fixed rail 353 for supporting the support member 351 so as to be movable in the width direction Y, a ball screw 354 provided in the width direction Y and attached to the fixed rail 353, and Y for driving the ball screw 354. And an axial motor 355. Therefore, by driving the ball screw 354 by the Y-axis motor 355, the take-out head 36 can be moved in the width direction Y together with the support member 351.
- the takeout head 36 has a bracket 361 extending in the substrate transport direction X, and two nozzles 362 rotatably supported by the bracket 361. Each nozzle 362 is positioned at either the suction position facing downward or the delivery position facing upward (position in FIG. 1) by rotating around a rotation axis parallel to the substrate transfer direction X. In addition, the bracket 361 can move up and down with each nozzle 362.
- the component supply mechanism 3 When the nozzle 362 located at the suction position faces the component Wp on the wafer supply position Pp from the upper side, the component supply mechanism 3 lowers the nozzle 362 to contact the component Wp. Furthermore, the component supply mechanism 3 sucks the component Wp from the wafer supply position Pp by raising the nozzle 362 while applying a negative pressure to the nozzle 362. Then, the component supply mechanism 3 supplies the component Wp by positioning the nozzle 362 at the delivery position.
- the component mounter 10 includes mounting portions 4A and 4B for mounting the component Wp thus supplied by the component supply mechanism 3 on the substrate B.
- the mounting portions 4A and 4B are mounted so as to be movable in the substrate transfer direction X by the support member 41 movable along the fixed rail provided in the width direction Y on the ceiling of the component mounter 10 and the support member 41
- the mounting head 42 can be moved in the X and Y directions.
- the mounting head 42 has two nozzles 421 facing downward.
- each of the mounting portions 4A and 4B moves above the takeout head 36 and makes the nozzle 421 face the component Wp held by the nozzle 362 located at the delivery position from above. And the nozzle 421 is lowered to contact the part Wp. Subsequently, the component supply mechanism 3 releases the negative pressure of the nozzle 362, and the mounting portions 4A and 4B raise the nozzle 421 while applying a negative pressure to the nozzle 421.
- the mounting unit 4A mounts the component Wp on the mounting target point Bp of the substrate B fixed at the corresponding mounting position Pm1, and the mounting unit 4B corresponds to the corresponding mounting position P4.
- the component Wp is mounted on the mounting target point Bp of the fixed substrate B.
- the mounting units 4A and 4B mount the single type of component Wp on the substrate B.
- the mounting units 4A and 4B are not distinguished from one another, they will be referred to as the mounting unit 4.
- the control unit 100 can perform component mounting on the substrate B at the mounting positions Pm1 and Pm2.
- the control part 100 distributes component mounting with respect to several mounting object point Bp provided in the one board
- the mounting part 4 performs component mounting distributed to the corresponding mounting position Pm with respect to the said one board
- the control unit 100 distributes the component mounting of the mounting target point Bp on the upstream half of the substrate conveying direction X among the plurality of mounting target points Bp on the substrate B to the mounting position Pm1, and the downstream of the substrate conveying direction X
- the component mounting of the mounting target point Bp on the side half is distributed to the mounting position Pm2 (normal mounting mode).
- the transport unit 2 transports the one substrate B to the mounting position Pm1, and the mounting target point Bp on the upstream half of the substrate transport direction X of the substrate B at which the mounting unit 4A stops at the mounting position Pm1 Mount the component Wp at the distribution point).
- the transport unit 2 transports the substrate B from the mounting position Pm1 to the mounting position Pm2, and the downstream of the substrate transport direction X of the substrate B where the mounting portion 4B stops at the mounting position Pm2.
- the component Wp is mounted on the mounting target point Bp (normal distribution point) on the side half. That is, in the normal mounting mode, one substrate B is stopped at the mounting positions Pm1 and Pm2 in order, and one substrate B stopping at each mounting position Pm1 and Pm2 is distributed to the mounting positions Pm1 and Pm2 Execute component mounting. Then, the control unit 100 can execute the normal mounting mode on each of the substrates B while sequentially transporting the plurality of substrates B in the substrate transport direction X.
- the conveyance order N of the substrates B is used. Dynamically change the distribution of component mounting to the mounting positions Pm1 and Pm2. This point will be described in detail with reference to FIGS. In the following, the downstream or upstream of the substrate transport direction X is simply referred to as “downstream” or “upstream” as appropriate.
- FIG. 2 is a flow chart showing an example of a carrying-in determination process performed when performing component mounting on a substrate while conveying the substrate in the substrate conveyance direction
- FIG. 3 is component mounting on the substrate while conveying in the substrate conveyance direction
- FIG. 4 is a flow chart showing an example of an implementation completion determination process executed upon execution
- FIG. 4 is a view schematically showing a first example of an operation executed according to the flow charts of FIG. 2 and FIG.
- the control unit 100 executes the operation of FIG. 4 by performing the carrying-in and mounting completion determination process shown in the flowcharts of FIGS. 2 and 3 for each of the mounting positions Pm1 and Pm2.
- the component Wp is not mounted among the plurality of mounting target points Bp of the substrate B1. It is determined whether there is a mounting point (step S102). Since there is an unmounted point on the substrate B1 ("YES" in step S102), the process proceeds to step S103. In step S103, it is determined whether this mounting position Pm1 is the most downstream mounting position Pm among the M mounting positions Pm1 and Pm2.
- step S104 it is determined whether component mounting on the substrate B1 can be performed at the mounting position Pm2 downstream from the main mounting position Pm1. Since there is no board B scheduled to perform component mounting at the mounting position Pm2 and the mounting position Pm2 can execute component mounting on the board B1 ("YES" in step S104), the process proceeds to step S105. Then, in step S105, the control unit 100 determines not to distribute the component mounting of the substrate B1 to the main mounting position Pm1 but to distribute to the downstream mounting position Pm2.
- step S105 the substrate B1 is transported to the mounting position Pm2 past the mounting position Pm1.
- step S102 the presence of an unmounted point of the substrate B1 is determined (step S102). Since there is an unmounted point on the substrate B1 ("YES" in step S102), it is determined in step S103 whether the main mounting position Pm2 is the most downstream mounting position Pm. Since the mounting position Pm2 is the most downstream mounting position Pm ("YES" in step S103), the process proceeds to step S106. Then, in step S106, the control unit 100 determines that the component mounting of the substrate B1 is to be distributed to the main mounting position Pm2.
- the normal distribution point (upstream half) to the mounting position Pm1 through which the substrate B1 passes without stopping, and the normal distribution point (downstream half) to the mounting position Pm2 to which the substrate B1 is loaded The component mounting for is distributed to the mounting position Pm2.
- the substrate B1 is carried to the mounting position Pm2, and component mounting on all mounting target points Bp of the substrate B1 is distributed to the mounting position Pm2.
- step S102 When the downstream end of the second substrate B2 is carried to the mounting position Pm1 (“YES” in step S101), it is determined in step S102 that there is an unmounted point on the substrate B2 (YES), and further in step S103 It is determined that the mounting position Pm1 is not the most downstream mounting position Pm (NO), and the process proceeds to step S104. Since component mounting is scheduled to be performed on the previous board B1 at the downstream mounting position Pm2, in step S104 it is determined that the component mounting of the board B2 can not be mounted at the mounting position Pm2 (NO), and the process proceeds to step S106. Then, in step S106, the control unit 100 determines to distribute the component mounting of the substrate B2 to the mounting position Pm1.
- the substrate B2 is carried to the mounting position Pm1, and components to the normal distribution point (upstream half) of the mounting position Pm1 among all mounting target points Bp of the substrate B2 The mounting is distributed to the mounting position Pm1.
- step S201 when the component mounting distributed at the mounting position Pm1 is completed on the substrate B2 ("YES" in step S201), it is determined whether there is an unmounted point on the substrate B2 (Step S202). Since the component Wp is not mounted on the downstream half of the plurality of mounting target points Bp of the substrate B2 ("YES" in step S202), the process proceeds to step S203.
- step S203 it is determined whether the substrate B is present on the upstream side of the mounting position Pm1, that is, the standby conveyor 21. Since the third substrate B3 exists on the standby conveyor 21 ("YES" in step S203), the process proceeds to step S204.
- step S204 it is determined whether the substrate B is present on the downstream side of the mounting position Pm1, ie, the standby position Pw. Since the substrate B does not exist at the standby position Pw ("NO" in step S204), the process proceeds to step S205. Then, in step S205, the substrate B2 is unloaded to the downstream of the mounting position Pm1, that is, to the standby position Pw, and the conveyance of the substrate B3 to the downstream is started.
- step S102 When the downstream end of the third substrate B3 is carried to the mounting position Pm1 (“YES” in step S101), it is determined in step S102 that there is an unmounted point on the substrate B3 (YES), and further the step It is determined that the mounting position Pm1 is not the most downstream mounting position Pm (NO), and the process proceeds to step S104. Since component mounting is being performed on the previous board B1 at the downstream mounting position Pm2, in step S104, it is determined that the component mounting of the board B3 can not be mounted at the mounting position Pm2 (NO). Then, in step S106, the control unit 100 determines to distribute the component mounting of the substrate B3 to the mounting position Pm1. As a result, as shown in the column of operation A103 in FIG. 4, the board B3 is carried to the mounting position Pm1, and components to the normal distribution point (upstream half) of the mounting position Pm1 among all mounting target points Bp The mounting is distributed to the mounting position Pm1.
- step S202 Since the component Wp is mounted on all mounting target points Bp of the substrate B1 ("NO" in step S202), the substrate B1 is unloaded downstream from the mounting position Pm2, as shown in the column of the operation A105 in FIG. And transport of the substrate B2 to the downstream is started (step S205).
- step S201 if the component mounting distributed at the mounting position Pm1 is completed on the substrate B3 (“YES” in step S201), is there an unmounted point on the substrate B3? Is determined (step S202). Since the component Wp is not mounted on the downstream half of the plurality of mounting target points Bp of the substrate B3 (“YES” in step S202), is the substrate B present on the upstream side of the mounting position Pm1, ie, the standby conveyor 21? Is determined (step S203). Since the fourth substrate B4 exists in the standby conveyor 21 ("YES” in step S203), the process proceeds to step S204.
- step S204 it is determined whether the substrate B is present on the downstream side of the mounting position Pm1, ie, the standby position Pw. Since the substrate B2 is unloaded from the standby position Pw as the substrate B1 is unloaded from the mounting position Pm2, in step S204, it is determined that the substrate B does not exist at the standby position Pw (NO), and the process proceeds to step S205. move on. Then, as shown in the column of operation A105 in FIG. 4, the substrate B3 is unloaded from the mounting position Pm1 to the standby position Pw, and conveyance of the substrate B4 to the downstream is started (step S205).
- step S102 When the downstream end of the substrate B2 is carried to the mounting position Pm2 ("YES" in step S101), the presence of an unmounted point of the substrate B2 is determined (step S102).
- the component Wp is not mounted on the downstream half of the plurality of mounting target points Bp of the substrate B2 ("YES" in step S102), so the mounting position Pm2 is the most downstream mounting position Pm in step S103. It is judged. Since the mounting position Pm2 is the most downstream mounting position Pm ("YES" in step S103), the process proceeds to step S106.
- step S106 the control unit 100 determines to distribute the component mounting on the unmounted point of the substrate B2 to the main mounting position Pm2.
- the substrate B2 is carried to the mounting position Pm2, and components to the normal distribution point (downstream half) of the mounting position Pm2 among all mounting target points Bp of the substrate B2 The mounting is distributed to the mounting position Pm2.
- step S102 When the downstream end of the fourth substrate B4 is carried to the mounting position Pm1 ("YES" in step S101), it is determined in step S102 that there is an unmounted point on the substrate B4 (YES), and step S103. Then, it is determined that the present mounting position Pm1 is not the most downstream mounting position Pm (NO), and the process proceeds to step S104. Since the downstream mounting position Pm2 is to perform component mounting on the previous substrate B2, in step S104, it is determined that the component mounting of the substrate B4 can not be mounted at the mounting position Pm2 (NO), and the process proceeds to step S106. Then, in step S106, the control unit 100 determines to distribute the component mounting of the substrate B4 to the mounting position Pm1.
- the board B4 is carried to the mounting position Pm1, and a component to the normal distribution point (upstream half) of the mounting position Pm1 among all mounting target points Bp of the board B4 The mounting is distributed to the mounting position Pm1.
- step S201 when the component mounting distributed at the mounting position Pm2 is completed on the substrate B2 (“YES” in step S201), it is determined whether there is an unmounted point on the substrate B2 (Step S202). Since the component Wp is mounted on all mounting target points Bp of the substrate B2 ("NO" in step S202), the substrate B2 is unloaded downstream from the mounting position Pm2, as shown in the column of operation A107 in FIG. The transport of the substrate B3 to the downstream is started (step S205).
- Step S202 Since the component Wp is not mounted on the downstream half of the plurality of mounting target points Bp of the substrate B4 (“YES” in step S202), does the substrate B exist on the upstream side of the mounting position Pm1, ie, the standby conveyor 21? Is determined (step S203). Since the substrate B does not exist on the standby conveyor 21 ("NO" in step S203), the process proceeds to step S206.
- step S206 the control unit 100 determines to distribute the component mounting of the substrate B4 to the mounting position Pm1.
- the substrate B4 remains at the mounting position Pm1 and component mounting to the normal distribution point (downstream half) of the mounting position Pm2 among all mounting target points Bp of the substrate B4. Are distributed to the mounting position Pm1.
- step S102 When the downstream end of the substrate B3 is carried to the mounting position Pm2 ("YES" in step S101), the presence of an unmounted point of the substrate B3 is determined (step S102).
- the component Wp is not mounted on the downstream half of the plurality of mounting target points Bp of the substrate B3 ("YES" in step S102), so the mounting position Pm3 is the most downstream mounting position Pm in step S103. It is judged. Since the mounting position Pm2 is the most downstream mounting position Pm ("YES" in step S103), the process proceeds to step S106.
- step S106 the control unit 100 determines that the component mounting on the unmounted point of the substrate B3 is to be distributed to the main mounting position Pm2.
- the board B3 is carried to the mounting position Pm2, and component mounting to the normal distribution point (downstream half) of the mounting position Pm2 among all mounting target points Bp of the board B3 is performed. It is distributed to the mounting position Pm2.
- step S201 when the component mounting distributed at the mounting position Pm2 is completed on the substrate B3 ("YES" in step S201), it is determined whether there is an unmounted point on the substrate B3. (Step S202). Since the component Wp is mounted on all mounting target points Bp of the substrate B3 ("NO" in step S202), the substrate B3 is unloaded downstream from the mounting position Pm2 (step S205).
- Step S202 Since the component Wp is mounted on all mounting target points Bp of the substrate B4 ("NO” in step S202), the substrate B4 is unloaded downstream from the mounting position Pm1 (step S205). Furthermore, when the downstream end of the substrate B4 is carried to the mounting position Pm2 ("YES" in step S101), it is determined whether there is an unmounted point on the substrate B4 (step S102). Since the component Wp is mounted on all mounting target points Bp of the substrate B4 ("NO" in step S102), the substrate B4 is unloaded downstream from the mounting position Pm1 in step S107.
- the number M of the mounting positions Pm is “2”, and the number L of the substrates B is “4”. That is, component mounting with respect to a plurality of mounting target points Bp provided on one substrate B is distributed between two mounting positions Pm1 and Pm2. Then, the first substrate B is stopped at the mounting position Pm at which the component mounting is distributed among the two mounting positions Pm1 and Pm2 while being transported in the substrate transfer direction X, and the first substrate B is stopped at the mounting position Pm. The component mounting distributed to the mounting position Pm is performed.
- component mounting is performed in the initial mounting mode (operation with respect to the substrate B1 in the operations A101 to A104) on the substrate B1 having a conveyance order N in the substrate conveyance direction X of less than M among the four substrates B1 to B4.
- the component mounting is performed in the normal mounting mode (the operation on the substrate B3 in the operations A103 to A108) on the substrate B3 having the transport order N of M or more and less than (L ⁇ M + 2).
- the board B1 at the mounting position Pm2 on the downstream side of the first mounting position Pm1 among the two mounting positions Pm1 and Pm2 with respect to the board B1 in the conveyance order 1 is counted from the upstream side Component mounting on is selectively distributed.
- the substrate B1 passes the first mounting position Pm1, and component mounting to a plurality of mounting target points Bp of the substrate B1 is performed at the mounting position Pm2 downstream of the first mounting position Pm1.
- component mounting on the substrate B3 is distributed to each of the two mounting positions Pm1 and Pm2, and the substrate B3 is stopped at the two mounting positions Pm1 and Pm2 in order, and the two mountings are performed.
- Component mounting to a plurality of mounting target points Bp of the substrate B3 is sequentially performed at each of the positions Pm1 and Pm2.
- component mounting is performed on the first two substrates out of the four substrates in the following manner. That is, the first substrate B1 is transported to the second mounting position Pm2 from the upstream side in the substrate transport direction X in the initial mounting mode, and the second substrate B2 is in the substrate transport direction X in the normal mounting mode. From the upstream side to the first mounting position Pm1.
- the substrates B2 and B1 can be transported to the two mounting positions Pm1 and Pm2, respectively, and component mounting on the substrates B2 and B1 can be started at the mounting positions Pm1 and Pm2. By this, it is possible to suppress a decrease in the operation rate of the component mounting system 1.
- the transport unit 2 further includes a standby position Pw disposed between the mounting positions Pm1 and Pm2 adjacent to each other in the substrate transport direction X. Then, among the two mounting positions Pm1 and Pm2 in the substrate transport direction X, the mounting position Pm1 other than the mounting position Pm2 at the most downstream is the part mounting at the mounting position Pm2 adjacent on the downstream side.
- the distributed component mounting completed substrate B is carried out to the standby position Pw on the downstream side, and the substrate B for which the distributed component mounting is incomplete is carried in from the upstream side in the substrate transport direction X (substrates of operations A102 to A103 B2, B3 etc.).
- the difference in the number of mounting target points Bp on which the component Wp is mounted at each of the mounting positions Pm1 and Pm2 is 1 or less (in the above embodiment, the number difference is zero).
- Component mounting on the substrate B is distributed to each of the two mounting positions Pm1 and Pm2).
- the second mounting position Pm2 from the upstream side in the substrate conveyance direction X with respect to the substrate B1 in the conveyance order 1 is the first from the upstream side in the substrate conveyance direction X in the normal mounting mode.
- the component mountings distributed to the second to the second mounting positions Pm1 and Pm2 are distributed.
- the mounting time at each mounting position Pm1 and Pm2 is equalized.
- the numbers of mounting target points Bp at the mounting positions Pm1 and Pm2 are approximately equal, conveyance of the substrate B from the mounting positions Pm1 and Pm2 can be substantially simultaneously performed.
- the number of mounting target points Bp at each mounting position Pm1 and Pm2 may be determined so that the mounting time itself of each mounting position Pm1 and Pm2 is equalized.
- the mounting target points at the mounting positions Pm1 and Pm2 can be reduced so as to suppress the difference between the mounting times at the mounting positions Pm1 and Pm2. You may decide the number of Bp.
- control unit 100 performs component mounting in the final mounting mode (operation on the substrate B4 in operations A105 to A108) on the substrate B4 having a conveyance order N of 4 or more among the four substrates B1 to B4. .
- component mounting on the substrate B4 is selective at the first mounting position Pm1 of the two mounting positions Pm1 and Pm2 counting from the upstream side in the substrate conveyance direction X.
- component mounting to a plurality of mounting target points Bp of the substrate B4 is performed at the first mounting position Pm1.
- the two mounting positions Pm1 and Pm2 from the upstream side in the substrate transport direction X Component mounting on the substrate B4 is selectively distributed to the first mounting position Pm1 and component mounting on a plurality of mounting target points Bp of the substrate B4 is executed at the first mounting position Pm1.
- the first mounting position Pm1 is operated, and the transfer order N is (L ⁇ M + 2) or more Component mounting can be efficiently performed on the substrate B4 of As a result, it is possible to more effectively suppress the decrease in the operation rate of the component mounting system 1.
- the first mounting position Pm1 counted from the upstream side in the substrate conveyance direction X with respect to the substrate B4 in the conveyance order 4 is counted from the upstream side in the substrate conveyance direction X in the normal mounting mode.
- the component mountings distributed to the second to the second mounting positions Pm1 and Pm2 are distributed.
- the normal mounting mode is executed for the substrate B4 having the transport order N equal to or greater than (L ⁇ M + 2)
- the first to the second mounting positions counted from the upstream side in the substrate transport direction X The component mounting distributed to Pm1 and Pm2 is distributed to the first mounting position Pm1 in the final mounting mode.
- FIGS. 5 and 6 schematically show a second example of the operation performed in accordance with the flowcharts of FIGS. 2 and 3.
- the standby conveyor 26 and the mounting conveyor 27 are provided in this order in the substrate transport direction X between the mounting conveyor 24 and the unloading conveyor 25 (FIG. 1).
- the standby conveyor 26 stops and fixes the substrate B at the standby position Pw2, and the mounting conveyor 27 stops and fixes the substrate B at the mounting position Pm3. That is, in the transport unit 2, the M mounting positions Pm1, Pm2, and Pm3 are provided side by side in the substrate transport direction X, and the standby position Pw1 is disposed between the mount positions Pm1 and Pm2 adjacent in the substrate transport direction X The standby position Pw2 is disposed between the mounting positions Pm2 and Pm3 adjacent to each other in the substrate transfer direction X.
- mounting positions Pm1, Pm2, and Pm3 are not distinguished, they are referred to as mounting positions Pm, and when the standby positions Pw1 and Pw2 are not distinguished from each other, they are referred to as waiting positions Pw.
- the mounting position Pm 1 according to the conveyance order N of the substrate B , Pm2, Pm3 dynamically change the distribution of component mounting.
- the mounting target points Bp distributed to the mounting positions Pm1, Pm2, and Pm3 in the normal mounting mode differ from the first example according to the difference in the number of the mounting positions Pm.
- the component Wp is mounted at the mounting position Pm1 on the upstream one-third mounting target point Bp (normal distribution point), and the mounting position Pm2 is central at the center
- the component Wp is mounted to the mounting target point Bp (normal distribution point) of 1/3
- the mounting position Pm3 is the part Wp to the mounting target point Bp (normal distribution point) on the downstream side.
- control unit 100 executes the operations of FIG. 5 and FIG. 6 by executing the carrying-in / mounting completion determination process shown in the flowcharts of FIGS. .
- the details of the determination based on the flowcharts of FIGS. 2 and 3 are the same as those of the first example described above, and thus the description thereof will be omitted as appropriate.
- the loading determination process is executed at each of the mounting positions Pm1, Pm2, and Pm3 with respect to the substrate B1.
- the substrate B1 passes the mounting positions Pm1 and Pm2 and is carried to the mounting position Pm3, and the component mounting on the substrate B1 is distributed to the mounting position Pm3.
- the component mounting at the normal distribution point to the mounting positions Pm1 and Pm2 through which the substrate B1 passes without stopping and the normal distribution point to the mounting position Pm3 to which the substrate B1 is carried is the mounting position Pm3.
- Distributed to As a result, component mounting on all mounting target points Bp of the substrate B1 is distributed to the mounting position Pm3.
- the substrate B2 passes the mounting position Pm1. Is carried into the mounting position Pm2, and component mounting on the substrate B2 is distributed to the mounting position Pm2. Specifically, component mounting for the normal distribution point to the mounting position Pm1 through which the substrate B2 passes without stopping and the normal distribution point to the mounting position Pm2 to which the substrate B2 is carried is distributed to the mounting position Pm2 Be done. As a result, component mounting on the two thirds of the mounting target points Bp on the upstream side of the substrate B2 is distributed to the mounting position Pm2.
- the loading determination process is performed on the substrate B3 at the mounting position Pm1.
- the substrate B3 is transported to the mounting position Pm1 and is transferred to the substrate B3.
- the component mounting is distributed to the mounting position Pm1.
- component mounting for the normal distribution point of the mounting position Pm1 is distributed to the mounting position Pm1.
- component mounting on the upstream one-third mounting target point Bp (normal distribution point) on the upstream side of the substrate B3 is distributed to the mounting position Pm1.
- the conveyance of the fourth substrate B4 to the downstream is started, and when the downstream end of the substrate B4 is carried to the mounting position Pm1, the carrying-in determination process is executed at the mounting position Pm1.
- the substrate B4 is carried to the mounting position Pm1, and the component mounting on the substrate B4 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm1 among the plurality of mounting target points Bp of the substrate B4 is distributed to the mounting position Pm1, and the component mounting starts to the substrate B4 at the mounting position Pm1. Be done.
- the mounting completion determination process is executed at the mounting position Pm2.
- the substrate B2 is unloaded from the mounting position Pm2 to the standby position Pw2.
- transport of the substrate B3 to the downstream is started, and when the downstream end of the substrate B3 is carried into the mounting position Pm2, the carrying-in determination process is executed at the mounting position Pm2.
- the substrate B3 is carried to the mounting position Pm2, and the component mounting on the substrate B3 is distributed to the mounting position Pm2.
- the component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B3 is distributed to the mounting position Pm2, and the component mounting starts to the substrate B3 at the mounting position Pm2. Be done.
- the mounting completion determination process is executed at the mounting position Pm1.
- the substrate B4 is unloaded from the mounting position Pm1 to the standby position Pw1.
- the conveyance of the fifth substrate B5 to the downstream is started, and when the downstream end of the substrate B5 is carried into the mounting position Pm1, the carrying-in determination process is executed at the mounting position Pm1.
- the substrate B5 is carried to the mounting position Pm1, and the component mounting on the substrate B5 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm1 among the plurality of mounting target points Bp of the substrate B5 is distributed to the mounting position Pm1, and the component mounting starts to the substrate B5 at the mounting position Pm1. Be done.
- the mounting completion determination process is executed at the mounting position Pm3.
- the substrate B1 is unloaded from the mounting position Pm3.
- transport of the substrate B2 to the downstream is started, and when the downstream end of the substrate B2 is carried to the mounting position Pm3, the carrying-in determination process is executed at the mounting position Pm3.
- the substrate B2 is carried to the mounting position Pm3, and the component mounting on the substrate B2 is distributed to the mounting position Pm3.
- the component mounting to the normal distribution point to the mounting position Pm3 among the plurality of mounting target points Bp of the substrate B2 is distributed to the mounting position Pm3, and the component mounting starts to the substrate B2 at the mounting position Pm3. Be done.
- the mounting completion determination process is executed at the mounting position Pm2.
- the substrate B3 is unloaded from the mounting position Pm2 to the standby position Pw2.
- transport of the substrate B4 to the downstream is started, and when the downstream end of the substrate B4 is carried into the mounting position Pm2, the carrying-in determination process is executed at the mounting position Pm2.
- the substrate B4 is carried into the mounting position Pm2, and the component mounting on the substrate B4 is distributed to the mounting position Pm2.
- the component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B4 is distributed to the mounting position Pm2, and the component mounting starts to the substrate B4 at the mounting position Pm2. Be done.
- the mounting completion determination process is executed at the mounting position Pm1.
- the substrate B5 is unloaded from the mounting position Pm1 to the standby position Pw1.
- downstream conveyance of the sixth substrate B6 is started, and when the downstream end of the substrate B6 is carried into the mounting position Pm1, the carrying-in determination process is executed at the mounting position Pm1.
- the substrate B6 is carried to the mounting position Pm1, and the component mounting on the substrate B6 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm1 among the plurality of mounting target points Bp of the substrate B6 is distributed to the mounting position Pm1, and the component mounting starts to the substrate B6 at the mounting position Pm1. Be done.
- the mounting completion determination process is executed at the mounting position Pm3.
- the substrate B2 is unloaded from the mounting position Pm3.
- transport of the substrate B3 to the downstream is started, and when the downstream end of the substrate B3 is carried to the mounting position Pm3, the carrying-in determination process is executed at the mounting position Pm3.
- the substrate B3 is carried to the mounting position Pm3, and the component mounting on the substrate B3 is distributed to the mounting position Pm3.
- the component mounting to the normal distribution point to the mounting position Pm3 among the plurality of mounting target points Bp of the substrate B3 is distributed to the mounting position Pm3, and the component mounting starts to the substrate B3 at the mounting position Pm3. Be done.
- the mounting completion determination process is executed at the mounting position Pm2.
- the substrate B4 is unloaded from the mounting position Pm2 to the standby position Pw2.
- transport of the substrate B5 to the downstream is started, and when the downstream end of the substrate B5 is carried to the mounting position Pm2, the carrying-in determination process is executed at the mounting position Pm2.
- the substrate B5 is carried into the mounting position Pm2, and the component mounting on the substrate B5 is distributed to the mounting position Pm2.
- the component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B5 is distributed to the mounting position Pm2, and the component mounting starts to the substrate B5 at the mounting position Pm2. Be done.
- the mounting completion determination process is executed at the mounting position Pm1.
- the substrate B6 is unloaded from the mounting position Pm1 to the standby position Pw1.
- the conveyance of the seventh substrate B7 to the downstream is started, and when the downstream end of the substrate B7 is carried to the mounting position Pm1, the carrying-in determination process is executed at the mounting position Pm1.
- the substrate B7 is carried to the mounting position Pm1, and the component mounting on the substrate B7 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm1 among the plurality of mounting target points Bp of the substrate B7 is distributed to the mounting position Pm1, and the component mounting starts to the substrate B7 at the mounting position Pm1. Be done.
- the mounting completion determination process is executed at the mounting position Pm3.
- the substrate B3 is unloaded from the mounting position Pm3.
- transport of the substrate B4 to the downstream is started, and when the downstream end of the substrate B4 is carried to the mounting position Pm3, the carrying-in determination process is executed at the mounting position Pm3.
- the substrate B4 is carried to the mounting position Pm3, and the component mounting on the substrate B4 is distributed to the mounting position Pm3.
- the component mounting to the normal distribution point to the mounting position Pm3 among the plurality of mounting target points Bp of the substrate B4 is distributed to the mounting position Pm3, and the component mounting starts to the substrate B4 at the mounting position Pm3. Be done.
- the mounting completion determination process is executed at the mounting position Pm2.
- the substrate B5 is unloaded from the mounting position Pm2 to the standby position Pw2.
- transport of the substrate B6 to the downstream is started, and when the downstream end of the substrate B6 is carried to the mounting position Pm2, the carrying-in determination process is executed at the mounting position Pm2.
- the substrate B6 is carried to the mounting position Pm2, and the component mounting on the substrate B6 is distributed to the mounting position Pm2.
- the component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B6 is distributed to the mounting position Pm2, and the component mounting starts to the substrate B6 at the mounting position Pm2. Be done.
- the mounting completion determination process is executed at the mounting position Pm1.
- the substrate B7 is unloaded from the mounting position Pm1 to the standby position Pw1.
- the conveyance of the eighth substrate B8 to the downstream is started, and when the downstream end of the substrate B8 is carried to the mounting position Pm1, the carrying-in determination process is executed at the mounting position Pm1.
- the substrate B8 is carried to the mounting position Pm1, and the component mounting on the substrate B8 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm1 among the plurality of mounting target points Bp of the substrate B8 is distributed to the mounting position Pm1, and the component mounting starts to the substrate B8 at the mounting position Pm1. Be done.
- the mounting completion determination process is executed at the mounting position Pm3.
- the substrate B4 is unloaded from the mounting position Pm3.
- transport of the substrate B5 to the downstream is started, and when the downstream end of the substrate B5 is carried to the mounting position Pm3, the carrying-in determination process is executed at the mounting position Pm3.
- the substrate B5 is carried to the mounting position Pm3, and the component mounting on the substrate B5 is distributed to the mounting position Pm3.
- component mounting to the normal distribution point to the mounting position Pm3 among the plurality of mounting target points Bp of the substrate B5 is distributed to the mounting position Pm3, and at the mounting position Pm3, this component mounting starts to the substrate B5. Be done.
- the mounting completion determination process is executed at the mounting position Pm2.
- the substrate B6 is unloaded from the mounting position Pm2 to the standby position Pw2.
- downstream conveyance of the substrate B7 is started, and when the downstream end of the substrate B7 is carried into the mounting position Pm2, the carrying-in determination process is executed at the mounting position Pm2.
- the substrate B7 is carried to the mounting position Pm2, and the component mounting on the substrate B7 is distributed to the mounting position Pm2.
- component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B7 is distributed to the mounting position Pm2, and this component mounting starts to the substrate B7 at the mounting position Pm2. Be done.
- the mounting completion determination process is executed at the mounting position Pm1.
- the substrate B8 remains at the mounting position Pm1, and the component mounting on the substrate B8 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B8 is distributed to the mounting position Pm1, and the component mounting starts to the substrate B8 at the mounting position Pm1. Be done.
- the mounting completion determination process is executed at the mounting position Pm3.
- the substrate B5 is unloaded from the mounting position Pm3.
- transport of the substrate B6 to the downstream is started, and when the downstream end of the substrate B6 is carried to the mounting position Pm3, the carrying-in determination process is executed at the mounting position Pm3.
- the substrate B6 is carried to the mounting position Pm3, and the component mounting on the substrate B6 is distributed to the mounting position Pm3.
- the component mounting to the normal distribution point to the mounting position Pm3 among the plurality of mounting target points Bp of the substrate B6 is distributed to the mounting position Pm3, and the component mounting starts to the substrate B6 at the mounting position Pm3. Be done.
- the mounting completion determination process is executed at the mounting position Pm2.
- the substrate B7 remains at the mounting position Pm2, and the component mounting on the substrate B7 is distributed to the mounting position Pm2.
- the component mounting at the normal distribution point to the mounting position Pm3 is distributed to the mounting position Pm2, and the component mounting is started on the substrate B7 at the mounting position Pm2.
- the mounting completion determination process is executed at the mounting position Pm1.
- the substrate B8 remains at the mounting position Pm1, and the component mounting on the substrate B8 is distributed to the mounting position Pm1.
- the component mounting to the normal distribution point to the mounting position Pm3 is distributed to the mounting position Pm1, and the component mounting is started on the board B8 at the mounting position Pm3.
- the number M of the mounting positions Pm is “3”, and the number L of the substrates B is “8”. That is, component mounting with respect to a plurality of mounting target points Bp provided on one substrate B is distributed among the three mounting positions Pm1, Pm2, and Pm3. Then, one of the three mounting positions Pm1, Pm2, and Pm3 is stopped at the mounting position Pm at which the component mounting is distributed, and is stopped at the mounting position Pm while conveying the one substrate B in the substrate conveyance direction X Component mounting distributed to the mounting position Pm with respect to the substrate B is performed.
- the substrates B1 and B2 having a transport order N in the substrate transport direction X less than M in the initial mounting mode (operations on the substrates B1 and B2 in operations A201 to A208)
- Component mounting is performed, and components mounting is performed in the normal mounting mode (operations on substrates B3 to B6 in operations A201 to A216) for substrates B3 to B6 having a transport order N of M or more and less than (L ⁇ M + 2) Is executed.
- the mounting position Pm3 on the downstream side of the second mounting position Pm2 is counted from the upstream side of the substrate conveyance direction X.
- Component mounting on the substrate B1 is selectively distributed. Therefore, the board B1 passes the first and second mounting positions Pm1 and Pm2, and the component mounting to the plurality of mounting target points Bp of the board B1 is executed at the mounting position Pm3 downstream of the second mounting position Pm2. Be done.
- the substrates are mounted at mounting positions Pm2 and Pm3 on the downstream side of the first mounting position Pm1 counting from the upstream side Component mounting to B2 is selectively distributed. Therefore, the substrate B1 passes the first mounting position Pm1, and component mounting to the plurality of mounting target points Bp of the substrate B2 is performed at the mounting positions Pm2 and Pm3 downstream of the first mounting position Pm1. .
- component mounting on the substrates B3 to B6 is distributed to each of the three mounting positions Pm1, Pm2 and Pm3, and the substrates B3 to B6 are sequentially arranged at the three mounting positions Pm1, Pm2 and Pm3.
- component mounting to a plurality of mounting target points Bp of the substrates B3 to B6 is executed in order at each of the three mounting positions Pm1, Pm2 and Pm3.
- component mounting is performed on the first three substrates out of the eight substrates in the following order. That is, the first substrate B1 is transported to the third mounting position Pm3 from the upstream side in the substrate transport direction X in the initial mounting mode, and the second substrate B2 is in the substrate transport direction X in the initial mounting mode.
- the third substrate B3 is transported to the first mounting position Pm1 from the upstream side in the substrate transfer direction X in the normal mounting mode by counting from the upstream side of the substrate and being transported to the second mounting position Pm2.
- the substrates B3, B2, B1 are transported to the three mounting positions Pm1, Pm2, Pm3 respectively, and component mounting on the substrates B3, B2, B1 can be started at the mounting positions Pm1, Pm2, Pm3. it can. By this, it is possible to suppress a decrease in the operation rate of the component mounting system 1.
- the transport unit 2 further includes standby positions Pw1 and Pw2 disposed between the mounting positions Pm1, Pm2 and Pm3 adjacent to each other in the substrate transport direction X.
- the mounting positions Pm1 and Pm2 other than the mounting position Pm3 at the most downstream are component mounting at mounting positions Pm2 and Pm3 adjacent on the downstream side
- the substrate B for which the distributed component mounting has been completed is carried out to the standby positions Pw1 and Pw2 on the downstream side, and the substrate B for which the distributed component mounting is incomplete is carried in from the upstream side of the substrate transport direction X (Substrates B2 and B4 of operations A204 to A205, etc.).
- the difference in the number of mounting target points Bp on which the component Wp is mounted at each of the mounting positions Pm1, Pm2 and Pm3 is 1 or less (in the above embodiment, the difference in the number is Component mounting on the substrate B is distributed to each of the three mounting positions Pm1, Pm2 and Pm3).
- the third mounting position Pm3 counted from the upstream side in the substrate conveyance direction X with respect to the substrate B1 in the conveyance order 1 is counted from the upstream side in the substrate conveyance direction X in the normal mounting mode
- the component mounting distributed to the third to third mounting positions Pm1, Pm2, and Pm3 is distributed.
- the normal mounting mode is executed on a substrate B1 having a transport order 1 less than M
- the first to third mounting positions Pm1, Pm2, and Pm3 counted from the upstream side in the substrate transport direction X
- the component mounting distributed to is distributed to the third mounting position Pm3 in the initial mounting mode. That is, in the initial mounting mode, with regard to the substrate B1 of transport order 1, although component mounting at the mounting positions Pm1 and Pm2 upstream of the third mounting position Pm3 is omitted, this component mounting is performed at the third mounting position Pm3 It is possible to execute with
- the second mounting position Pm2 from the upstream side in the substrate conveyance direction X with respect to the substrate B2 in the conveyance order 2 is the first from the upstream side in the substrate conveyance direction X in the normal mounting mode.
- the component mountings distributed to the second to the second mounting positions Pm1 and Pm2 are distributed.
- the normal mounting mode is executed for a substrate B2 having a transport order 2 less than M
- distribution to the first to second mounting positions Pm1 and Pm2 counted from the upstream side in the substrate transport direction X is performed.
- Component mounting is distributed to the second mounting position Pm2 in the initial mounting mode.
- control unit 100 sets the final mounting mode for substrates B7 and B8 having a transport order N of (L ⁇ M + 2) or higher among the eight substrates B1 to B8 (for substrates B7 and B8 in operations A209 to A216).
- Execute component mounting in (operation) That is, in the final mounting mode, of the three mounting positions Pm1, Pm2 and Pm3 with respect to the substrate B7 in the conveyance order 7, the first to second mounting positions Pm1 and Pm2 from the upstream side in the substrate conveyance direction X Component mounting on the substrate B7 is selectively distributed, and component mounting on a plurality of mounting target points Bp of the substrate B7 is executed at the first to second mounting positions Pm1 and Pm2.
- the first to second mounting positions Pm1 and Pm2 are operated, and the transfer order N is 7
- Component mounting can be efficiently performed on the board B7 of Further, with regard to the substrate B8 in the transport order 8, among the three mounting positions Pm1, Pm2 and Pm3, the component mounting on the substrate B8 is selectively distributed to the first mounting position Pm1 counting from the upstream side in the substrate transport direction X.
- component mounting to a plurality of mounting target points Bp of the substrate B8 is performed at the first mounting position Pm1.
- the first mounting position Pm1 is operated, and the substrate B8 having the eighth conveyance order N is Component mounting can be performed efficiently. As a result, it is possible to more effectively suppress the decrease in the operation rate of the component mounting system.
- the second mounting position Pm2 counted from the upstream side in the substrate conveyance direction X with respect to the substrate B7 in the conveyance order 7 is counted from the upstream side in the substrate conveyance direction X in the normal mounting mode
- the component mounting distributed to the third to third mounting positions Pm2 and Pm3 is distributed.
- the normal mounting mode is executed for the substrate B7 in the conveyance order 7
- the implementation is distributed to the second implementation position Pm2 in the final implementation mode.
- the first mounting position Pm1 counted from the upstream side in the substrate conveyance direction X with respect to the substrate B8 in the conveyance order 8 is counted from the upstream side in the substrate conveyance direction X in the normal mounting mode
- the component mounting distributed to the third to third mounting positions Pm1, Pm2, and Pm3 is distributed.
- the normal mounting mode is executed for the substrate B8 in the transport order 8
- Component mounting is distributed to the first mounting position Pm1 in the final mounting mode.
- the progress of component mounting at any mounting position Pm may be delayed from a schedule. Therefore, as shown below, it may be configured to recover such a delay in progress.
- FIG. 7 is a flowchart showing an example of component mounting processing capable of executing recovery of the progress of component mounting
- FIG. 8 is a flowchart showing an example of recovery necessity determination in the component mounting processing shown in FIG. 8 schematically shows an example of an operation performed according to the flowcharts of FIG. 7 and FIG.
- the transport unit 2 is provided with two mounting positions Pm1 and Pm2.
- the control unit 100 executes the operations of FIGS. 9 and 10 by executing the flowcharts of FIGS. 7 and 8 for each of the mounting positions Pm1 and Pm2. That is, as shown in FIG. 7, when the component mounting process is started, the substrate B is carried to the mounting position Pm (step S301) and the component mounting is distributed to the mounting position Pm as in the first example described above. (Step S302). Then, when component mounting is completed at any mounting position Pm (step S303), recovery necessity determination is performed for each mounting position Pm (step S304, FIG. 8).
- the operations up to the operation A103 are performed in the same manner as the first example described above. That is, the board B1 on which the component Wp is mounted is carried to the mounting position Pm2 at the normal distribution point (upstream half) to the mounting position Pm1, and at the standby position Pw, the normal distribution point to the mounting position Pm1 (upstream The substrate B2 on which the component Wp is mounted is on standby, and the substrate B3 is carried to the mounting position Pm1.
- component mounting to the normal distribution point (downstream half) to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B1 is distributed, and at the mounting position Pm1, a plurality of mountings of the substrate B3 Component mounting to the normal distribution point (upstream half) of the target point Bp to the mounting position Pm1 is distributed.
- step S304 (FIG. 8) is executed for each of the mounting positions Pm1 and Pm2.
- step S401 it is determined whether or not the substrate B is present downstream of the mounting position Pm2 (step S401). Since the substrate B does not exist downstream of the mounting position Pm2 ("NO" in step S401), it is determined in step S402 whether there is a delay in the progress of component mounting at the mounting position Pm2. Since the progress is not delayed ("NO" in step S402), it is determined in step S404 that recovery is unnecessary, and the process returns to the flowchart of FIG.
- step S304 of FIG. 7 the process branches to “unnecessary”, and the mounting completion determination process (FIG. 3) is executed for each mounting position Pm2 (step S306).
- the substrate B1 is unloaded from the mounting position Pm2, and the substrate B2 is loaded from the standby position Pw to the mounting position Pm2.
- component mounting to the normal distribution point to the mounting position Pm2 among the plurality of mounting target points Bp of the substrate B2 is distributed to the mounting position Pm2.
- step S401 it is determined whether or not the substrate B exists downstream of the mounting position Pm1 (step S401).
- the board B2 at the standby position Pw is transported to the mounting position Pm2 along with unloading of the board B1 (“NO” in step S401), so it is determined in step S402 whether there is a delay in the progress of component mounting at the mounting position Pm1.
- Ru At the mounting position Pm1, there is a delay in the progress of component mounting on the substrate B3 (“YES” in step S402). Therefore, in step S403, whether the remaining mounting points are at least a threshold (for example, half the number of normal distribution points) Is judged.
- step S404 If the remaining mounting score is less than the threshold (in the case of "NO” in step S403), it is determined in step S404 that recovery is unnecessary. On the other hand, as in this example, if the remaining mounting score is equal to or greater than the threshold (in the case of “YES” in step S403), it is determined in step S405 that recovery is necessary, and the process returns to the flowchart of FIG.
- step S304 of FIG. 7 the process branches to "necessary", and component mounting is redistributed (step S305). Specifically, for the substrate B3 stopped at the mounting position Pm1, part (here, half) of the normal distribution point of the mounting position Pm1 is moved from the mounting position Pm1 to the mounting position Pm2. Then, the mounting completion determination process (FIG. 3) is executed for the mounting position Pm1 (step S306). As a result, as shown in the column of operation A112, the substrate B3 remains at the mounting position Pm1. Further, at the mounting position Pm1, the component mounting to the half of the normal distribution point to the mounting position Pm1 is distributed among the plurality of mounting target points Bp of the substrate B3, and the process returns from step S306 to step S303.
- step S303 when the component mounting distributed at the mounting position Pm1 is completed on the substrate B3 (step S303), recovery necessity determination is performed for each mounting position Pm1 and Pm2. Since there is no delay in the progress of component mounting at any of the mounting positions Pm1 and Pm2 (“NO” in step S402), it is determined in step S404 that recovery is unnecessary, and the process returns to the flowchart of FIG. Then, for each of the mounting positions Pm1 and Pm2, the process branches to “unnecessary” in step S304, and “mounting completion determination processing” is executed in step S306. As a result, as shown in the column of operation A114 in FIG.
- the substrate B3 is carried out to the standby position Pw, and the substrate B4 is carried in to the mounting position Pm1. Further, at the mounting position Pm1, among the plurality of components Wp of the substrate B4, component mounting to the normal distribution point at the mounting position Pm1 is distributed.
- step S303 when the component mounting distributed at the mounting position Pm2 is completed on the substrate B2 (step S303), recovery necessity determination is performed for each mounting position Pm1 and Pm2. Since there is no delay in the progress of component mounting at any of the mounting positions Pm1 and Pm2 (“NO” in step S402), it is determined in step S404 that recovery is unnecessary, and the process returns to the flowchart of FIG. Then, for each of the mounting positions Pm1 and Pm2, the process branches to “unnecessary” in step S304, and “mounting completion determination processing” is executed in step S306. As a result, as shown in the column of operation A116 in FIG. 9, the substrate B3 is carried into the mounting position Pm2.
- the component Wp (the hatched component Wp) with respect to the distribution point of half of the normal distribution point to the mounting position Pm1 is the substrate B3.
- control unit 100 selects one of M mounting positions Pm 1 and Pm 2 according to the progress of component mounting at one mounting position Pm 1 and at least one other mounting position Pm 2 of mounting positions Pm 1 and Pm 2.
- the distribution of component mounting between the mounting position Pm1 and the other mounting position Pm2 is adjusted.
- the component mounting that is scheduled to be distributed to one mounting position Pm1 can be distributed to another mounting position Pm2. This makes it possible to balance the progress of component mounting at each of the mounting positions Pm1 and Pm2.
- the component mounting system 1 corresponds to an example of the "component mounting system” of the present invention
- the transport unit 2 corresponds to an example of the "transport unit” of the present invention
- the mounting units 4, 4A, 4B corresponds to an example of the "mounting unit” of the present invention
- the control unit 100 corresponds to an example of the "control unit” of the present invention
- the mounting conveyors 22, 24, 27 disposed at the mounting positions Pm1, Pm2, Pm3.
- the substrate transfer direction X is This corresponds to an example of the “substrate transfer direction” in the present invention.
- the present invention is not limited to the above-described embodiment, and various modifications can be made to the above-described one without departing from the scope of the invention.
- the number M of the mounting positions Pm and the number L of the substrates B transported in order in the substrate transport direction X can be changed as appropriate.
- FIGS. 7 and 8 are not limited to the case where the number M of mounting positions Pm is two, and is applicable to the case where the number M is three or more.
- the component mounting system 1 described above is configured of one component mounting machine 10.
- the component mounting system 1 may be configured by arranging a plurality of component mounters 10 each having a single mounting position in the transport direction X.
- the transport unit 2 transports the substrate B sequentially to the plurality of component mounters 10 while stopping / fixing the substrate B at the mounting position Pm in each component mounter 10, and each component mounter 10 And mount the component Wp on the substrate B fixed at the mounting position Pm.
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Abstract
Description
2…搬送部
22、24、27…実装コンベア
23、26…待機コンベア
4、4A、4B…実装部
100…制御部
Pm1、Pm2、Pm3…実装位置
Pw、Pw1、Pw2…待機位置
X…基板搬送方向
DESCRIPTION OF
Claims (7)
- 基板搬送方向に並ぶM個(Mは2以上の整数)の実装ステージを有し、L枚(LはMより大きい整数)の基板を順番に前記基板搬送方向に搬送する搬送部と、
前記M個の実装ステージに対応して設けられて、それぞれ対応する前記実装ステージに停止する基板に同一種類の部品を実装可能なM個の実装部と、
一の基板に設けられた複数の実装対象点に対する部品実装を前記M個の実装ステージの間で分配し、当該一の基板を前記搬送部によって前記基板搬送方向に搬送しつつ前記M個の実装ステージのうち部品実装を分配した前記実装ステージに停止させて、前記実装部に対応する前記実装ステージで停止する当該一の基板に対して対応する前記実装ステージに分配された部品実装を実行させる制御部と
を備え、
前記実装ステージは、分配された部品実装が完了した基板を前記基板搬送方向の下流側に搬送し、
前記制御部は、前記L枚の基板のうち前記基板搬送方向への搬送順序N(Nは1以上の整数)がM未満の基板に対しては初期実装モードで部品実装を実行し、前記搬送順序NがM以上の基板に対しては通常実装モードで部品実装を実行し、
前記初期実装モードでは、前記搬送順序Nの基板に関して、前記M個の実装ステージのうち前記基板搬送方向の上流側から数えて(M-N)番目の実装ステージよりも下流側の実装ステージに基板への部品実装が選択的に分配され、基板は前記(M-N)番目までの実装ステージを通過して、前記(M-N)番目の実装ステージよりも下流側の実装ステージで基板の前記複数の実装対象点への部品実装が実行され、
前記通常実装モードでは、前記M個の実装ステージのそれぞれに基板への部品実装が分配され、基板は前記M個の実装ステージに順番に停止して、前記M個の実装ステージのそれぞれで順番に基板の前記複数の実装対象点への部品実装が実行される部品実装システム。 A transport unit that has M (M is an integer of 2 or more) mounting stages arranged in the substrate transport direction and transports L sheets (L is an integer greater than M) substrates in the substrate transport direction in order;
M mounting units provided corresponding to the M mounting stages and capable of mounting the same kind of component on a substrate stopped at the corresponding mounting stages;
Component mounting for a plurality of mounting target points provided on one substrate is distributed among the M mounting stages, and the one substrate is transported by the transport unit in the substrate transport direction while the M mounts Control for causing the mounting stage to which component mounting is distributed among the stages to be stopped, and to execute the component mounting distributed to the mounting stage corresponding to the one substrate stopped at the mounting stage corresponding to the mounting unit Equipped with
The mounting stage conveys the distributed component mounting completed substrate to the downstream side of the substrate conveyance direction.
The control unit executes component mounting in an initial mounting mode on a substrate having a transport order N (N is an integer of 1 or more) in the substrate transport direction of the L sheets of substrates less than M, and the transport is performed Execute component mounting in the normal mounting mode for substrates with order N equal to or greater than M,
In the initial mounting mode, the substrate in the transport order N is a substrate mounted on the mounting stage downstream of the (M−N) th mounting stage counted from the upstream side of the substrate transport direction among the M mounting stages. Component mounting on the substrate is selectively distributed, and the substrate passes through the (M−N) th mounting stage, and the mounting stage of the substrate at the mounting stage downstream of the (M−N) th mounting stage Component mounting to multiple mounting points is performed.
In the normal mounting mode, component mounting on a substrate is distributed to each of the M mounting stages, and the substrate is sequentially stopped at the M mounting stages, and sequentially in each of the M mounting stages. A component mounting system in which component mounting to a plurality of mounting target points of a substrate is performed. - 前記搬送部は、前記基板搬送方向に隣り合う実装ステージの間に配置された待機ステージをさらに有し、
前記基板搬送方向において、前記M個の実装ステージのうち、最下流の実装ステージ以外の実装ステージは、下流側で隣り合う実装ステージで部品実装が実行する場合には、分配された部品実装が完了した基板を下流側の待機ステージに搬出して、分配された前記実装対象点への部品実装が未完の基板を前記基板搬送方向の上流側から搬入する請求項1に記載の部品実装システム。 The transport unit further includes a standby stage disposed between mounting stages adjacent in the substrate transport direction,
Of the M mounting stages in the substrate transport direction, the mounting stages other than the most downstream mounting stage have completed distributed component mounting when component mounting is performed at the adjacent mounting stages on the downstream side The component mounting system according to claim 1, wherein the substrate is carried out to a standby stage on the downstream side, and the substrate for which component mounting to the distributed mounting target point is incomplete is carried in from the upstream side in the substrate conveyance direction. - 前記通常実装モードでは、前記実装ステージのそれぞれで部品が実装される前記実装対象点の個数の差が1個以下となるように、前記M個の実装ステージのそれぞれに基板への部品実装が分配され、
前記初期実装モードでは、前記搬送順序Nの基板に関して、前記基板搬送方向の上流側から数えて(M-N+1)番目の実装ステージには、前記通常実装モードで前記基板搬送方向の上流側から数えて1番目から(M-N+1)番目までの実装ステージに分配される部品実装が分配される請求項1または2に記載の部品実装システム。 In the normal mounting mode, component mounting on a substrate is distributed to each of the M mounting stages such that the difference in the number of mounting target points on which components are mounted in each of the mounting stages is one or less. And
In the initial mounting mode, the (M−N + 1) th mounting stage counted from the upstream side of the substrate conveyance direction with respect to the substrate in the conveyance order N is counted from the upstream side of the substrate conveyance direction in the normal mounting mode. 3. The component mounting system according to claim 1, wherein component mounting to be distributed to the first to (M−N + 1) th mounting stages is distributed. - 前記制御部は、前記L枚の基板のうち前記搬送順序Nが(L-M+2)番以上の基板に対しては終期実装モードで部品実装を実行し、
前記終期実装モードでは、前記搬送順序Nの基板に関して、前記M個の実装ステージのうち前記基板搬送方向の上流側から数えて1番目から(L-N+1)番目までの実装ステージに基板への部品実装が選択的に分配され、前記1番目から前記(L-N+1)番目までの実装ステージで基板の前記複数の実装対象点への部品実装が実行される請求項1ないし3のいずれか一項に記載の部品実装システム。 The control unit executes component mounting in the final mounting mode on the L sheets of substrates of which the transport order N is (L−M + 2) or more among the L substrates,
In the final mounting mode, with respect to the substrate in the transport order N, parts of the M mounting stages from the upstream side in the substrate transport direction to the first to (L−N + 1) th mounting stages are components to the substrate The mounting is selectively distributed, and component mounting on the plurality of mounting target points of the substrate is performed in the first to the (L−N + 1) th mounting stages. Component mounting system described in. - 前記通常実装モードでは、前記実装ステージのそれぞれで部品が実装される前記実装対象点の個数の差が1個以下となるように、前記M個の実装ステージのそれぞれに基板への部品実装が分配され、
前記終期実装モードでは、前記搬送順序Nの基板に関して、前記基板搬送方向の上流側から数えて(L-N+1)番目の実装ステージには、前記通常実装モードで前記基板搬送方向の上流側から数えて(L-N+1)番目からM番目までの実装ステージに分配される部品実装が分配される請求項4に記載の部品実装システム。 In the normal mounting mode, component mounting on a substrate is distributed to each of the M mounting stages such that the difference in the number of mounting target points on which components are mounted in each of the mounting stages is one or less. And
In the final mounting mode, the (L−N + 1) th mounting stage counted from the upstream side of the substrate conveyance direction with respect to the substrate in the conveyance order N is counted from the upstream side of the substrate conveyance direction in the normal mounting mode. 5. The component mounting system according to claim 4, wherein component mounting to be distributed to (L−N + 1) th to Mth mounting stages is distributed. - 前記制御部は、前記M個の実装ステージのうち、一の実装ステージおよび他の実装ステージの少なくとも一方での部品実装の進捗に応じて、一の実装ステージと他の実装ステージとの間での部品実装の分配を調整する請求項1ないし5のいずれか一項に記載の部品実装システム。 The control unit is configured to, between the one mounting stage and the other mounting stage, according to the progress of component mounting in at least one of the one mounting stage and the other mounting stage among the M mounting stages. The component mounting system according to any one of claims 1 to 5, wherein distribution of component mounting is adjusted.
- 基板搬送方向に並ぶM個(Mは2以上の整数)の実装ステージを有する搬送部によって、L枚(LはMより大きい整数)の基板を順番に前記基板搬送方向に搬送する工程と、
一の基板に設けられた複数の実装対象点に対する部品実装を前記M個の実装ステージの間で分配し、当該一の基板を前記搬送部によって前記基板搬送方向に搬送しつつ前記M個の実装ステージのうち部品実装を分配した前記実装ステージに停止させて、前記実装ステージで停止する当該一の基板に対して前記実装ステージに分配された部品実装を実行する工程と
を備え、
前記L枚の基板のうち前記基板搬送方向への搬送順序N(Nは1以上の整数)がM未満の基板に対しては初期実装モードで部品実装を実行し、前記搬送順序NがM以上の基板に対しては通常実装モードで部品実装を実行し、
前記初期実装モードでは、前記搬送順序Nの基板に関して、前記M個の実装ステージのうち前記基板搬送方向の上流側から数えて(M-N)番目の実装ステージよりも下流側の実装ステージに基板への部品実装が選択的に分配され、基板は前記(M-N)番目までの実装ステージを通過して、前記(M-N)番目の実装ステージよりも下流側の実装ステージで基板の前記複数の実装対象点への部品実装が実行され、
前記通常実装モードでは、前記M個の実装ステージのそれぞれに基板への部品実装が分配され、基板は前記M個の実装ステージに順番に停止して、前記M個の実装ステージのそれぞれで順番に基板の前記複数の実装対象点への部品実装が実行される部品実装方法。
Transporting L substrates (L is an integer larger than M) in order in the substrate transport direction by the transport unit having M (M is an integer of 2 or more) mounting stages arranged in the substrate transport direction;
Component mounting for a plurality of mounting target points provided on one substrate is distributed among the M mounting stages, and the one substrate is transported by the transport unit in the substrate transport direction while the M mounts And stopping the mounting stage to which the component mounting is distributed among the stages, and performing the component mounting distributed to the mounting stage to the one substrate stopped at the mounting stage,
Component mounting is performed in the initial mounting mode on a substrate having a transport order N (N is an integer of 1 or more) less than M among the L sheets of substrates, and the transport order N is M or more Perform component mounting in the normal mounting mode for
In the initial mounting mode, the substrate in the transport order N is a substrate mounted on the mounting stage downstream of the (M−N) th mounting stage counted from the upstream side of the substrate transport direction among the M mounting stages. Component mounting on the substrate is selectively distributed, and the substrate passes through the (M−N) th mounting stage, and the mounting stage of the substrate at the mounting stage downstream of the (M−N) th mounting stage Component mounting to multiple mounting points is performed.
In the normal mounting mode, component mounting on a substrate is distributed to each of the M mounting stages, and the substrate is sequentially stopped at the M mounting stages, and sequentially in each of the M mounting stages. A component mounting method in which component mounting to the plurality of mounting target points of a substrate is performed.
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KR (1) | KR102282096B1 (en) |
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WO (1) | WO2019116530A1 (en) |
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JP2012248839A (en) * | 2011-05-25 | 2012-12-13 | Asm Technology Singapore Pte Ltd | Apparatus for supplying substrates with semiconductor component during manufacturing of semiconductor package |
JP2015207742A (en) * | 2014-04-23 | 2015-11-19 | ハンファテクウィン株式会社Hanwha Techwin Co.,Ltd. | Component mounting machine and component mounting method |
JP2017152571A (en) * | 2016-02-25 | 2017-08-31 | ヤマハ発動機株式会社 | Suction nozzle arrangement method of surface-mounting system, and surface-mounting system |
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JP4811073B2 (en) * | 2006-03-22 | 2011-11-09 | パナソニック株式会社 | Electronic component mounting apparatus and electronic component mounting method |
CN102510718B (en) * | 2007-11-09 | 2015-07-01 | 富士机械制造株式会社 | Electric circuit parts mounting method and system |
JP4883069B2 (en) * | 2008-10-03 | 2012-02-22 | パナソニック株式会社 | Electronic component mounting system and electronic component mounting method |
KR20140099818A (en) * | 2011-12-08 | 2014-08-13 | 파나소닉 주식회사 | Electronic component mounting line and electronic component mounting method |
JP6021374B2 (en) * | 2012-03-23 | 2016-11-09 | Juki株式会社 | Component mounting apparatus and component mounting method |
JP6018844B2 (en) * | 2012-08-30 | 2016-11-02 | ヤマハ発動機株式会社 | Component mounting method, component mounting apparatus, and program |
JP6566774B2 (en) | 2015-08-07 | 2019-08-28 | ヤマハ発動機株式会社 | Component mounting system and component mounting method |
JP6599270B2 (en) * | 2016-03-15 | 2019-10-30 | ヤマハ発動機株式会社 | Surface mounter and printed circuit board transport method |
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JP2012248839A (en) * | 2011-05-25 | 2012-12-13 | Asm Technology Singapore Pte Ltd | Apparatus for supplying substrates with semiconductor component during manufacturing of semiconductor package |
JP2015207742A (en) * | 2014-04-23 | 2015-11-19 | ハンファテクウィン株式会社Hanwha Techwin Co.,Ltd. | Component mounting machine and component mounting method |
JP2017152571A (en) * | 2016-02-25 | 2017-08-31 | ヤマハ発動機株式会社 | Suction nozzle arrangement method of surface-mounting system, and surface-mounting system |
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KR102282096B1 (en) | 2021-07-27 |
JP6831479B2 (en) | 2021-02-17 |
CN111295938A (en) | 2020-06-16 |
JPWO2019116530A1 (en) | 2020-10-08 |
KR20200038523A (en) | 2020-04-13 |
CN111295938B (en) | 2021-06-29 |
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