WO2018196022A1 - 一种编织鞋体、制造方法及编织鞋 - Google Patents
一种编织鞋体、制造方法及编织鞋 Download PDFInfo
- Publication number
- WO2018196022A1 WO2018196022A1 PCT/CN2017/083066 CN2017083066W WO2018196022A1 WO 2018196022 A1 WO2018196022 A1 WO 2018196022A1 CN 2017083066 W CN2017083066 W CN 2017083066W WO 2018196022 A1 WO2018196022 A1 WO 2018196022A1
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- WIPO (PCT)
- Prior art keywords
- shoe body
- woven
- shoe
- yarn
- heating
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims description 31
- 238000009940 knitting Methods 0.000 claims description 15
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 5
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 5
- 239000000155 melt Substances 0.000 claims description 4
- 238000009958 sewing Methods 0.000 claims description 2
- 238000009941 weaving Methods 0.000 abstract description 7
- 239000010410 layer Substances 0.000 description 8
- 229920000728 polyester Polymers 0.000 description 6
- 229920002334 Spandex Polymers 0.000 description 5
- 239000004759 spandex Substances 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 241000293001 Oxytropis besseyi Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B1/00—Footwear characterised by the material
- A43B1/02—Footwear characterised by the material made of fibres or fabrics made therefrom
- A43B1/04—Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B1/00—Footwear characterised by the material
- A43B1/02—Footwear characterised by the material made of fibres or fabrics made therefrom
- A43B1/028—Synthetic or artificial fibres
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B3/00—Footwear characterised by the shape or the use
- A43B3/14—Moccasins, opanken, or like shoes
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D11/00—Machines for preliminary treatment or assembling of upper-parts, counters, or insoles on their lasts preparatory to the pulling-over or lasting operations; Applying or removing protective coverings
- A43D11/12—Machines for forming the toe part or heel part of shoes, with or without use of heat
Definitions
- the invention relates to the technical field of manufacturing shoes, in particular to a woven shoe body, a manufacturing method and a woven shoe.
- the traditional method of shoemaking generally first cuts the fabric of various leather or cloth shoes, then sutures the materials of the various parts of the upper, and finally performs the bottoming to form the upper and the sole. Due to the improvement of living standards, people's demand for shoes has diversified, which has led to an increase in market demand for various shoes. Because the fabric is soft and breathable, it is more and more favored by customers. Due to the traditional shoe-making method, most of the woven shoes are first woven into a sheet-shaped upper, then cut, stitched, and finally Bottom to form the upper and the sole. In the whole process of making shoes, the process is complicated, and the labor cost required for cutting and stitching the fabric is high, and the woven shoes are not easy to be shaped due to the softness of the woven shoes, and the shoe type is not strong.
- An object of the present invention is to provide a woven shoe body, a manufacturing method and a woven shoe which are simple in manufacturing process, high in efficiency, and which make the shoe type firm while maintaining the comfort of the woven shoe to solve the problems raised in the above background art.
- a woven shoe body including a shoe body heel, a shoe body head, a shoe body face, a shoe body bottom, and a shoe body eyelet, and the shoe body has a shoe inserted therein a shoe body, a shoe body head, a shoe body face, a shoe body bottom, and a shoe body eyelet integrally woven into a woven shoe body; the woven shoe body of the shoe body heel, the shoe body head and At least one of the braided yarns at the bottom of the shoe body includes a thermal fuse.
- the weight ratio of the thermal fuse in the knitting yarn of at least one of the shoe body heel portion, the shoe body head portion and the shoe body bottom portion of the woven shoe body is 10% to 25%.
- the knitting yarn further comprises a base yarn, and the portion where the thermal fuse is disposed includes There are two less basic yarn layers that are woven between the base yarn layers.
- the thermal fuse is included in the braided yarn of the outer edge of the bottom of the shoe body.
- At least one of the shoe body heel, the shoe body head, the shoe body eyelet and the shoe body side portion of the woven shoe body comprises a wear wire
- the wear wire comprises a thermoplastic polyurethane elastomer rubber
- the weight ratio of the wear wire in the knitting yarn of at least one of the shoe body heel portion, the shoe body head portion, the shoe body eyelet and the shoe body side portion is 10% to 25%. .
- the woven yarn further comprises a base yarn, a portion where the wear wire is disposed, and the wear wire is woven at an outer layer of the base yarn.
- the shoe body surface of the woven shoe body is further provided with a logo of the shoe, and the logo logo of the shoe is disposed on the shoe body face 13 by means of high frequency, printing and sewing.
- the present invention provides another technical solution: a method for manufacturing a woven shoe body, comprising the following steps:
- S1 integrally knitting the woven shoe body, wherein at least one of the shoe body heel portion, the shoe body head portion and the shoe body bottom portion of the woven shoe body is mixed and woven with a base yarn and a thermal fuse;
- the heating in S2 is performed by hot air heating, including the following steps:
- the present invention also provides a technical solution: a woven shoe for weaving a shoe body and a manufacturing method, and the woven shoe body 1 is coupled with the sole 2 to form a woven shoe.
- the woven shoe body, the manufacturing method and the woven shoe, the woven shoe body is integrally knitted, wherein at least one of the shoe body heel portion, the shoe body head portion and the shoe body bottom portion is mixed with a base yarn and a thermal fuse.
- the hot fuse is bonded to the base yarn to shape the woven shoe body to the desired shoe shape, and the obtained woven shoe body is completely fitted with the shoe last, and the shoe shape is neat and uniform, and the same woven shoe body can be used in different shoes.
- Different shoe types corresponding to the shoe lasts are obtained on the raft, without woven different woven shoe bodies, thereby greatly improving production efficiency.
- FIG. 1 is a schematic structural view of a woven shoe body according to an embodiment of the present invention.
- FIG. 2 is a schematic structural view of a woven shoe body according to another embodiment of the present invention.
- FIG. 3 is a flow chart of a method for manufacturing a woven shoe body according to the present invention.
- Figure 4 is a schematic view showing a method of manufacturing a woven shoe body according to the present invention.
- Figure 5 is a schematic view showing the structure of a woven shoe in the present invention.
- a woven shoe body includes a shoe body heel portion 11, a shoe body head portion 12, a shoe body portion 13, a shoe body bottom portion 14, and a shoe body eyelet 15 with the shoe body eyelet 15 interspersed therein.
- the shoe body head 12, the shoe body face 13, the shoe body bottom 14 and the shoe body eyelet 15 are integrally knitted into a woven shoe body 1; the shoe body heel portion 11, the shoe body head portion 12 and the shoe of the woven shoe body 1 At least one of the knitting yarns of the body bottom 14 includes a thermal fuse which can increase the hardness of the portion of the knitted shoe body 1 to make the shoe shape of the knitted shoe body 1 firm; the knitted shoe body 1 uses a knitting yarn
- the integrated knitting, the knitting yarn is soft and elastic, so that the comfort of the knitted shoe body 1 is high, and at the same time, at least one portion of the shoe body heel portion 11, the shoe body head portion 12 and the shoe body bottom portion 14 of the knitted shoe body 1 is melted.
- the silk makes the shoe shape firm while maintaining the comfort of the knitted shoe;
- the knitted shoe body 1 is integrally knitted, and the knitted shoe body 1 can be integrally knitted by a knitting machine, and is cut and stitched after being knitted into a sheet-shaped upper.
- the manufacturing process is simple, the efficiency is high, and the situation that the stitching is easy to open the thread is avoided;
- the shoe body eyelet 15 of the woven shoe body 1 and the shoe body shoe string 16 can also be integrally woven.
- Molding wherein the thermal fuse can be a polyester thermal fuse, also It can be a nylon thermal fuse.
- the woven shoe body 1 of the present invention is used for woven shoes, and the woven shoe body 1 is connected with the sole 2 to form a woven shoe, which can be glued or stitched, or the woven shoe body can be realized by first bonding and then stitching.
- the shoe sole 2 can be connected to the sole 2, and the sole 2 can adopt any suitable material and a suitable manufacturing method.
- the woven shoe body 1 includes a shoe body heel portion 11, a shoe body head portion 12, and a shoe body portion 13 And the shoe body bottom portion 14, in particular, the shoe body bottom portion 14 of the woven shoe body 1 is coupled with the sole 2 to form a woven shoe; since the entirety of the shoe body bottom portion 14 of the woven shoe body 1 can be coupled with the sole 2, the connection area becomes large, so that The connection of the woven shoe body 1 to the sole 2 becomes firm, and the edge portion is not torn due to stress concentration to the edge portion; at least the shoe body heel portion 11, the shoe body head portion 12, and the shoe body bottom portion 14 of the woven shoe body 1 are at least The weight ratio of the thermal fuse in one of the woven yarns is 10% to 25%, and the weight ratio of the thermal fuses may be 10%, 20%, or 25%, and the weight ratio of the thermal fuses.
- the comfort of the formed woven shoe body 1 is not affected,
- the hardness can also be increased to make the shoe shape of the woven shoe body 1 firm;
- the woven yarn further includes a base yarn, the portion where the heat fuse is disposed includes at least two basic yarn layers, and the thermal fuse is woven on the foundation Between the yarn layers; the thermal fuse is disposed in the interlayer of the base yarn, such that the hot fuse melted after preheating is bonded to the base yarn between the base yarn layers without affecting the appearance of the shoe.
- the base yarn The wire may be one or more of polyester spandex, nylon spandex, or other materials such as spandex, polyester yarn, nylon yarn, cotton yarn, polyester cotton yarn, and blended fiber, wherein the melting point of the base yarn is greater than the melting point of the heat fuse.
- the thermal fuse will melt, the base yarn will not melt; the base yarn can be covered yarn, and the core of the covered yarn can ensure sufficient elasticity, and the outer yarn can ensure sufficient
- the covering yarn may be a spandex-coated yarn or a polyester-coated yarn, or may be Mixing of spandex-coated yarn and polyester-coated yarn; in particular, the heat-fusible yarn is included in the woven yarn of the outer edge of the shoe body bottom portion 14, and the outer edge of the shoe body bottom portion 14 includes the outer contour of the shoe body
- the edge of the portion of the bottom portion of the body bottom portion, the outer edge of the shoe body bottom portion 14 may further include an edge of a portion of the shoe body bottom outer contour extending toward the shoe body portion 13 since the outer edge of the shoe body bottom portion 14 is the woven shoe body 1 and Sole 2 Junction, was added in the knitting yarn thermal fuse location, after setting, can
- the woven yarn of at least one of the shoe body heel portion 11, the shoe body head portion 12, the shoe body eyelet 15 and the shoe body side portion of the woven shoe body 1 includes a wear-resistant wire, and the wear-resistant wire contains thermoplastic polyurethane elastomer rubber.
- the wear wire comprising the thermoplastic polyurethane elastomer rubber can improve the wear resistance of the partially woven shoe body 1, in particular the shoe body heel 11, the shoe body head 12, the shoe body eye 15 and the shoe body side. Part of the wear rate is higher, and the addition of thermoplastic polyurethane elastomer rubber to the woven yarns of these parts improves the wear resistance of the entire woven shoe, thereby increasing the service life of the woven shoe.
- the weight ratio of the wear wire in the knitting yarn of at least one of the shoe body heel portion 11, the shoe body head portion 12, the shoe body eyelet 15 and the shoe body side portion of the woven shoe body 1 is 10% to 25%, The weight ratio may be 10%, may be 20%, or may be 25%. When the weight ratio of the wear wire is within the range, the comfort of the formed woven shoe body is not affected, and the woven shoes are also guaranteed.
- the wear resistance of the body; the woven yarn further comprises a base yarn, a portion where the wear wire is disposed, and the wear wire is woven on the outer layer of the base yarn to protect the base yarn layer from abrasion.
- the present invention also provides a method for manufacturing a woven shoe body, comprising the following steps:
- a first step integrally knitting the woven shoe body 1 , wherein at least one of the shoe body heel portion 11 , the shoe body head portion 12 and the shoe body bottom portion 14 of the woven shoe body 1 is mixed and woven with a base yarn and a thermal fuse;
- the second step the braided woven shoe body 1 is sleeved on the last 3 corresponding to the desired shoe shape, heated to a first set temperature, so that the thermal fuse is melted, and then cooled to the second setting.
- the temperature is such that the molten thermal fuse is bonded to the base yarn, the knitted shoe body 1 is shaped to the desired shoe shape, and the last 3 is equivalent to the space in the braided knitted shoe body 1, and the obtained knitted shoe body 1 is obtained. It fits perfectly with the last 3, and the shoes are neat and uniform in size.
- the woven shoe body 1 may be integrally woven using a base yarn, and at least one of the shoe body heel portion 11, the shoe body head portion 12 and the shoe body bottom portion 14 of the woven shoe body 1 is mixed with a hot fuse.
- the hot shoe fusion weaving is added to the shoe body heel portion 11, the shoe body head portion 12 and the shoe body bottom portion 14 of the woven shoe body 1, and the woven shoe body 1 can be improved by the heat setting in the second step.
- the hardness of the shoe body heel portion 11, the shoe body head portion 12 and the shoe body bottom portion 14 improves the shoe shape, and different shoe lasts 3 are used to manufacture different shoe shapes; the shoe body heel portion 11 of the knitted shoe body 1 and the shoe body
- a wear wire is added to at least one of the head portion 12, the shoe body eyelet 15 side of the shoe body, the shoe body heel portion 11 of the shoe body 1, the shoe body head portion 12, the shoe body eyelet 15 and the side of the shoe body.
- the wear-resistant wire is added in the middle to improve the wear resistance of the shoe body heel portion 11, the shoe body head portion 12, the shoe body eyelet 15 and the side portions of the shoe body, and the service life of the woven shoe is improved.
- the heating in the second step is heated by hot air, including: heating the air to 120 ° C - 220 ° C, heating the woven shoe body 1 with the heated air, and heating the hot air to make the woven shoe body 1 heat evenly.
- the hot fuse is gradually melted from the outside to the inside to improve the degree of bonding with the surrounding base yarn, and also avoids excessive heating of the local temperature when the knitted shoe body 1 is directly heated or excessive local temperature causes scorching or fading;
- the heating wire, the heating tube or other heating body heats the air, guides the heated air to the periphery of the woven shoe body 1 which is sleeved outside the shoe last 3 corresponding to the desired shoe type, and heats the woven shoe body 1 time 1-15 Minutes, until the thermal fuse melts, and then cooled to a second set temperature, so that the molten thermal fuse is bonded to the base yarn to shape the woven shoe body 1 to the desired shoe shape;
- the base yarn and the abrasion resistant yarn do not melt, and only
- the braided woven shoe body 1 can be set on a shoe corresponding to a desired shoe type. Outside the crucible 3, it is then placed into the cavity 42 of the heating device 4, which heats the air to a first set temperature or above a first set temperature, and directs the heated air through the hot air inlet 41 into the heating device. In the cavity 42 of the chamber 42, the temperature in the cavity 42 is gradually raised to the first set temperature, and the knitted shoe body 1 sleeved on the shoe last 3 corresponding to the desired shoe shape is heated for about 10 minutes.
- the thermal fuse is melted, and then cooled to a second set temperature, so that the molten thermal fuse is bonded to the base yarn, and the knitted shoe body 1 is shaped to a desired shoe shape;
- the air can be heated to the first a set temperature or higher than the first set temperature, the heated air is guided into the cavity 42 of the heating device 4 through the air duct, and the fan can also be provided with a fan to promote the flow of the air, and the temperature can be increased.
- the temperature in the cavity 42 of the heating device 4 is maintained. Different people have different foot types, and the required shoe types are different. If the shoe type and the foot type are not adapted, the user may be uncomfortable. In the existing method, only one type of shoe can be manufactured according to a knitted shoe body 1.
- different shoe lasts 3 can be designed according to different human foot types, and the woven knitted shoe body 1 is set on different shoe lasts 3
- the method of the present invention can use the same woven shoe body 1 on different shoe lasts 3 to obtain the corresponding shoe last 3.
- Different shoe types are used instead of weaving different woven shoe bodies 1, thereby greatly improving production efficiency.
- the first set temperature range is 120 ° C - 220 ° C
- the temperature range can ensure the melting of the hot fuse and the fusion with the surrounding base yarn
- the second set temperature range is 20 ° C - 30 ° C
- the second The temperature range can be selected from room temperature, allowing it to be naturally cooled to the second set temperature, or the cooling step can be increased to rapidly lower the temperature to the second set temperature, and the hot fuse and the base yarn melted after cooling to the second set temperature.
- the line fits to form a shape corresponding to the shape of the last 3 .
- the present invention also provides a woven shoe comprising a sole 2 and the above-mentioned woven shoe body 1.
- the woven shoe body 1 is manufactured by the above manufacturing method, and then the woven shoe body 1 is attached to the sole 2 to form A woven shoe using the woven shoe of the above-mentioned woven shoe body 1, the comfort of the woven shoe is high due to the softness of the woven yarn, and the elasticity of the woven yarn, and the shoe body heel 11 and the shoe of the woven body 1 are knitted.
- the same woven shoe body 1 uses different shoe lasts 3 to make different shoe types; the shoe body heel portion 11 of the woven shoe body 1, the shoe body head 12, the shoe body eye 15 and the side of the shoe body At least one of the wear-resistant wires is added to improve the wear resistance of the parts and improve the service life of the knitted shoes; and the knitted shoe body 1 is integrally formed, the manufacturing process is simple, the efficiency is high, and the situation that the stitching is easy to open the line is avoided;
- the woven shoe body 1 the woven molded woven shoe body 1 is sleeved on the shoe last 3 corresponding to the desired shoe shape, heated to a first set temperature, so that the thermal fuse is melted, and then cooled to the first Setting the temperature so that the molten thermal fuse is bonded to the base yarn, and the knitted shoe body 1 is shaped to the desired shoe type, and the same knit
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
一种编织鞋体、制造方法及编织鞋，所述编织鞋采用编织纱线一体编织，编织纱线柔软有弹性，使得编织鞋的舒适度高，同时编织鞋体（1）的鞋体跟部（11）、鞋体头部（12）和鞋体底部（14）的至少一个部分中加入热熔丝，使得在编织鞋保持舒适度的同时鞋型坚挺。与编织成片状鞋面后再裁剪、缝合的工艺相比，一体成型的编织鞋体的制造工艺简单，效率高，同时避免了缝合处容易开线的情况出现。
Description
本发明涉及鞋的制造技术领域，具体为一种编织鞋体、制造方法及编织鞋。
传统的制鞋方法一般都是先裁剪各种皮革或布等鞋子的面料，接着将鞋面各部分的材料缝合，最后再进行贴底，以将鞋面与鞋底结合成形。由于生活水平的提升，人们对鞋子的需求多元化，使得各种鞋款的市场需求随之增加。而编织鞋由于面料柔软、透气，越来越多地受到顾客的青睐，而受传统制鞋方法的影响，编织鞋多数是先编织成片状的鞋面，然后进行裁剪、缝合，最后再进行贴底，以将鞋面与鞋底结合成形。在整个制鞋的过程中，过程复杂，且裁剪、缝合面料所需的人工成本高，并且由于编织鞋柔软造成编织鞋不易定型、鞋型不坚挺。
发明内容
本发明的目的在于提供一种编织鞋体、制造方法及编织鞋，制造工艺简单，效率高，且使得在编织鞋保持舒适度的同时鞋型坚挺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种编织鞋体，包括鞋体跟部、鞋体头部、鞋体面部、鞋体底部和鞋体鞋眼，鞋体鞋眼内穿插有鞋绳；所述鞋体跟部、鞋体头部、鞋体面部、鞋体底部和鞋体鞋眼一体编织成型为编织鞋体；所述编织鞋体的鞋体跟部、鞋体头部和鞋体底部至少一个的编织纱线中包括热熔丝。
优选的，所述编织鞋体的鞋体跟部、鞋体头部和鞋体底部中至少一个的编织纱线中所述热熔丝的重量比为10％-25％。
优选的，所述编织纱线还包括基础纱线，设置所述热熔丝的部位包括至
少两个基础纱线层，所述热熔丝编织在所述基础纱线层之间。
优选的，所述鞋体底部的外边缘的编织纱线中包括所述热熔丝。
优选的，所述编织鞋体的鞋体跟部、鞋体头部、鞋体鞋眼和鞋体侧部的至少一个中包括耐磨丝，所述耐磨丝中包含热塑性聚氨酯弹性体橡胶。
优选的，所述编织鞋体的鞋体跟部、鞋体头部、鞋体鞋眼和鞋体侧部的至少一个的编织纱线中所述耐磨丝的重量比为10％-25％。
优选的，所述编织纱线还包括基础纱线，设置所述耐磨丝的部位，所述耐磨丝编织在所述基础纱线的外层。
优选的，所述编织鞋体中的鞋体面部上还设置有鞋子的标志logo，所述鞋子的标志logo采用高频、印刷、针车的方式设置在鞋体面部13上。
本发明提供另一种技术方案：一种编织鞋体的制造方法，包括以下步骤：
S1：将编织鞋体一体编织成型，其中所述编织鞋体的鞋体跟部、鞋体头部和鞋体底部的至少一个中采用基础纱线和热熔丝混合编织；
S2：将编织成型的编织鞋体套设在与所需鞋型相对应的鞋楦外，然后放置到加热设备的腔体中，加热设备将空气加热至第一设定温度或高于第一设定温度，将加热的空气通过热空气进口引导入加热设备的腔体中，使腔体中的温度逐渐升高至第一设定温度，套设在与所需鞋型相对应的鞋楦外的编织鞋体被加热分钟，至热熔丝熔化，然后冷却至第二设定温度，使得熔化的热熔丝与基础纱线粘接，将所述编织鞋体定型至所需鞋型。
优选的，针对S2中加热采用热空气加热，包括如下步骤：
S2.1：加热空气至120℃-220℃；
S2.2：用加热的空气加热套设在与所需鞋型相对应的鞋楦外的编织鞋体上。
本发明还提供一种技术方案：一种编织鞋体、制造方法的编织鞋，所述编织鞋体1与鞋底2连接成编织鞋。
与现有技术相比，本发明的有益效果是：
本编织鞋体、制造方法及编织鞋，将编织鞋体一体编织成型，其中编织鞋体的鞋体跟部、鞋体头部和鞋体底部的至少一个中采用基础纱线和热熔丝混合编织；将编织成型的编织鞋体套设在与所需鞋型相对应的鞋楦外，以第一设定温度加热，使得热熔丝熔化，然后冷却至第二设定温度，以使得熔化的热熔丝与基础纱线粘接，将编织鞋体定型至所需鞋型，得到的编织鞋体与鞋楦完全贴合，鞋型整齐一致，可用同一种编织鞋体套在不同的鞋楦上得到与鞋楦对应的不同的鞋型，而不用编织不同的编织鞋体，从而大大提高了生产效率。
图1为本发明一个实施例中编织鞋体的结构示意图；
图2为本发明另一个实施例中编织鞋体的结构示意图；
图3为本发明中编织鞋体制造方法的流程图；
图4为本发明中编织鞋体制造方法的示意图；
图5本发明中编织鞋的结构示意图。
图中：1编织鞋体、11鞋体跟部、12鞋体头部、13鞋体面部、14鞋体底部、15鞋体鞋眼、16鞋绳、2鞋底、3鞋楦、4加热设备、41热空气进口、42腔体。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-2，一种编织鞋体，包括鞋体跟部11、鞋体头部12、鞋体面部13、鞋体底部14和鞋体鞋眼15，鞋体鞋眼15内穿插有鞋绳16；鞋体跟部
11、鞋体头部12、鞋体面部13、鞋体底部14和鞋体鞋眼15一体编织成型为编织鞋体1；编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14至少一个的编织纱线中包括热熔丝，热熔丝能够增加所在编织鞋体1的部分的硬度，使编织鞋体1的鞋型坚挺；所述编织鞋体1采用编织纱线一体编织，编织纱线柔软有弹性，使得编织鞋体1的舒适度高，同时编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14的至少一个部分中加入热熔丝，使得在编织鞋保持舒适度的同时鞋型坚挺；编织鞋体1为一体编织成型，编织鞋体1可以采用编织机一体编织成型，与编织成片状鞋面后再裁剪、缝合的工艺相比，一体成型的编织鞋体1的制造工艺简单，效率高，同时避免了缝合处容易开线的情况出现；编织鞋体1的鞋体鞋眼15和鞋体鞋绳16也可以一体编织成型；其中，热熔丝可以为涤纶热熔丝，也可以为尼龙热熔丝。
本发明中的编织鞋体1用于编织鞋，编织鞋体1与鞋底2连接后形成编织鞋，可采用胶水粘合或采用缝合，或采用先粘合后再缝合的方式实现编织鞋体1和鞋底2的连接，鞋底2可采用任何适合的材质、适合的制造方法，本发明在该方面不做限定；编织鞋体1包括鞋体跟部11、鞋体头部12、鞋体面部13和鞋体底部14，尤其是编织鞋体1的鞋体底部14与鞋底2连接后形成编织鞋；由于编织鞋体1的鞋体底部14的整体可以与鞋底2连接，连接面积变大，使得编织鞋体1与鞋底2的连接变得牢固，不会因为应力集中到边缘部分造成边缘部分的撕扯；编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14的至少一个的编织纱线中所述热熔丝的重量比为10％-25％，热熔丝的重量比可以为10％，也可以为20％，也可以为25％，热熔丝的重量比在该范围时，不会影响形成的编织鞋体1的舒适度，同时还能提高硬度，使编织鞋体1的鞋型坚挺；编织纱线还包括基础纱线，设置所述热熔丝的部位包括至少两个基础纱线层，热熔丝编织在所述基础纱线层之间；热熔丝设置在基础纱线的夹层中，这样预热后熔化的热熔丝在基础纱线层之间与基础纱线粘接在一起，不会影响鞋子的外观，也不会影响形成的编织鞋体1的舒适度；基础纱
线可以是涤纶包氨纶、锦纶包氨纶、或其他材料包氨纶、涤纶丝、锦纶丝、棉纱、涤棉纱、混纺纤维中的一种或多种，其中基础纱线的熔点大于热熔丝的熔点，在下述加热定型过程中热熔丝会熔化，基础纱线不会熔化；基础纱线可以为包覆纱线，包覆纱线的芯部能够保证足够的弹性，外包纱线能够保证足够的柔软性，使得编织鞋体1具有足够的弹性和柔软性，保证编织鞋体1的舒适度；包覆纱线可以是氨纶包覆纱线，也可以是涤纶包覆纱线，或者还可以是氨纶包覆纱线和涤纶包覆纱线的混合；尤其是鞋体底部14的外边缘的编织纱线中包括所述热熔丝，鞋体底部14的外边缘包括鞋体底部外轮廓向鞋体底部中心延伸的部分的边缘，鞋体底部14的外边缘还可包括鞋体底部外轮廓向鞋体面部13方向延伸的部分的边缘，由于鞋体底部14的外边缘是编织鞋体1和鞋底2的交界处，在该位置的编织纱线中加入热熔丝，在定型以后，增加该部分的硬度能够支撑起整个编织鞋的轮廓，使得编织鞋的轮廓整齐。
编织鞋体1的鞋体跟部11、鞋体头部12、鞋体鞋眼15和鞋体侧部的至少一个的编织纱线中包括耐磨丝，耐磨丝中包含热塑性聚氨酯弹性体橡胶；该包含热塑性聚氨酯弹性体橡胶的耐磨丝能够提高该部分编织鞋体1的耐磨性，尤其是鞋体跟部11、鞋体头部12、鞋体鞋眼15和鞋体侧部这些部分的磨损概率更高，在这些部分的编织纱线中加入热塑性聚氨酯弹性体橡胶使得整个编织鞋的耐磨性提高，从而提高编织鞋的使用寿命。
编织鞋体1的鞋体跟部11、鞋体头部12、鞋体鞋眼15和鞋体侧部的至少一个的编织纱线中所述耐磨丝的重量比为10％-25％，重量比可以为10％，也可以为20％，也可以为25％，所述耐磨丝的重量比在该范围时，不会影响形成的编织鞋体的舒适度，同时还能保证编织鞋体的耐磨性；编织纱线还包括基础纱线，设置所述耐磨丝的部位，耐磨丝编织在所述基础纱线的外层，保护基础纱线层不会受到磨损。
请参阅图3，本发明还提供一种编织鞋体的制造方法，包括以下步骤：
第一步：将编织鞋体1一体编织成型，其中编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14的至少一个中采用基础纱线和热熔丝混合编织；
第二步：将编织成型的编织鞋体1套设在与所需鞋型相对应的鞋楦3外，加热至第一设定温度，以使得热熔丝熔化，然后冷却至第二设定温度，以使得熔化的热熔丝与基础纱线粘接，将编织鞋体1定型至所需鞋型，鞋楦3与编织成型的编织鞋体1内的空间相当，得到的编织鞋体1与鞋楦3完全贴合，鞋型整齐一致、尺寸准确。
其中第一步中可以使用基础纱线一体编织所述编织鞋体1，编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14的至少一个中加入热熔丝混合编织，编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14中都加入热熔丝混合编织，并与第二步中的加热定型配合后能够提高所述编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14的硬度，改善鞋型，用不同的鞋楦3制造出不同的鞋型；编织鞋体1的鞋体跟部11、鞋体头部12、鞋体鞋眼15鞋体侧部的至少一个中加入耐磨丝，编织鞋体1的鞋体跟部11、鞋体头部12、鞋体鞋眼15和鞋体侧部的中都加入耐磨丝，提高鞋体跟部11、鞋体头部12、鞋体鞋眼15和鞋体侧部各部分的耐磨性，提高编织鞋的使用寿命。
第二步中的加热用热空气加热，包括：加热空气至120℃-220℃，用加热的所述空气加热所述编织鞋体1，用热空气进行加热可以使编织鞋体1受热均匀，热熔丝由外到内逐渐熔化可提高与周围基础纱线的粘接程度，还可避免对编织鞋体1直接加热时局部温度升高过快或局部温度过高导致烧焦或褪色；用加热丝、加热管或其他加热体将空气加热，将加热的空气引导至套设在与所需鞋型相对应的鞋楦3外的编织鞋体1周围，加热编织鞋体1时间1-15分钟，至热熔丝熔化，然后冷却至第二设定温度，以使得熔化的热熔丝与基础纱线粘接，将所述编织鞋体1定型至所需鞋型；在第二设定温度下加热时，基础纱线和耐磨纱线不会熔化，只有热熔丝熔化。
请参阅图4，可以将编织成型的编织鞋体1套设在与所需鞋型相对应的鞋
楦3外，然后放置到加热设备4的腔体42中，加热设备4将空气加热至第一设定温度或高于第一设定温度，将加热的空气通过热空气进口41引导入加热设备4的腔体42中，使腔体42中的温度逐渐升高至第一设定温度，套设在与所需鞋型相对应的鞋楦3外的编织鞋体1被加热，大概10分钟，至热熔丝熔化，然后冷却至第二设定温度，以使得熔化的热熔丝与基础纱线粘接，将所述编织鞋体1定型至所需鞋型；可以将空气加热至第一设定温度或高于第一设定温度，通过风道将加热的空气引导入加热设备4的腔体42中，风道中还可以设置风机促进空气的流动、可以提高温度升高速度，可以保持加热设备4的腔体42中的温度。不同的人的脚型不同，所需要的鞋型也不同，如果鞋型与脚型不适应，会造成用户不舒服，现有的方法中只能根据一种编织鞋体1制造出一种鞋型，如果想制造出另外的鞋型需要重新裁剪加工，而本发明中，可根据不同的人的脚型设计不同的鞋楦3，将编织好的编织鞋体1套在不同的鞋楦3上，加热、冷却、定型后就能得到与所述鞋楦3对应的不同的鞋型，本发明的方法可用同一种编织鞋体1套在不同的鞋楦3上得到与鞋楦3对应的不同的鞋型，而不用编织不同的编织鞋体1，从而大大提高了生产效率。其中，第一设定温度范围为120℃-220℃，该温度范围内可保证热熔丝的熔化以及与周围基础纱线的融合；第二设定温度范围为20℃-30℃，第二温度范围可以选择室温，可让其自然冷却至第二设定温度，也可增加冷却步骤使得温度快速降至第二设定温度，冷却至第二设定温度后熔化的热熔丝与基础纱线配合凝结成与鞋楦3外形相应的形状。
请参阅图5，本发明还提供一种编织鞋，该编织鞋包括鞋底2和上述编织鞋体1，编织鞋体1采用上述制造方法制成，然后将编织鞋体1连接到鞋底2上形成编织鞋，采用上述编织鞋体1的编织鞋，由于编织纱线的柔软性，以及编织纱线的弹性，使得编织鞋的舒适度高，而且在编织鞋体1的鞋体跟部11、鞋体头部12和鞋体底部14的至少一个中加入热熔丝，提高这些部位的硬度，改
善鞋型，同一编织鞋体1用不同的鞋楦3制造出不同的鞋型；编织鞋体1的鞋体跟部11、鞋体头部12、鞋体鞋眼15和鞋体侧部的至少一个中加入耐磨丝，提高这些部位的耐磨性，提高编织鞋的使用寿命；而且编织鞋体1一体成型，制造工艺简单，效率高，同时避免了缝合处容易开线的情况出现；编织鞋体1制造中，将编织成型的编织鞋体1套设在与所需鞋型相对应的鞋楦3外，加热至第一设定温度，以使得热熔丝熔化，然后冷却至第二设定温度，以使得熔化的热熔丝与基础纱线粘接，将编织鞋体1定型至所需鞋型，可用同一种编织鞋体1套在不同的鞋楦3上得到与所述鞋楦3对应的不同的鞋型，而不用编织不同的编织鞋体1，从而大大提高了生产效率。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。
Claims (10)
- 一种编织鞋体，其特征在于，包括鞋体跟部(11)、鞋体头部(12)、鞋体面部(13)、鞋体底部(14)和鞋体鞋眼(15)，鞋体鞋眼(15)内穿插有鞋绳(16)；所述鞋体跟部(11)、鞋体头部(12)、鞋体面部(13)、鞋体底部(14)和鞋体鞋眼(15)一体编织成型为编织鞋体(1)；所述编织鞋体(1)的鞋体跟部(11)、鞋体头部(12)和鞋体底部(14)至少一个的编织纱线中包括热熔丝。
- 根据权利要求1所述的一种编织鞋体，其特征在于，所述编织鞋体(1)的鞋体跟部(11)、鞋体头部(12)和鞋体底部(14)中至少一个的编织纱线中所述热熔丝的重量比为10％-25％。
- 根据权利要求2所述的一种编织鞋体，其特征在于，所述编织纱线还包括基础纱线，设置所述热熔丝的部位包括至少两个基础纱线层，所述热熔丝编织在所述基础纱线层之间。
- 根据权利要求2所述的一种编织鞋体，其特征在于，所述鞋体底部(14)的外边缘的编织纱线中包括所述热熔丝。
- 根据权利要求1任一所述的一种编织鞋体，其特征在于，所述编织鞋体(1)的鞋体跟部(11)、鞋体头部(12)、鞋体鞋眼(15)和鞋体侧部的至少一个中包括耐磨丝，所述耐磨丝中包含热塑性聚氨酯弹性体橡胶。
- 根据权利要求5所述的一种编织鞋体，其特征在于，所述编织鞋体(1)的鞋体跟部(11)、鞋体头部(12)、鞋体鞋眼(15)和鞋体侧部的至少一个的编织纱线中所述耐磨丝的重量比为10％-25％。
- 根据权利要求要求6所述的一种编织鞋体，其特征在于，所述编织纱线还包括基础纱线，设置所述耐磨丝的部位，所述耐磨丝编织在所述基础纱线的外层。
- 根据权利要求1所述的一种编织鞋体，其特征在于，所述编织鞋体(1)中的鞋体面部(13)上还设置有鞋子的标志logo，所述鞋子的标志logo采用 高频、印刷、针车的方式设置在鞋体面部(13)上。
- 一种编织鞋体的制造方法，其特征在于，包括以下步骤：S1：将编织鞋体(1)一体编织成型，其中所述编织鞋体(1)的鞋体跟部(11)、鞋体头部(12)和鞋体底部(14)的至少一个中采用基础纱线和热熔丝混合编织；S2：将编织成型的编织鞋体(1)套设在与所需鞋型相对应的鞋楦(3)外，然后放置到加热设备(4)的腔体(42)中，加热设备(4)将空气加热至第一设定温度或高于第一设定温度，将加热的空气通过热空气进口(41)引导入加热设备(4)的腔体(42)中，使腔体(42)中的温度逐渐升高至第一设定温度，套设在与所需鞋型相对应的鞋楦(3)外的编织鞋体(1)被加热10分钟，至热熔丝熔化，然后冷却至第二设定温度，使得熔化的热熔丝与基础纱线粘接，将所述编织鞋体(1)定型至所需鞋型。
- 根据权利要求9所述一种编织鞋体的制造方法，其特征在于，针对S2中加热采用热空气加热，包括如下步骤：S2.1：加热空气至120℃-220℃；S2.2：用加热的空气加热套设在与所需鞋型相对应的鞋楦(3)外的编织鞋体(1)上。
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| CN202959002U (zh) * | 2012-12-14 | 2013-06-05 | 蔡华娟 | 鞋体结构 |
| US20130160323A1 (en) * | 2011-12-27 | 2013-06-27 | Cheng-Tung Hsiao | Shoe Upper Structure |
| CN203369441U (zh) * | 2013-06-18 | 2014-01-01 | 谢贤晓 | 鞋体结构 |
| CN103720114A (zh) * | 2014-01-11 | 2014-04-16 | 福建普斯特服饰有限公司 | 针织鞋面编织工艺 |
| CN104005168A (zh) * | 2014-05-30 | 2014-08-27 | 义乌市无缝服装科技研究中心 | 一种鞋面成型的方法 |
| CN104026794A (zh) * | 2014-06-10 | 2014-09-10 | 福建省晋江市金钟服装针织有限公司 | 一种双面提花针织鞋面的制备方法 |
| CN105795581A (zh) * | 2015-01-20 | 2016-07-27 | 艾尼特国际有限公司 | 鞋体结构及其制造方法 |
| CN106666911A (zh) * | 2017-02-20 | 2017-05-17 | 晋江市达亿经编织造有限公司 | 一种编织鞋体、制造方法及编织鞋 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3952358A (en) * | 1973-10-03 | 1976-04-27 | Tatsuo Fukuoka | Shoe and a method for manufacturing the same |
| IT1252808B (it) * | 1991-10-07 | 1995-06-28 | Renzo Giaconi | Procedimento per la formazione di calzature aperte e calzature cosi' costituite |
| CN202697860U (zh) * | 2012-07-25 | 2013-01-30 | 蔡华娟 | 针织鞋 |
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- 2017-04-26 CN CN201710281535.4A patent/CN108783726A/zh active Pending
- 2017-05-04 WO PCT/CN2017/083066 patent/WO2018196022A1/zh active Application Filing
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|---|---|---|---|---|
| US20130160323A1 (en) * | 2011-12-27 | 2013-06-27 | Cheng-Tung Hsiao | Shoe Upper Structure |
| CN202959002U (zh) * | 2012-12-14 | 2013-06-05 | 蔡华娟 | 鞋体结构 |
| CN203369441U (zh) * | 2013-06-18 | 2014-01-01 | 谢贤晓 | 鞋体结构 |
| CN103720114A (zh) * | 2014-01-11 | 2014-04-16 | 福建普斯特服饰有限公司 | 针织鞋面编织工艺 |
| CN104005168A (zh) * | 2014-05-30 | 2014-08-27 | 义乌市无缝服装科技研究中心 | 一种鞋面成型的方法 |
| CN104026794A (zh) * | 2014-06-10 | 2014-09-10 | 福建省晋江市金钟服装针织有限公司 | 一种双面提花针织鞋面的制备方法 |
| CN105795581A (zh) * | 2015-01-20 | 2016-07-27 | 艾尼特国际有限公司 | 鞋体结构及其制造方法 |
| CN106666911A (zh) * | 2017-02-20 | 2017-05-17 | 晋江市达亿经编织造有限公司 | 一种编织鞋体、制造方法及编织鞋 |
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