CN112259368A - Automatic inductance winding device capable of controlling winding density - Google Patents
Automatic inductance winding device capable of controlling winding density Download PDFInfo
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- CN112259368A CN112259368A CN202011105813.9A CN202011105813A CN112259368A CN 112259368 A CN112259368 A CN 112259368A CN 202011105813 A CN202011105813 A CN 202011105813A CN 112259368 A CN112259368 A CN 112259368A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The invention discloses an automatic inductance winding device capable of controlling winding density, which comprises a base, a workbench, a coil placing frame, a winding mechanism and a rotary sleeve, wherein the workbench is arranged on one side of the top of the base, a winding wheel is fixed on the other side of the top of the base, a guide wheel is arranged on the base between the winding wheel and the workbench, a positioning ring is fixed on one side, close to the guide wheel, of the interior of the winding wheel through a support, the automatic inductance winding device capable of controlling the winding density is provided with the winding mechanism and a driving roller, the winding mechanism can drive an enameled wire to be wound on a coil, the driving roller clamps the coil and rotates relatively while winding, so that the coil rotates at a constant speed, and the effect of uniform winding is achieved. The winding displacement is more neat, and the precision of wire winding is higher.
Description
Technical Field
The invention relates to the technical field of inductor winding, in particular to an automatic inductor winding device capable of controlling winding density.
Background
The inductor is an element which can convert electric energy into magnetic energy to be stored, the structure of the inductor is similar to that of a transformer, but only one winding is arranged, the inductor has a certain inductance which only hinders the change of current, and if the inductor is in a state that no current passes through, the inductor tries to hinder the current from flowing through the inductor when a circuit is switched on; if the inductor is in a state of passing current, the inductor will try to keep the current unchanged when the circuit is disconnected.
At present, the winding of the annular inductor is finished through manual operation, a magnetic ring is fixed on a winding table through manual work, one half of the magnetic ring is fixed through a clamp, then the first half of the magnetic ring is wound by one circle of enameled wires, then a product is taken down, the magnetic ring is turned and fixed, the winding of the magnetic ring is finished by repeating the steps, the winding efficiency is low by the method, more manpower is needed, the winding density cannot be guaranteed to be consistent, the winding displacement is not tidy enough, and the winding precision is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic inductance winding device capable of controlling the winding density, which solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: an automatic inductance winding device capable of controlling winding density comprises a base, a workbench, a coil placing frame, a winding mechanism and a rotary sleeve, wherein the workbench is installed on one side of the top of the base, a reel is fixed on the other side of the top of the base, a guide wheel is installed on the base between the reel and the workbench, a positioning ring is fixed on one side, close to the guide wheel, of the interior of the reel through a support, a guide wire bin is formed in the base below the workbench, guide wire wheels are installed on two sides of the interior of the guide wire bin through rotating shafts, a control panel is installed on one side, close to the reel, of one end of the base, an electromagnetic slide rail is fixed at the middle position, close to one side of the reel, of the top of the workbench, a slide block is installed inside the electromagnetic slide rail, the winding mechanism is installed above the electromagnetic slide rail through a rotating shaft, a winding table is arranged at the middle position of one side of the top of the workbench, which is far away from the reel, a coil placing frame is fixed at the top end of the winding table, a coil is arranged at the top end of the coil placing frame, mounting plates are fixed on the workbench at two ends of the coil, hydraulic push rods are arranged at the ends, which are far away from the coil, of the mounting plates, clamping plates are arranged at the ends, which are close to the coil, of the mounting plates, the output ends of the hydraulic push rods penetrate through the mounting plates and are connected with the clamping plates, a cutting bin is arranged at the bottom end inside the winding table, a wire guide groove is arranged at one side, which is close to the winding mechanism, of the winding table, a hydraulic telescopic rod is transversely arranged at the middle position inside the cutting bin, a cutting knife is arranged at the output end of the hydraulic telescopic rod, driving, and the fluted disc meshes mutually, gear motor is installed to the inside intermediate position department of wire winding platform, and gear motor's output is connected with the fluted disc through the pivot.
Optionally, driving motor is installed to the inside one side that is close to the leading wheel of workstation, and the inside intermediate position department of workstation has seted up the drive storehouse, the drive wheel is all installed through the bearing frame in the inside both sides in drive storehouse, and the outside of drive wheel all is fixed with the stop collar through the spring, the one end of drive wheel all is fixed with drive gear, and two drive gear mesh mutually, driving motor's output passes through belt pulley mechanism and one of them drive wheel constitution transmission structure.
Optionally, the shape of the driving bin is matched with that of the driving wheel, and the driving bin is overlapped with the central axis of the wire guide groove.
Optionally, the coil placing frame is in an H-shaped design, a limiting groove matched with the coil in shape is formed in the top end of the coil placing frame, the coil placing frame is welded to the top of the winding table, and the width of the coil placing frame is smaller than the inner diameter of the coil.
Optionally, the winding mechanism comprises a rotary sleeve connected with the mounting frame through a bolt, a winding ring located inside the rotary sleeve and mechanical clamps located at two ends of the winding ring, a rotary groove matched with the shape of the winding ring is formed in the rotary sleeve, and one side, close to the coil placing frame, of the rotary sleeve is designed in an opening shape.
Optionally, the outside of drive roller all has the roller axle sleeve through spring mounting, and the roller axle sleeve is the less design of the great middle part diameter of both ends diameter from top to bottom, interval between the drive roller is 1.1 times of coil ring width, and interval between the roller axle sleeve is 0.9 times of coil ring width.
Optionally, the inside both ends of swivel sleeve all set up circular-arc spacing bead, and the swivelling chute is the annular design of semicircle, the winding ring is the design of three-quarter ring, and the both ends of winding ring all are provided with the spacing recess identical with spacing bead shape, one side that the coil rack was kept away from to the winding ring evenly is provided with the driving tooth.
It is optional, gear storehouse has all been seted up to inside top, bottom and the intermediate position department of swivel sleeve, and the inside intermediate position department of swivel sleeve is fixed with servo motor, install the driving gear through the pivot in the gear storehouse of central point department, and all be fixed with driven gear through the pivot in the gear storehouse at upper and lower both ends, servo motor's output is through pivot and driving gear connection, and the driving gear passes through belt pulley mechanism and driven gear constitutes transmission structure, driving gear and driven gear all mesh with the driving tooth mutually.
Optionally, the clamping grooves matched with the coils in shape are formed in the clamping plates, and balls are uniformly embedded in the inner surfaces of the clamping grooves.
The invention provides an automatic inductance winding device capable of controlling the winding density, which has the following beneficial effects:
1. this can carry out automatic winding device of inductance of controlling to winding density, through being provided with winding mechanism and drive roller, the mechanical clamp of winding mechanism can clip the enameled wire automatically, the winding ring can be under the gear drive effect at the swivelling chute internal rotation, thereby drive the enameled wire and twine on the coil, the coil and relative rotation are cliied to the drive roller in the winding, make the coil rotate at the uniform velocity, thereby reach even wire-wound effect, this method is compared artifical wire winding efficiency and is higher, and can control winding density, guarantee winding density unanimity, the winding displacement is more neat, wire-wound precision is higher.
2. This can carry out automatic winding device of inductance of controlling to winding density, through installing wire wheel and drive wheel, the wire wheel can lead to the enameled wire, makes it can guarantee vertical upwards transportation, and the enameled wire can be cliied to the drive wheel, can drive the automatic feeding that the enameled wire upwards extended the realization enameled wire automatically during drive wheel relative rotation, need not artifical manual line, and degree of automation is higher.
3. This can carry out automatic winding device of inductance that controls to winding density through being provided with wire winding platform, has seted up cutting storehouse and metallic channel in it, and the metallic channel can carry out spacing and location to the enameled wire, makes things convenient for clamp of follow-up machinery clamp to get, and the design is more reasonable, and the cutting knife in the cutting storehouse can extend right under hydraulic telescoping rod's effect and cut the enameled wire, realizes the automatically cropped of wire rod, need not artifical trimming, and degree of automation is higher.
4. This can carry out automatic winding device of inductance that controls to coil density, through the coil rack that is provided with H shape, H shape design makes the coil rack can not lead to the fact to blockking to the rotatory wire winding of winding ring in the winding mechanism, and makes the both ends of coil can surpass the coil rack, makes things convenient for splint to carry out spacing fixed to the coil both ends, and is better to the centre gripping effect of coil, and difficult emergence is rocked or the displacement when the coil is wound, and the wire winding is more accurate.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of the present invention;
FIG. 4 is a schematic structural view of the present invention;
FIG. 5 is a schematic structural view of the present invention;
FIG. 6 is a schematic view of the structure of the present invention.
In the figure: 1. a base; 101. a wire bin; 2. a work table; 201. a driving bin; 3. a winding table; 301. cutting the bin; 302. a wire guide groove; 4. a coil placing rack; 401. a limiting groove; 5. a coil; 6. a winding mechanism; 7. an electromagnetic slide rail; 701. a slider; 8. a guide wheel; 9. a reel; 901. a positioning ring; 10. a control panel; 11. a wire guide wheel; 12. a drive motor; 13. a drive wheel; 1301. a limiting sleeve; 14. a transmission gear; 15. a hydraulic telescopic rod; 16. a fluted disc; 17. a drive roller; 1701. a roller sleeve; 18. a reduction motor; 19. a cutting knife; 20. a mounting frame; 21. a rotating sleeve; 2101. a gear chamber; 2102. a rotating tank; 2103. a limiting convex rib; 22. a wire winding ring; 2201. a limiting groove; 2202. a transmission gear; 23. mounting a plate; 24. a hydraulic push rod; 25. a splint; 26. a driving gear; 27. a driven gear; 28. mechanically clamping; 29. a servo motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
Referring to fig. 1 to 6, the present invention provides a technical solution: the utility model provides an automatic winding device of inductance that can control winding line density, the on-line screen storage device comprises a base 1, workstation 2, coil rack 4, winding mechanism 6 and swivel casing 21, workstation 2 is installed to one side at base 1 top, and the opposite side at base 1 top is fixed with reel 9, driving motor 12 is installed to one side that workstation 2 is inside to be close to leading wheel 8, and workstation 2 inside intermediate position department has seted up drive bin 201, drive wheel 13 is all installed through the bearing frame in the inside both sides of drive bin 201, and the outside of drive wheel 13 all is fixed with stop collar 1301 through the spring, the one end of drive wheel 13 all is fixed with drive gear 14, and two drive gear 14 mesh mutually, belt pulley mechanism and one of them drive wheel 13 constitution transmission structure are passed through to driving motor 12 output, driving motor 12 work, but right side drive wheel 13 clockwise turning, right side drive wheel 13 clockwise turning accessible drive wheel meshed drive gear 14 drive left side 13 when contrary The needle is rotatory to carry out the pay-off upwards to the enameled wire of centre gripping between two drive wheels 13, realize the automatic feeding of enameled wire, need not artifical manual line, degree of automation is higher.
The shape of drive storehouse 201 is identical with drive wheel 13, and the axis coincidence of drive storehouse 201 and metallic channel 302, the shape is identical with drive wheel 13 and makes drive wheel 13 more smooth and easy in drive storehouse 201 internal rotation, and the axis coincidence design makes the enameled wire can be vertical upwards carry out the material loading under the effect of drive wheel 13, and metallic channel 302 can carry out spacing and location to the enameled wire, makes things convenient for follow-up machinery to press from both sides the clamp of 28 and gets, designs more rationally.
A guide wheel 8 is arranged on a base 1 between a reel 9 and a workbench 2, a positioning ring 901 is fixed on one side of the interior of the reel 9 close to the guide wheel 8 through a support, a wire bin 101 is arranged in the base 1 below the workbench 2, wire wheels 11 are arranged on two sides of the interior of the wire bin 101 through rotating shafts, a control panel 10 is arranged on one side of one end of the base 1 close to the reel 9, an electromagnetic slide rail 7 is fixed on the middle position of the top of the workbench 2 close to one side of the reel 9, a slide block 701 is arranged in the electromagnetic slide rail 7, a winding mechanism 6 is arranged above the electromagnetic slide rail 7 through a mounting frame 20, the bottom of the mounting frame 20 is connected with the top of the slide block 701, the winding mechanism 6 comprises a rotary sleeve 21 connected with the rotary sleeve 20 through bolts, a winding ring 22 arranged in the rotary sleeve 21 and mechanical clamps 28 arranged at two ends of the winding ring 22, a rotary groove 2102 matched with the shape of the winding, and the rotary sleeve 21 is close to one side of the coil placing rack 4 and is in an open design, the identical design of the shape enables the winding ring 22 to rotate more smoothly in the rotary groove 2102, the swinging is not easy to occur, the winding precision is higher, the enameled wire can pass through the opening when the open design enables the winding, the enameled wire cannot be wound on the rotary sleeve 21, and the design is more reasonable.
The inside both ends of swivel housing 21 all set up circular-arc spacing bead 2103, and the swivelling chute 2102 is the annular design of semicircle, wire winding ring 22 is the design of three quarters of rings, and wire winding ring 22's both ends all are provided with spacing recess 2201 identical with spacing bead 2103 shape, one side that coil rack 4 was kept away from to wire winding ring 22 evenly is provided with driving tooth 2202, spacing bead 2103 and spacing recess 2201 design make wire winding ring 22 more stable at swivel housing 21 internal rotation, difficult emergence is rocked the wire-wound precision during rotatory and is higher, and three quarters of rings and half ring design make wire winding ring 22 have the part of quarter at least to be connected with swivel housing 21, consequently can not drop, and can guarantee wire winding ring 22 at least and a driven gear 27 contact, be convenient for driven going on smoothly.
The top end, the bottom end and the middle position inside the rotary sleeve 21 are all provided with gear bins 2101, a servo motor 29 is fixed at the middle position inside the rotary sleeve 21, a driving gear 26 is installed in the gear bin 2101 at the central position through a rotating shaft, driven gears 27 are fixed in the gear bins 2101 at the upper end and the lower end through rotating shafts, the output end of the servo motor 29 is connected with the driving gear 26 through a rotating shaft, the driving gear 26 and the driven gears 27 form a transmission structure through a belt pulley mechanism, the driving gear 26 and the driven gears 27 are both meshed with a transmission gear 2202, the servo motor 29 works to drive the driving gear 26 to rotate, the driving gear 26 rotates, the two driven gears 27 can be driven by the belt pulley mechanism to synchronously rotate, the driving gear 26 and the driven gears 27 are both meshed with the transmission gear 2202, therefore, the driving gear 26 and the driven gears 27 can both drive the winding ring 22 to rotate, the winding is convenient to be smoothly carried out.
2 tops of workstation are kept away from the intermediate position department of reel 9 one side and are installed wire winding platform 3, and the top of wire winding platform 3 is fixed with coil rack 4, coil rack 4 is the design of H shape, and coil rack 4's top is seted up the spacing groove 401 identical with 5 shapes of coil, coil rack 4 and the top welding of wire winding platform 3, and coil rack 4's width is less than coil 5's internal diameter, H shape design makes coil rack 4 can not lead to the fact and block to the rotatory wire winding of winding ring 22 in wire winding mechanism 6, coil rack 4's width is less than coil 5's internal diameter and makes coil 5's both ends can surpass coil rack 4, make things convenient for splint 25 to carry out spacing fixed to coil 5, the clamping effect to coil 5 is better, make difficult the emergence when coil 5 winds the line rock or the displacement, it is more accurate to wind.
The bottom end in the winding table 3 is provided with a cutting bin 301, one side of the winding table 3 close to the winding mechanism 6 is provided with a wire guide groove 302, the middle position in the cutting bin 301 is transversely provided with a hydraulic telescopic rod 15, the output end of the hydraulic telescopic rod 15 is provided with a cutting knife 19, one side and the middle position of the top of the winding table 3 far away from the winding mechanism 6 are respectively provided with a driving roller 17, the outer sides of the driving rollers 17 are respectively provided with a roller shaft sleeve 1701 through springs, the roller shaft sleeves 1701 are designed to have larger diameters at the upper end and the lower end and have smaller diameters at the middle part, the space between the driving rollers 17 is 1.1 time of the ring width of the coil 5, the space between the roller shaft sleeves 1701 is 0.9 time of the ring width of the coil 5, the design of the larger diameters at the upper end and the lower end and the middle part enables the shape of the roller shaft sleeve 1701 to be more attached to the outer wall of the coil 5, therefore, the transmission effect on, the relative displacement between the coil 5 and the roller shell 1701 is avoided, so that the transmission effect of the driving roller 17 is better.
A fluted disc 16 is fixed in the winding table 3 below the driving roller 17 through a rotating shaft, the fluted disc 16 is meshed with each other, a speed reducing motor 18 is installed at the middle position inside the winding table 3, and the output end of the speed reducing motor 18 is connected with the fluted disc 16 through the rotating shaft.
In conclusion, when the automatic inductance winding device capable of controlling the winding density is used, a power supply is switched on, an enameled wire coil is firstly fixed on a winding wheel 9, the enameled wire is pulled out to pass through a positioning ring 901, then the enameled wire is guided by a guide wheel 8 to be inserted into a wire guide bin 101, then the enameled wire is guided by a wire guide wheel 11 to be inserted upwards into a driving bin 201, the enameled wire passes through between two driving wheels 13 and upwards extends through a wire guide slot 302, then a coil 5 to be wound is placed into a limiting slot 401 of a coil placing frame 4, then a hydraulic push rod 24 works to drive a clamping plate 25 to approach the coil 5 to clamp the coil 5, when in winding, firstly, an electromagnetic slide rail 7 works to drive a sliding block 701 to approach the coil 5, so that a winding mechanism 6 approaches the coil 5, a mechanical clamp 28 in the winding mechanism 6 approaches the enameled wire and clamps the enameled wire, then a servo motor 29 works to drive a driving gear, the driving gear 26 is rotatory, drive two driven gear 27 synchronous revolutions through the belt pulley mechanism, driving gear 26 and driven gear 27 are rotatory can drive wire winding ring 22 at the internal rotation of swivelling chute 2102, the well kenozooecium that wire winding ring 22 can pass coil rack 4 is rotatory round coil 5 promptly, thereby make the enameled wire twine on coil 5, driving motor 12 work when wire winding, it is rotatory to drive wheel 13, drive wheel 13 can be relative rotation under drive gear 14's effect, carry out the material loading to the enameled wire, gear motor 18 works simultaneously, it is rotatory to drive fluted disc 16, thereby make drive roller 17 relative rotation, drive coil 5 uniform velocity and rotate promptly, make wire-wound density unanimous, after the wire winding, hydraulic telescoping rod 15 work, drive cutting knife 19 removes to the enameled wire, cut the enameled wire, accomplish whole wire winding operation.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides an automatic winding device of inductance that can control winding density, includes base (1), workstation (2), coil rack (4), wire winding mechanism (6) and swivel mount (21), its characterized in that: the wire winding machine is characterized in that a workbench (2) is installed on one side of the top of a base (1), a reel (9) is fixed to the other side of the top of the base (1), a guide wheel (8) is installed on the base (1) between the reel (9) and the workbench (2), a positioning ring (901) is fixed to one side, close to the guide wheel (8), of the interior of the reel (9) through a support, a wire bin (101) is formed in the base (1) below the workbench (2), wire wheels (11) are installed on two sides of the interior of the wire bin (101) through rotating shafts, a control panel (10) is installed on one side, close to the reel (9), of one end of the base (1), an electromagnetic sliding rail (7) is fixed to the middle position, close to one side of the reel (9), of the top of the workbench (2), a sliding block (701) is installed inside the electromagnetic sliding rail (7), and a wire winding mechanism (6) is installed, and the bottom of the mounting rack (20) is connected with the top of the sliding block (701), the middle position of one side of the winding reel (9) is kept away from the top of the working table (2) and is provided with the winding table (3), the top end of the winding table (3) is fixed with the coil placing rack (4), the top end of the coil placing rack (4) is provided with the coil (5), the working tables (2) at the two ends of the coil (5) are respectively fixed with the mounting plate (23), one ends of the mounting plates (23) far away from the coil (5) are respectively provided with the hydraulic push rod (24), one ends of the mounting plates (23) close to the coil (5) are respectively provided with the clamping plate (25), the output ends of the hydraulic push rods (24) penetrate through the mounting plates (23) and are connected with the clamping plates (25), the bottom end inside the winding table (3) is provided with the cutting bin (301), and one side of the inside the, cutting storehouse (301) inside intermediate position department transversely is provided with hydraulic telescoping rod (15), and hydraulic telescoping rod (15) output installs cutting knife (19), wire winding platform (3) top is kept away from one side and the intermediate position department of wire winding mechanism (6) and is all installed drive roller (17), all be fixed with fluted disc (16) through the pivot in wire winding platform (3) of drive roller (17) below, and fluted disc (16) mesh mutually, wire winding platform (3) inside intermediate position department installs gear motor (18), and the output of gear motor (18) is connected with fluted disc (16) through the pivot.
2. The automatic winding device of claim 1, wherein the winding density is controlled by an inductor, comprising: drive motor (12) are installed to the inside one side that is close to leading wheel (8) of workstation (2), and workstation (2) inside intermediate position department has seted up drive storehouse (201), drive wheel (13) are all installed through the bearing frame in the inside both sides of drive storehouse (201), and the outside of drive wheel (13) all is fixed with stop collar (1301) through the spring, the one end of drive wheel (13) all is fixed with drive gear (14), and two drive gear (14) mesh mutually, the output of drive motor (12) passes through belt pulley mechanism and one of them drive wheel (13) constitution transmission structure.
3. The automatic winding device of claim 2, wherein the winding density is controlled by an inductor, comprising: the shape of the driving bin (201) is matched with that of the driving wheel (13), and the driving bin (201) is superposed with the central axis of the wire guide groove (302).
4. The automatic winding device of claim 1, wherein the winding density is controlled by an inductor, comprising: the coil placing frame (4) is designed in an H shape, a limiting groove (401) matched with the shape of the coil (5) is formed in the top end of the coil placing frame (4), the coil placing frame (4) is welded with the top of the winding table (3), and the width of the coil placing frame (4) is smaller than the inner diameter of the coil (5).
5. The automatic winding device of claim 1, wherein the winding density is controlled by an inductor, comprising: wire winding mechanism (6) are including rotating sleeve (21) of being connected through bolt and mounting bracket (20), be located wire winding ring (22) inside rotating sleeve (21) and be located mechanical clamp (28) at wire winding ring (22) both ends, rotating groove (2102) identical with wire winding ring (22) shape are seted up to the inside of rotating sleeve (21), and one side that rotating sleeve (21) is close to coil rack (4) is the design of opening form.
6. The automatic winding device of claim 1, wherein the winding density is controlled by an inductor, comprising: the outside of drive roller (17) all has roller axle sleeve (1701) through spring mounting, and roller axle sleeve (1701) are the great middle part diameter less design of both ends diameter from top to bottom, the interval between drive roller (17) is 1.1 times of coil (5) ring width, and the interval between roller axle sleeve (1701) is 0.9 times of coil (5) ring width.
7. An automatic winding device of inductance capable of controlling winding density according to claim 5, characterized in that: the inside both ends of swivel sleeve (21) all set up circular-arc spacing bead (2103), and rotatory groove (2102) are the annular design of semicircle, wire winding ring (22) are the design of three ring of quartering, and the both ends of wire winding ring (22) all are provided with spacing recess (2201) identical with spacing bead (2103) shape, one side that coil rack (4) were kept away from in wire winding ring (22) evenly is provided with driving tooth (2202).
8. An automatic winding device of inductance capable of controlling winding density according to claim 5, characterized in that: gear storehouse (2101) have all been seted up to inside top, bottom and the intermediate position department of rotary sleeve (21), and the inside intermediate position department of rotary sleeve (21) is fixed with servo motor (29), driving gear (26) are installed through the pivot in gear storehouse (2101) of central point department, and all are fixed with driven gear (27) through the pivot in gear storehouse (2101) at upper and lower both ends, the output of servo motor (29) is connected with driving gear (26) through the pivot, and driving gear (26) pass through belt pulley mechanism and driven gear (27) constitution drive structure, driving gear (26) and driven gear (27) all mesh with transmission tooth (2202).
9. The automatic winding device of claim 1, wherein the winding density is controlled by an inductor, comprising: clamping grooves matched with the coils (5) in shape are formed in the clamping plates (25), and balls are uniformly embedded in the inner surfaces of the clamping grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011105813.9A CN112259368A (en) | 2020-10-15 | 2020-10-15 | Automatic inductance winding device capable of controlling winding density |
Applications Claiming Priority (1)
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| CN113059089A (en) * | 2021-02-02 | 2021-07-02 | 安徽新科电缆集团股份有限公司 | Cable processingequipment for railway |
| CN113488333A (en) * | 2021-07-22 | 2021-10-08 | 东莞市泰威科技有限公司 | Winding machine spindle mechanism with improved structure |
| CN113851323A (en) * | 2021-09-03 | 2021-12-28 | 溆浦萬聚电子科技有限公司 | Coil-coated magnetic core device with self-cleaning function and use method thereof |
| CN114171316A (en) * | 2021-12-24 | 2022-03-11 | 浙江暨阳电子科技有限公司 | Production equipment and production process of high-insulation antioxidant magnetic ring inductor |
| CN114203441A (en) * | 2021-12-22 | 2022-03-18 | 浙江连成环保科技有限公司 | Processing equipment of high-voltage high-frequency power supply |
| CN115662783A (en) * | 2022-12-26 | 2023-01-31 | 东莞市晶磁科技有限公司 | Automatic winding equipment for inductor |
| CN115810483A (en) * | 2022-12-08 | 2023-03-17 | 卓海能源科技(威海)有限公司 | Automatic wire arranging device and method for triangular three-dimensional rolled iron core |
| CN115831594A (en) * | 2022-12-28 | 2023-03-21 | 珠海拓锐德电子科技有限公司 | Automatic coil winding device for manufacturing low-leakage current transformer |
| CN116759212A (en) * | 2023-06-21 | 2023-09-15 | 惠州市长瑞智造电子有限公司 | High-yield magnetic ring inductor with new structure and assembling process thereof |
| CN116959879A (en) * | 2023-08-07 | 2023-10-27 | 合肥京思威电子科技有限公司 | Continuous winding device for processing inductance coil |
| CN117275934A (en) * | 2023-11-20 | 2023-12-22 | 淮安市文盛电子有限公司 | Coil winding device for integrated production of coil |
| CN117476360A (en) * | 2023-11-29 | 2024-01-30 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
| CN113488333B (en) * | 2021-07-22 | 2024-04-26 | 东莞市泰威科技有限公司 | Main shaft mechanism of winding machine with improved structure |
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| CN113059089A (en) * | 2021-02-02 | 2021-07-02 | 安徽新科电缆集团股份有限公司 | Cable processingequipment for railway |
| CN113488333B (en) * | 2021-07-22 | 2024-04-26 | 东莞市泰威科技有限公司 | Main shaft mechanism of winding machine with improved structure |
| CN113488333A (en) * | 2021-07-22 | 2021-10-08 | 东莞市泰威科技有限公司 | Winding machine spindle mechanism with improved structure |
| CN113851323A (en) * | 2021-09-03 | 2021-12-28 | 溆浦萬聚电子科技有限公司 | Coil-coated magnetic core device with self-cleaning function and use method thereof |
| CN113851323B (en) * | 2021-09-03 | 2024-03-08 | 佛山市润千宇知识产权服务有限公司 | Coil wrapping magnetic core device with self-cleaning function and application method thereof |
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| CN114203441B (en) * | 2021-12-22 | 2024-01-09 | 浙江连成环保科技有限公司 | Processing equipment for high-voltage high-frequency power supply |
| CN114171316A (en) * | 2021-12-24 | 2022-03-11 | 浙江暨阳电子科技有限公司 | Production equipment and production process of high-insulation antioxidant magnetic ring inductor |
| CN114171316B (en) * | 2021-12-24 | 2023-01-17 | 浙江暨阳电子科技有限公司 | Production equipment and production process of high-insulation antioxidant magnetic ring inductor |
| CN115810483B (en) * | 2022-12-08 | 2024-01-19 | 卓海能源科技(威海)有限公司 | Automatic winding displacement equipment and method for triangular three-dimensional wound iron cores |
| CN115810483A (en) * | 2022-12-08 | 2023-03-17 | 卓海能源科技(威海)有限公司 | Automatic wire arranging device and method for triangular three-dimensional rolled iron core |
| CN115662783A (en) * | 2022-12-26 | 2023-01-31 | 东莞市晶磁科技有限公司 | Automatic winding equipment for inductor |
| CN115662783B (en) * | 2022-12-26 | 2023-03-10 | 东莞市晶磁科技有限公司 | Automatic winding equipment for inductor |
| CN115831594A (en) * | 2022-12-28 | 2023-03-21 | 珠海拓锐德电子科技有限公司 | Automatic coil winding device for manufacturing low-leakage current transformer |
| CN116759212A (en) * | 2023-06-21 | 2023-09-15 | 惠州市长瑞智造电子有限公司 | High-yield magnetic ring inductor with new structure and assembling process thereof |
| CN116759212B (en) * | 2023-06-21 | 2024-02-09 | 惠州市长瑞智造电子有限公司 | Magnetic ring inductor with high yield and assembling process thereof |
| CN116959879B (en) * | 2023-08-07 | 2024-04-02 | 合肥京思威电子科技有限公司 | Continuous winding device for processing inductance coil |
| CN116959879A (en) * | 2023-08-07 | 2023-10-27 | 合肥京思威电子科技有限公司 | Continuous winding device for processing inductance coil |
| CN117275934A (en) * | 2023-11-20 | 2023-12-22 | 淮安市文盛电子有限公司 | Coil winding device for integrated production of coil |
| CN117275934B (en) * | 2023-11-20 | 2024-03-29 | 淮安市文盛电子有限公司 | Coil winding device for integrated production of coil |
| CN117476360A (en) * | 2023-11-29 | 2024-01-30 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
| CN117476360B (en) * | 2023-11-29 | 2024-04-05 | 东莞市铭岳电子科技有限公司 | Coiling device for coil processing |
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Application publication date: 20210122 |