WO2018191947A1 - 一种定子绕线机飞叉装置及其绕线方法 - Google Patents

一种定子绕线机飞叉装置及其绕线方法 Download PDF

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Publication number
WO2018191947A1
WO2018191947A1 PCT/CN2017/081415 CN2017081415W WO2018191947A1 WO 2018191947 A1 WO2018191947 A1 WO 2018191947A1 CN 2017081415 W CN2017081415 W CN 2017081415W WO 2018191947 A1 WO2018191947 A1 WO 2018191947A1
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WO
WIPO (PCT)
Prior art keywords
hollow shaft
flying fork
winding machine
stator winding
fork
Prior art date
Application number
PCT/CN2017/081415
Other languages
English (en)
French (fr)
Inventor
廖建航
Original Assignee
深圳市立昌机电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市立昌机电设备有限公司 filed Critical 深圳市立昌机电设备有限公司
Priority to PCT/CN2017/081415 priority Critical patent/WO2018191947A1/zh
Publication of WO2018191947A1 publication Critical patent/WO2018191947A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

Definitions

  • the invention relates to the technical field of a stator winding machine, and more particularly to a stator winding machine flying fork device and a winding method thereof.
  • the stator winding machine is used to wind the coil of the stator of the motor.
  • the flying fork device is often used for winding.
  • the flying fork device used at present is mostly driven by the motor driven synchronous pulley.
  • the stop control of the flying fork is inconvenient and the control cost is relatively high. High, the timing of the use of the timing belt pulley is prone to slack, which leads to slippage during transmission and the overall volume of the device is also large.
  • the technical problem to be solved by the present invention is to provide a stator winding machine flying fork device with strong running stability, simple structure, low cost and small space for the above-mentioned defects of the prior art;
  • a method of winding a stator winding machine is also provided.
  • a stator winding machine flying fork device comprising a mounting plate and a flying fork; wherein the flying fork comprises a fork head and a connecting portion perpendicularly connected to the fork head; the fork head is provided with a wired nozzle; One end of the connecting section is connected with a hollow shaft passing through the copper wire; the connecting section is provided with a through hole corresponding to the hollow shaft; the mounting plate is provided with a bearing seat for mounting the hollow shaft and driving the hollow shaft a first driving motor that rotates; a movable end of the first driving motor is fixed with a scroll; and a fixed turbine corresponding to the scroll is fixed on the hollow shaft.
  • the stator winding machine flying fork device of the present invention wherein the mounting plate is provided with a second driving motor, and the movable end of the second driving motor is provided with a cross bar coaxial with the hollow shaft, The end of the crossbar is provided with a guide that matches the shape of the stator of the motor.
  • stator winding machine flying fork device of the present invention wherein the connecting section is provided with a first wire loop guided by a copper wire.
  • stator winding machine flying fork device of the present invention wherein the inner wall of the hollow shaft is provided with a plurality of second wire loops guided by copper wires.
  • the stator winding machine flying fork device of the present invention further includes a tensioning device for tensioning the copper wire when the hollow shaft enters the line.
  • a stator winding machine winding method which is applied to the above-mentioned stator winding machine flying fork device, is implemented as follows, the first driving motor drives the scroll to rotate, and the turbine is rotated to drive the hollow shaft Rotating, the flying fork rotates to wind the stator.
  • the utility model has the beneficial effects that: the first driving motor drives the scroll to rotate, and the turbine rotates, thereby driving the hollow shaft to rotate, the flying fork rotates to wind the stator, the winding speed is fast, the running stability is strong, and the occupied space is small.
  • the flying fork stops control is very convenient, the structure is simple and the cost is low.
  • FIG. 1 is a structural schematic view of a stator winding machine flying fork device according to a preferred embodiment of the present invention.
  • the stator winding machine flying fork device of the preferred embodiment of the present invention includes a mounting plate 1 and a flying fork 2; the flying fork 2 includes a fork head 20 and a connecting portion 21 perpendicularly connected to the fork head 20; 20 is provided with a wired nozzle 200; one end of the connecting section 21 is connected with a hollow shaft 3 passing through the copper wire; the connecting section 21 is provided with a through hole 210 corresponding to the hollow shaft 3; and the mounting plate 1 is provided with a hollow shaft 3
  • the driving scroll 110 rotates to drive the turbine 30 to rotate, thereby driving the hollow shaft 3 to rotate, the flying fork 2 rotates to wind the stator, the winding speed is fast, the running stability is strong, the occupied
  • the mounting plate 1 is provided with a second driving motor 12, and the movable end of the second driving motor 12 is provided with a cross bar 120 coaxial with the hollow shaft 3.
  • the end of the cross bar 120 is provided to match the shape of the motor stator.
  • the guiding member 121 guides the flying fork 2 when the wire is wound by the guiding member 121, thereby greatly improving the winding speed and the winding accuracy; and the second driving motor 12 can quickly adjust the direction of the guiding member 121.
  • the connecting portion 21 is provided with a first wire loop 211 for guiding the copper wire, and the copper wire is smoother when the wire is taken out, thereby ensuring overall stability.
  • the inner wall of the hollow shaft 3 is provided with a plurality of second wire loops 31 guided by copper wires, which are smoother when the copper wires are taken out, thereby ensuring overall stability.
  • Fig. 1 it also includes a tensioning device (not shown) for tensioning the copper wire when the hollow shaft 3 enters the wire, and the coil is tighter after winding to ensure product quality.
  • a tensioning device (not shown) for tensioning the copper wire when the hollow shaft 3 enters the wire, and the coil is tighter after winding to ensure product quality.
  • a stator winding machine winding method is applied to the above-mentioned stator winding machine flying fork device. As shown in FIG. 1 , the method is as follows.
  • the first driving motor 11 drives the scroll 110 to rotate, and the turbine 30 is rotated to drive the hollow.
  • the flying fork 2 rotates to wind the stator, the winding speed is fast, the running stability is strong, the occupied space is small, the flying fork stops control is very convenient, the structure is simple and the cost is low.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种定子绕线机飞叉装置及其绕线方法，包括安装板（1）和飞叉（2）；飞叉（2）包括叉头（20）和与叉头（20）垂直连接的连接段（21）；叉头（20）上设置有线嘴（200）；连接段（21）一端连接设置有穿过铜线的空心轴（3）；连接段（21）上设置有与空心轴（3）对应的过孔（210）；安装板（1）上设置有安装空心轴（3）的轴承座（10）和驱动空心轴（3）转动的第一驱动电机（11）；第一驱动电机（11）活动端固定有涡杆（110）；空心轴（3）上固定有与涡杆（110）对应的涡轮（30）；通过第一驱动电机（11）驱动涡杆（110）转动，带动涡轮（30）转动，进而带动空心轴（3）转动，飞叉（2）转动进行对定子绕线，绕线速度快，运行稳定性强，占用空间小，飞叉停止控制十分方便，结构简单成本低。

Description

一种定子绕线机飞叉装置及其绕线方法 技术领域
本发明涉及定子绕线机技术领域，更具体地说，涉及一种定子绕线机飞叉装置及其绕线方法。
 背景技术
定子绕线机用于对电机定子缠绕线圈，绕线时常使用到飞叉装置；目前使用的飞叉装置，飞叉运动大都通过电机驱动同步带轮带动，飞叉的停止控制不便，控制成本较高，同步带轮使用时间长易出现松弛现象，进而导致传动时出现打滑，同时装置整体体积也较大。
 技术问题
本发明要解决的技术问题在于，针对现有技术的上述缺陷，提供一种运行稳定性强、结构简单成本低且占用空间小的定子绕线机飞叉装置；
还提供了一种定子绕线机绕线方法。
 技术解决方案
本发明解决其技术问题所采用的技术方案是：
构造一种定子绕线机飞叉装置，包括安装板和飞叉；其中，所述飞叉包括叉头和与所述叉头垂直连接的连接段；所述叉头上设置有线嘴；所述连接段一端连接设置有穿过铜线的空心轴；所述连接段上设置有与所述空心轴对应的过孔；所述安装板上设置有安装空心轴的轴承座和驱动所述空心轴转动的第一驱动电机；所述第一驱动电机活动端固定有涡杆；所述空心轴上固定有与所述涡杆对应的涡轮。
本发明所述的定子绕线机飞叉装置，其中，所述安装板上设置有第二驱动电机，所述第二驱动电机活动端设置有与所述空心轴同轴的横杆，所述横杆端部设置有与电机定子形状匹配的导向件。
本发明所述的定子绕线机飞叉装置，其中，所述连接段上设置有为铜线导向的第一导线环。
本发明所述的定子绕线机飞叉装置，其中，所述空心轴内壁设置有多个为铜线导向的第二导线环。
本发明所述的定子绕线机飞叉装置，其中，还包括为所述空心轴进线时张紧铜线的张紧装置。
一种定子绕线机绕线方法，应用上述定子绕线机飞叉装置，实现方法如下，通过所述第一驱动电机驱动所述涡杆转动，带动所述涡轮转动，进而带动所述空心轴转动，所述飞叉转动进行对定子绕线。
 有益效果
本发明的有益效果在于：通过第一驱动电机驱动涡杆转动，带动涡轮转动，进而带动空心轴转动，飞叉转动进行对定子绕线，绕线速度快，运行稳定性强，占用空间小，飞叉停止控制十分方便，结构简单成本低。
 附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将结合附图及实施例对本发明作进一步说明，下面描述中的附图仅仅是本发明的部分实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他附图：
图1是本发明较佳实施例的定子绕线机飞叉装置结构示意图。
 本发明的实施方式
为了使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的技术方案进行清楚、完整的描述，显然，所描述的实施例是本发明的部分实施例，而不是全部实施例。基于本发明的实施例，本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例，都属于本发明的保护范围。
本发明较佳实施例的定子绕线机飞叉装置如图1所示，包括安装板1和飞叉2；飞叉2包括叉头20和与叉头20垂直连接的连接段21；叉头20上设置有线嘴200；连接段21一端连接设置有穿过铜线的空心轴3；连接段21上设置有与空心轴3对应的过孔210；安装板1上设置有安装空心轴3的轴承座10和驱动空心轴3转动的第一驱动电机11；第一驱动电机11活动端固定有涡杆110；空心轴3上固定有与涡杆110对应的涡轮30；通过第一驱动电机11驱动涡杆110转动，带动涡轮30转动，进而带动空心轴3转动，飞叉2转动进行对定子绕线，绕线速度快，运行稳定性强，占用空间小，飞叉停止控制十分方便，结构简单成本低。
如图1所示，安装板1上设置有第二驱动电机12，第二驱动电机12活动端设置有与空心轴3同轴的横杆120，横杆120端部设置有与电机定子形状匹配的导向件121；通过导向件121为飞叉2绕线时进行导向，大大提高了绕线速度以及绕线准确性；通过第二驱动电机12，能快速调节导向件121方向。
如图1所示，连接段21上设置有为铜线导向的第一导线环211，铜线出线时更加顺畅，保证了整体稳定性。
如图1所示，空心轴3内壁设置有多个为铜线导向的第二导线环31，铜线出线时更加顺畅，保证了整体稳定性。
如图1所示，还包括为空心轴3进线时张紧铜线的张紧装置（图中未显示），缠绕后线圈更加紧密，保证产品质量。
一种定子绕线机绕线方法，应用上述定子绕线机飞叉装置，如图1所示，实现方法如下，通过第一驱动电机11驱动涡杆110转动，带动涡轮30转动，进而带动空心轴3转动，飞叉2转动进行对定子绕线，绕线速度快，运行稳定性强，占用空间小，飞叉停止控制十分方便，结构简单成本低。
应当理解的是，对本领域普通技术人员来说，可以根据上述说明加以改进或变换，而所有这些改进和变换都应属于本发明所附权利要求的保护范围。

Claims (6)

  1. 一种定子绕线机飞叉装置，包括安装板和飞叉；其特征在于，所述飞叉包括叉头和与所述叉头垂直连接的连接段；所述叉头上设置有线嘴；所述连接段一端连接设置有穿过铜线的空心轴；所述连接段上设置有与所述空心轴对应的过孔；所述安装板上设置有安装空心轴的轴承座和驱动所述空心轴转动的第一驱动电机；所述第一驱动电机活动端固定有涡杆；所述空心轴上固定有与所述涡杆对应的涡轮。
  2. 根据权利要求1所述的定子绕线机飞叉装置，其特征在于，所述安装板上设置有第二驱动电机，所述第二驱动电机活动端设置有与所述空心轴同轴的横杆，所述横杆端部设置有与电机定子形状匹配的导向件。
  3. 根据权利要求1所述的定子绕线机飞叉装置，其特征在于，所述连接段上设置有为铜线导向的第一导线环。
  4. 根据权利要求1所述的定子绕线机飞叉装置，其特征在于，所述空心轴内壁设置有多个为铜线导向的第二导线环。
  5. 根据权利要求1所述的定子绕线机飞叉装置，其特征在于，还包括为所述空心轴进线时张紧铜线的张紧装置。
  6. 一种定子绕线机绕线方法，应用上述权利要求1-5任一所述的定子绕线机飞叉装置，其特征在于，实现方法如下，通过所述第一驱动电机驱动所述涡杆转动，带动所述涡轮转动，进而带动所述空心轴转动，所述飞叉转动进行对定子绕线。
PCT/CN2017/081415 2017-04-21 2017-04-21 一种定子绕线机飞叉装置及其绕线方法 WO2018191947A1 (zh)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0654493A (ja) * 1992-06-29 1994-02-25 Besutetsuku:Kk 巻線機
CN2470321Y (zh) * 2001-04-02 2002-01-09 浙江省三门巨龙特种焊接设备有限公司 一种飞叉式绕线机
JP3633911B2 (ja) * 2002-05-29 2005-03-30 日特エンジニアリング株式会社 多極電機子の巻線方法と巻線装置
CN102270906A (zh) * 2010-06-02 2011-12-07 日特机械工程株式会社 绕线机以及绕线方法
CN202384953U (zh) * 2011-12-31 2012-08-15 温岭市第二绝缘材料厂 一种定子绕线嵌线一体机中的绕线装置
CN103395604A (zh) * 2013-08-06 2013-11-20 江阴市汇通包装机械有限公司 放料牵引装置
CN107070130A (zh) * 2017-04-21 2017-08-18 深圳市立昌机电设备有限公司 一种定子绕线机飞叉装置及其绕线方法

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0654493A (ja) * 1992-06-29 1994-02-25 Besutetsuku:Kk 巻線機
CN2470321Y (zh) * 2001-04-02 2002-01-09 浙江省三门巨龙特种焊接设备有限公司 一种飞叉式绕线机
JP3633911B2 (ja) * 2002-05-29 2005-03-30 日特エンジニアリング株式会社 多極電機子の巻線方法と巻線装置
CN102270906A (zh) * 2010-06-02 2011-12-07 日特机械工程株式会社 绕线机以及绕线方法
CN202384953U (zh) * 2011-12-31 2012-08-15 温岭市第二绝缘材料厂 一种定子绕线嵌线一体机中的绕线装置
CN103395604A (zh) * 2013-08-06 2013-11-20 江阴市汇通包装机械有限公司 放料牵引装置
CN107070130A (zh) * 2017-04-21 2017-08-18 深圳市立昌机电设备有限公司 一种定子绕线机飞叉装置及其绕线方法

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