WO2019037308A1 - 一种应用于剥皮机的多级控制系统 - Google Patents

一种应用于剥皮机的多级控制系统 Download PDF

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WO2019037308A1
WO2019037308A1 PCT/CN2017/111614 CN2017111614W WO2019037308A1 WO 2019037308 A1 WO2019037308 A1 WO 2019037308A1 CN 2017111614 W CN2017111614 W CN 2017111614W WO 2019037308 A1 WO2019037308 A1 WO 2019037308A1
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controller
sub
electrode
control system
control
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PCT/CN2017/111614
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French (fr)
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刘彦付
屈胜良
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太仓贝斯特机械设备有限公司
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • the invention relates to the field of metal processing, and in particular to a multi-stage control system applied to a peeling machine.
  • automation equipment has liberated humans from heavy physical labor, part of mental labor and a harsh and dangerous working environment, and can expand human organ function, greatly improve labor productivity and enhance human understanding of the world. And the ability to transform the world. Therefore, automation equipment is widely used in industrial production.
  • a control system is a management system consisting of a control subject, a control object, and a control medium with its own goals and functions.
  • the control system means that it can maintain and change any amount of interest or change in a machine, mechanism or other device in a desired manner.
  • the control system is also implemented to bring the controlled object to a predetermined ideal state.
  • the control system causes the controlled object to tend to a desired steady state.
  • the peeling machine is mainly used for deep finishing of hot-rolled and cold-drawn materials.
  • the raw material size range of the processing is large, and it is not necessary to pre-treat the raw materials, such as pickling.
  • the cutting process can be performed over the length of the material, so there is no length loss.
  • the defects such as decarburization layer and crack on the surface of the bar can be quickly and effectively removed, and the hardness is improved little, so that the produced material is easy to be further deep-processed, and the wear of the tool can be automatically compensated;
  • the advantages of long material processing are particularly obvious, and the efficiency can be increased several times to ten times compared with the usual process. Applicable to the production of bright materials, silver bright steel, widely used in machinery manufacturing, vehicle production, bearing production, spring manufacturing and other fields.
  • control In the industrial sector, for various things encountered in the production process of metallurgy, chemical engineering, machinery manufacturing, etc.
  • the control including temperature, flow, pressure, thickness, tension, speed, position, frequency, phase, etc.
  • a digital control system with better control performance and higher automation, and a process control system with dual functions of control and management are also established through the use of a digital computer.
  • the stripping machine In order to accurately control the stripping machine for stripping operations, research on its control system has been a hot topic, and the stripping machine has high requirements on mechanical, electrical, hydraulic and other aspects, and has high quality and precision requirements for parts. Therefore, it is imperative to design a reasonable mechanical structure and corresponding control system.
  • the present invention provides a multi-stage control system for use in a peeling machine.
  • the invention is implemented by the following technical solutions:
  • a multi-stage control system applied to a peeling machine comprising a feeding device, a clamping device, a stripping device, a stripping device, a discharging device, a control device and a power supply device, the feeding device, the clamping device, the stripping device, and the pulling device
  • Both the material device and the discharge device are electrically connected to the control device; the power supply device supplies power to the feeding device, the clamping device, the stripping device, the feeding device, the discharging device and the control device, respectively.
  • the control device includes a plurality of sub-controllers and a master controller, the feeding device is controlled by a first sub-controller, the clamping device is controlled by a second sub-controller, and the de-skinning device is controlled by a third a sub-controller, the extracting device is controlled by a fourth sub-controller, the discharging device is controlled by a fifth sub-controller, the first sub-controller, the second sub-controller, and the third sub-control
  • the fourth sub-controller and the fifth sub-controller are both electrically connected to a master controller so that the master controller respectively goes to the first sub-controller, the second sub-controller, the third sub-controller,
  • the fourth sub-controller and the fifth sub-controller output control parameters;
  • the control device further includes a human-machine interaction device, and the human-machine interaction device is electrically connected to the main controller so that the human-machine interaction device sets the control command and the parameter Sent to the total Controller.
  • the total controller uses a PLC controller.
  • the feeding device is a conveying roller formed by a plurality of sets of conveying rollers.
  • the conveying roller of the feeding device comprises 1-4 sets of conveying rollers.
  • the discharging device is a conveying roller formed by a plurality of sets of conveying rollers.
  • the conveying roller of the discharging device comprises 1-4 sets of conveying rollers.
  • the human-machine interaction device is a touch screen
  • the touch screen includes: a translucent substrate; a plurality of first electrodes extending in a first direction on one surface of the substrate, a light transmissive property; and a plurality of second electrodes extending in a second direction intersecting the first direction on a surface of the substrate having the first electrode Photometrically, at an intersection of the first electrode and the second electrode, one of the first electrode and the second electrode is connected, and the other electrode is disconnected, and the other of the disconnection
  • the electrodes are connected to each other by a bridge electrode, and an interlayer insulating film is formed between the bridge electrode and the one electrode at the intersection portion, and the bridge electrode is made of a metal material, and includes: a connecting portion, and the connecting portion is respectively configured At each portion of the other electrode that is disconnected at the intersection portion; and a bridge portion that connects the connection portions for current flow from the other electrode to the bridge portion direction Length in the vertical direction, the longer the length of the bridge portion than the connection portion.
  • the invention provides a multi-level control system applied to a peeling machine, which has the following beneficial effects:
  • the control device designed in the invention comprises a sub-controller, which is electrically connected with the main controller through the sub-controller, so that the total controller outputs control parameters to the sub-controller, and improves the control precision of the debarking machine;
  • the human-computer interaction device is electrically connected to the master controller in one step to facilitate the human-machine interaction device to send control commands and parameter settings to the master controller, thereby improving the working efficiency and operation of the stripping machine. Precision.
  • FIG. 1 is a schematic diagram showing the basic structure of a multi-level control system applied to a peeling machine according to an embodiment of the present invention
  • FIG. 2 is a schematic diagram of a control device according to an embodiment of the present invention.
  • a multi-stage control system applied to a peeling machine comprising a feeding device 1, a clamping device 2, a peeling device 3, a feeding device 4, a discharging device 5, a control device 6, and a power supply device 7, the feeding device 1,
  • the clamping device 2, the stripping device 3, the stripping device 4 and the discharging device 5 are all electrically connected to the control device 6;
  • the power supply device 7 is respectively a feeding device, a clamping device, a stripping device, a feeding device, a discharging device Power is supplied to the control unit.
  • the control device 6 comprises a plurality of sub-controllers and a master controller 61, the feed device being controlled by a first sub-controller 62, the clamping device being controlled by a second sub-controller 63, the debarking device being Controlled by the third sub-controller 64, the extracting device is controlled by the fourth sub-controller 65, the discharging device is controlled by the fifth sub-controller 66, the first sub-controller, the second sub-controller
  • the controller, the third sub-controller, the fourth sub-controller and the fifth sub-controller are all electrically connected to a main controller so that the main controller respectively goes to the first sub-controller and the second sub-controller
  • the third sub-controller, the fourth sub-controller, and the fifth sub-controller output control parameters;
  • the control device further includes a human-machine interaction device 67,
  • the human-machine interaction device is electrically connected to the master controller to facilitate the human-machine interaction device to send control commands and parameter settings to the
  • the total controller uses a PLC controller.
  • the feeding device is a conveying roller formed by a plurality of sets of conveying rollers.
  • the conveying roller of the feeding device comprises 1-4 sets of conveying rollers.
  • the discharging device is a conveying roller formed by a plurality of sets of conveying rollers.
  • the conveying roller of the discharging device comprises 1-4 sets of conveying rollers.
  • the human-machine interaction device 67 is a touch screen, and the touch screen includes: a translucent substrate; a plurality of first electrodes extending in a first direction on one surface of the substrate And a plurality of second electrodes extending in a second direction crossing the first direction on a surface of the substrate having the first electrode, Transmissive, at the intersection of the first electrode and the second electrode, one of the first electrode and the second electrode is connected, and the other electrode is disconnected, and the other is disconnected
  • An electrode is connected to each other through a bridge electrode, and an interlayer insulating film is formed between the bridge electrode and the one electrode at the intersection portion, and the bridge electrode is made of a metal material, and includes: a connecting portion, the connecting portion respectively Disposed at each portion of the other electrode that is disconnected at the intersection portion; and a bridge portion that connects the connection portions for flow from the other electrode to the bridge portion Current side The length in the direction perpendicular to the length than the length of the bridge portion of the connecting portion.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Electrotherapy Devices (AREA)

Abstract

一种应用于剥皮机的多级控制系统，包括控制装置（6），控制装置（6）包括多个子控制器（62，63，64，65，66），通过子控制器（62，63，64，65，66）与总控器（61）电连接，以便于总控器（61）向子控制器（62，63，64，65，66）输出控制参数，提高剥皮机的控制精度；进一步通过设置人机交互设备（67）与总控器（61）电连接以便于人机交互设备（67）将控制指令和参数设定发送给总控器（61），从而提高剥皮机的作业效率和作业精度。

Description

一种应用于剥皮机的多级控制系统 技术领域
本发明涉及金属加工领域，具体涉及一种应用于剥皮机的多级控制系统。
背景技术
随着科学技术的进步，自动化设备已经把人类从繁重的体力劳动、部分脑力劳动以及恶劣、危险的工作环境中解放出来，而且能扩展人的器官功能，极大地提高劳动生产率，增强人类认识世界和改造世界的能力。因此，自动化设备被广泛运用于工业生产中。
控制系统是指由控制主体、控制客体和控制媒体组成的具有自身目标和功能的管理系统。控制系统意味着通过它可以按照所希望的方式保持和改变机器、机构或其他设备内任何感兴趣或可变化的量。控制系统同时是为了使被控制对象达到预定的理想状态而实施的。控制系统使被控制对象趋于某种需要的稳定状态。而剥皮机主要用于对热轧、冷拉拔材料进行深度精加工,加工的原材料尺寸规格范围较大,不必对原材料进行预处理,如酸洗。可在整个材料的长度上进行切割加工,因而没有长度损失。经过剥皮机对其外皮进行加工,可快速有效的去除棒材表面的脱碳层、裂纹等缺陷,硬度提高较小,使生产出的材料易于进一步深加工,而且刀具的磨损可自动补偿；对较长的材料加工优势尤其明显,可比平常工艺提高效率几倍至十几倍。适用于光亮材、银亮钢的生产,广泛应用于机械制造、车辆生产、轴承生产、弹簧制造等领域。
在工业方面，对于冶金、化工、机械制造等生产过程中遇到的各种物 理量，包括温度、流量、压力、厚度、张力、速度、位置、频率、相位等，都有相应的控制系统。在此基础上通过采用数字计算机还建立起了控制性能更好和自动化程度更高的数字控制系统，以及具有控制与管理双重功能的过程控制系统。而为了精确控制剥皮机进行剥皮作业，对于其控制系统的研究一直是热点，并且剥皮机对机械,电气,液压等多方面都有较高的要求,且对零件有较高的质量和精度要求，因此设计出合理的机械结构与相应的控制系统是当务之急。
发明内容
本发明提供一种应用于剥皮机的多级控制系统。本发明是以如下技术方案实现的：
一种应用于剥皮机的多级控制系统，包括送料装置、夹紧装置、剥皮装置、拔料装置、出料装置、控制装置和电源装置，所述送料装置、夹紧装置、剥皮装置、拔料装置和出料装置均与控制装置电连接；所述电源装置分别为送料装置、夹紧装置、剥皮装置、拔料装置、出料装置和控制装置提供电源。
所述控制装置包括多个子控制器和总控器，所述送料装置受控于第一子控制器，所述夹紧装置受控于第二子控制器，所述剥皮装置受控于第三子控制器，所述拔料装置受控于第四子控制器，所述出料装置受控于第五子控制器，所述第一子控制器、第二子控制器、第三子控制器、第四子控制器和第五子控制器均与一总控器电连接以便于所述总控器分别向所述第一子控制器、第二子控制器、第三子控制器、第四子控制器和第五子控制器输出控制参数；所述控制装置还包括人机交互设备，所述人机交互设备与总控器电连接以便于人机交互设备将控制指令和参数设定发送给所述总 控器。
进一步的，所述总控器采用PLC控制器。
进一步的，所述送料装置为多组输送辊构成的输送辊道，具体的是，所述送料装置的输送辊道包括1-4组输送辊。
进一步的，所述出料装置为多组输送辊构成的输送辊道，具体的是，所述出料装置的输送辊道包括1-4组输送辊。
进一步的，所述人机交互设备为触摸屏，所述触摸屏，包括：透光性的基板；多个第一电极，该多个第一电极在所述基板的一个面上沿第一方向延伸，具有透光性；以及多个第二电极，该多个第二电极在所述基板的具有所述第一电极的面上、沿与所述第一方向相交叉的第二方向延伸，具有透光性，在所述第一电极和所述第二电极的交叉部分，所述第一电极及所述第二电极中的一个电极相连接，而另一个电极断开，该断开的另一个电极通过桥接电极相互连接，在所述交叉部分，在所述桥接电极和所述一个电极之间形成有层间绝缘膜，所述桥接电极采用金属材料，包括：连接部，该连接部分别配置于在所述交叉部分断开的所述另一个电极的各部位；以及桥接部，该桥接部将所述连接部之间进行连接，对于与从所述另一个电极流向所述桥接部的电流方向相垂直的方向上的长度，所述连接部的长度要比所述桥接部的长。
本发明的有益效果是：
本发明提供一种应用于剥皮机的多级控制系统，具备下述有益效果：
本发明中设计的控制装置包括子控制器，通过子控制器与总控器电连接，以便于总控器向子控制器输出控制参数，提高剥皮机的控制精度；进 一步通过设置人机交互设备，所述人机交互设备与总控器电连接以便于人机交互设备将控制指令和参数设定发送给所述总控器，从而提高剥皮机的作业效率和作业精度。
附图说明
图1是本发明实施例提供的应用于剥皮机的多级控制系统的基本结构示意图；
图2是本发明实施例提供的控制装置的示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将结合附图1-2对本发明作进一步地详细描述。
一种应用于剥皮机的多级控制系统，包括送料装置1、夹紧装置2、剥皮装置3、拔料装置4、出料装置5、控制装置6和电源装置7，所述送料装置1、夹紧装置2、剥皮装置3、拔料装置4和出料装置5均与控制装置6电连接；所述电源装置7分别为送料装置、夹紧装置、剥皮装置、拔料装置、出料装置和控制装置提供电源。
所述控制装置6包括多个子控制器和总控器61，所述送料装置受控于第一子控制器62，所述夹紧装置受控于第二子控制器63，所述剥皮装置受控于第三子控制器64，所述拔料装置受控于第四子控制器65，所述出料装置受控于第五子控制器66，所述第一子控制器、第二子控制器、第三子控制器、第四子控制器和第五子控制器均与一总控器电连接以便于所述总控器分别向所述第一子控制器、第二子控制器、第三子控制器、第四子控制器和第五子控制器输出控制参数；所述控制装置还包括人机交互设备67， 所述人机交互设备与总控器电连接以便于人机交互设备将控制指令和参数设定发送给所述总控器。
进一步的，所述总控器采用PLC控制器。
进一步的，所述送料装置为多组输送辊构成的输送辊道，具体的是，所述送料装置的输送辊道包括1-4组输送辊。
进一步的，所述出料装置为多组输送辊构成的输送辊道，具体的是，所述出料装置的输送辊道包括1-4组输送辊。
进一步的，所述人机交互设备67为触摸屏，所述触摸屏，包括：透光性的基板；多个第一电极，该多个第一电极在所述基板的一个面上沿第一方向延伸，具有透光性；以及多个第二电极，该多个第二电极在所述基板的具有所述第一电极的面上、沿与所述第一方向相交叉的第二方向延伸，具有透光性，在所述第一电极和所述第二电极的交叉部分，所述第一电极及所述第二电极中的一个电极相连接，而另一个电极断开，该断开的另一个电极通过桥接电极相互连接，在所述交叉部分，在所述桥接电极和所述一个电极之间形成有层间绝缘膜，所述桥接电极采用金属材料，包括：连接部，该连接部分别配置于在所述交叉部分断开的所述另一个电极的各部位；以及桥接部，该桥接部将所述连接部之间进行连接，对于与从所述另一个电极流向所述桥接部的电流方向相垂直的方向上的长度，所述连接部的长度要比所述桥接部的长。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

  1. 一种应用于剥皮机的多级控制系统，包括送料装置、夹紧装置、剥皮装置、拔料装置、出料装置、控制装置和电源装置，所述送料装置、夹紧装置、剥皮装置、拔料装置和出料装置均与控制装置电连接；所述电源装置分别为送料装置、夹紧装置、剥皮装置、拔料装置、出料装置和控制装置提供电源；其特征在于：
    所述控制装置包括多个子控制器和总控器，所述送料装置受控于第一子控制器，所述夹紧装置受控于第二子控制器，所述剥皮装置受控于第三子控制器，所述拔料装置受控于第四子控制器，所述出料装置受控于第五子控制器，所述第一子控制器、第二子控制器、第三子控制器、第四子控制器和第五子控制器均与一总控器电连接以便于所述总控器分别向所述第一子控制器、第二子控制器、第三子控制器、第四子控制器和第五子控制器输出控制参数；所述控制装置还包括人机交互设备，所述人机交互设备与总控器电连接以便于人机交互设备将控制指令和参数设定发送给所述总控器。
  2. 如权利要求1所述的一种应用于剥皮机的多级控制系统，其特征在于：所述总控器采用PLC控制器。
  3. 如权利要求1所述的一种应用于剥皮机的多级控制系统，其特征在于：所述送料装置为多组输送辊构成的输送辊道。
  4. 如权利要求3所述的一种应用于剥皮机的多级控制系统，其特征在于：所述送料装置的输送辊道包括1-4组输送辊。
  5. 如权利要求1所述的一种应用于剥皮机的多级控制系统，其特征在 于：所述出料装置为多组输送辊构成的输送辊道。
  6. 如权利要求5所述的一种应用于剥皮机的多级控制系统，其特征在于：所述出料装置的输送辊道包括1-4组输送辊。
  7. 如权利要求1所述的一种应用于剥皮机的多级控制系统，其特征在于：所述人机交互设备为触摸屏，所述触摸屏，包括：透光性的基板；多个第一电极，该多个第一电极在所述基板的一个面上沿第一方向延伸，具有透光性；以及多个第二电极，该多个第二电极在所述基板的具有所述第一电极的面上、沿与所述第一方向相交叉的第二方向延伸，具有透光性，在所述第一电极和所述第二电极的交叉部分，所述第一电极及所述第二电极中的一个电极相连接，而另一个电极断开，该断开的另一个电极通过桥接电极相互连接，在所述交叉部分，在所述桥接电极和所述一个电极之间形成有层间绝缘膜，所述桥接电极采用金属材料，包括：连接部，该连接部分别配置于在所述交叉部分断开的所述另一个电极的各部位；以及桥接部，该桥接部将所述连接部之间进行连接，对于与从所述另一个电极流向所述桥接部的电流方向相垂直的方向上的长度，所述连接部的长度要比所述桥接部的长。
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