WO2018233304A1 - 一种覆膜设备及覆膜方法 - Google Patents

一种覆膜设备及覆膜方法 Download PDF

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Publication number
WO2018233304A1
WO2018233304A1 PCT/CN2018/076311 CN2018076311W WO2018233304A1 WO 2018233304 A1 WO2018233304 A1 WO 2018233304A1 CN 2018076311 W CN2018076311 W CN 2018076311W WO 2018233304 A1 WO2018233304 A1 WO 2018233304A1
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WO
WIPO (PCT)
Prior art keywords
film
substrate
away
adsorption
raised surface
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PCT/CN2018/076311
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English (en)
French (fr)
Inventor
丁贤林
郭总杰
陈启程
Original Assignee
京东方科技集团股份有限公司
合肥鑫晟光电科技有限公司
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Application filed by 京东方科技集团股份有限公司, 合肥鑫晟光电科技有限公司 filed Critical 京东方科技集团股份有限公司
Priority to EP18821557.8A priority Critical patent/EP3643499B1/en
Priority to US16/311,187 priority patent/US20210229372A1/en
Publication of WO2018233304A1 publication Critical patent/WO2018233304A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/0015Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B29C66/8362Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0046Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
    • B32B37/0053Constructional details of laminating machines comprising rollers; Constructional features of the rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1858Handling of layers or the laminate using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133305Flexible substrates, e.g. plastics, organic film
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/13338Input devices, e.g. touch panels
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/54Arrangements for reducing warping-twist
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates

Definitions

  • the present disclosure relates to the field of display device fabrication technology, and in particular, to a film coating device and a film coating method.
  • the flexible touch display device has the advantages of thin, light, wide viewing angle, active illumination, flexible display, and simple and direct operation, and has been listed as a promising next-generation display technology.
  • a substrate film is usually coated on a glass substrate by a film coating device, and then a touch structure layer is formed on the substrate film by using a glass substrate as a support. After the fabrication, the substrate film and the glass are formed. The substrate is separated to obtain a flexible touch film.
  • the film coating device generally comprises a substrate adsorption device and a coating device located under the substrate adsorption device, wherein: the substrate adsorption device has a bearing surface facing the coating device, the bearing surface has a first adsorption structure; the coating device comprises a bearing surface Set the stencil, the negative pressure box under the stencil, and the pressure roller inside the negative pressure box.
  • the substrate adsorption device adsorbs the glass substrate on the bearing surface, the glass substrate has a photo-adhesive on one side of the screen, and the coating device adsorbs the substrate film on the mesh plate; when the film is coated, the pressure roller The stencil is extruded and moved parallel to the bearing surface to closely bond the substrate film and the glass substrate through the photoresist.
  • the prior art has a drawback in that when the film is attached, the pressure roller has a certain amount of pressing and pulling on the film, causing tensile stress to the film. In the subsequent process, the film tends to shrink along the direction of the pressure roller, which causes the glass substrate to warp, so that the film attached to the glass substrate is prone to vacuum abnormality and abnormal flow, which seriously affects the touch film. Product quality.
  • the embodiments of the present disclosure provide a film coating device and a film coating method to improve the adhesion of the film to the substrate, thereby improving the product quality of the flexible touch film.
  • Embodiments of the present disclosure provide a film coating apparatus for attaching a film to a substrate, the film coating apparatus including a substrate fixing device, a film carrying device, and a pressure roller.
  • the substrate fixing device has a raised surface for fixing the substrate;
  • the film carrying device has a bearing surface opposite to the position of the raised surface, the detachable surface is disposed on the carrying surface; and the pressing roller is located at a distance of the film from the substrate
  • One side of the device is movable toward the substrate and rolls from one end of the film to the other.
  • the substrate fixing device fixes the substrate on the embossed surface, and the substrate is slightly swelled downward; in the process of affixing the film, the pressure roller presses the film toward the ridge The surface is rolled on the side of the film away from the raised surface, so that the portion of the film opposite to the pressing roller is in close contact with the substrate, and the film is subjected to tensile stress; after the film is attached, the substrate is restored to the original state, and the film is pressed. Stress and offset with tensile stress.
  • the film coating device improves the shrinkage of the film, thereby improving the adhesion of the film to the substrate, thereby improving the product quality of the touch film.
  • the convexity d of the raised surface and the thickness a of the substrate satisfy: d ⁇ 2a.
  • the convexity of the raised surface is taken within this range, and the warpage of the substrate can be reduced, thereby improving the adhesion of the film to the substrate.
  • the film carrying device further includes a mesh plate disposed between the bearing surface and the film and opposite to the position of the raised surface, the pressure roller being located on a side of the mesh plate away from the film.
  • the film carrying device fixes the film on the screen plate, which can reduce the buckling of the film, thereby improving the adhesion of the film to the substrate.
  • the film carrying device further includes a first adsorption structure for adsorbing the film.
  • the film carrying device further includes a stencil disposed between the bearing surface and the film, the first absorbing structure including a film disposed away from the film corresponding to each of the meshes. a first straw on one side, the first straw being in communication with the corresponding mesh.
  • the first adsorption structure includes a plurality of first adsorption pads disposed on the bearing surface, and corresponding to each of the first adsorption pads, the first suction pipe disposed on a side of the first adsorption pad away from the film, first The straw is in communication with the corresponding first adsorption pad.
  • the substrate fixing device further includes a second adsorption structure for adsorbing the substrate, the second adsorption structure includes a plurality of second adsorption pads disposed on the raised surface, and the second adsorption pad is disposed away from the film
  • the second straw on one side of the carrying device communicates with the corresponding second adsorption pad.
  • the second adsorption structure relatively adsorbs and fixes the substrate on the raised surface, thereby reducing buckling of the substrate, thereby improving the adhesion of the film to the substrate.
  • the film carrying device further includes a first driving device coupled to the pressure roller for driving the pressure roller to press the film against the raised surface and rolling on a side of the film away from the raised surface.
  • the substrate fixing device further includes a rotating shaft disposed on a side of the raised surface away from the film carrying device, the rotating shaft has a first rotating position for causing the raised surface toward the film carrying device, and the raised surface faces away from the film carrying device The second rotational position.
  • the rotating shaft rotates the substrate fixing device to the first rotating position; when the substrate is fixed, the rotating shaft rotates the substrate fixing device to the second rotating position, thereby facilitating fixing of the substrate to the raised surface.
  • the embodiment of the present disclosure further provides a film coating method applied to the film coating device according to the foregoing technical solution, including:
  • a pressure roller is controlled to press the film against the raised surface and roll from one end of the film to the other end, and a portion of the film opposite the press roll is attached to the substrate.
  • the convexity d of the raised surface ridge and the thickness a of the substrate satisfy: d ⁇ 2a.
  • the method further includes: providing a stencil between the bearing surface and the film and opposite to the ridge surface, and placing the pressure roller on the stencil away from the film Controlling the press plate to press the screen and the film against the raised surface and rolling from one end of the screen to the other end, such that a portion of the film opposite the press roll is attached On the substrate.
  • the method further includes: providing a first adsorption structure for adsorbing the film on the film carrying device.
  • the method further includes: providing a stencil between the bearing surface of the film carrying device and the film, wherein the first absorbing structure comprises a correspondingly disposed away from each of the mesh holes a first straw on one side of the film, the first straw being in communication with a corresponding mesh.
  • the first adsorption structure includes a plurality of first adsorption pads disposed on the bearing surface, and corresponding to each of the first adsorption pads, disposed on the first adsorption pad away from the film a first straw on the side, the first straw being in communication with the corresponding first adsorption pad.
  • the method further includes: providing a second adsorption structure for adsorbing the substrate on the substrate fixing device, the second adsorption structure comprising a plurality of second adsorption pads disposed on the raised surface, and setting The second adsorption pad is away from the second suction pipe on the side of the film carrying device, and the second suction pipe is in communication with the corresponding second adsorption pad.
  • the method further includes: providing a first driving device connected to the pressure roller on the film carrying device for driving the pressing roller to press the film toward the raised surface and in the The film rolls away from the side of the raised surface.
  • the method further includes: providing a rotating shaft on a side of the raised surface away from the film carrying device, the rotating shaft having a first rotating position for the raised surface toward the film carrying device, and causing the raised The surface faces away from the second rotational position of the film carrying device.
  • the substrate fixing device fixes the substrate on the embossed surface, and the substrate is slightly swelled downward; during the process of affixing the film, the pressing roller presses the film toward the bulge The surface is rolled on the side of the film away from the raised surface, so that the portion of the film opposite to the pressing roller is in close contact with the substrate, and the film is subjected to tensile stress; after the film is attached, the substrate is restored to the original state, and the film is pressed. Stress and offset with tensile stress.
  • the coating method improves the shrinkage of the film, thereby improving the adhesion of the film to the substrate, thereby improving the product quality of the touch film.
  • FIG. 1 is a schematic view of a film coating apparatus according to an embodiment of the present disclosure
  • FIG. 2 is a schematic view showing a coating film of a film coating apparatus according to an embodiment of the present disclosure
  • FIG. 3 is a schematic view of a film and a substrate when film is coated according to an embodiment of the present disclosure
  • FIG. 4 is another schematic view of a film coating apparatus according to an embodiment of the present disclosure.
  • FIG. 5 is a schematic view of a film coating apparatus according to another embodiment of the present disclosure.
  • FIG. 6 is a schematic flow chart of a film coating method according to an embodiment of the present disclosure.
  • the embodiment of the present disclosure provides a film coating device and a film coating method.
  • an embodiment of the present disclosure provides a film coating apparatus including a substrate fixing device 1, a film carrying device 2, and a pressure roller 22, wherein:
  • the substrate fixing device 1 has a raised surface 11 for fixing the substrate 3;
  • the film carrying device 2 has a bearing surface 20 opposite to the raised surface 11 and for carrying the film 4;
  • the pressure roller 22 is located on the side of the film 4 remote from the substrate holding device 1, and when the pressure roller 22 presses the film 4 toward the ridge surface 11 and rolls on the side of the film 4 away from the ridge surface 11, the portion of the film 4 opposite to the pressure roller 22 Attached to the substrate 3.
  • the substrate fixing device 1 fixes the substrate 3 on the raised surface 11, and the substrate 3 is slightly drooped by gravity.
  • the pressure roller 22 presses the film 4 toward the raised surface 11 and rolls on the side of the film 4 away from the raised surface 11, so that the film 4 is opposed to the pressure roller 22.
  • the portion is in close contact with the substrate 3, and the film 4 is subjected to tensile stress, as shown in FIG. 3.
  • the substrate 3 returns to the original state, at which time the film 4 generates compressive stress and cancels the tensile stress.
  • the film coating device improves the shrinkage of the film 4, thereby improving the adhesion of the film 4 and the substrate 3, thereby improving the product quality of the touch film.
  • the convexity d of the raised surface 11 and the thickness a of the base substrate 3 satisfy: d ⁇ 2a.
  • the convexity of the raised surface 11 is taken within this range, and the warpage of the substrate 3 can be reduced, thereby improving the adhesion of the film 4 to the substrate 3.
  • the film carrying device 2 further includes a mesh plate 21 disposed between the bearing surface 20 and the film 4, and the pressing roller 22 is located on a side of the mesh plate 21 away from the film 4.
  • the pressure roller 22 presses the film 4 against the ridge surface 11 via the screen 21 and rolls on the surface of the screen 21, the portion of the film 4 opposed to the pressure roller 22 is attached to the substrate 3.
  • the film carrying device 2 fixes the film 4 to the screen 21, which can reduce the wrinkles of the film 4, thereby improving the adhesion of the film 4 to the substrate 3.
  • the film carrying device 2 further includes a first adsorption structure 23 on the side of the screen 21 away from the film 4, and the first adsorption structure 23 is used to laminate the film through the screen 21.
  • 4 is adsorbed and fixed on the mesh plate 21; corresponding to each mesh 26 of the mesh plate 21, the first adsorption structure 23 includes a first straw 25 disposed on a side of the mesh hole 26 away from the film 4, and the first straw 25 corresponds to the corresponding The mesh 26 is connected.
  • the first adsorption structure 23 adsorbs the film 4 on the screen 21, which can further reduce the wrinkles of the film 4, thereby improving the adhesion of the film 4 to the substrate 3.
  • the film carrying device 2 further includes a first adsorption structure 23 for adsorbing the film 4, and the first adsorption structure 23 includes a plurality of first portions disposed on the bearing surface 20.
  • An adsorption pad 24, and corresponding to each of the first adsorption pads 24, is disposed on the first suction pipe 25 of the first adsorption pad 24 away from the film 4, and the first suction pipe 25 communicates with the corresponding first adsorption pad 24.
  • the substrate fixing device 2 further includes a second adsorption structure 13 for adsorbing the substrate 3, and the second adsorption structure 13 includes a plurality of second portions disposed on the raised surface 11.
  • the adsorption pad 14 and the corresponding second adsorption pad 14 are disposed on the second suction pipe 15 of the second adsorption pad 14 away from the film carrier 2, and the second suction pipe 15 communicates with the corresponding second adsorption pad 14.
  • the second adsorption structure 13 relatively closely adsorbs and fixes the substrate 3 on the raised surface 11, which reduces the buckling of the substrate 3, thereby improving the adhesion of the film 4 and the substrate 3.
  • the film carrying device 2 further includes a first driving device coupled to the pressure roller 22 for driving the pressure roller 22 to press the film 4 toward the ridge surface 11 and to roll on the side of the film 4 away from the ridge surface 11.
  • the substrate fixing device 1 further includes a rotating shaft 12 disposed on a side of the raised surface 11 away from the film carrying device 2, and the rotating shaft 12 has a raised surface 11 facing the film carrying device 2.
  • the film coating apparatus further includes control means coupled to the first driving means for controlling the first driving means to drive the pressing roller 22 to press the film 4 toward the raised surface 11 after the filming apparatus is activated
  • the film 4 is rolled away from the side of the raised surface 11, so that the portion of the first adsorption structure 23 opposed to the pressure roller 22 is separated from the film 4, so that the portion of the film 4 opposed to the pressure roller 22 is in close contact with the substrate 3.
  • the control device realizes the automated attaching film 4 by controlling the first driving device to drive the pressing roller 22.
  • the film coating apparatus further includes a second driving device for driving the rotating shaft 12, and the second driving device is coupled to the control device.
  • the control device controls the second driving device to drive the rotating shaft 12 to rotate the substrate fixing device 1 to the first rotating position toward the film carrying device 2; when the substrate 3 is fixed, the control device controls the second driving device to drive The rotary shaft 12 rotates the substrate holding device 1 to a second rotational position facing away from the film carrying device 2.
  • the control device is further connected to the first vacuuming device and the second vacuuming device, respectively, for controlling the first vacuuming device to evacuate the first adsorption structure 23 after the coating device is started, and controlling the second vacuuming device pair The second adsorption structure 13 is evacuated.
  • the embodiment of the present disclosure further provides a film coating method applied to the film coating apparatus of the foregoing embodiment, including:
  • Step 101 Fix the substrate on the raised surface of the substrate fixing device
  • Step 102 placing a film on a bearing surface of the film carrying device
  • Step 103 Control the pressure roller to press the film toward the ridge surface and roll on the side of the film away from the ridge surface, so that the portion of the film opposite to the pressure roller is attached to the substrate.
  • the substrate fixing device 1 adsorbs and fixes the substrate 3 on the raised surface 11, and the substrate 3 is slightly swelled downward; during the process of attaching the film 4, The pressing roller 22 presses the film 4 toward the raised surface 11 and rolls on the side of the film 4 away from the raised surface 11 so that the portion of the film 4 opposite to the pressing roller 22 is in close contact with the substrate 3, at which time the film 4 generates tensile stress; After the film 4 is attached, the substrate 3 is restored to its original state, at which time the film 4 is subjected to compressive stress and is offset by the tensile stress.
  • the film coating method improves the shrinkage of the film 4, thereby improving the adhesion of the film 4 and the substrate 3, thereby improving the product quality of the touch film.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Quality & Reliability (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种覆膜设备及覆膜方法,以提高薄膜(4)与基板(3)的贴合度,进而提高柔性触控薄膜的产品品质。覆膜设备包括基板固定装置(1)、薄膜承载装置(2)和压辊(22)。基板固定装置(1)具有用于固定基板(3)的隆起表面(11);薄膜承载装置(2)具有与隆起表面(11)位置相对的承载面(20),薄膜(4)可分离地设置于承载面(20);压辊(22)位于薄膜(4)远离基板固定装置(1)的一侧,并能朝基板(3)方向运动以及从薄膜(4)的一端向另一端滚动。

Description

一种覆膜设备及覆膜方法
交叉引用
本公开要求于2017年6月19日提交的申请号为201710464893.9、名称为“一种覆膜设备及方法”的中国专利申请的优先权,该中国专利申请的全部内容通过引用全部并入本文。
技术领域
本公开涉及显示装置制作技术领域,特别是涉及一种覆膜设备及覆膜方法。
背景技术
柔性触控显示装置具有薄、轻、宽视角、主动发光、可柔性显示以及简单、直接的操作等优点,已被列为极具发展前景的下一代显示技术。
现有技术中,通常先采用覆膜设备将衬底薄膜贴覆在玻璃基板上,然后以玻璃基板为支撑,在衬底薄膜上制作触控结构层,制作完成后,将衬底薄膜与玻璃基板分离,得到柔性触控膜。
覆膜设备通常包括基板吸附装置和位于基板吸附装置下方的贴覆装置,其中:基板吸附装置具有朝向贴覆装置的承载面,承载面上具有第一吸附结构;贴覆装置包括与承载面相对设置的网板、位于网板下方的负压箱,以及设置负压箱内的压辊。在覆膜前,基板吸附装置将玻璃基板吸附于承载面上,玻璃基板朝向网板的一侧表面具有光胶,贴覆装置将衬底薄膜吸附于网板上;当覆膜时,压辊挤压网板并平行于承载面运动,从而将衬底薄膜与玻璃基板通过光胶紧密贴合。
然而,现有技术存在的缺陷在于,在贴覆薄膜时,压辊对薄膜有一定的挤压和拉扯,使薄膜出现张应力。在后续制程中,薄膜沿压辊移动的方向容易出现收缩,导致玻璃基板出现翘曲现象,从而使贴覆在玻璃基板上的薄膜易出现吸真空异常、流动异常等现象,严重影响触控薄膜的产品品质。
公开内容
本公开实施例提供一种覆膜设备及覆膜方法,以提高薄膜与基板的贴合度,进而提高柔性触控薄膜的产品品质。
本公开实施例提供了一种覆膜设备,用于将一薄膜贴覆于一基板上,所述覆膜设备 包括基板固定装置、薄膜承载装置和压辊。基板固定装置具有用于固定所述基板的隆起表面;薄膜承载装置具有与隆起表面位置相对的承载面,所述可分离地设置于所述承载面;压辊位于所述薄膜远离所述基板固定装置的一侧,并能朝所述基板方向运动以及从所述薄膜的一端向另一端滚动。
本公开实施例提供的覆膜设备,在贴覆薄膜前,基板固定装置将基板固定于隆起表面上,基板受力略微向下隆起;在贴覆薄膜的过程中,压辊将薄膜压向隆起表面,并在薄膜远离隆起表面的一侧滚动,使薄膜与压辊相对的部分与基板紧密贴合,此时薄膜产生张应力;在贴覆薄膜后,基板恢复原始状态,此时薄膜产生压应力,并与张应力抵消。相对现有技术,该覆膜设备改善了薄膜收缩的现象,从而提高了薄膜与基板的贴合度,进而提高了触控薄膜的产品品质。
在一实施方式中,所述隆起表面隆起的凸度d与基板的厚度a满足:d≤2a。将隆起表面的凸度在该范围内取值,可以减少基板的翘曲,从而提高薄膜与基板的贴合度。
在一实施方式中,所述薄膜承载装置还包括设置于承载面和薄膜之间且与隆起表面位置相对的网板,压辊位于网板远离薄膜的一侧。薄膜承载装置将薄膜固定于网板上,可以减少薄膜的皱曲,从而提高了薄膜与基板的贴合度。
在一实施方式中,所述薄膜承载装置还包括用于吸附所述薄膜的第一吸附结构。
在一实施方式中,所述薄膜承载装置还包括设置于所述承载面和所述薄膜之间的网板,所述第一吸附结构包括对应设置于每个所述网孔的远离所述薄膜一侧的第一吸管,所述第一吸管与所对应的网孔连通。
在一实施方式中,第一吸附结构包括设置于承载面上的多个第一吸附垫,以及对应每个第一吸附垫,设置于第一吸附垫远离薄膜一侧的第一吸管,第一吸管与所对应的第一吸附垫连通。
在一实施方式中,所述基板固定装置还包括用于吸附基板的第二吸附结构,第二吸附结构包括设置于隆起表面上的多个第二吸附垫,以及设置于第二吸附垫远离薄膜承载装置一侧的第二吸管,第二吸管与所对应的第二吸附垫连通。第二吸附结构将基板较为紧密地吸附固定于隆起表面上,减少了基板的皱曲,从而提高了薄膜与基板的贴合度。
在一实施方式中,所述薄膜承载装置还包括与压辊连接的第一驱动装置,用于驱动压辊将薄膜压向隆起表面并在薄膜远离隆起表面的一侧滚动。
在一实施方式中,所述基板固定装置还包括设置于隆起表面远离薄膜承载装置一侧的转轴,转轴具有使隆起表面朝向薄膜承载装置的第一转动位置,以及使隆起表面背向 薄膜承载装置的第二转动位置。在固定基板时,转轴将基板固定装置旋转至第一转动位置;当基板固定后,转轴将基板固定装置旋转至第二转动位置,从而便于将基板固定与隆起表面上。
本公开实施例还提供了一种应用于前述技术方案所述的覆膜设备的覆膜方法,包括:
将基板固定于基板固定装置的隆起表面上;
将薄膜置于薄膜承载装置的承载面上;
控制一压辊将所述薄膜压向所述隆起表面并从所述薄膜的一端滚动至另一端,使所述薄膜与所述压辊相对的部分贴附于所述基板上。
在一实施方式中,所述隆起表面隆起的凸度d与所述基板的厚度a满足:d≤2a。
在一实施方式中,还包括:在所述承载面和所述薄膜之间且与所述隆起表面相对位置设置一网板,将所述压辊设置于所述网板的远离所述薄膜的一侧,控制所述压辊将所述网板和所述薄膜压向所述隆起表面并从所述网板的一端滚动至另一端,使所述薄膜与所述压辊相对的部分贴附于所述基板上。
在一实施方式中,还包括:在所述薄膜承载装置设置用于吸附所述薄膜的第一吸附结构。
在一实施方式中,还包括:在所述薄膜承载装置的所述承载面和所述薄膜之间设置一网板,其中所述第一吸附结构包括对应设置于每个所述网孔的远离所述薄膜一侧的第一吸管,所述第一吸管与所对应的网孔连通。
在一实施方式中,所述第一吸附结构包括设置于所述承载面上的多个第一吸附垫,以及对应每个所述第一吸附垫,设置于所述第一吸附垫远离薄膜一侧的第一吸管,所述第一吸管与所对应的第一吸附垫连通。
在一实施方式中,还包括:在所述基板固定装置上设置用于吸附基板的第二吸附结构,所述第二吸附结构包括设置于所述隆起表面上的多个第二吸附垫,设置于所述第二吸附垫远离所述薄膜承载装置一侧的第二吸管,所述第二吸管与所对应的第二吸附垫连通。
在一实施方式中,还包括:在所述薄膜承载装置上设置与所述压辊连接的第一驱动装置,用于驱动所述压辊将所述薄膜压向所述隆起表面并在所述薄膜远离隆起表面的一侧滚动。
在一实施方式中,还包括:在所述隆起表面远离薄膜承载装置的一侧设置转轴,所 述转轴具有使所述隆起表面朝向所述薄膜承载装置的第一转动位置,以及使所述隆起表面背向所述薄膜承载装置的第二转动位置。
本公开实施例提供的覆膜方法,在贴覆薄膜前,基板固定装置将基板固定于隆起表面上,基板受力略微向下隆起;在贴覆薄膜的过程中,压辊将薄膜压向隆起表面,并在薄膜远离隆起表面的一侧滚动,使薄膜与压辊相对的部分与基板紧密贴合,此时薄膜产生张应力;在贴覆薄膜后,基板恢复原始状态,此时薄膜产生压应力,并与张应力抵消。相对现有技术,该覆膜方法改善了薄膜收缩的现象,从而提高了薄膜与基板的贴合度,进而提高了触控薄膜的产品品质。
附图说明
图1为本公开一实施例覆膜设备的示意图;
图2为本公开一实施例覆膜设备的贴覆薄膜示意图;
图3为本公开一实施例覆膜时薄膜和基板的示意图;
图4为本公开一实施例覆膜设备的另一示意图;
图5为本公开另一实施例覆膜设备的示意图;
图6为本公开实施例覆膜方法的流程示意图。
附图标记:
1、基板固定装置;2、薄膜承载装置;3、基板;4、薄膜;11、隆起表面;12、转轴;13、第二吸附结构;14、第二吸附垫;15、第二吸管;20、承载面;21、网板;22、压辊;23、第一吸附结构;24、第一吸附垫;25、第一吸管;26、网孔。
具体实施方式
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本公开将全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。
虽然本说明书中使用相对性的用语,例如“上”“下”来描述图标的一个组件对于另一组件的相对关系,但是这些术语用于本说明书中仅出于方便,例如根据附图中所述的示例的方向。能理解的是,如果将图标的装置翻转使其上下颠倒,则所叙述在“上”的组件将会成为在“下”的组件。当某结构在其它结构“上”时,有可能是指某结构一体形成于其 它结构上,或指某结构“直接”设置在其它结构上,或指某结构通过另一结构“间接”设置在其它结构上。
用语“一个”、“一”、“该”、“所述”用以表示存在一个或多个要素/组成部分/等;用语“包括”和“具有”用以表示开放式的包括在内的意思并且是指除了列出的要素/组成部分/等之外还可存在另外的要素/组成部分/等;用语“第一”、“第二”等仅作为标记使用,不是对其对象的数量限制。
为了提高薄膜与基板的贴合度,进而提高柔性触控薄膜的产品品质,本公开实施例提供了一种覆膜设备及覆膜方法。
如图1所示,本公开实施例提供了一种覆膜设备,包括基板固定装置1、薄膜承载装置2,以及压辊22,其中:
基板固定装置1具有用于固定基板3的隆起表面11;
薄膜承载装置2具有与隆起表面11位置相对且用于承载薄膜4的承载面20;
压辊22位于薄膜4远离基板固定装置1的一侧,当压辊22将薄膜4压向隆起表面11并在薄膜4远离隆起表面11的一侧滚动时,薄膜4与压辊22相对的部分贴附于基板3上。
本公开实施例提供的覆膜设备,在贴覆薄膜4前,基板固定装置1将基板3固定于隆起表面11上,基板3受重力作用略微下垂。如图2的虚线所示,在贴覆薄膜4的过程中,压辊22将薄膜4压向隆起表面11,并在薄膜4远离隆起表面11的一侧滚动,使薄膜4与压辊22相对的部分与基板3紧密贴合,此时薄膜4产生张应力,如图3所示;在贴覆薄膜4后,基板3恢复原始状态,此时薄膜4产生压应力,并与张应力抵消。相对现有技术,该覆膜设备改善了薄膜4收缩的现象,从而提高了薄膜4与基板3的贴合度,进而提高了触控薄膜的产品品质。
在本公开的实施例中,隆起表面11隆起的凸度d与衬底基板3的厚度a满足:d≤2a。将隆起表面11的凸度在该范围内取值,可以减少基板3的翘曲,从而提高薄膜4与基板3的贴合度。
如图4所示,在本公开的一实施例中,薄膜承载装置2还包括设置于承载面20和薄膜4之间的网板21,压辊22位于网板21远离薄膜4的一侧,当压辊22隔着网板21将薄膜4压向隆起表面11并在网板21的表面滚动时,薄膜4与压辊22相对的部分贴附于基板3上。薄膜承载装置2将薄膜4固定于网板21上,可以减少薄膜4的皱曲,从而提高了薄膜4与基板3的贴合度。
请继续参照图4所示,在本实施例中,薄膜承载装置2还包括位于网板21远离薄膜4一侧的第一吸附结构23,第一吸附结构23用于隔着网板21将薄膜4吸附固定于网板21上;对应网板21的每个网孔26,第一吸附结构23包括设置于网孔26远离薄膜4一侧的第一吸管25,第一吸管25与所对应的网孔26连通。第一吸附结构23将薄膜4吸附于网板21上,可以进一步减少薄膜4的皱曲,从而提高了薄膜4与基板3的贴合度。
如图5所示,在本公开的另一实施例中,薄膜承载装置2还包括用于吸附薄膜4的第一吸附结构23,第一吸附结构23包括设置于承载面20上的多个第一吸附垫24,以及对应每个第一吸附垫24,设置于第一吸附垫24远离薄膜4一侧的第一吸管25,第一吸管25与所对应的第一吸附垫24连通。
如图4和图5所示,在一实施方式中,基板固定装置2还包括用于吸附基板3的第二吸附结构13,第二吸附结构13包括设置于隆起表面11上的多个第二吸附垫14,以及对应每个第二吸附垫14,设置于第二吸附垫14远离薄膜承载装置2一侧的第二吸管15,第二吸管15与所对应的第二吸附垫14连通。第二吸附结构13将基板3较为紧密地吸附固定于隆起表面11上,减少了基板3的皱曲,从而提高了薄膜4与基板3的贴合度。
在本实施例中,薄膜承载装置2还包括与压辊22连接的第一驱动装置,用于驱动压辊22将薄膜4压向隆起表面11并在薄膜4远离隆起表面11的一侧滚动。
如图4和图5所示,在本公开实施例中,基板固定装置1还包括设置于隆起表面11远离薄膜承载装置2一侧的转轴12,转轴12具有使隆起表面11朝向薄膜承载装置2的第一转动位置,以及使隆起表面11背向薄膜承载装置2的第二转动位置。在固定基板3时,转轴12将基板固定装置1旋转至第一转动位置;当基板3固定后,转轴12将基板固定装置1旋转至第二转动位置,从而便于将基板固定于隆起表面上。
在本实施例中,覆膜设备还包括与第一驱动装置连接的控制装置,用于当覆膜设备启动后,控制第一驱动装置以驱动压辊22将薄膜4压向隆起表面11并在薄膜4远离隆起表面11的一侧滚动,从而第一吸附结构23与压辊22相对的部分与薄膜4分离,使薄膜4与压辊22相对的部分与基板3紧密贴合。采用该结构设计,控制装置通过控制第一驱动装置以驱动压辊22,从而实现自动化贴覆薄膜4。
在一实施方式中,覆膜设备还包括用于驱动转轴12的第二驱动装置,第二驱动装置与控制装置连接。在固定基板3时,控制装置控制第二驱动装置以驱动转轴12将基板固定装置1旋转至朝向薄膜承载装置2的第一转动位置;当基板3固定后,控制装置控制第二驱动装置以驱动转轴12将基板固定装置1旋转至背向薄膜承载装置2的第二转动位 置。
控制装置还分别与第一抽真空设备和第二抽真空设备连接,用于当覆膜设备启动后,控制第一抽真空设备对第一吸附结构23抽真空,以及控制第二抽真空设备对第二吸附结构13抽真空。
如图6所示,本公开实施例还提供了一种应用于前述实施例的覆膜设备的覆膜方法,包括:
步骤101、将基板固定于基板固定装置的隆起表面上;
步骤102、将薄膜置于薄膜承载装置的承载面上;
步骤103、控制压辊将薄膜压向隆起表面并在薄膜远离隆起表面的一侧滚动,使薄膜与压辊相对的部分贴附于基板上。
本公开实施例提供的覆膜方法,在贴覆薄膜4前,基板固定装置1将基板3吸附固定于隆起表面11上,基板3受力略微向下隆起;在贴覆薄膜4的过程中,压辊22将薄膜4压向隆起表面11,并在薄膜4远离隆起表面11的一侧滚动,使薄膜4与压辊22相对的部分与基板3紧密贴合,此时薄膜4产生张应力;在贴覆薄膜4后,基板3恢复原始状态,此时薄膜4产生压应力,并与张应力抵消。相对现有技术,该覆膜方法改善了薄膜4收缩的现象,从而提高了薄膜4与基板3的贴合度,进而提高了触控薄膜的产品品质。
显然,本领域的技术人员可以对本公开进行各种改动和变型而不脱离本公开的精神和范围。这样,倘若本公开的这些修改和变型属于本公开权利要求及其等同技术的范围之内,则本公开也意图包含这些改动和变型在内。
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以所述权利要求的保护范围为准。

Claims (18)

  1. 一种覆膜设备,用于将一薄膜贴覆于一基板上,其特征在于,所述覆膜设备包括:
    基板固定装置,具有用于固定所述基板的隆起表面;
    薄膜承载装置,具有与隆起表面位置相对的承载面,所述可分离地设置于所述承载面;
    压辊,位于所述薄膜远离所述基板固定装置的一侧,并能朝所述基板方向运动以及从所述薄膜的一端向另一端滚动。
  2. 如权利要求1所述的覆膜设备,其特征在于,所述隆起表面隆起的凸度d与所述基板的厚度a满足:d≤2a。
  3. 如权利要求1所述的覆膜设备,其特征在于,所述薄膜承载装置还包括设置于所述承载面和所述薄膜之间且与所述隆起表面位置相对的网板,所述压辊位于所述网板远离所述薄膜的一侧。
  4. 如权利要求1所述的覆膜设备,其特征在于,所述薄膜承载装置还包括用于吸附所述薄膜的第一吸附结构。
  5. 如权利要求4所述的覆膜设备,其特征在于,所述薄膜承载装置还包括设置于所述承载面和所述薄膜之间的网板,
    所述第一吸附结构包括对应设置于每个所述网孔的远离所述薄膜一侧的第一吸管,所述第一吸管与所对应的网孔连通。
  6. 如权利要求4所述的覆膜设备,其特征在于,所述第一吸附结构包括设置于所述承载面上的多个第一吸附垫,以及对应每个所述第一吸附垫,设置于所述第一吸附垫远离薄膜一侧的第一吸管,所述第一吸管与所对应的第一吸附垫连通。
  7. 如权利要求1所述的覆膜设备,其特征在于,所述基板固定装置还包括用于吸附基板的第二吸附结构,所述第二吸附结构包括设置于所述隆起表面上的多个第二吸附垫,以及设置于所述第二吸附垫远离所述薄膜承载装置一侧的第二吸管,所述第二吸管与所对应的第二吸附垫连通。
  8. 如权利要求1所述的覆膜设备,其特征在于,所述薄膜承载装置还包括与所述压辊连接的第一驱动装置,用于驱动所述压辊将所述薄膜压向所述隆起表面并在所述薄膜 远离隆起表面的一侧滚动。
  9. 如权利要求1所述的覆膜设备,其特征在于,所述基板固定装置还包括设置于所述隆起表面远离薄膜承载装置一侧的转轴,所述转轴具有使所述隆起表面朝向所述薄膜承载装置的第一转动位置,以及使所述隆起表面背向所述薄膜承载装置的第二转动位置。
  10. 一种应用于如权利要求1所述的覆膜设备的覆膜方法,其特征在于,包括:
    将一基板固定于一基板固定装置的一隆起表面上;
    将一薄膜置于一薄膜承载装置的一承载面上;
    控制一压辊将所述薄膜压向所述隆起表面并从所述薄膜的一端滚动至另一端,使所述薄膜与所述压辊相对的部分贴附于所述基板上。
  11. 如权利要求10所述的覆膜方法,其特征在于,所述隆起表面隆起的凸度d与所述基板的厚度a满足:d≤2a。
  12. 如权利要求10所述的覆膜方法,其特征在于,还包括:
    在所述承载面和所述薄膜之间且与所述隆起表面相对位置设置一网板,将所述压辊设置于所述网板的远离所述薄膜的一侧,控制所述压辊将所述网板和所述薄膜压向所述隆起表面并从所述网板的一端滚动至另一端,使所述薄膜与所述压辊相对的部分贴附于所述基板上。
  13. 如权利要求10所述的覆膜方法,其特征在于,还包括:
    在所述薄膜承载装置设置用于吸附所述薄膜的第一吸附结构。
  14. 如权利要求13所述的覆膜方法,其特征在于,还包括:
    在所述薄膜承载装置的所述承载面和所述薄膜之间设置一网板,其中所述第一吸附结构包括对应设置于每个所述网孔的远离所述薄膜一侧的第一吸管,所述第一吸管与所对应的网孔连通。
  15. 如权利要求13所述的覆膜方法,其特征在于,所述第一吸附结构包括设置于所述承载面上的多个第一吸附垫,以及对应每个所述第一吸附垫,设置于所述第一吸附垫远离薄膜一侧的第一吸管,所述第一吸管与所对应的第一吸附垫连通。
  16. 如权利要求10所述的覆膜方法,其特征在于,还包括:
    在所述基板固定装置上设置用于吸附基板的第二吸附结构,所述第二吸附结构包括设置于所述隆起表面上的多个第二吸附垫,设置于所述第二吸附垫远离所述薄膜承载装置一侧的第二吸管,所述第二吸管与所对应的第二吸附垫连通。
  17. 如权利要求10所述的覆膜方法,其特征在于,还包括:
    在所述薄膜承载装置上设置与所述压辊连接的第一驱动装置,用于驱动所述压辊将所述薄膜压向所述隆起表面并在所述薄膜远离隆起表面的一侧滚动。
  18. 如权利要求10所述的覆膜方法,其特征在于,还包括:
    在所述隆起表面远离薄膜承载装置的一侧设置转轴,所述转轴具有使所述隆起表面朝向所述薄膜承载装置的第一转动位置,以及使所述隆起表面背向所述薄膜承载装置的第二转动位置。
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