WO2019000308A1 - 一种用于保温墙体的螺纹式玻璃纤维连接件、保温墙体及制作工艺 - Google Patents

一种用于保温墙体的螺纹式玻璃纤维连接件、保温墙体及制作工艺 Download PDF

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Publication number
WO2019000308A1
WO2019000308A1 PCT/CN2017/090743 CN2017090743W WO2019000308A1 WO 2019000308 A1 WO2019000308 A1 WO 2019000308A1 CN 2017090743 W CN2017090743 W CN 2017090743W WO 2019000308 A1 WO2019000308 A1 WO 2019000308A1
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Prior art keywords
glass fiber
rod body
heat insulating
free
wall
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Application number
PCT/CN2017/090743
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English (en)
French (fr)
Inventor
陈发荣
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南通沪誉玻璃钢制品有限公司
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Priority to PCT/CN2017/090743 priority Critical patent/WO2019000308A1/zh
Publication of WO2019000308A1 publication Critical patent/WO2019000308A1/zh

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/02Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material

Definitions

  • the invention relates to a building insulation wall connecting member, in particular to a threaded glass fiber connecting piece for a heat insulating wall body, a heat insulating wall body and a manufacturing process thereof .
  • Precast concrete sandwich insulation wall is a new type of prefabricated thermal insulation wall integrating load bearing and heat preservation.
  • the wall consists of inner and outer concrete wall panels, intermediate insulation layer and connecting parts.
  • the connecting piece is connected with concrete sandwich insulation wall.
  • the key components of the outer concrete wall panel and the intermediate insulation layer are mainly used to resist the interlaminar shear between the two concrete wall panels.
  • the connecting parts are mainly divided into three types: ordinary steel connecting parts, metal alloy connecting parts and glass fiber composite connecting parts.
  • the glass fiber composite connector has the characteristics of low thermal conductivity, good durability and high height, which can effectively reduce the heat transfer coefficient of the thermal insulation wall and improve the heat insulation, and has broad engineering application prospects.
  • the glass fiber connecting piece is mainly obtained by pultrusion into a square structure, and is pultrusion into a square structure, and then processing different outer shapes, and then performing injection molding processing, the production efficiency is low, only 0.3-0.4 m per minute, and the manufacturing process is complicated and complicated. It can not be formed at one time, it takes time and labor, and it is difficult to process on site. The cost is extremely high, which is not conducive to mass production of commercial production.
  • the fiberglass connector is drawn into a threaded structure by a polyester thread during the pultrusion process, and the connection is made. The tensile properties of the parts are low and the strength is low.
  • the cost of the heat insulating wall body using the connecting member is greatly improved, the process of manufacturing the heat insulating wall body is complicated, the production efficiency is lowered, and the stability and the firmness of the heat insulating wall body are reduced.
  • the application number is 201020211077.0
  • a connector for connecting a concrete insulated sandwich wall panel comprising a central long rod, the central long rod extending a plurality of leaf fins extending radially, and one end of the central long rod is connected with a plurality of convex
  • the disc of the foot, the other end of the central rod is a tip-like tip with an inverted toothed ring gap between the plurality of leaf fins and the tip
  • the connector is for increasing the bite force with the buried layer concrete and
  • the anchoring in the concrete is subjected to a larger pulling force, and a plurality of blade fins are arranged on the round bar.
  • the invention has the advantages of high strength, good heat insulation and convenient construction, but the connector is complicated to manufacture, and the long rod is required to be processed in sequence.
  • the structure of the leaf wing, the disc, the tip and the like is complicated, the cost is extremely high, and the production efficiency is low, which is not conducive to mass production.
  • the object of the invention is In view of the deficiencies of the prior art, a threaded glass fiber connector for a heat insulating wall is provided, which has high tensile properties and strength, and high production efficiency.
  • the object of the invention is In view of the deficiencies of the prior art, a manufacturing process of a threaded glass fiber connecting member for a heat insulating wall body is provided, the rod body can be formed at one time, the cost is reduced, the manufacturing is simple and rapid, and the production efficiency is greatly improved.
  • the object of the invention is In view of the deficiencies of the prior art, an insulation wall is provided, and the stability and robustness of the thermal insulation wall using the above-mentioned glass fiber connector are improved.
  • the object of the present invention is to provide a manufacturing process of the heat insulating wall body with the advantages of the prior art, and the cost is reduced and the process is simple.
  • a threaded glass fiber connecting member for a heat insulating wall body comprising a rod body, wherein an outer ring of the rod body is wound with an alkali-free and flawless glass fiber direct yarn, and the alkali-free glass fiber-free direct yarn is wound into a thread of a pitch by a steel wire rope
  • the structure has one end of the rod body having a tapered structure, and the outer ring near the other end of the rod body is provided with a stopper, and the inner surface of the stopper is connected with the rod body by welding;
  • the stopper includes two semi-annular ring sleeves and handles respectively disposed at the outer ends of the ring sleeves, and the handles of the outer ends of the two ring sleeves are disposed on the same horizontal line, and the two ring sleeves are connected by welding;
  • the threaded glass fiber connector for the insulation wall is composed of the following components by weight: 68-78% of alkali-free glass fiber-free direct yarn, 10-20% of vinyl resin, 5-10% of aluminum hydroxide, liquid resistance
  • the fuel is 3-5%.
  • the material of the stopper is flame retardant PE.
  • alkali-free glass fiber-free direct yarn 75% vinyl resin 17%
  • aluminum hydroxide 5% vinyl resin 17%
  • liquid flame retardant 3% liquid flame retardant
  • a manufacturing process of a threaded glass fiber connecting member for a thermal insulation wall body first processing the rod body, processing the stopper, and finally fitting the stopper to one end of the rod body away from the tapered structure and welding and fixing the rod body through the alkali-free
  • the bismuth glass fiber is directly entangled and then drawn by a wire rope;
  • oven heating button on the operating system to preheat the oven.
  • oven temperature is set to: 250-280, 220-260, 200-250, 180-220;
  • step (5) When the temperature set in step (5) is reached, the winding traction machine is turned on, and the alkali-free and untwisted glass fiber direct yarn is continuously placed until all the alkali-free and flawless glass fibers are directly pulled to 2-3 meters, and the winding is pulled.
  • the machine starts to run, the wire rope wound on the traction machine is wound around the direct yarn of alkali-free and flawless glass fiber, and finally, the wire is automatically disassembled and produced at a speed of 10-18 pieces per minute.
  • the wire rope wound on the traction machine is wound with the traction machine. Reciprocating operation;
  • the utility model relates to a heat insulation wall, which comprises an outer wall panel, an insulation board, an inner wall panel and a connecting member.
  • the heat insulation board is sandwiched between the inner wall panel and the outer wall panel by the connecting member, and the connecting member is used for the heat insulating wall.
  • the threaded fiberglass connector of the body is provided with a plurality of holes embedded in the rod body of the connecting rod, one end of the rod body is placed in the inner wall panel, and the other end of the rod body is placed in the outer wall panel
  • the handle of the stopper is between the thermal insulation board and the outer wall panel.
  • a manufacturing process of a thermal insulation wall the specific steps are as follows:
  • the metal pillars of the outer wall panels are arranged on the heat insulation board and the outer wall panels are poured by concrete, and the stoppers of the connecting members are placed on the outer wall panels.
  • the threaded fiberglass connector for the thermal insulation wall, the tapered structure at one end of the rod body and the threaded structure of the outer ring can be processed at one time to reduce the cost, suitable for commercial production and improve production efficiency.
  • the thread structure of the outer ring of the rod is obtained by winding and extruding the wire rope, increasing the frictional resistance of the rod body and increasing the adhesion with the concrete.
  • the wire rope is wound to make the connecting piece more tightly squeezed, and the resin is squeezed to be more dry, the product is Higher tensile properties and strength, while saving the cost of raw materials and resins.
  • the inner surface of the block and the rod body are connected by welding, and the two ring sleeves are connected by welding, and the connection between the block and the rod body is firm, and the process is simple.
  • the material of the block is flame retardant PE, which has a good flame retardant effect in the thermal insulation wall.
  • the manufacturing process of the threaded glass fiber connecting member for the heat insulating wall body the rod body is first processed, the stopper is processed, and finally the stopper is set at one end of the rod body away from the tapered structure and welded and fixed, and the rod body passes through the alkali-free glass.
  • the fiber direct yarn is wound and extruded by the wire rope.
  • the tapered structure at one end of the rod body and the thread structure of the outer ring can be processed at one time, which is simple in process, saves time and labor, and improves the stability and firmness of the heat insulating wall.
  • the manufacturing process of the thermal insulation wall using the above-mentioned glass fiber connecting member is simple in process, saves time and labor, and improves production efficiency.
  • Figure 1 is a schematic view showing the structure of a glass fiber connecting member of the present invention.
  • FIG. 2 is a schematic structural view of the heat insulating wall of the present invention.
  • the utility model relates to a threaded glass fiber connecting member for a thermal insulation wall, comprising a rod body 1.
  • the outer ring of the rod body 1 is wound with an alkali-free and flawless glass fiber direct yarn, and the alkali-free and flawless glass fiber direct yarn is wound into a pitch by a steel wire rope.
  • Thread structure 2 one end of the rod body 1 has a tapered structure, and the outer ring near the other end of the rod body 1 is provided with a stopper, and the inner surface of the stopper body is connected with the rod body 1 by welding;
  • the stopper includes two semi-annular ring sleeves 3 and handles 4 respectively disposed at the outer ends of the ring sleeves 3.
  • the handles 4 of the outer ends of the two ring sleeves 3 are disposed on the same horizontal line, and the two ring sleeves 3 are connected by welding;
  • the threaded glass fiber connector for the insulating wall consists of the following components by weight: alkali-free, untwisted glass fiber direct yarn 68%, vinyl resin 20%, aluminum hydroxide 7%, liquid flame retardant 5%.
  • a manufacturing process of a threaded glass fiber connecting member for a heat insulating wall body first processing the rod body 1, processing the stopper, and finally fitting the stopper to one end of the rod body 1 away from the tapered structure and welding and fixing the rod body 1
  • the alkali-free and flawless glass fiber is directly entangled and then drawn by a wire rope;
  • step (5) When the temperature set in step (5) is reached, open the winding tractor and continuously insert the alkali-free and untwisted glass fiber direct yarn until all the alkali-free glass fiber is pulled to 2 meters, and the winding machine starts.
  • the wire rope wound around the traction machine is wound around the direct yarn of the alkali-free and flawless glass fiber, and finally automatically disassembled and produced at a speed of 10 pieces per minute.
  • the wire rope wound on the traction machine reciprocates with the winding tractor;
  • the heat insulation wall body comprises an outer wall panel 5, an insulation board 6, an inner wall panel 7 and a connecting member.
  • the heat insulation board 6 is sandwiched between the inner wall panel 7 and the outer wall panel 5 through the connecting member, and the connecting member adopts the above
  • the threaded glass fiber connecting member for the heat insulating wall the insulating board 6 is provided with a plurality of holes into which the rod body 1 of the connecting rod is embedded, and one end of the rod body 1 having a tapered structure is placed in the inner wall board 7, the rod body 1 The other end is placed in the outer wall panel 5, and the handle 4 of the stopper abuts between the heat insulating panel 6 and the outer wall panel 5.
  • a manufacturing process of a thermal insulation wall the specific steps are as follows:
  • the metal pillars of the outer wall panels are arranged on the heat insulation board and the outer wall panels are poured by concrete, and the stoppers of the connecting members are placed on the outer wall panels.
  • MPa Connector Tensile strength
  • MPa Shear strength
  • MPa Tensile modulus of elasticity
  • GPa Bending strength
  • MPa Flexural modulus of elasticity
  • MPa Wire rope pultrusion 1000-1100 60-65 55-58 1100-1150 40-42 Polyester thread winding and pultrusion 600-700 40-45 40-45 700-800 35-38
  • the utility model relates to a threaded glass fiber connecting member for a thermal insulation wall, comprising a rod body 1.
  • the outer ring of the rod body 1 is wound with an alkali-free and flawless glass fiber direct yarn, and the alkali-free and flawless glass fiber direct yarn is wound into a pitch by a steel wire rope.
  • Thread structure 2 one end of the rod body 1 has a tapered structure, and the outer ring near the other end of the rod body 1 is provided with a stopper, and the inner surface of the stopper body is connected with the rod body 1 by welding;
  • the stopper includes two semi-annular ring sleeves 3 and handles 4 respectively disposed at the outer ends of the ring sleeves 3.
  • the handles 4 of the outer ends of the two ring sleeves 3 are disposed on the same horizontal line, and the two ring sleeves 3 are connected by welding;
  • the threaded glass fiber connector for the insulating wall is composed of the following components by weight: 78% of alkali-free glass fiber-free direct yarn, 10% of vinyl resin, 9% of aluminum hydroxide, and 3% of liquid flame retardant.
  • a manufacturing process of a threaded glass fiber connecting member for a heat insulating wall body first processing the rod body 1, processing the stopper, and finally fitting the stopper to one end of the rod body 1 away from the tapered structure and welding and fixing the rod body 1
  • the alkali-free and flawless glass fiber is directly entangled and then drawn by a wire rope;
  • step (5) When the temperature set in step (5) is reached, the winding traction machine is turned on, and the alkali-free and untwisted glass fiber direct yarn is continuously placed until all the alkali-free glass fiber yarn is pulled to 3 meters, and the winding machine starts.
  • the wire rope wound around the traction machine is wound around the direct yarn of the alkali-free and flawless glass fiber, and finally automatically disassembled and produced at a speed of 18 pieces per minute.
  • the wire rope wound on the traction machine reciprocates with the winding tractor;
  • the heat insulation wall body comprises an outer wall panel 5, an insulation board 6, an inner wall panel 7 and a connecting member.
  • the heat insulation board 6 is sandwiched between the inner wall panel 7 and the outer wall panel 5 through the connecting member, and the connecting member adopts the above
  • the threaded glass fiber connecting member for the heat insulating wall the insulating board 6 is provided with a plurality of holes into which the rod body 1 of the connecting rod is embedded, and one end of the rod body 1 having a tapered structure is placed in the inner wall board 7, the rod body 1 The other end is placed in the outer wall panel 5, and the handle 4 of the stopper abuts between the heat insulating panel 6 and the outer wall panel 5.
  • a manufacturing process of a thermal insulation wall the specific steps are as follows:
  • the metal pillars of the outer wall panels are arranged on the heat insulation board and the outer wall panels are poured by concrete, and the stoppers of the connecting members are placed on the outer wall panels.
  • the utility model relates to a threaded glass fiber connecting member for a thermal insulation wall, comprising a rod body 1.
  • the outer ring of the rod body 1 is wound with an alkali-free and flawless glass fiber direct yarn, and the alkali-free and flawless glass fiber direct yarn is wound into a pitch by a steel wire rope.
  • Thread structure 2 one end of the rod body 1 has a tapered structure, and the outer ring near the other end of the rod body 1 is provided with a stopper, and the inner surface of the stopper body is connected with the rod body 1 by welding;
  • the stopper includes two semi-annular ring sleeves 3 and handles 4 respectively disposed at the outer ends of the ring sleeves 3.
  • the handles 4 of the outer ends of the two ring sleeves 3 are disposed on the same horizontal line, and the two ring sleeves 3 are connected by welding;
  • the threaded glass fiber connector for the insulating wall consists of the following components by weight: alkali-free, untwisted glass fiber direct yarn 75%, vinyl resin 17%, aluminum hydroxide 5%, liquid flame retardant 3%.
  • a manufacturing process of a threaded glass fiber connecting member for a heat insulating wall body first processing the rod body 1, processing the stopper, and finally fitting the stopper to one end of the rod body 1 away from the tapered structure and welding and fixing the rod body 1
  • the alkali-free and flawless glass fiber is directly entangled and then drawn by a wire rope;
  • step (5) When the temperature set in step (5) is reached, the winding tractor is opened, and the direct yarn of alkali-free glass fiber is continuously placed until all the alkali-free glass fiber is pulled to 2.5 m, and the winding machine starts.
  • the wire rope wound on the traction machine is wound around the direct yarn of the alkali-free and flawless glass fiber, and finally automatically disassembled and produced at a speed of 15 pieces per minute.
  • the wire rope wound on the traction machine reciprocates with the winding tractor;
  • the heat insulation wall body comprises an outer wall panel 5, an insulation board 6, an inner wall panel 7 and a connecting member.
  • the heat insulation board 6 is sandwiched between the inner wall panel 7 and the outer wall panel 5 through the connecting member, and the connecting member adopts the above
  • the threaded glass fiber connecting member for the heat insulating wall the insulating board 6 is provided with a plurality of holes into which the rod body 1 of the connecting rod is embedded, and one end of the rod body 1 having a tapered structure is placed in the inner wall board 7, the rod body 1 The other end is placed in the outer wall panel 5, and the handle 4 of the stopper abuts between the heat insulating panel 6 and the outer wall panel 5.
  • a manufacturing process of a thermal insulation wall the specific steps are as follows:
  • the metal pillars of the outer wall panels are arranged on the heat insulation board and the outer wall panels are poured by concrete, and the stoppers of the connecting members are placed on the outer wall panels.
  • the threaded fiberglass connector for the thermal insulation wall, the tapered structure at one end of the rod body and the threaded structure of the outer ring can be processed at one time to reduce the cost, suitable for commercial production and improve production efficiency.
  • the thread structure of the outer ring of the rod is obtained by winding and extruding the wire rope, increasing the frictional resistance of the rod body and increasing the adhesion with the concrete.
  • the wire rope is wound to make the connecting piece more tightly squeezed, and the resin is squeezed to be more dry, the product is The tensile properties and strength are higher, and at the same time, the cost of raw materials and resins can be saved, which has obvious advantages over the entanglement and pultrusion of polyester threads.
  • the inner surface of the block is connected with the rod body by welding, and the two ring sleeves are connected by welding, and the connection between the block and the rod body is firm, and the process is simple.
  • the material of the block is flame retardant PE, which has a good flame retardant effect in the thermal insulation wall.
  • the manufacturing process of the threaded glass fiber connecting member for the heat insulating wall body the rod body is first processed, the stopper is processed, and finally the stopper is set at one end of the rod body away from the tapered structure and welded and fixed, and the rod body passes through the alkali-free glass.
  • the fiber direct yarn is wound and extruded by the wire rope.
  • the tapered structure at one end of the rod body and the thread structure of the outer ring can be processed at one time, which is simple in process, saves time and labor, and improves the stability and firmness of the heat insulating wall.
  • the heat-insulating wall body using the above-mentioned glass fiber connecting member can reduce the cost and improve the stability and firmness of the heat insulating wall.
  • the manufacturing process of the heat insulating wall body using the above glass fiber connecting member is simple in process, saves time and labor, and improves production efficiency.

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Abstract

一种用于保温墙体的螺纹式玻璃纤维连接件,包括杆体(1),杆体(1)的外圈设有由无碱无捻玻璃纤维直接纱经钢丝绳缠绕成螺纹结构(2),杆体(1)的一端为锥形结构,另一端的外圈套装有挡块。一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,依次加工杆体(1)、挡块,杆体(1)通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得。一种保温墙体,包括采用连接件。一种保温墙体的制作工艺,依次布置内侧墙板(7)、保温板(6)、外侧墙板(5)。采用该连接件的保温墙体的稳定性和坚固性提高,且制作保温墙体的工艺简单。

Description

一种用于保温墙体的螺纹式玻璃纤维连接件、保温墙体及制作工艺 一种用于保温墙体的螺纹式玻璃纤维连接件、保温墙体及制作工艺
一种用于保温墙体的螺纹式玻璃纤维连接件、保温墙体及制作工艺
技术领域
本发明涉及一种建筑保温墙连接件,具体涉及一种用于保温墙体的螺纹式玻璃纤维连接件 、保温墙体及制作工艺 。
背景技术
预制混凝土夹芯保温墙体是集承载与保温一体化的新型预制保温墙体,该墙体由内外层混凝土墙板、中间保温层及连接件组成,连接件是连接混凝土夹芯保温墙体内、外混凝土墙板与中间保温层的关键构件,其主要作用是抵抗两片混凝土墙板之间的层间剪切作用。按照材料的不同,连接件主要分为普通钢筋连接件、金属合金连接件和玻璃纤维复合连接件三种。玻璃纤维复合连接件具有导热系数低、耐久性好、强高度的特点,可有效降低保温墙体的传热系数,提高隔热性,具有广阔的工程应用前景。
现有的 玻璃纤维连接件主要通过拉挤成方形结构制得,拉挤成方形结构后再进行加工不同的外表形状,再进行注塑加工,生产效率低,每分钟只有0.3-0.4米,制作工序多而复杂,不能一次成型,耗工耗时,同时现场加工困难,成本极高,不利于批量化的商业生产,目前玻璃纤维连接件在拉挤过程中采用涤纶线拉挤成螺纹结构,制造出的连接件的拉伸性能差、强度低,同时使得采用连接件的保温墙体的成本大大提高,制作保温墙体的工艺复杂,降低生产效率的同时降低了保温墙体的稳定性及坚固性。
申请号为 201020211077.0 的一种混凝土保温夹芯墙板内连接用的连接器,包括一中心长棒,该中心长棒棒延径向伸出的多片叶翅,中心长棒的一端部连接一带有多个凸足的圆盘,中心长棒的另一端为呈针尖状的尖端,在多片叶翅与尖端之间开有倒齿形圆环缺口,该连接器为了增大与埋设层混凝土的咬合力以及在混凝土中的锚固承受更大的拉力,在圆棒上设置多个叶翅,该发明具有强度高、绝热性好以及施工方便的优点,但是制作该连接器较复杂,需要依次加工长棒、叶翅、圆盘、尖端等结构,工艺步骤较为复杂,成本极高,且生产效率低,不利于批量化生产。
发明内容
本发明的目的在于 针对现有技术的不足,现提供一种用于保温墙体的螺纹式玻璃纤维连接件,拉伸性能及强度高,生产效率高。
本发明的目的在于 针对现有技术的不足,现提供一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,杆体可一次成型,降低成本,制作简单快速,大大提高生产效率。
本发明的目的在于 针对现有技术的不足,现提供一种保温墙体,采用上述玻璃纤维连接件的保温墙体的稳定性和坚固性提高。
本发明的目的在于 针对现有技术的不足,现提供一种保温墙体的制作工艺,成本降低,工艺简单。
为解决上述技术问题,本发明采用的技术方案为: 一种用于保温墙体的螺纹式玻璃纤维连接件,包括杆体,杆体的外圈缠绕有无碱无捻玻璃纤维直接纱,该无碱无捻玻璃纤维直接纱经钢丝绳缠绕成等螺距的螺纹结构,杆体的一端为锥形结构,靠近杆体的另一端的外圈套装有挡块,挡块的内表面与杆体通过焊接连接;
挡块包括两个半圆环状的环套以及分别置于环套外端的把手,两个环套外端的把手置于同一水平线设置,两个环套通过焊接连接;
用于保温墙体的螺纹式玻璃纤维连接件由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱68-78%、乙烯基树脂10-20%、氢氧化铝5-10%、液体阻燃剂3-5%。
进一步地,挡块的材质为阻燃PE。
进一步地,由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱75%、乙烯基树脂17%、氢氧化铝5%、液体阻燃剂3%。
一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,先加工杆体,再加工挡块,最后将挡块套装在杆体的远离锥形结构的一端并焊接固定,杆体通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得;
具体步骤如下:
(1)根据重量百分比选取无碱无捻玻璃纤维直接纱、乙烯基树脂、氢氧化铝、液体阻燃剂;
(2)将乙烯基树脂、氢氧化铝、液体阻燃剂放入搅拌机,加入0.3%-1%的固化剂在常温下进行搅拌,搅拌时间20-30分钟;
(3)准备纱架、拉挤设备、树脂槽、缠绕牵引机、转运车、自动磨头设备;
(4)无碱无捻玻璃纤维直接纱按照纱架的穿纱孔穿入纱孔并穿入阻力报警模具孔;
(5)点击操作系统上的烤箱加热按钮,进行烤箱预加热,烤箱设置有4个,将烤箱温度分别设置为:250-280、220-260、200-250、180-220;
(6)将穿纱孔内的无碱无捻玻璃纤维直接纱集中收集到树脂槽内,同时将步骤(2)中搅拌好的树脂加入树脂槽中;
(7)达到步骤(5)中设置的温度时,开启缠绕牵引机,连续放入无碱无捻玻璃纤维直接纱,直至所有无碱无捻玻璃纤维直接纱拉到2-3米,缠绕牵引机开始运转,缠绕牵引机上的钢丝绳围绕无碱无捻玻璃纤维直接纱进行缠绕、牵引,最后自动拆线,以每分钟10-18件的速度进行生产,缠绕牵引机上的钢丝绳随着缠绕牵引机循环往复运转;
(8)设置杆体长度,得到的成品出缠绕牵引机后进行自动一次性10件以上的产品切割,半成品自动归位到转运车,得到杆体;
(9)由转运车将产品倒入自动磨头设备的设备桶里,磨头的角度设置为45°-80°以链条方式传动到锯片,成型后将注塑好的阻燃PE挡块通过焊接将挡块套装在杆体的外圈;
(10)工作人员进行检验及包装入库。
一种保温墙体,包括外侧墙板、保温板、内侧墙板以及连接件,保温板通过所述连接件夹设于所述内侧墙板、外侧墙板中间,连接件采用上述用于保温墙体的螺纹式玻璃纤维连接件,保温板上设有多个容连接杆的杆体嵌入的孔,杆体为锥形结构的一端置于内侧墙板中,该杆体的另一端置于外侧墙板中,挡块的把手抵在保温板与外侧墙板之间。
一种保温墙体的制作工艺,具体步骤如下:
(1)采用上述制作工艺制作玻璃纤维连接件;
(2)布置内侧墙板的金属柱并混凝土浇筑所述内侧墙板;
(3)在内侧墙板上铺保温板;
(4)插入连接件至保温板上的孔中,使得连接件锥形结构的一端位于内侧墙板的混凝土中;
(5)在保温板上布置外侧墙板的金属柱并混凝土浇筑外侧墙板,连接件的挡块置于外侧墙板上。
本发明的有益效果如下:
1 、 用于保温墙体的螺纹式玻璃纤维连接件,杆体一端的锥形结构以及外圈的螺纹结构可一次加工成型,降低成本,适合商业化生产,提高生产效率。杆体外圈的螺纹结构由钢丝绳缠绕拉挤制得,增加杆体的摩擦阻力,同时增加了与混凝土的粘合力,钢丝绳缠绕使连接件拉挤地更紧,树脂挤压地更干,产品的拉伸性能及强度更高,同时又能节约原材料及树脂的成本。
2 、挡块的内表面与杆体通过焊接连接,两个环套通过焊接连接,挡块与杆体的连接牢固,工艺简单。挡块的材质为阻燃PE,在保温墙体内起到良好的阻燃效果。
3 、 用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,先加工杆体,再加工挡块,最后将挡块套装在杆体的远离锥形结构的一端并焊接固定,杆体通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得,杆体一端的锥形结构以及外圈的螺纹结构可一次加工成型,工艺简便,省时省力,同时提高保温墙体的稳定性及坚固性。
4 、采用上述玻璃纤维连接件的保温墙体,成本降低,又能提高保温墙体的稳定性及坚固性。
5 、采用上述玻璃纤维连接件的保温墙体的制作工艺,工艺简便,省时省力,提高生产效率。
附图说明:
下面的实施例可以使本专业的技术人员更全面地理解本实用新型,但并不因此将本实用新型限制在所述的实施例范围之中。
图1为本实用新型的 玻璃纤维连接件的结构示意图。
图2为本实用新型的保温墙体的结构示意图。
图中标号:1-杆体 、 2- 螺纹结构、3-环套、4-把手、5-外侧墙板、6-保温板、7-内侧墙板。
具体实施方式
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。
实施例 1
一种用于保温墙体的螺纹式玻璃纤维连接件,包括杆体1,杆体1的外圈缠绕有无碱无捻玻璃纤维直接纱,该无碱无捻玻璃纤维直接纱经钢丝绳缠绕成等螺距的螺纹结构2,杆体1的一端为锥形结构,靠近杆体1的另一端的外圈套装有挡块,挡块的内表面与杆体1通过焊接连接;
挡块包括两个半圆环状的环套3以及分别置于环套3外端的把手4,两个环套3外端的把手4置于同一水平线设置,两个环套3通过焊接连接;
用于保温墙体的螺纹式玻璃纤维连接件由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱68%、乙烯基树脂20%、氢氧化铝7%、液体阻燃剂5%。
一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,先加工杆体1,再加工挡块,最后将挡块套装在杆体1的远离锥形结构的一端并焊接固定,杆体1通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得;
具体步骤如下:
(1)根据重量百分比选取无碱无捻玻璃纤维直接纱、乙烯基树脂、氢氧化铝、液体阻燃剂;
(2)将乙烯基树脂、氢氧化铝、液体阻燃剂放入搅拌机,加入0.3%的固化剂在常温下进行搅拌,搅拌时间20分钟;
(3)准备纱架、拉挤设备、树脂槽、缠绕牵引机、转运车、自动磨头设备;
(4)无碱无捻玻璃纤维直接纱按照纱架的穿纱孔穿入纱孔并穿入阻力报警模具孔;
(5)点击操作系统上的烤箱加热按钮,进行烤箱预加热,烤箱设置有4个,将烤箱温度分别设置为:250、220、200、180;
(6)将穿纱孔内的无碱无捻玻璃纤维直接纱集中收集到树脂槽内,同时将步骤(2)中搅拌好的树脂加入树脂槽中;
(7)达到步骤(5)中设置的温度时,开启缠绕牵引机,连续放入无碱无捻玻璃纤维直接纱,直至所有无碱无捻玻璃纤维直接纱拉到2米,缠绕牵引机开始运转,缠绕牵引机上的钢丝绳围绕无碱无捻玻璃纤维直接纱进行缠绕、牵引,最后自动拆线,以每分钟10件的速度进行生产,缠绕牵引机上的钢丝绳随着缠绕牵引机循环往复运转;
(8)设置杆体长度,得到的成品出缠绕牵引机后进行自动一次性10件以上的产品切割,半成品自动归位到转运车,得到杆体1;
(9)由转运车将产品倒入自动磨头设备的设备桶里,磨头的角度设置为45°以链条方式传动到锯片,成型后将注塑好的阻燃PE挡块通过焊接将挡块套装在杆体的外圈;
(10)工作人员进行检验及包装入库。
一种保温墙体,包括外侧墙板5、保温板6、内侧墙板7以及连接件,保温板6通过所述连接件夹设于内侧墙板7、外侧墙板5中间,连接件采用上述用于保温墙体的螺纹式玻璃纤维连接件,保温板6上设有多个容连接杆的杆体1嵌入的孔,杆体1为锥形结构的一端置于内侧墙板7中,该杆体1的另一端置于外侧墙板5中,挡块的把手4抵在保温板6与外侧墙板5之间。
一种保温墙体的制作工艺,具体步骤如下:
(1)采用上述用于保温墙体的螺纹式玻璃纤维连接件的制作工艺制作玻璃纤维连接件;
(2)布置内侧墙板的金属柱并混凝土浇筑内侧墙板;
(3)在内侧墙板上铺保温板;
(4)插入连接件至保温板上的孔中,使得连接件锥形结构的一端位于内侧墙板的混凝土中;
(5)在保温板上布置外侧墙板的金属柱并混凝土浇筑外侧墙板,连接件的挡块置于外侧墙板上。
本实施例下的用钢丝绳缠绕拉挤的玻璃纤维连接件与涤纶线缠绕拉挤的保温墙连接件的性能差如下表所示:
连接件 拉伸强度(MPa) 剪切强度(MPa) 拉伸弹性模量(GPa) 弯曲强度(MPa) 弯曲弹性模量 (MPa)
钢丝绳缠绕拉挤 1000-1100 60-65 55-58 1100-1150 40-42
涤纶线缠绕拉挤 600-700 40-45 40-45 700-800 35-38
实施例2
一种用于保温墙体的螺纹式玻璃纤维连接件,包括杆体1,杆体1的外圈缠绕有无碱无捻玻璃纤维直接纱,该无碱无捻玻璃纤维直接纱经钢丝绳缠绕成等螺距的螺纹结构2,杆体1的一端为锥形结构,靠近杆体1的另一端的外圈套装有挡块,挡块的内表面与杆体1通过焊接连接;
挡块包括两个半圆环状的环套3以及分别置于环套3外端的把手4,两个环套3外端的把手4置于同一水平线设置,两个环套3通过焊接连接;
用于保温墙体的螺纹式玻璃纤维连接件由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱78%、乙烯基树脂10%、氢氧化铝9%、液体阻燃剂3%。
一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,先加工杆体1,再加工挡块,最后将挡块套装在杆体1的远离锥形结构的一端并焊接固定,杆体1通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得;
具体步骤如下:
(1)根据重量百分比选取无碱无捻玻璃纤维直接纱、乙烯基树脂、氢氧化铝、液体阻燃剂;
(2)将乙烯基树脂、氢氧化铝、液体阻燃剂放入搅拌机,加入1%的固化剂在常温下进行搅拌,搅拌时间30分钟;
(3)准备纱架、拉挤设备、树脂槽、缠绕牵引机、转运车、自动磨头设备;
(4)无碱无捻玻璃纤维直接纱按照纱架的穿纱孔穿入纱孔并穿入阻力报警模具孔;
(5)点击操作系统上的烤箱加热按钮,进行烤箱预加热,烤箱设置有4个,将烤箱温度分别设置为: 280、260、250、220;
(6)将穿纱孔内的无碱无捻玻璃纤维直接纱集中收集到树脂槽内,同时将步骤(2)中搅拌好的树脂加入树脂槽中;
(7)达到步骤(5)中设置的温度时,开启缠绕牵引机,连续放入无碱无捻玻璃纤维直接纱,直至所有无碱无捻玻璃纤维直接纱拉到3米,缠绕牵引机开始运转,缠绕牵引机上的钢丝绳围绕无碱无捻玻璃纤维直接纱进行缠绕、牵引,最后自动拆线,以每分钟18件的速度进行生产,缠绕牵引机上的钢丝绳随着缠绕牵引机循环往复运转;
(8)设置杆体长度,得到的成品出缠绕牵引机后进行自动一次性10件以上的产品切割,半成品自动归位到转运车,得到杆体1;
(9)由转运车将产品倒入自动磨头设备的设备桶里,磨头的角度设置为80°以链条方式传动到锯片,成型后将注塑好的阻燃PE挡块通过焊接将挡块套装在杆体的外圈;
(10)工作人员进行检验及包装入库。
一种保温墙体,包括外侧墙板5、保温板6、内侧墙板7以及连接件,保温板6通过所述连接件夹设于内侧墙板7、外侧墙板5中间,连接件采用上述用于保温墙体的螺纹式玻璃纤维连接件,保温板6上设有多个容连接杆的杆体1嵌入的孔,杆体1为锥形结构的一端置于内侧墙板7中,该杆体1的另一端置于外侧墙板5中,挡块的把手4抵在保温板6与外侧墙板5之间。
一种保温墙体的制作工艺,具体步骤如下:
(1)采用上述用于保温墙体的螺纹式玻璃纤维连接件的制作工艺制作玻璃纤维连接件;
(2)布置内侧墙板的金属柱并混凝土浇筑内侧墙板;
(3)在内侧墙板上铺保温板;
(4)插入连接件至保温板上的孔中,使得连接件锥形结构的一端位于内侧墙板的混凝土中;
(5)在保温板上布置外侧墙板的金属柱并混凝土浇筑外侧墙板,连接件的挡块置于外侧墙板上。
本实施例下的用钢丝绳缠绕拉挤的玻璃纤维连接件与涤纶线缠绕拉挤的保温墙连接件的性能差如下表所示:
连接件 拉伸强度(MPa) 剪切强度(MPa) 拉伸弹性模量(GPa) 弯曲强度(MPa) 弯曲弹性模量 (MPa)
钢丝绳缠绕拉挤 1100-1200 70-75 60-65 1100-1200 42-45
涤纶线缠绕拉挤 800-900 40-50 45-50 800-900 35-40
实施例3
一种用于保温墙体的螺纹式玻璃纤维连接件,包括杆体1,杆体1的外圈缠绕有无碱无捻玻璃纤维直接纱,该无碱无捻玻璃纤维直接纱经钢丝绳缠绕成等螺距的螺纹结构2,杆体1的一端为锥形结构,靠近杆体1的另一端的外圈套装有挡块,挡块的内表面与杆体1通过焊接连接;
挡块包括两个半圆环状的环套3以及分别置于环套3外端的把手4,两个环套3外端的把手4置于同一水平线设置,两个环套3通过焊接连接;
用于保温墙体的螺纹式玻璃纤维连接件由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱75%、乙烯基树脂17%、氢氧化铝5%、液体阻燃剂3%。
一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,先加工杆体1,再加工挡块,最后将挡块套装在杆体1的远离锥形结构的一端并焊接固定,杆体1通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得;
具体步骤如下:
(1)根据重量百分比选取无碱无捻玻璃纤维直接纱、乙烯基树脂、氢氧化铝、液体阻燃剂;
(2)将乙烯基树脂、氢氧化铝、液体阻燃剂放入搅拌机,加入0.6%的固化剂在常温下进行搅拌,搅拌时间25分钟;
(3)准备纱架、拉挤设备、树脂槽、缠绕牵引机、转运车、自动磨头设备;
(4)无碱无捻玻璃纤维直接纱按照纱架的穿纱孔穿入纱孔并穿入阻力报警模具孔;
(5)点击操作系统上的烤箱加热按钮,进行烤箱预加热,烤箱设置有4个,将烤箱温度分别设置为:260、240、230、200;
(6)将穿纱孔内的无碱无捻玻璃纤维直接纱集中收集到树脂槽内,同时将步骤(2)中搅拌好的树脂加入树脂槽中;
(7)达到步骤(5)中设置的温度时,开启缠绕牵引机,连续放入无碱无捻玻璃纤维直接纱,直至所有无碱无捻玻璃纤维直接纱拉到2.5米,缠绕牵引机开始运转,缠绕牵引机上的钢丝绳围绕无碱无捻玻璃纤维直接纱进行缠绕、牵引,最后自动拆线,以每分钟15件的速度进行生产,缠绕牵引机上的钢丝绳随着缠绕牵引机循环往复运转;
(8)设置杆体长度,得到的成品出缠绕牵引机后进行自动一次性10件以上的产品切割,半成品自动归位到转运车,得到杆体1;
(9)由转运车将产品倒入自动磨头设备的设备桶里,磨头的角度设置为60°以链条方式传动到锯片,成型后将注塑好的阻燃PE挡块通过焊接将挡块套装在杆体的外圈;
(10)工作人员进行检验及包装入库。
一种保温墙体,包括外侧墙板5、保温板6、内侧墙板7以及连接件,保温板6通过所述连接件夹设于内侧墙板7、外侧墙板5中间,连接件采用上述用于保温墙体的螺纹式玻璃纤维连接件,保温板6上设有多个容连接杆的杆体1嵌入的孔,杆体1为锥形结构的一端置于内侧墙板7中,该杆体1的另一端置于外侧墙板5中,挡块的把手4抵在保温板6与外侧墙板5之间。
一种保温墙体的制作工艺,具体步骤如下:
(1)采用上述用于保温墙体的螺纹式玻璃纤维连接件的制作工艺制作玻璃纤维连接件;
(2)布置内侧墙板的金属柱并混凝土浇筑内侧墙板;
(3)在内侧墙板上铺保温板;
(4)插入连接件至保温板上的孔中,使得连接件锥形结构的一端位于内侧墙板的混凝土中;
(5)在保温板上布置外侧墙板的金属柱并混凝土浇筑外侧墙板,连接件的挡块置于外侧墙板上。
本实施例下的用钢丝绳缠绕拉挤的玻璃纤维连接件与涤纶线缠绕拉挤的保温墙连接件的性能差如下表所示:
连接件 拉伸强度(MPa) 剪切强度(MPa) 拉伸弹性模量(GPa) 弯曲强度(MPa) 弯曲弹性模量 (MPa)
钢丝绳缠绕拉挤 1150-1180 72-75 62-65 1160-1200 42-45
涤纶线缠绕拉挤 700-800 45-50 45-50 800-900 38-40
本发明 用于保温墙体的螺纹式玻璃纤维连接件,杆体一端的锥形结构以及外圈的螺纹结构可一次加工成型,降低成本,适合商业化生产,提高生产效率。杆体外圈的螺纹结构由钢丝绳缠绕拉挤制得,增加杆体的摩擦阻力,同时增加了与混凝土的粘合力,钢丝绳缠绕使连接件拉挤地更紧,树脂挤压地更干,产品的拉伸性能及强度更高,同时又能节约原材料及树脂的成本,比涤纶线缠绕拉挤具有明显的优势。挡块的内表面与杆体通过焊接连接,两个环套通过焊接连接,挡块与杆体的连接牢固,工艺简单。挡块的材质为阻燃PE,在保温墙体内起到良好的阻燃效果。
用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,先加工杆体,再加工挡块,最后将挡块套装在杆体的远离锥形结构的一端并焊接固定,杆体通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得,杆体一端的锥形结构以及外圈的螺纹结构可一次加工成型,工艺简便,省时省力,同时提高保温墙体的稳定性及坚固性。
采用上述玻璃纤维连接件的保温墙体,成本降低,又能提高保温墙体的稳定性及坚固性。
采用上述玻璃纤维连接件的保温墙体的制作工艺,工艺简便,省时省力,提高生产效率。
上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内 。

Claims (6)

  1. 一种用于保温墙体的螺纹式玻璃纤维连接件,其特征在于:包括杆体,所述杆体的外圈缠绕有无碱无捻玻璃纤维直接纱,该无碱无捻玻璃纤维直接纱经钢丝绳缠绕成等螺距的螺纹结构,所述杆体的一端为锥形结构,靠近杆体的另一端的外圈套装有挡块,所述挡块的内表面与杆体通过焊接连接;
    所述挡块包括两个半圆环状的环套以及分别置于环套外端的把手,两个环套外端的把手置于同一水平线设置,所述两个环套通过焊接连接;
    所述用于保温墙体的螺纹式玻璃纤维连接件由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱68-78%、乙烯基树脂10-20%、氢氧化铝5-10%、液体阻燃剂3-5%。
  2. 根据权利要求1所述一种用于保温墙体的螺纹式玻璃纤维连接件,其特征在于:所述挡块的材质为阻燃PE。
  3. 根据权利要求1所述一种用于保温墙体的螺纹式玻璃纤维连接件,其特征在于:由以下成分重量百分比组成:无碱无捻玻璃纤维直接纱75%、乙烯基树脂17%、氢氧化铝5%、液体阻燃剂3%。
  4. 权利要求1所述一种用于保温墙体的螺纹式玻璃纤维连接件的制作工艺,其特征在于:先加工杆体,再加工挡块,最后将挡块套装在杆体的远离锥形结构的一端并焊接固定,杆体通过无碱无捻玻璃纤维直接纱缠绕后经钢丝绳拉挤制得;
    具体步骤如下:
    (1)根据重量百分比选取无碱无捻玻璃纤维直接纱、乙烯基树脂、氢氧化铝、液体阻燃剂;
    (2)将乙烯基树脂、氢氧化铝、液体阻燃剂放入搅拌机,加入0.3%-1%的固化剂在常温下进行搅拌,搅拌时间20-30分钟;
    (3)准备纱架、拉挤设备、树脂槽、缠绕牵引机、转运车、自动磨头设备;
    (4)无碱无捻玻璃纤维直接纱按照纱架的穿纱孔穿入纱孔并穿入阻力报警模具孔;
    (5)点击操作系统上的烤箱加热按钮,进行烤箱预加热,烤箱设置有4个,将烤箱温度分别设置为:250-280、220-260、200-250、180-220;
    (6)将穿纱孔内的无碱无捻玻璃纤维直接纱集中收集到树脂槽内,同时将步骤(2)中搅拌好的树脂加入树脂槽中;
    (7)达到步骤(5)中设置的温度时,开启缠绕牵引机,连续放入无碱无捻玻璃纤维直接纱,直至所有无碱无捻玻璃纤维直接纱拉到2-3米,缠绕牵引机开始运转,缠绕牵引机上的钢丝绳围绕无碱无捻玻璃纤维直接纱进行缠绕、牵引,最后自动拆线,以每分钟10-18件的速度进行生产,缠绕牵引机上的钢丝绳随着缠绕牵引机循环往复运转;
    (8)设置杆体长度,得到的成品出缠绕牵引机后进行自动一次性10件以上的产品切割,半成品自动归位到转运车,得到杆体;
    (9)由转运车将产品倒入自动磨头设备的设备桶里,磨头的角度设置为45°-80°以链条方式传动到锯片,成型后将注塑好的阻燃PE挡块通过焊接将挡块套装在杆体的外圈;
    (10)工作人员进行检验及包装入库。
  5. 一种保温墙体,包括外侧墙板、保温板、内侧墙板以及连接件,所述保温板通过所述连接件夹设于所述内侧墙板、外侧墙板中间,其特征在于:所述连接件采用如权利要求1-4中任意一项所述的保温墙体用玻璃纤维连接件,所述保温板上设有多个容连接杆的杆体嵌入的孔,所述杆体为锥形结构的一端置于内侧墙板中,该杆体的另一端置于外侧墙板中,所述挡块的把手在保温板与外侧墙板之间。
  6. 一种保温墙体的制作工艺,其特征在于:具体步骤如下:
    (1)采用如权利要求4的制作工艺制作玻璃纤维连接件;
    (2)布置内侧墙板的金属柱并混凝土浇筑所述内侧墙板;
    (3)在所述内侧墙板上铺保温板;
    (4)插入所述连接件至保温板上的孔中,使得所述连接件锥形结构的一端位于所述内侧墙板的混凝土中;
    (5)在保温板上布置外侧墙板的金属柱并混凝土浇筑外侧墙板,连接件的挡块置于外侧墙板上。
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