WO2018233270A1 - Z-direction interconnected circuit board and manufacturing method thereof - Google Patents

Z-direction interconnected circuit board and manufacturing method thereof Download PDF

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Publication number
WO2018233270A1
WO2018233270A1 PCT/CN2017/120092 CN2017120092W WO2018233270A1 WO 2018233270 A1 WO2018233270 A1 WO 2018233270A1 CN 2017120092 W CN2017120092 W CN 2017120092W WO 2018233270 A1 WO2018233270 A1 WO 2018233270A1
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WIPO (PCT)
Prior art keywords
sub
board
boards
layer
pad
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PCT/CN2017/120092
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French (fr)
Chinese (zh)
Inventor
廉泽阳
吴森
李艳国
陈蓓
Original Assignee
广州兴森快捷电路科技有限公司
深圳市兴森快捷电路科技股份有限公司
宜兴硅谷电子科技有限公司
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Publication of WO2018233270A1 publication Critical patent/WO2018233270A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4611Manufacturing multilayer circuits by laminating two or more circuit boards
    • H05K3/4614Manufacturing multilayer circuits by laminating two or more circuit boards the electrical connections between the circuit boards being made during lamination
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0296Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
    • H05K1/0298Multilayer circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4611Manufacturing multilayer circuits by laminating two or more circuit boards
    • H05K3/4626Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials
    • H05K3/4632Manufacturing multilayer circuits by laminating two or more circuit boards characterised by the insulating layers or materials laminating thermoplastic or uncured resin sheets comprising printed circuits without added adhesive materials between the sheets
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/06Lamination
    • H05K2203/061Lamination of previously made multilayered subassemblies

Definitions

  • the invention relates to the technical field of printed circuit boards, in particular to a Z-direction interconnected circuit board and a manufacturing method thereof.
  • the Via bond process is a Z-direction inter-layer random interconnect technique. It is to press the first prepared sub-board to achieve the high-level number, and the interconnection is connected by a conductive medium.
  • the advantage of this technology is that it is simple to make and can be used to make super high-rise boards.
  • the prepreg of the intermediate receiving layer can generally only be used with low fluidity.
  • the outer layer of the sub-board has a thick copper thickness, which causes the copper and copper-free areas on the sub-board to have large fluctuations, and the low-lying copper-free area is filled with glue. Difficulties, defects such as bubbles and voids are easily generated during the lamination process, which in turn affects the quality problems such as bond strength and reliability between the daughter boards.
  • the present invention overcomes the defects of the prior art, and provides a Z-direction interconnected circuit board and a manufacturing method thereof, which can effectively reduce the difficulty of filling, reduce defects such as bubbles and holes generated during the lamination process, and ensure the defects. Bond strength between adjacent daughter boards.
  • a method for manufacturing a Z-direction interconnected circuit board comprising the steps of: preparing a daughter board, the number of the daughter boards being at least two, and at least two of the daughter boards are sequentially arranged from top to bottom, wherein the One side of each of the sub-boards facing the adjacent one of the sub-boards is provided with a pad layer, and the pad layer is provided with pads that are in one-to-one correspondence with the conductive vias on the sub-boards on which the sub-boards are located Forming an insulating dielectric layer for press-bonding on at least one of the two sub-boards adjacent to the two of the sub-boards, the insulating dielectric layer covering the pad layer; a receiving hole is formed in the insulating medium layer, and the receiving hole has a one-to-one correspondence with the conductive through hole of the sub-board; the conductive medium is filled in the receiving hole; and all the sub-boards are laminated to form a mother board, wherein The pads on each of the daughter boards are electrically conducted
  • a method for fabricating a Z-direction interconnected circuit board according to an embodiment of the present invention wherein a pad layer is disposed on each of the sub-boards to be bonded, and each layer of each sub-board extends through the conductive via to the solder
  • the pads on the disk layer are then electrically conducted through the conductive medium on the insulating spacer layer to the respective layer lines on the other daughter board.
  • the insulating dielectric layer bonds the two sub-plates adjacent to each other.
  • the pad layer Since the upper and lower sides of the insulating dielectric layer are butted against the pad layer of the sub-board, the pad layer has only pads (wireless paths), and the rest are copper-free regions, thereby reducing the residual copper ratio, thereby reducing the difficulty of filling and enhancing
  • the bonding strength between the sub-boards avoids the delamination caused by the insufficient bonding of the sub-board wiring layer directly to the insulating dielectric layer.
  • the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the alignment space between the conductive medium on one of the daughter boards and the pad on the other of the daughter boards during the docking process of the daughter board. Insufficient is easy to cause short circuit of the circuit board.
  • the sub-boards are sequentially arranged from top to bottom to form a sub-board group, the sub-board group includes two end sub-boards at both ends, and the step of fabricating the sub-board includes a production end
  • the step of manufacturing the tip sub-board includes the steps of: preparing two copper foils, a plurality of copper clad laminates, and a plurality of first prepregs, each of the two opposite sides of the copper clad plate being provided with a circuit layer; Forming a pre-pressing plate in the order of copper foil, a plurality of copper clad laminates, and copper foil, wherein at least one of the first prepreg is disposed between two adjacent copper clad laminates, and two of the copper foils are At least one of the first prepregs is also disposed between the copper clad plates; the pre-pressing plates are pressed together to form a plywood; conductive through holes are formed on the plywood; and a line is etched on one of the copper foils A
  • the number of copper foil layers (including the number of circuit layers and the number of pad layers) on each of the terminal sub-boards is even, so that the laminated structure of the sub-board is symmetrical to avoid warping.
  • the number of the daughter boards is at least three
  • the daughter board group further includes an intermediate daughter board between the two end daughter boards
  • the step of fabricating the daughter board further includes making a middle child a step of fabricating the intermediate sub-board, comprising the steps of: preparing two copper foils, a plurality of copper clad laminates, and a plurality of first prepregs, each of the opposite sides of the copper clad plate being provided with a circuit layer; a copper foil, a plurality of copper clad laminates, and a copper foil are sequentially laminated to form a pre-pressing plate, wherein at least one of the first prepreg is disposed between two adjacent copper clad plates, and the two copper foils are At least one of the first prepregs is also disposed between the copper clad plates; the pre-pressing plates are pressed together to form a plywood; conductive through holes are formed on the plywood; and the copper foil is etched on both of the copper foils The pad forms the pad layer, completing
  • the number of copper foil layers on each of the intermediate sub-boards is even, so that the laminated structure of the sub-boards is symmetrical to avoid warping.
  • the pad layer is disposed on both sides of the middle sub-board, so as to ensure the difficulty of filling the glue when docking with the two sub-boards on the upper and lower sides.
  • the insulating dielectric layer comprises a second prepreg and a protective film disposed on the second prepreg;
  • the step of forming the receiving holes on the insulating dielectric layer and the step of laminating all of the sub-boards further include the step of removing the protective film.
  • the protective film is provided to prevent the insulating dielectric layer from being melted by heat in the subsequent fabrication of the receiving hole.
  • the aperture of the receiving hole is smaller than or equal to the aperture of the conductive through hole of two adjacent sub-boards, and the impedance of the signal transmission process is reduced by providing a receiving hole of a smaller aperture. Reduce fluctuations and losses during signal transmission.
  • the insulating dielectric layer comprises a low flow prepreg to prevent the conductive medium from being squeezed and dissipated.
  • the conductive medium is a conductive resin
  • the conductive resin contains a metal alloy containing particles of copper, tin, antimony, etc., and the metal tin and antimony particles are melted by heat to melt the metal copper during lamination heating.
  • the particles and the pads are soldered together to achieve conduction and fixed connection of the two adjacent sub-boards.
  • the step of forming a receiving hole on the insulating dielectric layer is specifically: drilling the receiving hole on the insulating dielectric layer by laser drilling. Guaranteed drilling accuracy and speed are conducive to high-density group hole machining.
  • the technical solution also provides a Z-direction interconnect circuit board, comprising an insulating dielectric layer and at least two sub-boards, at least two of which are sequentially stacked from top to bottom, and two adjacent sub-boards are arranged.
  • the insulating dielectric layer is disposed, and one side of each of the sub-boards facing the adjacent one of the sub-boards is provided with a pad layer, and the pad layer is provided with a conductive path with the sub-board a pad corresponding to the hole and having a conductive medium, wherein the insulating medium layer is provided with a conductive medium, and the pad on each of the sub-boards is guided by the conductive medium and the pad on the adjacent other sub-board
  • the sub-board and the insulating dielectric layer are of a press-composite structure.
  • the filling difficulty can be effectively reduced, the bonding strength between the sub-boards can be enhanced, and the bonding of the sub-board wiring layer directly to the insulating dielectric layer can be avoided.
  • the stratification caused by insufficient glue in addition, the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the short circuit between the conductive medium and the pad due to insufficient alignment space.
  • FIG. 1 is a flowchart of a method for fabricating a Z-direction interconnected circuit board according to an embodiment of the present invention
  • FIG. 2 is a flow chart of fabricating a daughter board according to an embodiment of the present invention.
  • FIG. 3 is a flowchart of fabricating a header sub-board according to an embodiment of the present invention.
  • FIG. 4 is a flowchart of manufacturing a middle sub-board according to an embodiment of the present invention.
  • FIG. 5 is a schematic exploded view of a Z-direction interconnected circuit board according to an embodiment of the invention.
  • FIG. 6 is a schematic structural diagram of a Z-direction interconnected circuit board according to an embodiment of the present invention.
  • FIG. 7 is a schematic exploded view of a Z-direction interconnected circuit board according to another embodiment of the present invention.
  • a method for manufacturing a Z-direction interconnected circuit board according to the present invention includes the following steps:
  • the daughter board 100 is fabricated.
  • the number of the daughter boards 100 is at least two, and at least two daughter boards 100 are sequentially disposed from top to bottom.
  • each of the fabricated sub-boards 100 is provided with a pad layer on one side of the adjacent other sub-board 100 (padslayer1, padslayer2, padslayer3, padslayer4, and padslayer5 shown in FIG. 5 and FIG. 7), and each sub-board
  • the conductive vias 130 are disposed on the first two sub-boards 100, and the conductive vias 130 on the adjacent two sub-boards 100 are in one-to-one correspondence and are vertically opposed.
  • the pad layer is provided with pads that are in one-to-one correspondence with the conductive vias 130 on the sub-board on which they are placed.
  • At least two sub-boards 100 are sequentially disposed from top to bottom to form a sub-board group.
  • the daughter board group includes two end daughter boards 100 at both ends, as shown in FIG. 5; when the number of the daughter boards 100 is more than two, the daughter board group Also included is at least one intermediate daughter board 100 between the two end daughter boards 100, as shown in FIG.
  • the pad layer is only located on one of the faces of the daughter board 100, and the other side of the daughter board 100 is the surface circuit layer (L1, L18, and attached as shown in FIG. 5). L1, L34) shown in Fig. 7.
  • the daughter board 100 is the intermediate daughter board 100, its pad layer is located on the upper and lower opposite sides of the daughter board 100.
  • an insulating dielectric layer 200 is formed on at least one of the sub-boards 100, and the insulating dielectric layer 200 covers the pad layer on the sub-board 100.
  • a certain insulating dielectric layer 200 is attached to the sub-board 100.
  • a receiving hole 210 is formed on the insulating dielectric layer 200, and the receiving hole 210 is in one-to-one correspondence with the conductive through hole 130 of the sub-board 100 where it is located, and is vertically opposed.
  • the receiving hole 210 is drilled on the insulating dielectric layer 200 by means of laser drilling to ensure drilling accuracy and speed, and is advantageous for realizing high-density group hole processing.
  • the conductive medium 220 is a conductive resin
  • the conductive resin contains a metal alloy containing particles of copper, tin, antimony or the like.
  • the metal tin and antimony particles are melted by heat to weld the metal copper particles and the metal.
  • the disks and the like are welded together to realize the conduction and fixed connection of the two adjacent sub-boards 100 up and down.
  • the invention can also select other conductive materials according to actual needs.
  • all of the daughter boards 100 are laminated to form a mother board as shown in FIG. Wherein, the pads on each of the sub-boards 100 are electrically connected to the pads on the adjacent other sub-board 100 through the conductive medium 220.
  • a method for fabricating a Z-direction interconnected circuit board wherein a pad layer is disposed on each of the sub-boards 100 to be bonded, and each layer of each of the sub-boards 100 passes through the conductive vias 130.
  • the pads are extended to the pads on the pad layer and then electrically connected to the respective layers on the other daughter board 100 via the conductive medium 220 on the insulating spacer.
  • the insulating dielectric layer 200 bonds the two sub-boards 100 adjacent to each other.
  • the pad layer Since the upper and lower sides of the insulating dielectric layer 200 are butted to the pad layer of the sub-board 100, the pad layer has only pads (wireless paths), and the rest are copper-free regions, thereby reducing the residual copper ratio and thereby reducing the difficulty of filling the glue.
  • the bonding strength between the reinforcing sub-boards 100 is prevented, and the delamination caused by the insufficient bonding of the bonding layer of the sub-board 100 directly to the insulating dielectric layer 200 is avoided.
  • the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the interconnection between the conductive medium 220 on one of the sub-boards 100 and the pad on the other sub-board 100 during the docking process of the sub-board 100.
  • the aligning space refers to the space that can be displaced between adjacent two sub-boards 100 in the case of ensuring normal conduction
  • the short circuit of the circuit board is easily caused. Because there is a line on the original design circuit layer, the misalignment of the sub-board 100 is easy to conduct with the line, causing a short circuit.
  • step S100 when the total number of all the sub-boards 100 is two, step S100 includes only step S110 of fabricating the header sub-board 100. As shown in FIG. 3 and FIG. 5, step S110 specifically includes the following steps:
  • a pre-pressing plate is formed by sequentially stacking copper foil, a plurality of copper clad plates 110, and copper foils from top to bottom, wherein at least one of the first prepregs 120 is disposed between two adjacent copper clad laminates 110, At least one of the first prepregs 120 is also disposed between the two copper foils and the copper clad laminate 110.
  • the number of copper foil layers (including the number of circuit layers (L1-L9 or L10-L18) and the number of pad layers) on the terminal sub-board 100 in the embodiment of the present invention is an even number, thereby making the sub-board 100
  • the laminated structure is symmetrical to avoid warping.
  • step S100 when the total number of all the sub-boards 100 is more than two, step S100 includes not only step S110 but also step S120 of making the intermediate sub-board 100. As shown in FIG. 4 and FIG. 7 , step S120 specifically includes the following steps:
  • a pre-pressing plate is formed by sequentially stacking copper foil, a plurality of copper clad plates 110, and copper foils from top to bottom, wherein at least one of the first prepregs 120 is disposed between two adjacent copper clad laminates 110, At least one of the first prepregs 120 is also disposed between the two copper foils and the copper clad laminate 110.
  • the number of copper foil layers (including the circuit layer and the pad layer) on the intermediate sub-board 100 in the embodiment of the present invention is also an even number, so that the laminated structure of the sub-board 100 is symmetrical to avoid warping.
  • the pad layer is disposed on both sides of the intermediate sub-board 100, so as to ensure the difficulty of filling the glue when docking with the two sub-boards 100 on the upper and lower sides.
  • step S110 and step S120 are not limited by any person skilled in the art according to actual needs.
  • a step may be further included: symmetrically splitting the target circuit board according to the drill tape and the number of layers of the target order, thereby determining the number of the daughter boards 100.
  • This step can be used to determine the total number of daughter boards 100 to be pressed, so that the design of the daughter board 100 is simpler and only needs to be symmetrically split according to the original design of the customer.
  • the insulating dielectric layer 200 includes a second prepreg and a protective film disposed on the second prepreg. Also, between step S400 and step S600, a step of removing the protective film is further included. It is only necessary to attach a protective film before drilling the receiving hole 210 to prevent damage to the insulating dielectric layer 200 during drilling. The protective film is then torn off during lamination.
  • the second prepreg is a low flow pp prepreg, thereby preventing the conductive medium 220 from being squeezed and washed away.
  • the pp prepreg with a small fluidity can also meet the filling requirement.
  • the flowability of the low flow prepreg is less than or equal to 150 mi.
  • the present invention can also select prepregs of other fluidity according to actual needs.
  • the present invention does not limit the fluidity of the first prepreg 120.
  • the aperture of the receiving hole 210 is smaller than or equal to the aperture of the conductive via 130 of the two adjacent sub-boards 100.
  • the impedance of the signal transmission process is reduced by setting the receiving hole 210 of the smaller aperture, and the fluctuation and loss during signal transmission are reduced.
  • the present invention further provides a Z-direction interconnected circuit board fabricated by the above manufacturing method, comprising an insulating dielectric layer 200 and at least two sub-boards 100, at least two of which are composed of Stack settings in order from top to bottom.
  • the insulating dielectric layer 200 is disposed between two adjacent sub-boards 100, and one side of each of the sub-boards 100 facing the adjacent one of the sub-boards 100 is provided with a pad layer.
  • the pad layer is provided with pads that are in one-to-one correspondence with the conductive vias 130 of the sub-board 100.
  • the insulating medium layer 200 is provided with a conductive medium 220, and the pads on each of the sub-boards 100 are electrically connected to the pads on the adjacent other sub-board 100 through the conductive medium 220.
  • the sub-board 100 and the insulating dielectric layer 200 are of a press-composite structure.

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Abstract

Disclosed are a Z-direction interconnected circuit board and manufacturing method thereof, the method comprising the following steps: S10, manufacturing daughter boards (100), wherein at least two daughter boards (100) are sequentially provided from top to bottom, a surface of each of the daughter boards (100) facing a neighboring daughter board has a pad layer provided thereon, and each pad layer is provided with a conductive pad in one-to-one correspondence with a conducting through hole (130) on the daughter board where the pad layer is located; S20, on two neighboring daughter boards (100), manufacturing an insulating dielectric layer (200) covering the pad layer of at least one of the daughter boards (100); S30, manufacturing a receiving hole (210) on the insulating dielectric layer (200), wherein the receiving hole (210) is in one-to-one correspondence with the conducting through hole (130) on the daughter board (100) where the receiving hole (210) is located; S40, filling the receiving hole (210) with a conductive medium (220); and S50, laminating all of the daughter boards (100) to form a mother board, wherein the pad on each of the daughter boards (100) is conductively connected to the pad on the neighboring daughter board (100) via the conductive medium (220). The method can be used to effectively lower filling difficulty, and reduce defects such as bubbles and holes produced during the laminating process, thereby ensuring stronger adhesion between neighboring daughter boards.

Description

Z向互连线路板及其制作方法Z-direction interconnected circuit board and manufacturing method thereof 技术领域Technical field
本发明涉及印刷线路板技术领域,尤其是涉及一种Z向互连线路板及其制作方法。The invention relates to the technical field of printed circuit boards, in particular to a Z-direction interconnected circuit board and a manufacturing method thereof.
背景技术Background technique
随着通信行业的发展和建设,高层数背板已经逐渐应用开来。而随着未来各种联网消费产品的增加,必将对信息传递提出更大容量、更高速度的要求。未来的5G网络建设,必然需要可以承载更多子板、信号损耗更小、可靠性更高的背板来支撑。实现超高密度、更高层数的背板的制造技术将是未来印制电路行业的一个发展方向。With the development and construction of the communications industry, high-level backplanes have gradually been applied. With the increase of various networked consumer products in the future, it will certainly require greater capacity and higher speed for information transmission. In the future, 5G network construction will inevitably need to support more sub-boards, smaller signal loss and higher reliability backplanes. The manufacturing technology of ultra-high density and higher number of backplanes will be a development direction of the printed circuit industry in the future.
Via bond(孔连接)工艺是一种Z向层间任意互连技术。其是将先制作好的子板压合起来实现高层数,互连采用导电介质连接。这种技术的好处是制作方法简单,可以实现超高层数电路板的制作。但是,为了防止导电介质被挤压和冲散,中间承接层的半固化片一般只能用低流动度。而同时,在制作POFV(plated on filled via,孔上电镀)工艺时,子板外层铜厚较厚,造成子板上有铜区和无铜区高低起伏较大,低洼无铜区填胶困难,层压过程中易产生气泡、空洞等缺陷,进而影响子板之间的粘合强度以及信赖性等品质问题。The Via bond process is a Z-direction inter-layer random interconnect technique. It is to press the first prepared sub-board to achieve the high-level number, and the interconnection is connected by a conductive medium. The advantage of this technology is that it is simple to make and can be used to make super high-rise boards. However, in order to prevent the conductive medium from being squeezed and dissipated, the prepreg of the intermediate receiving layer can generally only be used with low fluidity. At the same time, in the process of making POFV (plated on filled via), the outer layer of the sub-board has a thick copper thickness, which causes the copper and copper-free areas on the sub-board to have large fluctuations, and the low-lying copper-free area is filled with glue. Difficulties, defects such as bubbles and voids are easily generated during the lamination process, which in turn affects the quality problems such as bond strength and reliability between the daughter boards.
发明内容Summary of the invention
基于此,本发明在于克服现有技术的缺陷,提供一种Z向互连线路板及其制作方法,其可有效地降低填胶难度,减少层压过程中产生的气泡和孔洞等缺陷,保证相邻子板之间的粘合强度。Based on the above, the present invention overcomes the defects of the prior art, and provides a Z-direction interconnected circuit board and a manufacturing method thereof, which can effectively reduce the difficulty of filling, reduce defects such as bubbles and holes generated during the lamination process, and ensure the defects. Bond strength between adjacent daughter boards.
其技术方案如下:Its technical solutions are as follows:
一种Z向互连线路板的制作方法,包括以下步骤:制作子板,所述子板的数量为至少两个,至少两个所述子板由上往下依次设置,其中,所制作的每个所述子板面向相邻的另一个所述子板的一面设有焊盘层,所述焊盘层设有与所 在的子板上的导电通孔一一对应且导通的焊盘;在相邻的两个所述子板中,在至少其中一个所述子板上制作用于压合填胶的绝缘介质层,所述绝缘介质层覆盖于所述焊盘层;在所述绝缘介质层上制作出承接孔,该承接孔与所在的子板的导电通孔一一对应;在该承接孔内填塞导电介质;将所有的所述子板层压,形成母板,其中,每个所述子板上的焊盘通过所述导电介质与相邻的另一个所述子板上的焊盘导通。A method for manufacturing a Z-direction interconnected circuit board, comprising the steps of: preparing a daughter board, the number of the daughter boards being at least two, and at least two of the daughter boards are sequentially arranged from top to bottom, wherein the One side of each of the sub-boards facing the adjacent one of the sub-boards is provided with a pad layer, and the pad layer is provided with pads that are in one-to-one correspondence with the conductive vias on the sub-boards on which the sub-boards are located Forming an insulating dielectric layer for press-bonding on at least one of the two sub-boards adjacent to the two of the sub-boards, the insulating dielectric layer covering the pad layer; a receiving hole is formed in the insulating medium layer, and the receiving hole has a one-to-one correspondence with the conductive through hole of the sub-board; the conductive medium is filled in the receiving hole; and all the sub-boards are laminated to form a mother board, wherein The pads on each of the daughter boards are electrically conducted through the conductive medium to pads on the adjacent one of the daughter boards.
本发明实施例所述的Z向互连线路板的制作方法,其通过在每个子板的待黏合面上设置一个焊盘层,每个子板上的各层线路均经过导电通孔延伸至焊盘层上的焊盘,之后再经由绝缘隔离层上的导电介质与另一个子板上的各层线路导通。在压合的过程中,绝缘介质层将上下相邻的两个子板粘接。由于绝缘介质层的上下两侧是与子板的焊盘层对接,焊盘层仅有焊盘(无线路),其余均为无铜区,从而降低残铜率,进而降低填胶难度,增强子板之间的粘接强度,避免发生子板线路层直接与绝缘介质层粘接因填胶不足而引发的分层现象。此外,本发明也有效地避免了将焊盘直接增设在原设计线路层,从而避免了在子板对接过程中,其中一子板上导电介质与另一子板上焊盘之间因对位空间不足易引发线路板短路现象。A method for fabricating a Z-direction interconnected circuit board according to an embodiment of the present invention, wherein a pad layer is disposed on each of the sub-boards to be bonded, and each layer of each sub-board extends through the conductive via to the solder The pads on the disk layer are then electrically conducted through the conductive medium on the insulating spacer layer to the respective layer lines on the other daughter board. In the process of pressing, the insulating dielectric layer bonds the two sub-plates adjacent to each other. Since the upper and lower sides of the insulating dielectric layer are butted against the pad layer of the sub-board, the pad layer has only pads (wireless paths), and the rest are copper-free regions, thereby reducing the residual copper ratio, thereby reducing the difficulty of filling and enhancing The bonding strength between the sub-boards avoids the delamination caused by the insufficient bonding of the sub-board wiring layer directly to the insulating dielectric layer. In addition, the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the alignment space between the conductive medium on one of the daughter boards and the pad on the other of the daughter boards during the docking process of the daughter board. Insufficient is easy to cause short circuit of the circuit board.
下面对上述技术方案作进一步的说明:The above technical solutions are further described below:
在其中一个实施例中,至少两个所述子板由上往下依次布置形成子板组,所述子板组包括位于两端的两个端头子板,所述制作子板的步骤包括制作端头子板的步骤,所述制作端头子板的步骤包括以下步骤:准备两片铜箔、若干个覆铜板和若干个第一半固化片,每个所述覆铜板上下相对的两面均设有线路层;按照铜箔、若干个覆铜板、铜箔的顺序依次层叠形成预压板,其中,相邻的两个所述覆铜板之间设置至少一个所述第一半固化片,且两片所述铜箔与所述覆铜板之间也均设置至少一个所述第一半固化片;将所述预压板压合,形成压合板;在所述压合板上制作导电通孔;在其中一片所述铜箔上蚀刻出线路形成表面线路层,在另一片所述铜箔上蚀刻出焊盘形成所述焊盘层,完成所述端头子板的制作。In one embodiment, at least two of the sub-boards are sequentially arranged from top to bottom to form a sub-board group, the sub-board group includes two end sub-boards at both ends, and the step of fabricating the sub-board includes a production end The step of manufacturing the tip sub-board includes the steps of: preparing two copper foils, a plurality of copper clad laminates, and a plurality of first prepregs, each of the two opposite sides of the copper clad plate being provided with a circuit layer; Forming a pre-pressing plate in the order of copper foil, a plurality of copper clad laminates, and copper foil, wherein at least one of the first prepreg is disposed between two adjacent copper clad laminates, and two of the copper foils are At least one of the first prepregs is also disposed between the copper clad plates; the pre-pressing plates are pressed together to form a plywood; conductive through holes are formed on the plywood; and a line is etched on one of the copper foils A surface wiring layer is formed, and a pad is etched on another copper foil to form the pad layer, and the fabrication of the terminal sub-board is completed.
由上可知,每个端头子板上的铜箔层数(包括线路层的数量和焊盘层的数量)均为偶数,从而使得子板层压结构对称,避免发生翘曲现象。As can be seen from the above, the number of copper foil layers (including the number of circuit layers and the number of pad layers) on each of the terminal sub-boards is even, so that the laminated structure of the sub-board is symmetrical to avoid warping.
在其中一个实施例中,所述子板的数量为至少三个,所述子板组还包括位于两个端头子板之间的中间子板,所述制作子板的步骤还包括制作中间子板的步骤,所述制作中间子板的步骤包括以下步骤:准备两片铜箔、若干个覆铜板和若干个第一半固化片,每个所述覆铜板上下相对的两面均设有线路层;按照铜箔、若干个覆铜板、铜箔的顺序依次层叠形成预压板,其中,相邻的两个所述覆铜板之间设置至少一个所述第一半固化片,且两片所述铜箔与所述覆铜板之间也均设置至少一个所述第一半固化片;将所述预压板压合,形成压合板;在所述压合板上制作导电通孔;在两片所述铜箔上均蚀刻出焊盘形成所述焊盘层,完成所述中间子板的制作。In one embodiment, the number of the daughter boards is at least three, the daughter board group further includes an intermediate daughter board between the two end daughter boards, and the step of fabricating the daughter board further includes making a middle child a step of fabricating the intermediate sub-board, comprising the steps of: preparing two copper foils, a plurality of copper clad laminates, and a plurality of first prepregs, each of the opposite sides of the copper clad plate being provided with a circuit layer; a copper foil, a plurality of copper clad laminates, and a copper foil are sequentially laminated to form a pre-pressing plate, wherein at least one of the first prepreg is disposed between two adjacent copper clad plates, and the two copper foils are At least one of the first prepregs is also disposed between the copper clad plates; the pre-pressing plates are pressed together to form a plywood; conductive through holes are formed on the plywood; and the copper foil is etched on both of the copper foils The pad forms the pad layer, completing the fabrication of the intermediate daughter board.
同理可知,每个中间子板上的铜箔层数均为偶数,从而使得子板层压结构对称,避免发生翘曲现象。同时,中间子板的双面均设置焊盘层,从而保证与上下两侧两个子板对接时均可降低填胶难度。Similarly, the number of copper foil layers on each of the intermediate sub-boards is even, so that the laminated structure of the sub-boards is symmetrical to avoid warping. At the same time, the pad layer is disposed on both sides of the middle sub-board, so as to ensure the difficulty of filling the glue when docking with the two sub-boards on the upper and lower sides.
在其中一个实施例中,在至少其中一个所述子板上制作绝缘介质层上的步骤中,所述绝缘介质层包括第二半固化片和设于所述第二半固化片上的保护膜;且在所述绝缘介质层上制作出承接孔的步骤和在将所有的所述子板层压的步骤之间还包括以下步骤:去除所述保护膜。In one embodiment, in the step of forming an insulating dielectric layer on at least one of the daughter boards, the insulating dielectric layer comprises a second prepreg and a protective film disposed on the second prepreg; The step of forming the receiving holes on the insulating dielectric layer and the step of laminating all of the sub-boards further include the step of removing the protective film.
设置保护膜可以防止在后续制作承接孔绝缘介质层受热融化。The protective film is provided to prevent the insulating dielectric layer from being melted by heat in the subsequent fabrication of the receiving hole.
在其中一个实施例中,所述承接孔的孔径小于或等于相邻的两个所述子板的导电通孔的孔径,通过设置较小孔径的承接孔来减小信号传输过程中的阻抗,减少信号传输时的波动与损耗。In one embodiment, the aperture of the receiving hole is smaller than or equal to the aperture of the conductive through hole of two adjacent sub-boards, and the impedance of the signal transmission process is reduced by providing a receiving hole of a smaller aperture. Reduce fluctuations and losses during signal transmission.
在其中一个实施例中,所述绝缘介质层包括低流动性半固化片,从而防止导电介质被挤压和冲散。In one of the embodiments, the insulating dielectric layer comprises a low flow prepreg to prevent the conductive medium from being squeezed and dissipated.
在其中一个实施例中,所述导电介质为导电树脂,导电树脂中含有包含金属铜、锡、铋等颗粒的金属合金,在层压受热的过程中,金属锡和铋颗粒受热融化将金属铜颗粒以及焊盘等焊接在一起,从而实现上下相邻两个子板的导通 及固定连接。In one embodiment, the conductive medium is a conductive resin, and the conductive resin contains a metal alloy containing particles of copper, tin, antimony, etc., and the metal tin and antimony particles are melted by heat to melt the metal copper during lamination heating. The particles and the pads are soldered together to achieve conduction and fixed connection of the two adjacent sub-boards.
在其中一个实施例中,所述在所述绝缘介质层上制作出承接孔的步骤具体为:采用激光钻孔的方式在所述绝缘介质层上钻出所述承接孔。保证钻孔精度和速度,有利于实现高密度的群孔加工。In one embodiment, the step of forming a receiving hole on the insulating dielectric layer is specifically: drilling the receiving hole on the insulating dielectric layer by laser drilling. Guaranteed drilling accuracy and speed are conducive to high-density group hole machining.
本技术方案还提供了一种Z向互连线路板,包括绝缘介质层和至少两个子板,至少两个所述子板由上往下依次层叠设置,相邻的两个所述子板之间设有所述绝缘介质层,每个所述子板面向相邻的另一个所述子板的一面设有焊盘层,所述焊盘层上设有与所在所述子板的导电通孔一一对应且导通的焊盘,所述绝缘介质层上设有导电介质,每个所述子板上的焊盘通过所述导电介质与相邻的另一个子板上的焊盘导通,所述子板和所述绝缘介质层为压合成型结构。The technical solution also provides a Z-direction interconnect circuit board, comprising an insulating dielectric layer and at least two sub-boards, at least two of which are sequentially stacked from top to bottom, and two adjacent sub-boards are arranged. The insulating dielectric layer is disposed, and one side of each of the sub-boards facing the adjacent one of the sub-boards is provided with a pad layer, and the pad layer is provided with a conductive path with the sub-board a pad corresponding to the hole and having a conductive medium, wherein the insulating medium layer is provided with a conductive medium, and the pad on each of the sub-boards is guided by the conductive medium and the pad on the adjacent other sub-board The sub-board and the insulating dielectric layer are of a press-composite structure.
本发明实施例通过在子板的对接面设置一个焊盘层,可以有效地降低填胶难度,增强子板之间的粘接强度,避免发生子板线路层直接与绝缘介质层粘接因填胶不足而引发的分层现象。此外,本发明也有效地避免了将焊盘直接增设在原设计线路层,从而避免了导电介质与焊盘之间因对位空间不足易引发线路板短路现象。In the embodiment of the present invention, by providing a pad layer on the mating surface of the sub-board, the filling difficulty can be effectively reduced, the bonding strength between the sub-boards can be enhanced, and the bonding of the sub-board wiring layer directly to the insulating dielectric layer can be avoided. The stratification caused by insufficient glue. In addition, the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the short circuit between the conductive medium and the pad due to insufficient alignment space.
附图说明DRAWINGS
图1为本发明实施例所述的Z向互连线路板的制作方法的流程图;1 is a flowchart of a method for fabricating a Z-direction interconnected circuit board according to an embodiment of the present invention;
图2为本发明实施例所述的制作子板的流程图;2 is a flow chart of fabricating a daughter board according to an embodiment of the present invention;
图3为本发明实施例所述的制作端头子板的流程图;3 is a flowchart of fabricating a header sub-board according to an embodiment of the present invention;
图4为本发明实施例所述的制作中间子板的流程图;4 is a flowchart of manufacturing a middle sub-board according to an embodiment of the present invention;
图5为本发明一实施例所述的Z向互连线路板的分解结构示意图;FIG. 5 is a schematic exploded view of a Z-direction interconnected circuit board according to an embodiment of the invention; FIG.
图6为本发明一实施例所述的Z向互连线路板的结构示意图;6 is a schematic structural diagram of a Z-direction interconnected circuit board according to an embodiment of the present invention;
图7为本发明另一实施例所述的Z向互连线路板的分解结构示意图。FIG. 7 is a schematic exploded view of a Z-direction interconnected circuit board according to another embodiment of the present invention.
附图标记说明:Description of the reference signs:
100、子板,110、覆铜板,120、第一半固化片,130、导电通孔,200、绝缘介质层,210、承接孔,220、导电介质。100, daughter board, 110, copper clad board, 120, first prepreg, 130, conductive through hole, 200, dielectric layer, 210, receiving hole, 220, conductive medium.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本发明进行进一步的详细说明。应当理解的是,此处所描述的具体实施方式仅用以解释本发明,并不限定本发明的保护范围。The present invention will be further described in detail below with reference to the drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the scope of the invention.
如图1、图5、图6和图7所示,本发明所述的Z向互连线路板的制作方法,包括以下步骤:As shown in FIG. 1 , FIG. 5 , FIG. 6 and FIG. 7 , a method for manufacturing a Z-direction interconnected circuit board according to the present invention includes the following steps:
S100,制作子板100,所述子板100的数量为至少两个,至少两个子板100由上往下依次设置。其中,所制作的每个子板100面向相邻的另一个子板100的一面设有焊盘层(附图5和图7所示的padslayer1、padslayer2、padslayer3、padslayer4及padslayer5),且每个子板100上均设有导电通孔130,相邻的两个子板100上的导电通孔130一一对应且上下相对。所述焊盘层设有与所在的子板上的导电通孔130一一对应且导通的焊盘。S100, the daughter board 100 is fabricated. The number of the daughter boards 100 is at least two, and at least two daughter boards 100 are sequentially disposed from top to bottom. Wherein, each of the fabricated sub-boards 100 is provided with a pad layer on one side of the adjacent other sub-board 100 (padslayer1, padslayer2, padslayer3, padslayer4, and padslayer5 shown in FIG. 5 and FIG. 7), and each sub-board The conductive vias 130 are disposed on the first two sub-boards 100, and the conductive vias 130 on the adjacent two sub-boards 100 are in one-to-one correspondence and are vertically opposed. The pad layer is provided with pads that are in one-to-one correspondence with the conductive vias 130 on the sub-board on which they are placed.
其中,请结合图5和图7,至少两个子板100由上往下依次设置形成子板组。当子板100的数量为两个时,所述子板组则包括位于两端的两个端头子板100,如图5所示;当子板100的数量为超过两个时,则子板组还包括位于两个端头子板100之间的至少一个中间子板100,如图7所示。当子板100为端头子板100时,其焊盘层仅位于子板100的其中一个面上,子板的100另一面则为表面线路层(附图5所示的L1、L18,以及附图7所示的L1、L34)。当子板100为中间子板100时,其焊盘层位于子板100的上下相对的两个面上。In addition, in conjunction with FIG. 5 and FIG. 7, at least two sub-boards 100 are sequentially disposed from top to bottom to form a sub-board group. When the number of the daughter boards 100 is two, the daughter board group includes two end daughter boards 100 at both ends, as shown in FIG. 5; when the number of the daughter boards 100 is more than two, the daughter board group Also included is at least one intermediate daughter board 100 between the two end daughter boards 100, as shown in FIG. When the daughter board 100 is the terminal daughter board 100, the pad layer is only located on one of the faces of the daughter board 100, and the other side of the daughter board 100 is the surface circuit layer (L1, L18, and attached as shown in FIG. 5). L1, L34) shown in Fig. 7. When the daughter board 100 is the intermediate daughter board 100, its pad layer is located on the upper and lower opposite sides of the daughter board 100.
S200,在相邻的两个子板100中,在至少其中一个子板100上制作绝缘介质层200,该绝缘介质层200覆盖于所在子板100上的焊盘层。S200, in the adjacent two sub-boards 100, an insulating dielectric layer 200 is formed on at least one of the sub-boards 100, and the insulating dielectric layer 200 covers the pad layer on the sub-board 100.
具体地,将某一绝缘介质层200贴附于该子板100上。Specifically, a certain insulating dielectric layer 200 is attached to the sub-board 100.
S300,在所述绝缘介质层200上制作出承接孔210,该承接孔210与所在的子板100的导电通孔130一一对应且上下相对。S300, a receiving hole 210 is formed on the insulating dielectric layer 200, and the receiving hole 210 is in one-to-one correspondence with the conductive through hole 130 of the sub-board 100 where it is located, and is vertically opposed.
具体地,采用激光钻孔的方式在所述绝缘介质层200上钻出所述承接孔210,保证钻孔精度和速度,有利于实现高密度的群孔加工。Specifically, the receiving hole 210 is drilled on the insulating dielectric layer 200 by means of laser drilling to ensure drilling accuracy and speed, and is advantageous for realizing high-density group hole processing.
S400,在该承接孔210内填塞导电介质220。S400, filling the conductive hole 220 in the receiving hole 210.
具体地,所述导电介质220为导电树脂,导电树脂中含有包含金属铜、锡、铋等颗粒的金属合金,在层压受热的过程中,金属锡和铋颗粒受热融化将金属铜颗粒以及焊盘等焊接在一起,从而实现上下相邻两个子板100的导通及固定连接。本发明也可根据实际需要选择其他的导电材料。Specifically, the conductive medium 220 is a conductive resin, and the conductive resin contains a metal alloy containing particles of copper, tin, antimony or the like. During the lamination heating process, the metal tin and antimony particles are melted by heat to weld the metal copper particles and the metal. The disks and the like are welded together to realize the conduction and fixed connection of the two adjacent sub-boards 100 up and down. The invention can also select other conductive materials according to actual needs.
S500,将所有的子板100层压,形成母板,如图6所示。其中,每个子板100上的焊盘通过所述导电介质220与相邻的另一个子板100上的焊盘导通。At S500, all of the daughter boards 100 are laminated to form a mother board as shown in FIG. Wherein, the pads on each of the sub-boards 100 are electrically connected to the pads on the adjacent other sub-board 100 through the conductive medium 220.
本发明实施例所述的Z向互连线路板的制作方法,其通过在每个子板100的待黏合面上设置一个焊盘层,每个子板100上的各层线路均经过导电通孔130延伸至焊盘层上的焊盘,之后再经由绝缘隔离层上的导电介质220与另一个子板100上的各层线路导通。在压合的过程中,绝缘介质层200将上下相邻的两个子板100粘接。由于绝缘介质层200的上下两侧是与子板100的焊盘层对接,焊盘层仅有焊盘(无线路),其余均为无铜区,从而降低残铜率,进而降低填胶难度,增强子板100之间的粘接强度,避免发生子板100线路层直接与绝缘介质层200粘接因填胶不足而引发的分层现象。此外,本发明也有效地避免了将焊盘直接增设在原设计线路层,从而避免了在子板100对接过程中,其中一子板100上导电介质220与另一子板100上焊盘之间因对位空间(对位空间是指在保证正常导通的情况下相邻两个子板100之间可错位移动的空间)不足易引发线路板短路现象。因为原设计线路层上有线路,子板100错位对接容易与线路导通,引发短路现象。A method for fabricating a Z-direction interconnected circuit board according to an embodiment of the present invention, wherein a pad layer is disposed on each of the sub-boards 100 to be bonded, and each layer of each of the sub-boards 100 passes through the conductive vias 130. The pads are extended to the pads on the pad layer and then electrically connected to the respective layers on the other daughter board 100 via the conductive medium 220 on the insulating spacer. In the process of pressing, the insulating dielectric layer 200 bonds the two sub-boards 100 adjacent to each other. Since the upper and lower sides of the insulating dielectric layer 200 are butted to the pad layer of the sub-board 100, the pad layer has only pads (wireless paths), and the rest are copper-free regions, thereby reducing the residual copper ratio and thereby reducing the difficulty of filling the glue. The bonding strength between the reinforcing sub-boards 100 is prevented, and the delamination caused by the insufficient bonding of the bonding layer of the sub-board 100 directly to the insulating dielectric layer 200 is avoided. In addition, the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the interconnection between the conductive medium 220 on one of the sub-boards 100 and the pad on the other sub-board 100 during the docking process of the sub-board 100. Because of the aligning space (the aligning space refers to the space that can be displaced between adjacent two sub-boards 100 in the case of ensuring normal conduction), the short circuit of the circuit board is easily caused. Because there is a line on the original design circuit layer, the misalignment of the sub-board 100 is easy to conduct with the line, causing a short circuit.
在其中一个实施例中,当所有的子板100总数为两个时,则步骤S100仅包括制作端头子板100的步骤S110。其中,如图3和图5所示,步骤S110具体包括以下步骤:In one of the embodiments, when the total number of all the sub-boards 100 is two, step S100 includes only step S110 of fabricating the header sub-board 100. As shown in FIG. 3 and FIG. 5, step S110 specifically includes the following steps:
S111,准备两片铜箔、若干个覆铜板110和若干个第一半固化片120,每个所述覆铜板110上下相对的两面均设有线路层,如附图5所示的(L2、L3)和(L4、L5)等。S111, two copper foils, a plurality of copper clad plates 110 and a plurality of first prepregs 120 are prepared, and each of the upper and lower sides of the copper clad laminate 110 is provided with a circuit layer, as shown in FIG. 5 (L2, L3). And (L4, L5) and so on.
S112,按照铜箔、若干个覆铜板110、铜箔的顺序由上往下依次层叠形成预 压板,其中,相邻的两个所述覆铜板110之间设置至少一个所述第一半固化片120,且两片所述铜箔与所述覆铜板110之间也均设置至少一个所述第一半固化片120。S112, a pre-pressing plate is formed by sequentially stacking copper foil, a plurality of copper clad plates 110, and copper foils from top to bottom, wherein at least one of the first prepregs 120 is disposed between two adjacent copper clad laminates 110, At least one of the first prepregs 120 is also disposed between the two copper foils and the copper clad laminate 110.
S113,将所述预压板压合,形成压合板。S113, pressing the pre-pressing plate to form a pressure-bonding plate.
S114,在所述压合板上制作导电通孔130,包括钻孔和电镀两个工艺步骤。S114, forming a conductive via 130 on the plywood, including two process steps of drilling and plating.
S115,在其中一片所述铜箔上蚀刻出线路形成表面线路层(如图5所示的L1或L18),在另一片所述铜箔上蚀刻出焊盘形成所述焊盘层(如图5所示的padslayer1或padslayer2),完成所述端头子板的制作。需要说明的是,在各个子板100之间压合的过程中,两个端头子板100对称设置,即两个端头子板100上的焊盘层相对设置。S115, etching a line on one of the copper foils to form a surface wiring layer (L1 or L18 as shown in FIG. 5), and etching a pad on the other copper foil to form the pad layer (as shown in FIG. 5, shown by padslayer1 or padslayer2), to complete the production of the terminal sub-board. It should be noted that, during the pressing between the respective sub-boards 100, the two end sub-boards 100 are symmetrically disposed, that is, the pad layers on the two end sub-boards 100 are oppositely disposed.
由上可知,本发明实施例中的端头子板100上的铜箔层数(包括线路层(L1-L9或L10-L18)的数量和焊盘层的数量)为偶数,从而使得子板100层压结构对称,避免发生翘曲现象。As can be seen from the above, the number of copper foil layers (including the number of circuit layers (L1-L9 or L10-L18) and the number of pad layers) on the terminal sub-board 100 in the embodiment of the present invention is an even number, thereby making the sub-board 100 The laminated structure is symmetrical to avoid warping.
此外,在另一个实施例中,当所有的子板100总数为超过两个时,则步骤S100不仅包括步骤S110,还包括制作中间子板100的步骤S120。其中,如图4和图7所示,步骤S120具体包括以下步骤:In addition, in another embodiment, when the total number of all the sub-boards 100 is more than two, step S100 includes not only step S110 but also step S120 of making the intermediate sub-board 100. As shown in FIG. 4 and FIG. 7 , step S120 specifically includes the following steps:
S121,准备两片铜箔、若干个覆铜板110和若干个第一半固化片120,每个所述覆铜板110上下相对的两面均设有线路层,如附图7所示的(L10、L11)和(L12、L13)等。S121, two copper foils, a plurality of copper clad plates 110 and a plurality of first prepregs 120 are prepared, and each of the upper and lower sides of the copper clad laminate 110 is provided with a circuit layer, as shown in FIG. 7 (L10, L11). And (L12, L13) and so on.
S122,按照铜箔、若干个覆铜板110、铜箔的顺序由上往下依次层叠形成预压板,其中,相邻的两个所述覆铜板110之间设置至少一个所述第一半固化片120,且两片所述铜箔与所述覆铜板110之间也均设置至少一个所述第一半固化片120。S122, a pre-pressing plate is formed by sequentially stacking copper foil, a plurality of copper clad plates 110, and copper foils from top to bottom, wherein at least one of the first prepregs 120 is disposed between two adjacent copper clad laminates 110, At least one of the first prepregs 120 is also disposed between the two copper foils and the copper clad laminate 110.
S123,将所述预压板压合,形成压合板。S123, pressing the pre-pressing plate to form a pressure-bonding plate.
S124,在所述压合板上制作导电通孔130,包括钻孔和电镀两个工艺步骤。S124, forming a conductive via 130 on the plywood, including two process steps of drilling and plating.
S125,在两片所述铜箔上均蚀刻出焊盘形成所述焊盘层(如图7所示的padslayer2、padslayer3或padslayer4、padslayer5),完成所述中间子板的 制作。S125, etching a pad on the two pieces of the copper foil to form the pad layer (padslayer2, padslayer3 or padslayer4, padslayer5 as shown in FIG. 7), and completing the fabrication of the intermediate sub-board.
同理,本发明实施例中的中间子板100上的铜箔层数(包括线路层和焊盘层)也为偶数,从而使得子板100层压结构对称,避免发生翘曲现象。同时,中间子板100的双面均设置焊盘层,从而保证与上下两侧两个子板100对接时均可降低填胶难度。Similarly, the number of copper foil layers (including the circuit layer and the pad layer) on the intermediate sub-board 100 in the embodiment of the present invention is also an even number, so that the laminated structure of the sub-board 100 is symmetrical to avoid warping. At the same time, the pad layer is disposed on both sides of the intermediate sub-board 100, so as to ensure the difficulty of filling the glue when docking with the two sub-boards 100 on the upper and lower sides.
需要说明的是,本发明对步骤S110和步骤S120之间的先后排序不做限定,本领域技术人员可根据实际需要进行任意排序或同时进行。It should be noted that the present invention does not limit the ordering between step S110 and step S120, and can be performed by any person skilled in the art according to actual needs.
此外,在步骤S100之前还可包括步骤:根据目标订单的钻带和层数将目标线路板对称拆分,从而确定子板100数量。可通过此步骤来确定待压合的子板100总数,使得子板100的设计更加简便,仅需要根据客户的原始设计进行对称拆分制作即可。In addition, before step S100, a step may be further included: symmetrically splitting the target circuit board according to the drill tape and the number of layers of the target order, thereby determining the number of the daughter boards 100. This step can be used to determine the total number of daughter boards 100 to be pressed, so that the design of the daughter board 100 is simpler and only needs to be symmetrically split according to the original design of the customer.
在本实施例中,在步骤S300中,所述绝缘介质层200包括第二半固化片和设于所述第二半固化片上的保护膜。并且,在步骤S400和步骤S600之间还包括以下步骤:去除所述保护膜。仅需要在钻取承接孔210之前贴附上保护膜,防止钻孔时损坏绝缘介质层200。之后在层压时,需将保护膜撕除。In this embodiment, in step S300, the insulating dielectric layer 200 includes a second prepreg and a protective film disposed on the second prepreg. Also, between step S400 and step S600, a step of removing the protective film is further included. It is only necessary to attach a protective film before drilling the receiving hole 210 to prevent damage to the insulating dielectric layer 200 during drilling. The protective film is then torn off during lamination.
其中,所述第二半固化片为低流动性pp半固化片,从而防止导电介质220被挤压和冲散。在本发明实施例中,由于可以有效地解决填胶困难的缺陷,因此采用较小流动度的pp半固化片也可满足填胶需求。低流动性半固化片的流动距离小于或等于150mi。本发明也可根据实际需要选择其他流动度的半固化片。此外,本发明对所述第一半固化片120流动度不做限定。Wherein, the second prepreg is a low flow pp prepreg, thereby preventing the conductive medium 220 from being squeezed and washed away. In the embodiment of the present invention, since the defect of the rubber filling can be effectively solved, the pp prepreg with a small fluidity can also meet the filling requirement. The flowability of the low flow prepreg is less than or equal to 150 mi. The present invention can also select prepregs of other fluidity according to actual needs. In addition, the present invention does not limit the fluidity of the first prepreg 120.
在本实施例中,所述承接孔210的孔径小于或等于相邻的两个所述子板100的所述导电通孔130的孔径。通过设置较小孔径的承接孔210来减小信号传输过程中的阻抗,减少信号传输时的波动与损耗。In this embodiment, the aperture of the receiving hole 210 is smaller than or equal to the aperture of the conductive via 130 of the two adjacent sub-boards 100. The impedance of the signal transmission process is reduced by setting the receiving hole 210 of the smaller aperture, and the fluctuation and loss during signal transmission are reduced.
如图6所示,本发明还提供了一种采用上述制作方法制作而成的Z向互连线路板,其包括绝缘介质层200和至少两个子板100,至少两个所述子板100由上往下依次层叠设置。相邻的两个所述子板100之间设有所述绝缘介质层200,每个所述子板100面向相邻的另一个所述子板100的一面设有焊盘层,所述焊 盘层上设有与所在所述子板100的导电通孔130一一对应且导通的焊盘。所述绝缘介质层200上设有导电介质220,每个所述子板100上的焊盘通过所述导电介质220与相邻的另一个子板100上的焊盘导通。所述子板100和所述绝缘介质层200为压合成型结构。本发明通过在子板100的对接面设置一个焊盘层,可以有效地降低填胶难度,增强子板100之间的粘接强度,避免发生子板100线路层直接与绝缘介质层200粘接因填胶不足而引发的分层现象。此外,本发明也有效地避免了将焊盘直接增设在原设计线路层,从而避免了导电介质220与焊盘之间因对位空间不足易引发线路板短路现象。As shown in FIG. 6, the present invention further provides a Z-direction interconnected circuit board fabricated by the above manufacturing method, comprising an insulating dielectric layer 200 and at least two sub-boards 100, at least two of which are composed of Stack settings in order from top to bottom. The insulating dielectric layer 200 is disposed between two adjacent sub-boards 100, and one side of each of the sub-boards 100 facing the adjacent one of the sub-boards 100 is provided with a pad layer. The pad layer is provided with pads that are in one-to-one correspondence with the conductive vias 130 of the sub-board 100. The insulating medium layer 200 is provided with a conductive medium 220, and the pads on each of the sub-boards 100 are electrically connected to the pads on the adjacent other sub-board 100 through the conductive medium 220. The sub-board 100 and the insulating dielectric layer 200 are of a press-composite structure. By providing a pad layer on the abutting surface of the sub-board 100, the invention can effectively reduce the difficulty of filling the glue, strengthen the bonding strength between the sub-boards 100, and avoid the bonding of the circuit layer of the sub-board 100 directly to the insulating dielectric layer 200. Stratification due to insufficient filling. In addition, the present invention also effectively prevents the pad from being directly added to the original design circuit layer, thereby avoiding the short circuit between the conductive medium 220 and the pad due to insufficient alignment space.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention.

Claims (9)

  1. 一种Z向互连线路板的制作方法,其特征在于,包括以下步骤:A method for manufacturing a Z-direction interconnected circuit board, comprising the steps of:
    制作子板,所述子板的数量为至少两个,至少两个所述子板将由上往下依次设置,其中,所制作的每个所述子板面向相邻的另一个所述子板的一面均设有焊盘层,所述焊盘层设有与所在的子板上的导电通孔一一对应且导通的焊盘;Making a daughterboard, the number of the daughterboards being at least two, at least two of the daughterboards being disposed in order from top to bottom, wherein each of the fabricated daughterboards faces an adjacent one of the other daughterboards One of the pads is provided with a pad layer, and the pad layer is provided with a pad which is in one-to-one correspondence with the conductive via on the sub-board on which the sub-board is located;
    在相邻的两个所述子板中,在至少其中一个所述子板上制作用于压合填胶的绝缘介质层,所述绝缘介质层覆盖于所述焊盘层;An insulating dielectric layer for press-bonding is formed on at least one of the two sub-boards, and the insulating dielectric layer covers the pad layer;
    在所述绝缘介质层上制作出承接孔,该承接孔与所在的子板的导电通孔一一对应;Forming a receiving hole on the insulating dielectric layer, wherein the receiving hole has a one-to-one correspondence with the conductive through hole of the sub-board;
    在所述承接孔内填塞导电介质;Filling the receiving hole with a conductive medium;
    将所有的所述子板层压,形成母板,其中,每个所述子板上的焊盘通过所述导电介质与相邻的另一个所述子板上的焊盘导通。All of the daughter boards are laminated to form a mother board, wherein pads on each of the daughter boards are electrically conducted through the conductive medium to pads on the adjacent one of the daughter boards.
  2. 根据权利要求1所述的Z向互连线路板的制作方法,其特征在于,至少两个所述子板由上往下依次布置形成子板组,所述子板组包括位于两端的两个端头子板,所述制作子板的步骤包括制作端头子板的步骤,所述制作端头子板的步骤包括以下步骤:The method of fabricating a Z-direction interconnected circuit board according to claim 1, wherein at least two of the sub-boards are arranged in order from top to bottom to form a sub-board group, wherein the sub-board group comprises two at two ends The terminal sub-board, the step of fabricating the sub-board includes the steps of fabricating the end sub-board, and the step of fabricating the end sub-board includes the following steps:
    准备两片铜箔、若干个覆铜板和若干个第一半固化片,每个所述覆铜板上下相对的两面均设有线路层;Preparing two copper foils, a plurality of copper clad laminates and a plurality of first prepregs, each of the opposite sides of the copper clad laminate having a circuit layer;
    按照铜箔、若干个覆铜板、铜箔的顺序依次层叠形成预压板,其中,相邻的两个所述覆铜板之间设置至少一个所述第一半固化片,且两片所述铜箔与所述覆铜板之间也均设置至少一个所述第一半固化片;Forming a pre-pressing plate in the order of copper foil, a plurality of copper clad laminates, and copper foil, wherein at least one of the first prepreg is disposed between two adjacent copper clad laminates, and two of the copper foils are At least one of the first prepregs is also disposed between the copper clad plates;
    将所述预压板压合,形成压合板;Pressing the pre-pressing plate to form a pressure plate;
    在所述压合板上制作导电通孔;Making a conductive via on the plywood;
    在其中一片所述铜箔上蚀刻出线路、形成表面线路层,在另一片所述铜箔上蚀刻出焊盘、形成所述焊盘层,完成所述端头子板的制作。A wiring is formed on one of the copper foils to form a surface wiring layer, and a pad is formed on the other copper foil to form the pad layer, thereby completing the fabrication of the terminal sub-board.
  3. 根据权利要求2所述的Z向互连线路板的制作方法,其特征在于,所述子板的数量为至少三个,所述子板组还包括位于两个端头子板之间的中间子板, 所述制作子板的步骤还包括制作中间子板的步骤,所述制作中间子板的步骤包括以下步骤:The method of fabricating a Z-direction interconnected circuit board according to claim 2, wherein the number of the sub-boards is at least three, and the sub-board group further comprises a middle sub-block between the two end sub-boards. The step of fabricating the daughterboard further includes the step of fabricating the intermediate daughterboard, and the step of fabricating the intermediate daughterboard includes the following steps:
    准备两片铜箔、若干个覆铜板和若干个第一半固化片,每个所述覆铜板上下相对的两面均设有线路层;Preparing two copper foils, a plurality of copper clad laminates and a plurality of first prepregs, each of the opposite sides of the copper clad laminate having a circuit layer;
    按照铜箔、若干个覆铜板、铜箔的顺序依次层叠形成预压板,其中,相邻的两个所述覆铜板之间设置至少一个所述第一半固化片,且两片所述铜箔与所述覆铜板之间也均设置至少一个所述第一半固化片;Forming a pre-pressing plate in the order of copper foil, a plurality of copper clad laminates, and copper foil, wherein at least one of the first prepreg is disposed between two adjacent copper clad laminates, and two of the copper foils are At least one of the first prepregs is also disposed between the copper clad plates;
    将所述预压板压合,形成压合板;Pressing the pre-pressing plate to form a pressure plate;
    在所述压合板上制作导电通孔;Making a conductive via on the plywood;
    在两片所述铜箔上均蚀刻出焊盘、形成所述焊盘层,完成所述中间子板的制作。A pad is etched on both of the copper foils to form the pad layer, and the fabrication of the intermediate sub-board is completed.
  4. 根据权利要求1所述的Z向互连线路板的制作方法,其特征在于,所述在至少其中一个所述子板上制作绝缘介质层上的步骤中,所述绝缘介质层包括第二半固化片和设于所述第二半固化片上的保护膜;The method of fabricating a Z-direction interconnected wiring board according to claim 1, wherein in the step of forming an insulating dielectric layer on at least one of the daughter boards, the insulating dielectric layer comprises a second prepreg And a protective film disposed on the second prepreg;
    且所述在所述绝缘介质层上制作出承接孔的步骤和所述将所有的所述子板层压的步骤之间还包括以下步骤:And the step of forming a receiving hole on the insulating dielectric layer and the step of laminating all the sub-boards further comprises the following steps:
    去除所述保护膜。The protective film is removed.
  5. 根据权利要求1所述的Z向互连线路板的制作方法,其特征在于,所述承接孔的孔径小于或等于相邻的两个所述子板的导电通孔的孔径。The method of fabricating a Z-direction interconnected circuit board according to claim 1, wherein the aperture of the receiving hole is smaller than or equal to the aperture of the conductive via of two adjacent sub-boards.
  6. 根据权利要求1至5中任一项所述的Z向互连线路板的制作方法,其特征在于,所述绝缘介质层包括低流动性半固化片。The method of fabricating a Z-direction interconnected wiring board according to any one of claims 1 to 5, wherein the insulating dielectric layer comprises a low-flow prepreg.
  7. 根据权利要求1至5中任一项所述的Z向互连线路板的制作方法,其特征在于,所述导电介质为导电树脂。The method of fabricating a Z-direction interconnected wiring board according to any one of claims 1 to 5, wherein the conductive medium is a conductive resin.
  8. 根据权利要求1至5中任一项所述的Z向互连线路板的制作方法,其特征在于,所述在所述绝缘介质层上制作出承接孔的步骤具体为:The method for fabricating a Z-interconnected wiring board according to any one of claims 1 to 5, wherein the step of forming a receiving hole on the insulating dielectric layer is specifically:
    采用激光钻孔的方式在所述绝缘介质层上钻出所述承接孔。The receiving hole is drilled in the insulating medium layer by means of laser drilling.
  9. 一种Z向互连线路板,其特征在于,包括绝缘介质层和至少两个子板, 至少两个所述子板由上往下依次层叠设置,相邻的两个所述子板之间设有所述绝缘介质层,每个所述子板面向相邻的另一个所述子板的一面设有焊盘层,所述焊盘层上设有与所在所述子板的导电通孔一一对应且导通的焊盘,所述绝缘介质层上设有导电介质,每个所述子板上的焊盘通过所述导电介质与相邻的另一个子板上的焊盘导通,所述子板和所述绝缘介质层为压合成型结构。A Z-direction interconnecting circuit board, comprising: an insulating dielectric layer and at least two sub-boards, at least two of which are sequentially stacked from top to bottom, and two adjacent sub-boards are disposed between The insulating dielectric layer is provided with a pad layer on one side of each of the adjacent sub-boards facing the adjacent one of the sub-boards, and the pad layer is provided with a conductive via hole corresponding to the sub-board a corresponding and conductive pad, the insulating medium layer is provided with a conductive medium, and the pads on each of the sub-boards are electrically connected to the pads on the adjacent other sub-board through the conductive medium, The daughter board and the insulating dielectric layer are of a press-composite structure.
PCT/CN2017/120092 2017-06-20 2017-12-29 Z-direction interconnected circuit board and manufacturing method thereof WO2018233270A1 (en)

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