WO2019001251A1 - 电池盖板、制备方法、壳体组件及移动终端 - Google Patents

电池盖板、制备方法、壳体组件及移动终端 Download PDF

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Publication number
WO2019001251A1
WO2019001251A1 PCT/CN2018/090629 CN2018090629W WO2019001251A1 WO 2019001251 A1 WO2019001251 A1 WO 2019001251A1 CN 2018090629 W CN2018090629 W CN 2018090629W WO 2019001251 A1 WO2019001251 A1 WO 2019001251A1
Authority
WO
WIPO (PCT)
Prior art keywords
side frame
battery cover
base body
fixing
fixing portion
Prior art date
Application number
PCT/CN2018/090629
Other languages
English (en)
French (fr)
Inventor
辜国栋
Original Assignee
Oppo广东移动通信有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710515496.XA external-priority patent/CN107222598A/zh
Priority claimed from CN201720789639.1U external-priority patent/CN206835166U/zh
Application filed by Oppo广东移动通信有限公司 filed Critical Oppo广东移动通信有限公司
Priority to EP18823316.7A priority Critical patent/EP3637743B1/en
Publication of WO2019001251A1 publication Critical patent/WO2019001251A1/zh
Priority to US16/727,042 priority patent/US20200137206A1/en

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • H04M1/026Details of the structure or mounting of specific components
    • H04M1/0262Details of the structure or mounting of specific components for a battery compartment
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/12Supports; Mounting means
    • H01Q1/22Supports; Mounting means by structural association with other equipment or articles
    • H01Q1/24Supports; Mounting means by structural association with other equipment or articles with receiving set
    • H01Q1/241Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM
    • H01Q1/242Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM specially adapted for hand-held use
    • H01Q1/243Supports; Mounting means by structural association with other equipment or articles with receiving set used in mobile communications, e.g. GSM specially adapted for hand-held use with built-in antennas
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/30Batteries in portable systems, e.g. mobile phone, laptop
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/202Casings or frames around the primary casing of a single cell or a single battery
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/247Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/18Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of electronic device manufacturing, and in particular to a battery cover, a preparation method, a housing assembly, and a mobile terminal.
  • the battery cover of the mobile terminal is more and more prepared by using aluminum alloy.
  • a battery cover made of a metal such as aluminum alloy not only provides a metal-like appearance to a mobile phone, but also has an excellent heat dissipation function and wear resistance as compared with a plastic cover. With the promotion of the use of the metal casing, an integral cover plate in which the side frame and the battery back cover are integrated is also appeared.
  • the present application proposes a battery cover.
  • the battery cover includes: a base; a side frame portion, the side frame portion is vertically disposed on an edge of the base body; and a fixing portion parallel to the base body and disposed at the side frame portion away from One side of the base body, wherein the base body, the side frame portion, and the fixing portion are formed of metal.
  • the metal dome for connecting the antenna member and the main board can be fixed by the fixing portion, so that stable fixing can be achieved.
  • the present application provides a housing assembly.
  • the housing assembly includes: a battery cover plate as described above; and a metal elastic piece fixed to the fixing portion of the battery cover by a screw, the screw penetrating the fixing portion and perpendicular to the The base of the battery cover is set.
  • the present application proposes a mobile terminal.
  • the mobile terminal includes the housing assembly previously described.
  • FIG. 1 shows a schematic structural view of a battery cover according to an embodiment of the present application
  • FIG. 2 is a partial structural view showing a battery cover according to an embodiment of the present application.
  • FIG. 3 is a schematic structural view of a battery cover according to an embodiment of the present application.
  • FIG. 4 is a schematic structural view of a housing assembly according to another embodiment of the present application.
  • FIG. 5 is a schematic flow chart showing a method of preparing a battery cover according to an embodiment of the present application.
  • FIG. 6 is a schematic flow chart of preparing a battery cover according to an embodiment of the present application.
  • FIG. 7 is a partial flow chart showing the preparation of a battery cover according to an embodiment of the present application.
  • FIG. 8 shows a schematic structural diagram of a mobile terminal according to an embodiment of the present application.
  • the present application proposes a first aspect of the present application which provides a battery cover.
  • the battery cover includes a base body 100 , a side frame portion 200 , and a fixing portion 300 .
  • the side frame portion 200 is vertically disposed on the edge of the base 100.
  • the fixing portion 300 is parallel to the base 100 and disposed on a side of the side frame portion 200 away from the base 100.
  • the fixing portion 300 has at least one of the following advantages: the structure is simple, the preparation cost is low, and the metal elastic piece can be fixed by the vertical screw, thereby avoiding the use of the horizontally fixed fixing screw which is required for the process.
  • the vertical direction specifically refers to a direction perpendicular to the main surface of the base 100
  • the horizontal direction specifically refers to a direction parallel to the main surface direction of the base 100.
  • the present application is made by the inventors based on the following findings: the current metal battery cover plate generally suffers from falling, and is prone to problems such as degradation or even failure of the antenna performance.
  • the inventors have conducted intensive research and a large number of experiments and found that this is mainly due to the fact that in order to realize the communication function, an antenna is generally provided on the current battery cover.
  • the antenna is connected to the main board of the mobile terminal such as a mobile phone through a structure such as a metal dome.
  • a structure such as a metal dome.
  • due to the difficulty in achieving reliable fixing between the shrapnel and the metal cover it is easy to fall behind the mobile terminal, and an unstable connection occurs, resulting in a change in contact impedance or even a disconnection, thereby causing the antenna to drift, weaken or fail.
  • the base 100, the side frame portion 200, and the fixing portion 300 are formed of metal.
  • the base body 100, the side frame portion 200, and the fixing portion 300 are formed of metal, which not only provides a metal-like appearance to the mobile phone, but also has a more excellent heat dissipation function and wear resistance than a battery cover of a plastic material.
  • the specific metal type of the base body 100, the side frame portion 200, and the fixing portion 300 is not particularly limited, and those skilled in the art can select according to actual needs. For example, it may be an aluminum alloy.
  • the surface of the base 100 includes at least one of a plane and a curved surface. That is to say, the battery cover can be a flat battery cover or a cover having a certain curvature on the surface, that is, a 3D battery cover.
  • a part of the surface of the surface of the base 100 may be a flat surface, and another partial area may be a curved surface: if the central position of the base 100 may be a flat surface, the peripheral area may be a downward curved curved surface.
  • the battery cover formed of the metal material needs to be provided with an antenna on the battery cover and connected to the main board to realize the function of the antenna radiation signal.
  • the metal shrapnel connected to the antenna and the main board often suffers from signal attenuation and even antenna failure after the antenna is dropped due to the poor stability of the fixing.
  • a fixing member such as a screw.
  • the battery cover needs to be provided with a fixing member such as a screw, it is generally used to punch holes in a direction parallel to the main body of the battery cover, and the screws are provided for metal shrapnel. Fixed.
  • the battery cover according to an embodiment of the present application has a fixing portion 300 parallel to the base 100.
  • the fixing portion 300 can be easily used to perform punching and screwing in a direction perpendicular to the base 100, thereby achieving fixation of the metal dome.
  • the fixing portion 300 can be used not only for fixing the metal dome but also for fixing other parts, such as fixing a member that needs to form a stable connection with the battery cover. Therefore, it is possible to avoid the operation of setting the screws in the horizontal direction (parallel to the plane of the base body 100), which is required by the process, so that the utilization of the battery cover can be improved and the production cost can be saved. The performance of the mobile terminal of the battery cover.
  • the battery cover may further include a plurality of side frame portions 200.
  • a plurality of side frame portions 200 are disposed around the base 100. That is to say, the plurality of side frame portions 200 are vertically disposed on the edge of the base 100.
  • the plurality of side frame portions 200 can serve as a partial side frame of the mobile terminal such as a mobile phone, and the base 100 can be an integrated integral cover.
  • the specific number of the side frame portions 200 is not particularly limited, and those skilled in the art can select according to actual needs.
  • the plurality of side frame portions 200 may be composed of the side frame portion 200A and the side frame portion 200B. More specifically, the side frame portion 200A and the side frame portion 200B may be symmetrically disposed with respect to the base 100.
  • the specific shape of the plate material forming the base body 100 is not particularly limited, and for example, the base body 100 may be formed of a quadrangular plate material having rounded corners. Thereby, the appearance effect of the battery cover formed by the base 100 can be further improved.
  • each of the four edges of the base 100 may be provided with a side frame portion 200.
  • adjacent side frame portions 200 are connected to each other. That is to say, the four side frame portions 200 connected to each other form a bowl-like structure with the base body 100.
  • the battery cover may have a plurality of fixing portions 300 (such as 300A, 300B in FIG. 3).
  • the specific number of the fixing portion 300 is not particularly limited, and those skilled in the art can select according to actual needs.
  • the position at which the plurality of fixing portions 300 are disposed is also not particularly limited, and those skilled in the art can perform the setting of the position of the fixed parts (such as metal shrapnel) as needed.
  • the fixing portion 300 may be disposed at a position corresponding to a corner of the base 100 (or the side frame portion 200) (such as the fixing portion 300B), or at a middle portion of the side frame portion 200 (eg, Fixing portion 300A).
  • the base 100, the side frame portion 200, and the fixing portion 300 are integrally formed.
  • the base body 100, the side frame portion 200, and the fixing portion 300 can be formed by using one metal plate, so that the time for assembling the above components can be saved on the one hand, and the base body 100, the side frame portion 200, and the fixing portion 300 can be avoided on the other hand.
  • problems such as corrosion, connection failure, and the like occur at the joint, thereby prolonging the service life of the battery cover.
  • the fixing portion 300 is provided with a through hole (not shown) for arranging the fixing member 320, so that the fixing member 320 can be fixed to the fixing portion 300 in a direction perpendicular to the base 100. on.
  • the specific type of the fixing member 320 fixed to the fixing portion 300 is not particularly limited.
  • the metal dome 322 may be vertically fixed to the fixing portion 300 by using a screw 321 , wherein the metal dome 322 may be used to connect the main board and the antenna member.
  • the metal dome 322 can be fixed by the vertical screw 321 to avoid the use of a horizontally fixed screw which is highly demanding in the process.
  • the metal dome 322 is fixed by the fixing portion 300, so that stable fixing can be achieved.
  • the battery cover has at least one of the following advantages: a simple structure and a low preparation cost, and the metal dome can be fixed by a vertical screw, thereby avoiding the use of a horizontally fixed screw which is highly required for the process.
  • the present application provides a method of making the battery cover described above. According to an embodiment of the present application, the method comprises:
  • the sheet material is subjected to a cutting process to form a preform.
  • the pre-form may include a body for forming a base, and an edge for forming the side frame portion and the fixing portion.
  • the sheet material is a metal sheet.
  • the specific manner of the cutting process is not particularly limited, and only the requirements of the cutting process are satisfied.
  • the cutting process may be a CNC machine cutting (CNC) process.
  • the specific shape of the preform formed after the sheet cutting process is not particularly limited.
  • the preform may have the shape shown in (a) of FIG. 6, wherein the edge of the preform may be An edge for forming the side frame portion and the fixing portion.
  • the preform is subjected to a stamping process to form a side frame portion perpendicular to the body using the edge.
  • the specific apparatus of the press processing is not particularly limited, and only the requirements of the stamping process are satisfied.
  • the selection can be made according to the size, shape, and precision of the above-described pre-formed material.
  • the structure formed by stamping the pre-formed material may be as shown in (b) of FIG. 6, that is, the side frame portion 200 is vertically disposed on the edge of the base 100, and the side frame portion 200 is surrounded.
  • the base 100 is provided.
  • the formed side frame portion 200 has a reserved portion to form the fixing portion 300 in a subsequent process.
  • the portion for forming the fixing portion in the edge is subjected to a cuff pressing process to form a fixing portion parallel to the base.
  • the specific manner of the burring extrusion treatment is not particularly limited, and only the requirements of the burring extrusion treatment are satisfied. Thereby, the battery cover described above can be easily obtained.
  • the method has at least one of the advantages of saving raw material cost, reducing cost, shortening process process and the like.
  • the structure formed by the burring extrusion process is as shown in (c) of FIG. 6, and the base 100, the side frame portion 200, and the fixing portion 300 are integrally formed, and the four edges of the base 100 are Each of the frames is provided with a side frame portion 200.
  • the adjacent side frame portions 200 are connected to each other, and the plurality of fixing portions 300 are respectively disposed at positions corresponding to the corners, and the middle portion of the side frame portion 200.
  • the inventors have found that by fixing the material for forming the fixing portion 300 in the pre-form and forming the fixing portion 300 by the burring extrusion process, not only the fixing portion 300 parallel to the base 100 described above can be easily obtained, and
  • the method according to the embodiment of the present application has the advantage of more metal-saving sheeting than directly forming the battery cover described above by using CNC machine cutting (CNC): for example, using the CNC technology, the fixing portion 300 connected by the side frame portion 200 is cut. Then, a thicker plate (the thickness is about the sum of the thickness of the base 100 and the height of the side frame portion 200) needs to be hollowed out. On the one hand, large-area CNC cutting is caused, and the working hours are delayed.
  • CNC CNC machine cutting
  • the metal sheet of the hollowed out part is wasted, which indirectly causes an increase in production cost.
  • burr extrusion treatment on the one hand, large-area CNC treatment can be avoided, and man-hours can be saved.
  • the thickness of the plate used is only equal to the thickness of the substrate 100. Just fine. Thereby, the production cost can be further saved.
  • the method further includes:
  • a fixing member penetrating the fixing portion and perpendicular to the base body is provided at the fixing portion.
  • the elastic piece and the battery cover can be fixed by a fixing member such as a screw perpendicular to the base body, thereby avoiding the use of a horizontally-oriented fixing member which is highly demanding for the process.
  • the fixing portion 300 is provided with a through hole for arranging the fixing member 320, so that the fixing member 320 can be fixed on the fixing portion 300 in a direction perpendicular to the base 100.
  • the specific manner of forming the through hole of the fixing portion 300 is not particularly limited, and only the requirement for forming the through hole is satisfied. For example, in accordance with a particular embodiment of the present application, it may be formed by drilling.
  • the fixing portion 300 formed by the crimping pressing process is parallel to the base 100, whereby the fixing portion 300 can be punched in a direction perpendicular to the base 100 to form a fixing member 320.
  • Through-holes, metal shrapnel can be fixed by vertical screws during subsequent processes, thereby avoiding the use of horizontally fixed screws that require high process requirements.
  • the method may further include the following steps:
  • the metal dome 322 can be vertically fixed on the fixing portion 300 by using the screw 321 to achieve stable fixing, and the metal elastic piece 322 and the base body do not move with each other.
  • the method may further include performing a process such as drilling and tapping on the substrate 100 to obtain a structure such as a camera hole 400, a headphone hole 500, a charging hole 600, and the like.
  • the main board 700 is assembled into the base 100, and the main board 700 is stably fixed to the metal elastic piece 322, and the entire connecting circuit realizes a stable connection.
  • the metal dome 322 can be fixed by the vertical screw 321 to avoid the use of a horizontally fixed screw which is highly demanding in the process.
  • the metal dome 322 for connecting the antenna member and the main board can be fixed by the fixing portion 300, so that stable fixing can be achieved.
  • the structure after the main board 700 is assembled on the battery cover is as shown in (f) of FIG.
  • the present application provides a housing assembly.
  • the housing assembly includes: the battery cover 100 and the metal dome 322 described above.
  • the metal dome 322 is fixed to the fixing portion 300 of the battery cover by the screw 321, and the screw 321 is disposed through the fixing portion 300 and perpendicular to the base 100 of the battery cover.
  • the present application proposes a mobile terminal 1100.
  • the mobile terminal 1100 includes the housing assembly 1000 previously described.
  • the housing assembly 1000 previously described.
  • the mobile terminal 1100 can alleviate the problem of degradation or failure of antenna performance due to dropping.
  • the fixing member is disposed inside the housing assembly in the housing assembly 1000 described above, the outer surface of the mobile terminal 1100 has no visible fixing screws. Thereby, the overall consistency of the appearance of the mobile terminal 1100 can be further improved.

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  • Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Telephone Set Structure (AREA)
  • Casings For Electric Apparatus (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

一种电池盖板、制备方法、壳体组件及移动终端。该电池盖板包括:基体(100);侧边框部(200),侧边框部(200)垂直设置在基体(100)的边缘上;以及固定部(300),固定部(300)平行于基体(100),且设置在侧边框部(200)远离基体(100)的一侧,其中,基体(100)、侧边框部(200)以及固定部(300)是由金属形成的。

Description

电池盖板、制备方法、壳体组件及移动终端
优先权信息
本申请请求2017年06月29日向中国国家知识产权局提交的、专利申请号为201710515496.X的专利申请、以及2017年06月29日向中国国家知识产权局提交的、专利申请号为201720789639.1的专利申请的优先权和权益,并且通过参照将其全文并入此处。
技术领域
本申请涉及电子设备制造领域,具体地,涉及电池盖板、制备方法、壳体组件及移动终端。
背景技术
目前移动终端的电池盖板,越来越多的采用铝合金进行制备。铝合金等金属形成的电池盖板,不仅可以为手机提供具有金属质感的外观,且相较于塑料的盖板,具有更加优秀的散热功能,以及抗磨损性能。随着金属壳体使用的推广,还出现了集合侧边框以及电池后盖为一体的整体盖板。
然而,目前基于金属的电池盖板及其制备方法仍有待改进。
申请内容
有鉴于此,本申请提出了一种电池盖板。该电池盖板包括:基体;侧边框部,所述侧边框部垂直设置在所述基体的边缘上;以及固定部,所述固定部平行于所述基体,且设置在所述侧边框部远离所述基体的一侧,其中,所述基体、侧边框部以及所述固定部是由金属形成的。由此,可以利用固定部固定用于连接天线件以及主板的金属弹片,从而可以实现稳定的固接。
在本申请的又一方面,本申请提出了一种壳体组件。该壳体组件包括:前面所述的电池盖板;以及金属弹片,所述金属弹片通过螺钉,固接在所述电池盖板的固定部上,所述螺钉贯穿所述固定部且垂直于所述电池盖板的基体设置。
在本申请的又一方面,本申请提出了一种移动终端。该移动终端包括前面描述的壳体组件。
附图说明
图1显示了根据本申请一个实施例的电池盖板的结构示意图;
图2显示了根据本申请一个实施例的电池盖板的部分结构示意图;
图3显示了根据本申请一个实施例的电池盖板的结构示意图;
图4显示了根据本申请另一个实施例的壳体组件的结构示意图;
图5显示了根据本申请一个实施例的制备电池盖板的方法的流程示意图;
图6显示了根据本申请一个实施例的制备电池盖板的流程示意图;
图7显示了根据本申请一个实施例的制备电池盖板的部分流程示意图;以及
图8显示了根据本申请一个实施例的移动终端的结构示意图。
附图标记说明:
100:基体
200:侧边框部
300:固定部
320:固定件
321:螺钉
322:金属弹片
400:摄像头孔
500:耳机孔
600:充电孔
700:主板
1000:壳体组件
1100:移动终端。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。
需要说明的是,在本申请的各个方面中所描述的特征和效果可以互相适用,在此不再赘述。
在本申请的一个方面,本申请提出了一种在本申请的第一方面,本申请提出了一种电池盖板。具体的,参考图1,该电池盖板包括:基体100、侧边框部200以及固定部300。根据本申请的实施例,侧边框部200垂直设置在基体100的边缘上。根据本申请的实施例, 固定部300平行于基体100,且设置在侧边框部200远离基体100的一侧。由此,可以利用固定部300固定连接在电池盖板上的其他零件,例如固定用于连接天线件以及主板的金属弹片,从而可以实现稳定的固接。该电池盖板具有以下优点的至少之一:结构简单,制备成本低廉,可通过垂直向的螺钉固定金属弹片,从而避免使用对工艺要求较高的水平向固定螺钉。
需要特别说明的是,在本申请中,垂直向特指垂直于基体100的主面的方向,水平向特指和基体100主面方向平行的方向。
本申请是发明人基于以下发现而做出的:目前的金属电池盖板,普遍存在跌落后,易出现天线性能下降甚至失效等问题。发明人经过深入研究以及大量实验发现,这主要是由于,为了实现通信功能,目前的电池盖板上普遍设置有天线。天线通过金属弹片等结构,与手机等移动终端的主板相连。然而由于弹片以及金属盖板之间难以实现可靠的固接,因此容易在移动终端跌落后,出现不稳定连接,导致接触阻抗变化,甚至断开的情况,从而引起天线漂移、衰弱或失效。
根据本申请的一些示例,基体100、侧边框部200以及固定部300是由金属形成的。由金属形成基体100、侧边框部200以及固定部300,不仅可以为手机提供具有金属质感的外观,且相较于塑料材质的电池盖板,具有更加优秀的散热功能,以及抗磨损性能。形成基体100、侧边框部200以及固定部300的具体金属类型不受特别限制,本领域技术人员可以根据实际需求进行选择。例如,可以为铝合金。
根据本申请的一些示例,基体100的表面包括平面以及弧面的至少之一。也即是说,该电池盖板可以为平面电池盖板,也可以为表面具有一定弧度的盖板,即3D电池盖板。或者,基体100的表面的一部分区域可以为平面,另一部分区域可以为弧面:如基体100的中央位置可以为平面,周边区域可以为向下弯曲的弧面。
如前所述,金属材料形成的电池盖板,需要在电池盖板上设置天线,并将其与主板进行连接,以实现天线辐射信号的功能。而连接天线以及主板的金属弹片,由于固定的稳定性不佳,常造成天线在手机等设备跌落之后,发生信号衰减,甚至天线失效的问题。虽然这一问题可以通过利用螺钉等固定件,将金属弹片固定在电池盖板上得到解决。然而,鉴于移动终端普遍要求电池盖板的厚度要较薄,因此电池盖板如需设置螺钉等固定件,普遍采用的是沿平行于电池盖板主体的方向进行打孔,设置螺钉进行金属弹片的固定。沿平行于电池盖板主体(即手机屏幕平面)方向进行打孔,在工艺上难度较大。因此,该设计虽然可以实现金属弹片的稳定固接,然而加工费时耗力,严重影响电池盖板的生产效率,且生产成本也随之大幅提升。
根据本申请实施例的电池盖板,具有平行于基体100的固定部300。由此,可以简便地 利用固定部300,沿着垂直于基体100的方向,进行打孔、设置螺钉,从而实现金属弹片的固接。本领域技术人员能够理解的是,固定部300不仅可以用于固定金属弹片,还可以用于固定其他零件,如固定需要与电池盖板形成稳定固接的部件。由此,可以避免对工艺要求较高的、沿水平方向(平行于基体100所在的平面)设置螺钉的操作,从而可以在保证该电池盖板的生产效率、节约生产成本的前提下,提高利用该电池盖板的移动终端的使用性能。
具体的,参考图2,该电池盖板还可以包括多个侧边框部200。根据本申请的实施例,多个侧边框部200围绕基体100设置。也即是说,多个侧边框部200均垂直设置在基体100的边缘上。由此,多个侧边框部200可以充当手机等移动终端的部分侧边框,与基体100可以为一个一体化的整体盖板。根据本申请的实施例,侧边框部200的具体数量不受特别限制,本领域技术人员可以根据实际需求进行选择。例如,根据本申请的实施例,多个侧边框部200可以是由侧边框部200A以及侧边框部200B组成的。更具体地,侧边框部200A以及侧边框部200B可以相对于基体100对称设置。
根据本申请的实施例,参考图3,形成该基体100的板材的具体形状不受特别限制,例如,可以由拐角为圆角的四边形板材形成基体100。由此,可以进一步提高由该基体100形成的电池盖板的外观效果。根据本申请的一些示例,基体100的4个边缘中的每一个上,均可以设置有侧边框部200。根据本申请的示例,相邻的侧边框部200彼此相连。也即是说,彼此相连的4个侧边框部200,与基体100构成碗状结构。根据本申请的实施例,该电池盖板可以具有多个固定部300(如图3中的300A,300B)。根据本申请的实施例,固定部300的具体数量不受特别限制,本领域技术人员可以根据实际需求进行选择。多个固定部300设置的位置也不受特别限制,本领域技术人员可以根据需要进行固定的零件(如金属弹片)的位置,进行设置。例如,根据本申请的实施例,固定部300可以设置在与基体100(或侧边框部200)的拐角相对应的位置处(如固定部300B),或设置在侧边框部200的中部(如固定部300A)。
根据本申请的实施例,基体100、侧边框部200以及固定部300一体成型。由此,可以利用一块金属板材,形成基体100、侧边框部200以及固定部300,从而一方面可以节省组装上述部件的时间,另一方面,可以避免基体100、侧边框部200以及固定部300由不同材料形成时,在连接处发生诸如腐蚀、连接失效等问题,进而可以延长该电池盖板的使用寿命。
根据本申请的实施例,参考图4,固定部300上设置有用于设置固定件320的贯穿孔(图中未示出),以便固定件320能够沿垂直于基体100的方向固定在固定部300上。根据本申请的实施例,固定在固定部300上的固定件320的具体类型不受特别限制。例如,根据本 申请的具体实施例,可以是利用螺钉321将金属弹片322垂直固定在固定部300上,其中,金属弹片322可以用于连接主板与天线件。由此,可以通过垂直向的螺钉321固定金属弹片322,从而避免使用对工艺要求较高的水平向固定螺钉。并且利用固定部300固定金属弹片322,可以实现稳定的固接。
总的来说,该电池盖板具有以下优点的至少之一:结构简单,制备成本低廉,可通过垂直向的螺钉固定金属弹片,从而避免使用对工艺要求较高的水平向固定螺钉。
在本申请的另一方面,参考图5,本申请提出了一种制备前面所述的电池盖板的方法。根据本申请的实施例,该方法包括:
S100:形成预制料
根据本申请的实施例,在该步骤中,将板材进行切割处理,以便形成预制料。根据本申请的实施例,预制料可以包括用于形成基体的本体,以及用于形成侧边框部和固定部的边缘。根据本申请的实施例,板材为金属板材。根据本申请本实施例,切割处理的具体方式不受特别限制,只需满足切割处理的要求即可。例如,根据本申请的实施例,切割处理可以为数控机床切割(CNC)处理。由此,可以进一步提高利用该方法制备得到的电池盖板的使用性能。
根据本申请的具体实施例,板材切割处理后形成的预制料的具体形状不受特别限制,例如,预制料可以为图6中的(a)所示的形状,其中,预制料的边缘可以是用于形成侧边框部和固定部的边缘。
S200:冲压处理
根据本申请的实施例,在该步骤中,对预制料进行冲压处理,以便利用边缘,形成垂直于本体的侧边框部。根据本申请的实施例,冲压处理的具体设备不受特别限制,只需满足冲压处理的要求即可。例如,可以根据上述预制料的尺寸、形状、精度来进行选择。
根据本申请的具体实施例,对预制料进行冲压处理所形成的结构可以为图6中的(b)所示,即侧边框部200垂直设置在基体100的边缘上,并且侧边框部200围绕基体100设置。需要说明的是,所形成的侧边框部200中,具有预留的部分,以便在后续工艺过程中形成固定部300。
S300:翻边挤压处理
根据本申请的实施例,在该步骤中,对边缘中,用于形成固定部的部分进行翻边挤压处理,以便形成平行于基体的固定部。根据本申请本实施例,翻边挤压处理的具体方式不受特别限制,只需满足翻边挤压处理的要求即可。由此,可以简便地获得前面描述的电池盖板。该方法具有可以节省原料成本、降低成本、缩短工艺制程等优点的至少之一。
根据本申请的具体实施例,进行翻边挤压处理所形成的结构如图6中的(c)所示,基 体100、侧边框部200以及固定部300一体成型,基体100的4个边缘中的每一个上,均设置有侧边框部200。根据本申请的实施例,相邻的侧边框部200彼此相连,多个固定部300分别设置在与拐角相对应的位置处,以及侧边框部200的中部。
发明人发现,通过在预制料中预留用于形成固定部300的材料,并通过翻边挤压处理形成固定部300,不仅可以简便地获得前面描述的平行于基体100的固定部300,且与直接采用数控机床切割(CNC)形成前面描述的电池盖相比,根据本申请实施例的方法具有更加节省金属板材的优点:如利用CNC技术,切割出于侧边框部200连接的固定部300,则需要对一块较厚的板材(厚度约为基体100的厚度以及侧边框部200的高度之和)进行挖空处理。一方面造成大面积CNC切割,耽误工时,另一方面,挖空部分的金属板材被浪费,从而间接造成了生产成本的提高。而如采用翻边挤压处理,则一方面可以避免大面积CNC处理,节省工时,另一方面,利用上述方法制备电池盖板时,所采用的板材的厚度,仅需与基体100的厚度相等即可。由此,可以进一步节约生产成本。
根据本申请的实施例,为了进一步提高利用该方法制备的电池盖板的性能,该方法进一步包括:
S400:设置固定件
根据本申请的实施例,在该步骤中,在固定部设置贯穿固定部且垂直于基体的固定件。由此,可以利用垂直于基体的诸如螺钉的固定件固定弹片以及电池盖板,避免使用对工艺要求较高的水平向固定件。
根据本申请的具体实施例,参考图7中的(d),固定部300上设置有用于设置固定件320的贯穿孔,以便固定件320能够沿垂直于基体100的方向固定在固定部300上。根据本申请的实施例,固定部300的形成贯穿孔的具体方式不受特别限制,只需满足形成贯穿孔的要求即可。例如,根据本申请的具体实施例,可以是通过钻孔形成的。根据本申请的具体实施例,通过翻边挤压处理形成的固定部300平行于基体100,由此可以对该固定部300垂直于基体100的方向进行打孔处理形成用于设置固定件320的贯穿孔,在后续工艺过程中,可以通过垂直向的螺钉固定金属弹片,从而避免使用对工艺要求较高的水平向固定螺钉。
根据本申请的实施例,在完成设置固定件的步骤后,该方法可以进一步包括以下步骤:
参考图7,首先,可以是利用螺钉321将金属弹片322垂直固定在固定部300上,实现稳定固接,金属弹片322和基体之间不会相互移动。根据本申请的实施例,该方法还可以进一步包括对基体100进行钻孔攻牙等工艺过程,得到诸如摄像头孔400、耳机孔500、充电孔600等结构。最后,再把主板700装配到基体100中,并且主板700与金属弹片322稳定固接,整个连接回路实现稳定连接。由此,可以通过垂直向的螺钉321固定金属弹片 322,从而避免使用对工艺要求较高的水平向固定螺钉。并且可以利用固定部300固定用于连接天线件以及主板的金属弹片322,从而可以实现稳定的固接。根据本申请的具体实施例,在电池盖板上装配主板700后的结构如图7中的(f)所示。
在本申请的又一方面,本申请提出了一种壳体组件。根据本申请的实施例,参考图4,该壳体组件包括:前面所述的电池盖板100以及金属弹片322。根据本申请的实施例,金属弹片322通过螺钉321,固接在电池盖板的固定部300上,螺钉321贯穿固定部300且垂直于电池盖板的基体100设置。由此,可以使得金属弹片322以及电池盖板之间形成稳定的固接,从而缓解利用该壳体组件的移动终端,由于跌落而导致天线性能下降或失效的问题。
在本申请的又一方面,参考图8,本申请提出了一种移动终端1100。根据本申请的实施例,该移动终端1100包括前面描述的壳体组件1000。由此,可以具有前面所述的壳体组件1000所具有的全部特征以及优点,在此不再赘述。总的来说,该移动终端1100可以缓解由于跌落而导致天线性能下降或失效的问题。需要特别说明的是,由于前面描述的壳体组件1000中,固定件设置在壳体组件的内侧,因此,该移动终端1100的外表面,并无可见的固定螺钉。由此,可以进一步提高该移动终端1100外观的整体一致性。
下面通过具体实施例对本申请进行说明,需要说明的是,下面的具体实施例仅仅是用于说明的目的,而不以任何方式限制本申请的范围,另外,如无特殊说明,未具体记载条件或者步骤的方法均为常规方法,所采用的试剂和材料均可从商业途径获得。
以上详细描述了本申请的优选实施方式,但是,本申请并不限于上述实施方式中的具体细节,在本申请的技术构思范围内,可以对本申请的技术方案进行多种简单变型,这些简单变型均属于本申请的保护范围。
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。
此外,本申请的各种不同的实施方式之间也可以进行任意组合,只要其不违背本申请的思想,其同样应当视为本申请所公开的内容。
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。

Claims (20)

  1. 一种电池盖板,包括:
    基体;
    侧边框部,所述侧边框部垂直设置在所述基体的边缘上;以及
    固定部,所述固定部平行于所述基体,且设置在所述侧边框部远离所述基体的一侧,
    所述基体、侧边框部以及所述固定部是由金属形成的。
  2. 根据权利要求1所述的电池盖板,所述基体的表面具有平面以及弧面的至少之一。
  3. 根据权利要求1所述的电池盖板,包括:多个所述侧边框部,所述多个侧边框部围绕所述基体设置。
  4. 根据权利要求3所述的电池盖板,包括:两个所述侧边框部,所述两个侧边框部基于所述基体对称设置。
  5. 根据权利要求3所述的电池盖板,包括:四个所述侧边框部,所述四个侧边框部围绕所述基体对称设置。
  6. 根据权利要求1所述的电池盖板,所述基体、侧边框部以及所述固定部一体成型。
  7. 根据权利要求1所述的电池盖板,所述固定部上设置有贯穿孔。
  8. 根据权利要求7所述的电池盖板,所述贯穿孔沿垂直于所述基体的方向贯穿所述固定部。
  9. 根据权利要求7所述的电池盖板,所述贯穿孔被配置为用于设置固定件,以便所述固定件能够沿垂直于所述基体的方向固定在所述固定部上。
  10. 根据权利要求1所述的电池盖板,所述侧边框部上设置有多个所述固定部。
  11. 根据权利要求1所述的电池盖板,所述基体为四边形板材,所述四边形板材的拐角为圆角。
  12. 根据权利要求11所述的电池盖板,所述固定部设置在与所述拐角相对应的位置处,或设置在所述侧边框部的中部。
  13. 根据权利要求1所述的电池盖板,包括:
    由拐角为圆角的四边形板材形成的所述基体,所述基体的4个边缘中的每一个上,均设置有所述侧边框部,相邻的所述侧边框部彼此相连,
    多个所述固定部,所述固定部设置在与所述拐角相对应的位置处,或设置在所述侧边框部的中部,
    其中,所述基体、侧边框部以及所述固定件均由金属形成,所述基体、侧边框部以及所 述固定部一体成型。
  14. 一种制备权利要求1-13任一项所述的电池盖板的方法,包括:
    将板材进行切割处理,以便形成预制料;
    对所述预制料进行冲压处理,以便形成垂直于所述本体的所述侧边框部;
    对所述边缘的一部分进行翻边挤压处理,以便形成平行于所述基体的所述固定部。
  15. 根据权利要求14所述的方法,所述预制料包括用于形成基体的本体,以及用于形成侧边框部和固定部的边缘,所述方法包括:
    对所述预制料的所述边缘机械能冲压处理,以便利用所述边缘形成所述侧边框部;
    对所述边缘中,用于形成所述固定部的部分进行翻边挤压处理,以便形成所述固定部。
  16. 根据权利要求14所述的方法,其特征在于,所述板材为金属板材,所述切割处理为数控机床切割处理。
  17. 根据权利要求14所述的方法,其特征在于,进一步包括:
    在所述固定部设置贯穿所述固定部且垂直于所述基体的固定件。
  18. 一种壳体组件,包括:
    权利要求1-14任一项所述的电池盖板;以及
    金属弹片,所述金属弹片通过固定件,固接在所述电池盖板的固定部上,所述固定件贯穿所述固定部且垂直于所述电池盖板的基体设置。
  19. 根据权利要求18所述的壳体组件,所述固定件为螺钉。
  20. 一种移动终端,包括:权利要求18或19所述的壳体组件。
PCT/CN2018/090629 2017-06-29 2018-06-11 电池盖板、制备方法、壳体组件及移动终端 WO2019001251A1 (zh)

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