WO2018188573A1 - 一种电磁炉 - Google Patents

一种电磁炉 Download PDF

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Publication number
WO2018188573A1
WO2018188573A1 PCT/CN2018/082448 CN2018082448W WO2018188573A1 WO 2018188573 A1 WO2018188573 A1 WO 2018188573A1 CN 2018082448 W CN2018082448 W CN 2018082448W WO 2018188573 A1 WO2018188573 A1 WO 2018188573A1
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WO
WIPO (PCT)
Prior art keywords
temperature
panel
hole
temperature sensing
inner frame
Prior art date
Application number
PCT/CN2018/082448
Other languages
English (en)
French (fr)
Inventor
杨华
Original Assignee
上海纯米电子科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海纯米电子科技有限公司 filed Critical 上海纯米电子科技有限公司
Priority to US16/341,026 priority Critical patent/US11156364B2/en
Priority to KR2020197000024U priority patent/KR200492809Y1/ko
Priority to JP2019600113U priority patent/JP3223501U/ja
Publication of WO2018188573A1 publication Critical patent/WO2018188573A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C7/00Stoves or ranges heated by electric energy
    • F24C7/08Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C7/00Stoves or ranges heated by electric energy
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/10Tops, e.g. hot plates; Rings
    • F24C15/102Tops, e.g. hot plates; Rings electrically heated
    • F24C15/105Constructive details concerning the regulation of the temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C7/00Stoves or ranges heated by electric energy
    • F24C7/002Stoves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C7/00Stoves or ranges heated by electric energy
    • F24C7/08Arrangement or mounting of control or safety devices
    • F24C7/082Arrangement or mounting of control or safety devices on ranges, e.g. control panels, illumination
    • F24C7/085Arrangement or mounting of control or safety devices on ranges, e.g. control panels, illumination on baking ovens
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • H05B6/062Control, e.g. of temperature, of power for cooking plates or the like
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/12Cooking devices
    • H05B6/1209Cooking devices induction cooking plates or the like and devices to be used in combination with them
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/10Tops, e.g. hot plates; Rings
    • F24C15/102Tops, e.g. hot plates; Rings electrically heated
    • F24C15/106Tops, e.g. hot plates; Rings electrically heated electric circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2213/00Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
    • H05B2213/04Heating plates with overheat protection means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2213/00Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
    • H05B2213/05Heating plates with pan detection means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2213/00Aspects relating both to resistive heating and to induction heating, covered by H05B3/00 and H05B6/00
    • H05B2213/07Heating plates with temperature control means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Definitions

  • the invention belongs to the field of furnaces or stoves which are heated by electric energy, and particularly relates to an induction cooker.
  • Induction cooker also known as induction cooker, uses an alternating current to generate an alternating magnetic field whose direction is constantly changing through the coil. A vortex current will appear inside the conductor in the alternating magnetic field, and the Joule heating effect of the eddy current causes the conductor to heat up. Achieve heating.
  • the induction cooker usually includes the following components, a panel for carrying the cookware, a high-voltage main substrate constituting the main current loop, a low-voltage main substrate for computer control functions, a display working state, and an LED operation circuit for transmitting operation instructions, and alternating high-frequency
  • the current coil converts the coil of the variable magnetic field, the IGBT that controls the large current through the low current signal, the bridge rectifier that converts the AC power to the DC power, and the thermostat component that transmits the heat signal to the control circuit.
  • the temperature sensing surface of the induction cooker temperature sensing element is basically disposed at the lower end of the panel.
  • the heat transfer of the panel causes the temperature sensing lag, the temperature sensed by the temperature sensing component and the temperature of the food inside the cookware The difference is very large, the result is that cooking in the induction cooker often ends.
  • the accuracy of the measuring temperature needs to be improved due to the structural constraints of the thermostat, and the assembly reliability of the temperature sensing structure in the thermostat needs to be improved.
  • the present invention has been made to solve the problems of the prior art, and an object thereof is to provide an induction cooker.
  • an induction cooker comprising a bottom case, a panel, a temperature controller, the top of the bottom case is open, and an assembly receiving cavity is formed in the inner cavity of the bottom case;
  • the panel is disposed at the open end of the bottom case, and the upper end of the panel a heating surface for cooking the pot body;
  • the thermostat includes an inner frame, the top end of the inner frame is provided with a temperature sensing cover in contact with the cooking pot body, and the inner frame inner cavity is provided with a contact or non-contact type a temperature measuring element for measuring the temperature of the temperature sensing cover;
  • the thermostat is telescoped out from the through hole of the panel, and the temperature sensing cover of the thermostat is attached to the cooking pot body;
  • a sealing structure for preventing entry of the soup or a drainage structure for guiding the soup out of the bottom case is disposed between the through hole of the panel and the temperature controller;
  • the thermostat is provided with an elastic driving structure for driving the thermostat to expand and contract.
  • the temperature measuring component of the contact type measuring temperature of the temperature sensing cover comprises a thermistor fixed in the inner cavity of the inner frame, the thermistor is in contact with the lower end of the temperature sensing cover, the inner cavity of the inner frame A fixing body is provided, and the thermistor is disposed in the fixed body.
  • the non-contact temperature measuring element for measuring the temperature of the temperature sensing cover comprises an infrared probe, and the infrared probe is disposed in the inner cavity of the inner frame, and the measuring end of the infrared probe faces the lower end of the temperature sensing cover.
  • the elastic driving structure is a driving spring, and the outer side wall of the inner frame forms a downwardly facing mounting groove body, the upper end of the driving spring is disposed in the mounting groove body, and the lower end of the driving spring is connected with the support frame in the bottom case.
  • the inner frame slides along the guide hole of the support frame.
  • the temperature sensing cover is placed at the upper end of the inner frame or inserted into the inner cavity of the inner frame.
  • the lower end of the temperature sensing cover forms a mounting counterbore, and the mounting counterbore is sleeved at the upper end of the inner frame.
  • the lower end of the temperature sensing cover forms a snap-fit buckle
  • the upper end of the inner frame forms a snap-fit buckle groove
  • the snap-fit buckle and the snap-fit buckle groove are fixed.
  • the lower end of the temperature sensing cover forms a sleeve inserted into the inner cavity of the inner frame, and a fixing circumferential groove is formed at the outer wall of the sleeve.
  • a convex ring fixed to the annular groove is formed in the inner wall of the inner cavity of the inner frame, or a potting insulating layer connecting the inner wall of the inner cavity is disposed in the annular groove.
  • the lower end of the inner frame forms a transverse through hole, and the horizontal through hole is provided with a limiting bayonet for limiting the height of the temperature controller.
  • a guide hole is formed in the support frame, and a lower groove body accommodating the drive spring is formed in the inner wall of the guide hole, and the lower groove body is open upward.
  • a support protrusion is formed on the inner wall of the bottom case, an insulation layer is disposed on the support protrusion, a panel is disposed on the insulation layer, and a fixing plate for fixing the panel is disposed at an upper end of the bottom case.
  • An upper water guiding surface is formed on an upper end of the insulating layer, a water guiding hole is formed in the insulating layer, and a water retaining rib for protecting an electrical component is formed in the bottom case.
  • the drainage structure includes a bracket guiding tube disposed at a bottom of the lower trough body, and the bracket guiding tube is inserted into the diversion hole of the bottom case.
  • a through hole protection component is disposed in the through hole of the panel, the through hole protection component includes a wrapping sleeve disposed in the through hole, and an upper end of the wrapping sleeve forms an annular limiting plate contacting the upper end of the panel, The lower end of the wrapping sleeve is provided with a lock nut or a locking spring.
  • the sealing structure is a sealing ring disposed in the through hole, and the inner ring of the sealing ring is in contact with the temperature controller.
  • the sealing structure comprises a mounting sleeve disposed at the through hole, the upper end of the assembly sleeve is provided with a sealing pad, the upper end of the sealing pad is in contact with the cooking pot body, and the lower end of the sealing pad is opposite to the temperature sensing cover of the thermostat contact.
  • the sealing structure comprises a sealing sleeve, the upper end of the sealing sleeve is fixed to the lower end of the panel, and the inner wall of the sealing sleeve forms an engaging groove, and the engaging groove is engaged with the mounting plate of the inner frame.
  • the temperature control device sidewall is provided with a detection limit device for limiting the height of the temperature controller, the detection limit device includes a protruding limit rib, and the temperature of the temperature controller is also provided with a temperature The centering limit rib guided in the telescopic process of the controller.
  • a through hole is formed in the panel, and a telescopic thermostat is arranged in the through hole, so that the temperature controller can be attached to the bottom of the cooking pot body, and the temperature controller can accurately measure the temperature at the bottom of the cooking pot body.
  • Figure 1 is a schematic view of the overall structure of the present invention
  • Figure 2 is an assembly view of the first embodiment of the thermistor of the present invention
  • Figure 3 is an assembly view of the second embodiment of the thermistor of the present invention.
  • Figure 4 is an assembly view of a third embodiment of the thermistor of the present invention.
  • Figure 5 is an assembled view of the infrared probe of the present invention.
  • Figure 6 is an assembled view of the first embodiment of the temperature sensing cover of the present invention.
  • Figure 7 is an assembly view of the second embodiment of the temperature sensing cover of the present invention.
  • Figure 8 is an assembled view of the third embodiment of the temperature sensing cover of the present invention.
  • Figure 9 is a schematic view showing the heat conduction of the temperature sensing cover of Figure 8.
  • Figure 10 is an assembled view of the first embodiment of the insulating layer of the present invention.
  • Figure 11 is an assembly view of the second embodiment of the insulating layer of the present invention.
  • Figure 12 is a schematic view showing the drainage of the support frame of the present invention.
  • Figure 13 is an assembled view of the first embodiment of the wrapping sleeve of the present invention.
  • Figure 14 is an assembly view of the second embodiment of the wrapping sleeve of the present invention.
  • Figure 15 is an assembled view of the first embodiment of the through hole waterproofing of the panel of the present invention.
  • Figure 16 is an assembled view of the second embodiment of the surface through hole waterproofing of the present invention.
  • Figure 17 is an assembled view showing the fixed installation of the temperature sensing cover of the present invention.
  • Figure 18 is an assembled perspective view of the protruding limit rib of the present invention.
  • an induction cooker includes a bottom case 1 and a panel 2 , the bottom case 1 is open at the top, and a fitting receiving cavity is formed in the inner cavity of the bottom case 1 ; the panel 2 is disposed at the open end of the bottom case 1 and the panel The upper end of the panel 2 is a support surface of the cooking pot body; the through hole of the panel 2 is provided with a thermostat 3 for measuring the cooking pot body, the thermostat 3 includes an inner frame 31, and the top end of the inner frame 31 is provided with A temperature sensing cover 32 is in contact with the cooking pot body, and a temperature measuring element 33 for measuring the temperature of the temperature sensing cover 32 is provided in the inner cavity of the inner frame 31.
  • the temperature-sensitive cover 32 of the telescopic thermostat 3 can detect the upper end surface of the panel 2, and when the operator places the cooking pot body containing the foodstuff on the panel 2, the cooking pot body will be a telescopic thermostat 3 Pressing back, at this time, the temperature sensing cover 32 is attached to the cooking pot body, and the temperature controller 3 is closely attached to the cooking pot body to directly sense the cooking pot body.
  • the through hole of the panel 2 is located in the middle of the panel 2, and the through hole diameter of the panel 2 is larger than the outer diameter of the detecting end of the thermostat 3, so that the thermostat can be axially expanded and contracted along the through hole.
  • the temperature sensing cover 32 is attached to the cooking pot body to directly conduct the temperature of the cooking pot body, and the temperature measuring element 33 in the temperature controller 3 measures the temperature of the temperature sensing cover 32, thereby obtaining the actual heating temperature at the bottom of the cooking pot body. To avoid the phenomenon of overheating.
  • the temperature measuring element 33 of the contact type measuring temperature cover 33 includes a thermistor 35, and the thermistor 35 is fixed in the inner cavity of the inner frame 31, and the thermistor 35
  • the lower end of the temperature sensing cover 32 is in contact with a fixed body, and the thermistor 35 is disposed in the fixed body.
  • the lower end of the temperature sensing cover 32 forms a snap-fit buckle
  • the upper end of the inner frame forms a snap-fit buckle groove
  • the snap-fit buckle and the snap-fit buckle groove are fixed.
  • the snap-fit buckle and the snap-fit buckle groove enable better bonding of the temperature sensing cover 32 and the inner frame 31 after the injection molding process, and improve the bite strength of the temperature sensing cover 32 and the inner frame 31.
  • a radial through hole is formed in the inner frame 31, and the limiting bayonet 6 is inserted and fixed in the radial through hole.
  • Only one form of the limit bayonet 6 that limits the upward movement of the inner frame 31 is listed in the present application, but is not limited to the form of other forms of constrained moving distance at the outer wall of the inner frame 31.
  • the limit bayonet 6 defines a maximum amount of displacement of the inner frame 31 vertically upward. Due to the combination of the limiting structure and the driving spring 5, the temperature sensing cover of the thermostat 3 can be freely extended up and down, so that the temperature sensing cover can closely fit the cooking pot body that needs to measure the temperature, and the temperature sensing accuracy is improved.
  • the driving spring 5 can ensure the pressing fit of the thermostat 3 and the cooking pot body, and the limiting bayonet 6 can ensure that the thermostat 3 does not go from the panel in the state where the cooking pot body is not on the panel 2. Slide out through the through hole of 2 to ensure the stability of the telescopic thermostat. At the same time, increase its service life.
  • the temperature sensing cover 32 is a heat-conductive metal material temperature sensing cover
  • the fixing body is a filling body
  • the thermistor 35 is disposed in an insulating sleeve in the pouring body.
  • the metal material temperature sensing cover 32 is a copper temperature sensing cover or an aluminum temperature sensing cover.
  • An insulating pad 34 is further disposed between the insulating sleeve and the lower end of the temperature sensing cover 32.
  • the insulating sleeve and the insulating mat 34 form a double insulation to ensure no safety under the grounding structure.
  • the insulating pad 34 is placed on the lower end of the temperature sensing cover 32, and the thermistor 35 is placed on the lower end of the insulating pad 34, and then sealed with an insulating material to form a filling body.
  • the infusion body can further strengthen the integral combination of the temperature sensing cover 32 and the inner frame 31, and on the other hand, can effectively prevent moisture and improve the overall performance of the thermostat.
  • the temperature sensing cover 32 is a heat-conductive non-metal material temperature sensing cover
  • the fixing body is a filling body
  • the thermistor 35 is encapsulated in the filling body
  • the thermistor 35 and the temperature sensing cover 32 are contact.
  • the non-metallic material temperature sensing cover is made of a heat conductive ceramic, a thermal conductive silicone, or a plastic.
  • the infusion body is made of waterproof insulation material.
  • the temperature sensing cover 32 is a heat conductive metal material temperature sensing cover
  • the fixing body is a thermistor bracket 37 .
  • the thermistor 35 is assembled in the thermistor holder 37.
  • the thermistor holder 37 is pressed into the inner frame 31, and an insulating pad 34 is disposed between the thermistor 35 and the lower end of the temperature sensing cover 32. .
  • the manner in which the thermistor holder 37 and the inner frame 31 are fixed may be, but not limited to, an interference fit.
  • the material of the thermistor holder 37 is made of silicone or plastic.
  • the non-contact temperature measuring element 33 for measuring the temperature of the temperature sensing cover 32 includes an infrared probe 38, which is disposed in the inner cavity of the inner frame 31, and the measuring end of the infrared probe 38 faces the temperature sensing. The lower end of the cover 32.
  • the temperature sensing cover 32 is made of a material having good heat conduction and a fixed surface emissivity such as copper, aluminum, graphite, or the like.
  • the temperature sensing cover 32 transmits its own temperature state to the infrared probe 38 by means of heat radiation at a specific surface emissivity, and the infrared probe 38 can obtain the current cooking pot temperature state information by processing.
  • a mounting through hole is formed in the fixing body, a top slot is formed on the upper end of the fixing body, the mounting through hole is in communication with the top slot, and the infrared probe 38 is disposed in the mounting through hole, and the measuring end of the infrared probe 38 is installed.
  • the through hole is located in the top groove, and the upper end of the infrared probe 38 is not in contact with the temperature sensing cover 32.
  • the outer side wall of the inner frame 31 forms an opening downwardly facing groove body 36.
  • the mounting groove body 36 is provided with a driving spring 5, and the lower end of the driving spring 5 and the bottom case 1 are supported.
  • the frames 4 are connected, and the inner frame 31 slides along the guide holes 41 of the support frame 4.
  • a guide hole 41 is formed in the support frame 4, and a lower groove body 42 accommodating the drive spring 5 is formed in the inner wall of the guide hole 41, and the lower groove body 42 is open upward.
  • the support frame 4 is fixed in the bottom case 1, and the drive spring 5 can drive the inner frame 31 to move upward, so that the temperature sensing cover 32 can protrude from the upper end of the panel 2.
  • the upper end of the drive spring 5 is inserted into the mounting groove 36, and the drive spring 5 is adjacent to the outer groove wall of the mounting groove 36, the lower end of the drive spring 5 is inserted into the lower groove body 42, and the drive The spring 5 is adjacent to the inner groove wall of the lower tank body 42.
  • This structure ensures the mounting of the drive spring 5, and the lower tank body 42 can also guide the vertical movement of the inner frame 31.
  • the drive spring 5 is a shape memory metal spring.
  • the drive spring 5 is in a free state.
  • the temperature of the cooking pot begins to rise, and the temperature of the cooking pot is transmitted to the environment around the thermostat 3 through the radiation, and the ambient temperature of the shape memory metal spring also rises.
  • the phase change temperature set by the shape memory metal is reached, the shape memory metal is restored to the initial setting state, the temperature controller 3 is jacked up, and the temperature sensing surface 5 is pressed against the bottom of the pot body 9, and the temperature controller 3 can be compared in this state.
  • the real-time temperature of a good induction cooker is
  • the shape memory metal spring is made of a memory metal.
  • the shape memory metal spring has a phase transition temperature of 70 ° C or less.
  • the temperature sensing cover 32 is placed on the upper end of the inner frame or inserted into the inner cavity of the inner frame 31.
  • the inner frame 31 includes an upper mounting section, a middle mounting groove body 36 and a lower sliding matching section.
  • the inner frame 31 is hollow, and is convenient for installing the inner frame cavity of the temperature measuring component 33.
  • the inner frame cavity can facilitate the temperature measuring component 33 wire. Lead out.
  • the lower end of the temperature sensing cover 32 forms a mounting counterbore, and the mounting counterbore covers the upper end of the inner frame 31.
  • the transition between the upper mounting section and the central mounting slot 36 forms a heat insulating ring groove, and the axial length of the upper mounting section is greater than the depth of the mounting counterbore, so that the lower end of the temperature sensing cover 32 is suspended.
  • the upper mounting section is entirely in the mounting counterbore, ensuring the accuracy of the measurement of the temperature measuring element 33 in the inner frame 31.
  • the lower end of the temperature sensing cover 32 forms a sleeve inserted into the inner cavity of the inner frame 31, and the outer wall of the sleeve forms a fixing circumferential groove 39 in the inner wall of the inner cavity of the inner frame 31.
  • a convex ring that is fixed to the circumferential groove 39 is formed.
  • the annular groove 39 and the convex ring are engaged with each other to fix the temperature sensing cover 32 to the upper end of the inner frame 31.
  • the circumferential groove 39 can also ensure the installation position of the temperature measuring element 33 during the installation.
  • the circumferential groove 39 and the convex ring can greatly reduce the assembly difficulty, and can avoid the assembly gap, can reduce the exposed area of the temperature sensing cover, thereby reducing the heat dissipation of the entire temperature controller and making the temperature sensing more precise.
  • the lower end of the temperature sensing cover 32 forms a sleeve that is inserted into the inner cavity of the inner frame 31, and a fixing circumferential groove 39 is formed at the outer wall of the sleeve.
  • the annular groove 39 is provided with a potting insulation layer connecting the inner wall of the inner cavity.
  • the inner frame cavity is a heat collecting cavity capable of collecting heat, a part thereof directly enters the heat collecting cavity through the temperature sensing cover 32, and another part passes through the guiding of the sleeve, and then enters the heat collecting cavity in the radial direction.
  • the thermistor is wrapped in a real-time stereoscopic temperature field with the temperature change of the bottom of the pan, which can make the pan faster and more accurate. The bottom temperature changes to improve the temperature sensitivity of the thermostat.
  • the thermistor comprises a wafer sealing layer of a package wafer, a wafer lead connecting the wafers, and the wafer sealing layer and the wafer lead are covered with an encapsulating insulating layer.
  • the withstand voltage level between the crystal element and the crystal element lead and the temperature sensing cover is ⁇ 3000V.
  • the encapsulating insulating layer is made of epoxy resin or a similar mixture that can be cured by drying or baking.
  • An insulating sheet is disposed between the thermistor and the temperature sensing cover 32.
  • the insulating sheet is made of a material such as silica gel, Teflon or polyimide which is excellent in insulation and temperature resistance.
  • An insulating sleeve is disposed at an inner wall of the sleeve.
  • the insulating sleeve is made of silica gel, Teflon, polyimide or the like with good insulation and temperature resistance.
  • the thermistor is fixed to the sleeve, the temperature sensing cover 32, and the inner frame by potting the insulating layer.
  • the potting insulation layer is made of epoxy resin or a similar mixture that can be cured by drying or baking. Since the presence of the circumferential groove 39 can cure the potting insulation layer, the temperature sensing cover can be effectively combined with the inner frame.
  • a vertical three-layer insulating layer is disposed between the crystal element and the temperature sensing cover 32.
  • the vertical three-layer insulating layer is a crystal glass sealing layer, an encapsulating insulating layer and an insulating sheet.
  • a three-layer insulating layer is formed between the die lead and the sleeve, and the three-layer insulating layer is an encapsulating insulating layer, a potting insulating layer and an insulating sleeve.
  • a support protrusion is formed on the inner wall of the bottom case 1, and the support protrusion is provided with an insulating layer 7, and the insulating layer 7 is provided with a panel 2, and the upper end of the bottom case 1 is fixed.
  • a water guiding surface is formed at an upper end of the insulating layer 7, and a water guiding hole 71 is formed in the insulating layer, and a water retaining rib 73 for protecting an electrical component is formed in the bottom case 1.
  • a water guiding slope and a water guiding hole 71 are formed on the top side of the insulating layer 7, and a water retaining rib 73 is formed at the bottom of the bottom case.
  • the water guiding hole 71 is disposed at the outer periphery of the insulating layer 7, and the bottom of the casing 1 is provided with a water retaining rib 73 extending toward the top.
  • the water guiding slope is gradually inclined along the top surface of the insulating layer 7 through the water hole 71, so that water flows into the bottom of the casing 1 through the water guiding hole 71, and the water retaining rib 73 isolates the water from the electrical components, so that the water passes from the vent of the bottom casing. discharge. Thereby forming an insulating structure to ensure the insulation performance of the induction cooker panel after damage.
  • the top side of the insulating layer 7 forms a water guiding slope and a water guiding hole 71, and the bottom of the bottom case forms a water retaining rib 73.
  • the water guiding hole 71 is provided at the inner periphery of the insulating layer 7, and the bottom of the bottom case is provided with a water retaining rib 73 that engages with the inner periphery of the insulating layer 7.
  • the water guiding slope is gradually inclined along the top surface of the insulating layer 7 through the water hole 71, so that water flows into the bottom of the bottom case through the water guiding hole 71, and the water retaining rib 73 isolates the water from the electrical component, so that the water is discharged from the vent of the housing. .
  • the water guiding slope is gradually inclined along the top surface of the insulating layer 7 through the water hole 71, so that water flows into the bottom of the bottom case through the water guiding hole 71, and the water retaining rib 73 isolates the water from the electrical component, so that the water is discharged from the vent of the housing. .
  • a bracket guide tube 43 is disposed at the bottom of the lower tank body 42, and the bracket guide tube 43 is inserted into the flow guiding hole of the bottom case 1.
  • a plurality of annular water retaining rings are formed on the upper end of the support frame 4, and the water retaining ring can collect the soup flowing from the through holes of the panel 2, and the water retaining ring introduces the soup in the through holes into the In the lower tank body 42, a bracket draft tube 43 is formed in the lower tank body 42, and the bracket draft tube 43 can guide the soup out of the bottom casing 1.
  • a guide post is formed in the bottom case 1, a flow guiding hole is formed in the guiding post, and the bracket guiding tube 43 is inserted into the guiding hole.
  • An inclined surface for water guiding is formed in the lower tank 42.
  • the water retaining ring has a plurality of holes, and the water blocking ring has a larger diameter than the through hole of the panel 2 .
  • a through hole protection component is disposed in the through hole of the panel 2 , and the through hole protection component includes a wrapping sleeve 8 disposed in the through hole, and the upper end of the wrapping sleeve 8 is formed and The upper end of the panel 2 is in contact with the annular limiting plate, and the lower end of the wrapping sleeve 8 is provided with a locking nut 81 or a locking elastic piece 82.
  • the wrapping sleeve 8 wraps the inner side of the through hole and the upper and lower end edges, and clamps the panel 2.
  • the wrapping sleeve 8 is a metal material fixed to the panel 2 by riveting.
  • the wrapping sleeve 8 is a rigid plastic material that is fixed to the panel 2 by hot pressing or ultrasonic welding.
  • the wrap sleeve 8 includes an outer threaded sleeve extending through the through hole and a lock nut 81 secured to the outer threaded sleeve at the bottom side of the panel 2.
  • the lower portion of the wrapping sleeve 8 is provided with a locking elastic piece 82 fastened to the bottom side of the panel 2.
  • the locking elastic piece 82 is made of metal.
  • the through hole protection assembly can protect the through hole of the panel 2, prevent the panel from being broken, protect the reliability and safety of the product, and at the same time, the package sleeve 8 can guide the temperature controller 3.
  • a sealing structure for preventing the soup from entering the inner cavity is disposed between the through hole of the panel 2 and the thermostat 3.
  • the through hole of the panel 2 and the thermostat 3 are either provided with a drainage structure or a sealing structure for preventing the soup from entering the inner cavity.
  • the sealing structure prevents the soup body at the bottom of the cooking pot body and the upper end of the panel 2 from entering the inside of the induction cooker through the gap between the through hole and the thermostat 3.
  • the sealing structure is a sealing ring, and the sealing ring is disposed in the through hole.
  • An annular rib is formed at an inner wall of the sealing ring, and an inner diameter of the annular rib is in an interference fit with an outer wall of the thermostat 3.
  • the annular rib can effectively reduce the contact area of the interference fit of the outer wall of the thermostat 3, and reduce the resistance effect on the telescopic stroke of the thermostat 3.
  • the sealing structure includes a fitting sleeve 9 disposed at the through hole, and the upper end of the fitting sleeve 9 is provided with a gasket 91, and the upper end of the gasket 91 is in contact with the cooking pot body, the gasket The lower end of 91 is in contact with the temperature sensing cover 32 of the thermostat 3.
  • the sealing structure is a gasket 91 that blocks the through hole and elastically engages the temperature sensing cover 32 of the thermostat 3, and the lower end of the sealing pad 91 forms a fitting sleeve 9 that engages the through hole.
  • a press block is disposed in the bottom case, and the press block presses the lower end of the mounting sleeve 9 against the lower end surface of the panel 2.
  • the compact is a hollow cylindrical compact, and the lower end of the compact is fixed to the support frame.
  • the gasket 91 is made of a sealed silica gel, and the gasket 91 can effectively cover and seal the cooking pot due to its elastic deformation.
  • the gasket 91 itself has a certain elastic ductility.
  • the thermostat 3 pushes the gasket 91 up to a certain height under the action of the driving spring.
  • the thermostat 3 drives the spring deformation under the gravity of the cooking pot and the contents of the food contained therein to retract the entire thermostat 3 substantially flush with the panel 2.
  • the temperature sensing cover 32 of the thermostat 3 is tightly attached to the bottom of the cooking pot body, so that the temperature sensing cover 32 of the thermostat 3 can well sense the bottom of the cooking pot body. temperature.
  • the sealing structure is a sealing sleeve 92.
  • the upper end of the sealing sleeve 92 is fixed to the lower end of the panel 2, and the lower end of the sealing sleeve 92 is fixed to the supporting frame of the thermostat 3.
  • the axial direction of the sealing sleeve 92 is in a fold line shape.
  • the sealing sleeve 92 is a sealed silica gel, and the sealing sleeve 92 can prevent the juice outside the thermostat 3 from entering the inside of the induction furnace.
  • the angle of the hemming of the sealing sleeve 92 is in a process of becoming larger or smaller, so that the sealing effect can be ensured, and the resistance during the telescopic process of the thermostat 3 can be reduced.
  • the upper end of the thermostat 3 is a temperature sensing cover 32 parallel to the panel 2.
  • the sealing structure includes a sealing sleeve 92.
  • the upper end of the sealing sleeve 92 is fixed to the lower end of the panel 2.
  • the inner wall of the sealing sleeve 92 forms an engaging groove 93.
  • the engaging groove 93 is engaged with the mounting plate of the inner frame 31.
  • the outer wall of the inner frame 31 extends outward to form a mounting plate, and the engaging groove 93 is elastically fitted on the mounting plate.
  • the thermostat 3 can also slightly expose the temperature sensing cover 32 of the thermostat to the upper end of the panel 2, and the upper end of the thermostat 3
  • the height of the upper end of the panel 2 of the temperature cover 32 is 0 to 5 mm.
  • the temperature sensing cover 32 can be in direct contact with the cooking pot body on the panel 2, and the temperature sensing cover 32 can directly sense the temperature of the cooking pot body, so that the actual temperature of the foodstuff in the pot can be truly sensed.
  • the distance between the temperature sensing cover 32 and the panel 2 is h, and the value of 0 ⁇ h ⁇ 5 mm, which can ensure the direct contact between the temperature sensing cover 32 and the bottom of the pot, and can reduce the gap between the cooking pot body and the panel 2. It is widely used in all kinds of pots to facilitate the user's cooking operation.
  • the panel 2 supports the cooking pot body, and the temperature sensing cover 32 is not in contact with the cooking pot body, which directly affects the temperature sensing of the thermostat 3.
  • the bottom of the cooking pot body needs to have a relatively high convex hull avoidance sensor, which has a great influence on the cooking stir frying action.
  • the thermostat 3 and the through hole are filled with a material such as epoxy resin, 502 glue, quick-drying glue or RTV silica gel, and the thermostat 3 is fixed on the panel by natural drying or drying of the filler. Set the location.
  • the outer wall of the temperature sensing cover 32 may also be formed with an external thread, and the lower end of the panel 2 is sleeved on the externally threaded nut to fix the thermostat 3.
  • the sidewall of the thermostat 3 is provided with a detection limit device for limiting the height of the temperature controller 3, and the detection limit device includes a protruding limit rib 61, the temperature The centering limit rib 62 guided by the thermostat 3 during the telescopic process is also disposed at the side wall of the controller 3.
  • the protruding limiting rib 61 and the centering limiting rib 62 are both plural, and the upper end of the protruding limiting rib 61 is opposite to the panel 2, so that the height of the panel 2 of the temperature controller 3 can be restricted.
  • the centering limiting rib 62 and the protruding limiting rib 61 are longitudinally aligned.
  • the centering limiting rib 62 and the protruding limiting rib 61 are longitudinally staggered.
  • the centering rib 62 includes an upper inclined portion 621 and a lower straight portion 622.
  • the inclined portion 621 gradually increases in height from top to bottom, and the height of the straight portion 622 coincides with the maximum height of the inclined portion 621.
  • the centering limiting rib 62 enables the temperature controller 3 to slide along the through hole of the panel 2, and during the process of detecting, the centering limiting rib 62 can ensure that the temperature controller 3 is detected after the through hole Coaxial, to ensure the accuracy of the detection, and the centering limit rib 62 can also play a role of deceleration in the process of sliding detection, the centering limit rib 62 can avoid the week after the temperature controller 1 is detected Shake to increase the compact size of the assembly.
  • the upper end of the protruding limiting rib 61 is a plane that is in contact with the panel 2, and the lower end thereof has an arc shape.
  • the centering limiting rib 62 and the protruding limiting rib 61 are evenly distributed in the circumferential direction.
  • the temperature of the thermostat 3 protruding from the panel 2 is H, and the height H satisfies the following condition, 0.5 mm ⁇ H ⁇ 6 mm.
  • the centering limiting rib 62 cooperates with the inner wall of the through hole to prevent the temperature controller 3 from being pulled to one side, and ensures that the gap between the temperature controller 3 and the panel 2 is uniform; the height of the centering limiting rib 62 is 0.1 ⁇ 0.5mm.
  • a through hole is formed in the panel, and a telescopic thermostat is arranged in the through hole, so that the temperature controller can be attached to the bottom of the cooking pot body, and the temperature controller can accurately measure the temperature at the bottom of the cooking pot body.

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Abstract

一种电磁炉,包括底壳(1)、面板(2)、温控器(3),温控器(3)包括内架(31),内架(31)的顶端设置有与烹饪锅体接触的感温盖(32),内架(31)内腔中设置有接触式或非接触式测量感温盖(32)温度的测温元件(33);温控器(3)从面板(2)的通孔中伸缩探出,温控器(3)的感温盖(32)与烹饪锅体贴合;面板(2)的通孔与温控器(3)之间设置有避免汤汁进入的密封结构或设置有将汤汁导送出底壳(1)的排水结构;面板(2)处形成通孔,通孔中设置有伸缩式的温控器(3),从而能够实现温控器(3)与烹饪锅体底部的贴合,保证温控器(3)对烹饪锅体底部的温度进行精确测量,通过面板通孔处的密封结构或排水结构避免面板(2)上的汤汁进入到底壳(1)的电气元件中。

Description

一种电磁炉 技术领域
本发明属于用电能加热的炉或灶领域,具体涉及一种电磁炉。
背景技术
电磁炉又称为电磁灶,其利用交变电流通过线圈产生方向不断改变的交变磁场,处于交变磁场中的导体的内部将会出现涡旋电流,涡旋电流的焦耳热效应使导体升温,从而实现加热。
电磁炉通常包括以下元器件,用于承载锅具的面板、构成主电流回路的高压主基板、用于电脑控制功能的低压主基板、显示工作状态和传递操作指令LED线路板、将高频交变电流转换成交变磁场的线圈盘、通过低电流信号控制大电流通断的IGBT、将交流电源转换为直流电源的桥式整流块、将热量信号传递到控制电路的温控器组件等。
鉴于电磁炉的上述原理,并且具备加热速度快、节能环保、容易清洁、精确温控等诸多优点而备受大众喜爱。
但是,目前电磁炉感温元件的感温面基本都是设置在面板下端,在实际工作过程中,因为面板的传热会导致感温的滞后,感温元件感应的温度与锅具内部食材的温度差异很大,其结果是电磁炉炒菜经常会糊底。
目前,电磁炉在对烹饪锅体进行温度测量时,由于温控器的结构制约,导致其测量温度的准确性有待提高,而且温控器中感温结构的装配可靠性有待提高。
而且,电磁炉在烹饪过程中难免会在面板上洒溅汤汁,洒溅的汤汁会对电磁炉内部的电气元件造成安全隐患。
发明内容
本发明为解决现有技术存在的问题而提出,其目的是提供一种电磁炉。
本发明的技术方案是:一种电磁炉,包括底壳、面板,温控器,所述底壳顶部敞开,底壳内腔中形成装配容纳腔;所述面板设置在底壳敞开端,面板上端为烹饪锅体的支撑面;所述温控器包括内架,所述内架的顶端设置有与烹饪锅体接触的感温盖,所述内架内腔中设置有接触式或非接触式测量感温盖温度的测温元件;
其中,所述温控器从面板的通孔中伸缩探出,温控器的感温盖与烹饪锅体贴合;
所述面板的通孔与温控器之间设置有避免汤汁进入的密封结构或设置有将汤汁导送出底壳的排水结构;
所述温控器处设置有驱动温控器伸缩的弹性驱动结构。
所述接触式测量感温盖温度的测温元件包括热敏电阻,所述热敏电阻固定在内架内腔中,所述热敏电阻与感温盖下端相接触,所述内架内腔中设置有固定体,所述热敏电阻设置在固定体中。
所述非接触式测量感温盖温度的测温元件包括红外探头,所述红外探头设置在内架内腔中,所述红外探头的测量端朝向感温盖下端。
所述弹性驱动结构为驱动弹簧,所述内架外侧壁形成开口向下的安装槽体,所述驱动弹簧上端设置在安装槽体中,所述驱动弹簧下端与底壳中支撑架相连,所述内架沿支撑架的导向孔滑动。
所述感温盖套在内架上端或者插入到内架的内腔中。
所述感温盖下端形成安装沉孔,所述安装沉孔套在内架上端。
所述感温盖下端形成咬合扣,所述内架上端形成咬合扣槽,所述咬合扣、咬合扣槽相固定。
所述感温盖下端形成插入到内架内腔中的套筒,所述套筒外壁处形成固定用环向槽。
所述内架内腔的内壁中形成与环向槽相固定的凸环,或者所述环向槽中设置有连接内腔内壁的灌封绝缘层。
所述内架下端形成横向通孔,所述横向通孔中设置有限制温控器探出高度的限位卡销。
所述支撑架中形成导向孔,所述导向孔内壁中形成容纳驱动弹簧的下槽体,所述下槽体开口向上。
所述底壳内壁处形成支撑凸起,所述支撑凸起上设置有绝缘层,所述绝缘层上设置有面板,所述底壳上端设置有固定面板的固定板。
所述绝缘层上端形成倾斜导水面,所述绝缘层中形成导水孔,所述底壳中形成保护电气元件的挡水筋。
所述排水结构包括下槽体槽底处设置的支架导流管,所述支架导流管插入到底壳的导流孔中。
所述面板的通孔中设置有通孔保护组件,所述通孔保护组件包括设置在通孔中的包裹套筒,所述包裹套筒上端形成与面板上端接触的环形限位板,所述包裹套筒下端设置有锁紧螺母或锁紧弹片。
所述密封结构为设置在通孔中的密封圈,所述密封圈的内圈与温控器相接触。
所述密封结构包括设置在通孔处的装配套,所述装配套上端设置有密封垫,所述密封垫上端与烹饪锅体相接触,所述密封垫下端与温控器的感温盖相接触。
所述密封结构包括密封套,所述密封套上端与面板下端相固定,所述密封套内壁处形成咬合槽,所述咬合槽与内架的安装板相咬合。
所述温控器侧壁处设置有限制温控器探出高度的探出限位装置,所述探出限位装置包括凸出限位筋,所述温控器侧壁处还设置有温控器伸缩过程中导向的对中限位筋。
本发明中面板处形成通孔,通孔中设置有伸缩式的温控器,从而能够实现温控器与烹饪锅体底部的贴合,保证温控器对烹饪锅体底部的温度进行精确测量,通过温控器感温盖的优化,减少传导过程中热量的损耗,通过面板下端的绝缘层、导水孔、挡水筋实现面板碎裂后绝缘防水防护,通过面板通孔处的密封结构或排水结构避免面板上的汤汁进入到底壳的电气元件中,本发明实现了电磁炉的精确控温,提高了使用安全性。
附图说明
图1是本发明的整体结构示意图;
图2是本发明中热敏电阻实施例一的装配图;
图3是本发明中热敏电阻实施例二的装配图;
图4是本发明中热敏电阻实施例三的装配图;
图5是本发明中红外探头的装配图;
图6是本发明中感温盖实施例一的装配图;
图7是本发明中感温盖实施例二的装配图;
图8是本发明中感温盖实施例三的装配图;
图9是图8中感温盖的热传导示意图;
图10是本发明中绝缘层实施例一的装配图;
图11是本发明中绝缘层实施例二的装配图;
图12是本发明中支撑架的排水示意图;
图13是本发明中包裹套筒实施例一的装配图;
图14是本发明中包裹套筒实施例二的装配图;
图15是本发明中面板通孔防水实施例一的装配图;
图16是本发明中面通通孔防水实施例二的装配图;
图17是本发明中感温盖固定安装的装配图;
图18是本发明中凸出限位筋的装配立体图;
其中:
1底壳      2面板
3温控器     4支撑架
5驱动弹簧    6限位卡销
7绝缘层     8包裹套筒
9装配套
31内架      32感温盖
33测温元件    34绝缘垫
35热敏电阻    36安装槽体
37热敏电阻支架  38红外探头
39环向槽
41导向孔     42下槽体
43支架导流管
61凸出限位筋  62对中限位筋
621倾斜部    622平直部
71导水孔     72固定板
73挡水筋
81锁紧螺母    82锁紧弹片
91密封垫     92密封套
93咬合槽。
具体实施方式
以下,参照附图和实施例对本发明进行详细说明:
如图1所示,一种电磁炉,包括底壳1、面板2,所述底壳1顶部敞开,底壳1内腔中形成装配容纳腔;所述面板2设置在底壳1敞开端,面板2上端为烹饪锅体的支撑面;面板2的通孔中设置有伸缩式测量烹饪锅体的温控器3,所述温控器3包括内架31,所述内架31的顶端设置有与烹饪锅体接触的感温盖32,所述内架31内腔中设置有接触式或非接触式测量感温盖32温度的测温元件33。
伸缩式的温控器3其上端的感温盖32能够探出面板2上端面,操作者将盛放食材的烹饪锅体放置在面板2上时,烹饪锅体将伸缩式的温控器3压回,此时感温盖32与烹饪锅体贴合,温控器3贴紧烹饪锅体,对烹饪锅体进行直接感温。
所述面板2的通孔位于面板2的中部,所述面板2的通孔孔径大于温控器3探出端的外径,保证温控器能够沿着通孔进行轴向伸缩。
所述感温盖32与烹饪锅体贴合能够直接传导烹饪锅体的温度,温控器3中的测温元件33对感温盖32的温度进行测量,从而得到烹饪锅体底部的实际加热温度,避免出现过热糊锅现象。
如图2~4所示,所述接触式测量感温盖33温度的测温元件33包括热敏电阻35,所述热敏电阻35固定在内架31内腔中,所述热敏电阻35与感温盖32下端相接触,所述内架31内腔中设置有固定体,所述热敏电阻35设置在固定体中。
所述感温盖32下端形成咬合扣,所述内架上端形成咬合扣槽,所述咬合扣、咬合扣槽相固定。
所述咬合扣、咬合扣槽使得注塑加工后感温盖32和内架31能更好的结合,提升感温盖32与内架31的咬合强度。
所述内架31中形成径向通孔,限位卡销6穿插固定在径向通孔中。本申请中仅列举限位卡销6限制内架31向上移动的一种形成,但并不限于内架31外壁处其它形式的约束移动距离的形式。
限位卡销6限定内架31竖直朝上的最大位移量。由于该限位结构以及驱动弹簧5的共同作用,温控器3的感温盖可自由上下伸缩,可以使得感温盖能紧密贴合需要测量温度的烹饪锅体,提升感温精度。
所述驱动弹簧5能够保证温控器3与烹饪锅体的挤压贴合,所述限位卡销6能够保证在面板2上无烹饪锅体的状态下,温控器3不会从面板2的通孔中滑出,保证伸缩式温控器使用的稳定性。同时,提高其使用寿命。
如图2所示,所述感温盖32为导热的金属材质感温盖,所述固定体为灌注体,热敏电阻35设置在灌注体中的绝缘套管内。
所述金属材质感温盖32为铜质感温盖或铝质感温盖。所述绝缘套管与感温盖32下端之间还设置有绝缘垫34。绝缘套管、绝缘垫34形成双重绝缘,保证不需要接地结构下的安全性。
将绝缘垫34贴装在感温盖32下端,并在绝缘垫34下端贴装热敏电阻35,然后用绝缘材料进行封灌形成灌注体。
所述灌注体一方面可进一步加强感温盖32与内架31的整体结合,另一方面可有效防潮,提升温控器整体性能。
如图3所示,所述感温盖32为导热的非金属材质感温盖,所述固定体为灌注体,热敏电阻35封装在灌注体中且热敏电阻35与感温盖32相接触。
所述非金属材质感温盖材质为导热陶瓷、导热硅胶、塑料。所述灌注体为防水绝缘材质。
如图4所示,所述感温盖32为导热的金属材质感温盖,所述固定体为热敏电阻支架37,
热敏电阻35过盈装配在热敏电阻支架37中,所述热敏电阻支架37压入在内架31中,所述热敏电阻35与感温盖32下端之间还设置有绝缘垫34。
所述热敏电阻支架37与内架31的固定方式可以但不限于过盈配合。
所述热敏电阻支架37的材质为硅胶或塑料材质。
如图5所示,非接触式测量感温盖32温度的测温元件33包括红外探头38,所述红外探头38设置在内架31内腔中,所述红外探头38的测量端朝向感温盖32下端。
所述感温盖32材质为热传导良好且材质表面发射率固定的材质如铜、铝、石墨等。感温盖32以特定的表面发射率将自身的温度状态通过热辐射的形式传递给红外探头38,红外探头38通过处理运算可以得出当前烹饪锅体温度状态信息。
所述固定体中形成安装通孔,所述固定体上端形成顶槽,所述安装通孔与顶槽相连通,所述红外探头38设置在安装通孔,红外探头38的测量端探出安装通孔位于顶槽中,所述红外探头38的上端不与感温盖32相接触。
如图2~4所示,所述内架31外侧壁形成开口向下的安装槽体36,所述安装槽体36中设置有驱动弹簧5,所述驱动弹簧5下端与底壳1中支撑架4相连,所述内架31沿支撑架4的导向孔41滑动。
所述支撑架4中形成导向孔41,所述导向孔41内壁中形成容纳驱动弹簧5的下槽体42,所述下槽体42开口向上。
所述支撑架4固定在底壳1中,所述驱动弹簧5能够驱动内架31向上移动,从而使感温盖32能够探出面板2上端。
所述驱动弹簧5的上端插入到安装槽体36中,且所述驱动弹簧5靠近安装槽体36的外槽壁,所述驱动弹簧5的下端插入到下槽体42中,且所述驱动弹簧5靠近下槽体42的内槽壁,该结构保证驱动弹簧5的安装,下槽体42还能够对内架31的上下移动进行导向。
所述驱动弹簧5为形状记忆金属弹簧。
常温时,驱动弹簧5为自由状态,当电磁炉开始工作时,烹饪锅体温度开始上升,烹 饪锅体温度通过辐射传递给温控器3周围环境,形状记忆金属弹簧所处环境温度也随之上升,当达到形状记忆金属设定的相变温度,形状记忆金属恢复初始设置的状态将温控器3顶起,使感温面5贴紧锅体9底部,此状态下温控器3能比较好的感应锅具的实时温度。
所述形状记忆金属弹簧为记忆金属制成。
所述形状记忆金属弹簧的相变温度为小于等于70℃。
如图6~9所示,所述感温盖32套在内架上端或者插入到内架31的内腔中。所述内架31包括上安装段、中部的安装槽体36以及下滑动配合段,所述内架31中空,便于安装测温元件33的内架腔,内架腔能够方便测温元件33导线引出。
如图6所示,所述感温盖32下端形成安装沉孔,所述安装沉孔套在内架31上端。
同时,所述上安装段、中部的安装槽体36之间的过渡处形成隔热环槽,所述上安装段的轴向长度大于安装沉孔的深度,使感温盖32下端悬空,使上安装段整个处于安装沉孔中,保证内架31中测温元件33测量的准确性。
如图7所示,所述感温盖32下端形成插入到内架31内腔中的套筒,所述套筒外壁处形成固定用环向槽39,所述内架31内腔的内壁中形成与环向槽39相固定的凸环。
所述环向槽39、凸环相互扣合将感温盖32固定在内架31的上端,所述环向槽39也能够保证安装过程中测温元件33的安装位置。
所述环向槽39、凸环能够极大降低装配难度,同时能够避免装配间隙,能够减少感温盖的外露面积,以降低温控器整体的散热性,使感温更加精准。
如图8~9所示,所述感温盖32下端形成插入到内架31内腔中的套筒,所述套筒外壁处形成固定用环向槽39。所述环向槽39中设置有连接内腔内壁的灌封绝缘层。
所述内架腔为聚热腔体能够对热量进行收聚,其一部分通过感温盖32直接进入到聚热腔体,另一部分通过套筒的导向,然后沿径向进入到聚热腔体中,从而使聚热腔体中形成立体感温,然后通过热敏电阻实现精确感温,热敏电阻被包裹在实时随锅底温度变化的立体温度场中,可以更快更精准的感应锅底温度变化,提升温控器感温精准性。
所述热敏电阻包括封装晶元的晶元玻封层、连接晶元的晶元引线,所述晶元玻封层、晶元引线外包覆有包封绝缘层。
所述晶元及晶元引线与感温盖之间耐电压等级≥3000V。
包封绝缘层材质为环氧树脂或类似通过干燥或烘烤可固化的混合胶。所述热敏电阻与感温盖32之间设置有绝缘片。
绝缘片为绝缘和耐温性能良好的硅胶、铁氟龙、聚酰亚胺之类的材质。所述套筒内壁 处设置有绝缘套管。
绝缘套管为绝缘和耐温性能良好的硅胶、铁氟龙、聚酰亚胺之类的材质。所述热敏电阻通过灌封绝缘层与套筒、感温盖32、内架相固定。
灌封绝缘层材质为环氧树脂或类似通过干燥或烘烤可固化的混合胶。由于环向槽39的存在可以使灌封绝缘层固化后,可以有效将感温盖与内架紧密牢靠的结合在一起。
所述晶元与感温盖32之间设置有竖向三层绝缘层,所述竖向三层绝缘层依次为晶元玻封层、包封绝缘层、绝缘片。
所述晶元引线与套筒之间形成环向三层绝缘层,所述环向三层绝缘层依次为包封绝缘层、灌封绝缘层、绝缘套管。
如图10所示,所述底壳1内壁处形成支撑凸起,所述支撑凸起上设置有绝缘层7,所述绝缘层7上设置有面板2,所述底壳1上端设置有固定面板2的固定板72。
所述绝缘层7上端形成倾斜导水面,所述绝缘层中形成导水孔71,所述底壳1中形成保护电气元件的挡水筋73。
所述绝缘层7顶侧形成导水斜面和导水孔71,底壳的底部形成挡水筋73。
所述导水孔71设置在绝缘层7的外周缘处,所述壳体1底部设置向顶部延伸的挡水筋73。
所述导水斜面沿绝缘层7顶面向导水孔71逐渐倾斜,使水通过导水孔71流入壳体1底部,挡水筋73将水与电气部件隔离,使水从底壳的通风口排出。从而形成绝缘结构,保证电磁炉面板破损后的绝缘性能。
如图11所示,所述绝缘层7顶侧形成导水斜面和导水孔71,底壳底部形成挡水筋73。
所述导水孔71设置在绝缘层7的内周缘处,所述底壳的底部设置与绝缘层7的内周缘接合的挡水筋73。
所述导水斜面沿绝缘层7顶面向导水孔71逐渐倾斜,使水通过导水孔71流入底壳底部,挡水筋73将水与电气部件隔离,使水从壳体的通风口排出。从而形成绝缘结构,保证电磁炉面板破损后的绝缘性能。
如图12所示,所述下槽体42的槽底处设置有支架导流管43,所述支架导流管43插入到底壳1的导流孔中。
所述支撑架4上端形成多个环状的挡水环,所述挡水环能够将从面板2的通孔中流入的汤汁进行收集,挡水环将上述通孔中的汤汁导入到下槽体42中,所述下槽体42中又形成支架导流管43,所述支架导流管43能够将汤汁从底壳1中导出。
所述底壳1中形成导送柱,所述导送柱中形成导流孔,所述支架导流管43插入到导流孔中。
所述下槽体42中形成导水用的倾斜面。
所述挡水环为多个,所述挡水环直径大于面板2中通孔的孔径。
如图13~14所示,所述面板2的通孔中设置有通孔保护组件,所述通孔保护组件包括设置在通孔中的包裹套筒8,所述包裹套筒8上端形成与面板2上端接触的环形限位板,所述包裹套筒8下端设置有锁紧螺母81或锁紧弹片82。
所述包裹套筒8包裹通孔内侧及上下端边缘,并箍紧面板2。
所述包裹套筒8为通过铆压固定在面板2上的金属材料。
所述包裹套筒8为通过热压或超声波焊接固定在面板2上的硬质塑料材料。
所述包裹套筒8包括贯穿通孔的外螺纹套筒和由面板2底侧处固定外螺纹套筒的锁紧螺母81。
所述包裹套筒8下部设置扣合固定在面板2底侧的锁紧弹片82。
所述锁紧弹片82为金属材质。
所述通孔保护组件能够对面板2的通孔进行保护,防止面板破裂的作用,保护产品使用的可靠性和安全性,同时,包裹套筒8能够对温控器3提供导向。
如图15~16所示,所述面板2的通孔与温控器3之间设置有避免汤汁进入内腔的密封结构。
所述面板2的通孔与温控器3之间或设置有排水结构或设置有避免汤汁进入内腔的密封结构。
所述密封结构避免烹饪锅体底部和面板2上端的汤汁通过通孔、温控器3之间的间隙进入到电磁炉内部。
所述密封结构为密封圈,所述密封圈设置在通孔中。
所述密封圈内壁处形成环形凸筋,所述环形凸筋的内径与温控器3外壁为过盈配合。环形凸筋能够有效的减少温控器3外壁过盈配合的接触面积,减小对温控器3伸缩行程的阻力影响。
如图15所示,所述密封结构包括设置在通孔处的装配套9,所述装配套9上端设置有密封垫91,所述密封垫91上端与烹饪锅体相接触,所述密封垫91下端与温控器3的感温盖32相接触。
所述密封结构为封堵通孔并与温控器3的感温盖32弹性贴合的密封垫91,所述密封 垫91下端形成咬合通孔的装配套9。
所述底壳中设置有压块,所述压块将装配套9下端压紧在面板2的下端面上。
所述压块为中空柱状压块,所述压块的下端与支撑架相固定。
所述密封垫91材质为密封硅胶,密封垫91由于其弹性变形能够有效的对烹饪锅体进行贴合包覆。
密封垫91自身有一定的弹性延展性能,自由状态下温控器3在驱动弹簧作用下将密封垫91顶起一定高度。放上烹饪锅体后,温控器3在烹饪锅体及其盛装的食材重力作用下驱动弹簧变形将整个温控器3缩回基本与面板2平齐。同时,在驱动弹簧的弹力作用下,温控器3的感温盖32会紧紧的贴合在烹饪锅体底部,使得温控器3的感温盖32能很好的感应烹饪锅体底部温度。
如图16所示,所述密封结构为密封套92,所述密封套92上端与面板2下端相固定,密封套92下端与温控器3的支撑架相固定。
所述密封套92的轴向截面呈折线状。
所述密封套92为密封硅胶,密封套92能够避免温控器3外部的汁水进入到电磁炉内部。
温控器3在伸缩过程中,密封套92的折边的角度处于变大或减小的过程,这样既能够保证密封效果,也能够减小温控器3伸缩过程中的阻力。
所述温控器3上端为与面板2平行的感温盖32。
所述密封结构包括密封套92,所述密封套92上端与面板2下端相固定,所述密封套92内壁处形成咬合槽93,所述咬合槽93与内架31的安装板相咬合。
所述内架31外壁处向外延伸形成安装板,所述咬合槽93弹性套装在安装板上。
如图17所示,所述温控器3除了上述伸缩的固定方式外还可以采用固定结构将温控器的感温盖32稍探出面板2的上端,所述温控器3上端的感温盖32探出面板2上端高度为0~5mm。
所述感温盖32能够与面板2上的烹饪锅体直接接触,感温盖32能够直接感应烹饪锅体的温度,从而能够真实感应锅内食材的实际温度。
所述感温盖32与面板2的距离为h,所述0≤h≤5mm,该h高度既能够保证感温盖32与锅底的直接接触,又能够减少烹饪锅体与面板2的间隙,广泛适用于各类锅体,便于使用者烹调操作。
当感温盖32与面板2之间的间距h小于0时,面板2对烹饪锅体进行支撑,而感温盖 32与烹饪锅体非接触,会直接影响温控器3的感温。
当感温盖32与面板2之间的间距h大于5mm时,烹饪锅体底部要做比较高的凸包避空传感器,对烹饪翻炒动作影响很大。
所述温控器3与通孔配合孔隙位置填充环氧树脂、502胶、快干胶或RTV硅胶之类的材料,并通过填充物自然表干或烘干使温控器3固定在面板预设位置。
所述感温盖32的外壁处还可以形成外螺纹,面板2下端套在外螺纹上的螺母,从而将温控器3进行固定。
如图18所示,所述温控器3侧壁处设置有限制温控器3探出高度的探出限位装置,所述探出限位装置包括凸出限位筋61,所述温控器3侧壁处还设置有温控器3伸缩过程中导向的对中限位筋62。
所述凸出限位筋61、对中限位筋62均为多个,所述凸出限位筋61上端与面板2相抵,从而能够限制温控器3探出面板2的高度。
所述对中限位筋62、凸出限位筋61纵向对齐。
所述对中限位筋62、凸出限位筋61纵向交错。
所述对中限位筋62包括上方的倾斜部621和下方的平直部622。
所述倾斜部621自上而下高度逐渐增加,所述平直部622的高度与倾斜部621的最大高度相一致。
所述对中限位筋62能够使温控器3沿着面板2的通孔滑动探出,在探出的过程中,对中限位筋62能够保证温控器3探出后与通孔同轴,保证探出的精度,而其对中限位筋62还能够在滑动探出的过程中,起到减速的作用,对中限位筋62能够避免温控器1探出后的周向晃动,增加装配的紧凑型。
所述凸出限位筋61上端为与面板2接触的平面,其下端为圆弧状。
所述对中限位筋62、凸出限位筋61均沿环向均布。
所述温控器3凸出面板2的高度为H,所述高度H满足以下条件,0.5mm≤H≤6mm。
所述对中限位筋62与通孔的内壁配合,防止温控器3歪到一边,保证温控器3与面板2周圈间隙均匀;所述对中限位筋62的高度为0.1~0.5mm。
本发明中面板处形成通孔,通孔中设置有伸缩式的温控器,从而能够实现温控器与烹饪锅体底部的贴合,保证温控器对烹饪锅体底部的温度进行精确测量,通过温控器感温盖的优化,减少传导过程中热量的损耗,通过面板下端的绝缘层、导水孔、挡水筋实现面板碎裂后绝缘防水防护,通过面板通孔处的密封结构或排水结构避免面板上的汤汁进入到底壳的电 气元件中,本发明实现了电磁炉的精确控温,提高了使用安全性。

Claims (19)

  1. 一种电磁炉,包括底壳(1)、面板(2),温控器(3),其特征在于:
    所述底壳(1)顶部敞开,底壳(1)内腔中形成装配容纳腔;
    所述面板(2)设置在底壳(1)敞开端,面板(2)上端为烹饪锅体的支撑面;所述温控器(3)包括内架(31),所述内架(31)的顶端设置有与烹饪锅体接触的感温盖(32),所述内架(31)内腔中设置有接触式或非接触式测量感温盖(32)温度的测温元件(33);
    其中,所述温控器(3)从面板(2)的通孔中伸缩探出,温控器(3)的感温盖(32)与烹饪锅体贴合;
    所述面板(2)的通孔与温控器(3)之间设置有避免汤汁进入的密封结构或设置有将汤汁导送出底壳(1)的排水结构;
    所述温控器(3)处设置有驱动温控器(3)伸缩的弹性驱动结构。
  2. 根据权利要求1所述的一种电磁炉,其特征在于:所述接触式测量感温盖(32)温度的测温元件(33)包括热敏电阻(35),所述热敏电阻(35)固定在内架(31)内腔中,所述热敏电阻(35)与感温盖(32)下端相接触,所述内架(31)内腔中设置有固定体,所述热敏电阻(35)设置在固定体中。
  3. 根据权利要求1所述的一种电磁炉,其特征在于:所述非接触式测量感温盖(32)温度的测温元件(33)包括红外探头(38),所述红外探头(38)设置在内架(31)内腔中,所述红外探头(38)的测量端朝向感温盖(32)下端。
  4. 根据权利要求1所述的一种电磁炉,其特征在于:所述弹性驱动结构为驱动弹簧(5),所述内架(31)外侧壁形成开口向下的安装槽体(36),所述驱动弹簧(5)上端设置在安装槽体(36)中,所述驱动弹簧(5)下端与底壳(1)中支撑架(4)相连,所述内架(31)沿支撑架(4)的导向孔(41)滑动。
  5. 根据权利要求1所述的一种电磁炉,其特征在于:所述感温盖(32)套在内架(31)上端或者插入到内架(31)的内腔中。
  6. 根据权利要求5所述的一种电磁炉,其特征在于:所述感温盖(32)下端形成安装沉孔,所述安装沉孔套在内架(31)上端。
  7. 根据权利要求5所述的一种电磁炉,其特征在于:所述感温盖(32)下端形成咬合扣,所述内架(31)上端形成咬合扣槽,所述咬合扣、咬合扣槽相固定。
  8. 根据权利要求5所述的一种电磁炉,其特征在于:所述感温盖(32)下端形成 插入到内架(31)内腔中的套筒,所述套筒外壁处形成固定用环向槽(39)。
  9. 根据权利要求8所述的一种电磁炉,其特征在于:所述内架(31)内腔的内壁中形成与环向槽(39)相固定的凸环,或者所述环向槽(39)中设置有连接内腔内壁的灌封绝缘层。
  10. 根据权利要求4所述的一种电磁炉,其特征在于:所述内架(31)下端形成横向通孔,所述横向通孔中设置有限制温控器(3)探出高度的限位卡销(6)。
  11. 根据权利要求4所述的一种电磁炉,其特征在于:所述支撑架(4)中形成导向孔(41),所述导向孔(41)内壁中形成容纳驱动弹簧(5)的下槽体(42),所述下槽体(42)开口向上。
  12. 根据权利要求1所述的一种电磁炉,其特征在于:所述底壳(1)内壁处形成支撑凸起,所述支撑凸起上设置有绝缘层(7),所述绝缘层(7)上设置有面板(2),所述底壳(1)上端设置有固定面板(2)的固定板(72)。
  13. 根据权利要求12所述的一种电磁炉,其特征在于:所述绝缘层(7)上端形成倾斜导水面,所述绝缘层中形成导水孔(71),所述底壳(1)中形成保护电气元件的挡水筋(73)。
  14. 根据权利要求11所述的一种电磁炉,其特征在于:所述排水结构包括下槽体(42)槽底处设置的支架导流管(43),所述支架导流管(43)插入到底壳(1)的导流孔中。
  15. 根据权利要求4所述的一种电磁炉,其特征在于:所述面板(2)的通孔中设置有通孔保护组件,所述通孔保护组件包括设置在通孔中的包裹套筒(8),所述包裹套筒(8)上端形成与面板(2)上端接触的环形限位板,所述包裹套筒(8)下端设置有锁紧螺母(81)或锁紧弹片(82)。
  16. 根据权利要求1所述的一种电磁炉,其特征在于:所述密封结构为设置在通孔中的密封圈,所述密封圈的内圈与温控器(3)相接触。
  17. 根据权利要求1所述的一种电磁炉,其特征在于:所述密封结构包括设置在通孔处的装配套(9),所述装配套(9)上端设置有密封垫(91),所述密封垫(91)上端与烹饪锅体相接触,所述密封垫(91)下端与温控器(3)的感温盖(32)相接触。
  18. 根据权利要求1所述的一种电磁炉,其特征在于:所述密封结构包括密封套 (92),所述密封套(92)上端与面板(2)下端相固定,所述密封套(92)内壁处形成咬合槽(93),所述咬合槽(93)与内架(31)的安装板相咬合。
  19. 根据权利要求10所述的一种电磁炉,其特征在于:所述温控器(3)侧壁处设置有限制温控器(3)探出高度的探出限位装置,所述探出限位装置包括凸出限位筋(61),所述温控器(3)侧壁处还设置有温控器(3)伸缩过程中导向的对中限位筋(62)。
PCT/CN2018/082448 2017-04-12 2018-04-10 一种电磁炉 WO2018188573A1 (zh)

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