WO2019061668A1 - Rotatable non-simultaneous multi-finger gripper for casting robot - Google Patents

Rotatable non-simultaneous multi-finger gripper for casting robot Download PDF

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Publication number
WO2019061668A1
WO2019061668A1 PCT/CN2017/108821 CN2017108821W WO2019061668A1 WO 2019061668 A1 WO2019061668 A1 WO 2019061668A1 CN 2017108821 W CN2017108821 W CN 2017108821W WO 2019061668 A1 WO2019061668 A1 WO 2019061668A1
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WO
WIPO (PCT)
Prior art keywords
longitudinal
clamping
cylinder
slider
casting
Prior art date
Application number
PCT/CN2017/108821
Other languages
French (fr)
Chinese (zh)
Inventor
郭永存
王成军
王鹏
邾志伟
沈豫浙
任润润
徐成克
Original Assignee
安徽理工大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 安徽理工大学 filed Critical 安徽理工大学
Priority to JP2018534651A priority Critical patent/JP6603417B1/en
Publication of WO2019061668A1 publication Critical patent/WO2019061668A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/08Gripping heads and other end effectors having finger members
    • B25J15/10Gripping heads and other end effectors having finger members with three or more finger members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0028Gripping heads and other end effectors with movable, e.g. pivoting gripping jaw surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0004Gripping heads and other end effectors with provision for adjusting the gripped object in the hand
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0052Gripping heads and other end effectors multiple gripper units or multiple end effectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/02Gripping heads and other end effectors servo-actuated
    • B25J15/0253Gripping heads and other end effectors servo-actuated comprising parallel grippers

Definitions

  • the invention belongs to the technical field of industrial robot equipment, and particularly relates to a reversible multi-finger asynchronous gripper for a casting robot.
  • the casting robot can be used not only for the casting and conveying of castings in die casting and precision casting, but also for the molding, core making, lower core, pouring, cleaning and inspection processes of sand casting. Especially in the production of medium and large-sized castings, the size and weight of the sand core and the casting are relatively large, and it is difficult and high to perform the core-setting, core-forming, lower-core and handling operations. There is an urgent need for highly flexible, heavy-duty casting robots that can meet the needs of core making, core forming, lower core and handling operations in casting production. When the casting robot performs tasks such as coring, core assembly, lower core and handling, in addition to the robot body, the robot gripper as the end effector becomes an important key device.
  • robotic grippers used for casting or core grabbing can only continuously capture single-size or regular-shaped castings or cores.
  • the size or shape of the casting or core changes, it needs to be shut down and manually adjusted or replaced.
  • Hand grasping can not achieve automatic adjustment, because the operator needs to enter the robot working area for adjustment, which increases the safety hazard of the operator and reduces the working efficiency of the robot.
  • Chinese Patent Application No. 201210051811.5 discloses a robot hand including a palm, a plurality of fingers, a motor reducer and a wire rope, etc., which controls the palm and the finger segment to grasp the workpiece, but the hand can only achieve angle adjustment and versatility. Poor, small work space, unable to achieve large castings and complex shape castings.
  • the Chinese patent application No. 201710029023.9 discloses a multi-purpose robot arm claw structure, including a base, a claw arm, a cylinder, a flip plate, a linkage plate and a controller. The structure is simple, and the length of the claw arm cannot be realized according to the size of the casting.
  • the Chinese Patent Application No. 201510570943.2 discloses a multi-finger yarn ingot gripping robotic claw, including a connecting plate, a multi-handed claw and a multi-cylinder, thereby realizing the grasping of a simple shape and shape workpiece.
  • the adaptability is poor, the length of the claw is fixed, and the stability is poor, which cannot meet the operation requirements of complex castings.
  • the Chinese patent application No. 201410281605.2 discloses a multifunctional robot hand grip composed of a motor driving part, a vacuum suction cup and a mechanical hand claw part.
  • the vacuum suction cup is not suitable for a large surface complex casting, the working space of the mechanical claw is small, and the working efficiency is compared. low.
  • the Chinese patent application No. 201110297466.9 proposes a robotic gripper device, which slides the gripping member to adjust the gripping position by the sliding mechanism, and the positioning accuracy is high, but the gripper itself cannot be adjusted, so that the optimal grip cannot be selected during the gripping process. The position, the operation requirements of the profiled casting cannot be realized.
  • Chinese Patent Application No. 201010605168.7 discloses a robotic hand grip including a cylinder block, a two-way cylinder, a locating pin and a grab nipper.
  • Chinese Patent Application No. 201410689752.3 discloses a robotic hand grip device comprising a mechanical claw, a slider, a lifting member, a mounting plate and a lifting member, which realizes the grasping and lifting of the workpiece, but the working space of the claw is very Large restrictions, and the flexibility of the claws is relatively low, the work efficiency is low, and the task of grasping structurally complex castings cannot be achieved.
  • the Chinese patent application No. 201410689752.3 discloses a robotic hand grip device comprising a mechanical claw, a slider, a lifting member, a mounting plate and a lifting member, which realizes the grasping and lifting of the workpiece, but the working space of the claw is very Large restrictions, and the flexibility of the claws is relatively low, the work efficiency is low, and the task of grasping structurally complex castings cannot be achieved.
  • 201510792769.6 proposes an adaptive robotic two-handed jaw device, including a mounting flange, a claw bracket, a gripper assembly and a claw adjusting device, and the two-handed claw can realize the grasping of the workpiece, but the working space is small. It is difficult to achieve the grasping of large castings, the flexibility of the two-handed claws is low, the stability is poor, and the operation requirements of complex castings on the surface cannot be completed.
  • the object of the present invention is to provide a reversible multi-finger asynchronous gripper for a casting robot, which can be used for a casting robot to perform coring, core, and core in a casting process for a medium and large casting. And the tasks such as handling, improve the efficiency, stability and safety of casting production, reduce labor intensity and production cost, and overcome the defects of the prior art.
  • a reversible multi-finger asynchronous gripper for a casting robot includes a coupling seat, a curved bracket, a mount, a longitudinal clamp, a lateral adjustment device, and a laterally reversible gripper.
  • the connecting seat is provided with a connecting lug, a connecting pin or a pin hole for connecting with the end effector interface of the casting robot, and the connecting lugs are symmetrically arranged at the upper and lower ends of the connecting seat;
  • the two connecting pin shafts or pin shaft holes are coaxially arranged and symmetrically arranged on the left and right sides of the connecting seat; a circular process hole is provided at an intermediate position of the connecting seat for reducing the weight of the connecting seat.
  • the curved bracket is used for connecting the mounting seat and the connecting seat, and the upper and lower ends of the curved bracket are respectively fixedly connected with the connecting seat and the mounting seat.
  • a guide rail for mounting the longitudinal clamp is disposed on the front and rear sides of the mounting seat, and a long waist-shaped process hole is further disposed between the two guide rails, and a horizontal guiding hole is disposed at the left and right ends of the mounting seat.
  • the longitudinal clamp is mounted on the mount for longitudinal clamping of the casting or the core; the longitudinal clamp is connected to the mount by a lateral adjustment device, the lateral adjustment device Mounted on both ends of the longitudinal clamp for adjusting the longitudinal clamp on the mount The position and the distance between two adjacent longitudinal clamps; the transversely reversible holders are symmetrically mounted at the left and right ends of the mount for lateral clamping of the casting or core and for casting or The flip of the core.
  • the longitudinal clamp includes a longitudinal clamping cylinder, a clamping sleeve, a slider, a longitudinal collet, and a collet telescopic cylinder.
  • both ends of the longitudinal clamping cylinder are fixedly mounted on the mounting seat by a lateral adjusting device for powering the longitudinal movement of the longitudinal chuck, and the two ends of the longitudinal clamping cylinder and the clamping sleeve
  • the tops of the tubes are connected by a hinge; a mounting hole is arranged at the top of the slider, a vertical guiding hole is further provided at the upper end of the slider, and a longitudinal guiding hole is arranged at the lower end of the slider, on the inner side of the slider a guide rail chute is provided; the slider is fitted on the piston rod of the longitudinal clamping cylinder through its mounting hole, and the slider is also fitted on the guide rail of the mounting bracket through its guide rail for installation and support Longitudinally clamping the sleeve, the slider is connected with the mounting seat by a lateral
  • the lateral adjustment device includes a rack, a non-slip stop plate, a bracelet, and a tension spring.
  • the rack has two racks and is arranged in parallel at the top of the front and rear ends of the mount.
  • a stop tooth is disposed below one end of the anti-slip stop plate, and a circular hook hole and a vertical guide post are disposed at the other end of the anti-slip stop plate, and the circular hook hole is used for mounting a tension spring.
  • the vertical guide post is disposed in the vertical guide hole of the slider, and the anti-slip stop plate is kept engaged with the rack for defining lateral movement of the longitudinal clamp on the mount; the anti-slip stop plate and the longitudinal direction
  • the sliders of the clamp are connected by two tension springs.
  • the hand ring is located on one side of the anti-slip stop plate and is fixedly connected with the anti-slip stop plate for adjusting the anti-slip stop plate.
  • Two tension springs are symmetrically arranged on the outer side of the slider for pressing the anti-slip stop plate against the rack; the upper end of the tension spring is connected to the anti-slip stop plate, and the lower end of the tension spring Connected to the slider.
  • the laterally reversible gripper comprises a transverse splint, a transverse clamping cylinder, a transverse guiding shaft, a turning cylinder, a carrier, a driving gear, a driven gear, a transverse clamping disk and a flip shaft.
  • the inner end of the transverse clamping cylinder is fixedly mounted below the mounting seat, and the outer end of the transverse clamping cylinder is connected to the transverse clamping plate by a hinge for providing power for lateral movement of the transverse clamping plate.
  • the transverse guiding shaft has two and is arranged in parallel on the top of the mounting seat, and the inner end of the transverse guiding shaft is placed in the lateral guiding hole of the mounting seat, and is connected with the lateral guiding hole through a linear bearing or a sliding bearing, transversely
  • the outer end of the guide shaft is fixed to the transverse clamp.
  • the upper end of the inverting cylinder and the upper end of the transverse clamping plate are connected by a hinge, and the lower end of the inverting cylinder is connected with the driving gear through a carrier to provide driving power for the rotation of the driving gear; and the rotating tooth is provided at the lower end of the inverting cylinder And the inverted rack remains in mesh with the drive gear.
  • the carrier is sleeved on the driving gear and connected to the driving gear through a hinge for pressing the inverted rack on the driving gear.
  • the driving gear is mounted on the transverse clamping plate through the bearing seat, and the driving gear and the driven gear are externally engaged for straightening the turning cylinder The line displacement is converted to the rotation of the driving gear and the rotation is transmitted to the driven gear.
  • the inverting shaft is connected to the transverse clamping plate through a bearing, and the outer end of the inverting shaft is connected with the driven gear through a flat key, and the inner end of the inverting shaft is fixedly connected with the transverse clamping plate for transmitting the rotation of the driven gear
  • the transverse clamping disk is driven to drive a casting or core held between the two transverse clamping disks for inversion movement; on the working surface of the transverse clamping disk, a non-slip projection is provided.
  • the carrier includes a U-shaped frame, a spring guiding column and a tensioning spring.
  • the U-shaped frame is mounted on the driving gear for mounting and supporting the spring guiding column, and the U-shaped frame and the driving gear are connected by a hinge;
  • the spring guiding column has two, and Arranged in parallel at the outer end of the U-shaped frame;
  • the inner end of the spring guiding column is connected with the U-shaped frame through the cylindrical pair, and the inner end of the spring guiding column is kept in contact with the inverted rack of the turning cylinder for turning
  • the rack is pressed against the driving gear;
  • the tensioning spring is sleeved on the spring guiding column for providing a preloading force for tensioning the flipping rack, and one end of the tensioning spring is connected with the U-shaped bracket
  • the other end of the tension spring is coupled to the outer end of the spring guide post.
  • the longitudinal clamp or the lateral reversible gripper is selected according to the task of the casting operation, and the lateral adjustment device is adjusted according to the shape of the grasped casting or the core, so that the longitudinal clamp on the mount is maintained.
  • Reasonable spacing depending on the height dimension of the captured casting or core, the collet telescopic cylinder is driven to adjust the position of the longitudinal collet within the clamping sleeve.
  • the output end of the longitudinal clamping cylinder is first extended to expand the front and rear spacing of the longitudinal chuck; then, the longitudinal clamp is The gripping and handling tasks can be performed by tightening the output of the longitudinal clamping cylinder on the captured casting or core, so that the longitudinal chuck clamps the casting or core. After the grab and handling tasks are completed, the longitudinal clamping cylinder is extended to release the longitudinal chuck.
  • the loosening or clamping of the transverse and transverse clamping discs can be achieved by elongating or shortening the transverse clamping cylinder.
  • the output end of the longitudinal clamping cylinder needs to be elongated to avoid collision of the captured casting or core with the longitudinal collet during the turning; then, shortening the lateral direction Clamping the cylinder so that the transverse clamping disc clamps the casting or core; then, the drive inverting cylinder is extended or shortened, thereby enabling the transverse clamping disc to be clockwise or along the axis of the tilting shaft with the gripped casting or core being grasped Turn it counterclockwise.
  • the camera transmits the acquired image information to the casting robot, which is identified, judged, and determined by the controller of the casting robot.
  • the invention has the beneficial effects that the position of the longitudinal clamp of the invention on the mounting seat is adjustable compared to the prior art, and each longitudinal clamp independently performs a longitudinal clamping task, automatically adapting to different contour castings or
  • the core can realize the effective fitting and adaptive clamping of the profiled casting or the core; the laterally reversible holder can not only realize the lateral clamping of the casting or the core, but also realize the turning of the casting or the core.
  • To achieve different posture adjustment or placement of castings or cores which can meet the needs of different operations such as core, core, core and handling of medium and large castings, and improve the efficiency of core, core and handling operations in casting production. Quality and safety reduce the labor and production costs of operators.
  • the invention can meet the working requirements of the conformal effective grasping of the shaped sand core and the casting, and can avoid damage to the sand core or the casting in the process of assembling the core and the lower core, thereby improving the stability, safety and adaptability of the operation.
  • the identification of castings, cores or flasks is automatically completed, and the casting tasks of sand core components and castings are grasped, placed, and transported, with high automation and high work efficiency.
  • the dynamic strength is low; the invention also has the advantages of compact structure, high safety, strong adaptability, simple operation and maintenance, and multi-purpose use of one machine, and can overcome the defects of the prior art.
  • Figure 1 is a schematic view of the overall structure of the present invention
  • Figure 2 is a schematic view of the bottom structure of the present invention.
  • FIG. 3 is a schematic structural view of a mount of the present invention.
  • Figure 4 is a schematic view showing the arrangement relationship between the longitudinal end of the outer end of the present invention and the lateral reversible clamp on the mounting seat;
  • Figure 5 is a schematic structural view of an anti-skid stopper plate
  • Figure 6 is a schematic structural view of a laterally reversible clamp of the present invention.
  • Fig. 7 is a schematic structural view of a slider of the present invention.
  • a reversible multi-finger asynchronous gripper for a casting robot includes a connecting seat 1, a curved bracket 2, a mounting seat 3, a longitudinal clamp 4, and a lateral direction.
  • the adjustment device 5 and the laterally reversible holder 6 are provided.
  • the connecting seat 1 is provided with a connecting lug 11 and a connecting pin 12 for connecting with the end effector interface of the casting robot, and the connecting lugs 11 are symmetrically arranged at the upper and lower ends of the connecting base 1
  • the two connecting pins 12 are coaxial and arranged symmetrically on the left and right sides of the connecting seat 1; a circular process hole 13 is provided in the middle of the connecting seat 1 for reducing the weight of the connecting seat 1.
  • the curved bracket 2 is used for connecting the mounting base 3 and the connecting base 1. The upper and lower ends of the curved bracket 2 are respectively fixedly connected to the connecting base 1 and the mounting base 3.
  • a guide rail 31 for mounting the longitudinal clamp 4 is disposed on the front and rear sides of the mounting seat 3, and a long waist-shaped process hole 32 is further disposed between the two guide rails 31 at the left and right ends of the mounting seat 3. Both are provided with lateral guiding holes 33 for mounting the laterally reversible holder 6.
  • the longitudinal clamp 4 is mounted on the mounting seat 3 for longitudinal clamping of the casting or the core; the longitudinal clamp 4 and the mounting seat 3 are connected by a lateral adjustment device 5, The lateral adjustment device 5 is mounted on both ends of the longitudinal clamp 4 for adjusting the position of the longitudinal clamp 4 on the mounting seat 3 and the distance between the adjacent two longitudinal clamps 4; The laterally reversible grippers 6 are symmetrically mounted at the left and right ends of the mount 3 for laterally clamping the casting or core and effecting the flipping of the casting or core.
  • the longitudinal clamp 4 comprises a longitudinal clamping cylinder 41, a clamping sleeve 42, a slider 43, a longitudinal collet 44 and a collet telescopic cylinder 45.
  • both ends of the longitudinal clamping cylinder 41 are fixedly mounted on the mounting seat 3 by the lateral adjusting device 5 for powering the longitudinal movement of the longitudinal collet 44, and the two longitudinal clamping cylinders 41 are
  • the end and the top of the clamping sleeve 42 are connected by a hinge; a mounting hole 431 is arranged at the top of the slider 43 , and a vertical guiding hole 432 is further provided at the upper end of the slider 43 at the lower end of the slider 43
  • a longitudinal guide hole 433 is provided, and a guide rail 434 is disposed on the inner side of the slider 43; the slider 43 is fitted on the piston rod of the longitudinal clamping cylinder 41 through the mounting hole 431 thereof, and the slider 43 is further Pass The guide rail chute 434 is fitted on
  • the lateral adjustment device 5 includes a rack 51, an anti-slip stop plate 52, a bracelet 53 and a tension spring 54.
  • the rack 51 has two pieces and is arranged in parallel at the top of the front and rear ends of the mounting seat 3.
  • a stop tooth 521 is disposed below one end of the anti-slip stop plate 52, and a circular hook hole 522 and a vertical guide post 523 are disposed at the other end of the anti-slip stop plate 52.
  • the circular hook hole 522 is used.
  • the tension spring 54 is mounted, the vertical guide post 523 is placed in the vertical guide hole of the slider 43, and the anti-slip stop plate 52 is kept in mesh with the rack 51 for defining the longitudinal clamp 4 on the mount 3.
  • the anti-slip stop plate 52 and the slider 43 of the longitudinal clamp 4 are connected by two tension springs 54.
  • the hand ring 53 is located on one side of the anti-slip stop plate 52 and is fixedly coupled to the anti-slip stop plate 52 for adjusting the anti-slip stop plate 52.
  • Two tension springs 54 are symmetrically arranged on the outer side surface of the slider 43 for pressing the anti-slip stop plate 52 against the rack 51; the upper end of the tension spring 54 is connected to the anti-slip stop plate 52. The lower end of the tension spring 54 is coupled to the slider 43.
  • the laterally reversible gripper 6 includes a transverse clamping plate 61 , a transverse clamping cylinder 62 , a transverse guiding shaft 63 , a turning cylinder 64 , a carrier 65 , The drive gear 66, the driven gear 67, the transverse clamping disk 68, and the flip shaft 69.
  • the inner end of the transverse clamping cylinder 62 is fixedly mounted below the mounting seat 3, and the outer end of the transverse clamping cylinder 62 is connected to the transverse clamping plate 61 by a hinge for powering the lateral movement of the transverse clamping plate 61.
  • the transverse guiding shaft 63 has two and is arranged in parallel on the top of the mounting seat 3.
  • the inner end of the lateral guiding shaft 63 is placed in the lateral guiding hole 33 of the mounting seat 3, and the transverse guiding hole 33 is passed through a linear bearing or
  • the sliding bearings are connected, and the outer ends of the lateral guiding shafts 63 are fixed to the lateral clamping plates 61.
  • the upper end of the inverting cylinder 64 is connected to the upper end of the transverse clamping plate 61 by a hinge, and the lower end of the inverting cylinder 64 is connected to the driving gear 66 through the carrier 65 for providing driving power for the rotation of the driving gear 66;
  • the lower end of the 64 is provided with an inverted rack 641, and the inverted rack 641 is held in mesh with the drive gear 66.
  • the carrier 65 is fitted on the driving gear 66 and is connected to the driving gear 66 by a hinge for pressing the inverted rack 641 against the driving gear 66.
  • the driving gear 66 is mounted on the transverse clamping plate 61 through a bearing housing, and the driving gear 66 is externally engaged with the driven gear 67 for converting the linear displacement of the turning cylinder 64 into the rotation of the driving gear 66, and The rotation is transmitted to the driven gear 67.
  • the inverting shaft 69 is connected to the transverse clamping plate 61 via a bearing, and the outer end of the inverting shaft 69 is connected to the driven gear 67 via a flat key, and the inner end of the inverting shaft 69 is fixedly connected to the transverse clamping plate 68 for The rotation of the driven gear 67 is transmitted to the transverse clamping disc 68, thereby driving the casting or core held between the two transverse clamping discs 68 for a flipping motion; on the working surface of the transverse clamping disc 68 A non-slip projection 681 is provided.
  • the carrier 65 includes a U-shaped frame 651, a spring guiding column 652 and a tension spring. 653.
  • the U-shaped frame 651 is mounted on the driving gear 66 for mounting and supporting the spring guiding column 652, and the U-shaped frame 651 and the driving gear 66 are connected by a hinge; the spring guiding column There are two 652, and are arranged in parallel at the outer end of the U-shaped frame 651.
  • the inner end of the spring guiding post 652 is connected to the U-shaped frame 651 through a cylindrical pair, and the inner end of the spring guiding post 652 and the inverting cylinder 64
  • the flip rack 641 is in contact for pressing the flip rack 641 against the drive gear 66;
  • the tension spring 653 is fitted over the spring guide post 652 for providing a pretension for the flip rack 641
  • one end of the tension spring 653 is connected to the U-shaped bracket 651, and the other end of the tension spring 653 is connected to the outer end of the spring guiding post 652.
  • a non-slip rubber layer 441 is disposed at a lower end of the longitudinal chuck 44, and an anti-detachment hook 442 is further disposed at a lowermost end of the longitudinal chuck 44.
  • the working surface of the non-slip rubber layer 441 is corrugated or has a cross-shaped anti-slip groove on the working surface of the non-slip rubber layer 441.
  • the design prevents the casting or the core from slipping during the clamping or handling process; the rigid contact between the longitudinal chuck 44 in the longitudinal clamp 4 and the clamped casting or core during operation can be avoided. Preventing damage to the clamped portion of the casting or core during the clamping process, and effectively increasing the friction between the longitudinal chuck 44 and the clamped casting or core.
  • Other compositions and connection relationships are the same as in the first embodiment.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • the longitudinal clamping cylinder 41, the collet telescopic cylinder 45, the transverse clamping cylinder 62 and the inverting cylinder 64 employ a double acting cylinder or a double acting hydraulic cylinder or an electric push rod.
  • An electromagnetic reversing valve and a safety valve are provided at the top of the mount 3.
  • the design facilitates the clamping and loosening of the longitudinal collet 44 in the front-rear direction and the elongation and shortening operations in the vertical direction, facilitating the clamping and loosening operation of the transverse splint 61 in the left-right direction, facilitating the lateral clamping disc.
  • 68 Holds the casting or core for clockwise or counterclockwise flip motion.
  • Other components and connection relationships are the same as those of the first embodiment or the second embodiment.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the number of longitudinal clamps 4 is 4-10, and each longitudinal clamp 4 and the mount 3 are independently connected by two lateral adjustment means 5 With control. So designed, when the present invention grasps the casting or the core, the two longitudinal collets 44 of each longitudinal clamp 4 are clamped according to the actual contour size of the clamped casting or core, and the profiled casting or The fit of the core is effectively adaptively grasped, so that each longitudinal clamp 4 on the mount 3 can perform the clamping action and the load sharing, and the load capacity of the present invention is also improved.
  • Other components and connection relationships are the same as those of the first embodiment or the second embodiment or the third embodiment.
  • Embodiment 5 is a diagrammatic representation of Embodiment 5:
  • a camera 7 is further provided at the bottom of the mount 3, and the camera 7 is connected to the mount 3 via a two-degree-of-freedom pan/tilt 8.
  • the design is to obtain the job site image through the camera 7 before the task is performed, and to effectively identify and judge the captured casting or core and the surrounding environment, so that the casting robot can perform the working path planning and operation for the work task. Attitude optimization and adjustment.
  • the use function of the present invention is further expanded. Other components and connections It is the same as the specific embodiment one, two, three, or four.
  • the longitudinal clamp 4 or the lateral reversible gripper 6 is selected, and the lateral adjustment device 5 is adjusted according to the shape of the grasped casting or the core, so that the longitudinal direction on the mount 3
  • the clamp 4 maintains a reasonable spacing; the hand grip 53 is manually lifted, the anti-slip stop plate 52 is disengaged from the rack 51 and moved to the left and right along the rack 51, and the position of the longitudinal clamp 4 on the mount 3 can be adjusted.
  • the drive collet telescopic cylinder 45 adjusts the position of the longitudinal collet 44 within the clamping sleeve 42 depending on the height dimension of the gripped casting or core.
  • the output end of the longitudinal clamping cylinder 41 is first elongated to enlarge the front-rear spacing of the longitudinal collet 44;
  • the gripper 4 is placed over the gripped casting or core to shorten the output end of the longitudinal clamping cylinder 41 so that the longitudinal collet 44 clamps the casting or core to perform the gripping and handling tasks.
  • the longitudinal clamping cylinder 41 is extended to release the longitudinal collet 44.
  • the loosening or clamping of the transverse jaws 61 and the transverse clamping discs 68 can be achieved by elongating or shortening the transverse clamping cylinders 62.
  • the output end of the longitudinal clamping cylinder 41 needs to be elongated to avoid collision of the captured casting or core with the longitudinal collet 44 during the turning; Shortening the transverse clamping cylinder 62 to cause the transverse clamping disc 68 to clamp the casting or core; then, the drive inverting cylinder 64 is extended or shortened, thereby effecting the transverse clamping disc 68 together with the gripped casting or core around the flip shaft
  • the axis of 69 is flipped clockwise or counterclockwise.

Abstract

A rotatable non-simultaneous multi-finger gripper for a casting robot comprises: a connection base (1); a curved support (2); an installation base (3); longitudinal clamping devices (4); a lateral adjustment device (5); and a laterally rotatable clamping device (6). The rotatable non-simultaneous multi-finger gripper is installed at a distal end of a casting robot via the connection base. The respective longitudinal clamping devices (4) can independently clamp a cast or a mold core in a longitudinal direction. The lateral adjustment device can adjust a distance between the longitudinal clamping devices to automatically adapt to casts or mold cores having different profiles, thereby adaptively fitting to and clamping irregular casts or mold cores. The laterally rotatable clamping device (6) is used to laterally clamp a cast or a mold core, and is rotatable around a horizontal axis. The rotatable non-simultaneous multi-finger gripper for a casting robot can meet requirements of a casting robot with respect to various operations such as core removal, core assembly, core setting, and transfer for medium and large casts.

Description

铸造机器人用可翻转式多指异步抓手Reversible multi-finger asynchronous gripper for casting robot 技术领域Technical field
本发明属于工业机器人设备技术领域,特别涉及一种铸造机器人用可翻转式多指异步抓手。The invention belongs to the technical field of industrial robot equipment, and particularly relates to a reversible multi-finger asynchronous gripper for a casting robot.
背景技术Background technique
工业机器人高度的柔性化能够满足现代化绿色铸造生产中的各种特殊要求,铸造生产采用机器人,不仅可把操作工人从繁重、单调的体力劳动中解放出来,节约劳动力,而且还是提高铸件生产效率、制造精度和质量、实现铸造生产机械化、自动化及文明化的重要手段。目前,采用先进适用的铸造新技术,提高铸造装备自动化,特别是可移动机器人技术的应用,是铸造企业实施绿色铸造生产、实现可持续发展的关键举措。因铸造存在高温、高粉尘、振动、油污、噪声及电磁干扰的恶劣环境,且铸件重量大,因此一般工业机器人无法满足生产需要。铸造机器人要能适应这样的工作环境并正常运行,还存在众多关键技术急需研究与突破。铸造机器人不仅可用于压铸、精铸生产中的铸件搬运和传送,还可用在砂型铸造的造型、制芯、下芯、浇注、清理以及检验等工序中。尤其是在中大型铸件的生产中,砂芯和铸件的尺寸、重量都比较大,执行取芯、组芯、下芯和搬运作业难度大,要求高。迫切需要能够满足铸件生产中取芯、组芯、下芯和搬运等作业需求的高柔性、重负载型铸造机器人。而铸造机器人执行取芯、组芯、下芯和搬运等作业任务时,除机器人本体外,作为末端执行器的机器人抓手便成为重要的关键设备。The high flexibility of industrial robots can meet various special requirements in modern green casting production. The use of robots in casting production not only frees the operators from heavy and monotonous manual labor, saves labor, but also improves the efficiency of casting production. Manufacturing precision and quality, an important means to achieve mechanization, automation and civilization of casting production. At present, the use of advanced and applicable new casting technology to improve the automation of casting equipment, especially the application of mobile robot technology, is a key measure for foundry enterprises to implement green casting production and achieve sustainable development. Due to the harsh environment of casting high temperature, high dust, vibration, oil pollution, noise and electromagnetic interference, and the weight of the casting is large, the general industrial robot cannot meet the production needs. Casting robots must be able to adapt to such a working environment and operate normally. There are still many key technologies that are urgently needed for research and breakthrough. The casting robot can be used not only for the casting and conveying of castings in die casting and precision casting, but also for the molding, core making, lower core, pouring, cleaning and inspection processes of sand casting. Especially in the production of medium and large-sized castings, the size and weight of the sand core and the casting are relatively large, and it is difficult and high to perform the core-setting, core-forming, lower-core and handling operations. There is an urgent need for highly flexible, heavy-duty casting robots that can meet the needs of core making, core forming, lower core and handling operations in casting production. When the casting robot performs tasks such as coring, core assembly, lower core and handling, in addition to the robot body, the robot gripper as the end effector becomes an important key device.
目前,用于铸件或型芯抓取的机器人抓手只能连续抓取单一规格或规整形状的铸件或型芯,当铸件或型芯尺寸规格或形状发生变化时需要停机由人工进行调整或更换抓手,不能实现自动调整,由于需要操作人员进入到机器人工作区域进行调整,增加了操作人员的安全隐患,降低了机器人的工作效率。同时也不能实现一台机器人对不同规格工件的连续工作,即无法实现一机多用的柔性工作。At present, robotic grippers used for casting or core grabbing can only continuously capture single-size or regular-shaped castings or cores. When the size or shape of the casting or core changes, it needs to be shut down and manually adjusted or replaced. Hand grasping, can not achieve automatic adjustment, because the operator needs to enter the robot working area for adjustment, which increases the safety hazard of the operator and reduces the working efficiency of the robot. At the same time, it is impossible to realize the continuous work of one robot on different specifications of the workpiece, that is, the flexible work of one machine can not be realized.
针对铸件抓取中存在的问题,现有专利文献也提出了一些解决方案。申请号为201210051811.5的中国专利公开一种机器人手,包括手掌、多个手指、电机减速器和线绳等,控制手掌和手指段实现工件的抓取,但是手爪只能实现角度调节,通用性较差,工作空间较小,无法实现大型铸件和形状复杂铸件的抓取。申请号为201710029023.9的中国专利公开一种多用型机器人手臂手爪结构,包括基座、爪臂、气缸、翻转托板、联动板和控制器,结构简单,爪臂的长度无法根据铸件的大小实现调节,在铸件抓取时稳定性较差,而且工作空间相对较小,无法满足结构复杂铸件的抓取。申请号为201510570943.2的中国专利公开一种多手指纱锭抓取机器人手爪,包括连接板、多手爪和多气缸,实现了形状结构简单工件的抓取, 适应性较差,手爪的长度是固定的,稳定性较差,无法满足复杂铸件的作业要求。申请号为201410281605.2的中国专利公开一种多功能机器人手爪,由电机驱动部分、真空吸盘和机械手爪部分构成,真空吸盘不适用于大型表面复杂的铸件,机械手爪工作空间较小,工作效率比较低。申请号为201110297466.9的中国专利提出机器人手爪装置,通过滑动机构带动抓取件滑动调节抓取的位置,定位精度较高,但是手爪本身无法调节导致在抓取过程中无法选择最佳抓取位置,无法实现异形铸件的作业要求。申请号为201010605168.7的中国专利公开一种机器人手爪,包括气缸体、双向气缸、定位销钉和抓取钳板,这类手爪进行作业时存在以下缺点:1)灵活性较低,适应性有限;2)抓取的稳定性较差;3)无法满足异形截面复杂铸件的作业要求。申请号为201410689752.3的中国专利公开一种机器人手爪装置,包括机械爪、滑块、提升件、安装板和拉升件,实现了工件的抓取和提升,但是手爪的工作空间受到了很大的限制,而且手爪的灵活性比较低,工作效率低,无法实现结构复杂铸件的抓取任务。申请号为201510792769.6的中国专利提出了一种自适应机器人双手爪装置,包括安装法兰、手爪支架、手爪组件和手爪调节装置,双手爪可以实现工件的抓取,但是工作空间小,难以实现大型铸件的抓取,双手爪的灵活性较低,稳定性较差,无法完成表面复杂铸件的作业要求。In view of the problems in castings, the existing patent documents also propose some solutions. Chinese Patent Application No. 201210051811.5 discloses a robot hand including a palm, a plurality of fingers, a motor reducer and a wire rope, etc., which controls the palm and the finger segment to grasp the workpiece, but the hand can only achieve angle adjustment and versatility. Poor, small work space, unable to achieve large castings and complex shape castings. The Chinese patent application No. 201710029023.9 discloses a multi-purpose robot arm claw structure, including a base, a claw arm, a cylinder, a flip plate, a linkage plate and a controller. The structure is simple, and the length of the claw arm cannot be realized according to the size of the casting. Adjustment, the stability of the casting is poor, and the working space is relatively small, unable to meet the grasp of the structurally complex castings. The Chinese Patent Application No. 201510570943.2 discloses a multi-finger yarn ingot gripping robotic claw, including a connecting plate, a multi-handed claw and a multi-cylinder, thereby realizing the grasping of a simple shape and shape workpiece. The adaptability is poor, the length of the claw is fixed, and the stability is poor, which cannot meet the operation requirements of complex castings. The Chinese patent application No. 201410281605.2 discloses a multifunctional robot hand grip composed of a motor driving part, a vacuum suction cup and a mechanical hand claw part. The vacuum suction cup is not suitable for a large surface complex casting, the working space of the mechanical claw is small, and the working efficiency is compared. low. The Chinese patent application No. 201110297466.9 proposes a robotic gripper device, which slides the gripping member to adjust the gripping position by the sliding mechanism, and the positioning accuracy is high, but the gripper itself cannot be adjusted, so that the optimal grip cannot be selected during the gripping process. The position, the operation requirements of the profiled casting cannot be realized. Chinese Patent Application No. 201010605168.7 discloses a robotic hand grip including a cylinder block, a two-way cylinder, a locating pin and a grab nipper. The following disadvantages are encountered in the operation of the gripper: 1) low flexibility and limited adaptability 2) The stability of the grab is poor; 3) The operation requirements of complex castings with different shaped sections cannot be met. Chinese Patent Application No. 201410689752.3 discloses a robotic hand grip device comprising a mechanical claw, a slider, a lifting member, a mounting plate and a lifting member, which realizes the grasping and lifting of the workpiece, but the working space of the claw is very Large restrictions, and the flexibility of the claws is relatively low, the work efficiency is low, and the task of grasping structurally complex castings cannot be achieved. The Chinese patent application No. 201510792769.6 proposes an adaptive robotic two-handed jaw device, including a mounting flange, a claw bracket, a gripper assembly and a claw adjusting device, and the two-handed claw can realize the grasping of the workpiece, but the working space is small. It is difficult to achieve the grasping of large castings, the flexibility of the two-handed claws is low, the stability is poor, and the operation requirements of complex castings on the surface cannot be completed.
随着铸造技术水平的不断发展与提高,中大型铸件的生产和铸件抓取自动化的需求越来越高。现有的技术方案中大多数手爪无法实现大重量、大体积和表面结构复杂铸件抓取的作业需求。With the continuous development and improvement of the level of casting technology, the demand for the production of medium and large-sized castings and the automation of castings is getting higher and higher. Most of the grips in the prior art solutions are unable to achieve the work of grasping large castings with large weight, large volume and surface structure.
发明内容Summary of the invention
本发明的目的是针对现有技术的不足,提供一种铸造机器人用可翻转式多指异步抓手,能够用于铸造机器人针对中大型铸件在铸造成型过程中执行取芯、组芯、下芯和搬运等作业任务,提高铸造生产的作业效率、稳定性和安全性,降低劳动强度和生产成本,可克服现有技术的缺陷。The object of the present invention is to provide a reversible multi-finger asynchronous gripper for a casting robot, which can be used for a casting robot to perform coring, core, and core in a casting process for a medium and large casting. And the tasks such as handling, improve the efficiency, stability and safety of casting production, reduce labor intensity and production cost, and overcome the defects of the prior art.
本发明所要解决的技术问题采用以下技术方案来实现。The technical problem to be solved by the present invention is achieved by the following technical solutions.
一种铸造机器人用可翻转式多指异步抓手,包括连接座、弧形支架、安装座、纵向夹紧器、横向调节装置和横向可翻转式夹持器。其中,在所述的连接座上设有用于与铸造机器人末端执行器接口相连接的连接耳座、连接销轴或销轴孔,所述的连接耳座对称布置在连接座的上下两端;两个连接销轴或销轴孔保持同轴,且对称布置在连接座的左右两侧;在所述的连接座的中间位置设有圆形工艺孔,用于减轻连接座的重量。所述的弧形支架用于连接安装座与连接座,所述的弧形支架的上下两端分别与连接座、安装座固连。在所述的安装座的前后两侧设有用于安装纵向夹紧器的导轨,且在两条导轨之间还设有长腰形工艺孔,在安装座的左右两端均设有横向导向孔,用于安装横向可翻转式夹持器。所述的纵向夹紧器安装在安装座上,用于对铸件或型芯进行纵向夹紧;所述的纵向夹紧器与安装座之间通过横向调节装置相连接,所述的横向调节装置安装在纵向夹紧器的两端,用于调节纵向夹紧器在安装座上 的位置及相邻两个纵向夹紧器之间的距离;所述的横向可翻转式夹持器对称安装在安装座的左右两端,用于横向夹紧铸件或型芯,并实现铸件或型芯的翻转。A reversible multi-finger asynchronous gripper for a casting robot includes a coupling seat, a curved bracket, a mount, a longitudinal clamp, a lateral adjustment device, and a laterally reversible gripper. Wherein, the connecting seat is provided with a connecting lug, a connecting pin or a pin hole for connecting with the end effector interface of the casting robot, and the connecting lugs are symmetrically arranged at the upper and lower ends of the connecting seat; The two connecting pin shafts or pin shaft holes are coaxially arranged and symmetrically arranged on the left and right sides of the connecting seat; a circular process hole is provided at an intermediate position of the connecting seat for reducing the weight of the connecting seat. The curved bracket is used for connecting the mounting seat and the connecting seat, and the upper and lower ends of the curved bracket are respectively fixedly connected with the connecting seat and the mounting seat. A guide rail for mounting the longitudinal clamp is disposed on the front and rear sides of the mounting seat, and a long waist-shaped process hole is further disposed between the two guide rails, and a horizontal guiding hole is disposed at the left and right ends of the mounting seat. For mounting a horizontally reversible gripper. The longitudinal clamp is mounted on the mount for longitudinal clamping of the casting or the core; the longitudinal clamp is connected to the mount by a lateral adjustment device, the lateral adjustment device Mounted on both ends of the longitudinal clamp for adjusting the longitudinal clamp on the mount The position and the distance between two adjacent longitudinal clamps; the transversely reversible holders are symmetrically mounted at the left and right ends of the mount for lateral clamping of the casting or core and for casting or The flip of the core.
所述的纵向夹紧器包括纵向夹紧缸、夹紧套管、滑块、纵向夹头和夹头伸缩缸。其中,所述的纵向夹紧缸的两端通过横向调节装置固定安装在安装座上,用于为纵向夹头的纵向运动提供动力,且所述的纵向夹紧缸的两端与夹紧套管的顶部均通过铰链相连接;在所述的滑块的顶部设有安装孔,在滑块的上端还设有垂直导向孔,在滑块的下端设有纵向导向孔,在滑块的内侧设有导轨滑槽;所述的滑块通过其安装孔套装在纵向夹紧缸的活塞杆上,所述的滑块还通过其导轨滑槽套装在安装座的导轨上,用于安装和支撑纵向夹紧套管,所述的滑块与安装座之间通过横向调节装置相连接;所述的夹紧套管的截面呈回字形,在所述的夹紧套管的上端内侧设有纵向导向轴,所述的纵向导向轴安装在滑块的纵向导向孔内且与滑块之间通过直线轴承或滑动轴承相连接;所述的纵向夹头的中上部分的截面呈矩形,所述的纵向夹头套装在夹紧套管内,在所述的纵向夹头的下端设有防滑橡胶层,在所述的纵向夹头的最下端还设有防脱钩,可防止铸件或型芯在作业过程中滑脱;所述的夹头伸缩缸用于为纵向夹头在夹紧套管内的伸缩提供动力,所述的夹头伸缩缸的上端与夹紧套管通过铰链相连接,夹头伸缩缸的下端与纵向夹头通过铰链相连接。The longitudinal clamp includes a longitudinal clamping cylinder, a clamping sleeve, a slider, a longitudinal collet, and a collet telescopic cylinder. Wherein, both ends of the longitudinal clamping cylinder are fixedly mounted on the mounting seat by a lateral adjusting device for powering the longitudinal movement of the longitudinal chuck, and the two ends of the longitudinal clamping cylinder and the clamping sleeve The tops of the tubes are connected by a hinge; a mounting hole is arranged at the top of the slider, a vertical guiding hole is further provided at the upper end of the slider, and a longitudinal guiding hole is arranged at the lower end of the slider, on the inner side of the slider a guide rail chute is provided; the slider is fitted on the piston rod of the longitudinal clamping cylinder through its mounting hole, and the slider is also fitted on the guide rail of the mounting bracket through its guide rail for installation and support Longitudinally clamping the sleeve, the slider is connected with the mounting seat by a lateral adjusting device; the clamping sleeve has a cross-shaped cross section, and a longitudinal direction is arranged on the inner side of the upper end of the clamping sleeve a guide shaft, the longitudinal guide shaft is mounted in the longitudinal guide hole of the slider and connected to the slider by a linear bearing or a sliding bearing; the upper middle portion of the longitudinal chuck has a rectangular cross section, The longitudinal collet is placed in the clamping sleeve, The lower end of the longitudinal chuck is provided with a non-slip rubber layer, and at the lowermost end of the longitudinal chuck, an anti-decoupling is further provided to prevent the casting or the core from slipping during operation; the collet expansion cylinder is used for The upper end of the collet telescopic cylinder is connected to the clamping sleeve by a hinge, and the lower end of the collet telescopic cylinder is connected to the longitudinal collet by a hinge.
所述的横向调节装置包括齿条、防滑止动板、手环和拉伸弹簧。其中,所述的齿条有两根,且平行布置在安装座前后两端的顶部。在所述的防滑止动板的一端下方设有止动齿,在防滑止动板的另一端设有圆形挂钩孔和垂直导柱,所述的圆形挂钩孔用于安装拉伸弹簧,所述的垂直导柱置于滑块的垂直导向孔内,防滑止动板与齿条保持啮合,用于限定纵向夹紧器在安装座上的横向移动;所述的防滑止动板与纵向夹紧器的滑块之间通过两根拉伸弹簧相连接。所述的手环位于防滑止动板的一侧,且与防滑止动板固连,用于调节防滑止动板。两根拉伸弹簧对称布置在滑块的外侧面上,用于将防滑止动板压紧在齿条上;所述的拉伸弹簧的上端与防滑止动板相连接,拉伸弹簧的下端与滑块相连接。The lateral adjustment device includes a rack, a non-slip stop plate, a bracelet, and a tension spring. Wherein, the rack has two racks and is arranged in parallel at the top of the front and rear ends of the mount. A stop tooth is disposed below one end of the anti-slip stop plate, and a circular hook hole and a vertical guide post are disposed at the other end of the anti-slip stop plate, and the circular hook hole is used for mounting a tension spring. The vertical guide post is disposed in the vertical guide hole of the slider, and the anti-slip stop plate is kept engaged with the rack for defining lateral movement of the longitudinal clamp on the mount; the anti-slip stop plate and the longitudinal direction The sliders of the clamp are connected by two tension springs. The hand ring is located on one side of the anti-slip stop plate and is fixedly connected with the anti-slip stop plate for adjusting the anti-slip stop plate. Two tension springs are symmetrically arranged on the outer side of the slider for pressing the anti-slip stop plate against the rack; the upper end of the tension spring is connected to the anti-slip stop plate, and the lower end of the tension spring Connected to the slider.
所述的横向可翻转式夹持器包括横向夹板、横向夹紧缸、横向导向轴、翻转缸、齿轮架、主动齿轮、从动齿轮、横向夹紧盘和翻转轴。其中,所述的横向夹紧缸的内侧端固定安装在安装座的下方,横向夹紧缸的外侧端与横向夹板通过铰链相连接,用于为横向夹板的横向运动提供动力。所述的横向导向轴有两根,且平行布置在安装座的顶部,横向导向轴的内侧端置于安装座的横向导向孔内,且与横向导向孔通过直线轴承或滑动轴承相连接,横向导向轴的外侧端与横向夹板固连。所述的翻转缸的上端与横向夹板的上端通过铰链相连接,翻转缸的下端通过齿轮架与主动齿轮相连接,用于为主动齿轮的转动提供驱动动力;在翻转缸的下端设有翻转齿条,且所述的翻转齿条与主动齿轮保持啮合。所述的齿轮架套装在主动齿轮上,且与主动齿轮之间通过铰链相连接,用于将翻转齿条压紧在主动齿轮上。所述的主动齿轮通过轴承座安装在横向夹板上,且所述的主动齿轮与从动齿轮保持外啮合,用于将翻转缸的直 线位移转换为主动齿轮的旋转,并将转动传递给从动齿轮。所述的翻转轴通过轴承与横向夹板相连接,翻转轴的外侧端与从动齿轮通过平键相连接,翻转轴的内侧端与横向夹紧盘固连,用于将从动齿轮的转动传递给横向夹紧盘,进而驱动夹持在两个横向夹紧盘之间的铸件或型芯进行翻转运动;在所述的横向夹紧盘的工作表面上设有防滑凸起。The laterally reversible gripper comprises a transverse splint, a transverse clamping cylinder, a transverse guiding shaft, a turning cylinder, a carrier, a driving gear, a driven gear, a transverse clamping disk and a flip shaft. Wherein, the inner end of the transverse clamping cylinder is fixedly mounted below the mounting seat, and the outer end of the transverse clamping cylinder is connected to the transverse clamping plate by a hinge for providing power for lateral movement of the transverse clamping plate. The transverse guiding shaft has two and is arranged in parallel on the top of the mounting seat, and the inner end of the transverse guiding shaft is placed in the lateral guiding hole of the mounting seat, and is connected with the lateral guiding hole through a linear bearing or a sliding bearing, transversely The outer end of the guide shaft is fixed to the transverse clamp. The upper end of the inverting cylinder and the upper end of the transverse clamping plate are connected by a hinge, and the lower end of the inverting cylinder is connected with the driving gear through a carrier to provide driving power for the rotation of the driving gear; and the rotating tooth is provided at the lower end of the inverting cylinder And the inverted rack remains in mesh with the drive gear. The carrier is sleeved on the driving gear and connected to the driving gear through a hinge for pressing the inverted rack on the driving gear. The driving gear is mounted on the transverse clamping plate through the bearing seat, and the driving gear and the driven gear are externally engaged for straightening the turning cylinder The line displacement is converted to the rotation of the driving gear and the rotation is transmitted to the driven gear. The inverting shaft is connected to the transverse clamping plate through a bearing, and the outer end of the inverting shaft is connected with the driven gear through a flat key, and the inner end of the inverting shaft is fixedly connected with the transverse clamping plate for transmitting the rotation of the driven gear The transverse clamping disk is driven to drive a casting or core held between the two transverse clamping disks for inversion movement; on the working surface of the transverse clamping disk, a non-slip projection is provided.
所述的齿轮架包括U型架、弹簧导向柱和张紧弹簧。其中,所述的U型架安装在主动齿轮上,用于安装和支撑弹簧导向柱,所述的U型架与主动齿轮之间通过铰链相连接;所述的弹簧导向柱有两根,且平行布置在U型架的外侧端;所述的弹簧导向柱的内侧端与U型架通过圆柱副相连接,且弹簧导向柱的内侧末端与翻转缸的翻转齿条保持接触,用于将翻转齿条压紧在主动齿轮上;所述的张紧弹簧套装在弹簧导向柱上,用于为翻转齿条的张紧提供预紧力,所述的张紧弹簧的一端与U型架相连接,张紧弹簧的另一端与弹簧导向柱的外侧端相连接。The carrier includes a U-shaped frame, a spring guiding column and a tensioning spring. Wherein, the U-shaped frame is mounted on the driving gear for mounting and supporting the spring guiding column, and the U-shaped frame and the driving gear are connected by a hinge; the spring guiding column has two, and Arranged in parallel at the outer end of the U-shaped frame; the inner end of the spring guiding column is connected with the U-shaped frame through the cylindrical pair, and the inner end of the spring guiding column is kept in contact with the inverted rack of the turning cylinder for turning The rack is pressed against the driving gear; the tensioning spring is sleeved on the spring guiding column for providing a preloading force for tensioning the flipping rack, and one end of the tensioning spring is connected with the U-shaped bracket The other end of the tension spring is coupled to the outer end of the spring guide post.
使用时,先根据铸造作业的任务选择使用纵向夹紧器或横向可翻转式夹持器,并根据被抓取铸件或型芯的形状调节横向调节装置,使安装座上的纵向夹紧器保持合理的间距;根据被抓取铸件或型芯的高度尺寸,驱动夹头伸缩缸调节纵向夹头在夹紧套管内的位置。当只需要使用纵向夹紧器对被抓取铸件或型芯进行纵向夹紧时,先将纵向夹紧缸的输出端伸长,使纵向夹头的前后间距扩大;接着,将纵向夹紧器套在被抓取铸件或型芯上,将纵向夹紧缸的输出端缩短,使纵向夹头夹紧铸件或型芯,即可执行抓取和搬运任务。抓取和搬运任务完成后,将纵向夹紧缸伸长,即可松开纵向夹头。当需要使用横向可翻转式夹持器时,通过伸长或缩短横向夹紧缸即可实现横向夹板和横向夹紧盘的松开或夹紧。当需要实现被抓取铸件或型芯的翻转动作时,需使纵向夹紧缸的输出端伸长,避免被抓取铸件或型芯在翻转过程中与纵向夹头产生碰撞;然后,缩短横向夹紧缸,使横向夹紧盘夹紧铸件或型芯;接着,驱动翻转缸伸长或缩短,进而实现横向夹紧盘连同被抓取铸件或型芯绕着翻转轴的轴线按顺时针或逆时针方向进行翻转。在执行作业任务时,摄像头将采集到的图像信息传输给铸造机器人,由铸造机器人的控制器进行识别、判断和决策。In use, the longitudinal clamp or the lateral reversible gripper is selected according to the task of the casting operation, and the lateral adjustment device is adjusted according to the shape of the grasped casting or the core, so that the longitudinal clamp on the mount is maintained. Reasonable spacing; depending on the height dimension of the captured casting or core, the collet telescopic cylinder is driven to adjust the position of the longitudinal collet within the clamping sleeve. When it is only necessary to use the longitudinal clamp to longitudinally clamp the gripped casting or core, the output end of the longitudinal clamping cylinder is first extended to expand the front and rear spacing of the longitudinal chuck; then, the longitudinal clamp is The gripping and handling tasks can be performed by tightening the output of the longitudinal clamping cylinder on the captured casting or core, so that the longitudinal chuck clamps the casting or core. After the grab and handling tasks are completed, the longitudinal clamping cylinder is extended to release the longitudinal chuck. When it is desired to use a laterally reversible gripper, the loosening or clamping of the transverse and transverse clamping discs can be achieved by elongating or shortening the transverse clamping cylinder. When it is required to realize the flipping action of the captured casting or the core, the output end of the longitudinal clamping cylinder needs to be elongated to avoid collision of the captured casting or core with the longitudinal collet during the turning; then, shortening the lateral direction Clamping the cylinder so that the transverse clamping disc clamps the casting or core; then, the drive inverting cylinder is extended or shortened, thereby enabling the transverse clamping disc to be clockwise or along the axis of the tilting shaft with the gripped casting or core being grasped Turn it counterclockwise. When performing the task, the camera transmits the acquired image information to the casting robot, which is identified, judged, and determined by the controller of the casting robot.
本发明的有益效果是,与现有的技术相比,本发明的纵向夹紧器在安装座上的位置可调,各纵向夹紧器独立执行纵向夹紧任务,自动适应不同轮廓的铸件或型芯,可实现对异形铸件或型芯的有效贴合式自适应夹紧;横向可翻转式夹持器不仅可实现对铸件或型芯的横向夹紧,还可实现铸件或型芯的翻转,实现铸件或型芯的不同姿态调节或放置,可满足中大型铸件的取芯、组芯、下芯和搬运等不同作业的需求,提高铸造生产中组芯、下芯和搬运作业的效率、质量和安全性,降低了操作人员的劳动强度和生产成本。尤其是可满足异形砂芯、铸件的贴合式有效抓取的作业需求,可避免在组芯、下芯过程中损伤砂芯或铸件,提高了作业的稳定性、安全性和适应性。通过安装在安装座下面的摄像头,自动完成铸件、型芯或砂箱的识别,砂芯组件和铸件的抓取、安放,以及搬运等铸造作业任务,自动化程度高,工作效率高、劳 动强度低;本发明还具有结构紧凑、安全性高、适应性强、操作维护简便和一机多用等优点,可克服现有技术的缺陷。The invention has the beneficial effects that the position of the longitudinal clamp of the invention on the mounting seat is adjustable compared to the prior art, and each longitudinal clamp independently performs a longitudinal clamping task, automatically adapting to different contour castings or The core can realize the effective fitting and adaptive clamping of the profiled casting or the core; the laterally reversible holder can not only realize the lateral clamping of the casting or the core, but also realize the turning of the casting or the core. To achieve different posture adjustment or placement of castings or cores, which can meet the needs of different operations such as core, core, core and handling of medium and large castings, and improve the efficiency of core, core and handling operations in casting production. Quality and safety reduce the labor and production costs of operators. In particular, it can meet the working requirements of the conformal effective grasping of the shaped sand core and the casting, and can avoid damage to the sand core or the casting in the process of assembling the core and the lower core, thereby improving the stability, safety and adaptability of the operation. Through the camera mounted under the mount, the identification of castings, cores or flasks is automatically completed, and the casting tasks of sand core components and castings are grasped, placed, and transported, with high automation and high work efficiency. The dynamic strength is low; the invention also has the advantages of compact structure, high safety, strong adaptability, simple operation and maintenance, and multi-purpose use of one machine, and can overcome the defects of the prior art.
附图说明DRAWINGS
图1为本发明的总体结构示意图;Figure 1 is a schematic view of the overall structure of the present invention;
图2为本发明的底部结构示意图;Figure 2 is a schematic view of the bottom structure of the present invention;
图3为本发明的安装座的结构示意图;3 is a schematic structural view of a mount of the present invention;
图4为本发明的外侧端的纵向夹紧器与横向可翻转式夹紧器在安装座上配置关系示意图;Figure 4 is a schematic view showing the arrangement relationship between the longitudinal end of the outer end of the present invention and the lateral reversible clamp on the mounting seat;
图5为防滑止动板的结构示意图;Figure 5 is a schematic structural view of an anti-skid stopper plate;
图6为本发明的横向可翻转式夹紧器的结构示意图;Figure 6 is a schematic structural view of a laterally reversible clamp of the present invention;
图7为本发明的滑块的结构示意图。Fig. 7 is a schematic structural view of a slider of the present invention.
具体实施方式Detailed ways
为了使本发明所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本发明。In order to facilitate the understanding of the technical means, the inventive features, the objects and the effects achieved by the present invention, the present invention will be further described below in conjunction with the specific embodiments and the drawings.
具体实施方式一:Embodiment 1
如图1、图2、图3和图4所示,一种铸造机器人用可翻转式多指异步抓手,包括连接座1、弧形支架2、安装座3、纵向夹紧器4、横向调节装置5和横向可翻转式夹持器6。其中,在所述的连接座1上设有用于与铸造机器人末端执行器接口相连接的连接耳座11、连接销轴12,所述的连接耳座11对称布置在连接座1的上下两端;两个连接销轴12保持同轴,且对称布置在连接座1的左右两侧;在所述的连接座1的中间位置设有圆形工艺孔13,用于减轻连接座1的重量。所述的弧形支架2用于连接安装座3与连接座1,所述的弧形支架2的上下两端分别与连接座1、安装座3固连。在所述的安装座3的前后两侧设有用于安装纵向夹紧器4的导轨31,且在两条导轨31之间还设有长腰形工艺孔32,在安装座3的左右两端均设有横向导向孔33,用于安装横向可翻转式夹持器6。所述的纵向夹紧器4安装在安装座3上,用于对铸件或型芯进行纵向夹紧;所述的纵向夹紧器4与安装座3之间通过横向调节装置5相连接,所述的横向调节装置5安装在纵向夹紧器4的两端,用于调节纵向夹紧器4在安装座3上的位置及相邻两个纵向夹紧器4之间的距离;所述的横向可翻转式夹持器6对称安装在安装座3的左右两端,用于横向夹紧铸件或型芯,并实现铸件或型芯的翻转。As shown in FIG. 1, FIG. 2, FIG. 3 and FIG. 4, a reversible multi-finger asynchronous gripper for a casting robot includes a connecting seat 1, a curved bracket 2, a mounting seat 3, a longitudinal clamp 4, and a lateral direction. The adjustment device 5 and the laterally reversible holder 6 are provided. Wherein, the connecting seat 1 is provided with a connecting lug 11 and a connecting pin 12 for connecting with the end effector interface of the casting robot, and the connecting lugs 11 are symmetrically arranged at the upper and lower ends of the connecting base 1 The two connecting pins 12 are coaxial and arranged symmetrically on the left and right sides of the connecting seat 1; a circular process hole 13 is provided in the middle of the connecting seat 1 for reducing the weight of the connecting seat 1. The curved bracket 2 is used for connecting the mounting base 3 and the connecting base 1. The upper and lower ends of the curved bracket 2 are respectively fixedly connected to the connecting base 1 and the mounting base 3. A guide rail 31 for mounting the longitudinal clamp 4 is disposed on the front and rear sides of the mounting seat 3, and a long waist-shaped process hole 32 is further disposed between the two guide rails 31 at the left and right ends of the mounting seat 3. Both are provided with lateral guiding holes 33 for mounting the laterally reversible holder 6. The longitudinal clamp 4 is mounted on the mounting seat 3 for longitudinal clamping of the casting or the core; the longitudinal clamp 4 and the mounting seat 3 are connected by a lateral adjustment device 5, The lateral adjustment device 5 is mounted on both ends of the longitudinal clamp 4 for adjusting the position of the longitudinal clamp 4 on the mounting seat 3 and the distance between the adjacent two longitudinal clamps 4; The laterally reversible grippers 6 are symmetrically mounted at the left and right ends of the mount 3 for laterally clamping the casting or core and effecting the flipping of the casting or core.
如图1、图2、图4和图7所示,所述的纵向夹紧器4包括纵向夹紧缸41、夹紧套管42、滑块43、纵向夹头44和夹头伸缩缸45。其中,所述的纵向夹紧缸41的两端通过横向调节装置5固定安装在安装座3上,用于为纵向夹头44的纵向运动提供动力,且所述的纵向夹紧缸41的两端与夹紧套管42的顶部均通过铰链相连接;在所述的滑块43的顶部设有安装孔431,在滑块43的上端还设有垂直导向孔432,在滑块43的下端设有纵向导向孔433,在滑块43的内侧设有导轨滑槽434;所述的滑块43通过其安装孔431套装在纵向夹紧缸41的活塞杆上,所述的滑块43还通 过其导轨滑槽434套装在安装座3的导轨31上,用于安装和支撑纵向夹紧套管42,所述的滑块43与安装座3之间通过横向调节装置5相连接;所述的夹紧套管42的截面呈回字形,在所述的夹紧套管42的上端内侧设有纵向导向轴421,所述的纵向导向轴421安装在滑块43的纵向导向孔433内且与滑块43之间通过直线轴承或滑动轴承相连接;所述的纵向夹头44的中上部分的截面呈矩形,所述的纵向夹头44套装在夹紧套管42内;所述的夹头伸缩缸45用于为纵向夹头44在夹紧套管42内的伸缩提供动力,所述的夹头伸缩缸45的上端与夹紧套管42通过铰链相连接,夹头伸缩缸45的下端与纵向夹头44通过铰链相连接。As shown in Figures 1, 2, 4 and 7, the longitudinal clamp 4 comprises a longitudinal clamping cylinder 41, a clamping sleeve 42, a slider 43, a longitudinal collet 44 and a collet telescopic cylinder 45. . Wherein, both ends of the longitudinal clamping cylinder 41 are fixedly mounted on the mounting seat 3 by the lateral adjusting device 5 for powering the longitudinal movement of the longitudinal collet 44, and the two longitudinal clamping cylinders 41 are The end and the top of the clamping sleeve 42 are connected by a hinge; a mounting hole 431 is arranged at the top of the slider 43 , and a vertical guiding hole 432 is further provided at the upper end of the slider 43 at the lower end of the slider 43 A longitudinal guide hole 433 is provided, and a guide rail 434 is disposed on the inner side of the slider 43; the slider 43 is fitted on the piston rod of the longitudinal clamping cylinder 41 through the mounting hole 431 thereof, and the slider 43 is further Pass The guide rail chute 434 is fitted on the guide rail 31 of the mount 3 for mounting and supporting the longitudinal clamping sleeve 42 , and the slider 43 is connected to the mount 3 by the lateral adjustment device 5; The clamping sleeve 42 has a cross-shaped cross section, and a longitudinal guiding shaft 421 is disposed inside the upper end of the clamping sleeve 42, and the longitudinal guiding shaft 421 is mounted in the longitudinal guiding hole 433 of the slider 43 and Connected to the slider 43 by a linear bearing or a sliding bearing; the upper middle portion of the longitudinal chuck 44 has a rectangular cross section, and the longitudinal collet 44 is fitted in the clamping sleeve 42; The collet telescopic cylinder 45 is used to power the telescopic expansion of the longitudinal collet 44 in the clamping sleeve 42. The upper end of the collet telescopic cylinder 45 is connected to the clamping sleeve 42 by a hinge, and the collet telescopic cylinder 45 The lower end is connected to the longitudinal collet 44 by a hinge.
如图1、图4、图5和图7所示,所述的横向调节装置5包括齿条51、防滑止动板52、手环53和拉伸弹簧54。其中,所述的齿条51有两根,且平行布置在安装座3前后两端的顶部。在所述的防滑止动板52的一端下方设有止动齿521,在防滑止动板52的另一端设有圆形挂钩孔522和垂直导柱523,所述的圆形挂钩孔522用于安装拉伸弹簧54,所述的垂直导柱523置于滑块43的垂直导向孔内,防滑止动板52与齿条51保持啮合,用于限定纵向夹紧器4在安装座3上的横向移动;所述的防滑止动板52与纵向夹紧器4的滑块43之间通过两根拉伸弹簧54相连接。所述的手环53位于防滑止动板52的一侧,且与防滑止动板52固连,用于调节防滑止动板52。两根拉伸弹簧54对称布置在滑块43的外侧面上,用于将防滑止动板52压紧在齿条51上;所述的拉伸弹簧54的上端与防滑止动板52相连接,拉伸弹簧54的下端与滑块43相连接。As shown in FIGS. 1, 4, 5 and 7, the lateral adjustment device 5 includes a rack 51, an anti-slip stop plate 52, a bracelet 53 and a tension spring 54. Wherein, the rack 51 has two pieces and is arranged in parallel at the top of the front and rear ends of the mounting seat 3. A stop tooth 521 is disposed below one end of the anti-slip stop plate 52, and a circular hook hole 522 and a vertical guide post 523 are disposed at the other end of the anti-slip stop plate 52. The circular hook hole 522 is used. The tension spring 54 is mounted, the vertical guide post 523 is placed in the vertical guide hole of the slider 43, and the anti-slip stop plate 52 is kept in mesh with the rack 51 for defining the longitudinal clamp 4 on the mount 3. Lateral movement; the anti-slip stop plate 52 and the slider 43 of the longitudinal clamp 4 are connected by two tension springs 54. The hand ring 53 is located on one side of the anti-slip stop plate 52 and is fixedly coupled to the anti-slip stop plate 52 for adjusting the anti-slip stop plate 52. Two tension springs 54 are symmetrically arranged on the outer side surface of the slider 43 for pressing the anti-slip stop plate 52 against the rack 51; the upper end of the tension spring 54 is connected to the anti-slip stop plate 52. The lower end of the tension spring 54 is coupled to the slider 43.
如图1、图2、图4和图6所示,所述的横向可翻转式夹持器6包括横向夹板61、横向夹紧缸62、横向导向轴63、翻转缸64、齿轮架65、主动齿轮66、从动齿轮67、横向夹紧盘68和翻转轴69。其中,所述的横向夹紧缸62的内侧端固定安装在安装座3的下方,横向夹紧缸62的外侧端与横向夹板61通过铰链相连接,用于为横向夹板61的横向运动提供动力。所述的横向导向轴63有两根,且平行布置在安装座3的顶部,横向导向轴63的内侧端置于安装座3的横向导向孔33内,且与横向导向孔33通过直线轴承或滑动轴承相连接,横向导向轴63的外侧端与横向夹板61固连。所述的翻转缸64的上端与横向夹板61的上端通过铰链相连接,翻转缸64的下端通过齿轮架65与主动齿轮66相连接,用于为主动齿轮66的转动提供驱动动力;在翻转缸64的下端设有翻转齿条641,且所述的翻转齿条641与主动齿轮66保持啮合。所述的齿轮架65套装在主动齿轮66上,且与主动齿轮66之间通过铰链相连接,用于将翻转齿条641压紧在主动齿轮66上。所述的主动齿轮66通过轴承座安装在横向夹板61上,且所述的主动齿轮66与从动齿轮67保持外啮合,用于将翻转缸64的直线位移转换为主动齿轮66的旋转,并将转动传递给从动齿轮67。所述的翻转轴69通过轴承与横向夹板61相连接,翻转轴69的外侧端与从动齿轮67通过平键相连接,翻转轴69的内侧端与横向夹紧盘68固连,用于将从动齿轮67的转动传递给横向夹紧盘68,进而驱动夹持在两个横向夹紧盘68之间的铸件或型芯进行翻转运动;在所述的横向夹紧盘68的工作表面上设有防滑凸起681。As shown in FIG. 1 , FIG. 2 , FIG. 4 and FIG. 6 , the laterally reversible gripper 6 includes a transverse clamping plate 61 , a transverse clamping cylinder 62 , a transverse guiding shaft 63 , a turning cylinder 64 , a carrier 65 , The drive gear 66, the driven gear 67, the transverse clamping disk 68, and the flip shaft 69. Wherein, the inner end of the transverse clamping cylinder 62 is fixedly mounted below the mounting seat 3, and the outer end of the transverse clamping cylinder 62 is connected to the transverse clamping plate 61 by a hinge for powering the lateral movement of the transverse clamping plate 61. . The transverse guiding shaft 63 has two and is arranged in parallel on the top of the mounting seat 3. The inner end of the lateral guiding shaft 63 is placed in the lateral guiding hole 33 of the mounting seat 3, and the transverse guiding hole 33 is passed through a linear bearing or The sliding bearings are connected, and the outer ends of the lateral guiding shafts 63 are fixed to the lateral clamping plates 61. The upper end of the inverting cylinder 64 is connected to the upper end of the transverse clamping plate 61 by a hinge, and the lower end of the inverting cylinder 64 is connected to the driving gear 66 through the carrier 65 for providing driving power for the rotation of the driving gear 66; The lower end of the 64 is provided with an inverted rack 641, and the inverted rack 641 is held in mesh with the drive gear 66. The carrier 65 is fitted on the driving gear 66 and is connected to the driving gear 66 by a hinge for pressing the inverted rack 641 against the driving gear 66. The driving gear 66 is mounted on the transverse clamping plate 61 through a bearing housing, and the driving gear 66 is externally engaged with the driven gear 67 for converting the linear displacement of the turning cylinder 64 into the rotation of the driving gear 66, and The rotation is transmitted to the driven gear 67. The inverting shaft 69 is connected to the transverse clamping plate 61 via a bearing, and the outer end of the inverting shaft 69 is connected to the driven gear 67 via a flat key, and the inner end of the inverting shaft 69 is fixedly connected to the transverse clamping plate 68 for The rotation of the driven gear 67 is transmitted to the transverse clamping disc 68, thereby driving the casting or core held between the two transverse clamping discs 68 for a flipping motion; on the working surface of the transverse clamping disc 68 A non-slip projection 681 is provided.
如图1、图2、图4和图6所示,所述的齿轮架65包括U型架651、弹簧导向柱652和张紧弹簧 653。其中,所述的U型架651安装在主动齿轮66上,用于安装和支撑弹簧导向柱652,所述的U型架651与主动齿轮66之间通过铰链相连接;所述的弹簧导向柱652有两根,且平行布置在U型架651的外侧端;所述的弹簧导向柱652的内侧端与U型架651通过圆柱副相连接,且弹簧导向柱652的内侧末端与翻转缸64的翻转齿条641保持接触,用于将翻转齿条641压紧在主动齿轮66上;所述的张紧弹簧653套装在弹簧导向柱652上,用于为翻转齿条641的张紧提供预紧力,所述的张紧弹簧653的一端与U型架651相连接,张紧弹簧653的另一端与弹簧导向柱652的外侧端相连接。As shown in FIG. 1, FIG. 2, FIG. 4 and FIG. 6, the carrier 65 includes a U-shaped frame 651, a spring guiding column 652 and a tension spring. 653. Wherein, the U-shaped frame 651 is mounted on the driving gear 66 for mounting and supporting the spring guiding column 652, and the U-shaped frame 651 and the driving gear 66 are connected by a hinge; the spring guiding column There are two 652, and are arranged in parallel at the outer end of the U-shaped frame 651. The inner end of the spring guiding post 652 is connected to the U-shaped frame 651 through a cylindrical pair, and the inner end of the spring guiding post 652 and the inverting cylinder 64 The flip rack 641 is in contact for pressing the flip rack 641 against the drive gear 66; the tension spring 653 is fitted over the spring guide post 652 for providing a pretension for the flip rack 641 For the tightening force, one end of the tension spring 653 is connected to the U-shaped bracket 651, and the other end of the tension spring 653 is connected to the outer end of the spring guiding post 652.
具体实施方式二:Specific implementation method 2:
如图1、图2和图4所示,在所述的纵向夹头44的下端设有防滑橡胶层441,在所述的纵向夹头44的最下端还设有防脱钩442,所述的防滑橡胶层441的工作表面为波纹形或在防滑橡胶层441的工作表面设有交叉状防滑沟槽。如此设计,可防止铸件或型芯在夹持或搬运过程中作业过程中滑脱;可以避免纵向夹紧器4中纵向夹头44在工作时与被夹持铸件或型芯之间的刚性接触,防止在夹持过程中对铸件或型芯的被夹紧部位造成损伤,还可以有效增加纵向夹头44与被夹持铸件或型芯之间的摩擦力。其它组成及连接关系与具体实施方式一相同。As shown in FIG. 1, FIG. 2 and FIG. 4, a non-slip rubber layer 441 is disposed at a lower end of the longitudinal chuck 44, and an anti-detachment hook 442 is further disposed at a lowermost end of the longitudinal chuck 44. The working surface of the non-slip rubber layer 441 is corrugated or has a cross-shaped anti-slip groove on the working surface of the non-slip rubber layer 441. The design prevents the casting or the core from slipping during the clamping or handling process; the rigid contact between the longitudinal chuck 44 in the longitudinal clamp 4 and the clamped casting or core during operation can be avoided. Preventing damage to the clamped portion of the casting or core during the clamping process, and effectively increasing the friction between the longitudinal chuck 44 and the clamped casting or core. Other compositions and connection relationships are the same as in the first embodiment.
具体实施方式三:Embodiment 3:
如图1、图2和图4所示,所述的纵向夹紧缸41、夹头伸缩缸45、横向夹紧缸62和翻转缸64采用双作用气缸或双作用液压缸或电动推杆。在所述的安装座3的顶部设有电磁换向阀和安全阀。如此设计,可方便纵向夹头44在前后方向的夹紧与松开以及在垂直方向上的伸长与缩短操作,方便横向夹板61在左右方向的夹紧与松开操作,方便横向夹紧盘68夹持铸件或型芯进行顺时针翻转或逆时针翻转运动的操作。其它组成及连接关系与具体实施方式一或具体实施方式二相同。As shown in FIGS. 1, 2 and 4, the longitudinal clamping cylinder 41, the collet telescopic cylinder 45, the transverse clamping cylinder 62 and the inverting cylinder 64 employ a double acting cylinder or a double acting hydraulic cylinder or an electric push rod. An electromagnetic reversing valve and a safety valve are provided at the top of the mount 3. The design facilitates the clamping and loosening of the longitudinal collet 44 in the front-rear direction and the elongation and shortening operations in the vertical direction, facilitating the clamping and loosening operation of the transverse splint 61 in the left-right direction, facilitating the lateral clamping disc. 68 Holds the casting or core for clockwise or counterclockwise flip motion. Other components and connection relationships are the same as those of the first embodiment or the second embodiment.
具体实施方式四:Embodiment 4:
如图1、图2和图4所示,所述的纵向夹紧器4的数量为4-10,且每个纵向夹紧器4与安装座3之间通过两个横向调节装置5独立连接与控制。如此设计,本发明在抓取铸件或型芯时,每个纵向夹紧器4的两个纵向夹头44根据被夹持铸件或型芯的实际轮廓尺寸进行夹紧,可实现对异形铸件或型芯的贴合式有效自适应抓取,使安装座3上的每个纵向夹紧器4都能实现夹持动作和分担负载,也提高了本发明的负载能力。其它组成及连接关系与具体实施方式一或具体实施方式二或具体实施方式三相同。As shown in Figures 1, 2 and 4, the number of longitudinal clamps 4 is 4-10, and each longitudinal clamp 4 and the mount 3 are independently connected by two lateral adjustment means 5 With control. So designed, when the present invention grasps the casting or the core, the two longitudinal collets 44 of each longitudinal clamp 4 are clamped according to the actual contour size of the clamped casting or core, and the profiled casting or The fit of the core is effectively adaptively grasped, so that each longitudinal clamp 4 on the mount 3 can perform the clamping action and the load sharing, and the load capacity of the present invention is also improved. Other components and connection relationships are the same as those of the first embodiment or the second embodiment or the third embodiment.
具体实施方式五:Embodiment 5:
如图2所示,在安装座3的底部还设有摄像头7,且所述的摄像头7通过两自由度云台8与安装座3相连接。如此设计,是为了在执行作业任务之前,通过摄像头7获取作业现场图像,对被抓取的铸件或型芯及周边环境进行有效的识别与判断,便于铸造机器人对作业任务进行作业路径规划和作业姿态优化、调整。进一步扩大了本发明的使用功能。其它组成及连接关系 与具体实施方式一、二、三、或四相同。As shown in FIG. 2, a camera 7 is further provided at the bottom of the mount 3, and the camera 7 is connected to the mount 3 via a two-degree-of-freedom pan/tilt 8. The design is to obtain the job site image through the camera 7 before the task is performed, and to effectively identify and judge the captured casting or core and the surrounding environment, so that the casting robot can perform the working path planning and operation for the work task. Attitude optimization and adjustment. The use function of the present invention is further expanded. Other components and connections It is the same as the specific embodiment one, two, three, or four.
使用时,先根据铸造作业的任务选择使用纵向夹紧器4或横向可翻转式夹持器6,并根据被抓取铸件或型芯的形状调节横向调节装置5,使安装座3上的纵向夹紧器4保持合理的间距;手动提起手环53,使防滑止动板52脱开齿条51并沿着齿条51左右移动,即可调节纵向夹紧器4在安装座3上的位置。根据被抓取铸件或型芯的高度尺寸,驱动夹头伸缩缸45调节纵向夹头44在夹紧套管42内的位置。当只需要使用纵向夹紧器4对被抓取铸件或型芯进行纵向夹紧时,先将纵向夹紧缸41的输出端伸长,使纵向夹头44的前后间距扩大;接着,将纵向夹紧器4套在被抓取铸件或型芯上,将纵向夹紧缸41的输出端缩短,使纵向夹头44夹紧铸件或型芯,即可执行抓取和搬运任务。抓取和搬运任务完成后,将纵向夹紧缸41伸长,即可松开纵向夹头44。当需要使用横向可翻转式夹持器6时,通过伸长或缩短横向夹紧缸62即可实现横向夹板61和横向夹紧盘68的松开或夹紧。当需要实现被抓取铸件或型芯的翻转动作时,需使纵向夹紧缸41的输出端伸长,避免被抓取铸件或型芯在翻转过程中与纵向夹头44产生碰撞;然后,缩短横向夹紧缸62,使横向夹紧盘68夹紧铸件或型芯;接着,驱动翻转缸64伸长或缩短,进而实现横向夹紧盘68连同被抓取铸件或型芯绕着翻转轴69的轴线按顺时针或逆时针方向进行翻转。在执行作业任务时,摄像头7将采集到的图像信息传输给铸造机器人,由铸造机器人的控制器进行识别、判断和决策。In use, firstly, according to the task of the casting operation, the longitudinal clamp 4 or the lateral reversible gripper 6 is selected, and the lateral adjustment device 5 is adjusted according to the shape of the grasped casting or the core, so that the longitudinal direction on the mount 3 The clamp 4 maintains a reasonable spacing; the hand grip 53 is manually lifted, the anti-slip stop plate 52 is disengaged from the rack 51 and moved to the left and right along the rack 51, and the position of the longitudinal clamp 4 on the mount 3 can be adjusted. . The drive collet telescopic cylinder 45 adjusts the position of the longitudinal collet 44 within the clamping sleeve 42 depending on the height dimension of the gripped casting or core. When it is only necessary to longitudinally clamp the gripped casting or core using the longitudinal clamp 4, the output end of the longitudinal clamping cylinder 41 is first elongated to enlarge the front-rear spacing of the longitudinal collet 44; The gripper 4 is placed over the gripped casting or core to shorten the output end of the longitudinal clamping cylinder 41 so that the longitudinal collet 44 clamps the casting or core to perform the gripping and handling tasks. After the gripping and handling tasks are completed, the longitudinal clamping cylinder 41 is extended to release the longitudinal collet 44. When it is desired to use the laterally reversible gripper 6, the loosening or clamping of the transverse jaws 61 and the transverse clamping discs 68 can be achieved by elongating or shortening the transverse clamping cylinders 62. When it is desired to achieve the flipping action of the captured casting or core, the output end of the longitudinal clamping cylinder 41 needs to be elongated to avoid collision of the captured casting or core with the longitudinal collet 44 during the turning; Shortening the transverse clamping cylinder 62 to cause the transverse clamping disc 68 to clamp the casting or core; then, the drive inverting cylinder 64 is extended or shortened, thereby effecting the transverse clamping disc 68 together with the gripped casting or core around the flip shaft The axis of 69 is flipped clockwise or counterclockwise. When performing the work task, the camera 7 transmits the acquired image information to the casting robot, and the controller of the casting robot performs identification, judgment, and decision.
在本发明的描述中,需要理解的是,术语“上”、“下”、“垂直”、“顶”、“底”、“内”、“外”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "upper", "lower", "vertical", "top", "bottom", "inside", "outside", "front", "back", " The orientation or positional relationship of the left, the right, and the like is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and a simplified description, and does not indicate or imply that the device or component referred to must have a specific The orientation, construction and operation in a particular orientation are not to be construed as limiting the invention.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and that the present invention is only described in the foregoing description and the description of the present invention, without departing from the spirit and scope of the invention. Various changes and modifications are intended to be included within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

  1. 一种铸造机器人用可翻转式多指异步抓手,包括连接座、弧形支架、安装座、纵向夹紧器、横向调节装置和横向可翻转式夹持器,其特征在于:在所述的连接座的上下两端设有对称布置的连接耳座,在所述的连接座的左右两侧设有同轴且对称布置的连接销轴或销轴孔,在所述的连接座的中间位置设有圆形工艺孔;所述的弧形支架的上端与连接座固连,所述的弧形支架的下端与安装座固连;在所述的安装座的前后两侧设有导轨,且在两条导轨之间还设有长腰形工艺孔,在安装座的左右两端均设有横向导向孔;所述的纵向夹紧器安装在安装座上,且与安装座之间通过横向调节装置相连接,所述的横向调节装置安装在纵向夹紧器的两端;所述的横向可翻转式夹持器对称安装在安装座的左右两端;A reversible multi-finger asynchronous gripper for a casting robot, comprising a connecting seat, a curved bracket, a mounting seat, a longitudinal clamp, a lateral adjusting device and a laterally reversible gripper, characterized in that: The upper and lower ends of the connecting seat are provided with symmetrically arranged connecting lugs, and coaxial and symmetrically arranged connecting pins or pin holes are arranged on the left and right sides of the connecting seat, in the middle position of the connecting seat a circular process hole is provided; the upper end of the curved bracket is fixedly connected to the connecting seat, the lower end of the curved bracket is fixedly connected with the mounting seat; and the guide rail is disposed on the front and rear sides of the mounting seat, and There is also a long waist-shaped process hole between the two guide rails, and lateral guide holes are arranged at the left and right ends of the mount; the longitudinal clamp is mounted on the mount and passes through the lateral direction with the mount The adjusting device is connected, the lateral adjusting device is installed at two ends of the longitudinal clamp; the horizontal reversible gripper is symmetrically mounted at the left and right ends of the mounting seat;
    所述的纵向夹紧器包括纵向夹紧缸、夹紧套管、滑块、纵向夹头和夹头伸缩缸,所述的纵向夹紧缸的两端通过横向调节装置固定安装在安装座上,且与夹紧套管的顶部均通过铰链相连接;在所述的滑块的顶部设有安装孔,在滑块的上端还设有垂直导向孔,在滑块的下端设有纵向导向孔,在滑块的内侧设有导轨滑槽;所述的滑块通过其安装孔套装在纵向夹紧缸的活塞杆上,所述的滑块还通过其导轨滑槽套装在安装座的导轨上,所述的滑块与安装座之间通过横向调节装置相连接;所述的夹紧套管的截面呈回字形,在所述的夹紧套管的上端内侧设有纵向导向轴,所述的纵向导向轴安装在滑块的纵向导向孔内且与滑块之间通过直线轴承或滑动轴承相连接;所述的纵向夹头的中上部分的截面呈矩形,所述的纵向夹头套装在夹紧套管内,在所述的纵向夹头的下端设有防滑橡胶层,在所述的纵向夹头的最下端还设有防脱钩;所述的夹头伸缩缸的上端与夹紧套管通过铰链相连接,夹头伸缩缸的下端与纵向夹头通过铰链相连接;The longitudinal clamp comprises a longitudinal clamping cylinder, a clamping sleeve, a sliding block, a longitudinal clamping head and a collet telescopic cylinder, and the two ends of the longitudinal clamping cylinder are fixedly mounted on the mounting seat by a lateral adjusting device. And the top of the clamping sleeve is connected by a hinge; a mounting hole is arranged at the top of the slider, a vertical guiding hole is further provided at the upper end of the slider, and a longitudinal guiding hole is arranged at the lower end of the slider a guide rail slot is arranged on the inner side of the slider; the slider is fitted on the piston rod of the longitudinal clamping cylinder through the mounting hole thereof, and the slider is also set on the guide rail of the mounting bracket through the rail sliding slot thereof The sliding block and the mounting seat are connected by a lateral adjusting device; the clamping sleeve has a cross-shaped cross section, and a longitudinal guiding shaft is disposed inside the upper end of the clamping sleeve. The longitudinal guide shaft is mounted in the longitudinal guide hole of the slider and is connected with the slider through a linear bearing or a sliding bearing; the upper middle portion of the longitudinal chuck has a rectangular cross section, and the longitudinal collet set In the clamping sleeve, under the longitudinal collet a non-slip rubber layer is provided, and an anti-decoupling hook is further disposed at a lowermost end of the longitudinal chuck; the upper end of the collet telescopic cylinder is connected with the clamping sleeve through a hinge, and the lower end of the collet telescopic cylinder is longitudinally clamped The heads are connected by a hinge;
    所述的横向调节装置包括齿条、防滑止动板、手环和拉伸弹簧,所述的齿条有两根,且平行布置在安装座前后两端的顶部;在所述的防滑止动板的一端下方设有止动齿,在防滑止动板的另一端设有圆形挂钩孔和垂直导柱,所述的垂直导柱置于滑块的垂直导向孔内,防滑止动板与齿条保持啮合,所述的防滑止动板与纵向夹紧器的滑块之间通过两根拉伸弹簧相连接;所述的手环位于防滑止动板的一侧,且与防滑止动板固连;两根拉伸弹簧对称布置在滑块的外侧面上,所述的拉伸弹簧的上端与防滑止动板相连接,拉伸弹簧的下端与滑块相连接。The lateral adjustment device comprises a rack, a non-slip stop plate, a bracelet and a tension spring, the rack has two, and is arranged in parallel at the top of the front and rear ends of the mount; the anti-slip stop plate There is a stop tooth below one end, a circular hook hole and a vertical guide post are arranged at the other end of the anti-skid stop plate, and the vertical guide post is placed in the vertical guide hole of the slider, and the anti-skid stopper plate and the tooth The strip remains engaged, and the anti-slip stop plate and the slider of the longitudinal clamp are connected by two tension springs; the hand ring is located on one side of the anti-skid stop plate, and the anti-slip stop plate The two extension springs are symmetrically arranged on the outer side surface of the slider, the upper end of the tension spring is connected with the anti-skid stopper plate, and the lower end of the tension spring is connected with the slider.
  2. 根据权利要求1所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:所述的横向可翻转式夹持器包括横向夹板、横向夹紧缸、横向导向轴、翻转缸、齿轮架、主动齿轮、从动齿轮、横向夹紧盘和翻转轴,所述的横向夹紧缸的内侧端固定安装在安装座的下方,横向夹紧缸的外侧端与横向夹板通过铰链相连接;所述的横向导向轴有两根,且平行布置在安装座的顶部,横向导向轴的内侧端置于安装座的横向导向孔内,且与横向导向孔通过直线轴承或滑动轴承相连接,横向导向轴的外侧端与横向夹板固连;所述的翻转缸的上端与横向夹板的上端通过铰链相连接,翻转缸的下端通过齿轮架与主动齿轮相连接,在翻转缸的下端设有翻转齿条,且所述的翻转齿条与主动齿轮保持啮合;所述的齿轮架套装在主动齿轮上, 且与主动齿轮之间通过铰链相连接;所述的主动齿轮通过轴承座安装在横向夹板上,且所述的主动齿轮与从动齿轮保持外啮合;所述的翻转轴通过轴承与横向夹板相连接,翻转轴的外侧端与从动齿轮通过平键相连接,翻转轴的内侧端与横向夹紧盘固连;在所述的横向夹紧盘的工作表面上设有防滑凸起。A reversible multi-finger asynchronous gripper for a casting robot according to claim 1, wherein said laterally reversible gripper comprises a transverse splint, a transverse clamping cylinder, a lateral guiding shaft, and a turning cylinder , the carrier, the driving gear, the driven gear, the transverse clamping disk and the turning shaft, the inner end of the transverse clamping cylinder is fixedly mounted below the mounting seat, and the outer end of the transverse clamping cylinder and the transverse clamping plate are hinged Connecting; the transverse guiding shaft has two, and is arranged in parallel at the top of the mounting seat, the inner end of the transverse guiding shaft is placed in the lateral guiding hole of the mounting seat, and is connected with the transverse guiding hole through the linear bearing or the sliding bearing The outer end of the transverse guiding shaft is fixedly connected with the transverse clamping plate; the upper end of the rotating cylinder is connected with the upper end of the transverse clamping plate by a hinge, and the lower end of the rotating cylinder is connected with the driving gear through the carrier, and the lower end of the turning cylinder is provided Flip the rack, and the flip rack is kept in mesh with the driving gear; the rack is set on the driving gear, And the driving gear is connected by a hinge; the driving gear is mounted on the transverse clamping plate through the bearing seat, and the driving gear and the driven gear are externally engaged; the inverted shaft passes through the bearing and the transverse clamping plate The outer end of the inverting shaft is connected with the driven gear through a flat key, and the inner end of the inverting shaft is fixedly connected to the transverse clamping disc; and the working surface of the transverse clamping disc is provided with a non-slip projection.
  3. 根据权利要求1所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:所述的纵向夹紧缸、夹头伸缩缸、横向夹紧缸和翻转缸采用双作用气缸或双作用液压缸或电动推杆。A reversible multi-finger asynchronous gripper for a casting robot according to claim 1, wherein said longitudinal clamping cylinder, collet telescopic cylinder, transverse clamping cylinder and turning cylinder are double-acting cylinders or Double acting hydraulic cylinder or electric push rod.
  4. 根据权利要求1所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:在所述的安装座的顶部设有电磁换向阀和安全阀。A reversible multi-finger asynchronous gripper for a casting robot according to claim 1, wherein an electromagnetic reversing valve and a safety valve are provided at the top of the mounting seat.
  5. 根据权利要求2所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:所述的齿轮架包括U型架、弹簧导向柱和张紧弹簧,所述的U型架安装在主动齿轮上,且与主动齿轮之间通过铰链相连接;所述的弹簧导向柱有两根,且平行布置在U型架的外侧端;所述的弹簧导向柱的内侧端与U型架通过圆柱副相连接,且弹簧导向柱的内侧末端与翻转缸的翻转齿条保持接触;所述的张紧弹簧套装在弹簧导向柱上,张紧弹簧的一端与U型架相连接,张紧弹簧的另一端与弹簧导向柱的外侧端相连接。A reversible multi-finger asynchronous gripper for a casting robot according to claim 2, wherein said carrier comprises a U-shaped frame, a spring guiding column and a tensioning spring, said U-shaped frame mounting On the driving gear, and connected to the driving gear through a hinge; the spring guiding column has two, and is arranged in parallel at the outer end of the U-shaped frame; the inner end of the spring guiding column and the U-shaped frame The cylindrical inner pair is connected, and the inner end of the spring guiding column is kept in contact with the inverted rack of the turning cylinder; the tension spring is set on the spring guiding column, and one end of the tension spring is connected with the U-shaped frame, and the tension is tight The other end of the spring is coupled to the outer end of the spring guide post.
  6. 根据权利要求1所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:所述的纵向夹紧器的数量为4-10,且每个纵向夹紧器与安装座之间通过两个横向调节装置独立连接与控制。A reversible multi-finger asynchronous gripper for a casting robot according to claim 1, wherein said longitudinal clamps are 4-10, and each longitudinal clamp and mounting seat Independently connected and controlled by two lateral adjustment devices.
  7. 根据权利要求1所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:所述的防滑橡胶层工作表面为波纹形或在防滑橡胶层的工作表面设有交叉状防滑沟槽。The reversible multi-finger asynchronous gripper for a casting robot according to claim 1, wherein the non-slip rubber layer working surface is corrugated or has a cross-shaped anti-slip groove on the working surface of the non-slip rubber layer. groove.
  8. 根据权利要求1所述的一种铸造机器人用可翻转式多指异步抓手,其特征在于:在所述的安装座的底部还设有两个摄像头,且所述的摄像头通过两自由度云台与安装座相连接。 A reversible multi-finger asynchronous gripper for a casting robot according to claim 1, wherein two cameras are provided at the bottom of the mount, and the camera passes through two degrees of freedom clouds. The table is connected to the mount.
PCT/CN2017/108821 2017-09-29 2017-10-31 Rotatable non-simultaneous multi-finger gripper for casting robot WO2019061668A1 (en)

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