WO2019006837A1 - 一种用于押出专用植绒移载装置 - Google Patents

一种用于押出专用植绒移载装置 Download PDF

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Publication number
WO2019006837A1
WO2019006837A1 PCT/CN2017/098948 CN2017098948W WO2019006837A1 WO 2019006837 A1 WO2019006837 A1 WO 2019006837A1 CN 2017098948 W CN2017098948 W CN 2017098948W WO 2019006837 A1 WO2019006837 A1 WO 2019006837A1
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moving
transfer
flocking
extruding
conveying
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PCT/CN2017/098948
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English (en)
French (fr)
Inventor
杜奇
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广州东海敏孚汽车部件有限公司
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Publication of WO2019006837A1 publication Critical patent/WO2019006837A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34—Devices for discharging articles or materials from conveyor 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials

Definitions

  • the invention relates to a turnover device in the field of automobile parts production research, in particular to a dedicated flocking transfer device for extruding.
  • the product has no positioning point and cannot be fixed very well. It can only be positioned by self-weight, and the speed of lifting, rotating, and descending should not be too fast, otherwise flocking surface bumps will occur.
  • the object of the present invention is to provide a special flocking transfer device for extruding, which improves the transfer rate problem of the flocking process of the extruding line by using a specific transfer mechanism, and improves the drying tunnel and the extrusion line. Overall efficiency.
  • a special flocking transfer device for extruding comprising a transport frame mounted on the outlet end of the flocking device and a moving arm mounted at the end of the transport frame, the transport frame A row of conveying rollers is arranged on the vertical plate, and the grooves on the conveying rollers are linearly distributed to form a conveying passage, and the conveying frame is arranged with a movement for moving the extruding member at the end of the conveying roller to between the conveying passage and the vertical plate.
  • Loading mechanism comprising a transport frame mounted on the outlet end of the flocking device and a moving arm mounted at the end of the transport frame, the transport frame A row of conveying rollers is arranged on the vertical plate, and the grooves on the conveying rollers are linearly distributed to form a conveying passage, and the conveying frame is arranged with a movement for moving the extruding member at the end of the conveying roller to between the conveying passage and the vertical plate.
  • the transfer mechanism includes a first horizontal cylinder, a first moving block mounted on the extended end of the first horizontal cylinder, a first vertical cylinder mounted on the first moving block, and an installation A transfer carriage on the extended end of the first vertical cylinder, the first horizontal cylinder being mounted on the bottom plate of the carriage and below the conveyor roller, the projecting end of the first vertical cylinder being vertically upward.
  • the transfer frame comprises a transfer rail directly or indirectly fixed to the protruding end of the first vertical cylinder and a plurality of transfer vertical rods arranged on the upper end surface of the transfer rail, adjacent A transfer groove for avoiding the conveying roller is formed between the two transfer vertical rods, and the upper end surface of each of the transfer vertical rods is arranged with a V-shaped or U-shaped first receiving groove.
  • the moving arm includes a second vertical cylinder mounted on the carriage, a rotating electrical machine mounted on the output of the second vertical cylinder, and a moving frame mounted at the end of the rotating electrical machine,
  • the moving frame includes a moving crossbar and a plurality of moving rods disposed on the moving crossbar, and the moving rod is provided with a moving groove for placing the extruding member.
  • the moving rod is located on the side of the moving crossbar, the moving rod is L-shaped, and the moving groove is located on the crossbar of the moving rod.
  • the moving rod is located at an upper end surface of the moving crossbar, the moving rod is U-shaped, and the moving groove is located at an upper end surface of the moving rod.
  • a weight is arranged on one end of the moving rail remote from the moving rod.
  • a fan is disposed between the transfer mechanism and the outlet end of the flocking device, the tuyere of the fan facing upward and between the transfer mechanism and the outlet end of the flocking device.
  • the invention has the beneficial effects that: the invention moves a group of extruding members at the end of the conveying channel by the transfer mechanism, and then a pair of extruding members are sent to the end of the conveying channel, and the moving arm will carry out two sets of extruding members at the end of the conveying channel. It is sent to the drying tunnel to improve the transfer rate of the flocking process of the extrusion line and improve the overall efficiency of the drying tunnel and the extrusion line.
  • Figure 1 is a schematic view of the structure of the present invention.
  • a special flocking transfer device for extruding includes a carriage 2 mounted on the outlet end of the flocking device 1 and a moving arm mounted at the end of the carriage 2, the riser 3 of the carriage 2 There is arranged a row of conveying rollers 4, the grooves on the conveying roller 4 are linearly distributed to form a conveying passage, and the conveying frame 2 is arranged with the pushing member for moving the end of the conveying roller 4 to the conveying passage and the vertical plate 3. Transfer mechanism between.
  • the transfer mechanism includes a first horizontal cylinder 6, a first moving block mounted on the extended end of the first horizontal cylinder 6, and a first vertical cylinder 7 mounted on the first moving block. And a transfer frame mounted on the extended end of the first vertical cylinder 7, the first horizontal cylinder 6 being mounted on the bottom plate 10 of the carriage 2 and below the conveyor roller 4, the extension of the first vertical cylinder 7 The end is upright.
  • the transfer frame includes a transfer rail 8 fixed directly or indirectly at the extended end of the first vertical cylinder 7 and a plurality of transfer vertical rods 9 disposed on the upper end surface of the transfer rail 8
  • a transfer groove for avoiding the conveying roller 4 is formed between the two adjacent transfer vertical bars 9, and the upper end surface of each of the transfer vertical bars 9 is arranged with a V-shaped or U-shaped first accommodating groove. .
  • the first accommodating groove on the transfer vertical rod 9 contacts the squeezing member to drive the detaching member to be detached from the conveying roller 4, the first horizontal cylinder
  • the projecting end of 6 projects out so that the ejecting member on the transfer vertical rod 9 is moved between the conveying passage and the riser 3, and the projecting end of the first vertical cylinder 7 is retracted for a certain stroke, so that the conveying is carried out
  • the extruding members on the passages and the ejecting members on the transfer vertical bars 9 are substantially at the same level.
  • the moving arm includes a second vertical cylinder mounted on the carriage 2, a rotating electrical machine 12 mounted on the output of the second vertical cylinder, and a moving frame mounted at the end of the rotating electrical machine 12,
  • the moving frame includes a moving crossbar 13 and a plurality of moving bars 14 disposed on the moving crossbar 13, and the moving bar 14 is provided with a moving groove for placing the ejecting member.
  • the moving frame is rotated by 90° under the action of the rotating electric machine 12, so that the moving cross bar 13 and the conveying passage are parallel, and the second vertical cylinder is After the protruding end protrudes upward, the inner wall of the moving groove is respectively contacted with the two sets of the ejecting members, so that the two sets of the ejecting members are separated from the conveying passage and the transfer vertical rod 9, and after the rotating electric machine 12 is reset, the two sets of the ejecting pieces are sent. Above the drying tunnel, the extended end of the second vertical cylinder is retracted, and the two sets of the ejecting members are located on the conveyor belt of the drying tunnel, and the rotary electric machine 12 waits for the next working instruction.
  • the moving rod 14 is located on the side of the moving crossbar 13, the moving rod 14 is L-shaped, and the moving groove is located on the crossbar of the moving rod 14, which is suitable for general transfer. .
  • the vertical rod of the moving rod 14 is used to connect the moving cross bar 13.
  • the moving rod 14 is located at the upper end surface of the moving crossbar 13, the moving rod 14 is U-shaped, and the moving groove is located at the upper end surface of the moving rod 14.
  • This structure is suitable for most cases. The transfer is carried out, and the structure is transplanted with high precision and smoothness.
  • a weight 11 is disposed on one end of the moving crossbar 13 remote from the moving rod 14, to ensure that the two ends of the moving crossbar 13 are horizontal when transferring.
  • the weight block is assembled by multiple weight unit blocks, and the corresponding weight unit block can be added or deleted through actual use.
  • a fan 5 is disposed between the transfer mechanism and the outlet end of the flocking device 1, the tuyere of the fan 5 is upward and located between the transfer mechanism and the outlet end of the flocking device 1, the fan 5 The tuyere is facing the ejecting member on the conveying roller 4, and the ejecting member on the conveying roller 4 is cooled by the cooling wind of the fan 5. In this way, the extruded parts are initially cooled by the fan 5, and air-cooled during the transplanting process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种用于押出专用植绒移载装置，包括安装在植绒装置(1)出口端上的输送架(2)以及安装在输送架末端的移动手臂，所述输送架的竖板(3)上布置有一排输送滚轮(4)，所述输送滚轮上的凹槽成直线分布后形成输送通道，所述输送架上布置有将输送滚轮末端的押出件移到输送通道和竖板之间的移载机构。通过移载机构将输送通道末端的一组押出件移动至输送通道旁后，待输送通道的末端再来一组押出件，移动臂将输送通道末端的两组押出件送至烘道里面，提高了押出线的植绒工序的移载速率，提高了烘道和押出线的整体效率。

Description

一种用于押出专用植绒移载装置
技术领域
本发明涉及汽车零部件生产研究领域中的一种周转装置，特别是一种用于押出专用植绒移载装置。
背景技术
纯押水切押出生产过程中，有植绒的工序，在植完绒毛后，需要移载到烘道进行烘烤，对产品进行90度旋转，并放置到烘道里面，原来的结构为每次移载1根产品，产品长度约800毫米/根，押出线速8米/分，由于产品胶水还没有固化，工艺要求产品植绒面绝对不能碰触，否则会出现植绒面品质不良，产品本身比较轻约300克，没有磁性，托举，旋转，放置，复位，的动作不能太快，经过多次调试，最快速度只能做到5.2秒/次，否则会发生产品从托架上甩出或是放置时位置不准，翻转等问题。鉴于此设备的工艺特殊要求，限制了押出时的线速。
现在采用专用移载机，进行单根移载，动作主要为托举（取产品）---旋转（运送产品）---下降（放产品）---旋转（复位）。现有技术特点的缺点主要体现在：
A．一次只能移载1根产品，效率比较低。
B．产品没有定位点，不能很好的固定，只能靠自重定位，升降，旋转，下降时的速度不能太快，否则会出现植绒面碰伤。
发明内容
本发明的目的，在于提供一种用于押出专用植绒移载装置，其通过使用特定的移载机构，提高了押出线的植绒工序的移载速率问题，提高了烘道和押出线的整体效率。
本发明解决其技术问题的解决方案是：一种用于押出专用植绒移载装置，包括安装在植绒装置出口端上的输送架以及安装在输送架末端的移动手臂，所述输送架的竖板上布置有一排输送滚轮，所述输送滚轮上的凹槽成直线分布后形成输送通道，所述输送架上布置有将输送滚轮末端的押出件移到输送通道和竖板之间的移载机构。
作为上述技术方案的进一步改进，所述移载机构包括第一水平气缸、安装在第一水平气缸伸出端上的第一移动块、安装在第一移动块上的第一竖直气缸以及安装在第一竖直气缸伸出端上的移载架，所述第一水平气缸安装在输送架的底板上且位于输送滚轮下方，第一竖直气缸的伸出端竖直朝上。
作为上述技术方案的进一步改进，所述移载架包括直接或者间接固定在第一竖直气缸伸出端的移载横杆以及布置在移载横杆上端面多根移载竖杆，相邻的两根移载竖杆之间形成一个避让输送滚轮的移载槽，每个所述移载竖杆的上端面布置有呈V状或者呈U状的第一容置槽。
作为上述技术方案的进一步改进，所述移动手臂包括安装在输送架上的第二竖直气缸、安装在第二竖直气缸输出端上的旋转电机以及安装在旋转电机末端的移动架，所述移动架包括移动横杆以及布置在移动横杆上的若干个移动杆，所述移动杆上布置有用于放置押出件的移动槽。
作为上述技术方案的进一步改进，所述移动杆位于移动横杆的侧面，所述移动杆呈L状，所述移动槽位于移动杆的横杆上。
作为上述技术方案的进一步改进，所述移动杆位于移动横杆的上端面，所述移动杆呈U状，所述移动槽位于移动杆的上端面。
作为上述技术方案的进一步改进，在远离所述移动杆的移动横杆一端上布置有配重块。
作为上述技术方案的进一步改进，包括位于移载机构和植绒装置出口端之间的风机，所述风机的风口朝上且位于移载机构和植绒装置出口端之间。
本发明的有益效果是：本发明通过移载机构将输送通道末端的一组押出件移动输送通道旁后，待输送通道的末端再来一组押出件，移动臂将输送通道末端的两组押出件送至烘道里面，提高了押出线的植绒工序的移载速率问题，提高了烘道和押出线的整体效率。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单说明。显然，所描述的附图只是本发明的一部分实施例，而不是全部实施例，本领域的技术人员在不付出创造性劳动的前提下，还可以根据这些附图获得其他设计方案和附图。
图1是本发明的结构示意图。
具体实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述，以充分地理解本发明的目的、特征和效果。显然，所描述的实施例只是本发明的一部分实施例，而不是全部实施例，基于本发明的实施例，本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例，均属于本发明保护的范围。另外，文中所提到的所有联接/连接关系，并非单指构件直接相接，而是指可根据具体实施情况，通过添加或减少联接辅件，来组成更优的联接结构。
参照图1，一种用于押出专用植绒移载装置，包括安装在植绒装置1出口端上的输送架2以及安装在输送架2末端的移动手臂，所述输送架2的竖板3上布置有一排输送滚轮4，所述输送滚轮4上的凹槽成直线分布后形成输送通道，所述输送架2上布置有将输送滚轮4末端的押出件移到输送通道和竖板3之间的移载机构。
通过移载机构将输送通道末端的一组押出件移动输送通道旁后，待输送通道的末端再来一组押出件，移动臂将输送通道末端的两组押出件送至烘道里面，提高了押出线的植绒工序的移载速率问题，提高了烘道和押出线的整体效率。
进一步作为优选的实施方式，所述移载机构包括第一水平气缸6、安装在第一水平气缸6伸出端上的第一移动块、安装在第一移动块上的第一竖直气缸7以及安装在第一竖直气缸7伸出端上的移载架，所述第一水平气缸6安装在输送架2的底板10上且位于输送滚轮4下方，第一竖直气缸7的伸出端竖直朝上。
进一步作为优选的实施方式，所述移载架包括直接或者间接固定在第一竖直气缸7伸出端的移载横杆8以及布置在移载横杆8上端面多根移载竖杆9，相邻的两根移载竖杆9之间形成一个避让输送滚轮4的移载槽，每个所述移载竖杆9的上端面布置有呈V状或者呈U状的第一容置槽。
移载时，第一竖直气缸7的伸出端向上伸出后，移载竖杆9上的第一容置槽和押出件接触后驱使押出件从输送滚轮4上脱离，第一水平气缸6的伸出端伸出，使得位于移载竖杆9上的押出件移动到输送通道和竖板3之间，并且第一竖直气缸7的伸出端缩回一定的行程后，使得输送通道上的押出件和移载竖杆9上的押出件基本处于同一水平面。
进一步作为优选的实施方式，所述移动手臂包括安装在输送架2上的第二竖直气缸、安装在第二竖直气缸输出端上的旋转电机12以及安装在旋转电机12末端的移动架，所述移动架包括移动横杆13以及布置在移动横杆13上的若干个移动杆14，所述移动杆14上布置有用于放置押出件的移动槽。
当输送通道和竖板3之间以及输送通道上分布有一组押出件时，移动架在旋转电机12的作用下旋转90°后，使得移动横杆13和输送通道平行，第二竖直气缸的伸出端往上伸出后，移动槽的内壁分别与两组押出件接触后，使得两组押出件从输送通道和移载竖杆9上脱离，旋转电机12复位后将两组押出件送至烘道上方，第二竖直气缸的伸出端缩回，两组押出件位于烘道的输送带上，旋转电机12等待下一次的工作指令。
进一步作为优选的实施方式，所述移动杆14位于移动横杆13的侧面，所述移动杆14呈L状，所述移动槽位于移动杆14的横杆上，适用于一般情况下的移载。移动杆14的竖杆用于连接移动横杆13。
进一步作为优选的实施方式，所述移动杆14位于移动横杆13的上端面，所述移动杆14呈U状，所述移动槽位于移动杆14的上端面，此结构适用于大部分情况下的移载，并且该结构移栽精度高，平稳。
进一步作为优选的实施方式，在远离所述移动杆14的移动横杆13一端上布置有配重块11，保证移载时，移动横杆13两端水平。当然，配重块由多块配重单元块拼装而成，可以通过实际使用过程，增删相应的配重单元块。
进一步作为优选的实施方式，包括位于移载机构和植绒装置1出口端之间的风机5，所述风机5的风口朝上且位于移载机构和植绒装置1出口端之间，风机5的风口正对着输送滚轮4上的押出件，通过风机5的冷却风将输送滚轮4上的押出件冷却。这样，押出件先通过风机5进行初步冷却，在移栽过程中进行空冷。
以上是对本发明的较佳实施方式进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (8)

  1. 一种用于押出专用植绒移载装置，其特征在于：包括安装在植绒装置出口端上的输送架以及安装在输送架末端的移动手臂，所述输送架的竖板上布置有一排输送滚轮，所述输送滚轮上的凹槽成直线分布后形成输送通道，所述输送架上布置有将输送滚轮末端的押出件移到输送通道和竖板之间的移载机构。
  2. 根据权利要求1所述的用于押出专用植绒移载装置，其特征在于：所述移载机构包括第一水平气缸、安装在第一水平气缸伸出端上的第一移动块、安装在第一移动块上的第一竖直气缸以及安装在第一竖直气缸伸出端上的移载架，所述第一水平气缸安装在输送架的底板上且位于输送滚轮下方，第一竖直气缸的伸出端竖直朝上。
  3. 根据权利要求2所述的用于押出专用植绒移载装置，其特征在于：所述移载架包括直接或者间接固定在第一竖直气缸伸出端的移载横杆以及布置在移载横杆上端面多根移载竖杆，相邻的两根移载竖杆之间形成一个避让输送滚轮的移载槽，每个所述移载竖杆的上端面布置有呈V状或者呈U状的第一容置槽。
  4. 根据权利要求1~3任一项所述的用于押出专用植绒移载装置，其特征在于：所述移动手臂包括安装在输送架上的第二竖直气缸、安装在第二竖直气缸输出端上的旋转电机以及安装在旋转电机末端的移动架，所述移动架包括移动横杆以及布置在移动横杆上的若干个移动杆，所述移动杆上布置有用于放置押出件的移动槽。
  5. 根据权利要求4所述的用于押出专用植绒移载装置，其特征在于：所述移动杆位于移动横杆的侧面，所述移动杆呈L状，所述移动槽位于移动杆的横杆上。
  6. 根据权利要求4所述的用于押出专用植绒移载装置，其特征在于：所述移动杆位于移动横杆的上端面，所述移动杆呈U状，所述移动槽位于移动杆的上端面。
  7. 根据权利要求4所述的用于押出专用植绒移载装置，其特征在于：在远离所述移动杆的移动横杆一端上布置有配重块。
  8. 根据权利要求1~3任一项所述的用于押出专用植绒移载装置，其特征在于：还包括位于移载机构和植绒装置出口端之间的风机，所述风机的风口朝上且位于移载机构和植绒装置出口端之间。
PCT/CN2017/098948 2017-07-03 2017-08-25 一种用于押出专用植绒移载装置 WO2019006837A1 (zh)

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Publication number Priority date Publication date Assignee Title
JPH11165861A (ja) * 1997-12-05 1999-06-22 Sekisui House Ltd 重量鉄骨材の搬出装置
CN102152963A (zh) * 2011-02-24 2011-08-17 广州敏惠汽车零部件有限公司 移载机及应用有该移载机的除绒烘干系统
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