WO2019000489A1 - 一种新型高效环保的蒸汽产生器 - Google Patents

一种新型高效环保的蒸汽产生器 Download PDF

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Publication number
WO2019000489A1
WO2019000489A1 PCT/CN2017/092635 CN2017092635W WO2019000489A1 WO 2019000489 A1 WO2019000489 A1 WO 2019000489A1 CN 2017092635 W CN2017092635 W CN 2017092635W WO 2019000489 A1 WO2019000489 A1 WO 2019000489A1
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Prior art keywords
steam
water
component
heat
heating element
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PCT/CN2017/092635
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English (en)
French (fr)
Inventor
黄伟聪
蔡自光
严嘉明
冯嘉俊
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广东天物新材料科技有限公司
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Publication of WO2019000489A1 publication Critical patent/WO2019000489A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • F22B1/28Methods of steam generation characterised by form of heating method in boilers heated electrically

Definitions

  • the invention relates to the technical field of electrical design, in particular to a novel high-efficiency and environmentally friendly steam generator.
  • the existing steam generator generally uses an alloy heating wire or a PTC as a heating element.
  • the alloy heating wire has the disadvantages of slow heat generation and low life.
  • the heating temperature of the PTC electric heating element is generally only about 200 ° C, and the heating temperature is higher than 120 ° C.
  • the use of lead trioxide is considered to be environmentally unfriendly due to the high lead content.
  • the market urgently needs a steam generator that generates a large amount of water vapor in a short time and has a small volume and low power. .
  • the safety problem of steam generators has attracted more and more people's attention.
  • the existing steam generators mostly use AC direct power supply, and there is a safety hazard of leakage.
  • nano-water ion technology is one of the charged ion evolution technologies. It is mainly used for air sterilization.
  • the advantage is that charged ions can be sterilized. Adsorption on the surface of dust can help the filter to absorb fine dust particles and can act as humidified air.
  • the role of long-term use of air-drying cycles, the devices that currently produce nano-water ions are mostly specialized devices with complex structures.
  • a new high-efficiency and environmentally friendly steam generator that can be connected to a commercial power supply through an AC-DC converter, including a steam cover assembly, a heat-conducting assembly, a heating element, a functional component, and a thermostat;
  • the steam cap assembly is mounted on the heat conducting component for storing and guiding water vapor, and returning water drops condensed inside the steam cap assembly to the heat conducting component;
  • the heat conducting component is used for inserting a heat generating body to transfer heat of the heat generating body to the water in the heat conducting steam guiding block. And bend the flow passage of water and steam;
  • the heating element is installed in the heat conducting component for converting electrical energy into heat energy, and heating the water to instantly become water vapor;
  • the functional component is installed in the steam cover assembly for atomizing the water vapor to make part of the water vapor into nano water ion steam to generate negative ion gas;
  • the temperature controller is connected in series or in parallel to a connection circuit between one end of the heating element and the positive pole of the power source, and the temperature sensing surface of the temperature controller is in contact with the heat conducting component for sensing whether the heat conducting component reaches a temperature threshold when the temperature is reached.
  • the threshold value is that the heating element is broken.
  • the new high-efficiency and environmentally-friendly steam generator further includes a DC power supply component, and the DC power supply component is placed outside the steam cover assembly and the heat conduction component, and the output end of the DC power supply component is respectively connected to the heating element and the functional component through the wire.
  • the electrical connection, the input end of the DC power component is electrically connectable to one end of the AC-DC converter through a wire, and the DC power component is used for safely enabling the heating element and the functional component.
  • the steam cover assembly includes a steam cover and an air guide plate assembly
  • the steam cover is fixedly mounted on the heat conducting component for storing and guiding water vapor;
  • the steam cover is provided with an inlet pipe for introducing water to be heated and causing the water to fall to one side of the heat conduction steam block;
  • the top of the steam cover is provided with a steam outlet, and the steam outlet is used as an outlet of water vapor for discharging water vapor;
  • the air guide plate assembly comprises a horizontal steam guide plate and an oblique drain plate
  • the lateral steam guide plate is laterally fixedly mounted on the inner wall of the steam shell cover for guiding water flowing down the oblique drain plate to the other side of the heat conducting steam guide block;
  • the oblique drain plate is obliquely fixedly mounted on the inner wall of the steam cover to recirculate the water droplets formed by the condensation of water vapor to the lateral steam guide plate.
  • the DC power component is a DC power component using a DC rechargeable battery, a disposable battery, an aluminum air battery, or a liquid battery;
  • One end of the heating element is electrically connected to the positive pole of the DC power supply component through a wire, and the other end of the heating element is electrically connected to the negative pole of the DC power supply component through a wire;
  • the positive pole of the DC power supply component is further pluggably connected to the output positive pole of the AC-DC converter, and the negative pole of the DC power supply component is further pluggably connected to the output negative pole of the AC-DC converter.
  • the heat conducting component comprises a heat generating body bottom plate and a heat conducting steam guiding block
  • the heat conducting steam block is mounted above the bottom plate of the heating element to form a heating cavity between the heat conducting steam guiding block and the bottom plate of the heating element, and the heating element is installed in the heating cavity, and an upper surface of the heating element and the heat conduction guide a lower surface of the steam block is in contact with a lower surface of the heat generating body in contact with an upper surface of the heat generating body bottom plate;
  • the heating element bottom plate is used for inserting the heating element
  • the heat conducting steam block is configured to transfer heat of the heat generating body to the water in the heat conducting steam block and bend the water and steam flow paths.
  • the heat conducting steam guide comprises a concave shell, at least one steam guide plate, and an intermediate partition;
  • the steam guide plates are staggered in the concave shell to form a grid-like passage, and the bottom surface of the steam guide plate is fixedly disposed on the upper surface of the concave shell;
  • the steam guide plate is used to change a flow path of water and steam
  • the concave shell is used for storing water and steam, and cooperates with the steam guide plate to guide water vapor;
  • the bottom surface of the intermediate partition plate is fixedly disposed on the upper surface of the concave shell, one side of the intermediate partition plate is fixedly disposed on the front inner wall of the concave shell, and the other side surface of the intermediate partition plate is fixedly disposed behind the concave shell An inner wall for separating the concave casing into the first chemical vapor chamber and the second chemical vapor chamber.
  • first steam chamber is located at one side of the intermediate partition for heating water flowing in from the water inlet port;
  • the second chemical vapor chamber is located on the other side of the intermediate partition for heating water flowing from the lateral steam deflector or heating boiling water overflowing from the first chemical vapor chamber.
  • the heating element is a heating element or a film printing heating element using a high-temperature co-fired alumina cermet heating sheet.
  • the functional component includes an ultraviolet lamp and an inverter
  • the ultraviolet lamp is installed in the steam cover and above the air guide plate assembly for atomizing the water vapor to make part of the water vapor become nano water ion steam to generate negative ion gas;
  • the inverter is mounted on the side of the ultraviolet lamp, and one end of the inverter is electrically connected to the ultraviolet lamp through a wire The other end of the inverter is electrically connected to the DC power source through a wire, and the inverter is used for inverting and transforming the DC power and outputting the AC power to the UV lamp.
  • an upper portion of the steam cover is provided with an ultraviolet lamp mounting hole, and the ultraviolet lamp mounting hole is used for mounting an ultraviolet lamp to clamp the socket of the ultraviolet lamp to the hole wall of the ultraviolet lamp mounting hole.
  • the invention discloses a novel high-efficiency and environmentally-friendly steam generator, which solves the electric shock problem of the steam generator by using a direct current power supply method, and makes the steam generator more environmentally friendly and more efficient through a new ceramic heating element or a film printing heating element.
  • the action of the ultraviolet lamp causes the steam generator to generate negative ion gas and nano water ion steam to make life healthier.
  • the steam is heated and fully heated by setting the condensed water recovery and heating structure.
  • FIG. 1 is a perspective exploded view of a novel high-efficiency and environmentally friendly steam generator of the present invention
  • FIG. 2 is a schematic view showing the connection of a DC power supply assembly and an AC-DC converter according to the present invention
  • FIG. 3 is a perspective view of a thermally conductive steam guide of the present invention.
  • Figure 4 is a schematic view showing the installation of the ultraviolet lamp of the present invention.
  • a new high-efficiency and environmentally-friendly steam generator can be connected to a commercial power through an AC-DC converter, and is characterized in that it comprises a steam cover assembly 1, a DC power supply component 2, a heat conduction component 3, and a heating element. 4, functional components 5, thermostat 6;
  • the steam cap assembly 1 is mounted on the heat-conducting assembly 3 for storing and diverting water vapor, and returning the water droplets condensed inside the steam cap assembly 1 back to the heat-conducting assembly 3;
  • the DC power supply component 2 is placed outside the steam cover assembly 1 and the heat conduction component 3, and the output end of the DC power supply component 2 is electrically connected to the heating element 4 and the functional component 5 through wires, and the input end of the DC power supply component 2 passes through the wire. Pluggable electrical connection with one end of the AC-DC converter, the DC power supply component 2 is used for safely enabling the heating element 4 and the functional component 5;
  • the output end of the DC power supply unit 2 and the input end of the DC power supply unit 2 generally adopt the same set of two battery electrode joints, two electric wires, and a two-pin female mating plug, one end of which passes through a battery.
  • the electrode connector is connected to the positive pole of the DC power supply component 2, the other end of one wire is connected to one card hole of the two-pin female butt plug, and the other wire is connected to the negative pole of the DC power component 2 through another battery electrode connector, and the other wire is connected.
  • the other end is connected to the other card hole of the two-pin female butt plug.
  • the heat conducting component 3 is used for inserting the heat generating body 4, transferring the heat of the heat generating body 4 to the water in the heat conducting steam guiding block 3, and bending the water and steam flow passage;
  • the heating element 4 is installed in the heat conducting component 3 for converting electrical energy into heat energy, and heating the water to instantly make the water become water vapor;
  • the heating element 4 adopts an efficient environmentally-friendly and energy-saving ceramic heating element or a film printing heating element, which mainly replaces the most widely used alloy wire electric heating element and PTC electric heating element and component, and the electric heating of the alloy wire
  • the components have the disadvantages of high temperature, easy oxidation, short life, unsafe fire, low thermal efficiency, and uneven heating.
  • the heating temperature of the PTC electric heating element is generally only about 200 ° C. When the heating temperature is higher than 120 ° C, the lead trioxide is generally used. , classified as a product that needs to be eliminated due to its high lead content;
  • the heating element 4 prints the heating resistor paste on the dry solid substrate according to the requirements of the design of the heating circuit, and then prints one or more layers of the circuit as a heating sensing system, and forms a whole with the substrate at a high temperature curing and sintering. Therefore, it has the advantages of corrosion resistance, high temperature resistance, long life, high efficiency and energy saving, uniform temperature, good thermal conductivity, fast thermal compensation, and the like, and does not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl, polybrominated diphenyl ether, etc. Hazardous substances, in line with EU Rohs requirements;
  • the functional component 5 is installed in the steam cap assembly 1 for atomizing the water vapor, so that part of the water vapor becomes nano water ion steam to generate negative ion gas;
  • the temperature controller 6 is connected in series or in parallel to the connection circuit between one end of the heating element 4 and the anode of the DC power source assembly 2, and the temperature sensing surface of the temperature controller 6 is in contact with the heat conduction component 3 for sensing the heat conduction component 3 Whether the temperature threshold is reached, and when the temperature threshold is reached, the heating element 4 is disconnected or short-circuited;
  • the steam cover assembly 1 includes a steam cover 11 and an air guide plate assembly 12;
  • the steam cover 11 is mounted on the heat conducting component 3 by a screw tightening structure 111 for storing and guiding water vapor;
  • the steam cover 11 is provided with a water inlet port 112 for introducing water to be heated and causing the water to fall to one side of the heat conducting steam block 32 (ie, the left side of the heat conducting steam block 32);
  • the top of the steam cover 11 is provided with an outlet port 113, and the outlet port 113 serves as an outlet for water vapor for deriving water vapor;
  • the air guide plate assembly 12 includes a horizontal steam guide plate 121 and an oblique drain plate 122;
  • the lateral steam guide plate 121 is laterally fixedly mounted on the inner wall of the steam cover 11 for guiding the water flowing down the oblique drain plate 122 to the other side of the heat conducting steam block 32 (ie, the right side of the heat conducting steam block 32). ;
  • the oblique drain plate 122 is obliquely fixedly mounted on the inner wall of the steam cover 11 for returning the water droplets formed by the condensation of water vapor to the lateral steam guide plate 121;
  • the DC power supply component 2 can be a DC rechargeable battery, a disposable battery, an aluminum air battery or a liquid battery;
  • One end of the heating element 4 is electrically connected to the positive pole of the DC power supply unit 2 through a wire, and generates heat.
  • the other end of the body 4 is electrically connected to the negative electrode of the DC power supply unit 2 via a wire.
  • the anode of the DC power module 2 is further pluggably connected to the output anode of the AC-DC converter, and the cathode of the DC power module 2 is connected to the AC-DC.
  • the output negative pole of the converter is pluggable;
  • the heat conducting component 3 includes a heating body bottom plate 31, a heat conducting steam block 32;
  • the heat conducting steam block 32 is mounted above the heat generating body bottom plate 31 to form a heating cavity between the heat conducting steam block 32 and the heat generating body bottom plate 31.
  • the heat generating body 4 is installed in the heating cavity, and the heat generating body 4 is installed.
  • One of the upper surfaces is in contact with a lower surface of the heat conducting steam block 32, and a lower surface of the heat generating body 4 is in contact with an upper surface of the heat generating body bottom plate 31;
  • the heating element bottom plate 31 is used to fit the heating element 4;
  • the heat conducting steam block 32 is used to transfer the heat of the heat generating body 4 to the water in the heat conducting steam block 32, and to bend the water and steam flow paths.
  • the heat conduction steam block 32 includes a concave housing 321, at least one steam guide 322, an intermediate partition 323;
  • the steam guide plates 322 are staggered in the concave housing 321 to form a grid-like passage, and the bottom surface of the steam guide plate 322 is fixedly disposed on the upper surface of the concave housing 321;
  • One end of the steam guide plate 322 is fixedly disposed on the front inner wall of the concave housing 321 , and the other end thereof serves as a wall surface of the water and steam aisle;
  • Another portion of the steam guide plate 322 has one end fixedly disposed on the rear inner wall of the concave housing 321 and the other end serving as a wall surface of the water and steam aisle;
  • the bottom surface of the remaining portion of the steam guide plate 322 is fixedly disposed on the central axis of the concave housing 321 , and the front, rear, left and right sides are used as the wall surface of the water and steam aisle;
  • the steam guide plate 322 is used to change the flow passage of water and steam
  • the concave housing 321 is used for storing water and steam, and cooperates with the steam guide plate 322 to guide water vapor;
  • the bottom surface of the intermediate partition 323 is fixedly disposed on the upper surface of the concave housing 321 .
  • One side of the intermediate partition 323 is fixedly disposed on the front inner wall of the concave housing 321 , and the other side of the intermediate partition 323 is fixedly disposed on the concave surface.
  • the first steam chamber is located at one side of the intermediate partition 323 (ie, the left portion of the heat conducting steam block 32) for heating water flowing in from the water inlet port 112;
  • the second steam chamber is located on the other side of the intermediate partition 323 (ie, the right portion of the heat conducting steam block 32) for heating water flowing down by the horizontal steam guiding plate 121 or heating by the first steam chamber Boiling water from overflow;
  • the heating element 4 is a high temperature co-fired alumina cermet heating element heating element 4;
  • the functional component 5 includes an ultraviolet lamp 51 and an inverter 52;
  • the ultraviolet lamp 51 is installed in the steam cover 11 and above the air guide plate assembly 12 for atomizing the water vapor to make part of the water vapor into nano water ion steam to generate negative ion gas;
  • the radio frequency of the ultraviolet lamp is good for dispersing the water molecules, so that the steam reaches the level of Nano nanometer.
  • the steam is transparent above 104 °C (the human eye is invisible).
  • the radio frequency of the ultraviolet lamp is used, the water sub-skin is added with the electrostatic clothing ( The jacket) enhances the display function (the human eye can see the white atomized water vapor).
  • the ultraviolet lamp can also generate a little ozone, which helps to generate negative ions;
  • the inverter 52 is mounted on the side of the ultraviolet lamp 51. One end of the inverter 52 is electrically connected to the ultraviolet lamp 51 through a wire, and the other end of the inverter 52 is electrically connected to the DC power source assembly 2 through a wire.
  • the transformer 52 is used for inverting and transforming the DC power provided by the DC power supply unit 2 and outputting the AC power to the UV lamp 51;
  • the upper part of the steam cover 11 is provided with an ultraviolet lamp mounting hole 114 for mounting an ultraviolet lamp to clamp the socket of the ultraviolet lamp 51 to the hole wall of the ultraviolet lamp mounting hole 114, and the ultraviolet lamp A filling and fixing material having insulation and leakage preventing steam is disposed between the socket and the wall of the ultraviolet lamp mounting hole 114.

Abstract

一种新型高效环保的蒸汽产生器,包括汽盖组件(1)、直流电源组件(2)、导热组件(3)、发热体(4)、功能组件(5)、温控器(6),汽盖组件(1)用于储存与疏导水蒸气并使水珠返回导热组件(3),直流电源组件(2)用于对发热体(4)与功能组件(5)进行使能,导热组件(3)将发热体(4)的热量传至水中并使水蒸汽的流道弯曲,发热体(4)用于加热水使水瞬间成为水蒸汽,功能组件(5)用于对水蒸汽进行雾化处理,产生负离子气体,温控器(6)用于感应导热组件(3)是否达到温度阀值。通过使用直流供电的方式解决了蒸汽产生器的触电问题,通过新型陶瓷发热体或者膜式印刷发热体使蒸汽产生器更环保高效,通过紫外线灯(51)的作用使蒸汽产生器产生负离子气体与纳米水离子蒸汽,让生活更健康。

Description

一种新型高效环保的蒸汽产生器 技术领域
本发明涉及电器设计技术领域,具体涉及一种新型高效环保的蒸汽产生器。
背景技术
目前,现有的蒸汽产生器普遍使用合金电热丝或PTC作为加热元件,合金电热丝存在发热慢、寿命低的缺点,PTC电热元件的加热温度一般只有200℃左右,加热温度高于120℃的则普遍采用四氧化三铅,由于含铅量大被认为不环保,随着生活质量与使用要求的提高,市场急切需要一种短时间内产生大量水蒸气且体积小、功率小的蒸汽产生器。
对于蒸汽产生器的安全问题越发引起人们的关注,现有的蒸汽产生器多使用交流直接供电的方式,存在漏电的安全隐患。
另外,纳米水离子技术是带电离子进化技术中的一种,主要用于空气除菌,优点是带电离子能够除菌,吸附在粉尘表面能够帮助过滤网吸附细微粉尘颗粒,而且能够起到加湿空气、风干循环长效使用的作用,目前产生纳米水离子的装置多为结构复杂的专用装置。
发明内容
有鉴于此,有必要针对上述的问题,提出一种新型高效环保的蒸汽产生器。
为实现上述目的,本发明采取以下的技术方案:
本发明的有益效果为:
一种新型高效环保的蒸汽产生器,可通过AC-DC转换器与市电进行连接,包括汽盖组件、导热组件、发热体、功能组件、温控器;
所述汽盖组件安装于导热组件上,用于储存与疏导水蒸气,并使汽盖组件内部凝结的水珠返回导热组件;
所述导热组件用于套入发热体,将发热体的热量传至导热导汽块内的水中, 并使水、蒸汽的流道弯曲;
所述发热体安装于导热组件内,用于将电能转换成热能,加热水使水瞬间成为水蒸汽;
所述功能组件安装于汽盖组件内,用于对水蒸汽进行雾化处理,使部分水蒸汽成为纳米水离子蒸汽,产生负离子气体;
所述温控器串联或并联于发热体的一端与电源正极之间的连接电路中,温控器的温度感应面与导热组件进行接触,用于感应导热组件是否达到温度阀值,当达到温度阀值则发热体被断路。
进一步地,所述新型高效环保的蒸汽产生器还包括直流电源组件,所述直流电源组件放置于汽盖组件与导热组件的外部,直流电源组件的输出端通过导线分别与发热体、功能组件进行电连接,直流电源组件的输入端通过导线与所述AC-DC转换器的一端进行可拔插电连接,所述直流电源组件用于对发热体与功能组件进行安全使能。
进一步地,所述汽盖组件包括汽壳盖、导气板组件;
所述汽壳盖固定安装于导热组件上,用于储存与疏导水蒸气;
所述汽壳盖设有一入水管口,所述入水管口用于导入需要加热的水且使水流落至导热导汽块的一侧;
所述汽壳盖的顶部设有一出汽管口,所述出汽管口作为水蒸汽的出口用于导出水蒸汽;
所述导气板组件包括横向导汽板与斜向沥水板;
所述横向导汽板横向固定安装于汽壳盖的内壁,用于将斜向沥水板流下的水引导至导热导汽块的另一侧;
所述斜向沥水板斜向固定安装于汽壳盖的内壁,用于使由水蒸汽凝结而成的水珠回流至横向导汽板。
进一步地,所述直流电源组件为采用直流可充蓄电池、一次性电池、铝空气电池或液态电池的直流电源组件;
所述发热体的一端通过导线与直流电源组件的正极进行电连接,发热体的另一端通过导线与直流电源组件的负极进行电连接;
所述直流电源组件的正极又与所述AC-DC转换器的输出正极进行可拔插连接,所述直流电源组件的负极又与所述AC-DC转换器的输出负极进行可拔插连接。
进一步地,所述导热组件包括发热体底板、导热导汽块;
所述导热导汽块安装于发热体底板上方,形成导热导汽块与发热体底板之间的加热空腔,所述发热体安装于加热空腔中,所述发热体的一上面与导热导汽块的一下面接触,所述发热体的一下面与发热体底板的一上面接触;
所述发热体底板用于套入所述发热体;
所述导热导汽块用于将发热体的热量传至导热导汽块内的水中,并弯曲水、蒸汽的流道。
进一步地,所述导热导汽块包括凹形壳体、至少一个导汽板、中间隔板;
所述导汽板交错分布于凹形壳体内,从而形成网格状通道,所述导汽板的底面固定设置于凹形壳体的上面;
所述导汽板用于改变水、蒸汽的流道;
所述凹形壳体用于储存水、蒸汽,并与导汽板配合使水蒸汽得以疏导;
所述中间隔板的底面固定设置于凹形壳体的上面,中间隔板的一个侧面固定设置于凹形壳体的前内壁,中间隔板的另一个侧面固定设置于凹形壳体的后内壁,用于将凹形壳体分隔成第一化汽室与第二化汽室。
进一步地,所述第一化汽室位于中间隔板的一侧,用于加热由所述入水管口流入的水;
所述第二化汽室位于中间隔板的另一侧,用于加热由所述横向导汽板流下的水或者加热由第一化汽室溢出的沸水。
进一步地,所述发热体为采用高温共烧氧化铝金属陶瓷发热片的发热体或者膜式印刷发热体。
进一步地,所述功能组件包括紫外线灯、逆变器;
所述紫外线灯安装于汽壳盖内、导气板组件的上方,用于对水蒸汽进行雾化处理,使部分水蒸汽成为纳米水离子蒸汽,产生负离子气体;
所述逆变器安装于紫外线灯侧,逆变器的一端通过导线与紫外线灯进行电 连接,逆变器的另一端通过导线与直流电源进行电连接,所述逆变器用于对直流电进行逆变与变压处理并输出交流电给紫外线灯。
进一步地,所述汽壳盖的上部设有一紫外线灯安装孔,所述紫外线灯安装孔用于安装紫外线灯使紫外线灯的灯座卡紧于紫外线灯安装孔的孔壁。
本发明的一种新型高效环保的蒸汽产生器,通过使用直流供电的方式解决了蒸汽产生器的触电问题,通过新型陶瓷发热体或膜式印刷发热体使蒸汽产生器更环保、更高效,通过紫外线灯的作用使蒸汽产生器产生负离子气体与纳米水离子蒸汽,让生活更健康,通过设置冷凝水回收再加热的结构使蒸汽加热更充分。
附图说明
图1为本发明的一种新型高效环保的蒸汽产生器的立体爆炸图;
图2为本发明的直流电源组件与AC-DC转换器的连接示意图;
图3为本发明的导热导汽块的立体示意图;
图4为本发明的紫外线灯的安装示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明的技术方案作进一步清楚、完整地描述。需要说明的是,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“水平”、“上方”、“下方”、“左部”、“右部”、“上部”、“顶部”、“底”、“内”、“侧”、“左侧”、“右侧”、“一侧”、“另一侧”、“外部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本 发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
实施例
如图1所示,一种新型高效环保的蒸汽产生器,可通过AC-DC转换器与市电进行连接,其特征在于,包括汽盖组件1、直流电源组件2、导热组件3、发热体4、功能组件5、温控器6;
所述汽盖组件1安装于导热组件3上,用于储存与疏导水蒸气,并使汽盖组件1内部凝结的水珠返回导热组件3;
所述直流电源组件2放置于汽盖组件1与导热组件3的外部,直流电源组件2的输出端通过导线分别与发热体4、功能组件5进行电连接,直流电源组件2的输入端通过导线与所述AC-DC转换器的一端进行可拔插电连接,所述直流电源组件2用于对发热体4与功能组件5进行安全使能;
所述直流电源组件2的输出端与直流电源组件2的输入端一般情况下采用同一套包括两个电池电极接头、两条电线、一个二针式母对接插头,其中一条电线的一端通过一个电池电极接头连接直流电源组件2的正极,一条电线的另一端连接二针式母对接插头的一个卡线孔,另一条电线的一端通过另一个电池电极接头连接直流电源组件2的负极,另一条电线的另一端连接二针式母对接插头的另一个卡线孔,需要蒸汽产生器工作时,则将二针式母对接插头插入安装于蒸汽产生器主回路的二针式公对接插头,需要对直流电源组件2充电时,则将二针式母对接插头插入安装于AC-DC转换器输出电路中的二针式公对接插头;
所述导热组件3用于套入发热体4,将发热体4的热量传至导热导汽块3内的水中,并使水、蒸汽的流道弯曲;
所述发热体4安装于导热组件3内,用于将电能转换成热能,加热水使水瞬间成为水蒸汽;
所述发热体4采用一种高效环保节能陶瓷发热体或膜式印刷发热体,主要是替代现在使用最广泛的合金丝电热元件和PTC电热元件及组件,合金丝电热 元件存在高温容易氧化、寿命短、有明火不安全、热效率低、加热不均匀等缺点,而PTC电热元件的加热温度一般只有200℃左右,加热温度高于120℃的则普遍采用四氧化三铅,由于含铅量大而被列为被需要淘汰的产品;
所述发热体4是按照发热电路设计的要求将发热电阻浆料印刷于干态固体基材上,然后印刷一层或多层线路作为加热传感系统,与基材高温固化烧结形成一整体,,从而具有耐腐蚀、耐高温、寿命长、高效节能、温度均匀、导热性能良好、热补偿速度快等优点,而且不含铅、镉、汞、六价铬、多溴联苯、多溴二苯醚等有害物质,符合欧盟的Rohs要求;
所述功能组件5安装于汽盖组件1内,用于对水蒸汽进行雾化处理,使部分水蒸汽成为纳米水离子蒸汽,产生负离子气体;
所述温控器6串联或并联于发热体4的一端与直流电源组件2的正极之间的连接电路中,温控器6的温度感应面与导热组件3进行接触,用于感应导热组件3是否达到温度阀值,当达到温度阀值则发热体4被断路或短路;
所述汽盖组件1包括汽壳盖11、导气板组件12;
所述汽壳盖11通过螺丝拧紧结构111安装于导热组件3上,用于储存与疏导水蒸气;
所述汽壳盖11设有一入水管口112,所述入水管口112用于导入需要加热的水且使水流落至导热导汽块32的一侧(即导热导汽块32左部);
所述汽壳盖11的顶部设有一出汽管口113,所述出汽管口113作为水蒸汽的出口用于导出水蒸汽;
所述导气板组件12包括横向导汽板121与斜向沥水板122;
所述横向导汽板121横向固定安装于汽壳盖11的内壁,用于将斜向沥水板122流下的水引导至导热导汽块32的另一侧(即导热导汽块32右部);
所述斜向沥水板122斜向固定安装于汽壳盖11的内壁,用于使由水蒸汽凝结而成的水珠回流至横向导汽板121;
所述直流电源组件2可采用直流可充蓄电池、一次性电池、铝空气电池或液态电池等;
所述发热体4的一端通过导线与直流电源组件2的正极进行电连接,发热 体4的另一端通过导线与直流电源组件2的负极进行电连接。
如图1、图2所示,所述直流电源组件2的正极又与所述AC-DC转换器的输出正极进行可拔插连接,所述直流电源组件2的负极又与所述AC-DC转换器的输出负极进行可拔插连接;
所述导热组件3包括发热体底板31、导热导汽块32;
所述导热导汽块32安装于发热体底板31上方,形成导热导汽块32与发热体底板31之间的加热空腔,所述发热体4安装于加热空腔中,所述发热体4的一上面与导热导汽块32的一下面接触,所述发热体4的一下面与发热体底板31的一上面接触;
所述发热体底板31用于套入所述发热体4;
所述导热导汽块32用于将发热体4的热量传至导热导汽块32内的水中,并弯曲水、蒸汽的流道。
如图1、图3所示,导热导汽块32包括凹形壳体321、至少一个导汽板322、中间隔板323;
所述导汽板322交错分布于凹形壳体321内,从而形成网格状通道,所述导汽板322的底面固定设置于凹形壳体321的上面;
一部分的导汽板322的一端固定设置于凹形壳体321的前内壁,其另一端作为水、蒸气的过道的壁面;
另一部分的导汽板322的一端固定设置于凹形壳体321的后内壁,其另一端作为水、蒸气的过道的壁面;
其余部分的导汽板322的底面固定设置于凹形壳体321的中轴线上,其前后左右四面均作为水、蒸气的过道的壁面;
所述导汽板322用于改变水、蒸汽的流道;
所述凹形壳体321用于储存水、蒸汽,并与导汽板322配合使水蒸汽得以疏导;
所述中间隔板323的底面固定设置于凹形壳体321的上面,中间隔板323的一个侧面固定设置于凹形壳体321的前内壁,中间隔板323的另一个侧面固定设置于凹形壳体321的后内壁,用于将凹形壳体321分隔成第一化汽室与第 二化汽室;
所述第一化汽室位于中间隔板323的一侧(即导热导汽块32的左部),用于加热由所述入水管口112流入的水;
所述第二化汽室位于中间隔板323的另一侧(即导热导汽块32的右部),用于加热由所述横向导汽板121流下的水或者加热由第一化汽室溢出来的沸水;
如图1、图4所示,所述发热体4为采用高温共烧氧化铝金属陶瓷发热片的发热体4;
所述功能组件5包括紫外线灯51、逆变器52;
所述紫外线灯51安装于汽壳盖11内、导气板组件12的上方,用于对水蒸汽进行雾化处理,使部分水蒸汽成为纳米水离子蒸汽,产生负离子气体;
紫外线灯的射频有利于打散水分子团,令蒸汽达到Nano纳米的水平,蒸汽在104℃以上是透明(人眼是看不見),如果利用紫外线灯的射频,令水份子外皮加上静电衣(外套),加强显示作用(人眼能看见白雾化的水蒸气),此外,紫外线灯还能产生一点臭氧,有助于放负离子的产生;
所述逆变器52安装于紫外线灯51侧,逆变器52的一端通过导线与紫外线灯51进行电连接,逆变器52的另一端通过导线与直流电源组件2进行电连接,所述逆变器52用于对直流电源组件2所提供的直流电进行逆变与变压处理并输出交流电给紫外线灯51;
所述汽壳盖11的上部设有一紫外线灯安装孔114,所述紫外线灯安装孔114用于安装紫外线灯使紫外线灯51的灯座卡紧于紫外线灯安装孔114的孔壁,紫外线灯的灯座与紫外线灯安装孔114的孔壁之间设有具有绝缘、防漏蒸汽的填充固定物料。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种新型高效环保的蒸汽产生器,可通过AC-DC转换器与市电进行连接,其特征在于,包括汽盖组件、导热组件、发热体、功能组件、温控器;
    所述汽盖组件安装于导热组件上,用于储存与疏导水蒸气,并使汽盖组件内部凝结的水珠返回导热组件;
    所述导热组件用于套入发热体,将发热体的热量传至导热导汽块内的水中,并使水、蒸汽的流道弯曲;
    所述发热体安装于导热组件内,用于将电能转换成热能,加热水使水瞬间成为水蒸汽;
    所述功能组件安装于汽盖组件内,用于对水蒸汽进行雾化处理,使部分水蒸汽成为纳米水离子蒸汽,产生负离子气体;
    所述温控器串联或并联于发热体的一端与电源正极之间的连接电路中,温控器的温度感应面与导热组件进行接触,用于感应导热组件是否达到温度阀值,当达到温度阀值则发热体被断路或短路。
  2. 根据权利要求1所述的新型高效环保的蒸汽产生器,其特征在于,还包括直流电源组件,所述直流电源组件放置于汽盖组件与导热组件的外部,直流电源组件的输出端通过导线分别与发热体、功能组件进行电连接,直流电源组件的输入端通过导线与所述AC-DC转换器的一端进行可拔插电连接,所述直流电源组件用于对发热体与功能组件进行安全使能。
  3. 根据权利要求1所述的新型高效环保的蒸汽产生器,其特征在于,所述汽盖组件包括汽壳盖、导气板组件;
    所述汽壳盖固定安装于导热组件上,用于储存与疏导水蒸气;
    所述汽壳盖设有一入水管口,所述入水管口用于导入需要加热的水且使水流落至导热导汽块的一侧;
    所述汽壳盖的顶部设有一出汽管口,所述出汽管口作为水蒸汽的出口用于导出水蒸汽;
    所述导气板组件包括横向导汽板与斜向沥水板;
    所述横向导汽板横向固定安装于汽壳盖的内壁,用于将斜向沥水板流下的水引导至导热导汽块的另一侧;
    所述斜向沥水板斜向固定安装于汽壳盖的内壁,用于使由水蒸汽凝结而成的水珠回流至横向导汽板。
  4. 根据权利要求2所述的新型高效环保的蒸汽产生器,其特征在于,直流电源组件为采用直流可充蓄电池、一次性电池、铝空气电池或液态电池的直流电源组件;
    所述发热体的一端通过导线与直流电源组件的正极进行电连接,发热体的另一端通过导线与直流电源组件的负极进行电连接;
    所述直流电源组件的正极又与所述AC-DC转换器的输出正极进行可拔插连接,所述直流电源组件的负极又与所述AC-DC转换器的输出负极进行可拔插连接。
  5. 根据权利要求1所述的新型高效环保的蒸汽产生器,其特征在于,所述导热组件包括发热体底板、导热导汽块;
    所述导热导汽块安装于发热体底板上方,形成导热导汽块与发热体底板之间的加热空腔,所述发热体安装于加热空腔中,所述发热体的一上面与导热导汽块的一下面接触,所述发热体的一下面与发热体底板的一上面接触;
    所述发热体底板用于套入所述发热体;
    所述导热导汽块用于将发热体的热量传至导热导汽块内的水中,并弯曲水、蒸汽的流道。
  6. 根据权利要求5所述的新型高效环保的蒸汽产生器,其特征在于,导热导汽块包括凹形壳体、至少一个导汽板、中间隔板;
    所述导汽板交错分布于凹形壳体内,从而形成网格状通道,所述导汽板的底面固定设置于凹形壳体的上面;
    所述导汽板用于改变水、蒸汽的流道;
    所述凹形壳体用于储存水、蒸汽,并与导汽板配合使水蒸汽得以疏导;
    所述中间隔板的底面固定设置于凹形壳体的上面,中间隔板的一个侧面固定设置于凹形壳体的前内壁,中间隔板的另一个侧面固定设置于凹形壳体的后内壁,用于将凹形壳体分隔成第一化汽室与第二化汽室。
  7. 根据权利要求6所述的新型高效环保的蒸汽产生器,其特征在于,所述 第一化汽室位于中间隔板的一侧,用于加热由所述入水管口流入的水;
    所述第二化汽室位于中间隔板的另一侧,用于加热由所述横向导汽板流下的水或者加热由第一化汽室溢出的沸水。
  8. 根据权利要求1所述的新型高效环保的蒸汽产生器,其特征在于,所述发热体为采用高温共烧氧化铝金属陶瓷发热片的发热体或者膜式印刷发热体。
  9. 根据权利要求1所述的新型高效环保的蒸汽产生器,其特征在于,所述功能组件包括紫外线灯、逆变器;
    所述紫外线灯安装于汽壳盖内、导气板组件的上方,用于对水蒸汽进行雾化处理,使部分水蒸汽成为纳米水离子蒸汽,产生负离子气体;
    所述逆变器安装于紫外线灯侧,逆变器的一端通过导线与紫外线灯进行电连接,逆变器的另一端通过导线与直流电源进行电连接,所述逆变器用于对直流电进行逆变与变压处理并输出交流电给紫外线灯。
  10. 根据权利要求9所述的新型高效环保的蒸汽产生器,其特征在于,所述汽壳盖的上部设有一紫外线灯安装孔,所述紫外线灯安装孔用于安装紫外线灯使紫外线灯的灯座卡紧于紫外线灯安装孔的孔壁。
PCT/CN2017/092635 2017-06-26 2017-07-12 一种新型高效环保的蒸汽产生器 WO2019000489A1 (zh)

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