CN111099096B - Foam stripping and stringing machine - Google Patents
Foam stripping and stringing machine Download PDFInfo
- Publication number
- CN111099096B CN111099096B CN201911353421.1A CN201911353421A CN111099096B CN 111099096 B CN111099096 B CN 111099096B CN 201911353421 A CN201911353421 A CN 201911353421A CN 111099096 B CN111099096 B CN 111099096B
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- foam
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- 239000006260 foam Substances 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 75
- 238000002156 mixing Methods 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 23
- 239000006261 foam material Substances 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 229920000742 Cotton Polymers 0.000 abstract description 6
- 230000033001 locomotion Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 25
- 230000001360 synchronised effect Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000005452 bending Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention discloses a foam stripping and blending machine which comprises a blending jig. This bubble is cotton to be shelled material and is expected machine includes the material tool that circulates in the twine, quick-witted case and installs the material machine that shells of front end on quick-witted case in proper order from a left side to the right side, promote location portion and two belt conveyors, the manipulator is installed in the middle of the rear end on quick-witted case, CCD detection portion is located and shells the material machine top, the machine case front end is connected with the side support, set up a rolling subassembly perpendicularly from top to bottom respectively, the objective table of promotion location portion is connected in the middle of the crossbeam, connect on the crossbeam rear end from top to bottom in the middle of the longeron, keep off the horizontal setting of bit assembly and connect on the longeron left end, straight line promotes the longitudinal setting of subassembly and connects on the longeron right-hand member, clamping assembly transversely sets up and connects on the crossbeam front end. The automatic continuous stripping and material arranging device has the effects of accurate longitudinal movement and XYZ three-dimensional high-precision positioning of a special material-mixing jig, high material arranging precision, high speed and high production efficiency.
Description
Technical Field
The invention relates to the field of foam stripping and arranging, in particular to a foam stripping and stringing machine.
Background
The foam is a common processing raw material in the 3C part, in order to improve the production efficiency of the foam part, the foam is stuck on a carrier belt, then is rolled into a disc shape, and is converted into stable uniform-speed linear output through the circumferential rotation of a discharging assembly in the processing;
after the processing of the foam parts is finished, in view of the characteristics of the foam parts such as the flake and the special-shaped outline, the foam sheets are peeled off from the carrier tape by manpower and placed in the packaging box, and the defect is that: the manual stripping swinging plate has the advantages that human factor errors are stored, the jig placement accuracy is low, the swinging is easy to be poor, the speed is low, and the production efficiency is low; secondly, when the packaging box is moved out, the foam is easy to be inclined and moved, so that the foam material sheet is damaged in quantity; thirdly, adopt the manual work to detect whether the yields after the manual work peels off the bubble cotton, the error is great, difficult control.
Disclosure of Invention
In order to solve one or more of the problems, the invention provides a foam stripping and stringing machine.
According to one aspect of the invention, the foam stripping and stringing machine comprises a stringing jig, a machine box, a stripping machine, a pushing and positioning part and two belt conveyors, wherein the stripping machine, the pushing and positioning part and the two belt conveyors are sequentially arranged at the upper front end of the machine box from left to right, the manipulator is arranged at the middle of the upper rear end of the machine box, the CCD detection part is arranged above the stripping machine,
The front end of the case is connected with a side bracket, a rolling component is vertically arranged on the side bracket, the rolling component at the upper end outputs foam material strips, the rolling component at the lower end rolls the carrier strips of the foam material strips stripped by the stripper,
The object stage of the pushing and positioning part is connected with the middle of the cross beam, the middle of the longitudinal beam is connected with the rear end of the cross beam, the gear component is transversely arranged and connected with the left end of the longitudinal beam, the linear pushing component is longitudinally arranged and connected with the right end of the longitudinal beam, the clamping component is transversely arranged and connected with the front end of the cross beam,
The belt conveyor at the rear end moves from right to left to the empty material-mixing jig to the rear end at the right side of the longitudinal beam, the linear pushing component pushes the material-mixing jig to the stop block of the gear component, the clamping component pushes the material-mixing jig to the material-arranging position, the mechanical arm swings the stripped foam material sheet to be full of the material-mixing jig, the stop block and the clamping component retract, the linear pushing component pushes the material-mixing jig to the belt conveyor at the front end, and the belt conveyor at the front end moves the material-mixing jig full of the foam material sheet to the right material-taking area.
In some embodiments, the CCD detection part comprises a CCD high-definition camera, the CCD high-definition camera is arranged at the moving end of the Z-direction adjusting sliding table, the Z-direction adjusting sliding table is fixed at the moving end of the Y-direction adjusting sliding table, the Y-direction adjusting sliding table is fixed on an upper support, and the upper support is connected with the right end of the side support through a connecting plate; the waste box with the opening structure is arranged on the left side of the rear end of the chassis.
In some embodiments, the material-mixing jig comprises a base, wherein a rectangular groove is formed in the middle of the upper surface of the base, a bottom chute is formed on the lower surface of the base, two side chutes are formed on two side walls of the base, two positioning rods are vertically fixed on two sides of the rectangular groove, and the base plate is sleeved with the positioning rods and the lower surface of the base is attached to the base.
In some embodiments, a floating handle is installed at the lower end of the manipulator, the floating handle comprises a main block and an air channel block, the upper surface of the air channel block is in threaded connection with an upper cover plate, two ends of the main block are respectively provided with a linear bearing, a guide shaft is sleeved in each linear bearing in a sliding mode up and down, the lower end of the guide shaft is connected with the air channel block, a spring is sleeved on the lower end of the guide shaft, and a plurality of suction nozzles and positioning holes corresponding to the positioning rods are formed in the lower surface of the air channel block.
In some embodiments, the belt conveyor comprises a wide belt, a rear baffle and a storage part are arranged at the right end above the wide belt, the lower part of the front end of the rear baffle is vertically connected with the storage part, and two guide plates are longitudinally and symmetrically arranged at two sides above the wide belt.
In some embodiments, the upper surface of the storage part is longitudinally provided with a positioning column, the positioning column is in plug-in fit with a bottom sliding groove on the lower surface of the base, the guide plate is positioned above the wide belt, and the guide rail on the inner side of the guide plate is matched with a side sliding groove on the side surface of the base.
In some embodiments, the stripping machine comprises a C-shaped frame, the upper surface of the stripping knife is arranged at the right end of a feeding plate of the C-shaped frame, the receiving platform is arranged at the right end of the stripping knife,
The waste traction part comprises a traction roller which rotates circumferentially, guide rollers are symmetrically arranged at two ends of the traction roller,
The elastic pressing part comprises a pressing roller, and the pressing roller and the traction roller are vertically opposite.
In some embodiments, the gear assembly comprises a gear cylinder, the gear cylinder is transversely arranged and fixed on the right end of the longitudinal beam, the telescopic end of the gear cylinder is connected with a stop block, the right end of the longitudinal beam is provided with a first through hole penetrating through the front side and the rear side, the first through hole is arranged at the left end of the objective table, and the stop block can extend out of or retract into the first through hole;
The linear pushing assembly comprises a linear driving part and a pushing block, the linear driving part is longitudinally arranged and connected to the right end of the longitudinal beam, the pushing block is a right-angle block, the moving end of the linear driving part is connected with a horizontal plate of the pushing block, and the vertical end of the pushing block is positioned at the front end of the front side surface of the longitudinal beam;
the clamping assembly comprises a clamping cylinder and a clamping plate, wherein the clamping cylinder is transversely arranged and connected to the front end of the cross beam, and the telescopic end of the clamping cylinder is connected with the clamping plate.
In some embodiments, a buffer cylinder which is longitudinally arranged is further connected to the middle of the longitudinal beam, a buffer block is fixed to the telescopic end of the buffer cylinder, and the buffer block is opposite to the horizontal plate of the pushing block.
In some embodiments, a splicing component of the material belt is further arranged between the two winding components and the stripping machine, the splicing component comprises a material splicing plate, positioning pins arranged in a rectangular array are arranged on the material splicing plate, two cutting grooves which are arranged in parallel are arranged in the middle of the material splicing plate, the length of each cutting groove is larger than the width of the material belt, and a row of positioning pins are arranged between the two cutting grooves.
Drawings
FIG. 1 is a three-dimensional schematic view of a foam stripping and stringing machine according to an embodiment of the invention;
FIG. 2 is a three-dimensional schematic diagram of the stringing jig shown in FIG. 1;
FIG. 3 is a three-dimensional schematic view of the stripper shown in FIG. 1;
FIG. 4 is a three-dimensional schematic view of the waste tractor shown in FIG. 3;
FIG. 5 is a three-dimensional schematic view of the resilient pressing portion of FIG. 4;
FIG. 6 is a three-dimensional schematic view of the upper nip assembly of FIG. 4;
FIG. 7 is a three-dimensional schematic view of the CCD detection unit shown in FIG. 1;
FIG. 8 is a three-dimensional schematic view of the push positioning portion of FIG. 1;
FIG. 9 is a three-dimensional schematic view of the gear assembly of FIG. 8;
FIG. 10 is a three-dimensional schematic view of the main frame shown in FIG. 8;
FIG. 11 is a three-dimensional schematic view of the belt conveyor of FIG. 1;
FIG. 12 is a three-dimensional schematic view of the splice assembly of FIG. 1;
FIG. 13 is a three-dimensional schematic view of the floating grip of FIG. 1;
a chassis 00, side frames 001; a stringing jig 01, a base 011, a positioning rod 012 and a backing plate 013;
The stripping machine 02, the C-shaped frame 021, the feeding plate 0211, the large bottom plate 0212, the side wall plate 0213, the stripping knife 022, the waste drawing part 023, the drawing roller 0231, the driven gear 0232, the servo motor 0233, the driving gear 0234, the receiving platform 024, the receiving plate 0241, the elastic pressing part 025, the pressing roller 0251, the floating block 0252, the support 0253, the buffer spring 0254, the guide plate 026, the upper pressing component 027, the bending pressing plate 0271, the upper round shaft 0272, the side support 0273, the adjusting handle 0274 and the guide roller 028;
CCD detection part 03, CCD high-definition camera 031, Z-direction adjusting sliding table 032, Y-direction adjusting sliding table 033, upper support 034 and waste box 035;
Push positioning part 04, main frame 1, object stage 11, longitudinal beam 12, cross beam 13, connecting foot stand 14, gear assembly 2, stop block 21, gear cylinder 22, linear push assembly 3, linear driving part 31, push block 32, clamping assembly 4, clamping cylinder 41, clamping plate 42, buffer cylinder 5 and buffer block 6;
the device comprises a manipulator 05, a belt conveyor 06, a belt frame 061, a back baffle 062, a guide plate 063, a wide belt 064, a driving roller 065, an adjusting roller 066, a transmission assembly 067, a driving motor 068 and a storage part 069;
Winding component 07, splicing component 08, splicing plate 081, positioning needle 082, blanking groove 085 and side connecting plate 086;
the floating gripper 09, the main block 091, the air channel block 092, the upper cover plate 093, the linear bearing 094, the guide shaft 095 and the spring 096.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
Fig. 1 to 13 schematically show a foam stripping and stringing machine according to an embodiment of the invention. As shown in the figure, the device comprises a material mixing jig 01, a machine box 00, a material stripping machine 02, a pushing positioning part 04 and two belt conveyors 06, wherein the material stripping machine 02, the pushing positioning part 04 and the two belt conveyors 06 are sequentially arranged at the upper front end of the machine box 00 from left to right, the manipulator 05 is arranged at the middle of the upper rear end of the machine box 00, the CCD detection part 03 is positioned above the material stripping machine 02,
The front end of the case 00 is connected with a side bracket 001, the side bracket 001 is vertically provided with a rolling component 07 respectively, the rolling component 07 at the upper end outputs foam material strips, the rolling component 07 at the lower end rolls the carrier strips of the foam material strips stripped by the stripper 02,
The object stage 11 of the pushing and positioning part 04 is connected with the middle of the cross beam 13, the middle of the longitudinal beam 12 is connected with the rear end of the cross beam 13, the gear component 2 is transversely arranged and connected with the left end of the longitudinal beam 12, the linear pushing component 3 is longitudinally arranged and connected with the right end of the longitudinal beam 12, the clamping component 4 is transversely arranged and connected with the front end of the cross beam 13,
The belt conveyor 06 at the rear end moves from right to left to empty material-mixing jig 01 to the rear end at the right side of the longitudinal beam 12, the linear pushing component 3 pushes the material-mixing jig 01 to the stop block 21 of the blocking component 2, the clamping component 4 pushes the material-mixing jig 01 to the material-arranging position, the manipulator 05 swings the stripped foam material sheet to the material-mixing jig 01, the stop block 21 and the clamping component 4 retract, the linear pushing component 3 pushes the material-mixing jig 01 to the belt conveyor 06 at the front end, and the belt conveyor 06 at the front end moves the material-mixing jig 01 swinging the foam material sheet to the right material-taking area.
The device has realized automatic continuous stripping to adopt dedicated material tool of mixing to bear the material piece, material tool of mixing adopts belt feeder 06 automatic accurate longitudinal movement and promotes location portion 04 transversely to promote XYZ three-dimensional high accuracy location moreover, is equipped with CCD detection portion 03 automated detection bubble cotton material piece's bad simultaneously, and its beneficial effect is: firstly, the mechanical automatic stripping and material placing has no human factor error, the material placing precision is high, the speed is high, and the production efficiency is high; secondly, a special material mixing jig 01 is adopted to load foam tablets, so that the movable abrasion of the tablets is effectively avoided, the tablets are protected, and the yield is improved; thirdly, the material mixing jig 01 automatically moves, so that the production efficiency is effectively improved, and operators are reduced; fourthly, the three-way high-precision positioning of the material mixing jig 01 greatly improves the position precision of the material mixing jig 01, and can greatly increase the material arranging precision and the material arranging speed; fifthly, the CCD detection part can effectively remove bad products; sixthly, the winding assembly 07 automatically conveys the material belt, and recovers the carrier belt, so that the speed is high, and the waste carrier belt can be effectively recovered.
Preferably, the CCD detection part 03 comprises a CCD high-definition camera 031, the CCD high-definition camera 031 is arranged at the moving end of the Z-direction adjusting sliding table 032, the Z-direction adjusting sliding table 032 is fixed at the moving end of the Y-direction adjusting sliding table 033, the Y-direction adjusting sliding table 033 is fixed on an upper support 034, and the upper support 034 is connected with the right end of the side support 001 through a connecting plate; the waste box 035 with an opening structure is arranged on the left side of the rear end of the machine box 00, and the waste box 035 is arranged at the rear end of the stripper 02. The beneficial effects are as follows: the detection device is high in data acquisition definition, easy to identify bad, three-way adjustable and convenient to adjust to a working position.
Preferably, the material mixing jig 01 comprises a base 011 and two positioning rods 012, wherein a rectangular groove is formed in the middle of the upper surface of the base 011, a bottom chute is formed on the lower surface of the base 011, two side chutes are formed on two side walls,
Two positioning rods 012 are vertically fixed on the base 011 at two sides of the rectangular groove, and the positioning rods 012 and the positioning holes of the foam material sheet are identical in position and matched in size;
The backing plate 013 is sleeved with the positioning rod 012 and the lower surface is attached to the base 011. The beneficial effects are as follows: firstly, the device adopts an open storage cavity, the positioning rod 012 is accurately limited and fixed, foam is prevented from moving, the base plate 013 provides a good foundation, the material sheets are conveniently placed on the manipulator, the speed is high, and the material placing efficiency is high; secondly, the base plate 013 and the positioning rod 012 are arranged, so that a plane foundation and axial positioning are effectively provided, the tablets have good perpendicularity and flatness, the placing position of the tablets is high, the adjacent tablets are not easy to slide, the scratch phenomenon inside the tablets can be effectively prevented, and the yield is improved; thirdly, the base 011 is arranged, the bottom sliding groove and the two side sliding grooves of the base 011 are respectively connected with the sliding rail, so that the base is linearly moved and conveyed in the belt conveyor 06 or precisely slides and shifts on the storage rack, the material sheets on the adjacent bases 011 are not contacted, and meanwhile, the material sheets are effectively protected
Preferably, the lower end of the manipulator 05 is provided with a floating gripper 09,
The floating gripper 09 comprises a main block 091 and an air channel block 092, wherein the upper surface of the air channel block 092 is connected with an upper cover plate 093 in a threaded manner, two ends of the main block 091 are provided with a linear bearing 094, a guide shaft 095 is sleeved in each linear bearing 094 in a sliding manner up and down, the lower end of the guide shaft 095 penetrates through the upper cover plate 093 and is connected with the air channel block 092 in a threaded manner, a spring 096 is sleeved on the guide shaft 095,
The lower surface of the air path block 092 is provided with a plurality of suction nozzles and positioning holes corresponding to the positioning rods 012. The device has realized the automatic cotton sheet of bubble that removes, sets up spring 096, makes the solid process of inhaling be the negative pressure solid process of inhaling of a soft elasticity buffering, and the motion straightness is high, and resistance is little, has effectually protected the cotton raw materials of bubble, and linear bearing 4 and guiding axle 5 have improved sharp precision moreover.
Preferably, the belt conveyor 06 comprises a wide belt 064, a back baffle 062 and a storage part 069 are arranged at the right end above the wide belt 064, the lower part of the front end of the back baffle 062 is vertically connected with the storage part 069, two guide plates 063 are longitudinally and symmetrically arranged at the two sides above the wide belt 064,
The upper surface of the storage part 069 is longitudinally provided with a positioning column, the positioning column is in plug-in connection with a bottom sliding groove of the lower surface of the base 011, the guide plate 063 is positioned above the wide belt 064, a guide rail on the inner side of the guide plate 063 is matched with a side sliding groove of the side surface of the base 01, and the distance between the rear end surface of the guide rail and the front end surface of the positioning column is lower than the length of the base 011. The device adopts belt feeder automation output and automatic storage portion 069 with direction function, and its beneficial effect is: firstly, the material mixing jig 01 is enabled to safely, stably and rapidly move, the material mixing jig moves along the guide plate 063, foam material sheet damage caused by inclination of the material mixing jig 01 is avoided, and the yield is high; secondly, set up storage portion 069 and come to remove a plurality of material jigs 01 that cross in batches, improve the removal efficiency of material jigs 01 greatly, improve production speed, storage portion has further improved the safe material that moves of bubble cotton moreover.
Preferably, the front end of the guide plate 063 is provided with an inclined end plate inclined outwards. The beneficial effects are as follows: the inclined end plate further improves the guiding performance.
Preferably, the belt conveyor 06 comprises a belt frame 061, two side surfaces of the belt frame 061 are respectively provided with two C-shaped sliding grooves, a plurality of nut pieces are arranged on the C-shaped sliding grooves in a sliding way,
The back baffle 062 is transversely fixed on the heightening plate at the left end of the belt frame 061, the outer side surface of the guide plate 063 is connected with the middle nut member through the adapting frame,
The nut piece at right-hand member is connected to steering roll 066 threaded connection, and drive roller 065 peg graft in the left end of C shape spout, and wide belt 064 annular is around drive roller 065 and steering roll 066. The beneficial effects are as follows: the belt conveyor can be quickly installed by the aid of the C-shaped sliding grooves, meanwhile, the installation accuracy of the belt conveyor is improved, and the installation and debugging speed is high.
Preferably, the drive roller 065 is coupled to a drive motor 068 via a transmission assembly 067,
The transmission assembly 067 is a synchronous belt transmission system, one end of the driving roller 065 is connected with an active synchronous wheel, the driving motor 068 is a servo speed reducing motor, the overhanging shaft of the driving motor 068 is provided with a driving synchronous wheel, and the active synchronous wheel and the driving synchronous wheel are transmitted through a synchronous belt. The beneficial effects are as follows: the transmission assembly 067 and the synchronous belt are used for transmission, so that the moving precision is high, and the movement is stable.
Preferably, the adapter comprises a longitudinal cylinder, a horizontal cylinder, an adapter seat and a clamping seat, wherein a horizontal plate of the clamping seat is fixed on a nut member in a threaded manner, the lower end of the longitudinal cylinder is fixed in a longitudinal clamping hole of the clamping seat, the upper end of the longitudinal cylinder is clamped and fixed on the longitudinal clamping hole of the adapter seat, the horizontal clamping hole of the adapter seat is used for fixing the rear end of the horizontal cylinder, and the front end of the horizontal cylinder is fixed on the rear side surface of the guide plate 063 through a screw. The beneficial effects are as follows: the structure has XYZ three-way adjustment, and is convenient for position adjustment.
Preferably, the stripping machine 02 comprises a C-shaped frame 021, the C-shaped frame 021 comprises a feeding plate 0211 and a large bottom plate 0212 which are arranged in parallel up and down, the rear ends of the feeding plate 0211 and the large bottom plate 0212 are connected through a side wall plate 0213,
The upper surface of the stripping knife 022 is flush with the right end of the feeding plate 0211, the stripping knife 022 and the feeding plate 0211 are provided with transversely symmetrical guide plates 026, the guide plates 026 are provided with upper pressing components 027,
The receiving platform 024 is arranged at the right end of the stripping knife 022, the upper surfaces of the receiving platform 024 and the stripping knife 022 are flush, the gap between the receiving platform 024 and the stripping knife 022 is larger than the thickness of the carrier tape,
The waste drawing part 023 comprises a drawing roller 0231 which rotates circumferentially, guide rollers 028 are symmetrically arranged at two ends of the drawing roller 0231, the drawing roller 0231 is perpendicular to the side wall plate 0213 and is connected with the side wall plate 0213 in a rotating way,
The elastic pressing part 025 comprises a pressing roller 0251, the pressing roller 0251 and a traction roller 0231 are vertically opposite, two ends of the pressing roller 0251 are sleeved with floating blocks 0252 in a shaft sleeve manner, the floating blocks 0252 are slidably connected in a vertical slideway of a support 0253, the lower end of each floating block 0252 is provided with a buffer spring 0254, and the support 0253 is vertically connected on a large base plate 0212. The device realizes continuous automatic stripping of foam, and has the beneficial effects that: firstly, the speed is high, the production efficiency is high, no human factor error exists, and the stripping effect is good; secondly, the automatic stripping is carried out, so that the influence of the adhesive and fatigue operation on the physical health of operators is avoided; thirdly, the foam material sheets can be effectively protected by mechanically stripping, and the yield is high; fourth, the C-shaped frame 021 is simple in structure, convenient to install and debug, and convenient to observe and operate; fifth, the elastic pressing portion 025 and the stripping knife 021 can strip the foam material sheet softly to protect the material sheet.
Preferably, the front end surface of the stripping knife 022 is a semicircular stripping surface, the lower end of the stripping surface is inclined leftwards and downwards to form a guide surface, and the guide surface is positioned on the stripping surface and an upper tangent line of the outer circumference of the front end guide roller 028. The beneficial effects are as follows: the stripping knife 022 can obtain a further soft stripping effect, the waste belt turns soft, no interruption is caused, and continuous production can be realized.
Preferably, one end of the material receiving platform 024 is fixed on the large base plate 0212, the other end of the material receiving platform 024 is fixed on the side wall plate 0213, a material receiving plate 0241 is arranged in the middle of the material receiving platform 024, and the upper plane of the material receiving plate 0241 is not higher than the upper surface of the material stripping knife 022. The beneficial effects are as follows: the receiving plate 0241 provided in this way can improve the positional accuracy of the peeled material sheet.
Preferably, the receiving plate 0241 and the stripping knife 022 are both nylon plates or polyurethane plates. The beneficial effects are as follows: this arrangement can protect the strip and foam web.
Preferably, the pull roller 0231 is fixed in the side wall board 0213 through a bearing with a seat, the outer end of the pull roller 0231 passes through the side wall board 0213 and is fixed with a driven gear 0232,
The servo motor 0233 is fixed in the side wall board 0213, and the motor shaft of the servo motor 0233 passes through the side wall board 0213 and is fixed with a driving gear 0234, and the driving gear 0234 is meshed with a driven gear 0232. The beneficial effects are as follows: primary gear drive, servo motor 0233 drive can ensure that the material area step is accurate stable.
Preferably, the outer side of the side wall plate 0213 is provided with a protective cover, and the driving gear 0234 and the driven gear 0232 are positioned in the protective cover. The beneficial effects are as follows: the protection cover can effectively protect high-precision gear parts.
Preferably, the pinch roller 025 comprises two pinch rollers symmetrically arranged, the pinch rollers are positioned under the traction roller 0231, the pinch rollers are rotatably connected with a pinch shaft through bearings,
The two ends of the pressing shaft are provided with floating blocks 0252, and the outer end pressing shaft is connected with a rotating handle.
Preferably, the upper key of the compression shaft is connected with two positioning sleeves, one end of each positioning sleeve is a large-diameter baffle ring, three side-by-side bearing sleeves are sleeved on each positioning sleeve, one side of each side-by-side bearing is attached to each positioning sleeve, and the other side of each side-by-side bearing is fixed on each positioning sleeve through a clamp spring.
Preferably, the guide plate 026 is arranged on the feeding plate 0211, the inner side of the lower surface of the guide plate 026 is provided with a rectangular guide groove,
Preferably, the upper pressing assembly 027 comprises a plurality of bending pressing plates 0271, the rear ends of the bending pressing plates 0271 are fixed on an upper round shaft 0272, two ends of the upper round shaft 0272 are defined on a side support 0273, the upper round shaft 0272 on one side is connected with an adjusting handle 0274, and the side support 0273 is fixed on a guide plate 026. The beneficial effects are as follows: the upper pressing component 027 can further improve the moving precision of the material belt and prevent the material belt from jumping up and down.
Preferably, the feeding plate 0211 is also connected with a sensor detection component. The beneficial effects are as follows: the detection component can improve the moving precision of the material belt.
Preferably, the main frame 1 comprises a stage 11, stringers 12 and beams 13,
Preferably, the gear assembly 2 comprises a stop block 21 and a gear cylinder 22, the gear cylinder 22 is transversely arranged and fixed on the right end of the longitudinal beam 12, the telescopic end of the gear cylinder 22 is connected with the stop block 21, the right end of the longitudinal beam 12 is provided with a first through hole penetrating through the front side and the rear side, the first through hole is arranged at the left end of the objective table 11, and the stop block 21 can extend out of or retract into the first through hole; the beneficial effects are as follows: the gear component 2 has simple structure and small volume, and saves the space of the discharge port.
Preferably, the linear pushing assembly 3 comprises a linear driving part 31 and a pushing block 32, wherein the linear driving part 31 is longitudinally arranged and connected to the right end of the longitudinal beam 12, the pushing block 32 is a right-angle block, the moving end of the linear driving part 31 is connected with a horizontal plate of the pushing block 32, and the vertical end of the pushing block 32 is positioned at the front end of the front side surface of the longitudinal beam 12;
Preferably, the clamping assembly 4 comprises a clamping cylinder 41 and a clamping plate 42, wherein the clamping cylinder 41 is transversely arranged and connected to the front end of the cross beam 13, and the telescopic end of the clamping cylinder 41 is connected with the clamping plate 42.
Preferably, the front end of the objective table 11 is provided with an inclined guide plane; the beneficial effects are as follows: the inclined material guiding plane facilitates the movement of the material mixing jig 01 to a set position.
Preferably, the linear driving part 31 is a rodless cylinder or a servo electric cylinder, and a cylinder barrel of the rodless cylinder or the servo electric cylinder is also provided with a travel stop block; the beneficial effects are as follows: the linear driving part 31 has high linear pushing precision, constant position control and accurate stopping, and can realize quick and soft pushing.
Preferably, the middle of the longitudinal beam 12 is also connected with a buffer air cylinder 5 which is longitudinally arranged, the telescopic end of the buffer air cylinder 5 is fixed with a buffer block 6, and the buffer block 6 is opposite to the horizontal plate of the pushing block 32. The beneficial effects are as follows: providing the buffer cylinder 5 can improve the pushing stability of the linear driving section 31.
Preferably, the telescopic end of the gear cylinder 22 is positioned at the rear end of the longitudinal beam 12, the telescopic end of the gear cylinder 22 is in threaded connection with the upper end of the vertical link plate, and the stop block 21 is in threaded connection with the lower end of the vertical link plate.
Preferably, the stopper 21, the pushing block 32, the clamping plate 42 and the buffer block 6 are polyurethane plates or nylon plates. The beneficial effects are as follows: this setting can effectively protect the outline size of material tool 01 that looses.
Preferably, the clamping cylinder 41, the gear cylinder 22 and the buffer cylinder 5 are double-guide-rod cylinders, a front limit magnetic ring and a rear limit magnetic ring are arranged on cylinder barrels of the double-guide-rod cylinders, and a connecting flat plate is arranged at the front ends of guide rods of the double-guide-rod cylinders. The beneficial effects are as follows: the telescopic position degree of the cylinder is controllable, and linear motion and pushing force can be effectively realized.
Preferably, the lower ends of the main beam 12 and the cross beam 13 are respectively provided with a connecting foot seat 14.
Preferably, the winding assembly 07 comprises an inflatable shaft, and the rear end of the inflatable shaft is connected with a servo motor.
Preferably, a splicing component 08 of the material belt is also arranged between the two winding components 07 and the stripper 02,
The splicing component 08 comprises a splicing plate 081, the upper surface of the splicing plate 081 is a horizontal plane, positioning pins 082 arranged in a rectangular array are arranged on the splicing plate 081, the arrangement of the positioning pins 082 is matched with the positioning holes of two strips to be spliced, two parallel-arranged cutting grooves 085 are arranged in the middle of the splicing plate 081, the length of each cutting groove 085 is larger than the width of the strip, a row of positioning pins 082 are arranged between the two cutting grooves 085,
The lower end of the rear side surface of the splice plate 081 is vertically connected with a side connecting plate 086, and a longitudinal slotted hole of the side connecting plate 086 is in threaded connection with a side bracket 001.
This foam material area concatenation tool has realized the quick concatenation of material area, need not take off the unloading and rolls up, only need to wait to splice the material area both ends overlap alternately and place on the makeup board, the locating pin is fixed two respectively and is waited to splice the material area, inhale the fixed both ends of solid fixed hole and wait to splice the material area, the cutter slides along the stock tank, cuts both ends mouth, the middling material also is equipped with a row of locating pin moreover, the three-section material all is in fixed position, then paste two sticky tapes in two incision departments, its beneficial effect is: firstly, the positioning needle is used for positioning the material belt, the positioning precision of the material belt is high, the interface position degree is high, and the straightness and the overlap ratio of the spliced material belt are high; secondly, positioning pins between the cutting grooves further fix the position degree of the material belt with splicing interruption; thirdly, the length of the cutting groove is larger than the width of the strip to be spliced, so that the cutting knife is convenient to find the position, the cutting speed is high, and the precision is high; fifthly, the device greatly simplifies the original nonstandard process, reduces the working experience of operators, has high speed and high efficiency, and is suitable for large-scale continuous production.
Preferably, the width of the blanking slot 085 is the same as the blanking blade thickness. The beneficial effects are as follows: this setting can further improve the cutting path of blank sword, and the cutting is not controlled the beat, and the precision is high, can obtain higher concatenation precision.
Preferably, a plurality of reinforcing rib plates are further arranged between the right angles of the interconnection of the side yoke plates 086 and the splice plates 081 for interconnection. The beneficial effects are as follows: the strength of the bracket is improved. The long-term use does not deform, and the long-term stability of splicing is good.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (7)
1. The foam stripping and stringing machine is characterized by comprising a stringing jig (01), a machine box (00), a stripping machine (02), a pushing positioning part (04) and two belt conveyors (06), wherein the stripping machine (02), the pushing positioning part (04) and the two belt conveyors (06) are sequentially arranged at the upper front end of the machine box (00) from left to right, a manipulator (05) is arranged in the middle of the upper rear end of the machine box (00), a CCD detection part (03) is arranged above the stripping machine (02),
The front end of the case (00) is connected with a side bracket (001), the side bracket (001) is vertically provided with a rolling component (07) respectively, the rolling component (07) at the upper end outputs foam material strips, the rolling component (07) at the lower end rolls the carrier strips of the foam material strips stripped by the stripper (02),
The object stage (11) of the pushing and positioning part (04) is connected to the middle of the cross beam (13), the middle of the longitudinal beam (12) is connected to the rear end of the cross beam (13), the gear component (2) is transversely arranged and connected to the left end of the longitudinal beam (12), the linear pushing component (3) is longitudinally arranged and connected to the right end of the longitudinal beam (12), the clamping component (4) is transversely arranged and connected to the front end of the cross beam (13),
The belt conveyor (06) at the rear end moves from right to left to empty the string material jig (01) to the rear end at the right side of the longitudinal beam (12), the linear pushing component (3) pushes the string material jig (01) to a stop block (21) of the gear component (2), the clamping component (4) pushes the string material jig (01) to a material placing position, the mechanical arm (05) swings the peeled foam material sheet to be full of the string material jig (01), the stop block (21) and the clamping component (4) retract, the linear pushing component (3) pushes the string material jig (01) to the belt conveyor (06) at the front end, and the belt conveyor (06) at the front end moves the string material jig (01) full of the foam material sheet to a right end area to take materials;
The material-mixing jig (01) comprises a base (011), wherein a rectangular groove is formed in the middle of the upper surface of the base (011), a bottom chute is formed in the lower surface of the base, two side chutes are formed in two side walls of the base, two positioning rods (012) are vertically fixed on the two sides of the rectangular groove, a base plate (013) is sleeved on the positioning rods (012) in a penetrating mode, and the lower surface of the base is attached to the base (011);
A floating gripper (09) is arranged at the lower end of the manipulator (05), the floating gripper (09) comprises a main block (091) and an air channel block (092), the upper surface of the air channel block (092) is connected with an upper cover plate (093) in a threaded manner, two ends of the main block (091) are provided with a linear bearing (094), a guide shaft (095) is sleeved in each linear bearing (094) in a sliding manner up and down, the lower end of the guide shaft (095) is connected with the air channel block (092), the guide shaft (095) is sleeved with a spring (096), and the lower surface of the air channel block (092) is provided with a plurality of suction nozzles and positioning holes corresponding to the positioning rods (012);
The gear assembly (2) comprises a gear cylinder (22), the gear cylinder (22) is transversely arranged and fixed on the right end of the longitudinal beam (12), the telescopic end of the gear cylinder (22) is connected with the stop block (21), the right end of the longitudinal beam (12) is provided with a first through hole penetrating through the front side surface and the rear side surface, the first through hole is arranged at the left end of the objective table (11), and the stop block (21) can extend out of or retract into the first through hole;
The linear pushing assembly (3) comprises a linear driving part (31) and a pushing block (32), the linear driving part (31) is longitudinally arranged and connected to the right end of the longitudinal beam (12), the pushing block (32) is a right-angle block, the moving end of the linear driving part (31) is connected with a horizontal plate of the pushing block (32), and the vertical end of the pushing block (32) is positioned at the front end of the front side surface of the longitudinal beam (12);
The clamping assembly (4) comprises a clamping cylinder (41) and a clamping plate (42), wherein the clamping cylinder (41) is transversely arranged and connected to the front end of the cross beam (13), and the telescopic end of the clamping cylinder (41) is connected with the clamping plate (42).
2. The foam stripping and stringing machine according to claim 1, wherein the CCD detection part (03) comprises a CCD high-definition camera (031), the CCD high-definition camera (031) is arranged at the moving end of a Z-direction adjusting sliding table (032), the Z-direction adjusting sliding table (032) is fixed at the moving end of a Y-direction adjusting sliding table (033), the Y-direction adjusting sliding table (033) is fixed on an upper support (034), and the upper support (034) is connected with the right end of the side support (001) through a connecting plate; a waste box (035) with an opening structure is arranged on the left side of the upper rear end of the machine case (00).
3. The foam stripping and stringing machine according to claim 2, wherein the belt conveyor (06) comprises a wide belt (064), a rear baffle (062) and a storage part (069) are arranged at the right end above the wide belt (064), the storage part (069) is vertically connected under the front end of the rear baffle (062), and two guide plates (063) are longitudinally and symmetrically arranged on two sides above the wide belt (064).
4. A foam stripping and blending machine according to claim 3, wherein a positioning column is longitudinally arranged on the upper surface of the storage part (069), the positioning column is in plug-in fit with a bottom sliding groove on the lower surface of the base (011), the guide plate (063) is located above the wide belt (064), and a guide rail on the inner side of the guide plate (063) is matched with a side sliding groove on the side surface of the base (011).
5. The foam stripping and stringing machine according to claim 1, wherein the stripping machine (02) comprises a C-shaped frame (021), the upper surface of a stripping knife (022) is arranged at the right end of a feeding plate (0211) of the C-shaped frame (021), a receiving platform (024) is arranged at the right end of the stripping knife (022),
The waste material traction part (023) comprises a traction roller (0231) which rotates circumferentially, guide rollers (028) are symmetrically arranged at two ends of the traction roller (0231),
The elastic pressing part (025) comprises a pressing roller (0251), and the pressing roller (0251) and the traction roller (0231) are opposite up and down.
6. The foam stripping and stringing machine according to claim 5, wherein a buffer cylinder (5) longitudinally arranged is further connected in the middle of the longitudinal beam (12), a buffer block (6) is fixed at the telescopic end of the buffer cylinder (5), and the buffer block (6) is opposite to a horizontal plate of the pushing block (32).
7. The foam stripping and stringing machine according to claim 1, wherein a splicing component (08) of a material belt is further arranged between the winding component (07) and the stripping machine (02), the splicing component (08) comprises a splicing plate (081), positioning pins (082) which are arranged in a rectangular array are arranged on the splicing plate (081), two cutting grooves (085) which are arranged in parallel are arranged in the middle of the splicing plate (081), the length of each cutting groove (085) is larger than the width of the material belt, and a row of positioning pins (082) are arranged between the two cutting grooves (085).
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| CN201911353421.1A CN111099096B (en) | 2019-12-25 | 2019-12-25 | Foam stripping and stringing machine |
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| CN201911353421.1A CN111099096B (en) | 2019-12-25 | 2019-12-25 | Foam stripping and stringing machine |
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| CN111099096B true CN111099096B (en) | 2024-04-30 |
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| CN112605020B (en) * | 2020-12-16 | 2022-02-08 | 苏州推动者生物科技有限公司 | Layering mechanism for stripping small insects and small insect processing system |
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| DE10347548A1 (en) * | 2003-10-14 | 2005-06-02 | Wolf-Dietrich Zander | Cutting and punching arrangement for cutting and punching wide strips into narrow strips comprises blade shafts each receiving precisely arranged central tips |
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