WO2018133166A1 - Flexible led light bar plate separating device and plate separating process - Google Patents

Flexible led light bar plate separating device and plate separating process Download PDF

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Publication number
WO2018133166A1
WO2018133166A1 PCT/CN2017/074943 CN2017074943W WO2018133166A1 WO 2018133166 A1 WO2018133166 A1 WO 2018133166A1 CN 2017074943 W CN2017074943 W CN 2017074943W WO 2018133166 A1 WO2018133166 A1 WO 2018133166A1
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Prior art keywords
flexible led
panel
strip
turntable
panel unit
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PCT/CN2017/074943
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French (fr)
Chinese (zh)
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袁志贤
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袁志贤
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Publication of WO2018133166A1 publication Critical patent/WO2018133166A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture

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  • the invention relates to the field of flexible lamp strip production, and in particular to a flexible LED lamp strip board device and a sub-board process.
  • the present invention provides a flexible LED lamp strip board device and a sub-board process.
  • a flexible LED lamp strip board device comprising: a plate frame, a cable rack and a turntable frame,
  • the splitter frame is provided with two rollers arranged side by side, and the drum located at the front is connected to the first motor through a first belt, and the cable rack is located at the rear of the partition frame, the row A cable reel is fixed on the wire frame, the rotary disk is mounted on the rear of the cable tray, and the turntable is fixed with a turntable, and the turntable passes through the second belt and the second motor connection,
  • the flexible LED light strip is sleeved on the two rollers, and the light strip after the split plate is fixed on the turntable around the wire reel.
  • the flexible LED strip comprises a plurality of panel units, the panel units being joined end to end to form an annular panel.
  • the jig unit is soldered to each other.
  • the flexible LED strip comprises 10 pieces of the panel unit.
  • the panel unit includes a plurality of rows of FPC boards side by side.
  • first piece of the panel unit and the last piece of the panel unit are offset from each other by a row of the width of the FPC board.
  • the panel unit includes 30 FPC boards side by side.
  • the length of the FPC board is 0.5 m.
  • the height of the reel is higher than the height of the drum.
  • a boarding process for a flexible LED strip characterized in that it comprises the following steps:
  • the first motor rotates to drive the drum to rotate, and realizes the dividing plate of the annular panel; at the same time, the second motor rotates to drive the rotating wheel to realize the collection and winding of the LED strip after the splitting plate, and prepares for the extrusion. jobs.
  • each of the panel units includes 30 FPC boards arranged side by side.
  • the first block of the panel unit and the last piece of the panel unit are offset from each other by a row of the width of the FPC board.
  • the adjacent two pieces of the panel unit are weldedly connected.
  • the invention according to the above aspect has the beneficial effects that the invention can realize the automatic splitting of the flexible LED strip and collect the FPC board after the splitting, thereby reducing the winding and damage of the FPC board after the splitting; High, high production efficiency; the invention saves space consumption during the boarding process and saves space.
  • Figure 1 is a schematic view of the structure of the present invention.
  • FIG. 2 is a schematic structural view of an annular panel of the present invention.
  • Figure 3 is an enlarged view of a portion A of Figure 2.
  • Figure 4 is a connection diagram of the FPC board in the boarding process of the present invention.
  • a flexible LED lamp strip device comprises a sub-frame 1, a cable rack 5 and a turntable frame 7.
  • the sub-plate holder 1 is provided with two rollers 2 arranged side by side, and the drum 2 located at the front is connected to the first motor 3 through the first belt 4; the cable tray 5 is located at the rear of the sub-frame 1 and fixed on the cable tray 5 There is a reel 6; the turntable 7 is arranged at the rear of the cable rack 5, and the turntable 8 is fixed with a turntable 8 which is connected to the second motor 9 via a second belt (not shown).
  • the height of the reel 6 is higher than the height of the drum 2, which helps the strip after the sub-board to be wound onto the reel 6, Conducive to collecting, reducing the entanglement of the strip after the board is divided.
  • the flexible LED light strip is sleeved on the two rollers 2, and the light strips after the split plates are fixed around the turntable 8 to the turntable 8.
  • the flexible LED strip includes a plurality of panel units 11, and the panel unit 11 is welded end to end to form an annular panel 10.
  • the flexible LED strip includes 10 panel units 11.
  • the panel unit 11 includes a plurality of rows of FPC boards 12 arranged side by side, and the first panel unit 11 and the last panel unit 11 are vertically offset from the width of a row of FPC boards 12.
  • the panel unit 11 includes 30 side-by-side FPC boards 12 having a length of 0.5 m.
  • a board process of a flexible LED strip includes the following steps:
  • each of the panel units includes 30 FPC boards 12 arranged side by side, and the length of the FPC board 12 is 0.5 m.
  • the ends of the laps are welded together, and the fixed width is shifted up and down to form an annular panel 10 having a diameter of about two meters.
  • the first piece of the panel unit 11 and the last piece of the panel unit 11 are vertically offset from the width of the row of FPC boards 12.
  • the annular panel 10 is placed between the two rollers 2 of the sub-plate holder 1, and the staggered joints on the annular panel 10 are torn off.
  • the rotation of the first motor 3 drives the drum 2 to rotate, and realizes the dividing plate of the annular panel; at the same time, the rotation of the second motor 9 drives the turntable 7 to realize the collection and winding of the LED strip after the splitting plate, and prepares for the extrusion. jobs.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)

Abstract

A flexible LED light bar plate separating device and a plate separating process. The device comprises a plate separating rack (1), a line arrangement rack (5), and a rotation disc rack (7); a roller (2) and a first motor (3) are provided on the plate separating rack (1); a line arrangement wheel (6) is fixed on the line arrangement rack (5); and a rotation disc (8) and a second motor (9) are fixed on the rotation disc rack (7). The plate separating process comprises: connecting splice plates into connecting plates; fixing the head and the tail of the connecting plates together; removing and winding connectors of the splice plates; and performing plate separating under the drive of the motors. By means of the device and process, automatic plate separating of flexible LED light bars can be achieved, the automatic level and production efficiency are high, and the space can be saved.

Description

一种柔性LED灯带分板装置及分板工艺Flexible LED lamp strip board device and sub-board process 技术领域Technical field
本发明涉及柔性灯带生产领域,具体的说,是涉及一种柔性LED灯带分板装置及分板工艺。The invention relates to the field of flexible lamp strip production, and in particular to a flexible LED lamp strip board device and a sub-board process.
背景技术Background technique
随着电子产品的加工工艺要求,及生产效率的提高,LED灯带的要求也逐渐增加,对于一次成型挤出类的柔性灯带,其柔性灯板在挤出之前要上转轴,上转轴之前必须分板。目前的分板过程均需要人工进行操作,具体采用的方式是把一个一个拼板连接在一起,然后人工撕开,再一个一个对接。With the processing requirements of electronic products and the improvement of production efficiency, the requirements for LED strips are gradually increasing. For flexible strips of one-shot extrusion type, the flexible panel must be rotated before the extrusion, before the shaft is rotated. Must be divided. The current sub-board process requires manual operation. The specific method is to connect one piece of jigsaw together, then manually tear it apart, and then connect one by one.
人工操作过程中,不易对撕开后的灯板进行收集,灯板容易纠缠在一起,不利于后期整理,也容易造成的灯板的损坏;另外,人工操作生产效率低,同时需要较大的工作场地,占地面积大。During the manual operation, it is not easy to collect the light boards after tearing, and the light boards are easily entangled together, which is not conducive to post- finishing and easy damage of the light board; in addition, manual operation has low production efficiency and requires large Work space, large area.
上述缺陷,值得解决。The above defects are worth solving.
发明内容Summary of the invention
为了克服现有的技术的不足,本发明提供一种柔性LED灯带分板装置及分板工艺。In order to overcome the deficiencies of the prior art, the present invention provides a flexible LED lamp strip board device and a sub-board process.
本发明技术方案如下所述:The technical solution of the present invention is as follows:
一种柔性LED灯带分板装置,其特征在于,包括分板架、排线架以及转盘架,A flexible LED lamp strip board device, comprising: a plate frame, a cable rack and a turntable frame,
所述分板架上设有两个并列排列的滚筒,位于前方的所述滚筒通过第一皮带与所述第一马达连接,所述排线架位于所述分板架的后方,所述排线架上固定有排线轮,所述转盘架设于所述排线架的后方,所述转盘架上固定有转盘,所述转盘通过第二皮带与第二马达 连接,The splitter frame is provided with two rollers arranged side by side, and the drum located at the front is connected to the first motor through a first belt, and the cable rack is located at the rear of the partition frame, the row A cable reel is fixed on the wire frame, the rotary disk is mounted on the rear of the cable tray, and the turntable is fixed with a turntable, and the turntable passes through the second belt and the second motor connection,
所述柔性LED灯带套在两个所述滚筒上,分板后的灯带绕过所述排线轮固定在所述转盘上。The flexible LED light strip is sleeved on the two rollers, and the light strip after the split plate is fixed on the turntable around the wire reel.
根据上述方案的本发明,其特征在于,所述柔性LED灯带包括若干块拼板单元,所述拼板单元首尾相连形成环形拼板。The invention according to the above aspect is characterized in that the flexible LED strip comprises a plurality of panel units, the panel units being joined end to end to form an annular panel.
进一步的,所述拼板单元之间焊接连接。Further, the jig unit is soldered to each other.
进一步的,所述柔性LED灯带包括10块所述拼板单元。Further, the flexible LED strip comprises 10 pieces of the panel unit.
进一步的,所述拼板单元包括若干排并排的FPC板。Further, the panel unit includes a plurality of rows of FPC boards side by side.
更进一步的,第一块所述拼板单元与最后一块所述拼板单元上下错开一排所述FPC板的宽度。Further, the first piece of the panel unit and the last piece of the panel unit are offset from each other by a row of the width of the FPC board.
更进一步的,所述拼板单元包括30条并排的所述FPC板。Further, the panel unit includes 30 FPC boards side by side.
更进一步的,所述FPC板的长度为0.5m。Further, the length of the FPC board is 0.5 m.
根据上述方案的本发明,所述排线轮的高度高于所述滚筒的高度。According to the invention of the above aspect, the height of the reel is higher than the height of the drum.
一种柔性LED灯带的分板工艺,其特征在于,包括以下步骤:A boarding process for a flexible LED strip, characterized in that it comprises the following steps:
S1:将若干块拼板单元首尾连接形成长条形的连扳;S1: connecting a plurality of pieces of the panel unit end to end to form a long strip;
S2:将所述连扳的收尾固定在一起,并且上下错开固定宽度,形成一个环形拼板;S2: fixing the ends of the connecting plates together, and staggering the fixed widths up and down to form an annular panel;
S3:将所述环形拼板套在分板架的两个滚筒之间,并将所述环形拼板上错开的接头撕下;S3: arranging the annular panel between the two rollers of the splitter frame, and tearing off the staggered joint on the annular panel;
S4:将撕下的接头跨过排线轮,缠绕在转盘上;S4: the removed joint is spanned over the reel and wound on the turntable;
S5:第一马达转动带动滚筒转动,实现所述环形拼板的分板;同时第二马达转动带动所述转盘转动,实现分板后LED灯带的收集、缠绕,为送挤出做好准备工作。S5: the first motor rotates to drive the drum to rotate, and realizes the dividing plate of the annular panel; at the same time, the second motor rotates to drive the rotating wheel to realize the collection and winding of the LED strip after the splitting plate, and prepares for the extrusion. jobs.
根据上述方案的本发明,其特征在于,所述步骤S1中,每块所述拼板单元包括30条并排排列的FPC板。 The invention according to the above aspect is characterized in that, in the step S1, each of the panel units includes 30 FPC boards arranged side by side.
进一步的,所述步骤S2中,第一块所述拼板单元与最后一块所述拼板单元上下错开一排所述FPC板的宽度。Further, in the step S2, the first block of the panel unit and the last piece of the panel unit are offset from each other by a row of the width of the FPC board.
根据上述方案的本发明,所述步骤S1和S2中,相邻两块所述拼板单元之间焊接连接。According to the invention of the above aspect, in the steps S1 and S2, the adjacent two pieces of the panel unit are weldedly connected.
根据上述方案的本发明,其有益效果在于,本发明可以实现柔性LED灯带的自动分板,并将分板后的FPC板进行收集,减少了分板后FPC板的缠绕、损坏;自动化程度高,生产效率高;本发明节省了分板过程中的场地消耗,节省空间。The invention according to the above aspect has the beneficial effects that the invention can realize the automatic splitting of the flexible LED strip and collect the FPC board after the splitting, thereby reducing the winding and damage of the FPC board after the splitting; High, high production efficiency; the invention saves space consumption during the boarding process and saves space.
附图说明DRAWINGS
图1为本发明的结构示意图。Figure 1 is a schematic view of the structure of the present invention.
图2为本发明环形拼板的结构示意图。2 is a schematic structural view of an annular panel of the present invention.
图3为图2中A部分的放大图。Figure 3 is an enlarged view of a portion A of Figure 2.
图4为本发明分板过程中FPC板的连接图。Figure 4 is a connection diagram of the FPC board in the boarding process of the present invention.
在图中,1、分板架;2、滚筒;3、第一马达;4、第一皮带;5、排线架;6、排线轮;7、转盘架;8、转盘;9、第二马达;10、环形拼板;11、拼板单元;12、FPC板。In the figure, 1, the sub-frame; 2, the drum; 3, the first motor; 4, the first belt; 5, the cable rack; 6, the reel; 7, the turntable; 8, the turntable; Two motors; 10, annular panels; 11, panel unit; 12, FPC board.
具体实施方式detailed description
下面结合附图以及实施方式对本发明进行进一步的描述:The present invention will be further described below in conjunction with the drawings and embodiments:
如图1所示,一种柔性LED灯带分板装置,包括分板架1、排线架5以及转盘架7。As shown in FIG. 1, a flexible LED lamp strip device comprises a sub-frame 1, a cable rack 5 and a turntable frame 7.
分板架1上设有两个并列排列的滚筒2,位于前方的滚筒2通过第一皮带4与第一马达3连接;排线架5位于分板架1的后方,排线架5上固定有排线轮6;转盘架7设于排线架5的后方,转盘架7上固定有转盘8,转盘8通过第二皮带(图中未标出)与第二马达9连接。The sub-plate holder 1 is provided with two rollers 2 arranged side by side, and the drum 2 located at the front is connected to the first motor 3 through the first belt 4; the cable tray 5 is located at the rear of the sub-frame 1 and fixed on the cable tray 5 There is a reel 6; the turntable 7 is arranged at the rear of the cable rack 5, and the turntable 8 is fixed with a turntable 8 which is connected to the second motor 9 via a second belt (not shown).
优选的,排线轮6的高度高于滚筒2的高度,有助于分板后的灯带缠绕到排线轮6上, 利于进行收集,减少分板后灯带的纠缠。Preferably, the height of the reel 6 is higher than the height of the drum 2, which helps the strip after the sub-board to be wound onto the reel 6, Conducive to collecting, reducing the entanglement of the strip after the board is divided.
柔性LED灯带套在两个滚筒2上,分板后的灯带绕过排线轮6固定在转盘8上。The flexible LED light strip is sleeved on the two rollers 2, and the light strips after the split plates are fixed around the turntable 8 to the turntable 8.
如图2-3所示,柔性LED灯带包括若干块拼板单元11,拼板单元11首尾焊接连接形成环形拼板10。在本实施例中,柔性LED灯带包括10块拼板单元11。As shown in FIG. 2-3, the flexible LED strip includes a plurality of panel units 11, and the panel unit 11 is welded end to end to form an annular panel 10. In the present embodiment, the flexible LED strip includes 10 panel units 11.
拼板单元11包括若干排并排的FPC板12,第一块拼板单元11与最后一块拼板单元11上下错开一排FPC板12的宽度。在本实施例中,拼板单元11包括30条并排的FPC板12,FPC板12的长度为0.5m。The panel unit 11 includes a plurality of rows of FPC boards 12 arranged side by side, and the first panel unit 11 and the last panel unit 11 are vertically offset from the width of a row of FPC boards 12. In the present embodiment, the panel unit 11 includes 30 side-by-side FPC boards 12 having a length of 0.5 m.
如图4所示,一种柔性LED灯带的分板工艺,包括以下步骤:As shown in FIG. 4, a board process of a flexible LED strip includes the following steps:
1、将若干块拼板单元11首尾焊接连接形成长条形的连扳。在本实施例中,每块拼板单元包括30条并排排列的FPC板12,FPC板12的长度为0.5m。1. A plurality of pieces of the panel unit 11 are welded end to end to form a long strip. In this embodiment, each of the panel units includes 30 FPC boards 12 arranged side by side, and the length of the FPC board 12 is 0.5 m.
2、将连扳的收尾焊接连接在一起,并且上下错开固定宽度,形成一个直径约两米的环形拼板10。第一块拼板单元11与最后一块拼板单元11上下错开一排FPC板12的宽度。2. The ends of the laps are welded together, and the fixed width is shifted up and down to form an annular panel 10 having a diameter of about two meters. The first piece of the panel unit 11 and the last piece of the panel unit 11 are vertically offset from the width of the row of FPC boards 12.
3、将环形拼板10套在分板架1的两个滚筒2之间,并将环形拼板10上错开的接头撕下。3. The annular panel 10 is placed between the two rollers 2 of the sub-plate holder 1, and the staggered joints on the annular panel 10 are torn off.
4、将撕下的接头跨过排线轮6,缠绕在转盘7上。4. The torn joint is passed over the reel 6 and wound around the turntable 7.
5、第一马达3转动带动滚筒2转动,实现环形拼板的分板;同时第二马达9转动带动转盘7转动,实现分板后LED灯带的收集、缠绕,为送挤出做好准备工作。5. The rotation of the first motor 3 drives the drum 2 to rotate, and realizes the dividing plate of the annular panel; at the same time, the rotation of the second motor 9 drives the turntable 7 to realize the collection and winding of the LED strip after the splitting plate, and prepares for the extrusion. jobs.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It is to be understood that those skilled in the art will be able to make modifications and changes in accordance with the above description, and all such modifications and variations are intended to be included within the scope of the appended claims.
上面结合附图对本发明专利进行了示例性的描述,显然本发明专利的实现并不受上述方式的限制,只要采用了本发明专利的方法构思和技术方案进行的各种改进,或未经改进将本发明专利的构思和技术方案直接应用于其它场合的,均在本发明的保护范围内。 The present invention is exemplarily described with reference to the accompanying drawings, and it is obvious that the implementation of the present invention is not limited by the above-described manner, as long as various improvements or not improved by the method concept and technical solution of the present invention are adopted. The concept and technical solution of the present invention are directly applied to other occasions, and are all within the protection scope of the present invention.

Claims (9)

  1. 一种柔性LED灯带分板装置,其特征在于,包括分板架、排线架以及转盘架,A flexible LED lamp strip board device, comprising: a plate frame, a cable rack and a turntable frame,
    所述分板架上设有两个并列排列的滚筒,位于前方的所述滚筒通过第一皮带与所述第一马达连接,所述排线架位于所述分板架的后方,所述排线架上固定有排线轮,所述转盘架设于所述排线架的后方,所述转盘架上固定有转盘,所述转盘通过第二皮带与第二马达连接,The splitter frame is provided with two rollers arranged side by side, and the drum located at the front is connected to the first motor through a first belt, and the cable rack is located at the rear of the partition frame, the row A wire reel is fixed on the wire frame, the turntable is mounted on the rear of the cable rack, a turntable is fixed on the turntable frame, and the turntable is connected to the second motor through the second belt.
    所述柔性LED灯带套在两个所述滚筒上,分板后的灯带绕过所述排线轮固定在所述转盘上。The flexible LED light strip is sleeved on the two rollers, and the light strip after the split plate is fixed on the turntable around the wire reel.
  2. 根据权利要求1所述的柔性LED灯带分板装置,其特征在于,所述柔性LED灯带包括若干块拼板单元,所述拼板单元首尾相连形成环形拼板。The flexible LED lamp strip device according to claim 1, wherein the flexible LED strip comprises a plurality of panel units, and the panel units are connected end to end to form an annular panel.
  3. 根据权利要求2所述的柔性LED灯带分板装置,其特征在于,所述拼板单元包括若干排并排的FPC板。The flexible LED light strip device of claim 2, wherein the panel unit comprises a plurality of rows of FPC boards side by side.
  4. 根据权利要求3所述的柔性LED灯带分板装置,其特征在于,第一块所述拼板单元与最后一块所述拼板单元上下错开一排所述FPC板的宽度。The flexible LED lamp strip board device according to claim 3, wherein the first block of the panel unit and the last piece of the panel unit are vertically offset from each other by a row of the width of the FPC board.
  5. 根据权利要求3所述的柔性LED灯带分板装置,其特征在于,所述拼板单元包括30条并排的所述FPC板。A flexible LED lamp strip board assembly according to claim 3, wherein said panel unit comprises 30 side-by-side FPC boards.
  6. 根据权利要求3所述的柔性LED灯带分板装置,其特征在于,所述FPC板的长度为0.5m。The flexible LED lamp strip device of claim 3, wherein the FPC board has a length of 0.5 m.
  7. 一种柔性LED灯带的分板工艺,其特征在于,包括以下步骤:A boarding process for a flexible LED strip, characterized in that it comprises the following steps:
    S1:将若干块拼板单元首尾连接形成长条形的连扳;S1: connecting a plurality of pieces of the panel unit end to end to form a long strip;
    S2:将所述连扳的收尾固定在一起,并且上下错开固定宽度,形成一个环形拼板;S2: fixing the ends of the connecting plates together, and staggering the fixed widths up and down to form an annular panel;
    S3:将所述环形拼板套在分板架的两个滚筒之间,并将所述环形拼板上错开的接头撕下;S3: arranging the annular panel between the two rollers of the splitter frame, and tearing off the staggered joint on the annular panel;
    S4:将撕下的接头跨过排线轮,缠绕在转盘上; S4: the removed joint is spanned over the reel and wound on the turntable;
    S5:第一马达转动带动滚筒转动,实现所述环形拼板的分板;同时第二马达转动带动所述转盘转动,实现分板后LED灯带的收集、缠绕,为送挤出做好准备工作。S5: the first motor rotates to drive the drum to rotate, and realizes the dividing plate of the annular panel; at the same time, the second motor rotates to drive the rotating wheel to realize the collection and winding of the LED strip after the splitting plate, and prepares for the extrusion. jobs.
  8. 根据权利要求7所述的柔性LED灯带的分板工艺,其特征在于,所述步骤S1中,每块所述拼板单元包括若干条并排排列的FPC板。The splitting process of the flexible LED strip according to claim 7, wherein in the step S1, each of the panel units comprises a plurality of FPC boards arranged side by side.
  9. 根据权利要求8所述的柔性LED灯带的分板工艺,其特征在于,所述步骤S2中,第一块所述拼板单元与最后一块所述拼板单元上下错开一排所述FPC板的宽度。 The splitting process of the flexible LED strip according to claim 8, wherein in the step S2, the first block of the panel unit and the last piece of the panel unit are vertically offset from the row by the FPC board. The width.
PCT/CN2017/074943 2017-01-20 2017-02-27 Flexible led light bar plate separating device and plate separating process WO2018133166A1 (en)

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CN107763475B (en) * 2017-10-16 2024-06-07 中山市龙鑫政龙重工机械有限公司 Lamp panel and divide board rolling machine of using this lamp panel
CN110324967B (en) * 2019-07-08 2022-12-09 广东顺德施瑞科技有限公司 Method and equipment for manufacturing continuous belt of flexible circuit board
CN111565522A (en) * 2020-06-08 2020-08-21 广东赛铭照明科技有限公司 Efficient automatic production line of pull-resistant LED flexible lamp strip and method for producing lamp strip

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