CN110246682B - Winding and belting integrated winding device - Google Patents
Winding and belting integrated winding device Download PDFInfo
- Publication number
- CN110246682B CN110246682B CN201910621188.4A CN201910621188A CN110246682B CN 110246682 B CN110246682 B CN 110246682B CN 201910621188 A CN201910621188 A CN 201910621188A CN 110246682 B CN110246682 B CN 110246682B
- Authority
- CN
- China
- Prior art keywords
- wire
- winding
- pressing roller
- inlet
- winding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004804 winding Methods 0.000 title claims abstract description 37
- 238000003825 pressing Methods 0.000 claims abstract description 20
- 230000010354 integration Effects 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims description 6
- 238000004898 kneading Methods 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 238000002788 crimping Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 241000255925 Diptera Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors, e.g. applying insulating tapes
- H02K15/105—Applying solid insulation to windings, stators or rotors, e.g. applying insulating tapes to the windings
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Filtering Materials (AREA)
Abstract
The utility model provides a novel winding and band integration's coiling device, includes the base, the top fixedly connected with workstation of base, set gradually the wire inlet disk according to the inlet wire direction on the workstation, be used for rotating the wire inlet wire around the winding roller of closing and the work board that is used for processing sinle silk, still including setting up in the support frame of work board one side, work board top has set gradually wire pressing roller and briquetting along the wire inlet wire direction, the support frame is provided with the steering column towards one side of wire pressing roller, be provided with the wire collecting disk on the base, this device has increased the operation of directly carrying out the band to the sinle silk on line, can realize integration production flow fast, has saved unnecessary step.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a winding device for a wire core.
Background
The winding machine is a device for winding a linear object onto a specific workpiece, is generally used for winding copper wires, and is used for winding coils with different sizes, such as transformer coils, motor windings, inductance coils and the like, reversing wires and manual power, and when electric products are mostly required to be wound into inductance coils by enamelled copper wires, the winding machine is required to be used, for example: various motors, fluorescent lamp ballasts, various size transformers, television sets, mid-circumference and inductance coils for radio sets, line output transformers, high voltage coils on electronic igniters and mosquito killers, loudspeakers, headphones, voice coils of microphones, various electric welding machines and the like cannot be exemplified one by one, and all the coils inside need to be wound by a winding machine.
The full-automatic winding machine disclosed in publication No. CN109859946A comprises a supporting table, and a holding mechanism and a loading and unloading mechanism which are arranged on the supporting table, wherein the holding mechanism comprises a first rotating roller, a second rotating roller and a third rotating roller; the first rotating roller, the second rotating roller and the third rotating roller are mutually matched to hold and rotate a workpiece at a working position; the first driving structure is used for driving the third rotary roller to move, and the third rotary roller is provided with a first state for holding the workpiece and a second state for allowing the workpiece to enter and exit the working position under the action of the first driving structure; the loading and unloading mechanism clamps the workpiece to enter and exit the working position; the winder can be used for winding without manual operation, can automatically complete installation, unloading and holding, winds the placed workpiece into a coil to be sent out under the cooperation of the winding mechanism and the wire feeding mechanism, has high automation degree and high working efficiency, and can keep one operator in charge of a plurality of winders, so that the investment of personnel is greatly reduced, and the labor cost is reduced; the winding machine can also be used for wrapping tape.
After the wire core is wound, the wire core is fixed by the wrapping tape on the outer surface, but the existing equipment is separately carried out, namely, the wire core is conveyed to a winding machine after the wire core is wound, so that the working efficiency is correspondingly reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a winding device integrating winding and taping, and solves the problems in the prior art.
The technical aim of the invention is realized by the following technical scheme: the utility model provides a winding and band integration's coiling mechanism, includes the base, the top fixedly connected with workstation of base, set gradually the wire inlet disk according to the inlet wire orientation on the workstation, be used for rotating the wire inlet wire around the winding roller of closing and be used for processing the work board of sinle silk, still including setting up in the support frame of work board one side, work board top has set gradually wire pressing roller and briquetting along the wire inlet wire orientation, the support frame is provided with the steering column towards one side of wire pressing roller, be provided with the wire collecting disk on the base, set up soft filter unit between briquetting and the work board, soft filter unit is used for kneading sinle silk and band.
As a further preferable technical scheme of the invention; the number of the steering rods is at least two, and the distance from the nearest offline core wire inlet direction of the wire pressing roller is 2 cm-6 cm.
As a further preferable technical scheme of the invention; the distance between the wire pressing roller and the wire core is smaller than the distance between the steering rod and the wire core.
As a further preferable technical scheme of the invention; the soft filtering part is a rubber block or a soft plastic block.
As a further preferable technical scheme of the invention; the wire collecting disc is provided with a wire collecting disc for packing belts.
As a further preferable technical scheme of the invention; the number of the wire collecting discs is multiple, and new wire cores and the wrapping tape can be simultaneously or respectively installed.
As a further preferred technical scheme; the junction of the wire core and the bag belt is at the soft filtering part.
As a further preferred technical scheme; the included angle between the straight line of the tape passing through the wire pressing roller and the straight line of the wire core is 15-35 degrees.
In summary, the invention has the following beneficial effects:
the device increases the operation of directly taping the wire core on line, can quickly realize the integrated production flow, and omits redundant steps.
The device has simple structure, convenient use and strong adaptability, and can also be used for adding various different belts or wire cores.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic top view of the present invention.
In the figure: 1. a base; 15. briquetting; 151. a soft filter part; 2. a work table; 21. a wire core; 22. a belting; 3. a wire feeding disc; 31. A wire winding roller; 4. a support frame; 5. a work plate; 6. a steering lever; 7. a wire pressing roller; 10. and a wire collecting disc.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 2, the present invention provides a technical solution: the utility model provides a winding and band integration's coiling mechanism, includes base 1, the top fixedly connected with workstation 2 of base 1, set gradually wire inlet disk 3, be used for rotating wire inlet wire coiling roller 31 and the working plate 5 that is used for processing sinle silk 21 of coiling on the workstation 2 according to the inlet wire direction, wire coiling roller 31 is the hollow pivot in inside, and the pivot has the sprocket drive to drive, rotates, and inside hollow passageway is used for coiling each line at a sinle silk, keeps the state that the sinle silk rotated always simultaneously. The device further comprises a support frame 4 arranged on one side of the working plate 5, a wire pressing roller 7 and a pressing block 15 are sequentially arranged above the working plate 5 along the wire inlet direction of the wire core 21, a steering rod 6 is arranged on one side, facing the wire pressing roller 7, of the support frame 4, and at least two steering rods 6 are arranged, wherein the distance from the wire pressing roller 7 to the wire inlet direction of the wire core 21 is 2 cm-6 cm, and 5cm is preferred. The base 1 is provided with a wire collecting disc 10, and wire balls for storing wire cores or belting can be placed on the wire collecting disc 10. The distance between the wire pressing roller 7 and the wire core 21 is smaller than the distance between the steering rod 6 and the wire core 21. One of the effects of the crimp roller 7 is to press down the height of the taping to be the same as or slightly higher than the height of the plane in which the wire core lies. Meanwhile, the wire pressing roller has an important function, and an included angle of 15-35 degrees is formed between the straight line where the wrapping belt 22 passes through the wire pressing roller 7 and the straight line where the wire core 21 is. Therefore, the bag strap enters from a certain angle from the side surface, and forms a spiral shape when being wrapped, so that the wrapping strength is higher, and the bag strap is not easy to scatter.
Finally, a soft filtering part 151 is arranged between the pressing block 15 and the working plate 5, and the soft filtering part 151 is used for kneading the wire core 21 and the wrapping belt 22. The soft filter 151 is a rubber block or a soft plastic block. The wrapping tape has the functions of reinforcing the wrapping tape and the wire core and reducing gaps.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides a winding device of winding and band integration, includes base (1), the top fixedly connected with workstation (2) of base (1), last inlet wire dish (3), be used for with inlet wire rotation coiling wire roller (31) and be used for working plate (5) of processing sinle silk (21) of having set gradually according to inlet wire direction of workstation (2), its characterized in that: still including setting up in support frame (4) of working plate (5) one side, working plate (5) top has set gradually wire pressing roller (7) and briquetting (15) along wire core (21) inlet wire direction, one side of support frame (4) towards wire pressing roller (7) is provided with steering column (6), be provided with line collecting disc (10) on base (1), set up soft filter part (151) between briquetting (15) and working plate (5), soft filter part (151) are used for kneading sinle silk (21) and band (22), the distance of wire pressing roller (7) off-line core (21) is less than the distance of steering column (6) from sinle silk (21), and the band (22) place straight line through wire pressing roller (7) is 15 ~ 35 contained angle with the straight line of sinle silk (21) place straight line.
2. The winding and taping integrated winding device of claim 1, wherein: the number of the steering rods (6) is at least two, and the distance between the steering rods and the wire inlet direction of the wire offline core (21) closest to the wire crimping roller (7) is 2 cm-6 cm.
3. The winding and taping integrated winding device of claim 1, wherein: the soft filtering part (151) is a rubber block or a soft plastic block.
4. The winding and taping integrated winding device of claim 1, wherein: the collecting disc (10) is provided with a collecting disc (10) with a packing belt (22).
5. The winding and taping integrated winding device of claim 1, wherein: the number of the wire collecting discs (10) is multiple, and new wire cores and the wrapping bands (22) are simultaneously or respectively arranged.
6. The winding and taping integrated winding device of claim 1, wherein: the junction point of the wire core (21) and the wrapping belt (22) is positioned at the soft filtering part (151).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910621188.4A CN110246682B (en) | 2019-07-10 | 2019-07-10 | Winding and belting integrated winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910621188.4A CN110246682B (en) | 2019-07-10 | 2019-07-10 | Winding and belting integrated winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110246682A CN110246682A (en) | 2019-09-17 |
| CN110246682B true CN110246682B (en) | 2024-01-02 |
Family
ID=67891798
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910621188.4A Active CN110246682B (en) | 2019-07-10 | 2019-07-10 | Winding and belting integrated winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110246682B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203212109U (en) * | 2013-04-10 | 2013-09-25 | 湖州东尼电子有限公司 | Copper wire pay-off mechanism |
| JP2014093492A (en) * | 2012-11-06 | 2014-05-19 | Toshiba Corp | Manufacturing apparatus and manufacturing method for superconducting coil, and superconducting coil |
| CN104464954A (en) * | 2014-11-20 | 2015-03-25 | 宁波日月电线电缆制造有限公司 | Machine tool with functions of winding, gathering and wrapping |
| CN204614543U (en) * | 2015-05-30 | 2015-09-02 | 东莞市新杰电工机械有限公司 | A horizontal winding machine |
| CN106298100A (en) * | 2016-08-22 | 2017-01-04 | 东莞市智汉电工机械实业有限公司 | A kind of automatic vertical numerical control wire stock belting machine |
| CN107128739A (en) * | 2017-06-29 | 2017-09-05 | 湖北红旗中益特种线缆有限责任公司 | A kind of cable packing device |
| CN208954697U (en) * | 2018-09-25 | 2019-06-07 | 青岛长城巨龙电缆有限公司 | Copper wire stranding machine |
-
2019
- 2019-07-10 CN CN201910621188.4A patent/CN110246682B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014093492A (en) * | 2012-11-06 | 2014-05-19 | Toshiba Corp | Manufacturing apparatus and manufacturing method for superconducting coil, and superconducting coil |
| CN203212109U (en) * | 2013-04-10 | 2013-09-25 | 湖州东尼电子有限公司 | Copper wire pay-off mechanism |
| CN104464954A (en) * | 2014-11-20 | 2015-03-25 | 宁波日月电线电缆制造有限公司 | Machine tool with functions of winding, gathering and wrapping |
| CN204614543U (en) * | 2015-05-30 | 2015-09-02 | 东莞市新杰电工机械有限公司 | A horizontal winding machine |
| CN106298100A (en) * | 2016-08-22 | 2017-01-04 | 东莞市智汉电工机械实业有限公司 | A kind of automatic vertical numerical control wire stock belting machine |
| CN107128739A (en) * | 2017-06-29 | 2017-09-05 | 湖北红旗中益特种线缆有限责任公司 | A kind of cable packing device |
| CN208954697U (en) * | 2018-09-25 | 2019-06-07 | 青岛长城巨龙电缆有限公司 | Copper wire stranding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110246682A (en) | 2019-09-17 |
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