WO2019057139A1 - 一种室温超成形性镁或镁合金及其制造方法 - Google Patents
一种室温超成形性镁或镁合金及其制造方法 Download PDFInfo
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- WO2019057139A1 WO2019057139A1 PCT/CN2018/106867 CN2018106867W WO2019057139A1 WO 2019057139 A1 WO2019057139 A1 WO 2019057139A1 CN 2018106867 W CN2018106867 W CN 2018106867W WO 2019057139 A1 WO2019057139 A1 WO 2019057139A1
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- magnesium
- room temperature
- formability
- magnesium alloy
- extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/002—Extruding materials of special alloys so far as the composition of the alloy requires or permits special extruding methods of sequences
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
Definitions
- the present invention relates to a metal or metal alloy and a method of manufacturing the same, and more particularly to a metal or metal alloy having good formability and a method of manufacturing the same.
- Magnesium is a widely available metal material in our daily life, accounting for 2.7% of the earth's crust. It can be extracted from ore or seawater and can be purified to a purity of 99.8%. At the same time, magnesium is the lightest metal structural material discovered to date, and its density is only 1.74 g/cm 3 , which is 2/3 of aluminum and 1/4 of steel. This feature makes magnesium a metal that replaces aluminum and steel and is widely used in automotive, aerospace, and rail transportation. The use of magnesium alloys saves energy and reduces operating costs. For example, when the car is reduced by 100kg, the fuel consumption per 100 kilometers will be reduced by 0.38 liters, and the CO 2 emissions per kilometer will be reduced by 8.7g. However, the room temperature formability of profiles and sheets of magnesium and its alloys has not been high. Due to this limitation, magnesium alloy sheets have not been widely used in the industry to date.
- the difficulty of processing magnesium at room temperature is determined by its nature.
- the main deformation modes of magnesium are basal slip, cylindrical slip, pyramidal slip and twinning.
- other slips are difficult to start at room temperature.
- the start of the twin crystal depends on the grain orientation before magnesium processing is not suitable for the start of the twin crystal, and even if the twin crystal is activated, the amount of strain that can be carried is not large, and the maximum is only 8% of the total strain.
- aluminum and its aluminum alloys have high room temperature formability, and they can be processed from aluminum sheets into cans at room temperature.
- magnesium and magnesium alloys break at 30% of the down-pressure during room temperature rolling.
- magnesium alloying elements has been the primary means of increasing the room temperature formability of magnesium. This is because the addition of some alloying elements can weaken the texture, or it can make other slip systems other than the base slip easier to start at room temperature. Even so, the room temperature formability of magnesium is still poor. Although magnesium is subjected to large deformation processing (such as isometric extrusion), its grain boundary slip can be started at room temperature as an additional deformation mode, but its maximum downforce during compression at room temperature is only 20%. In addition, magnesium alloy samples processed from large deformations tend to be small in size and are not suitable for industrial applications.
- One of the objects of the present invention is to provide a room temperature superformable magnesium which is prepared by using a simple processing method to obtain room temperature superformed magnesium, in view of the problem of poor room temperature formability of magnesium existing in the prior art.
- Magnesium which is inherently difficult to form, is formed at room temperature and is easily formed.
- the present invention proposes a room temperature superformable magnesium having a crystallite size of ⁇ 2 ⁇ m.
- the inventors of the present invention have found through a large number of experimental studies that when the grain size of magnesium is ⁇ 2 ⁇ m, magnesium or a magnesium alloy which is conventionally difficult to form becomes room-temperature super-formability and is easily formed. This is because, in coarse crystals (grain size much larger than 2 microns), the room temperature deformation mode of magnesium is intragranular deformation, including dislocation sliding and twinning. Affected by the hexagonal structure of magnesium, its intragranular deformation mode is limited, and it is not enough to carry a large amount of plastic deformation, so the room temperature formability of coarse magnesium is poor.
- the main deformation mode of magnesium changes from intragranular deformation to grain boundary deformation, such as grain boundary sliding and grain.
- grain boundary deformation such as grain boundary sliding and grain.
- These grain boundary deformations provide an additional mode of deformation in the plastic deformation of ultrafine grains (grain size ⁇ 2 microns) of magnesium.
- dynamic recrystallization is more likely to occur during plastic deformation at room temperature, reducing the degree of intragranular strain.
- the grain boundary deformation mode and the large amount of dynamic recrystallization at room temperature make the intragranular strain of the ultrafine magnesium not accumulate to the extent that it can cause fracture, resulting in the appearance of room temperature superformability.
- the crystal grain size is ⁇ 1 ⁇ m.
- Another object of the present invention is to provide a room temperature super-formable magnesium alloy which is excellent in formability at room temperature.
- the present invention proposes a room temperature super-formability magnesium alloy having a crystal grain size of ⁇ 2 ⁇ m.
- the crystal grain size is ⁇ 1 ⁇ m.
- the room temperature super-forming magnesium alloy contains at least one of aluminum, zinc, calcium, tin, silver, cerium, zirconium and a rare earth element, aluminum,
- the total mass percentage of at least one of the zinc, calcium, dilute, silver, cerium, zirconium and rare earth elements is ⁇ 1.5%.
- another object of the present invention is to provide a method for producing room temperature ultraformable magnesium described above, wherein the room temperature superformable magnesium obtained by the production method has better room temperature superformability when it is produced into a magnesium form.
- the present invention provides a method for producing room temperature superformability magnesium, which is processed into a magnesium profile, comprising the steps of: extruding a raw material at 20 ° C to 150 ° C, and extruding The magnesium profile is obtained at a pressure ratio of 10:1 to 100:1.
- the inventors of the present invention have found through extensive research that dynamic recrystallization occurs in the extrusion process of magnesium at different temperatures.
- the coarse cast structure will be transformed into recrystallized structure, and the extrusion temperature will affect recrystallization.
- the main factor of grain size In conventional extrusion (conventional extrusion temperature is generally higher than 300 ° C), the grain boundary of magnesium is easy to move, and the dynamic recrystallized grain of magnesium will rapidly grow to about 10–100 ⁇ m.
- the size of the size in order to obtain a grain structure of less than 2 micrometers, it is necessary to control the extrusion temperature to dynamically recrystallize a large amount of nucleation, but the grain boundary moves relatively slowly, thereby controlling the recrystallized grains. The size of the size.
- the extrusion temperature is controlled to be 20 to 150 ° C and the extrusion ratio is 10:1 to 100:1. To obtain the desired microstructure of the magnesium profile.
- the extrusion ratio is controlled to be 10:1 to 100:1 because the extrusion resistance required when the extrusion ratio is too large is too large, and the equipment is difficult to realize; when the extrusion ratio is too small, the material after extrusion is deformed. Insufficient degree, resulting in insufficient recrystallized grain refinement, does not reach the required grain size.
- the extrusion ratio refers to the ratio of the cross-sectional area of the material before extrusion (for example, the circular cross-sectional area of the cylindrical cast rod) to the cross-sectional area of the material after extrusion.
- the extrusion temperature is controlled at 20-80 ° C because the inventors of the present invention have found through extensive experiments that the pure magnesium has a grain size of about 1.2 ⁇ m when the extrusion temperature is lowered to 80 ° C. Further reducing the extrusion temperature, or adding a small amount of alloying elements such as at least one of aluminum, zinc, calcium, tin, silver, cerium, zirconium and rare earth elements, aluminum, zinc, calcium, tin, silver, cerium, zirconium and The total mass percentage of at least one of the rare earth elements ⁇ 1.5%) will further slow the grain boundary moving speed of the recrystallized grains, thereby refining the recrystallized structure to less than 1 micron.
- alloying elements such as at least one of aluminum, zinc, calcium, tin, silver, cerium, zirconium and rare earth elements, aluminum, zinc, calcium, tin, silver, cerium, zirconium and The total mass percentage of at least one of the rare earth elements ⁇ 1.5%) will further slow the
- the extrusion pusher speed is from 0.05 mm/s to 50 mm/s.
- extrusion pusher speed refers to the moving speed of the squeeze pusher to the mold during the extrusion process.
- the present invention provides a method for producing room temperature superformable magnesium, which is processed into a magnesium sheet, comprising the steps of:
- the submicron structure of the magnesium or magnesium alloy having a grain size of ⁇ 2 ⁇ m does not change during the cold rolling process, and thus can be rolled into various specifications.
- the rolling temperature is controlled to be rolled at 20 to 100 °C.
- the extrusion pusher speed is from 0.05 mm/s to 50 mm/s.
- the magnesium plate material has a thickness of 0.3 mm to 4 mm or 0.04 mm to 0.3 mm.
- the preferred magnesium sheet thickness specification in this case is 0.3 mm to 4 mm or 0.04 mm to 0.3 mm.
- another object of the present invention is to provide a method for producing a room temperature super-formability magnesium alloy as described above, wherein the room temperature super-formability magnesium alloy obtained by the production method has better room temperature super-formability when formed into a magnesium alloy profile. .
- the present invention provides a method for producing a room temperature super-formability magnesium alloy which is processed into a magnesium alloy profile, comprising the steps of: extruding at 20 ° C to 150 ° C.
- the raw material has an extrusion ratio of 10:1 to 100:1 to obtain the magnesium alloy profile.
- the corresponding extrusion ratio is controlled to be 10:1 to 100:1 because the extrusion resistance required when the extrusion ratio is too large is too large, and the equipment is difficult to realize; the extrusion ratio is too small, after extrusion The degree of deformation of the material is insufficient, resulting in insufficient refinement grain refinement and failing to achieve the required grain size.
- the extrusion pusher speed is from 0.05 mm/s to 50 mm/s.
- another object of the present invention is to provide a method for producing the room temperature super-formability magnesium alloy described above, wherein the room temperature super-formability magnesium alloy obtained by the production method has a good room temperature super when formed into a magnesium alloy sheet material. Formability.
- the room temperature super-form magnesium alloy is processed into a magnesium alloy sheet, comprising the steps of:
- the extrusion pusher speed is from 0.05 mm/s to 50 mm/s.
- the magnesium alloy sheet material has a thickness of 0.3 mm to 4 mm or 0.04 mm to 0.3 mm.
- the "raw material” used in the case of producing room temperature superformed magnesium means "magnesium raw material” which is a simple substance of magnesium metal and does not have a grain size of ⁇ 2 ⁇ m. It does not have the required excellent super-formability; for the case of producing a room temperature super-form magnesium alloy, the term “raw material” means "magnesium alloy raw material", and the magnesium alloy raw material is magnesium metal and the alloying element.
- the magnesium or magnesium alloy feedstock can be of any desired shape, such as a cylindrical, square, cuboid ingot form.
- the above-mentioned "raw material” is extruded at a temperature of from 20 ° C to 150 ° C at an extrusion ratio of from 10:1 to 100:1 to obtain a magnesium profile or a magnesium alloy profile.
- the magnesium profile or the magnesium alloy profile after the extrusion operation has a desired room temperature superformability, and the processing mode determines the obtained room temperature superformability magnesium or room temperature superformability magnesium alloy as a profile form.
- the terms "profile”, “magnesium profile” and “magnesium alloy profile” mean room temperature superformed magnesium having a desired room temperature superformability after extrusion processing and being in the form of a profile or Room temperature superformable magnesium alloy.
- the extrusion operation of the present invention is carried out using conventional extrusion equipment, and the improvement of the present invention is the fine design of temperature and extrusion ratio in the extrusion operation.
- the extrusion apparatus can be arbitrarily selected and modified as needed, as long as the temperature and extrusion required for the present invention can be achieved.
- the temperature of "20 ° C to 150 ° C" described in the present invention is the temperature of the magnesium/magnesium alloy that is undergoing the extrusion processing, by heating the magnesium/magnesium alloy, or by the magnesium alloy block and The extrusion cylinder, the mold and the push rod of the surrounding extrusion device are heated together.
- the push rod, the extrusion tube and the mold are all made of die steel, and the mold cavity can be determined according to the specific requirements of the product, and has a cavity and a through hole penetrating the mold, and the cavity is used for the cavity
- the cross-sectional dimension of the through hole may be tapered or constant, and the specifically defined extrusion ratio of the present invention is determined by adjusting the cross-sectional size of the through-hole and the cross-sectional size of the magnesium raw material or the magnesium alloy raw material.
- the push rod has an end portion matching the size and shape of the extrusion barrel, the cavity of the mold, and the raw material of the magnesium raw material or the magnesium alloy, and is used for pushing the magnesium raw material or the magnesium alloy raw material through the extrusion during the extrusion process.
- the barrel, the mold cavity and the through hole achieve the desired room temperature superformability while forming the profile.
- the magnesium profile or the magnesium alloy profile having room temperature superformability is obtained by the above extrusion operation, it may be further rolled into a magnesium plate material at 20 ° C to 100 ° C as needed.
- the room temperature super-formability magnesium or magnesium alloy according to the present invention fundamentally overcomes the problem that magnesium is difficult to be formed at room temperature, and the manufacturing method of the room temperature super-formability magnesium or magnesium alloy is low in cost and production efficiency. High, can be directly used in industrial production.
- Example 2 is a graph showing the true stress-down pressure of the room temperature superformability magnesium of Example 7 and the conventional magnesium of Comparative Example 5 in a room temperature compression test.
- Fig. 3 is a sample view of the conventional magnesium of Comparative Example 5 before the test in the room temperature compression test.
- Figure 4 is a sample view of the conventional magnesium of Comparative Example 5 after testing in a room temperature compression test.
- Figure 5 is a sample view of the room temperature superformable magnesium of Example 7 before testing in a room temperature compression test.
- Figure 6 is a sample view of the room temperature superformability magnesium of Example 7 after testing in a room temperature compression test.
- Fig. 7 is a view showing the sample of the room temperature superformable magnesium of Example 8 in a pressed state.
- Fig. 8 is a sample view of the room temperature superformable magnesium of Example 8 when processed into a magnesium plate having a thickness of 1 mm.
- Fig. 9 is a bending effect of the room temperature overmolding magnesium of Example 8 when processed into a magnesium plate having a thickness of 0.12 mm.
- Figure 10 is a sample view of the conventional magnesium extruded state of Comparative Example 5.
- Figure 11 is a sample view of conventional magnesium of Comparative Example 5 at cold rolling to 33%.
- Fig. 12 is a view showing the sample of the room temperature super-formability magnesium of Example 8 before being bent into a magnesium plate having a thickness of 1 mm.
- Fig. 13 is a view showing the sample of the room temperature superformable magnesium of Example 8 after being bent into a magnesium plate having a thickness of 1 mm.
- Figure 14 is a graph showing the bending effect of the room temperature overmolding magnesium of Example 8 when processed into a magnesium plate having a thickness of 0.12 mm.
- Fig. 15 is a view showing a sample of the conventional magnesium of Comparative Example 5 after being bent into a magnesium plate having a thickness of 1 mm.
- Figure 16 is a bending effect of the conventional magnesium of Comparative Example 5 when it was processed into a magnesium plate having a thickness of 0.12 mm.
- Example 18 is a backscattered electron diffraction (EBSD) picture and a grain orientation spread GOS map picture of room temperature superformability magnesium of Example 7.
- EBSD backscattered electron diffraction
- Figure 19 illustrates the texture of Figure 17 under the (0001) pole figure.
- Figure 20 illustrates the texture of Figure 18 under the (0001) pole figure.
- Figure 21 is a columnar distribution of grain size of a conventional magnesium of Comparative Example 5 in a pressed state.
- Figure 22 is a graph showing the grain size distribution of conventional magnesium of Comparative Example 5 at 20% room temperature compression.
- Figure 23 is a bar graph of grain size of conventional magnesium of Comparative Example 5 after 20% cold rolling.
- Fig. 24 is a columnar distribution diagram of the grain size of the room temperature superformable magnesium of Example 7 in a pressed state.
- Figure 25 is a graph showing the grain size distribution of the room temperature superformability magnesium of Example 7 when it was compressed at 50% room temperature.
- Figure 26 is a graph showing the grain size distribution of the room temperature superformability magnesium of Example 7 after 50% cold rolling.
- Figure 27 is a backscattered electron diffraction (EBSD) picture of the room temperature superformable magnesium of Example 7 when processed into a magnesium plate having a thickness of 0.12 mm.
- EBSD backscattered electron diffraction
- Figure 28 is a GOS picture of the room temperature superformable magnesium of Example 7 when processed into a magnesium plate having a thickness of 0.12 mm.
- Fig. 29 is a graph showing the grain size columnar distribution of the room temperature super-formability magnesium of Example 7 when processed into a magnesium plate having a thickness of 0.12 mm.
- Figure 30 is a view showing the texture of the room temperature super-formability magnesium of Example 7 under a (0001) pole figure when processed into a magnesium plate having a thickness of 0.12 mm.
- Figure 31 is a scanning electron micrograph of twin and slip actuation occurring in the room temperature deformation of Comparative Example 5.
- Fig. 32 is a view showing the crystal grain change of room temperature superformability magnesium in the room temperature compression in Example 7 of the present invention.
- Fig. 33 is a view showing the change of the deformed crystal grains of the room temperature super-formability magnesium of Example 7 in a high strain region at room temperature compression.
- Figure 34 illustrates the microstructure and texture of the dynamically recrystallized grains of Figure 33.
- Figure 35 is a schematic view showing the change in microstructure of conventional magnesium of Comparative Example 5 before and after compression at room temperature.
- Figure 36 is a graph showing the change in microstructure of room temperature superformable magnesium of Examples 1-12 before and after compression at room temperature.
- Figure 37 is a schematic illustration of an exemplary extrusion operation in accordance with one embodiment of the present invention.
- the manufacturing process of the room temperature super-form magnesium or magnesium alloy profile comprises the steps of: extruding the raw material at 20 ° C to 150 ° C, the extrusion ratio is 10:1 to 100:1, and the extrusion pusher speed is 0.05 mm/s ⁇ 50 mm/s, the magnesium profile was obtained.
- the manufacturing process of the room temperature superform magnesium plate or the magnesium alloy plate includes the following steps:
- the extrusion ratio is 10:1 ⁇ 100:1, the extrusion pusher speed is 0.05mm / s ⁇ 50mm / s;
- the magnesium plate has a thickness of 0.3 mm to 4 mm or 0.04 mm to 0.3 mm.
- Table 1 lists the specific process parameters in the method of producing the room temperature superformable magnesium or magnesium alloy of Examples 1-12.
- Table 2 lists the grain sizes of the room temperature superformable magnesium or magnesium alloys of Examples 1-20.
- Example 1 Numbering Grain size ( ⁇ m) Example 1 0.8 Example 2 0.8 Example 3 1.1 Example 4 1.2 Example 5 1.2 Example 6 1.2 Example 7 1.3 Example 8 1.3 Example 9 1.2 Example 10 1.4 Example 11 1.2
- Example 12 1.4 Example 13 0.5 Example 14 1.2 Example 15 1.8 Example 16 2 Example 17 1.5 Example 18 0.1 Example 19 0.3 Example 20 0.8
- extrusion was carried out at an extrusion ratio of 19:1 at different temperatures, wherein the extrusion temperature of Example 1-2 was room temperature (25 ° C), Example 3 The extrusion temperature of -6 was 65 ° C, the extrusion temperature of Example 7-12 was 80 ° C, and the extrusion temperature of Comparative Example 1 was 160 ° C, and the extrusion temperature of Comparative Example 2 was 200 ° C, Comparative Example 3 The extrusion temperature was 250 ° C, the extrusion temperature of Comparative Example 4 was 300 ° C, and the extrusion temperature of Comparative Example 5 was 400 ° C.
- Examples 1-12 and Comparative Examples 1-5 Prior to extrusion, Examples 1-12 and Comparative Examples 1-5 were applied with graphite coatings on ingots and molds to reduce friction during extrusion. After extrusion, Examples 1-4, 7 and 8 and Comparative Examples 1-5 were rapidly water-cooled, followed by room temperature compression test and cold rolling. In the compression test, the compression speed was 0.6 mm/min, and in the cold rolling process, the single-pass pressing amount was 0.1 mm, and the roll speed was 15 m/min.
- FIG. 1 is a graph of true stress-true strain down pressure in room temperature compression tests of room temperature superformability magnesium of Examples 1, 3, and 7 and Comparative Examples 1-5 of conventional magnesium at different temperatures. As shown in Fig. 1, curves I to VIII show the true strain conditions of the room temperature superformability magnesium of Examples 1, 3 and 7, and the conventional magnesium of Comparative Examples 1-5 under true stress.
- FIG. 2 is a graph showing the true stress-down pressure of the room temperature superformability magnesium of Example 7 and the conventional magnesium of Comparative Example 5 in a room temperature compression test, as can be seen from FIG. 2, the example 7 and the curve shown by the curve XI. Comparative Example 5 shown in IX was subjected to a change in the amount of depression under different true stress conditions at room temperature compression test.
- FIG. 3 to 6 illustrate the topographical changes before and after the test of the room temperature superformability magnesium of Example 7 and the conventional magnesium of Comparative Example 5 in the room temperature compression test.
- Fig. 3 is a sample view of the conventional magnesium of Comparative Example 5 before the test in the room temperature compression test.
- Figure 4 is a sample view of the conventional magnesium of Comparative Example 5 after testing in a room temperature compression test.
- Figure 5 is a sample view of the room temperature superformable magnesium of Example 7 before testing in a room temperature compression test.
- Figure 6 is a sample view of the room temperature superformability magnesium of Example 7 after testing in a room temperature compression test.
- Example 7 to 16 are used to verify the bending effect of the room temperature superformability magnesium of Example 8 and the conventional magnesium of Comparative Example 5 in different states.
- the room temperature superformability magnesium of Example 8 was extruded into a magnesium square rod, and rolled from a pressed state having a thickness of 3 mm to a magnesium plate having a thickness of 1 mm, and the obtained room temperature super-formed magnesium sheet did not cause edge cracking.
- the magnesium sheet was further rolled into a magnesium sheet having a thickness of 0.12 mm. At this time, the magnesium sheet is rolled from 3mm to 0.12mm, resulting in a 96% reduction and a true strain of 3.2, which is much higher than the conventional cold rolling reduction of conventional magnesium (30%), corresponding to the true strain. 0.4.
- the magnesium plate having a thickness of 0.12 mm was cut into two sections and folded into the shapes of "m" and "g", respectively. It can be seen that the room temperature superformed magnesium of Example 8 of the present invention was processed into a profile. Or the sheet material has excellent room temperature formability and is less prone to surface cracking.
- Figure 7 is a sample view of the room temperature superformability magnesium of Example 8 in an extruded state
- Figure 8 is a sample view of the room temperature superformability magnesium of Example 8 when processed into a magnesium plate having a thickness of 1 mm
- FIG. 10 is a sample view of the conventional magnesium extruded state of Comparative Example 5
- FIG. 11 is Comparative Example 5.
- the room temperature superformability magnesium of Example 8 was processed into a magnesium plate having a thickness of 1 mm, which was bent and bent at 180° without cracking.
- FIG. 12 is a sample view of the room temperature superformed magnesium of Example 8 before being bent into a magnesium plate having a thickness of 1 mm
- Figure 13 is a room temperature superformed magnesium of Example 8 processed to a thickness of 1 mm. Sample drawing of the magnesium sheet after bending.
- Example 8 when the room temperature superformability magnesium of Example 8 was processed into a magnesium plate having a thickness of 0.12 mm, the magnesium plate material was folded twice, and no cracks visible to the naked eye were observed after the development.
- FIG. 14 is a graph showing the bending effect of the room temperature overmolding magnesium of Example 8 when processed into a magnesium plate having a thickness of 0.12 mm.
- S1, S2, and S3 respectively indicate different operations
- S1 means folding twice
- S2 means first expansion
- S3 means second expansion.
- the conventional magnesium of Comparative Example 5 was bent into a magnesium plate having a thickness of 1 mm, and the magnesium plate was bent at 95°, and the conventional magnesium was processed in Comparative Example 5.
- the magnesium plate is made into 0.12 mm, it is folded once and then expanded to find obvious cracks.
- FIG. 15 is a sample view of the conventional magnesium of Comparative Example 5 after being bent into a magnesium plate having a thickness of 1 mm
- Figure 16 is a view of the conventional magnesium of Comparative Example 5 when it was processed into a magnesium plate having a thickness of 0.12 mm. Fold effect. As shown in Fig. 16, S4 indicates folding once and S5 indicates expansion.
- the room temperature superformability magnesium of the embodiment of the present invention subverts the conventional understanding that magnesium is difficult to process at room temperature, and obtains room temperature superformability by an extrusion process, and the room temperature superformability is passed through A large amount of cold deformation can also be maintained.
- Example 7 In order to reveal the reason why magnesium has superformability at room temperature, the inventors characterized the microstructure of extruded samples of room temperature superformed magnesium of Comparative Example 5 and Example 7. These two samples consist of equiaxed grains and all have a strong texture.
- the average crystal grain diameters of Comparative Example 5 and Example 7 were 82 ⁇ m and 1.3 ⁇ m, respectively. After the comparative example 5 of extrusion at 400 ° C was compressed or rolled at room temperature for 20%, the average crystal grain diameter of Comparative Example 5 was lowered to 56 - 61 ⁇ m due to the generation of twin crystals. In stark contrast, in the case of Example 7 after being compressed or rolled at room temperature for 50%, the size and shape of the crystal grains were not significantly changed. Even though the sample microstructure was characterized from different angles, the average grain size of the examples in this example was 1.1 - 1.2 ⁇ m. The texture of Example 7 was slightly stronger after cold deformation.
- Example 7 Even if the sample of Example 7 was cold rolled to a thickness of 0.12 mm, its grain size and distribution were very similar to those of the extruded state. Further, the deformation amount of the extruded sample of Example 7 was 50%, which was much larger than the deformation amount of 20% of the extruded sample of Comparative Example 5, but the intragranular orientation difference of the extruded sample of Example 7 after 50% deformation The intragranular orientation difference of the extruded sample of Comparative Example 5 was much smaller than 20% after deformation. These phenomena indicate that the intragranular deformation of Example 7 of the present invention is very small during the deformation at room temperature.
- 17 is a backscattered electron diffraction (EBSD) picture and a grain orientation spread GOS map picture of a conventional magnesium of Comparative Example 5.
- 18 is a backscattered electron diffraction (EBSD) picture and a grain orientation spread GOS map picture of room temperature superformability magnesium of Example 7.
- a shows the crystal grain shape and size of Comparative Example 5 in the as-extruded state
- b represents the crystal grain shape and size of Comparative Example 5 at 20% room temperature compression
- c represents Comparative Example 5: Grain shape and size after 20% cold rolling
- d shows the difference in intragranular orientation after compression at room temperature in Comparative Example 5
- e in the figure shows the difference in intragranular orientation after cold rolling in Comparative Example 5.
- T indicates the position where twins appear.
- f shows the crystal grain shape and size of Example 7 in the as-extruded state
- g in the figure shows the grain shape and size of Example 7 at 50% room temperature compression.
- the grain shape and size of Example 7 after 50% cold rolling are shown.
- i shows the difference in intragranular orientation after compression at room temperature in Example 7
- j in the figure shows the intragranular orientation after cold rolling in Example 7. difference.
- Figure 19 illustrates the texture of Figure 17 under the (0001) pole figure.
- Figure 20 illustrates the texture of Figure 18 under the (0001) pole figure.
- a shows the texture of Comparative Example 5 in the extruded state
- b shows the texture of Comparative Example 5 at 20% room temperature compression
- c shows the Comparative Example 5 Texture after 20% cold rolling.
- d shows the texture in the extruded state of Example 7
- e shows the texture of Example 7 at 20% room temperature compression
- f shows Example 7.
- g in the figure shows the texture of Example 7 at 50% room temperature compression
- h in the figure shows the texture of Example 7 after 50% cold rolling.
- Figure 21 is a columnar distribution of grain size of a conventional magnesium of Comparative Example 5 in a pressed state.
- Figure 22 is a graph showing the grain size distribution of conventional magnesium of Comparative Example 5 at 20% room temperature compression.
- Figure 23 is a bar graph of grain size of conventional magnesium of Comparative Example 5 after 20% cold rolling.
- Fig. 24 is a columnar distribution diagram of the grain size of the room temperature superformable magnesium of Example 7 in a pressed state.
- Figure 25 is a graph showing the grain size distribution of the room temperature superformability magnesium of Example 7 when it was compressed at 50% room temperature.
- Figure 26 is a graph showing the grain size distribution of the room temperature superformability magnesium of Example 7 after 50% cold rolling.
- Comparative Example 5 As can be seen in conjunction with Figs. 21 to 26, the average crystal grain diameters of Comparative Example 5 and Example 7 were 82 ⁇ m (see Fig. 21) and 1.3 ⁇ m, respectively (see Fig. 24). Comparative Example 5 at 400 ° C extrusion After compression at room temperature or 20% cold rolling, the average grain diameter of Comparative Example 5 decreased to 56.1 (see Fig. 22) or 60.7 ⁇ m (see Fig. 23) due to twinning. In stark contrast, in the case of Example 7 after compression or rolling at room temperature for 50%, the size and shape of the crystal grains did not change significantly (see Figs. 25 and 26).
- 27 to 30 are columnar distribution diagrams of EBSD images, GOS images, texture patterns, and grain sizes of the room temperature superformable magnesium of Example 7 when processed into a magnesium plate having a thickness of 0.12 mm.
- 27 is a backscattered electron diffraction (EBSD) picture of the room temperature superformable magnesium of Example 7 when processed into a magnesium plate having a thickness of 0.12 mm;
- FIG. 28 is a room temperature superformed magnesium of Example 7.
- FIG. 29 is a columnar distribution diagram of the grain size of the room temperature superformed magnesium of Example 7 when processed into a magnesium plate having a thickness of 0.12 mm;
- FIG. The room temperature superformability magnesium of Example 7 was textured under the (0001) pole figure when processed into a magnesium plate having a thickness of 0.12 mm.
- the inventors of the present invention characterized the microstructure of the extruded sample of Example 7 before and after compression at room temperature by a method of quasi-in situ EBSD.
- the inventors of the present invention found that after the sample was pressed down by 6%, a "new" crystal grain appeared (see c and d in Fig. 31, where the "new" crystal grain appears at the cross mark).
- This "new” grain may be located below the grains 1-4 prior to compression, and this "new” grain rises to the sample surface by grain boundary sliding during compression. Of course, this grain is also likely to be formed by recrystallization. In this "new" grain, the observed difference in intragranular orientation may be due to intragranular deformation after recrystallization.
- Figure 31 is a scanning electron micrograph of twin and slip actuation occurring in the room temperature deformation of Comparative Example 5. As shown in Fig. 31, a in the figure shows the twin crystals produced after compression of 20% at room temperature, and b in the figure shows the slip band produced by compression of the comparative example 5 at 20% room temperature.
- Fig. 32 is a view showing the crystal grain change of the room temperature superformed magnesium of Example 7 in the room temperature at room temperature.
- c in the figure shows the microstructure of Example 7 before compression at room temperature of 6%
- d in the figure shows the microstructure of the region shown in Figure c after compression at 6% room temperature, in which e
- KAM Kernel average orientation factor method
- f represents the compression of the region shown in Fig. c by KAM scanning at 6% room temperature. After each grain.
- the cross marks in d and f are the same position.
- FIG. 34 is a view showing the microstructure and texture of the dynamic recrystallized grains in Figure 33
- Figure 33 is a view showing the variation of the deformed grains in the high strain region of the room temperature superformed magnesium of Example 7 at room temperature. .
- a is a quasi-in-situ EBSD pattern of Example 7 before compression at room temperature
- b is an EBSD pattern of Example 7 after compression at room temperature, which reflects the local microstructure after compression.
- the position of the frame in Figure b indicates that new and low-strained grains appear during compression.
- c is the KAM pattern before compression at room temperature in Example 7, and the frame positions A1 and A2 in Figure c show compression.
- the front high strain region, and d is the KAM pattern of Example 7 after compression at room temperature.
- the inventors of the present invention found that since the crystal grains of Comparative Example 5 are coarse, the main deformation mechanism of Comparative Example 5 is intragranular slip and twinning; and for the present embodiment, the crystal grains of Example 7 are fine, and thus, Example 7
- the main deformation mechanism is the grain boundary mechanism, including grain boundary sliding, grain rotation and dynamic recrystallization.
- Figure 35 is a schematic view showing the change in microstructure of conventional magnesium of Comparative Example 5 before and after compression at room temperature.
- a in the figure shows the microstructure of Comparative Example 5 before compression at room temperature
- b in the figure shows the microstructure of Comparative Example 5 after compression at room temperature, as can be seen by combining a and b
- the crystal grains of Comparative Example 5 were coarse, and thus the deformation mechanism was intragranular slip and twinning.
- D represents intragranular slip
- GB represents a grain boundary
- X represents a twin boundary
- L represents loading.
- Figure 36 is a graph showing the change in microstructure of room temperature superformable magnesium of Examples 1-12 before and after compression at room temperature.
- c shows the microstructure of Examples 1-12 before compression at room temperature
- d shows the microstructure of Examples 1-12 after compression at room temperature, which can be seen by combining c and d.
- the grain of the embodiment 1-12 is small, and thus the deformation mechanism is a grain boundary mechanism, including grain boundary sliding, grain rotation and dynamic recrystallization.
- L represents loading
- Drg dynamic recrystallized grains
- P1 is a crystal orientation diagram legend
- P2 is a grain orientation scatter diagram legend
- P3 is a texture pole diagram
- ED is a compression direction
- CD is a compression direction
- RD is a rolling direction
- ND represents the normal direction
- TD represents the lateral direction.
- the coarse magnesium i.e., the conventional magnesium of the comparative example, the grain size of > 2 ⁇ m
- the fine-grained magnesium that is, the room temperature superformability of the present case
- Magnesium its grain size ⁇ 2 ⁇ m
- its room temperature deformation mode is intragranular slip and twinning. Both of these deformation modes belong to intragranular deformation. In this case, weakening the texture and exciting more room temperature in-crystal deformation modes are important for improving room temperature formability.
- the grain boundary slip When the grain size is reduced to 2 ⁇ m (i.e., room temperature superformability magnesium in this case), grain boundary slip, accompanied by grain rotation and dynamic recrystallization, becomes the main mode. Therefore, the intragranular strain will not accumulate to the extent that it can cause cracking. In this case, factors affecting the intragranular deformation such as texture, dislocation slip, twinning, etc. will become less important, thus making the room temperature superform magnesium or magnesium alloy and its profiles obtained in this case. Or the sheet material has excellent room temperature super-formability, and can be formed at room temperature, and the method for producing the room temperature super-formable magnesium or magnesium alloy is extremely simple and easy to apply, and can be applied in industrial production.
- Examples 13-20 show magnesium alloys of several component types.
- the trial production tests were carried out by using the corresponding process parameters in Table 1, and the average grain size structure listed in Table 2 was obtained, and the corresponding sample products were obtained. Both show better room temperature superformability.
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Abstract
Description
编号 | 晶粒尺寸(μm) |
实施例1 | 0.8 |
实施例2 | 0.8 |
实施例3 | 1.1 |
实施例4 | 1.2 |
实施例5 | 1.2 |
实施例6 | 1.2 |
实施例7 | 1.3 |
实施例8 | 1.3 |
实施例9 | 1.2 |
实施例10 | 1.4 |
实施例11 | 1.2 |
实施例12 | 1.4 |
实施例13 | 0.5 |
实施例14 | 1.2 |
实施例15 | 1.8 |
实施例16 | 2 |
实施例17 | 1.5 |
实施例18 | 0.1 |
实施例19 | 0.3 |
实施例20 | 0.8 |
Claims (9)
- 一种室温超成形性镁或室温超成形性镁合金,其特征在于,其晶粒尺寸≤2微米。
- 如权利要求1所述的室温超成形性镁或室温超成形性镁合金,其特征在于,其晶粒尺寸≤1微米。
- 如权利要求1所述的室温超成形性镁或室温超成形性镁合金,其特征在于,所述室温超成形性镁合金含有铝、锌、钙、锡、银、锶、锆和稀土元素的至少其中之一,铝、锌、钙、锡、银、锶、锆和稀土元素的至少其中之一的总质量百分含量≤1.5%。
- 如权利要求1所述的室温超成形性镁或室温超成形性镁合金,其特征在于,所述室温超成形性镁或室温超成形性镁合金通过权利要求5所述的方法制造。
- 一种制造方法,用来制造如权利要求1-3中任一项所述的室温超成形性镁或室温超成形性镁合金,所述室温超成形性镁或室温超成形性镁合金被加工为镁型材或镁合金型材,其特征在于,包括步骤:在20℃~150℃下挤压原料,挤压比为10:1~100:1,得到所述镁型材或所述镁合金型材。
- 如权利要求5所述的制造方法,其特征在于,挤压推杆速度为0.05mm/s~50mm/s。
- 如权利要求5所述的制造方法,其特征在于,所述室温超成形性镁或室温超成形性镁合金被加工为镁板材或镁合金板材,其特征在于,包括步骤:(1)在20℃~150℃下挤压原料,挤压比为10:1~100:1,得到所述镁 型材或所述镁合金型材;(2)在20℃~100℃下轧制成镁板材或镁合金板材。
- 如权利要求7所述的制造方法,其特征在于,所述镁板材或镁合金板材的厚度为0.3mm~4mm或0.04mm~0.3mm。
- 如权利要求5所述的制造方法,其特征在于,挤压温度为20℃~80℃。
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JP2020537831A JP7171735B2 (ja) | 2017-09-25 | 2018-09-21 | 超高室温成形性を有するマグネシウムまたはマグネシウム合金およびその製造方法 |
RU2020113400A RU2809648C2 (ru) | 2017-09-25 | 2018-09-21 | Магний или магниевый сплав, обладающий сверхвысокой формуемостью при комнатной температуре, и способ его изготовления |
CA3076849A CA3076849C (en) | 2017-09-25 | 2018-09-21 | Magnesium or magnesium alloy having high formability at room temperature and manufacturing method thereof |
BR112020005257-4A BR112020005257B1 (pt) | 2017-09-25 | 2018-09-21 | Magnésio ou liga de magnésio tendo ultra-alta capacidade de conformação à temperatura ambiente e método de produção dos mesmos |
AU2018337150A AU2018337150B2 (en) | 2017-09-25 | 2018-09-21 | Magnesium or magnesium alloy having ultra-high formability at room temperature and manufacturing method thereof |
EP18858299.3A EP3690070A1 (en) | 2017-09-25 | 2018-09-21 | Magnesium or magnesium alloy having high formability at room temperature and manufacturing method thereof |
US16/649,867 US20200269297A1 (en) | 2017-09-25 | 2018-09-21 | Magnesium or magnesium alloy having high formability at room temperature and manufacturing method thereof |
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CN110284033B (zh) * | 2019-08-05 | 2020-11-24 | 深圳市爱斯特新材料科技有限公司 | 一种高强度的Mg-Zn-Al基微合金化镁合金及其制备方法 |
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