CN115810483B - Automatic winding displacement equipment and method for triangular three-dimensional wound iron cores - Google Patents

Automatic winding displacement equipment and method for triangular three-dimensional wound iron cores Download PDF

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Publication number
CN115810483B
CN115810483B CN202211574375.XA CN202211574375A CN115810483B CN 115810483 B CN115810483 B CN 115810483B CN 202211574375 A CN202211574375 A CN 202211574375A CN 115810483 B CN115810483 B CN 115810483B
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plate
face
clamping
gear
groove
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CN115810483A (en
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戴如宏
马运闯
张振兴
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Zhuohai Energy Technology Weihai Co ltd
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Zhuohai Energy Technology Weihai Co ltd
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Abstract

The invention relates to the technical field of iron core coil processing and manufacturing, in particular to triangular three-dimensional iron core winding automatic wire arranging equipment and method. The transportation mechanism is arranged in the invention to clamp the placed iron cores and then transport the iron cores to the lower part of the clamping mechanism, the clamping mechanism clamps the three iron cores at corresponding positions, and the three iron cores are mutually clung together, so that the labor cost is reduced, the corresponding three iron cores can be clung together while the labor cost is reduced, the subsequent threading operation is convenient, the threading mechanism is used for threading the clung parts of the three iron cores, the quality of formed workpieces is ensured, the wire distance during wire arrangement is manually controlled by controlling the rotating speed of the adjusting shaft, the wire arrangement is prevented from being overlapped or wound together while different coil demands are met, and the wire arrangement on the formed workpieces is integrally ensured to be uniform and non-overlapped.

Description

Automatic winding displacement equipment and method for triangular three-dimensional wound iron cores
Technical Field
The invention relates to the technical field of iron core coil processing and manufacturing, in particular to automatic wire arranging equipment and method for a triangular three-dimensional coiled iron core.
Background
In the process that daily electricity enters thousands of households, the transformer is used as a main ring, and the transformer is used for changing high-voltage current into low-voltage current, so that the transformer can be conveniently used directly by daily electric appliances, the main element in the transformer is a triangular three-dimensional coiled iron core, three independent iron cores are firstly closely placed together in the process of the triangular three-dimensional coiled iron core, and the three iron cores are all flat rectangular annular metal plates, and then are subjected to winding, so that the functions of fixing and subsequent current voltage reduction are achieved, but the following problems exist in the manufacturing process of the current triangular three-dimensional coiled iron core: 1. at present, the triangular iron core is mainly clung by manpower, and then the flat cable is wound on the iron core, so that the processing mode has lower efficiency, the labor cost is increased, the contact between the two iron cores is not tight enough, and the product quality of subsequent processing is lower.
2. At present, in the process of arranging the iron core, the manual wire arrangement is easy to cause the wire arrangement in the finally formed coil to be crossed and overlapped, or the adjacent wire arrangement intervals are uneven, so that the heat dissipation between the wire arrangements of the final workpiece is difficult, and the device is easy to damage.
Disclosure of Invention
In order to solve the problems, the invention adopts the following technical scheme: the utility model provides an automatic winding displacement equipment of three-dimensional roll iron core of triangle, includes transportation board, mounting panel, transport mechanism, fixture and threading mechanism, two transportation board is vertical to be placed, and the rear of the transportation board of rear side sets up the mounting panel, is provided with transport mechanism jointly between two transportation boards, and the preceding terminal surface of mounting panel has set gradually fixture and threading mechanism from front to back;
the transportation mechanism comprises transportation shafts, two transportation shafts which are symmetrically arranged in a left-right mode are arranged between the transportation plates in a rotating mode, transportation equipment is arranged between the two transportation shafts, a plurality of transportation blocks which are equidistantly distributed are fixedly arranged on the outer side face of a transportation belt in the transportation equipment, a transportation disc is fixedly arranged on the upper end face of the transportation disc, three base blocks are fixedly arranged on the upper end face of the transportation disc and are symmetrically distributed on the center of the axis of the corresponding transportation disc, moving grooves which are symmetrically distributed on the upper end face of the base blocks are formed in a mode of from top to bottom, pressing blocks which are in a right trapezoid shape are arranged in the moving grooves in a sliding mode, sliding grooves which are symmetrically arranged around the center of the gear shaft and are communicated with the corresponding moving grooves are formed in the outer side face of the base blocks in a rotating mode through gear shafts, sliding strips are arranged in the sliding grooves in a sliding mode, the end faces of the sliding strips, which are far away from the corresponding base blocks, are fixedly arranged on the corresponding rotating gears, the sliding strips are fixedly connected with the corresponding pressing blocks, plates are fixedly arranged on the outer side faces of the base blocks, the base blocks are correspondingly arranged on the corresponding pressing blocks, the pressing plates are correspondingly arranged on the corresponding pressing plates, the pressing strips are correspondingly arranged on the outer side faces of the base blocks, and are fixedly arranged on the base blocks, and are correspondingly arranged on the sliding plates, and are correspondingly spring plates, and are arranged, and the sliding plates, and are fixedly arranged.
As a preferable technical scheme of the invention, the clamping mechanism comprises a vertical groove, the front end surface of the mounting plate is provided with a vertical groove from top to bottom, an electric sliding block is arranged in the vertical groove in a sliding way, the front end surface of the electric sliding block is fixedly provided with a placing plate, the upper end surface of the placing plate is rotatably provided with a placing shaft, the lower end surface of the placing shaft is fixedly provided with a clamping disc, the lower end surface of the clamping disc is provided with three clamping grooves which are uniformly distributed around the axis of the placing shaft in the axial direction, the sliding of the clamping grooves is provided with a movable block, the lower end surface of the movable block is fixedly provided with an L-shaped clamping plate, the horizontal part of the clamping plate is provided with two mutually symmetrical column grooves towards the end surface of the axis of the placing shaft in the sliding way, the column grooves are provided with telescopic columns, the fixed cylinder board that is provided with T shape of terminal surface that places the axle is kept away from to two flexible posts, be provided with the centre gripping cylinder jointly between cylinder board and the grip block that corresponds, the fixed Z shaped plate that is provided with of another terminal surface of two flexible posts, the vertical portion of Z shaped plate upside is equipped with from last to lower indent separately, it is provided with electronic slider to push down the inslot, the adaptation groove has been seted up towards the terminal surface of placing the axle to electronic slider down in the indent, it is provided with the adaptation post to adapt to the inslot to slide, the adaptation post is kept away from the fixed plectane that is provided with of terminal surface of the Z shaped plate that corresponds, be provided with the adaptation spring between plectane and the electronic slider that corresponds down in the indent, the adaptation post is close to the fixed holding plate's that is provided with down the clamp plate's terminal surface.
As a preferable technical scheme of the invention, the lower end face of the clamping plate is provided with a driving gear through the rotation of a gear shaft, the lower end face of the clamping plate is provided with two mutually symmetrical supporting grooves, supporting blocks are arranged in the supporting grooves in a sliding manner, the lower end face of each supporting block is fixedly provided with a supporting rack meshed with the corresponding driving gear, and the end face of each supporting rack away from the corresponding clamping plate is fixedly provided with a supporting plate.
As a preferable technical scheme of the invention, the lower end face of the clamping disc is rotatably provided with the clamping gears through the gear shafts, the lower end face of the clamping disc is provided with the matching grooves which are in one-to-one correspondence with the clamping grooves, the matching grooves are slidably provided with the matching blocks, the lengths of the three matching blocks are different, the lower end face of the matching block is fixedly provided with the clamping racks which are meshed with the clamping gears, and the clamping racks are fixedly connected with the corresponding moving blocks.
As a preferable technical scheme of the invention, the opposite surfaces of the Z-shaped plate and the corresponding clamping plate are fixedly provided with the backing plates made of rubber materials.
As a preferred technical scheme of the invention, the threading mechanism comprises an upright plate, the lower end face of the placement plate is fixedly provided with the upright plate, the front end face of the upright plate is fixedly provided with an adjusting groove, an adjusting block is arranged in the adjusting groove in a sliding manner, the front end face of the adjusting block is fixedly provided with a U-shaped plate, opposite faces of two vertical parts of the U-shaped plate are provided with a forward moving groove, an electric sliding block is arranged in the forward moving groove in a sliding manner, a T-shaped plate is fixedly arranged between the two electric sliding blocks in the forward moving groove in a sliding manner, the front end face of the vertical part of the T-shaped plate is hinged with two semicircular plates which are bilaterally symmetrical through a hinge shaft, clamping grooves are formed in opposite faces of the left semicircular plate and the right semicircular plate, clamping plates which are mutually matched with the clamping grooves are fixedly arranged on the right semicircular plate, the upper end face of the semicircular plate is provided with a gear groove, a guide wire shaft is fixedly arranged on the upper end face of the guide wire gear, a limiting plate is arranged on the guide shaft in a rotating manner, the upper end face of the guide shaft is rotatably provided with a connecting shaft, the connecting shaft is connected with the connecting shaft through a connecting belt, the lower end face of the limiting plate is fixedly provided with the inner arc-shaped plate and the upper arc-shaped plate, the upper end face of the limiting plate is in a transition plate is in a close to the arc-shaped manner, the arc-shaped outer plate is arranged on the upper arc-shaped plate, and the upper end face of the limiting plate is in a transition plate is in a close to the arc-shaped manner, and the arc-shaped shape of the upper plate is closely attached to the upper plate.
As a preferable technical scheme of the invention, the lower end face of the semicircular plate is provided with an arc-shaped U-shaped part, the end face of the U-shaped part, which is far away from the semicircular plate, is hinged with a connecting plate through a hinge shaft, the end face of the connecting plate, which is far away from the semicircular plate, is provided with a T-shaped groove, a T-shaped block is arranged in the T-shaped groove in a sliding manner, the lower end faces of two vertical parts of the U-shaped plate are fixedly provided with L-shaped cylinder seats, the opposite faces of the cylinder seats and the semicircular plate are fixedly provided with pushing cylinders, and the telescopic ends of the pushing cylinders are fixedly connected with the corresponding T-shaped blocks.
As a preferable technical scheme of the invention, the front end surface of the vertical plate is rotatably provided with an adjusting shaft, an adjusting gear is fixedly arranged on the adjusting shaft, the two adjusting gears are connected and matched through a chain, and a gear piece matched with the chain is fixedly sleeved on the adjusting block.
The invention has the beneficial effects that: 1. according to the invention, the placed iron cores are clamped by the conveying mechanism and then conveyed to the lower part of the clamping mechanism, the three iron cores at corresponding positions are clamped by the clamping mechanism, and the three iron cores are mutually clung together, so that the labor cost is reduced, the corresponding three iron cores can be clung together while the labor cost is reduced, the subsequent threading operation is facilitated, and the clung parts of the three iron cores are threaded by the threading mechanism, so that the quality of formed workpieces is ensured.
2. According to the invention, the adjusting gear is matched with the gear piece through the chain, so that the gear piece drives the adjusting block to move, the semicircular plate can perform wire arrangement operation on the iron core from top to bottom, the wire distance during wire arrangement is manually controlled by controlling the rotating speed of the adjusting shaft, the wire arrangement is ensured to be uniform and non-overlapping on the formed workpiece while different coil requirements are met, and the workpiece is prevented from being damaged.
3. The driving gear and the corresponding two supporting racks are meshed to enable the two supporting racks to be far away from each other, so that the two supporting plates are far away from each other and simultaneously support the inner side surface of the iron core, and the clamping plate is positioned at the middle position of the placed iron core, so that the three corresponding iron cores can be matched with each other and can be used for winding conveniently.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of a partial perspective of a transport mechanism according to the present invention.
Fig. 3 is an enlarged view of fig. 2 a in the present invention.
Fig. 4 is a perspective view showing the placement plate, the holding disk and the holding gear in the present invention.
Fig. 5 is an enlarged view of the present invention at B in fig. 4.
Fig. 6 is a partially cut-away perspective view of the threading mechanism of the present invention.
Fig. 7 is an enlarged view of C in fig. 6 in the present invention.
Fig. 8 is an enlarged view of D in fig. 6 in the present invention.
Fig. 9 is a schematic perspective view of a triangular solid wound core according to the present invention.
In the figure: 1. a transport plate; 2. a mounting plate; 3. a transport mechanism; 30. a transport shaft; 300. a transport device; 301. a transport block; 31. a transport disc; 310. a base block; 311. briquetting; 312. rotating the gear; 313. a sliding bar; 314. a spring plate; 315. matching plates; 316. a synchronizing spring; 4. a clamping mechanism; 40. a vertical groove; 400. placing a plate; 41. clamping a disc; 410. a clamping groove; 411. a clamping plate; 412. a telescopic column; 413. a clamping cylinder; 42. a Z-shaped plate; 420. pressing down the groove; 421. an adaptation column; 422. a circular plate; 423. adapting to a spring; 424. a lower pressing plate; 43. a drive gear; 430. a spreader block; 431. the rack is propped open; 432. an opening plate; 44. clamping the gear; 440. a mating groove; 441. clamping the rack; 45. a backing plate; 5. a threading mechanism; 50. a vertical groove; 500. an adjustment tank; 501. an adjusting block; 502. a U-shaped plate; 503. a forward moving groove; 504. a T-shaped plate; 505. a semicircular plate; 51. a clamping groove; 510. a clamping plate; 52. a gear groove; 520. a lead gear; 521. a guide wire shaft; 522. a limiting plate; 523. a connecting shaft; 524. an inner arc plate; 525. an outer arc plate; 526. a coil member; 53. a U-shaped member; 530. a connecting plate; 531. a T-shaped groove; 532. a pushing cylinder; 54. an adjusting shaft; 540. an adjusting gear; 541. a gear member.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawings, but the invention can be implemented in a number of different ways, which are defined and covered by the claims.
Referring to fig. 1, a triangular three-dimensional iron core automatic winding displacement device comprises a transport plate 1, a mounting plate 2, a transport mechanism 3, a clamping mechanism 4 and a threading mechanism 5, wherein the two transport plates 1 are vertically arranged, the mounting plate 2 is arranged at the rear of the transport plate 1 at the rear side, the transport mechanism 3 is jointly arranged between the two transport plates 1, and the front end surface of the mounting plate 2 is sequentially provided with the clamping mechanism 4 and the threading mechanism 5 from front to rear;
referring to fig. 2 and 3, the transporting mechanism 3 includes a transporting shaft 30, two transporting plates 1 are provided with two transporting shafts 30 which are symmetric in left and right directions in a rotating manner, two transporting devices 300 are provided between the two transporting shafts 30, a plurality of transporting blocks 301 which are distributed at equal distances are fixedly provided on the outer side surfaces of the transporting belts in the transporting devices 300, a transporting disc 31 is fixedly provided on the upper end surface of the transporting block 301, three base blocks 310 are fixedly provided on the upper end surface of the transporting disc 31, the three base blocks 310 are distributed in a central symmetry manner on the axis of the corresponding transporting disc 31, moving grooves are formed on the upper end surface of the base blocks 310, pressing blocks 311 which are in a right trapezoid shape are arranged in the moving grooves in a sliding manner, rotating gears 312 are arranged on the outer side surfaces of the base blocks 310 through gear shafts, sliding grooves which are symmetric around the center of the gear shafts and are communicated with the corresponding moving grooves, sliding strips 313 are arranged on the outer side surfaces of the sliding strips 313, racks which are far away from the corresponding base blocks 310 are fixedly provided with corresponding rotating gears 312, the racks 313 are meshed with the corresponding rotating gears 312, the racks 313 are fixedly connected with the corresponding racks 314, the corresponding racks 314 are fixedly connected with the outer side surfaces of the corresponding base blocks 314, the corresponding racks 314 are fixedly connected with the corresponding racks 314, the corresponding racks are fixedly connected with the corresponding racks 315, and the spring plates are arranged between the spring plates 315 are fixedly connected with the corresponding spring plates.
During operation, firstly, the iron core is manually placed on the base block 310, at this moment, both sides of the iron core are contacted with the inclined planes of the pressing blocks 311 at corresponding positions, and when the iron core is manually pressed, the pressing blocks 311 at both sides of the iron core are provided with downward pressing acting force, so that the pressing blocks 311 move away from the direction of the placed iron core through the inclined planes of the pressing blocks 311, simultaneously, two corresponding racks move synchronously, and the corresponding synchronous springs 316 are stretched, after the lower end of the iron core is contacted with the moving groove, the pressing blocks are manually stopped to press the iron core, at this moment, both sides of the iron core are contacted with the vertical surfaces of the pressing blocks 311, the synchronous springs 316 reset, the pressing blocks 311 move towards the iron core close to the placed iron core through the corresponding racks and clamp the placed iron core through the mutual cooperation of the two corresponding pressing blocks 311, the subsequent taking out is facilitated, and simultaneously, the rotating gear 312 and the corresponding racks are mutually matched, so that the two corresponding racks move synchronously, after the two corresponding pressing blocks 311 clamp the iron core, the iron core is positioned at the center position of the moving groove, the subsequent taking out is facilitated, and then the external existing motor works and drives the transportation shaft 30 to rotate, and the iron core is driven to rotate to the right side of the transportation device 300 through the specified position.
Referring to fig. 4 and 5, the fixture 4 includes a vertical slot 40, the front end face of the mounting plate 2 is provided with two mutually symmetrical column slots 40 from top to bottom, the front end face of the vertical slot 40 is provided with an electric sliding block in a sliding manner, the front end face of the electric sliding block is fixedly provided with a placement plate 400, the upper end face of the placement plate 400 is provided with a placement shaft in a rotating manner, the lower end face of the placement shaft is fixedly provided with a clamping disc 41, the lower end face of the clamping disc 41 is provided with three clamping slots 410 uniformly distributed around the axial direction of the placement shaft, the clamping slots 410 are provided with moving blocks in a sliding manner, the lower end face of the moving blocks is fixedly provided with an L-shaped clamping plate 411, the horizontal portion of the clamping plate 411 is provided with two mutually symmetrical column slots towards the end face of the placement shaft axis in a sliding manner, the two telescopic columns 412 are provided with telescopic columns 412 in a sliding manner, the end faces of the two telescopic columns 412 are provided with T-shaped air cylinder plates in a fixed manner, a clamping air cylinder 413 is jointly arranged between the air cylinder plates and the corresponding clamping plates 411, the other end faces of the two telescopic columns 412 are fixedly provided with Z42, the upper vertical portions of the upper sides of the clamping discs are separately provided with three clamping slots 420 uniformly distributed around the placement shaft axis, the lower pressing slots 420 are provided with inner sliding plates 420, the two telescopic columns 421 are correspondingly arranged in the corresponding to the lower sliding plates 420, the two corresponding sliding plates 421 are correspondingly arranged with the inner sliding plates 422 are adapted to the sliding plates 422, and are correspondingly arranged in the sliding plates 422, and are adapted to the sliding plates 422 are correspondingly, and are correspondingly arranged in the sliding plates 422 are correspondingly, and are adapted to the sliding plates 422 are arranged in the sliding plates 422, and are correspondingly arranged in the sliding plates and are correspondingly sliding plates 422 and are correspondingly arranged in the sliding plates and are correspondingly arranged.
Firstly, after the iron core is transported to a designated position by the transport mechanism 3, the electric sliding block in the vertical groove 40 works to drive the placing plate 400 to move to the designated position, the sliding clamping plate 411 in the clamping groove 410 moves to the lower part of the upper end part of the corresponding iron core through the moving block, the upper end part of the iron core is positioned between the clamping plate 411 and the Z-shaped plate 42 corresponding to the clamping plate, then the electric sliding block in the vertical groove 40 works to drive the placing plate 400 to drive all the clamping plates 411 to move upwards, the iron core at the moment hangs on the horizontal part of the corresponding clamping plate 411 under the action of gravity, then the clamping cylinder 413 works to drive the corresponding air cylinder plate to be far away from the corresponding clamping plate 411 through the telescopic end of the clamping cylinder 413, so that the Z-shaped plate 42 at the moment is close to the hung iron core and clamps the horizontal plane of the iron core, and simultaneously in the clamping process, the electric sliding block in the downward moving groove works to drive the corresponding adaptation column to move downwards, so as to drive the corresponding pressing plate 424 to press down and clamp the iron core to be placed vertically, and simultaneously the adaptation spring 423 is used for enabling the pressing plate 424 to hang down on the horizontal part of the corresponding iron core to be convenient for pressing down and the iron core to reset after the vertical part of the clamping plate moves down.
Referring to fig. 5, the lower end surface of the clamping plate 411 is rotatably provided with a driving gear 43 through a gear shaft, two symmetrical supporting slots are formed in the lower end surface of the clamping plate 411, a supporting block 430 is slidably disposed in each supporting slot, a supporting rack 431 meshed with the corresponding driving gear 43 is fixedly disposed on the lower end surface of the supporting block 430, and a supporting plate 432 is fixedly disposed on the end surface of the supporting rack 431 away from the corresponding clamping plate 411.
In the process of clamping, the existing motor outside works to drive the driving gear 43 to rotate through the gear shaft, and the two supporting racks 431 are mutually far away through the meshing between the driving gear 43 and the corresponding two supporting racks 431, so that the two supporting plates 432 are mutually far away and simultaneously support the inner side surface of the iron core, and the clamping plate 411 is positioned at the middle position of the placed iron core, so that the three corresponding iron cores can be matched with each other and can be coiled conveniently.
Referring to fig. 4, a clamping gear 44 is rotatably disposed on the lower end surface of the clamping disc 41 through a gear shaft, a matching groove 440 corresponding to the clamping groove 410 one by one is provided on the lower end surface of the clamping disc 41, matching blocks are slidably disposed in the matching groove 440, the lengths of the three matching blocks are different, a clamping rack 441 meshed with the clamping gear 44 is fixedly disposed on the lower end surface of the matching block, and the clamping rack 441 is fixedly connected with the corresponding moving block.
Before clamping mechanism 4 carries out the centre gripping, outside current motor work drives clamping gear 44 through the gear shaft on the clamping disc 41 and rotates to make three clamping rack 441 drive corresponding movable block keep away from clamping gear 44 in step through the meshing between clamping gear 44 and the three clamping rack 441, afterwards when the horizontal part of grip block 411 moves to the middle region of iron core, outside current motor work drives clamping gear 44 and reverses, thereby drive grip block 411 through clamping rack 441 and corresponding movable block and remove to appointed position towards clamping gear 44 and carry out the centre gripping to the iron core of placing, and after accomplishing the centre gripping to the iron core, clamping gear 44 continues to rotate and makes grip block 411 continue to remove to the side mutual contact of the three iron cores of centre gripping, the follow-up winding displacement is fixed of being convenient for.
Referring to fig. 5, the opposite surfaces of the Z-shaped plate 42 and the corresponding clamping plate 411 are respectively and fixedly provided with a rubber backing plate 45.
When fixture 4 carries out the centre gripping to the iron core of placing, the backing plate 45 of setting at first contacts with the iron core of placing, and the backing plate 45 warp under the extrusion when the centre gripping to also increased the frictional force between device and the iron core when playing the guard action to the iron core of placing, avoided the iron core to take place the self-movement and influence the equipment operation.
Referring to fig. 6, 7 and 8, the threading mechanism 5 comprises an upright plate, the lower end surface of the placement plate 400 is fixedly provided with an upright plate, the front end surface of the upright plate is fixedly provided with an adjusting groove 500, an adjusting block 501 is slidably arranged in the adjusting groove 500, the front end surface of the adjusting block 501 is fixedly provided with a U-shaped plate 502, opposite surfaces of two vertical parts of the U-shaped plate 502 are provided with an advancing groove 503, electric sliding blocks are slidably arranged in the advancing groove 503, a T-shaped plate 504 is fixedly arranged between the two electric sliding blocks in the advancing groove 503, the front end surface of the vertical part of the T-shaped plate 504 is hinged with two semicircular plates 505 which are bilaterally symmetrical through a hinge shaft, opposite surfaces of the left semicircular plate 505 and the right semicircular plate 505 are provided with a clamping groove 51, the right semicircular plate 505 is fixedly provided with a clamping plate 510 which is matched with the clamping groove 51, the upper end face of the semicircular plate 505 is provided with a gear groove 52, a lead gear 520 is arranged in the gear groove 52, the upper end face of the lead gear 520 is fixedly provided with a lead shaft 521, a limiting plate 522 is rotatably sleeved on the lead shaft 521, the upper end face of the limiting plate 522 is rotatably provided with a connecting shaft 523, the connecting shaft 523 is connected with the lead shaft 521 through a connecting belt, the lower end face of the limiting plate 522 is fixedly provided with an inner arc plate 524 and an outer arc plate 525, the inner arc plate 524 is tightly attached to the inner side face of the semicircular plate 505, the outer arc plate 525 is tightly attached to the outer side face of the semicircular plate 505, the upper end face of the limiting plate 522 is fixedly provided with an L-shaped transition plate, and the upper end face of the transition plate is rotatably provided with a coil piece 526.
After the clamping mechanism 4 clamps the placed iron cores and enables the corresponding three iron cores to be clung to each other, the regulating block 501 moves in the regulating groove 500 to enable the two semicircular plates 505 to be located on the lower side of the upper end portion of the iron cores, then the two semicircular plates 505 are enabled to hug the clung areas of the adjacent two iron cores, the clamping plate 510 and the clamping groove 51 are enabled to be matched with each other, the two semicircular plates 505 play a role of supporting each other, one end of a winding wire of the coil piece 526 is manually fixed at the clung position of the adjacent two iron cores, then an existing motor is operated to rotate through the connecting shaft 523, and meanwhile the winding shaft 521 is enabled to synchronously rotate through the connecting belt, so that the lead gear 520 placed in the gear groove 52 at this time rotates circumferentially, the outer arc plate 522 and the inner arc plate 524 are matched with each other, the limiting plate 522 is kept to be always oriented to the posture of the center of the semicircular limiting plate 522 and cannot rotate, the winding wire of the adjacent two circular plates 505 is enabled to be enabled to rotate synchronously when the lead gear 520 rotates along the gear groove 52, and the winding wire of the adjacent two winding wire pieces 526 are wound on the winding wire of the adjacent two iron cores are enabled to synchronously rotate through the connecting shaft 523, and the winding wire of the winding wire is enabled to synchronously rotate through the connecting shaft 523, and the winding wire is enabled to synchronously rotate through the connecting shaft, and the winding wire of the winding wire is enabled to synchronously rotate the winding wire to contact the adjacent two winding wire to the iron cores.
Referring to fig. 6, the lower end surface of the semicircular plate 505 is provided with an arc-shaped U-shaped member 53, the end surface of the U-shaped member 53 away from the semicircular plate 505 is hinged with a connecting plate 530 through a hinge shaft, the end surface of the connecting plate 530 away from the semicircular plate 505 is provided with a T-shaped groove 531, the T-shaped groove 531 is slidably provided with a T-shaped block, the lower end surfaces of two vertical parts of the U-shaped plate 502 are fixedly provided with L-shaped cylinder seats, the opposite surfaces of the cylinder seats and the semicircular plate 505 are fixedly provided with pushing cylinders 532, and the telescopic ends of the pushing cylinders 532 are fixedly connected with the corresponding T-shaped blocks.
When the wire arranging operation is performed, the air cylinder 532 is pushed to work so that the telescopic end of the air cylinder stretches out, the connecting plate 530 is driven to move through the telescopic end belt of the air cylinder to correspond to the T-shaped block, meanwhile, limit control is performed on the corresponding semicircular plates 505 through the U-shaped plates 502, accordingly, matching and separation of the two semicircular plates 505 are achieved, meanwhile, when the two semicircular plates 505 are matched for wire arranging, the U-shaped pieces 53 play a supporting role on the semicircular plates 505, stability of the equipment in operation is guaranteed, in the swinging process of the semicircular plates 505, the T-shaped block moves in the T-shaped groove 531 while the U-shaped pieces 53 and the connecting plate 530 rotate, and the problem that equipment is blocked in the moving process of the semicircular plates 505 is avoided.
Referring to fig. 6, the front end surface of the standing plate is rotatably provided with an adjusting shaft 54, an adjusting gear 540 is fixedly arranged on the adjusting shaft 54, the two adjusting gears 540 are connected and matched through a chain, and a gear piece 541 matched with the chain is fixedly sleeved on the adjusting block 501.
When the winding displacement operation is performed, the existing motor outside works to drive the adjusting gear 540 to rotate through the adjusting shaft 54, and the adjusting gear 540 is mutually matched with the gear piece 541 through a chain, so that the gear piece 541 drives the adjusting block 501 to move, the semicircular plate 505 can perform the winding displacement operation from top to bottom on the iron core, and the winding distance during winding displacement is manually controlled through controlling the rotating speed of the adjusting shaft 54, so that the winding displacement is prevented from being overlapped or wound together while different coil demands are met.
In addition, the invention also provides a multistage screening method for processing recycled concrete, which comprises the following steps: s1, transporting and clamping: firstly, the iron core is manually placed on the base block 310, the iron core has downward pressing acting force on the pressing blocks 311 on two sides of the iron core, so that the pressing blocks 311 move towards the direction far away from the placed iron core through the inclined surfaces of the pressing blocks 311, simultaneously, two corresponding racks are synchronously moved, and the corresponding synchronous springs 316 are stretched, after the lower end of the iron core is contacted with the moving groove, the iron core is manually stopped to press, at the moment, two sides of the iron core are contacted with the vertical surfaces of the corresponding pressing blocks 311, at the moment, the iron core has no acting force on the corresponding pressing blocks 311, the synchronous springs 316 are reset, the pressing blocks 311 move towards the iron core close to the placed iron core through the corresponding racks and clamp the placed iron core through the mutual matching of the two corresponding pressing blocks 311, and then the external existing motor works to drive the transportation shaft 30 to rotate, so that the iron core is transported to the right designated position through the transportation equipment 300.
S2, clamping and clinging: after the iron core is transported to the designated position by the transport mechanism 3, the electric sliding blocks in the vertical grooves 40 work to drive the placing plates 400 to move to the designated position, the sliding clamping plates 411 in the clamping grooves 410 move to the lower part of the upper end parts of the corresponding iron cores through the moving blocks, then the electric sliding blocks in the vertical grooves 40 work to drive the placing plates 400 to drive all the clamping plates 411 to move upwards, and the clamping cylinders 413 work to drive the corresponding cylinder plates to be far away from the corresponding clamping plates 411, so that the Z-shaped plates 42 are close to the suspended iron cores and clamp the suspended iron cores in the horizontal plane, and after the iron core clamping is completed, the clamping gears 44 continue to rotate to enable the clamping plates 411 to move continuously until the side edges of the three clamped iron cores are contacted with each other.
S3, threading in a matching mode: after the clamping mechanism 4 clamps the placed iron cores and enables the corresponding three iron cores to be clung to each other, the two semicircular plates 505 are located on the lower sides of the upper end portions of the iron cores through the movement of the adjusting blocks 501 in the adjusting grooves 500, then the two semicircular plates 505 are enabled to hug the clung areas of the two adjacent iron cores, one end of a winding displacement of the coil piece 526 is fixed at the clung position of the two adjacent iron cores through manual work, then an external existing motor works and rotates through the connecting shaft 523, and meanwhile the lead shaft 521 is enabled to synchronously rotate through the connecting belt, so that the lead gear 520 placed in the gear groove 52 at the moment rotates, the lead gear 520 can circumferentially rotate along the gear groove 52, and therefore in the process that the lead gear 520 rotates along the gear groove 52, the coil piece 526 synchronously rotates and simultaneously performs winding displacement operation on the contact portions of the two adjacent iron cores.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (6)

1. The utility model provides an automatic winding displacement equipment of three-dimensional roll iron core of triangle, includes transport board (1), mounting panel (2), transport mechanism (3), fixture (4) and threading mechanism (5), its characterized in that: the two conveying plates (1) are vertically arranged, the mounting plate (2) is arranged at the rear of the conveying plate (1) at the rear side, the conveying mechanism (3) is jointly arranged between the two conveying plates (1), and the front end face of the mounting plate (2) is sequentially provided with the clamping mechanism (4) and the threading mechanism (5) from front to back;
the transport mechanism (3) comprises transport shafts (30), two transport shafts (30) which are symmetrically arranged in a rotating way are arranged between two transport plates (1), transport equipment (300) are arranged between the two transport shafts (30), a plurality of transport blocks (301) which are distributed at equal intervals are fixedly arranged on the outer side surface of a transport belt in the transport equipment (300), a transport disc (31) is fixedly arranged on the upper end surface of the transport block (301), three base blocks (310) are fixedly arranged on the upper end surface of the transport disc (31), the three base blocks (310) are symmetrically distributed in the axis center of the corresponding transport disc (31), moving grooves which are symmetrically distributed from top to bottom are formed on the upper end surface of the base blocks (310), right trapezoid-shaped pressing blocks (311) are arranged in the moving grooves in a sliding way, rotating gears (312) are arranged on the outer side surface of the base blocks (310) in a rotating way through gear shafts, two sliding grooves which are symmetrical around the center of the gear shafts and are communicated with the corresponding moving grooves, sliding strips (313) are arranged in the sliding grooves in a sliding way, the sliding strips (313) are far away from the corresponding base blocks (310) and are in a mode that the corresponding moving grooves (314) are arranged on the outer side surfaces of the base blocks (310) which are in a moving mode, the sliding strips (313) are in a mode, the sliding strips (314) and are in a mode, and the corresponding to the corresponding moving grooves are meshed with the corresponding moving grooves (310) and are fixedly arranged, a matching plate (315) is fixedly arranged on the opposite surface of the rack and the corresponding spring plate (314), and a synchronous spring (316) is arranged between the matching plate (315) and the corresponding spring plate (314);
the clamping mechanism (4) comprises a vertical groove (40), the front end face of the mounting plate (2) is provided with a vertical groove (40) from top to bottom, an electric sliding block is arranged in the vertical groove (40) in a sliding manner, the front end face of the electric sliding block is fixedly provided with a placing plate (400), the upper end face of the placing plate (400) is rotationally provided with a placing shaft, the lower end face of the placing shaft is fixedly provided with a clamping disc (41), the lower end face of the clamping disc (41) is provided with three clamping grooves (410) which are uniformly distributed around the axis of the placing shaft in an axial direction, the inner sliding groove (410) is internally provided with a moving block, the lower end face of the moving block is fixedly provided with L-shaped clamping plates (411), the horizontal part of the clamping plates (411) is provided with two mutually symmetrical column grooves towards the end face of the placing shaft axis, the end faces of the two telescopic columns (412) are fixedly provided with T-shaped cylinder plates, the end faces of the two telescopic columns (412) are far away from the placing shaft, clamping cylinders (413) are jointly arranged between the cylinder plates and the corresponding clamping plates (411), the other end faces of the two telescopic columns (412) are fixedly provided with Z (42) which are axially distributed around the placing shaft, the Z (42) is separated from the upper end face of the lower end face of the electric sliding block, the electric sliding block is provided with the electric sliding block (420), the lower sliding block is arranged on the upper end face of the lower sliding block, the lower sliding block is adapted to the electric sliding block (420), the lower sliding block is arranged on the lower sliding block, the upper end face of the sliding block is adapted to the sliding block, and the lower sliding block is arranged on the sliding block (420), a circular plate (422) is fixedly arranged on the end face, far away from the corresponding Z-shaped plate (42), of the adaptation column (421), an adaptation spring (423) is arranged between the circular plate (422) and the corresponding electric sliding block in the pressing groove (420), and a pressing plate (424) is fixedly arranged on the end face, close to the corresponding clamping plate (411), of the adaptation column (421);
the threading mechanism (5) comprises an upright plate, the lower end face of the placement plate (400) is fixedly provided with the upright plate, the front end face of the upright plate is fixedly provided with an adjusting groove (500), the adjusting groove (500) is internally provided with an adjusting block (501), the front end face of the adjusting block (501) is fixedly provided with a U-shaped plate (502), the opposite faces of the two vertical parts of the U-shaped plate (502) are provided with a forward moving groove (503), the forward moving groove (503) is internally provided with an electric sliding block in a sliding manner, the two electric sliding blocks in the forward moving groove (503) are fixedly provided with a T-shaped plate (504) together, the front end face of the vertical part of the T-shaped plate (504) is hinged with two left-right symmetrical semicircular plates (505) through a hinge shaft, the opposite faces of the left semicircular plates (505) and the right semicircular plates (505) are provided with clamping plates (510) which are mutually matched with each other, the upper end faces of the semicircular plates (505) are provided with gear grooves (52), the gear grooves (520) are internally provided with lead gears (520), the lead gears (521) are fixedly provided with lead shafts (521), the lead shafts (521) are fixedly connected with the lead shafts (521) and the lead shafts (521) are connected with the lead shafts (521) through the lead shafts (521), an inner arc plate (524) and an outer arc plate (525) are fixedly arranged on the lower end face of the limiting plate (522), the inner arc plate (524) is clung to the inner side face of the semicircular plate (505), the outer arc plate (525) is clung to the outer side face of the semicircular plate (505), an L-shaped transition plate is fixedly arranged on the upper end face of the limiting plate (522), and a coil piece (526) is rotatably arranged on the upper end face of the transition plate.
2. The automatic winding displacement device for the triangular three-dimensional rolled iron core according to claim 1, wherein: the lower terminal surface of grip block (411) is provided with drive gear (43) through gear shaft rotation, and two mutual symmetrical prop open slots have been seted up to the lower terminal surface of grip block (411), and the slip of prop open inslot is provided with and struts piece (430), and the lower terminal surface of prop open piece (430) is fixed to be provided with the gear (43) intermeshing's that corresponds rack (431) that struts, and the terminal surface that struts rack (431) keep away from grip block (411) that corresponds is fixed to be provided with and struts board (432).
3. The automatic winding displacement device for the triangular three-dimensional rolled iron core according to claim 1, wherein: the lower terminal surface of centre gripping disc (41) is provided with centre gripping gear (44) through the gear shaft rotation, and cooperation groove (440) with centre gripping groove (410) one-to-one are seted up to the lower terminal surface of centre gripping disc (41), and the interior slip of cooperation groove (440) is provided with the cooperation piece, and the length of three cooperation piece is different, and the lower terminal surface of cooperation piece is fixed to be provided with centre gripping rack (441) of centre gripping gear (44) intermeshing, and centre gripping rack (441) and corresponding movable block fixed connection.
4. The automatic winding displacement device for the triangular three-dimensional rolled iron core according to claim 1, wherein: the opposite surfaces of the Z-shaped plate (42) and the corresponding clamping plate (411) are fixedly provided with a rubber backing plate (45).
5. The automatic winding displacement device for the triangular three-dimensional rolled iron core according to claim 1, wherein: the lower terminal surface of semicircle board (505) is provided with curved U-shaped spare (53), and the terminal surface that semicircle board (505) were kept away from to U-shaped spare (53) articulates through the articulated shaft has connecting plate (530), and T-shaped groove (531) have been seted up to the terminal surface that semicircle board (505) was kept away from to connecting plate (530), and the interior slip in T-shaped groove (531) is provided with T-shaped plate (504), and the fixed cylinder seat that is provided with L shape of lower terminal surface of two vertical parts of U-shaped plate (502), the fixed promotion cylinder (532) that is provided with of opposite face of cylinder seat and semicircle board (505), the flexible end and the T-shaped plate (504) fixed connection that correspond of promotion cylinder (532).
6. The automatic winding displacement device for the triangular three-dimensional rolled iron core according to claim 1, wherein: the front end face of the vertical plate is rotatably provided with an adjusting shaft (54), an adjusting gear (540) is fixedly arranged on the adjusting shaft (54), the two adjusting gears (540) are connected and matched through a chain, and a gear piece (541) matched with the chain is fixedly sleeved on the adjusting block (501).
CN202211574375.XA 2022-12-08 2022-12-08 Automatic winding displacement equipment and method for triangular three-dimensional wound iron cores Active CN115810483B (en)

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CN115810483B true CN115810483B (en) 2024-01-19

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101441935A (en) * 2008-09-01 2009-05-27 佛山市南海平洲电子厂有限公司 Biax full-automatic coiling machine
WO2019061668A1 (en) * 2017-09-29 2019-04-04 安徽理工大学 Rotatable non-simultaneous multi-finger gripper for casting robot
CN111785508A (en) * 2020-05-25 2020-10-16 宁波保诚电气有限公司 Winding machine
CN112259368A (en) * 2020-10-15 2021-01-22 东莞市夯实科技有限公司 Automatic inductance winding device capable of controlling winding density
JP2021077851A (en) * 2019-11-11 2021-05-20 饒梦華 Cathode and anode electrode determination device of semiconductor
CN115365566A (en) * 2022-09-22 2022-11-22 济南市平阴鑫森有限责任公司 Rubber roll iron core automatic cutting device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101441935A (en) * 2008-09-01 2009-05-27 佛山市南海平洲电子厂有限公司 Biax full-automatic coiling machine
WO2019061668A1 (en) * 2017-09-29 2019-04-04 安徽理工大学 Rotatable non-simultaneous multi-finger gripper for casting robot
JP2021077851A (en) * 2019-11-11 2021-05-20 饒梦華 Cathode and anode electrode determination device of semiconductor
CN111785508A (en) * 2020-05-25 2020-10-16 宁波保诚电气有限公司 Winding machine
CN112259368A (en) * 2020-10-15 2021-01-22 东莞市夯实科技有限公司 Automatic inductance winding device capable of controlling winding density
CN115365566A (en) * 2022-09-22 2022-11-22 济南市平阴鑫森有限责任公司 Rubber roll iron core automatic cutting device

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