WO2019056535A1 - Uv固化装置及其固化方法 - Google Patents

Uv固化装置及其固化方法 Download PDF

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Publication number
WO2019056535A1
WO2019056535A1 PCT/CN2017/111847 CN2017111847W WO2019056535A1 WO 2019056535 A1 WO2019056535 A1 WO 2019056535A1 CN 2017111847 W CN2017111847 W CN 2017111847W WO 2019056535 A1 WO2019056535 A1 WO 2019056535A1
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Prior art keywords
curing
product
control device
pushing
disposed
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PCT/CN2017/111847
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English (en)
French (fr)
Inventor
戴光胜
陈鹏
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神讯电脑(昆山)有限公司
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Publication of WO2019056535A1 publication Critical patent/WO2019056535A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065After-treatment
    • B05D3/067Curing or cross-linking the coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation

Definitions

  • the present disclosure relates to a curing device and a curing method thereof, for example, to a UV curing device and a curing method thereof.
  • the UV (Ultraviolet) curing process is a method in which a chemical is irradiated with a UV light source to cause a "photoinitiator" contained in the chemical to be stimulated by a UV light source to allow the chemical to be emitted in a very short time.
  • the "Polymer” contained in the “polymerization” produces a “cradiation cure”, generally referred to as UV Curing. Because the UV curing process can reduce energy waste, there is no solvent volatilization and air pollution, which is conducive to environmental protection, shortening curing time, improving production efficiency, and requiring less equipment space, which can reduce the investment cost of the plant. Therefore, the UV curing process is widely used in the manufacture of automotive, electronics, telecommunications, aerospace, metal, and glass and plastic products.
  • the UV curing device at the factory end has only one UV curing lamp, and multiple UV curing lamps cannot be cured at the same time on multiple sides. Therefore, the products need to be solidified in sequence on the four sides when performing UV curing. At this stage, it takes 20 seconds for one curing and 80 seconds for curing on the four sides, and the curing time is longer. Moreover, there is only one curing line worker, and it is necessary to take the cured product back and forth continuously, otherwise the product is likely to fall out of the assembly line and reduce the production efficiency.
  • a UV curing device comprising:
  • a support base a support plate is disposed at a lower end of the support base, and a support frame is respectively disposed on two sides of the upper end of the support base, and a UV curing lamp is respectively disposed at a lower end of the support frame;
  • the first end of the slide rail is fixed to the support plate, and the second end extends out of the support plate;
  • the sliding table is disposed on the support plate, and a bottom surface of the sliding table is connected to the first pushing mechanism;
  • the rotating mechanism is disposed on the sliding table, the rotating mechanism is further provided with a telescopic mechanism, and the telescopic mechanism is provided with a curing station;
  • the plurality of second urging mechanisms are disposed around the curing table, and the plurality of second urging mechanisms are further provided with a plurality of blocking bars at the upper ends, and one-to-one correspondence;
  • a control device configured to control the UV curing lamp, the first pushing mechanism, the rotating mechanism, the telescopic mechanism, and the second pushing mechanism.
  • the first pushing mechanism and the second pushing mechanism are pushing cylinders.
  • a fixing seat is further disposed around the supporting base, and a light blocking glass is disposed above the fixing base.
  • the rotating mechanism is a rotating cylinder.
  • the telescopic mechanism is a telescopic cylinder.
  • the curing table is further provided with a positioning groove.
  • the positioning slot is further provided with a plurality of air suction holes, and the air suction holes are connected to the air suction device.
  • the plurality of blocking rods are further sleeved with a plurality of plastic tubes, and are in one-to-one correspondence.
  • a UV curing method for use in the above UV curing device includes:
  • control device Putting the product on the curing table, the control device is activated, and the control device controls the plurality of second pushing mechanisms to push the blocking rod to fix the product;
  • the control device controls the first pushing mechanism to push the sliding table to slide on the sliding rail to the first position, wherein the first position is that the product moves under the UV curing lamp;
  • the control device controls the telescopic mechanism to push the curing table to move up to the second position, wherein the second position is that the first side and the third side of the product are parallel to the UV curing lamp, and then the UV curing lamp illuminates the product for a preset time;
  • the control device controls the rotating mechanism to rotate the curing table by 90 degrees so that the second side and the fourth side of the product are parallel to the UV curing lamp, and then the UV curing lamp illuminates the second side and the fourth side of the product for a preset time;
  • control device controls the rotating mechanism to rotate the curing table 90 degrees back to the second position, and then the telescopic mechanism pushes the curing table downward to return to the first position;
  • the control device controls the first urging mechanism to push the slide table to slide on the slide rail until it returns to the initial position, and the product after the completion of the solidification is taken out.
  • the UV curing lamp illuminates the product for a preset time of 10 seconds.
  • the UV curing device and the curing method thereof of the present invention not only greatly improve the efficiency of UV curing, but also effectively reduce the defect rate and ensure the production quality of the product.
  • FIG. 1 is a schematic structural view of a UV curing device according to an embodiment.
  • FIG. 2 is a schematic structural view of a first working state of a UV curing device according to an embodiment.
  • FIG. 3 is a schematic structural view of a second working state of a UV curing device according to an embodiment.
  • FIG. 4 is a schematic structural view of a third working state of a UV curing device according to an embodiment.
  • FIG. 5 is a schematic structural view of a fourth working state of a UV curing device according to an embodiment.
  • FIG. 6 is a schematic structural view of a fifth working state of a UV curing device according to an embodiment.
  • FIG. 7 is a schematic structural view of a sixth working state of a UV curing device according to an embodiment.
  • FIG. 8 is a flow chart of a UV curing method provided by an embodiment.
  • FIG. 1 is a schematic structural view of a UV curing device according to an embodiment.
  • the UV curing device 100 of the embodiment is used for curing the product 10, and the UV curing device 100 includes:
  • a support base 110 a support plate 111 is disposed at a lower end of the support base 110, a support frame 112 is respectively disposed on two sides of the upper end of the support base 110, and a UV curing lamp 113 is respectively disposed at a lower end of the support frame 112;
  • a slide rail 120 the first end of the slide rail 120 is fixed to the support plate 111, the second end extends out of the support plate 111;
  • the slide table 130 is disposed on the support plate 111.
  • the bottom surface of the slide table 130 is connected to the first pushing mechanism 1301.
  • the bottom surface of the slide table 130 is provided with a sliding groove member that cooperates with the slide rail 120.
  • the slide table is slidable relative to the support plate through the slide rail 120 and the chute member.
  • the rotating mechanism 140 is disposed on the sliding table 130, the rotating mechanism 140 is further provided with a telescopic mechanism 1401, the telescopic mechanism 1401 is provided with a curing station 141;
  • a plurality of second pushing mechanisms 150 the plurality of second pushing mechanisms 150 are disposed around the curing table 141, and a plurality of blocking bars 151 are disposed on the upper ends of the plurality of second pushing mechanisms 150, and are in one-to-one correspondence;
  • a control device that controls the UV curing lamp 113, the first pushing mechanism 1301, the rotating mechanism 140, the telescopic mechanism 1401, and the second pushing mechanism 150.
  • the first pushing mechanism 1301 and the second pushing mechanism 150 are pushing cylinder.
  • a fixing seat is further disposed around the supporting base 110, and a light blocking glass is disposed above the fixing base, and the light blocking glass can prevent the light of the UV curing lamp 113 from being irradiated to the eye to cause injury.
  • the rotating mechanism 140 is a rotating cylinder.
  • the telescopic mechanism 1401 is a telescopic cylinder.
  • the curing table 141 is further provided with a positioning groove for positioning the product 10.
  • a plurality of air suction holes 1411 are further disposed in the positioning groove on the curing table 141, and the air suction holes 1411 are connected to the air suction device.
  • the air suction holes 1411 are used to adsorb the product 10 to prevent products. 10 shaking.
  • the plurality of blocking bars 151 are further provided with a plastic tube, and the plastic tube is used to prevent the product 10 from being scratched.
  • FIG. 2 is a schematic structural view of a first working state of a UV curing device according to an embodiment
  • FIG. 3 is a schematic structural view of a second working state of a UV curing device according to an embodiment
  • FIG. 4 is a UV curing device according to an embodiment
  • FIG. 5 is a schematic structural view of a fourth working state of a UV curing device according to an embodiment
  • FIG. 6 is a schematic structural view of a fifth working state of a UV curing device according to an embodiment
  • FIG. 7 is an implementation diagram. The structural schematic diagram of the sixth working state of the UV curing device provided by the example.
  • the product 10 is placed on the curing table 141, the control device is activated, and the control device controls the plurality of second pushing mechanisms 150 to push the blocking rod 151 to fix the product 10, and the control device controls the first pushing mechanism 1301 to push the sliding table 130 at
  • the slide rail 120 slides to a first position, wherein the first position moves the product 10 below the UV curing lamp 113; the control device controls the telescopic mechanism 1401 to push the curing table 141 upward to the second position, wherein the first position
  • the second position is that the first side and the third side of the product 10 are parallel to the UV curing lamp 113 and on the same horizontal surface, and the UV curing lamp 113 illuminates the product 10 for a preset time.
  • the control device controls the rotation.
  • the mechanism 140 rotates the curing table 141 by 90 degrees so that the second side and the fourth side of the product 10 are parallel to the UV curing lamp 113, and the UV curing lamp 113 illuminates the second side and the fourth side of the product 10 for a preset time; when the curing is completed
  • the control device controls the rotating mechanism 140 to rotate the curing table 141 by 90 degrees back to the second position, and the telescopic mechanism 1401 pushes the curing table 141 downward to return to the first position, and the control device controls the first pushing machine
  • the structure 1301 pushes the slide table 130 over the slide rail 120 until it returns to the initial position, and the product 10 after completion of the curing is taken out, and other curing steps are performed.
  • FIG. 8 is a flow chart of a UV curing method provided by an embodiment. UV curing method provided by this embodiment The method is applied to the above UV curing device 100, including:
  • step 101 the product 10 is placed on the curing station 141, the control device is activated, the control device controls a plurality of second pushing mechanisms 150 to push the blocking rod 151 to fix the product 10;
  • step 102 the control device controls the first pushing mechanism 1301 to push the sliding table 130 to slide on the sliding rail 120 to the first position, wherein the first position is that the product 10 moves below the UV curing lamp 113;
  • step 103 the control device controls the telescoping mechanism 1401 to push the curing station 141 up to the second position, wherein the second position is the first side and the second side of the product 10 in parallel with the UV curing lamp 113, the UV curing lamp 113 irradiating the product 10 with a preset time;
  • step 104 the control device controls the rotating mechanism 140 to rotate the curing station 141 by 90 degrees such that the third and fourth sides of the product 10 are parallel to the UV curing lamp 113, and the UV curing lamp 113 is directed to the third and fourth sides of the product 10. Irradiation preset time;
  • step 105 after the curing is completed, the control device controls the rotating mechanism 140 to rotate the curing table 141 by 90 degrees back to the second position, and the telescopic mechanism 1401 pushes the curing table 141 downward to return to the first position;
  • step 106 the control device controls the first urging mechanism 1301 to push the slide table 130 to slide on the slide rail 120 until returning to the initial position, and the product 10 after completion of the solidification is taken out for the next curing cycle.
  • the UV curing lamp 113 irradiates the product 10 with a preset time of 10 seconds.
  • the UV curing device and the curing method thereof of the embodiment greatly shorten the time of UV curing, improve the efficiency of UV curing, and effectively reduce the defect rate, thereby ensuring the production quality of the product 10.
  • the UV curing device and the curing method thereof of the present disclosure greatly shorten the time of UV curing, improve the efficiency of UV curing, and effectively reduce the defect rate, thereby ensuring the production quality of the product 10.

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  • Engineering & Computer Science (AREA)
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Abstract

一种UV固化装置(100),包括:支撑底座(110),该支撑底座(110)的下端设有支撑板(111),该支撑底座(110)的上端两侧分别设有支撑架(112),该支撑架(112)的下端分别设有UV固化灯(113);滑轨(120),该滑轨(120)第一端固定于该支撑板(111)上,第二端延伸出该支撑板(111);滑台(130),该滑台(130)底面连接至第一推动机构(1301);旋转机构(140),该旋转机构(140)上设有伸缩机构(1401),该伸缩机构(1401)上设置固化台(141);多个第二推动机构(150),该多个第二推动机构上端设置多个阻挡杆(151);以及控制装置,该控制装置控制UV固化灯(113)、第一推动机构(1301)、旋转机构(140)、伸缩机构(1401)和第二推动机构(150)。

Description

UV固化装置及其固化方法 技术领域
本公开涉及一种固化装置及其固化方法,例如涉及一种UV固化装置及其固化方法。
背景技术
UV(紫外线,Ultraviolet)固化工艺,是一种以UV光源照射化学物,使该化学物当中所含“光启始剂(Photoinitiator)”受到UV光源的刺激,于极短时间内让该化学物中所包含的“聚合单体(Polymer)”产生胶合硬化的“辐射硬化技术(Radiation Curing)”,一般称为UV硬化(UV Curing)。由于UV固化工艺可以减少能源浪费,不会有溶剂的挥发而造成空气的污染,有利于环境保护,同时固化时间缩短,提高生产效率,以及所需的设备空间小,可降低厂房的投资成本,因此,UV固化工艺广泛地应用于汽车、电子、通讯、航空航天、金属以及玻璃及塑料等制品的制造上。
相关技术中,工厂端的UV固化设备只有一根UV固化灯,无法做到多根UV固化灯同时多侧固化,因此产品在做UV固化时需要对四个侧面依次进行固化。现阶段一次固化需要20秒,四边固化需要80秒,固化时间较长。并且,固化流水线工作人员只有一个,需要来回不停的拿取固化完成的产品,不然产品就容易出现掉出流水线的状况,降低了生产效率。
发明内容
一种UV固化装置,包括:
支撑底座,所述支撑底座下端设有支撑板,所述支撑底座的上端两侧分别设有支撑架,所述支撑架的下端分别设有UV固化灯;
滑轨,所述滑轨第一端固定于所述支撑板上,第二端延伸出所述支撑板;
滑台,所述滑台设置于所述支撑板上,所述滑台的底面连接至第一推动机构;
旋转机构,所述旋转机构设置于所述滑台上,所述旋转机构上还设有伸缩机构,所述伸缩机构上设置固化台;
多个第二推动机构,所述多个第二推动机构设置于所述固化台的四周,所述多个第二推动机构上端还设置多个阻挡杆,且一一对应;
控制装置,所述控制装置设置为控制所述UV固化灯、第一推动机构、旋转机构、伸缩机构和第二推动机构。
可选的,所述第一推动机构及所述第二推动机构为推动气缸。
可选的,所述支撑底座四周还设有固定座,所述固定座上方设有挡光玻璃。
可选的,所述旋转机构为旋转气缸。
可选的,所述伸缩机构为伸缩气缸。
可选的,所述固化台上还设有定位槽。
可选的,所述定位槽中还设有多个吸气孔,所述吸气孔连接至抽气装置。
可选的,所述多个阻挡杆上还套设有多个塑胶管,且一一对应。
一种UV固化方法,用于上述UV固化装置中,包括:
将产品放到固化台上,控制装置启动,所述控制装置控制多个第二推动机构推动阻挡杆固定产品;
控制装置控制第一推动机构推动滑台在滑轨上滑动到第一位置,其中,所述第一位置为产品移动到UV固化灯下方;
控制装置控制伸缩机构推动固化台向上移动到第二位置,其中,所述第二位置为产品的第一侧和第三侧与UV固化灯平行,然后UV固化灯对产品照射预设时间;
控制装置控制旋转机构将固化台旋转90度,使产品第二侧和第四侧与UV固化灯平行,然后UV固化灯对产品第二侧和第四侧照射预设时间;
当固化完成之后,控制装置再控制旋转机构将固化台旋转90度回到所述第二位置,接着伸缩机构推动固化台向下移动回到所述第一位置;
控制装置控制第一推动机构推动滑台在滑轨上滑动,直至回到初始位置,取出固化完成之后的产品。
可选的,所述UV固化灯对产品照射预设时间为10秒
本公开的UV固化装置及其固化方法,不仅大大提高UV固化的效率,而且还有效的降低了不良率,确保了产品的生产品质。
附图说明
图1是一实施例提供的UV固化装置结构示意图。
图2是一实施例提供的UV固化装置第一工作状态的结构示意图。
图3是一实施例提供的UV固化装置第二工作状态的结构示意图。
图4是一实施例提供的UV固化装置第三工作状态的结构示意图。
图5是一实施例提供的UV固化装置第四工作状态的结构示意图。
图6是一实施例提供的UV固化装置第五工作状态的结构示意图。
图7是一实施例提供的UV固化装置第六工作状态的结构示意图。
图8是一实施例提供的UV固化方法的流程图。
具体实施方式
图1是一实施例提供的UV固化装置结构示意图。
本实施例的UV固化装置100,用于对产品10进行固化,所述UV固化装置100包括:
支撑底座110,所述支撑底座110下端设有支撑板111,所述支撑底座110的上端两侧分别设有支撑架112,所述支撑架112的下端分别设有UV固化灯113;
滑轨120,所述滑轨120第一端固定于所述支撑板111上,第二端延伸出所述支撑板111;
滑台130,所述滑台130设置于所述支撑板111上,所述滑台130的底面连接至第一推动机构1301;滑台130底面设置有与滑轨120配合的滑槽构件,所述滑台通过所述滑轨120和滑槽构件可与所述支撑板相对滑动。
旋转机构140,所述旋转机构140设置于所述滑台130上,所述旋转机构140上还设有伸缩机构1401,所述伸缩机构1401上设置固化台141;
多个第二推动机构150,所述多个第二推动机构150设置于所述固化台141的四周,所述多个第二推动机构150上端还设置多个阻挡杆151,且一一对应;
控制装置,所述控制装置控制所述UV固化灯113、第一推动机构1301、旋转机构140、伸缩机构1401和第二推动机构150。
本实施例中,所述第一推动机构1301及所述第二推动机构150为推动 气缸。
本实施例中,所述支撑底座110四周还设有一固定座,所述固定座上方设有挡光玻璃,所述挡光玻璃可以防止UV固化灯113的灯光照射到眼睛照成伤害。
本实施例中,所述旋转机构140为旋转气缸。
本实施例中,所述伸缩机构1401为伸缩气缸。
本实施例中,所述固化台141上还设有定位槽,所述定位槽用于定位产品10。
本实施例中,所述固化台141上的定位槽中还设有多个吸气孔1411,所述吸气孔1411连接至抽气装置所述吸气孔1411用来吸附产品10,防止产品10晃动。
本实施例中,所述多个阻挡杆151上还对应套设有塑胶管,所述塑胶管用于防止产品10被刮伤。
图2是一实施例提供的UV固化装置第一工作状态的结构示意图,图3是一实施例提供的UV固化装置第二工作状态的结构示意图,图4是一实施例提供的UV固化装置第三工作状态的结构示意图,图5是一实施例提供的UV固化装置第四工作状态的结构示意图,图6是一实施例提供的UV固化装置第五工作状态的结构示意图,图7是一实施例提供的UV固化装置第六工作状态的结构示意图。本实施例中,将产品10放到固化台141上,控制装置启动,控制装置控制多个第二推动机构150推动阻挡杆151固定产品10,控制装置控制第一推动机构1301推动滑台130在滑轨120上滑动到第一位置,其中,所述第一位置为产品10移动到UV固化灯113下方;控制装置控制伸缩机构1401推动固化台141向上移动到第二位置,其中,所述第二位置为产品10的第一侧和第三侧与UV固化灯113平行且在同一水平面上,UV固化灯113对产品10照射预设时间,当产品两侧的固化完成之后,控制装置控制旋转机构140将固化台141旋转90度,使产品10第二侧和第四侧与UV固化灯113平行,UV固化灯113对产品10第二侧和第四侧照射预设时间;当固化完成之后,控制装置控制旋转机构140将固化台141旋转90度回到所述第二位置,伸缩机构1401推动固化台141向下移动回到所述第一位置,控制装置控制第一推动机构1301推动滑台130在滑轨120上滑动,直至回到初始位置,取出固化完成之后的产品10,进行其他固化步骤。
图8是一实施例提供的UV固化方法的流程图。本实施例提供的UV固化方 法,应用于上述UV固化装置100,包括:
在步骤101中,将产品10放到固化台141上,控制装置启动,控制装置控制多个第二推动机构150推动阻挡杆151固定产品10;
在步骤102中,控制装置控制第一推动机构1301推动滑台130在滑轨120上滑动到第一位置,其中,所述第一位置为产品10移动到UV固化灯113下方;
在步骤103中,控制装置控制伸缩机构1401推动固化台141向上移动到第二位置,其中,所述第二位置为产品10的第一侧和第二侧与UV固化灯113平行,UV固化灯113对产品10照射预设时间;
在步骤104中,控制装置控制旋转机构140将固化台141旋转90度,使产品10第三侧和第四侧与UV固化灯113平行,UV固化灯113对产品10第三侧和第四侧照射预设时间;
在步骤105中,当固化完成之后,控制装置控制旋转机构140将固化台141旋转90度回到所述第二位置,伸缩机构1401推动固化台141向下移动回到所述第一位置;
在步骤106中,控制装置控制第一推动机构1301推动滑台130在滑轨120上滑动,直至回到初始位置,取出固化完成之后的产品10,进行下一个固化循环。
本实施例中,所述UV固化灯113对产品10照射预设时间为10秒。
本实施例的UV固化装置及其固化方法,大大缩短了UV固化的时间,提高UV固化的效率,而且还有效的降低了不良率,确保了产品10的生产品质。
工业实用性
本公开的UV固化装置及其固化方法,大大缩短了UV固化的时间,提高UV固化的效率,而且还有效的降低了不良率,确保了产品10的生产品质。

Claims (10)

  1. 一种紫外线UV固化装置,对产品进行固化,包括:
    支撑底座,所述支撑底座下端设有支撑板,所述支撑底座的上端两侧分别设有支撑架,所述支撑架的下端设有UV固化灯;
    滑轨,所述滑轨的第一端固定于所述支撑板上,所述滑轨的第二端延伸出所述支撑板;
    滑台,所述滑台设置于所述支撑板上,所述滑台的底面连接至第一推动机构;
    旋转机构,所述旋转机构设置于所述滑台上,所述旋转机构上还设有伸缩机构,所述伸缩机构上设置固化台;
    多个第二推动机构,所述多个第二推动机构设置于所述固化台的四周,每个所述第二推动机构的上端还设置有一阻挡杆;以及
    控制装置,所述控制装置设置为控制所述UV固化灯、第一推动机构、旋转机构、伸缩机构和第二推动机构。
  2. 如权利要求1所述的UV固化装置,其中,所述第一推动机构及所述第二推动机构为推动气缸。
  3. 如权利要求1所述的UV固化装置,其中,所述支撑底座四周还设有固定座,所述固定座上方设有挡光玻璃。
  4. 如权利要求1所述的UV固化装置,其中,所述旋转机构为旋转气缸。
  5. 如权利要求1所述的UV固化装置,其中,所述伸缩机构为伸缩气缸。
  6. 如权利要求1所述的UV固化装置,其中,所述固化台上还设有定位槽。
  7. 如权利要求6所述的UV固化装置,其中,所述定位槽中还设有多个吸气孔,所述多个吸气孔连接至抽气装置。
  8. 如权利要求1所述的UV固化装置,其中,每个所述阻挡杆上还套设有一塑胶管。
  9. 一种UV固化方法,应用于权利要求1-8任一项所述UV固化装置,包括:
    将产品放到固化台上,启动控制装置所述控制装置控制多个第二推动机构推动阻挡杆固定所述产品;
    所述控制装置控制第一推动机构推动滑台在滑轨上滑动到第一位置,其中,所述第一位置为所述产品移动到UV固化灯下方;
    所述控制装置控制伸缩机构推动所述固化台向上移动到第二位置,其中, 所述第二位置为所述产品的第一侧和第二侧与所述UV固化灯平行且在同一水平面上,然后所述UV固化灯对所述产品照射预设时长;
    所述控制装置控制旋转机构将所述固化台旋转90度,使所述产品第三侧和第四侧与所述UV固化灯平行且在同一水平面上,然后所述UV固化灯对所述产品第三侧和第四侧照射预设时长;
    当所述产品固化完成之后,所述控制装置控制所述旋转机构将所述固化台旋转90度回到所述第二位置,所述伸缩机构推动所述固化台向下移动回到所述第一位置;以及
    所述控制装置控制所述第一推动机构推动所述滑台在所述滑轨上滑动,直至回到初始位置,取出固化完成之后的产品。
  10. 如权利要求9所述的UV固化方法,其中,所述预设时长为10秒。
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