WO2019015371A1 - Railway ballast cleaning machine - Google Patents

Railway ballast cleaning machine Download PDF

Info

Publication number
WO2019015371A1
WO2019015371A1 PCT/CN2018/084987 CN2018084987W WO2019015371A1 WO 2019015371 A1 WO2019015371 A1 WO 2019015371A1 CN 2018084987 W CN2018084987 W CN 2018084987W WO 2019015371 A1 WO2019015371 A1 WO 2019015371A1
Authority
WO
WIPO (PCT)
Prior art keywords
cleaning machine
conveyor belt
ballast
vertical sliding
railway ballast
Prior art date
Application number
PCT/CN2018/084987
Other languages
French (fr)
Chinese (zh)
Inventor
张国刚
杨斌
Original Assignee
中国铁建高新装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国铁建高新装备股份有限公司 filed Critical 中国铁建高新装备股份有限公司
Priority to BR112020000984-9A priority Critical patent/BR112020000984B1/en
Priority to KR1020207003756A priority patent/KR102351835B1/en
Priority to RU2020100589A priority patent/RU2740821C1/en
Publication of WO2019015371A1 publication Critical patent/WO2019015371A1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/06Renewing or cleaning the ballast in situ, with or without concurrent work on the track
    • E01B27/10Renewing or cleaning the ballast in situ, with or without concurrent work on the track without taking-up track
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F5/00Dredgers or soil-shifting machines for special purposes
    • E02F5/16Machines for digging other holes in the soil
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B27/00Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
    • E01B27/06Renewing or cleaning the ballast in situ, with or without concurrent work on the track
    • E01B27/11Renewing or cleaning the ballast in situ, with or without concurrent work on the track combined with concurrent renewal of track components

Definitions

  • the invention relates to a railway ballast cleaning machine, belonging to the technical field of railway machinery design and manufacture.
  • the ballast cleaning machine is a kind of equipment for cleaning the railroad bed section or the ballast on both sides of the slope. During the cleaning process, the ballast that is cleaned after cleaning can be backfilled, and the dirt after the screening is cleaned. The soil is thrown off the sides of the line or on the dirt truck by means of a rotating conveyor belt.
  • the present invention provides a mechanical device capable of cleaning a railway turnout, a bridge, and a tunnel.
  • the Chinese Patent Application No. 201610755688.3 discloses a side cutting blade device for a railway ballast cleaning machine, which relates to a railway ballast cleaning machine for a pillow bottom excavation device, in particular, an undercut method for cutting into a pillow bottom.
  • the side cutting blade device of the railway ballast cleaning machine that excavates the bottom of the pillow and then lifts and transports the ballast through the bucket wheel.
  • the utility model comprises a bracket, a driving sprocket, a driven sprocket and a digging chain.
  • One end of the bracket is provided with a lifting and rotating component for driving the lifting and rotating of the bracket, and the lifting and rotating component is assembled at the bottom of the cleaning machine frame; the driving sprocket and the driven sprocket respectively respectively.
  • the driving sprocket support assembly and the driven sprocket support assembly are assembled at both ends of the bracket, and an excavation chain is assembled between the driving sprocket and the driven sprocket, and the driving sprocket is equipped with a driving motor.
  • the invention combines the slope clearing screen and the bottom sifting screen to solve the problem of clearing the slope, the pillow bottom and the ballast, so that the use efficiency of the cleaning machine can be improved, the working range is widened, the working efficiency is improved, but the knife is improved.
  • the degree of freedom of the board is not adjustable, and there are still certain restrictions on the efficiency of the work.
  • Cida 201310070248.0 discloses a side-cut ballast cleaning machine comprising a coupler, a bogie, a frame, an excavation mechanism mounted on the frame, a ballast backfilling device, and a power transmission system and a screening device.
  • a boring device underneath which has the advantage that the subsequent work car is easy to work, and the protective cover is installed on both sides of the bucket wheel in the direction of rotation, which protects the safety of the surrounding workers, and the angle between the finger and the hinge improves the work efficiency and ⁇ The strength of the finger.
  • the cleaning machine does not have a temporary storage system.
  • the direction perpendicular to the rail extension i.e., parallel to the sleeper
  • the direction parallel to the extension of the rail is the longitudinal direction
  • the invention provides a railway ballast cleaning machine, which comprises a frame, and a driver's cab is arranged at two ends of the frame, and an excavator is arranged on the frame between the driver rooms at both ends according to the working direction from front to back.
  • a mixing conveyor belt is arranged behind the excavating bucket wheel, and a screening device is arranged at a lower end of the mixing conveyor belt, and a branching device and a main dirt conveying belt are arranged below the screening device, and the branching device is provided with a falling bottom a bucket, a loading and unloading storage box is arranged in front of the falling bucket, a rotating dirt conveying belt is arranged at a lower rear portion of the main dirt conveying belt, and a backfilling conveyor belt is arranged below the falling bucket, the excavating bucket A lifting device is arranged at the frame behind the wheel, and the power frame, the electric control system, the hydraulic control system, the braking system, the pneumatic system and the running system are also arranged on the frame, and the loading on the bucket wheel is installed.
  • a degree of freedom side cutting blade comprising a column device coupled to the bucket wheel, the column device connecting a vertical sliding base, the vertical sliding base comprising a vertical sliding locking device for The guide column Vertically sliding and locked in a suitable position
  • the outer side of the vertical sliding base comprises a wear plate, the wear plate is movably connected with the vertical sliding base, and the rotating plate is connected to the rotating seat by a pin, the vertical Connecting one end of the longitudinal angle adjusting device to the lower side of the sliding base, the other end of the longitudinal angle adjusting device is connected to the wear plate, so that the longitudinal angle adjusting device drives the rotating seat connected to the wear plate to rotate in a longitudinal plane
  • the outer side of the rotating base is connected to the excavating blade by a telescopic device
  • the rotating base includes a seat body, and the base body is provided with a link mechanism, and the first member of the link mechanism is connected to the seat body to be away from the vertical sliding a second member of the link mechanism is connected to an outer side of the wear
  • the rotating pair of the first member and the second member are connected to the wear plate outside the vertical sliding base by a lateral angle adjusting device, so that the lateral angle adjusting device Telescopic drive the rotation of the rotating base in the transverse plane, to thereby adjust the angle of excavation blades.
  • the falling bucket of the present invention is provided with a flow divider, which can backfill different amounts of stone in the left and right side of the track bed according to the requirements of the track bed.
  • the dump bucket is provided with a loading and unloading storage box in front of the bucket, and the excess sieved cleaning that does not need to be backfilled can be temporarily stored in the loading and unloading storage box to avoid further
  • the backfilling causes the accumulation of the ballast of the road bed.
  • the temporary cleaning is backfilled into the track bed before the end of the operation to avoid the occurrence of the excavation pit.
  • the excavating bucket wheel passes through the frame transversely through the telescopic beam, the structure is simple, the running stability of the whole machine is high, and the control is reliable.
  • the upper portion of the excavating bucket wheel is provided with a transverse conveyor belt, so that the ballast excavated by the bucket wheel is transported out through the transverse conveyor belt, and the inside of the excavating bucket wheel is provided with a retaining plate. Effectively prevent the stone shovel from flying out of the bucket wheel, improving the safety of the work.
  • the inside of the bucket wheel is provided with a locking mechanism, which not only locks the bucket wheel, but also connects the left and right bucket bucket wheels to improve the safety during the operation of the whole machine. Stationarity.
  • the lateral angle adjusting device and the wear plate on the outer side of the vertical sliding base are connected with a rotating pin.
  • the lateral angle adjusting device is a rotary cylinder or a rotary cylinder or a device that is mechanically rotated.
  • the lateral angle adjusting device is a vertically disposed cylinder or cylinder.
  • the lateral angle adjusting device is a device that mechanically moves in a vertical direction.
  • the pillar device comprises two uprights that cooperate with grooves on both sides of the vertical sliding base.
  • the column of the column device comprises an inner sleeve and an outer sleeve
  • the outer sleeve is further connected to a fixed end of the cylinder
  • the movable end of the cylinder is connected to the inner sleeve
  • the expansion and contraction of the cylinder The inner sleeve is telescoped along the inner side of the outer sleeve to achieve vertical movement.
  • the vertical sliding base is welded by structural steel, and the outer side of the vertical sliding base is provided with a wear plate, and the vertical sliding base is connected with the inner sleeve of the pillar device, and then passes through The expansion and contraction of the cylinder moves in a vertical direction along the column guide device.
  • the vertical slip locking device achieves vertical slip and lock by hydraulic or pneumatic or mechanical means.
  • the telescopic device causes the excavating blade to achieve rotation in a horizontal plane.
  • the excavating blade includes a blade body connected to the rotating sleeve, the rotating sleeve is connected to the driving motor, and the digging blade is made by the oil cylinder in the telescopic device
  • the blade body rotates clockwise or counterclockwise in the horizontal plane.
  • the working mode of the railway ballast cleaning machine is: when the cleaning machine starts to work, since the track bed does not need to backfill the stone, the digging wheel and the multi-degree of freedom side cutting blade are first put down, and the bucket is excavated.
  • the wheel excavating the bedside ramp, the multi-degree-of-freedom side-cutting blade is embedded in the ballast groove, and the driving motor of the excavating blade is started to start the excavating operation of the excavating blade.
  • the excavating blade is appropriately rotated in the horizontal direction or the vertical direction under the adjustment of the telescopic device or the rotating seat, thereby reducing the excavation resistance.
  • the function of the telescopic device enables the excavating blade to realize the rotation in the horizontal plane.
  • the action of the longitudinal angle adjusting device enables the excavating blade to realize the rotation in the longitudinal plane under the rotation of the rotating seat, and excavates under the action of the linkage mechanism in the rotating seat.
  • the blade is rotated horizontally with the rotating seat; the ballast is excavated by the bucket wheel and lifted to the transverse conveyor belt, and then sent to the screening device through the mixing conveyor belt, and the cleaned sieve is sent through the turning mechanism. Loading and unloading storage boxes. The screening machine continues to work forward.
  • the present invention feeds the excavated shovel into the sieving device, and the sieving clean sputum is sent to the falling bucket through the turning mechanism, and then returned to the filling bed through the backfilling conveyor belt; the sifted dirt It is sent to the rotating soil conveyor belt through the main dirt conveyor belt, and finally thrown out of the material transport vehicle or the track bed.
  • the bucket wheel and the multi-degree-of-freedom side-cutting blade will receive the parking space, and the storage and transportation box will be reversely loaded and loaded, and the stone shovel will be backfilled to the track bed.
  • the railway ballast cleaning machine provided by the invention comprises a multi-degree-of-freedom side-cutting blade, and the multi-degree-of-freedom side-cutting blade can be used in the X, Y, Z according to the construction demand (ie, horizontal, vertical, vertical direction).
  • the adjustment to multiple degrees of freedom not only ensures the geometrical dimensions of the cross section of the track bed, but also adjusts the cutting angle according to the different degrees of various track bed knots, with good adaptability and high work efficiency.
  • the excavating device can change the cutting angle to adapt to the cutting angle of different degrees of knotting, reduce the excavation resistance, and ensure the completion of excavation work; it can excavate the ballast line, the linear line, part of the tunnel and the bridge track bed, and is widely used. .
  • the railway ballast cleaning machine provided by the invention has the advantages of high working efficiency, flexible operation, convenient performance and reliable performance, and can solve the cleaning of different track bed beds, especially the track bed of the complex ballast structure, and the partial section clearing of some tunnels and bridge track beds. problem.
  • the technical solution of the railway ballast cleaning machine provided by the present invention includes any combination of the above various parts, and the simple change or combination of the above partial components is still the protection scope of the present invention.
  • FIG. 1 is a structural layout view of a preferred embodiment 1.1 of a railway ballast cleaning machine provided by the present invention
  • FIG 2 is a perspective view showing the structure of the bucket wheel 12' and the locking mechanism 19' of the embodiment shown in Figure 1;
  • Figure 3 is a lateral layout view of a preferred embodiment of a multi-degree of freedom side cut blade in accordance with the present invention, showing three working positions;
  • Figure 4 is a longitudinal layout view of the embodiment shown in Figure 3;
  • Figure 5 is a perspective view showing the structure of the embodiment shown in Figure 3;
  • Figure 6 is a longitudinal view of the vertical cylinder and the rotary cylinder in the embodiment shown in Figure 3;
  • Figure 7 is a lateral view of the vertical cylinder and the rotary cylinder in the embodiment shown in Figure 3;
  • Figure 8 is a schematic diagram of the mechanism movement of the vertical cylinder and the rotary cylinder of the embodiment shown in Figure 3;
  • Figure 9 is a schematic structural view of a temporary storage system of a preferred embodiment 2.1 of the railway ballast cleaning machine of the present invention.
  • the direction perpendicular to the rail extension i.e., parallel to the sleeper 7
  • the direction parallel to the extension of the rail is the longitudinal direction
  • Embodiment 1.1 A railway ballast cleaning machine comprising a frame 1' having a working driver's cab 13' at a front end portion of the working direction, and a rear end portion of the frame 1' being provided with an operation In the cab 3', the frame 1' between the driver's cabs at both ends is arranged with a bucket wheel 12' from the front to the rear according to the working direction, and the back of the bucket wheel 12' is connected to the mixed conveyor belt 10'.
  • a screening device 7' is disposed at a lower end of the conveyor belt 10', and a branching device 8' and a main soil conveying belt 5' are disposed below the screening device 7', and a falling bucket 9' is disposed below the branching device 8'.
  • a loading and unloading storage box 11' is disposed in front of the falling bucket 9', and a rotating dirt conveying belt 4' is disposed at a rear lower portion of the main dirt conveying belt 5'.
  • the falling bucket 9' is provided below
  • the backing conveyor belt 17' is provided with a lifting device 16' at the rear of the bucket wheel 12'.
  • the frame 1' is further provided with a power transmission system 6', and the bucket wheel 12' includes a multi-degree-of-freedom side-cut blade 15' comprising a column device connected to the bucket wheel 12', the column device Connected to the vertical sliding base 1 , the vertical sliding base 1 includes a vertical sliding locking device for slidingly sliding along the guiding column device and locking in a suitable position, the outer side of the vertical sliding base 1 including a wear plate, the wear plate
  • the vertical sliding base 1 is movably connected, and the rotating plate 2 is connected by a pin shaft above the wear plate, and one end of the rotating oil cylinder 4 is connected below the vertical sliding base 1.
  • the other end of the rotating oil cylinder 4 is connected to the wear plate for rotation
  • the rotary cylinder 2 of the oil cylinder 4 is connected to the rotating plate 2 and is rotated in a longitudinal plane.
  • the outer side of the rotary base 2 is connected to the excavating blade 6 through a telescopic device 5.
  • the rotating base 2 includes a seat body, and the base body is provided with a link mechanism.
  • a first member of the link mechanism is connected to a side wall of the seat body away from the side of the vertical sliding base, and a second member of the link mechanism is connected to an outer side of the wear plate, the connecting rod Rotating connection between the first member and the second member of the mechanism to constitute a rotating pair, the rotating members of the first member and the second member are connected to the wear plate outside the vertical sliding base through the vertical cylinder 3, so that The expansion and contraction of the vertical cylinder 3 drives the rotary base 2 to rotate in the lateral plane, thereby adjusting the angle of the excavating blade 6.
  • the falling bucket 9' is provided with a branching device, which can backfill different amounts of stone in the left and right sides of the track bed according to the requirements of the track bed.
  • the excavating bucket wheel 12' passes through the frame transversely through the telescopic beam, the structure is simple, the running stability of the whole machine is high, the control is reliable, and the horizontal conveying belt 18' is arranged on the upper part of the digging bucket wheel 12', so that the ballast of the bucket wheel can pass through
  • the lateral conveyor belt is transported out, and the shovel 20' is disposed inside the bucket wheel 12', which can effectively prevent the stone shovel from flying out of the bucket wheel, thereby improving work safety, and the inside of the bucket wheel 12' is further provided with a locking mechanism 19'. It not only locks the bucket wheel, but also connects the left and right bucket bucket wheels to improve the safety and stability of the whole machine.
  • a rotating pin is connected between the vertical cylinder 3 and the wear plate outside the vertical sliding base, and the pillar device includes two columns, and the two columns and the two sides of the vertical sliding base 1 are a groove fit, the column of the pillar device includes an inner sleeve and an outer sleeve, the outer sleeve is further connected to a fixed end of the cylinder, the movable end of the cylinder is connected to the inner sleeve, and the cylinder is expanded and contracted The inner sleeve is telescoped along the inner side of the outer sleeve to achieve vertical movement.
  • the vertical sliding base 1 is welded and formed by structural steel, and the outer side of the vertical sliding base is provided with a wear plate, and the vertical sliding base 1 is connected with the inner sleeve of the pillar device, and then the telescopic cylinder is extended along the guide column device.
  • the vertical sliding locking device realizes vertical sliding and locking by hydraulic or pneumatic or mechanical means, and the telescopic device 5 causes the excavating blade 6 to achieve rotation in the horizontal plane.
  • the excavating blade 6 includes a blade body connected to the rotating sleeve, the rotating sleeve is connected to the driving motor, and the blade body of the excavating blade 6 is clockwise in the horizontal plane by the oil cylinder in the telescopic device 5. Or rotate it counterclockwise.
  • Embodiment 1.2 A railway ballast cleaning machine is the same as Embodiment 1.1 except that the vertical sliding locking device achieves vertical sliding and locking by pneumatic means.
  • Embodiment 1.3 A railway ballast cleaning machine is the same as Embodiment 1.1 except that the vertical sliding locking device mechanically achieves vertical sliding and locking.
  • Embodiment 1.4 A railway ballast cleaning machine is the same as Embodiment 1.1 except that the rotary cylinder and the vertical cylinder are replaced by a rotary cylinder and a rotary cylinder, respectively.
  • Embodiment 2.1 A railway ballast cleaning machine is the same as Embodiment 1.1 except that the temporary storage system is included, and the specific technical solution is that the lower end of the mixed conveyor belt 10' is connected to the screening device. 7', a soil conveying belt 7" is disposed below the soil discharge opening 6" of the screening device 7', and a distributor 15" is disposed at the end of the cleaning and discharging opening 8" of the screening device 7'.
  • the end of the hopper 15" is provided with a funnel 18", the end of the funnel discharge port 19" of the funnel 18" is provided with a clean backfill conveyor belt 20"; the end of the distributor 15" is also provided with a loading and unloading storage box 13",
  • the loading and unloading storage box 13" includes a bottom conveyor belt 12", the end of which is located above the cleansing backfill conveyor belt 20", and the distributor 15" operates in a vertical position 16" and an inclined position 9" Switching between positions, one of the working positions will be fed into the loading and unloading storage box 13", and the other working position will be sent to the funnel 18", and the cleaning backfilling belt 20" will be placed under the funnel 18".
  • the bottom of the funnel 18" includes a flow divider including a split surface and a central axis, the split surface being symmetrically arranged along a central axis, the central axis of which is parallel to the direction in which the track extends, and the split surface is a sloped plane having a low middle and high sides The bottom end of the sloped plane is flush with the bottom surface of the funnel 18".
  • one end of the bottom conveyor belt 12" is located above the funnel discharge port 19" so that the output ballast is diverted through the funnel 18" and passes through the cleansing conveyor belt discharge port 21" into the sides of the ballast. Next to the rails.
  • the bottom conveyor belt 12" is provided with conveyors at both ends thereof, so that the bottom conveyor belt 12" can move in the forward and backward directions, so that the temporarily stored ballast can be transported into or out of the loading and unloading.
  • Storage box 13" is provided with conveyors at both ends thereof, so that the bottom conveyor belt 12" can move in the forward and backward directions, so that the temporarily stored ballast can be transported into or out of the loading and unloading.
  • the distributor 15" includes a rotating shaft, and the rotating shaft is provided with a distributing shovel, and one end of the rotating shaft is provided with a rotating oil cylinder to control the angle of the feeding shovel so that the shovel is on the shovel ⁇ Enter the loading and unloading storage box 13" or the funnel 18".
  • Example 2.2 A railway ballast cleaning machine, similar to Example 2.1, except that the edge of the funnel discharge opening 19" of the funnel 18" protrudes 3 cm from the outer edge of the side surface of the funnel 18".
  • Embodiment 2.3 A railway ballast cleaning machine, similar to Embodiment 2.1, wherein a central axis of the flow divider is embedded in a track in a bottom end of the side of the funnel 18" for the shunt The device slides along the track to control the split position of the ballast.
  • the two outer sides of the longer funnel 18" are each provided with a telescopic cylinder, and the telescopic cylinder functions to drive the diverter to slide in the funnel.
  • the main plane shape of the materializing shovel is trapezoidal, and baffles are arranged on both sides of the main plane, and the baffle functions to drain the ballast into a designated place.
  • the loading and unloading storage box 13" includes at least three side façades, and the two longitudinal side façades of the loading and unloading storage box 13" are disposed obliquely to the horizontal plane, and the lateral side façade of the end of the loading and unloading storage box 13"
  • the bottom end is provided with a baffle at an angle of 40° to the horizontal plane to facilitate storage and re-transportation of the ballast.
  • the working method of a railway ballast cleaning machine is: when the cleaning operation starts, since the track bed does not need to backfill the stone, the digging wheel and the multi-degree of freedom side cutting blade are first put down, and the bucket wheel is excavated. After excavating the bedside ramp, the multi-degree-of-freedom side-cutting blade 15' is embedded in the ballast groove, and the driving motor of the excavating blade 6 is started, so that the excavating blade starts the excavation operation, and the degree of the knaping of the orbital bed is different during the operation.
  • the excavating blade is appropriately rotated in the horizontal direction or the vertical direction under the adjustment of the telescopic device and the rotating seat, thereby reducing the excavation resistance.
  • the action of the telescopic device causes the excavating blade 6 to achieve rotation in the horizontal plane
  • the action of the rotary cylinder 4 causes the excavating blade 6 to be rotated in the longitudinal plane as shown in FIG. 2 by the rotating base 2, in the rotating seat.
  • the excavating blade 6 realizes the horizontal plane rotation with the rotating base 2; the ballast is excavated by the excavating bucket wheel and lifted to the transverse conveyor belt, and then sent to the screening device through the mixing conveyor belt, and sieved
  • the divided cleansing is sent to the loading and unloading storage box 11' through the branching device 8'.
  • the screening machine continues to work forward.
  • the present invention feeds the excavated concrete into the sieving device, and the sieving sputum is sent to the falling bucket through the branching device 8', and is returned to the filling bed through the backfilling belt; after sieving The soil is transported to the rotating soil conveyor belt through the main soil conveyor belt and finally thrown out of the material transport vehicle or the track bed.
  • the bucket wheel and the multi-degree-of-freedom side-cutting blade will receive the parking space, and the storage and transportation box will be reversely loaded and loaded, and the stone shovel will be backfilled to the track bed.
  • the rotary cylinder 4 is used to act on the rotating pin shaft 2 to realize the rotation of the excavating blade 5 in the longitudinal direction clockwise ⁇ 2 (or counterclockwise ⁇ 1) to adjust the blade angle to meet the working requirements;
  • the vertical cylinder 3 is used to act on the link device to realize the rotation of the excavating blade 6 in the lateral direction clockwise ⁇ 1 (or counterclockwise ⁇ 2) to adjust the blade angle to meet the requirements of the work.
  • the guide column device 1 is connected to the vehicle frame, and the grooves on both sides of the vertical sliding base device 2 are vertically sliding and locked by hydraulic, pneumatic or mechanical means along the two columns of the column device 1; the rotary cylinder 4 passes
  • the connecting rod mechanism which is internally controlled by hydraulic, pneumatic or mechanical means can realize the rotation of the above-mentioned two directions of FIG. 1 and FIG. 2; the excavating blade 6 is realized by the telescopic device 4 in the horizontal plane as shown in FIG. ⁇ 1 (counterclockwise 0 ⁇ ⁇ 1 ⁇ 90°) and ⁇ 2 (counterclockwise 0 ⁇ ⁇ 1 ⁇ 90°) rotate in the direction.

Abstract

A railway ballast cleaning machine comprises a vehicle frame (1'). Two ends of the vehicle frame (1') are each provided with a driver cab (13'). Digging bucket wheels (12') are provided from front to back in an operation direction on the vehicle frame (1') between the driver cabs (13') at the two ends. A ballast conveyor belt (10') is connected behind the digging bucket wheels (12'). A sieving device (7') is disposed at a lower portion of an end of the ballast conveyor belt (10'). A ballast separating device (8') and a main dirt conveyor belt (5') are provided under the sieving device (7'). A ballast depositing chute (9') is provided under the ballast separating device (8'). A load storage and transportation container (11') is provided in front of the ballast depositing chute (9'). A rotary dirt conveyer belt (4') is provided at a lower portion behind the main dirt conveyor belt (5'). A ballast depositing conveyor belt (17') is provided below the ballast depositing chute (9'). A rail raising device (16') is disposed on the vehicle frame (1') behind the digging bucket wheels (12'). The vehicle frame (1') is further provided with a power transmission system (6'), an electric control system, a hydraulic control system, a brake system, a pneumatic system, and a travel system. The digging bucket wheels (12') comprise a side cutting plate with multiple degrees of freedom (15'). During use, the side cutting plate with multiple degrees of freedom (15') can be adjusted with multiple degrees of freedom in X, Y, and Z directions according to operation requirements, thereby preserving the geometric dimensions of a track bed section.

Description

一种铁路道砟清筛机Railway ballast cleaning machine 技术领域Technical field
本发明涉及一种铁路道砟清筛机,属于铁路机械设计与制造技术领域。The invention relates to a railway ballast cleaning machine, belonging to the technical field of railway machinery design and manufacture.
背景技术Background technique
道砟清筛机是一种对铁路道床断面或两边边坡的道砟进行清筛的设备,其在清筛过程中,可将清筛后清洁的道砟回填,并将清筛后的污土通过旋转输送带抛卸至线路两侧或污土车上。The ballast cleaning machine is a kind of equipment for cleaning the railroad bed section or the ballast on both sides of the slope. During the cleaning process, the ballast that is cleaned after cleaning can be backfilled, and the dirt after the screening is cleaned. The soil is thrown off the sides of the line or on the dirt truck by means of a rotating conveyor belt.
由于铁路道岔、桥梁、隧道地段结构复杂,无法使用传统的清筛机进行机械化清筛作业,维修工作仍以人工为主,劳动强度大,效率低,维修质量差,成为铁路提速的一大瓶颈。此外,现有技术中的侧切式刀板只具备单自由度,挖掘道床时切削阻力大,效率较低,垂直铁轨方向不能调整,使用中道床断面的几何尺寸不能保证,甚至可能会破坏原有的道床截面;传统的清筛机没有过碴暂存系统,当作业完后需要人工对挖掘坑回填石砟,占用了“天窗”作业时间。因此,本发明提供一种能对铁路道岔、桥梁、隧道进行清筛作业的机械设备。Due to the complicated structure of railway turnouts, bridges and tunnels, it is impossible to use traditional cleaning machines for mechanized cleaning operations. The maintenance work is still mainly manual, with high labor intensity, low efficiency and poor maintenance quality, which has become a major bottleneck for railway speed increase. . In addition, the side-cut blade in the prior art only has a single degree of freedom. When the track bed is excavated, the cutting resistance is large, the efficiency is low, and the direction of the vertical rail cannot be adjusted. The geometry of the section of the middle track bed cannot be guaranteed, and may even destroy the original The section of the track bed; the traditional cleaning machine does not have a temporary storage system. When the operation is completed, it is necessary to manually backfill the stone in the excavation pit, occupying the "sunroof" operation time. Accordingly, the present invention provides a mechanical device capable of cleaning a railway turnout, a bridge, and a tunnel.
申请号为201610755688.3的中国发明专利申请公开了一种铁路道碴清筛机的侧切刀板装置,其涉及铁路道碴清筛机枕底挖掘装置,具体是一种采用底切方式切入枕底,挖出枕底道碴,再通过斗轮提升并输送道碴而进行工作的铁路道碴清筛机的侧切刀板装置。包括支架、主动链轮、从动链轮、挖掘链,支架一端设置有带动支架升降、旋转的升降旋转组件,升降旋转组件装配在清筛机机架底部;主动链轮和从动链轮分别通过主动链轮支撑总成和从动链轮支撑总成装配在支架的两端,主动链轮与从动链轮之间装配挖掘链,主动链轮装配有驱动马达。本发明将边坡清筛和枕底清筛结合起来,解决了边坡、枕底、道碴清筛问题,使清筛机使用效率得以提高,作业范围加宽,作业效率提高,但其刀板的自由度不可调节,对作业效率仍有一定的限制。The Chinese Patent Application No. 201610755688.3 discloses a side cutting blade device for a railway ballast cleaning machine, which relates to a railway ballast cleaning machine for a pillow bottom excavation device, in particular, an undercut method for cutting into a pillow bottom. The side cutting blade device of the railway ballast cleaning machine that excavates the bottom of the pillow and then lifts and transports the ballast through the bucket wheel. The utility model comprises a bracket, a driving sprocket, a driven sprocket and a digging chain. One end of the bracket is provided with a lifting and rotating component for driving the lifting and rotating of the bracket, and the lifting and rotating component is assembled at the bottom of the cleaning machine frame; the driving sprocket and the driven sprocket respectively respectively The driving sprocket support assembly and the driven sprocket support assembly are assembled at both ends of the bracket, and an excavation chain is assembled between the driving sprocket and the driven sprocket, and the driving sprocket is equipped with a driving motor. The invention combines the slope clearing screen and the bottom sifting screen to solve the problem of clearing the slope, the pillow bottom and the ballast, so that the use efficiency of the cleaning machine can be improved, the working range is widened, the working efficiency is improved, but the knife is improved. The degree of freedom of the board is not adjustable, and there are still certain restrictions on the efficiency of the work.
申请号为201310070248.0的中国专利,公开了一种侧切式道岔清筛机,其包括车钩、转向架、车架,车架上安装有挖掘机构、道砟回填装置,以及动力传动系统,筛分装置下方设有碓砟装置,其优点是后继的作业车容易作业,斗轮旋转方向的两侧安装有防护罩,保护了周围工作人员的安全,扒指与铰链有一角度, 提高了工作效率和扒指的强度。但是,该清筛机没有过碴暂存系统,当作业完后需要人工对挖掘坑回填石砟,占用了“天窗”作业时间;该清筛机侧切式刀板是单自由度控制,挖掘道床时切削阻力大,效率较低,垂直铁轨方向不能调整,使用中道床断面几何尺寸不能保证,甚至破坏原有的道床截面。Chinese Patent No. 201310070248.0 discloses a side-cut ballast cleaning machine comprising a coupler, a bogie, a frame, an excavation mechanism mounted on the frame, a ballast backfilling device, and a power transmission system and a screening device. There is a boring device underneath, which has the advantage that the subsequent work car is easy to work, and the protective cover is installed on both sides of the bucket wheel in the direction of rotation, which protects the safety of the surrounding workers, and the angle between the finger and the hinge improves the work efficiency and 扒The strength of the finger. However, the cleaning machine does not have a temporary storage system. When the operation is completed, it is necessary to manually backfill the stone in the excavation pit, occupying the "sunroof" operation time; the side cutting blade of the cleaning machine is a single degree of freedom control, excavating the track bed When the cutting resistance is large, the efficiency is low, the direction of the vertical rail can not be adjusted, and the geometrical dimensions of the cross-section of the middle track bed cannot be guaranteed, and even the original cross-section of the track bed is destroyed.
发明内容Summary of the invention
本发明中设定:垂直于钢轨延伸(即平行于轨枕)的方向为横向,平行于钢轨延伸的方向为纵向。In the present invention, it is set that the direction perpendicular to the rail extension (i.e., parallel to the sleeper) is the transverse direction, and the direction parallel to the extension of the rail is the longitudinal direction.
本发明提供一种铁路道砟清筛机,其包括车架,该车架上两端设有司机室,两端的司机室之间的车架上依作业方向由前向后还布置有挖掘斗轮,该挖掘斗轮后方连接混砟输送带,该混砟输送带末端下部设置筛分装置,该筛分装置下方设置分砟装置和主污土输送带,该分砟装置下方设置有落砟斗,所述落砟斗的前方设有装卸储运箱,所述主污土输送带后方下部设有旋转污土输送带,所述落砟斗的下方设有回填输送带,所述挖掘斗轮后方的车架处设有提轨装置,所述车架上还布置有动力传动系统、电气控制系统、液压控制系统、制动系统、气动系统、走行系统,所述挖掘斗轮上安装多自由度侧切式刀板,所述多自由度侧切式刀板,包括连接至挖掘斗轮的导柱装置,该导柱装置连接垂直滑动底座,该垂直滑动底座包括垂向滑移锁定装置以便沿所述导柱装置垂向滑动并在合适的位置锁定,所述垂直滑动底座外侧包括耐磨板,该耐磨板与所述垂直滑动底座活动连接,所述耐磨板上方通过销轴连接旋转座,所述垂直滑动底座下方连接纵向角度调整装置的一端,该纵向角度调整装置的另一端连接至所述耐磨板,以便所述纵向角度调整装置带动连接至所述耐磨板的旋转座在纵向平面内转动,所述旋转座外侧通过伸缩装置连接挖掘刀板,所述旋转座包括座体,该座体内装有连杆机构,该连杆机构的第一构件连接于所述座体远离所述垂直滑动底座一侧的侧壁内,所述连杆机构的第二构件连接于所述耐磨板外侧,该所述连杆机构的第一构件与第二构件之间转动连接,从而构成转动副,所述第一构件和第二构件的转动副通过横向角度调整装置连接至所述垂直滑动底座外侧的耐磨板上方,以便所述横向角度调整装置的伸缩带动所述旋转座在横向平面内转动,从而调整挖掘刀板的角度。The invention provides a railway ballast cleaning machine, which comprises a frame, and a driver's cab is arranged at two ends of the frame, and an excavator is arranged on the frame between the driver rooms at both ends according to the working direction from front to back. a mixing conveyor belt is arranged behind the excavating bucket wheel, and a screening device is arranged at a lower end of the mixing conveyor belt, and a branching device and a main dirt conveying belt are arranged below the screening device, and the branching device is provided with a falling bottom a bucket, a loading and unloading storage box is arranged in front of the falling bucket, a rotating dirt conveying belt is arranged at a lower rear portion of the main dirt conveying belt, and a backfilling conveyor belt is arranged below the falling bucket, the excavating bucket A lifting device is arranged at the frame behind the wheel, and the power frame, the electric control system, the hydraulic control system, the braking system, the pneumatic system and the running system are also arranged on the frame, and the loading on the bucket wheel is installed. A degree of freedom side cutting blade, the multi-degree of freedom side cutting blade comprising a column device coupled to the bucket wheel, the column device connecting a vertical sliding base, the vertical sliding base comprising a vertical sliding locking device for The guide column Vertically sliding and locked in a suitable position, the outer side of the vertical sliding base comprises a wear plate, the wear plate is movably connected with the vertical sliding base, and the rotating plate is connected to the rotating seat by a pin, the vertical Connecting one end of the longitudinal angle adjusting device to the lower side of the sliding base, the other end of the longitudinal angle adjusting device is connected to the wear plate, so that the longitudinal angle adjusting device drives the rotating seat connected to the wear plate to rotate in a longitudinal plane The outer side of the rotating base is connected to the excavating blade by a telescopic device, the rotating base includes a seat body, and the base body is provided with a link mechanism, and the first member of the link mechanism is connected to the seat body to be away from the vertical sliding a second member of the link mechanism is connected to an outer side of the wear plate, and a first member of the link mechanism is rotatably connected with the second member to form a rotating pair. The rotating pair of the first member and the second member are connected to the wear plate outside the vertical sliding base by a lateral angle adjusting device, so that the lateral angle adjusting device Telescopic drive the rotation of the rotating base in the transverse plane, to thereby adjust the angle of excavation blades.
优选的是,本发明所述的落砟斗上设置有分流器,可以根据道床需要,向左右两边道床回填不同的石砟量。Preferably, the falling bucket of the present invention is provided with a flow divider, which can backfill different amounts of stone in the left and right side of the track bed according to the requirements of the track bed.
在上述任一方案中优选的是,所述落砟斗的前方设有装卸储运箱,能将不需要回填的多余的经筛分后的洁砟暂时存放在装卸储运箱中,避免继续回填造成道床道砟的堆积,同时,暂存的洁砟在作业结束收车前回填入道床,避免挖掘坑的出现。In any of the above aspects, it is preferable that the dump bucket is provided with a loading and unloading storage box in front of the bucket, and the excess sieved cleaning that does not need to be backfilled can be temporarily stored in the loading and unloading storage box to avoid further The backfilling causes the accumulation of the ballast of the road bed. At the same time, the temporary cleaning is backfilled into the track bed before the end of the operation to avoid the occurrence of the excavation pit.
在上述任一方案中优选的是,所述挖掘斗轮通过伸缩梁横向穿过车架,结构简单,整机的运行平稳性高,控制可靠。In any of the above aspects, it is preferable that the excavating bucket wheel passes through the frame transversely through the telescopic beam, the structure is simple, the running stability of the whole machine is high, and the control is reliable.
在上述任一方案中优选的是,所述挖掘斗轮的上部设置横向输送带,以便斗轮挖掘的道砟通过该横向输送带运出,所述挖掘斗轮内侧设有挡砟板,能有效防止石砟飞出斗轮,提高了作业安全性。Preferably, in any one of the above aspects, the upper portion of the excavating bucket wheel is provided with a transverse conveyor belt, so that the ballast excavated by the bucket wheel is transported out through the transverse conveyor belt, and the inside of the excavating bucket wheel is provided with a retaining plate. Effectively prevent the stone shovel from flying out of the bucket wheel, improving the safety of the work.
在上述任一方案中优选的是,所述挖掘斗轮内侧设有锁定机构,其既对挖掘斗轮进行锁定,也可以连接左右两个挖掘斗轮,提高整机运行过程中的安全性和平稳性。Preferably, in the above solution, the inside of the bucket wheel is provided with a locking mechanism, which not only locks the bucket wheel, but also connects the left and right bucket bucket wheels to improve the safety during the operation of the whole machine. Stationarity.
在上述任一方案中优选的是,所述横向角度调整装置与所述垂直滑动底座外侧的耐磨板之间连接有旋转销轴。In any of the above aspects, it is preferable that the lateral angle adjusting device and the wear plate on the outer side of the vertical sliding base are connected with a rotating pin.
在上述任一方案中优选的是,所述横向角度调整装置为旋转油缸或旋转气缸或由机械方式实现旋转的装置。In any of the above aspects, it is preferred that the lateral angle adjusting device is a rotary cylinder or a rotary cylinder or a device that is mechanically rotated.
在上述任一方案中优选的是,所述横向角度调整装置为竖直设置的油缸或气缸。In any of the above aspects, it is preferred that the lateral angle adjusting device is a vertically disposed cylinder or cylinder.
在上述任一方案中优选的是,所述横向角度调整装置为由机械方式实现竖直方向运动的装置。In any of the above aspects, it is preferred that the lateral angle adjusting device is a device that mechanically moves in a vertical direction.
优选的是,所述导柱装置包括两个立柱,所述两个立柱与所述垂直滑动底座两侧的凹槽配合。Preferably, the pillar device comprises two uprights that cooperate with grooves on both sides of the vertical sliding base.
优选的是,所述导柱装置的立柱包括内套管和外套管,所述外套管还连接油缸的固定端,所述油缸的活动端连接于所述内套管,通过所述油缸的伸缩使所述内套管沿所述外套管内侧伸缩从而实现垂直方向运动。Preferably, the column of the column device comprises an inner sleeve and an outer sleeve, the outer sleeve is further connected to a fixed end of the cylinder, the movable end of the cylinder is connected to the inner sleeve, and the expansion and contraction of the cylinder The inner sleeve is telescoped along the inner side of the outer sleeve to achieve vertical movement.
在上述任一方案中优选的是,所述垂直滑动底座由结构钢焊接成型,该垂直滑动底座的外侧配置耐磨板,该垂直滑动底座与所述导柱装置的内套管连接,进而通过所述油缸的伸缩沿着导柱装置做垂直方向运动。In any of the above aspects, it is preferable that the vertical sliding base is welded by structural steel, and the outer side of the vertical sliding base is provided with a wear plate, and the vertical sliding base is connected with the inner sleeve of the pillar device, and then passes through The expansion and contraction of the cylinder moves in a vertical direction along the column guide device.
在上述任一方案中优选的是,所述垂向滑移锁定装置通过液压或气动或机械 方式实现垂向滑移及锁定。In any of the above aspects, it is preferred that the vertical slip locking device achieves vertical slip and lock by hydraulic or pneumatic or mechanical means.
在上述任一方案中优选的是,所述伸缩装置使挖掘刀板实现水平面内的转动。In any of the above aspects, it is preferred that the telescopic device causes the excavating blade to achieve rotation in a horizontal plane.
在上述任一方案中优选的是,所述挖掘刀板包括刀板体,该刀板体连接旋转套管,该旋转套管连接驱动马达,通过伸缩装置中的油缸使所述挖掘刀板的刀板体在水平面内做顺时针或逆时针旋转运动。In any of the above aspects, preferably, the excavating blade includes a blade body connected to the rotating sleeve, the rotating sleeve is connected to the driving motor, and the digging blade is made by the oil cylinder in the telescopic device The blade body rotates clockwise or counterclockwise in the horizontal plane.
本发明所提供的一种铁路道砟清筛机的工作方式是:清筛机开始作业时,由于道床不需要回填石砟,先将挖掘斗轮和多自由度侧切式刀板放下,挖掘斗轮挖掘道床边坡道砟,所述多自由度侧切式刀板嵌入道床沟内,启动挖掘刀板的驱动马达,使挖掘刀板开始挖掘作业,作业过程中,根据道床板结程度的不同,挖掘刀板在伸缩装置或旋转座的调节作用下在水平方向或竖直方向做适当的旋转,从而减小挖掘阻力。伸缩装置的作用使挖掘刀板实现水平面内的转动,纵向角度调整装置的作用使挖掘刀板在旋转座的带动下实现纵向平面内的转动,在旋转座中的连杆机构的作用下,挖掘刀板随旋转座实现横向平面的的旋转;待道砟通过挖掘斗轮挖掘并提升至横向输送带,再通过混砟输送带送到筛分装置,筛分后的洁砟通过翻转机构送入装卸储运箱。清筛机继续往前作业。当需要回填石砟时,本发明将挖掘的混砟送入筛分装置,筛分后的洁砟通过翻转机构送入落砟斗,再通过回填输送带回填道床;筛分后的污土通过主污土输送带送到旋转污土输送带,最后抛到物料运输车或者道床以外。作业结束前,将挖掘斗轮及多自由度侧切式刀板收到收车位,反向运转装卸储运箱,将其中的石砟回填至道床。The working mode of the railway ballast cleaning machine provided by the invention is: when the cleaning machine starts to work, since the track bed does not need to backfill the stone, the digging wheel and the multi-degree of freedom side cutting blade are first put down, and the bucket is excavated. The wheel excavating the bedside ramp, the multi-degree-of-freedom side-cutting blade is embedded in the ballast groove, and the driving motor of the excavating blade is started to start the excavating operation of the excavating blade. During the operation, according to the degree of the knot of the track bed The excavating blade is appropriately rotated in the horizontal direction or the vertical direction under the adjustment of the telescopic device or the rotating seat, thereby reducing the excavation resistance. The function of the telescopic device enables the excavating blade to realize the rotation in the horizontal plane. The action of the longitudinal angle adjusting device enables the excavating blade to realize the rotation in the longitudinal plane under the rotation of the rotating seat, and excavates under the action of the linkage mechanism in the rotating seat. The blade is rotated horizontally with the rotating seat; the ballast is excavated by the bucket wheel and lifted to the transverse conveyor belt, and then sent to the screening device through the mixing conveyor belt, and the cleaned sieve is sent through the turning mechanism. Loading and unloading storage boxes. The screening machine continues to work forward. When it is necessary to backfill the stone shovel, the present invention feeds the excavated shovel into the sieving device, and the sieving clean sputum is sent to the falling bucket through the turning mechanism, and then returned to the filling bed through the backfilling conveyor belt; the sifted dirt It is sent to the rotating soil conveyor belt through the main dirt conveyor belt, and finally thrown out of the material transport vehicle or the track bed. Before the end of the operation, the bucket wheel and the multi-degree-of-freedom side-cutting blade will receive the parking space, and the storage and transportation box will be reversely loaded and loaded, and the stone shovel will be backfilled to the track bed.
本发明所提供的铁路道砟清筛机包括多自由度侧切式刀板,该多自由度侧切式刀板在使用中可根据施工需求进行X,Y,Z(即横向,纵向,竖直方向)向多自由度调整,既能保证道床断面的几何尺寸,也可根据各种道床板结的不同程度对切削角度进行调整,适应性好,工作效率高。采用上述方案,挖掘装置针对不同程度板结的道床能够改变切削角度与之相适应,减小挖掘阻力,确保完成挖掘作业;可对道岔线路、直线线路、部分隧道及桥梁线路道床进行挖掘,应用广泛。The railway ballast cleaning machine provided by the invention comprises a multi-degree-of-freedom side-cutting blade, and the multi-degree-of-freedom side-cutting blade can be used in the X, Y, Z according to the construction demand (ie, horizontal, vertical, vertical direction). The adjustment to multiple degrees of freedom not only ensures the geometrical dimensions of the cross section of the track bed, but also adjusts the cutting angle according to the different degrees of various track bed knots, with good adaptability and high work efficiency. With the above scheme, the excavating device can change the cutting angle to adapt to the cutting angle of different degrees of knotting, reduce the excavation resistance, and ensure the completion of excavation work; it can excavate the ballast line, the linear line, part of the tunnel and the bridge track bed, and is widely used. .
本发明所提供的铁路道砟清筛机工作效率高,操作灵活、方便,性能可靠等特点,能够解决不同线路道床清筛,特别是复杂道岔结构的道床,部分隧道及桥梁道床全断面清筛问题。The railway ballast cleaning machine provided by the invention has the advantages of high working efficiency, flexible operation, convenient performance and reliable performance, and can solve the cleaning of different track bed beds, especially the track bed of the complex ballast structure, and the partial section clearing of some tunnels and bridge track beds. problem.
本发明所提供的铁路道砟清筛机的技术方案包括上述各部分的任意组合,上 述各部分组件的简单变化或组合仍为本发明的保护范围。The technical solution of the railway ballast cleaning machine provided by the present invention includes any combination of the above various parts, and the simple change or combination of the above partial components is still the protection scope of the present invention.
附图说明DRAWINGS
图1为本发明提供的一种铁路道砟清筛机的一优选实施例1.1的结构布局图;1 is a structural layout view of a preferred embodiment 1.1 of a railway ballast cleaning machine provided by the present invention;
图2为图1所示实施例的挖掘斗轮12’和锁定机构19’的立体结构示意图;Figure 2 is a perspective view showing the structure of the bucket wheel 12' and the locking mechanism 19' of the embodiment shown in Figure 1;
图3为按照本发明的多自由度侧切式刀板的一优选实施例的横向布局图,图中示出三种作业位置;Figure 3 is a lateral layout view of a preferred embodiment of a multi-degree of freedom side cut blade in accordance with the present invention, showing three working positions;
图4为图3所示实施例的纵向布局图;Figure 4 is a longitudinal layout view of the embodiment shown in Figure 3;
图5为图3所示实施例的立体结构示意图;Figure 5 is a perspective view showing the structure of the embodiment shown in Figure 3;
图6为图3所示实施例中垂直油缸和旋转油缸的纵向视图;Figure 6 is a longitudinal view of the vertical cylinder and the rotary cylinder in the embodiment shown in Figure 3;
图7为图3所示实施例中垂直油缸和旋转油缸的横向视图;Figure 7 is a lateral view of the vertical cylinder and the rotary cylinder in the embodiment shown in Figure 3;
图8为图3所示实施例的垂直油缸和旋转油缸的机构运动简图;Figure 8 is a schematic diagram of the mechanism movement of the vertical cylinder and the rotary cylinder of the embodiment shown in Figure 3;
图9为本发明所述铁路道砟清筛机的一个优选实施例2.1的过碴暂存系统的结构示意图;Figure 9 is a schematic structural view of a temporary storage system of a preferred embodiment 2.1 of the railway ballast cleaning machine of the present invention;
图1-图9中数字分别表示:The numbers in Figures 1-9 represent:
1’车架 2’轨枕 3’运行司机室 4’旋转污土输送带1' frame 2' sleeper 3' running driver's cab 4' rotating dirt conveyor belt
5’主污土输送带 6’动力系统 7’筛分装置 8’分砟装置5' main dirt conveyor belt 6' power system 7' screening unit 8' branching device
9’落砟斗 10’混砟输送带 11’装卸储运箱 12’挖掘斗轮9' falling bucket 10' mixing conveyor belt 11' loading and unloading storage box 12' mining bucket wheel
13’作业司机室 14’转向架 15’多自由度侧切式刀板 16’提轨装置13' work cab 14' bogie 15' multi-degree of freedom side-cut blade 16' rail-lifting device
17’回填输送带 18’横向输送带 19’锁定机构 20’挡砟板17' backfill conveyor belt 18' transverse conveyor belt 19' locking mechanism 20' dam plate
1垂直滑动底座 2旋转座 3垂直油缸 4旋转油缸1 vertical sliding base 2 rotating seat 3 vertical cylinder 4 rotating cylinder
5伸缩装置 6挖掘刀板 7轨枕5 telescopic device 6 excavating blade 7 sleeper
2”需筛分的道碴 3”筛分装置入口 5”污土排卸方向 6”污土排卸口2" ballast to be screened 3" screening device inlet 5" dirt discharge direction 6" dirt drain
7”污土输送带 8”洁碴排卸口 9”分料器暂存过碴通道7" soil conveyor belt 8" cleansing discharge port 9" distributor temporarily stored over the channel
10”洁碴来料暂存方向 11”暂存道碴输出方向 12”底部输送带10" clean 碴 incoming storage direction 11" temporary storage 碴 output direction 12" bottom conveyor belt
13”装卸储运箱 14”暂存道碴输入方向 15”分料器13" loading and unloading storage box 14" temporary storage switch input direction 15" feeder
16”回填过碴通道 17”洁碴来料回填方向 18”漏斗 19”漏斗排卸口16" backfilled through the channel 17" cleansing incoming material backfill direction 18" funnel 19" funnel drain
20”洁碴回填输送带 21”洁碴输送带排卸口 22”待筛分道碴输入方向。20" cleansing backfill conveyor belt 21" cleansing conveyor belt discharge port 22" to be sieved into the channel input direction.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合附图分别详细描述按照本发明的铁路道砟 清筛机的优选实施例。In order to better understand the present invention, a preferred embodiment of a railway ballast cleaning machine in accordance with the present invention will be described in detail below with reference to the accompanying drawings.
本实施例中设定:垂直于钢轨延伸(即平行于轨枕7)的方向为横向,平行于钢轨延伸的方向为纵向。In this embodiment, it is set that the direction perpendicular to the rail extension (i.e., parallel to the sleeper 7) is the transverse direction, and the direction parallel to the extension of the rail is the longitudinal direction.
实施例1.1:一种铁路道砟清筛机,其包括车架1’,该车架1’位于作业方向的前端部设有作业司机室13’,车架1’的后端部设有运行司机室3’,两端的司机室之间的车架1’上依作业方向由前向后布置有挖掘斗轮12’,该挖掘斗轮12’后方连接混砟输送带10’,该混砟输送带10’末端下部设置筛分装置7’,该筛分装置7’下方设置分砟装置8’和主污土输送带5’,该分砟装置8’下方设置有落砟斗9’,所述落砟斗9’的前方设有装卸储运箱11’,所述主污土输送带5’后方下部设有旋转污土输送带4’,所述落砟斗9’的下方设有回填输送带17’,所述挖掘斗轮12’后方的车架处设有提轨装置16’,所述车架1’上还布置有动力传动系统6’,所述挖掘斗轮12’包括多自由度侧切式刀板15’,该多自由度侧切式刀板15’包括连接至挖掘斗轮12’的导柱装置,该导柱装置连接垂直滑动底座1,该垂直滑动底座1包括垂向滑移锁定装置以便沿所述导柱装置垂向滑动并在合适的位置锁定,垂直滑动底座1外侧包括耐磨板,该耐磨板与垂直滑动底座1活动连接,所述耐磨板上方通过销轴连接旋转座2,垂直滑动底座1下方连接旋转油缸4的一端,该旋转油缸4的另一端连接至所述耐磨板,以便旋转油缸4带动连接至所述耐磨板的旋转座2在纵向平面内转动,旋转座2外侧通过伸缩装置5连接挖掘刀板6,旋转座2包括座体,该座体内装有连杆机构,该连杆机构的第一构件连接于所述座体远离所述垂直滑动底座一侧的侧壁内,所述连杆机构的第二构件连接于所述耐磨板外侧,该所述连杆机构的第一构件与第二构件之间转动连接,从而构成转动副,所述第一构件和第二构件的转动副通过垂直油缸3连接至所述垂直滑动底座外侧的耐磨板上方,以便垂直油缸3的伸缩带动旋转座2在横向平面内转动,从而调整挖掘刀板6的角度。所述的落砟斗9’上设置有分砟装置,可以根据道床需要,向左右两边道床回填不同的石砟量。挖掘斗轮12’通过伸缩梁横向穿过车架,结构简单,整机的运行平稳性高,控制可靠,挖掘斗轮12’的上部设置横向输送带18’,以便斗轮挖掘的道砟通过该横向输送带运出,挖掘斗轮12’内侧设有挡砟板20’,能有效防止石砟飞出斗轮,提高了作业安全性,挖掘斗轮12’内侧还设有锁定机构19’,其既对挖掘斗轮进行锁定,也可以连接左右两个挖掘斗轮, 提高整机运行过程中的安全性和平稳性。Embodiment 1.1: A railway ballast cleaning machine comprising a frame 1' having a working driver's cab 13' at a front end portion of the working direction, and a rear end portion of the frame 1' being provided with an operation In the cab 3', the frame 1' between the driver's cabs at both ends is arranged with a bucket wheel 12' from the front to the rear according to the working direction, and the back of the bucket wheel 12' is connected to the mixed conveyor belt 10'. A screening device 7' is disposed at a lower end of the conveyor belt 10', and a branching device 8' and a main soil conveying belt 5' are disposed below the screening device 7', and a falling bucket 9' is disposed below the branching device 8'. A loading and unloading storage box 11' is disposed in front of the falling bucket 9', and a rotating dirt conveying belt 4' is disposed at a rear lower portion of the main dirt conveying belt 5'. The falling bucket 9' is provided below The backing conveyor belt 17' is provided with a lifting device 16' at the rear of the bucket wheel 12'. The frame 1' is further provided with a power transmission system 6', and the bucket wheel 12' includes a multi-degree-of-freedom side-cut blade 15' comprising a column device connected to the bucket wheel 12', the column device Connected to the vertical sliding base 1 , the vertical sliding base 1 includes a vertical sliding locking device for slidingly sliding along the guiding column device and locking in a suitable position, the outer side of the vertical sliding base 1 including a wear plate, the wear plate The vertical sliding base 1 is movably connected, and the rotating plate 2 is connected by a pin shaft above the wear plate, and one end of the rotating oil cylinder 4 is connected below the vertical sliding base 1. The other end of the rotating oil cylinder 4 is connected to the wear plate for rotation The rotary cylinder 2 of the oil cylinder 4 is connected to the rotating plate 2 and is rotated in a longitudinal plane. The outer side of the rotary base 2 is connected to the excavating blade 6 through a telescopic device 5. The rotating base 2 includes a seat body, and the base body is provided with a link mechanism. a first member of the link mechanism is connected to a side wall of the seat body away from the side of the vertical sliding base, and a second member of the link mechanism is connected to an outer side of the wear plate, the connecting rod Rotating connection between the first member and the second member of the mechanism to constitute a rotating pair, the rotating members of the first member and the second member are connected to the wear plate outside the vertical sliding base through the vertical cylinder 3, so that The expansion and contraction of the vertical cylinder 3 drives the rotary base 2 to rotate in the lateral plane, thereby adjusting the angle of the excavating blade 6. The falling bucket 9' is provided with a branching device, which can backfill different amounts of stone in the left and right sides of the track bed according to the requirements of the track bed. The excavating bucket wheel 12' passes through the frame transversely through the telescopic beam, the structure is simple, the running stability of the whole machine is high, the control is reliable, and the horizontal conveying belt 18' is arranged on the upper part of the digging bucket wheel 12', so that the ballast of the bucket wheel can pass through The lateral conveyor belt is transported out, and the shovel 20' is disposed inside the bucket wheel 12', which can effectively prevent the stone shovel from flying out of the bucket wheel, thereby improving work safety, and the inside of the bucket wheel 12' is further provided with a locking mechanism 19'. It not only locks the bucket wheel, but also connects the left and right bucket bucket wheels to improve the safety and stability of the whole machine.
本实施例中,垂直油缸3与所述垂直滑动底座外侧的耐磨板之间连接有旋转销轴,所述导柱装置包括两个立柱,所述两个立柱与垂直滑动底座1两侧的凹槽配合,所述导柱装置的立柱包括内套管和外套管,所述外套管还连接油缸的固定端,所述油缸的活动端连接于所述内套管,通过所述油缸的伸缩使所述内套管沿所述外套管内侧伸缩从而实现垂直方向运动。In this embodiment, a rotating pin is connected between the vertical cylinder 3 and the wear plate outside the vertical sliding base, and the pillar device includes two columns, and the two columns and the two sides of the vertical sliding base 1 are a groove fit, the column of the pillar device includes an inner sleeve and an outer sleeve, the outer sleeve is further connected to a fixed end of the cylinder, the movable end of the cylinder is connected to the inner sleeve, and the cylinder is expanded and contracted The inner sleeve is telescoped along the inner side of the outer sleeve to achieve vertical movement.
垂直滑动底座1由结构钢焊接成型,该垂直滑动底座的外侧配置耐磨板,该垂直滑动底座1与所述导柱装置的内套管连接,进而通过所述油缸的伸缩沿着导柱装置做垂直方向运动,所述垂向滑移锁定装置通过液压或气动或机械方式实现垂向滑移及锁定,伸缩装置5使挖掘刀板6实现水平面内的转动。The vertical sliding base 1 is welded and formed by structural steel, and the outer side of the vertical sliding base is provided with a wear plate, and the vertical sliding base 1 is connected with the inner sleeve of the pillar device, and then the telescopic cylinder is extended along the guide column device. In the vertical direction, the vertical sliding locking device realizes vertical sliding and locking by hydraulic or pneumatic or mechanical means, and the telescopic device 5 causes the excavating blade 6 to achieve rotation in the horizontal plane.
挖掘刀板6包括刀板体,该刀板体连接旋转套管,该旋转套管连接驱动马达,通过伸缩装置5中的油缸使所述挖掘刀板6的刀板体在水平面内做顺时针或逆时针旋转运动。The excavating blade 6 includes a blade body connected to the rotating sleeve, the rotating sleeve is connected to the driving motor, and the blade body of the excavating blade 6 is clockwise in the horizontal plane by the oil cylinder in the telescopic device 5. Or rotate it counterclockwise.
实施例1.2:一种铁路道砟清筛机,同实施例1.1,不同之处在于:所述垂向滑移锁定装置通过气动方式实现垂向滑移及锁定。Embodiment 1.2: A railway ballast cleaning machine is the same as Embodiment 1.1 except that the vertical sliding locking device achieves vertical sliding and locking by pneumatic means.
实施例1.3:一种铁路道砟清筛机,同实施例1.1,不同之处在于:所述垂向滑移锁定装置通过机械方式实现垂向滑移及锁定。Embodiment 1.3: A railway ballast cleaning machine is the same as Embodiment 1.1 except that the vertical sliding locking device mechanically achieves vertical sliding and locking.
实施例1.4:一种铁路道砟清筛机,同实施例1.1,不同之处在于:所述旋转油缸、垂直油缸分别替换为旋转气缸、旋转油缸。Embodiment 1.4: A railway ballast cleaning machine is the same as Embodiment 1.1 except that the rotary cylinder and the vertical cylinder are replaced by a rotary cylinder and a rotary cylinder, respectively.
实施例2.1:一种铁路道砟清筛机,同实施例1.1,不同之处在于:包括过碴暂存系统,其具体技术方案为:混砟输送带10’的末端下部连接至筛分装置7’,该筛分装置7’的污土排卸口6”下方设置污土输送带7”,筛分装置7’的洁碴排卸口8”的末端设置分料器15”,该分料器15”的末端设置漏斗18”,该漏斗18”的漏斗排卸口19”末端设置洁碴回填输送带20”;分料器15”的末端还设置有装卸储运箱13”,该装卸储运箱13”包括底部输送带12”,该底部输送带12”的末端位于洁碴回填输送带20”的上方,分料器15”在垂直位置16”和倾斜位置9”两个工作位置间切换,其中一个工作位置将来料送入装卸储运箱13”,另一个工作位置将来料送入漏斗18”,漏斗18”下方设置洁碴回填输送 带20”。Embodiment 2.1: A railway ballast cleaning machine is the same as Embodiment 1.1 except that the temporary storage system is included, and the specific technical solution is that the lower end of the mixed conveyor belt 10' is connected to the screening device. 7', a soil conveying belt 7" is disposed below the soil discharge opening 6" of the screening device 7', and a distributor 15" is disposed at the end of the cleaning and discharging opening 8" of the screening device 7'. The end of the hopper 15" is provided with a funnel 18", the end of the funnel discharge port 19" of the funnel 18" is provided with a clean backfill conveyor belt 20"; the end of the distributor 15" is also provided with a loading and unloading storage box 13", The loading and unloading storage box 13" includes a bottom conveyor belt 12", the end of which is located above the cleansing backfill conveyor belt 20", and the distributor 15" operates in a vertical position 16" and an inclined position 9" Switching between positions, one of the working positions will be fed into the loading and unloading storage box 13", and the other working position will be sent to the funnel 18", and the cleaning backfilling belt 20" will be placed under the funnel 18".
漏斗18”底部包括分流器,该分流器包括分流面和中心轴,该分流面沿中心轴对称布置,其中心轴平行于轨道延伸的方向,所述分流面为中间高两边低的坡形平面,所述坡形平面的底端与漏斗18”的底面平齐。The bottom of the funnel 18" includes a flow divider including a split surface and a central axis, the split surface being symmetrically arranged along a central axis, the central axis of which is parallel to the direction in which the track extends, and the split surface is a sloped plane having a low middle and high sides The bottom end of the sloped plane is flush with the bottom surface of the funnel 18".
本实施例中,底部输送带12”的一端位于所述漏斗排卸口19”上方,以便输出的道碴经由漏斗18”分流并经洁碴输送带排卸口21”进入道碴两侧的钢轨旁。In this embodiment, one end of the bottom conveyor belt 12" is located above the funnel discharge port 19" so that the output ballast is diverted through the funnel 18" and passes through the cleansing conveyor belt discharge port 21" into the sides of the ballast. Next to the rails.
本实施例中,底部输送带12”的两端均装有输送机,因此该底部输送带12”能够向前、后两个方向运动,从而可以将暂存的道碴运入或运出装卸储运箱13”。In this embodiment, the bottom conveyor belt 12" is provided with conveyors at both ends thereof, so that the bottom conveyor belt 12" can move in the forward and backward directions, so that the temporarily stored ballast can be transported into or out of the loading and unloading. Storage box 13".
本实施例中,分料器15”包括旋转轴,该旋转轴外装有分料铲,该旋转轴一端装有旋转油缸,以便控制所述分料铲的角度,从而使分料铲上的道砟进入装卸储运箱13”或漏斗18”。In this embodiment, the distributor 15" includes a rotating shaft, and the rotating shaft is provided with a distributing shovel, and one end of the rotating shaft is provided with a rotating oil cylinder to control the angle of the feeding shovel so that the shovel is on the shovel砟 Enter the loading and unloading storage box 13" or the funnel 18".
实施例2.2:一种铁路道砟清筛机,同实施例2.1,不同之处在于:漏斗18”的漏斗排卸口19”的边缘凸出于漏斗18”的侧表面外缘3cm。Example 2.2: A railway ballast cleaning machine, similar to Example 2.1, except that the edge of the funnel discharge opening 19" of the funnel 18" protrudes 3 cm from the outer edge of the side surface of the funnel 18".
实施例2.3:一种铁路道砟清筛机,同实施例2.1,不同之处在于:所述分流器的中心轴嵌装在所述漏斗18”侧面底端内的轨道中,以便所述分流器沿轨道滑动,从而控制道碴的分流位置。Embodiment 2.3: A railway ballast cleaning machine, similar to Embodiment 2.1, wherein a central axis of the flow divider is embedded in a track in a bottom end of the side of the funnel 18" for the shunt The device slides along the track to control the split position of the ballast.
本实施例中,漏斗18”较长的两个外侧面均装有伸缩油缸,该伸缩油缸的作用是驱动所述分流器在漏斗内滑行。In this embodiment, the two outer sides of the longer funnel 18" are each provided with a telescopic cylinder, and the telescopic cylinder functions to drive the diverter to slide in the funnel.
本实施例中,所述分料铲的主平面形状为梯形,该主平面两侧设有挡板,该挡板的作用是将道碴引流进入指定地点。In this embodiment, the main plane shape of the materializing shovel is trapezoidal, and baffles are arranged on both sides of the main plane, and the baffle functions to drain the ballast into a designated place.
本实施例中,装卸储运箱13”包括至少三个侧立面,装卸储运箱13”的两个纵向侧立面均与水平面倾斜设置,装卸储运箱13”末端的横向侧立面的底端设置一与水平面呈40°倾斜角的挡板,以方便道碴的储存与再运输。In this embodiment, the loading and unloading storage box 13" includes at least three side façades, and the two longitudinal side façades of the loading and unloading storage box 13" are disposed obliquely to the horizontal plane, and the lateral side façade of the end of the loading and unloading storage box 13" The bottom end is provided with a baffle at an angle of 40° to the horizontal plane to facilitate storage and re-transportation of the ballast.
本发明所提供的一种铁路道砟清筛机的工作方式是:清筛开始作业时,由于道床不需要回填石砟,先将挖掘斗轮和多自由度侧切式刀板放下,挖掘斗轮挖掘道床边坡道砟,多自由度侧切式刀板15’嵌入道床沟内,启动挖掘刀板6的驱动马达,使挖掘刀板开始挖掘作业,作业过程中,根据道床板结程度的不同,挖掘刀板在伸缩装置和旋转座的调节作用下在水平方向或竖直方向做适当的旋转, 从而减小挖掘阻力。伸缩装置的作用使挖掘刀板6实现水平面内的转动,旋转油缸4的作用使挖掘刀板6在旋转座2的带动下实现如图2所示的纵向平面内的转动,在旋转座中的连杆机构的作用下,挖掘刀板6随旋转座2实现横向平面的的旋转;待道砟通过挖掘斗轮挖掘并提升至横向输送带,再通过混砟输送带送到筛分装置,筛分后的洁砟通过分砟装置8’送入装卸储运箱11’。清筛机继续往前作业。当需要回填石砟时,本发明将挖掘的混砟送入筛分装置,筛分后的洁砟通过分砟装置8’送入落砟斗,通过回填输送带回填道床;筛分后的污土通过主污土输送带送到旋转污土输送带,最后抛到物料运输车或者道床以外。作业结束前,将挖掘斗轮及多自由度侧切式刀板收到收车位,反向运转装卸储运箱,将其中的石砟回填至道床。The working method of a railway ballast cleaning machine provided by the invention is: when the cleaning operation starts, since the track bed does not need to backfill the stone, the digging wheel and the multi-degree of freedom side cutting blade are first put down, and the bucket wheel is excavated. After excavating the bedside ramp, the multi-degree-of-freedom side-cutting blade 15' is embedded in the ballast groove, and the driving motor of the excavating blade 6 is started, so that the excavating blade starts the excavation operation, and the degree of the knaping of the orbital bed is different during the operation. The excavating blade is appropriately rotated in the horizontal direction or the vertical direction under the adjustment of the telescopic device and the rotating seat, thereby reducing the excavation resistance. The action of the telescopic device causes the excavating blade 6 to achieve rotation in the horizontal plane, and the action of the rotary cylinder 4 causes the excavating blade 6 to be rotated in the longitudinal plane as shown in FIG. 2 by the rotating base 2, in the rotating seat. Under the action of the linkage mechanism, the excavating blade 6 realizes the horizontal plane rotation with the rotating base 2; the ballast is excavated by the excavating bucket wheel and lifted to the transverse conveyor belt, and then sent to the screening device through the mixing conveyor belt, and sieved The divided cleansing is sent to the loading and unloading storage box 11' through the branching device 8'. The screening machine continues to work forward. When it is necessary to backfill the stone sarcophagus, the present invention feeds the excavated concrete into the sieving device, and the sieving sputum is sent to the falling bucket through the branching device 8', and is returned to the filling bed through the backfilling belt; after sieving The soil is transported to the rotating soil conveyor belt through the main soil conveyor belt and finally thrown out of the material transport vehicle or the track bed. Before the end of the operation, the bucket wheel and the multi-degree-of-freedom side-cutting blade will receive the parking space, and the storage and transportation box will be reversely loaded and loaded, and the stone shovel will be backfilled to the track bed.
第一,如图1所示使用旋转油缸4作用于旋转销轴2实现挖掘刀板5在纵向的顺时针α2(或逆时针α1)旋转以调整刀板角度满足工作的要求;First, as shown in FIG. 1, the rotary cylinder 4 is used to act on the rotating pin shaft 2 to realize the rotation of the excavating blade 5 in the longitudinal direction clockwise α2 (or counterclockwise α1) to adjust the blade angle to meet the working requirements;
第二,如图2所示使用垂直油缸3作用于连杆装置实现挖掘刀板6在横向的顺时针α1(或逆时针α2)旋转以调整刀板角度满足工作的要求。Secondly, as shown in FIG. 2, the vertical cylinder 3 is used to act on the link device to realize the rotation of the excavating blade 6 in the lateral direction clockwise α1 (or counterclockwise α2) to adjust the blade angle to meet the requirements of the work.
导柱装置1与车辆车架相连,垂直滑动底座装置2两侧的凹槽沿着导柱装置1的两根立柱通过液压、气动方式或者机械方式实现垂向滑移及锁定;旋转油缸4通过安置在内部由液压、气动或机械方式控制的连杆机构可实现上文表述的图1和图2两个方向转动;挖掘刀板6,通过伸缩装置4实现如图3所示在水平面内的α1(逆时针0≤α1≤90°)和α2(逆时针0≤α1≤90°)方向旋转。The guide column device 1 is connected to the vehicle frame, and the grooves on both sides of the vertical sliding base device 2 are vertically sliding and locked by hydraulic, pneumatic or mechanical means along the two columns of the column device 1; the rotary cylinder 4 passes The connecting rod mechanism which is internally controlled by hydraulic, pneumatic or mechanical means can realize the rotation of the above-mentioned two directions of FIG. 1 and FIG. 2; the excavating blade 6 is realized by the telescopic device 4 in the horizontal plane as shown in FIG. Α1 (counterclockwise 0 ≤ α1 ≤ 90°) and α2 (counterclockwise 0 ≤ α1 ≤ 90°) rotate in the direction.

Claims (13)

  1. 一种铁路道砟清筛机,其包括车架,该车架上两端设有司机室,两端的司机室之间的车架(1’)上依作业方向由前向后还布置有挖掘斗轮(12’),该挖掘斗轮(12’)后方连接混砟输送带(10’),该混砟输送带(10’)末端下部设置筛分装置(7’),该筛分装置(7’)下方设置分砟装置(8’)和主污土输送带(5’),该分砟装置(8’)下方设置有落砟斗(9’),所述落砟斗(9’)的前方设有装卸储运箱(11’),主污土输送带(5’)后方下部设有旋转污土输送带(4’),所述落砟斗(9’)的下方设有回填输送带(17’),挖掘斗轮(12’)后方的车架处设有提轨装置(16’),车架(1’)上还布置有动力传动系统(6’)、电气控制系统、液压控制系统、制动系统、气动系统、走行系统,挖掘斗轮(12’)上安装多自由度侧切式刀板(15’),该多自由度侧切式刀板(15’)包括连接至挖掘斗轮(12’)的导柱装置,该导柱装置连接垂直滑动底座(1),该垂直滑动底座(1)包括垂向滑移锁定装置,垂直滑动底座(1)外侧包括耐磨板,该耐磨板与垂直滑动底座(1)活动连接,所述耐磨板上方通过销轴连接旋转座(2),垂直滑动底座(1)下方连接纵向角度调整装置的一端,该纵向角度调整装置的另一端连接至所述耐磨板,以便纵向角度调整装置带动连接至所述耐磨板的旋转座(2)在纵向平面内转动,旋转座(2)外侧通过伸缩装置(5)连接挖掘刀板(6),旋转座(2)包括座体,其特征在于:所述座体内装有连杆机构,该连杆机构的第一构件连接于所述座体远离所述垂直滑动底座一侧的侧壁内,所述连杆机构的第二构件连接于所述耐磨板外侧,该所述连杆机构的第一构件与第二构件之间转动连接,从而构成转动副,所述第一构件和第二构件的转动副通过横向角度调整装置连接至所述垂直滑动底座外侧的耐磨板上方,以便所述横向角度调整装置的伸缩带动旋转座(2)在横向平面内转动,从而调整挖掘刀板(6)的角度。A railway ballast cleaning machine comprises a frame, and a driver's cab is arranged at two ends of the frame, and the frame (1') between the driver's cabs at both ends is arranged with excavation from front to back according to the working direction. a bucket wheel (12'), a rear mixing bucket (12') is connected to the mixing conveyor belt (10'), and a lower part of the end of the mixing conveyor belt (10') is provided with a screening device (7'), the screening device A branching device (8') and a main soil conveying belt (5') are disposed under (7'), and a falling bucket (9') is disposed below the branching device (8'), and the falling bucket (9) There is a loading and unloading storage box (11') in front of the '), and a rotating dirt conveying belt (4') is arranged in the lower part of the main dirt conveying belt (5'), and the lower part of the falling bucket (9') is provided. There is a backfill conveyor belt (17'), a rail lifting device (16') is arranged at the rear of the bucket wheel (12'), and the power transmission system (6') is also arranged on the frame (1'). Control system, hydraulic control system, brake system, pneumatic system, running system, multi-degree-of-freedom side-cutting blade (15') on the bucket wheel (12'), the multi-degree-of-freedom side-cutting blade (15') Including a column guide connected to the bucket wheel (12'), The guide column device is connected to the vertical sliding base (1). The vertical sliding base (1) comprises a vertical sliding locking device, and the outer side of the vertical sliding base (1) comprises a wear plate, and the wear plate and the vertical sliding base (1) are movable. Connecting, the rotating plate is connected to the rotating seat (2) through a pin shaft, and the vertical sliding base (1) is connected to one end of the longitudinal angle adjusting device, and the other end of the longitudinal angle adjusting device is connected to the wear plate so as to The longitudinal angle adjusting device drives the rotating base (2) connected to the wear plate to rotate in a longitudinal plane, and the outer side of the rotating base (2) is connected to the excavating blade (6) through a telescopic device (5), and the rotating base (2) comprises a seat body, wherein the seat body is provided with a link mechanism, and the first member of the link mechanism is connected to a side wall of the seat body away from the side of the vertical sliding base, the link mechanism a second member is coupled to the outer side of the wear plate, and the first member and the second member of the link mechanism are rotatably coupled to form a rotating pair, and the rotating pair of the first member and the second member pass through the lateral direction An angle adjustment device is coupled to the vertical slide Outer wear plate seat side, so that the transverse stretching angle adjusting means driven rotating base (2) rotated in a lateral plane, thereby adjusting the excavating blades (6) of the angle.
  2. 如权利要求1所述的铁路道砟清筛机,其特征在于:所述横向角度调整装置与所述垂直滑动底座外侧的耐磨板之间连接有旋转销轴。A railway ballast cleaning machine according to claim 1, wherein a rotation pin is coupled between said lateral angle adjusting means and a wear plate outside said vertical sliding base.
  3. 如权利要求1或2所述的铁路道砟清筛机,其特征在于:所述导柱装置包括两个立柱,所述两个立柱与垂直滑动底座(1)两侧的凹槽配合。A railway ballast cleaning machine according to claim 1 or 2, wherein said column means comprises two uprights which cooperate with grooves on both sides of the vertical sliding base (1).
  4. 如权利要求1或2所述的铁路道砟清筛机,其特征在于:所述导柱装置的立柱包括内套管和外套管,所述外套管还连接油缸的固定端,所述油缸的活动端连接于所述内套管,通过所述油缸的伸缩使所述内套管沿所述外套管内侧伸缩 从而实现垂直方向运动。A railway ballast cleaning machine according to claim 1 or 2, wherein the column of the column device comprises an inner sleeve and an outer sleeve, the outer sleeve also connecting the fixed end of the cylinder, the cylinder The movable end is connected to the inner sleeve, and the inner sleeve is telescoped along the inner side of the outer sleeve by the expansion and contraction of the cylinder to realize vertical movement.
  5. 如权利要求1所述的铁路道砟清筛机,其特征在于:垂直滑动底座(1)由结构钢焊接成型,该垂直滑动底座的外侧配置耐磨板,该垂直滑动底座(1)与所述导柱装置的内套管连接,进而通过所述油缸的伸缩沿着导柱装置做垂直方向运动。A railway ballast cleaning machine according to claim 1, wherein the vertical sliding base (1) is welded by structural steel, and the outer side of the vertical sliding base is provided with a wear plate, and the vertical sliding base (1) and the The inner sleeve of the guide column device is connected, and then the vertical movement of the cylinder is performed along the guide column device by the expansion and contraction of the cylinder.
  6. 如权利要求1所述的铁路道砟清筛机,其特征在于:所述垂向滑移锁定装置通过液压或气动或机械方式实现垂向滑移及锁定。A railway ballast cleaning machine according to claim 1 wherein said vertical slip locking means achieves vertical slip and locking by hydraulic or pneumatic or mechanical means.
  7. 如权利要求1所述的铁路道砟清筛机,其特征在于:伸缩装置(5)使挖掘刀板(6)实现水平面内的转动。A railway ballast cleaning machine according to claim 1, characterized in that the telescopic device (5) causes the excavating blade (6) to rotate in a horizontal plane.
  8. 如权利要求1所述的铁路道砟清筛机,其特征在于:挖掘刀板(6)包括刀板体,该刀板体连接旋转套管,该旋转套管连接驱动马达,通过伸缩装置(5)中的油缸使挖掘刀板(6)的刀板体在水平面内做顺时针或逆时针旋转运动。A railway ballast cleaning machine according to claim 1, wherein the excavating blade (6) comprises a blade body connected to the rotating sleeve, the rotating sleeve being connected to the driving motor and passing through the telescopic device ( The cylinder in 5) causes the blade body of the excavating blade (6) to rotate clockwise or counterclockwise in the horizontal plane.
  9. 如权利要求1所述的铁路道砟清筛机,其特征在于:落砟斗(9’)上设置有分流器。A railway ballast cleaning machine according to claim 1, wherein the down hopper (9') is provided with a flow divider.
  10. 如权利要求1所述的铁路道砟清筛机,其特征在于:挖掘斗轮(12’)通过伸缩梁横向穿过车架(1’)。A railway ballast cleaning machine according to claim 1, wherein the bucket wheel (12') passes transversely through the frame (1') through the telescopic beam.
  11. 如权利要求1所述的铁路道砟清筛机,其特征在于:挖掘斗轮(12’)的上部设置横向输送带(18’),挖掘斗轮(12’)内侧位于输送带(18’)前方的部分设有挡砟板(20’)。A railway ballast cleaning machine according to claim 1, wherein the upper portion of the bucket wheel (12') is provided with a lateral conveyor belt (18'), and the inner side of the bucket wheel (12') is located at the conveyor belt (18'). The front part is provided with a damper plate (20').
  12. 如权利要求1所述的铁路道砟清筛机,其特征在于:挖掘斗轮(12’)内侧设有锁定机构(19’)。A railway ballast cleaning machine according to claim 1, wherein a locking mechanism (19') is provided inside the bucket wheel (12').
  13. 如权利要求1所述的铁路道砟清筛机,其特征在于:所述的筛分装置(7’)下方设置分砟装置(8’),该分砟装置(8’)下方设置有落砟斗(9’),所述落砟斗(9’)的前方设有装卸储运箱(11’)。The railway ballast cleaning machine according to claim 1, wherein a branching device (8') is disposed below the screening device (7'), and the branching device (8') is disposed below the branching device (8'). A bucket (9') is provided with a loading and unloading storage box (11') in front of the bucket (9').
PCT/CN2018/084987 2017-05-27 2018-04-28 Railway ballast cleaning machine WO2019015371A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
BR112020000984-9A BR112020000984B1 (en) 2017-07-21 2018-04-28 RAILWAY BALLAST CLEANING MACHINE
KR1020207003756A KR102351835B1 (en) 2017-05-27 2018-04-28 track ballast washer
RU2020100589A RU2740821C1 (en) 2017-05-27 2018-04-28 Railway ballast-cleaning machine

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN201710392883 2017-05-27
CN201710601525.4A CN108930204A (en) 2017-05-27 2017-07-21 A kind of railway ballast screen scarifier
CN201710601525.4 2017-07-21

Publications (1)

Publication Number Publication Date
WO2019015371A1 true WO2019015371A1 (en) 2019-01-24

Family

ID=63114221

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2018/084987 WO2019015371A1 (en) 2017-05-27 2018-04-28 Railway ballast cleaning machine

Country Status (4)

Country Link
KR (1) KR102351835B1 (en)
CN (3) CN108930204A (en)
RU (1) RU2740821C1 (en)
WO (1) WO2019015371A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110966016A (en) * 2019-12-30 2020-04-07 中铁隧道局集团有限公司 TBM host machine belt conveyor
CN111514624A (en) * 2020-01-20 2020-08-11 杭州电子科技大学 Sludge settling pond muddy water-free sludge shield robot
CN113268009A (en) * 2021-01-06 2021-08-17 金鹰重型工程机械股份有限公司 Control method of screen cleaning/ballast throwing conversion controller for rail screen cleaning

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108930204A (en) * 2017-05-27 2018-12-04 中国铁建高新装备股份有限公司 A kind of railway ballast screen scarifier
CN110258206A (en) * 2019-06-12 2019-09-20 内蒙古工业大学 The small device of the stone tiny fragments of stone, coal, etc. under a kind of cleaning railroad sleeper
CN110158379A (en) * 2019-06-25 2019-08-23 中国神华能源股份有限公司 Using the railway switch line construction method of lateral incision formula screen scarifier cleaning
CN114250740B (en) * 2021-12-22 2024-02-02 江苏徐工工程机械研究院有限公司 Rail coal suction vehicle, control method thereof and coal suction vehicle set
CN114411610A (en) * 2021-12-22 2022-04-29 江苏徐工工程机械研究院有限公司 Track coal suction vehicle, control method thereof and coal suction vehicle group
CN115162369B (en) * 2022-05-14 2023-07-07 诚合瑞正风险管理咨询有限公司 Layered rotary-cut grouting equipment for railway soil slope construction

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0790352A2 (en) * 1993-06-16 1997-08-20 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Arrangement for the subgrade-rehabilitation of a ballast for a track
CN203174447U (en) * 2013-03-06 2013-09-04 昆明中铁大型养路机械集团有限公司 Side-cutting type turnout screen scarifier
CN106638179A (en) * 2016-09-19 2017-05-10 中国铁道科学研究院铁道建筑研究所 Railway ballast sleeper bottom excavation device

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3967395A (en) * 1974-04-04 1976-07-06 Canron, Inc. Crossing undercutter and switch undercutter mounted on tractor-type vehicle
CH651870A5 (en) * 1981-03-02 1985-10-15 Canron Inc Crissier Track-bed cleaning machine which can be moved on rails
RU2128755C1 (en) * 1997-01-17 1999-04-10 Закрытое акционерное общество "Тулажелдормаш" Ballast cleaning machine
US7481168B2 (en) * 2005-04-07 2009-01-27 Lawrence Glenn Pike Off-track railroad track undercutter apparatus
CN2782750Y (en) * 2005-05-19 2006-05-24 北京龙达科技开发有限公司 Digger for rail screen scarifier
AT502187B1 (en) 2005-11-14 2007-02-15 Plasser Bahnbaumasch Franz Method for cleaning of ballast bed of track, involves accomplishing of first and second working processes alternatively whereby first and second working processes depend on degree of contamination of ballast bed
AT505909B1 (en) * 2007-11-27 2009-05-15 Plasser Bahnbaumasch Franz METHOD AND MACHINE FOR COMPACING SCOTTER OF A JOINT
AT11972U1 (en) * 2010-08-02 2011-08-15 Plasser Bahnbaumasch Franz APPENDIX FOR CLEANING A SHOCK
CN104032628B (en) * 2013-03-06 2016-09-07 中国铁建高新装备股份有限公司 A kind of side cut railroad switch ballast cleaning machine
CN204000498U (en) * 2014-08-22 2014-12-10 昆明中铁大型养路机械集团有限公司 A kind of side is cut excavating gear
CN205711574U (en) * 2016-04-22 2016-11-23 中国铁建高新装备股份有限公司 A kind of screen scarifier quarrel scratch system
CN108930204A (en) * 2017-05-27 2018-12-04 中国铁建高新装备股份有限公司 A kind of railway ballast screen scarifier

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0790352A2 (en) * 1993-06-16 1997-08-20 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Arrangement for the subgrade-rehabilitation of a ballast for a track
CN203174447U (en) * 2013-03-06 2013-09-04 昆明中铁大型养路机械集团有限公司 Side-cutting type turnout screen scarifier
CN106638179A (en) * 2016-09-19 2017-05-10 中国铁道科学研究院铁道建筑研究所 Railway ballast sleeper bottom excavation device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110966016A (en) * 2019-12-30 2020-04-07 中铁隧道局集团有限公司 TBM host machine belt conveyor
CN111514624A (en) * 2020-01-20 2020-08-11 杭州电子科技大学 Sludge settling pond muddy water-free sludge shield robot
CN113268009A (en) * 2021-01-06 2021-08-17 金鹰重型工程机械股份有限公司 Control method of screen cleaning/ballast throwing conversion controller for rail screen cleaning
CN113268009B (en) * 2021-01-06 2022-06-17 金鹰重型工程机械股份有限公司 Control method of screen cleaning/ballast throwing conversion controller for rail screen cleaning

Also Published As

Publication number Publication date
RU2740821C1 (en) 2021-01-21
KR102351835B1 (en) 2022-01-14
CN207739075U (en) 2018-08-17
CN108930204A (en) 2018-12-04
BR112020000984A2 (en) 2020-07-14
KR20200032121A (en) 2020-03-25
CN108930298A (en) 2018-12-04

Similar Documents

Publication Publication Date Title
WO2019015371A1 (en) Railway ballast cleaning machine
RU2086723C1 (en) Method of and device for reconditioning of railway track ballast layer
EP2054552B1 (en) Method and device for renewing a ballast bed
US5090484A (en) Mobile ballast cleaning machine arrangement
JPS58110701A (en) Moving machine for repairing road bed of railroad
US4794862A (en) Track leveling and ballast tamping machine
RU2229550C2 (en) Rail track reconstruction machine
CA2093089C (en) Installation for continuously rehabilitating a ballast bed of a track
US3167193A (en) Loading car with conveyor
CN1928238B (en) Railway turnout ballast cleaning-sieving machine(6)
CA2212837C (en) A track maintenance machine for excavating ballast bed material of a track
US6477960B2 (en) Machine for removing an old track and laying a new track
JPH1082005A (en) Track execution machine for excavating ballast material of track skeleton
SU1487821A3 (en) Mobile unit for continuous replacement of track rails and sleepers
JP5222282B2 (en) Storage car
DE2160643B2 (en) Tunneling machine with cutter boom - has inclined trough beneath boom with conveyor on each side
CN212199889U (en) Screen scarifier for continuous track lifting operation in turnout zone
CN101892615A (en) Full section ballast bed gravel efficient screen scarifier
CN2522459Y (en) Slope screening-clearing machine
CN110983878A (en) Screen scarifier for continuous track lifting operation in turnout zone and operation method thereof
EP1348057B1 (en) Ballast removal method and apparatus
US4316416A (en) Mobile apparatus for replacing old track ties by new track ties
CN211545270U (en) Railway is with new tiny fragments of stone, coal, etc. dump car
CN212404658U (en) Railway ballast feeding and conveying equipment
AT370799B (en) MOBILE PLANT FOR RENOVATION

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18835996

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

REG Reference to national code

Ref country code: BR

Ref legal event code: B01A

Ref document number: 112020000984

Country of ref document: BR

ENP Entry into the national phase

Ref document number: 20207003756

Country of ref document: KR

Kind code of ref document: A

ENP Entry into the national phase

Ref document number: 112020000984

Country of ref document: BR

Kind code of ref document: A2

Effective date: 20200116

122 Ep: pct application non-entry in european phase

Ref document number: 18835996

Country of ref document: EP

Kind code of ref document: A1