CN205855541U - A kind of soft light bar tape divider - Google Patents
A kind of soft light bar tape divider Download PDFInfo
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- CN205855541U CN205855541U CN201620795891.9U CN201620795891U CN205855541U CN 205855541 U CN205855541 U CN 205855541U CN 201620795891 U CN201620795891 U CN 201620795891U CN 205855541 U CN205855541 U CN 205855541U
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Abstract
一种软灯带分条装置,包括用于放置料带的置物架和对置物架上的料带进行分条的分条机构,所述置物架包括依次相对放置且能自由转动的两个料带滚筒;所述分条机构包括导轨、导向轮、导向电机、收料卷筒、收料电机,所述导向轮与收料卷筒依次设置在两个料带滚筒所在水平线的后段,所述导向轮设置在导轨上并与导向电机通过传动带相连,导向电机用于带动导向轮在导轨上运动,且导轨的导向方向与上述水平线垂直,所述收料电机与收料卷筒相连,用于将料带分条出细软灯带并均匀的收卷在收料卷筒上。本实用新型能实现软灯带分条的生产自动化,减少了人工成本,将细软灯带收卷在收料卷筒上美观整齐,且便于后续加工,提高了生产效率。
A strip slitting device for flexible light strips, comprising a shelf for placing material strips and a slitting mechanism for striping the strips on the shelf. belt roller; the slitting mechanism includes guide rails, guide wheels, guide motors, rewinding reels, and rewinding motors, and the guide wheels and rewinding reels are arranged successively at the rear section of the horizontal line where the two tape rollers are located. The guide wheel is arranged on the guide rail and is connected with the guide motor through a transmission belt. The guide motor is used to drive the guide wheel to move on the guide rail, and the guide direction of the guide rail is perpendicular to the above-mentioned horizontal line. The material tape is slit into thin and soft light strips and evenly wound on the winding reel. The utility model can realize the automatic production of the strips of the flexible light strip, reduce the labor cost, wind up the thin soft light strip on the reel, which is beautiful and neat, is convenient for subsequent processing, and improves the production efficiency.
Description
技术领域technical field
本实用新型涉及软灯带生产机械领域,具体涉及一种软灯带分条装置。The utility model relates to the field of flexible light strip production machinery, in particular to a flexible light strip slitting device.
背景技术Background technique
目前,面对市场日益激烈的竞争,工厂都朝着自动化的方向发展,传统的手工作业存在效率低、出错率高等缺点。At present, in the face of increasingly fierce competition in the market, factories are developing in the direction of automation. Traditional manual operations have disadvantages such as low efficiency and high error rate.
日常中用到的软灯带,其一整条软灯带是由很多条细软灯带组成,再由贴片机把电阻贴装完毕过炉后,需要把一整条软灯带进行分条,分成一根根细软灯带。For the flexible light strips used in daily life, a whole flexible light strip is composed of many thin flexible light strips. After the resistors are mounted by the mounter and passed through the furnace, the whole flexible light strip needs to be divided into strips. , Divided into thin and soft light strips.
软灯带经过专用贴片机贴装完,然后过完炉,在目前,都是用人工去撕开软灯带,分成一条一条,然后再进行成品加工。这种方法非常消耗人力物力,且人工分条时,有许多不稳定的因素,可能会导致灯带被损坏,造成不必要的损失,且人工操作的效率也比较低,延缓了成品的出货时间,也大大增加了人工成本。The flexible light strips are mounted by a special placement machine and then passed through the furnace. At present, the flexible light strips are manually torn apart, divided into strips, and then processed into finished products. This method consumes a lot of manpower and material resources, and there are many unstable factors during manual slitting, which may cause damage to the light strip, causing unnecessary losses, and the efficiency of manual operation is relatively low, which delays the shipment of finished products Time, but also greatly increased labor costs.
实用新型内容Utility model content
本实用新型为了解决现有技术存在的上述问题,提供了一种将软灯带进行分条作业,实现自动化生产的软灯带分条装置。In order to solve the above-mentioned problems existing in the prior art, the utility model provides a stripping device for strips of the flexible strip to realize automatic production.
实现上述目的,本实用新型提供了一种软灯带分条装置,包括用于放置料带的置物架和对置物架上的料带进行分条的分条机构,所述置物架包括依次相对放置且能自由转动的两个料带滚筒;所述分条机构包括导轨、导向轮、导向电机、收料卷筒、收料电机,所述导向轮与收料卷筒依次设置在两个料带滚筒所在水平线的后段,所述导向轮设置在导轨上并与导向电机通过传动带相连,导向电机用于带动导向轮在导轨上运动,且导轨的导向方向与上述水平线垂直,所述收料电机与收料卷筒相连,用于将料带分条出细软灯带并均匀的收卷在收料卷筒上。To achieve the above purpose, the utility model provides a flexible light strip striping device, which includes a rack for placing material strips and a striping mechanism for striping the strips on the rack. The rack includes sequentially opposite Two tape rollers placed and free to rotate; the slitting mechanism includes guide rails, guide wheels, guide motors, rewinding reels, and rewinding motors. The rear section of the horizontal line where the belt roller is located. The guide wheel is arranged on the guide rail and connected with the guide motor through a transmission belt. The guide motor is used to drive the guide wheel to move on the guide rail, and the guiding direction of the guide rail is perpendicular to the above-mentioned horizontal line. The motor is connected with the rewinding reel, which is used to slitting the strip into thin and soft light strips and winding them evenly on the rewinding reel.
作为本实用新型的优选技术方案,所述导向电机与收料电机均为步进电机或伺服电机。As a preferred technical solution of the present invention, the guide motor and the receiving motor are both stepping motors or servo motors.
作为本实用新型的优选技术方案,所述导向电机的传动带为皮带。As a preferred technical solution of the utility model, the transmission belt of the guide motor is a belt.
作为本实用新型的优选技术方案,所述收料电机的传动轴与收料卷筒的转轴直接相连或采用链轮相连。As a preferred technical solution of the present invention, the drive shaft of the receiving motor is directly connected to the rotating shaft of the receiving reel or connected by a sprocket.
作为本实用新型的优选技术方案,所述置物架与分条机构的支撑机架为独立结构或整体结构。As a preferred technical solution of the utility model, the supporting frame of the storage rack and the slitting mechanism is an independent structure or an integral structure.
本实用新型的软灯带分条装置可以达到如下有益效果:The utility model flexible light strip slitting device can achieve the following beneficial effects:
本实用新型的软灯带分条装置,通过包括用于放置料带的置物架和对置物架上的料带进行分条的分条机构,所述置物架包括依次相对放置且能自由转动的两个料带滚筒;所述分条机构包括导轨、导向轮、导向电机、收料卷筒、收料电机,所述导向轮与收料卷筒依次设置在两个料带滚筒所在水平线的后段,所述导向轮设置在导轨上并与导向电机通过传动带相连,导向电机用于带动导向轮在导轨上运动,且导轨的导向方向与上述水平线垂直,所述收料电机与收料卷筒相连,用于将料带分条出细软灯带并均匀的收卷在收料卷筒上,使得本实用新型软灯带分条装置在生产使用过程中,首先把料带绕在两个料带滚筒上,绕成一个密闭的环形,然后分出一条细软灯带绕过导向轮并固定在收料卷轴上,启动收料电机,此时收料卷筒的转动会带动细软灯带运动,通过它再带动整条料带绕着那两个料带滚筒转动,其中导向电机带动导向轮与细软灯带运动的垂直方向来回运动,这样细软灯带就一层一层的平铺在收料滚筒上,不仅美观且便于后续加工,另外,也实现了灯带分条的自动化生产,减少了人工成本,提高了生产效率。The flexible light strip slitting device of the present utility model includes a rack for placing material tapes and a slitting mechanism for slitting the material tapes on the rack. Two tape rollers; the slitting mechanism includes guide rails, guide wheels, guide motors, rewinding reels, and rewinding motors, and the guide wheels and rewinding reels are arranged behind the horizontal line where the two tape rollers are located. The guide wheel is arranged on the guide rail and connected with the guide motor through a transmission belt. The guide motor is used to drive the guide wheel to move on the guide rail, and the guide direction of the guide rail is perpendicular to the above-mentioned horizontal line. It is used to divide the material strip into thin and soft light strips and wind them evenly on the rewinding reel, so that in the production and use process of the soft light strip slitting device of the present utility model, firstly, the material strip is wound on the two material strips. On the tape drum, wind it into a closed ring, then separate a thin and soft light strip to bypass the guide wheel and fix it on the rewinding reel, start the rewinding motor, and the rotation of the rewinding reel will drive the movement of the thin and soft light strip. Through it, the whole strip of material is driven to rotate around the two strip rollers, and the guide motor drives the guide wheel to move back and forth in the vertical direction of the soft light strip, so that the soft light strip is laid on the receiving material layer by layer. On the drum, it is not only beautiful and convenient for subsequent processing, but also realizes the automatic production of strip strips, reduces labor costs and improves production efficiency.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型软灯带分条装置提供的一实例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an example provided by the utility model flexible light strip slitting device.
图2为本实用新型的分条机构的结构示意图。Fig. 2 is a structural schematic diagram of the slitting mechanism of the present invention.
图中:1、置物架,11、料带滚筒,2、分条机构,21、导向轮,22、导轨,23、收料卷筒,24、导向电机,25、收料电机,3、料带,4、细软灯带。Among the figure: 1, storage rack, 11, material belt roller, 2, slitting mechanism, 21, guide wheel, 22, guide rail, 23, reel, 24, guide motor, 25, rewind motor, 3, material Belt, 4, soft light belt.
本实用新型目的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the utility model will be further explained with reference to the accompanying drawings in combination with the embodiments.
具体实施方式detailed description
下面将结合附图以及具体实施方式,对本实用新型做进一步描述。较佳实施例中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等用语,仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. Terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in the preferred embodiment are only for convenience of description, and are not used to limit the utility model. The practicable range and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the utility model without substantive changes in the technical content.
如图1和图2所示软灯带分条装置,包括用于放置料带3的置物架1和对置物架1上的料带3进行分条的分条机构2,所述置物架1包括依次相对放置且能自由转动的两个料带滚筒11;所述分条机构2包括导轨22、导向轮21、导向电机24、收料卷筒23、收料电机25,所述导向轮21与收料卷筒23依次设置在两个料带滚筒11所在水平线的后段,所述导向轮21设置在导轨22上并与导向电机24通过传动带相连,导向电机24用于带动导向轮21在导轨22上运动,且导轨22的导向方向与上述水平线垂直,所述收料电机25与收料卷筒23相连,用于将料带3分条出细软灯带4并均匀的收卷在收料卷筒23上。As shown in Figure 1 and Figure 2, the flexible light strip slitting device includes a shelf 1 for placing material strips 3 and a slitting mechanism 2 for striping the strips 3 on the shelf 1, and the shelf 1 It includes two tape drums 11 that are placed relatively in sequence and can rotate freely; the slitting mechanism 2 includes guide rails 22, guide wheels 21, guide motors 24, rewinding reels 23, and rewinding motors 25. The guide wheels 21 The rewinding reel 23 is arranged successively at the back section of the horizontal line where the two tape drums 11 are located. The guide wheel 21 is arranged on the guide rail 22 and is connected with the guide motor 24 through a transmission belt. The guide motor 24 is used to drive the guide wheel 21 in the Moving on the guide rail 22, and the guiding direction of the guide rail 22 is perpendicular to the above-mentioned horizontal line. The rewinding motor 25 is connected with the rewinding reel 23, and is used to divide the material tape 3 into thin and soft light strips 4 and evenly rewind them in the rewinding material reel 23.
具体实施中,所述导向电机24与收料电机25均为步进电机或伺服电机,所述导向电机24的传动带为皮带,所述收料电机25的传动轴与收料卷筒23的转轴直接相连或采用链轮相连。In specific implementation, the guide motor 24 and the receiving motor 25 are both stepping motors or servo motors, the transmission belt of the guide motor 24 is a belt, and the transmission shaft of the receiving motor 25 and the rotating shaft of the receiving reel 23 Connected directly or with sprockets.
具体实施中,所述置物架1与分条机构2的支撑机架为独立结构或整体结构。In specific implementation, the supporting frame of the storage rack 1 and the slitting mechanism 2 is an independent structure or an integral structure.
为了让本领域的技术人员更好地理解并实现本实用新型的技术方案,下面详述本实用新型的工作过程和使用方法。In order to allow those skilled in the art to better understand and realize the technical solution of the utility model, the working process and usage method of the utility model are described in detail below.
首先,把一整条待分离加工的软灯带,即料带3绕在两个料带滚筒11上,料带3的接口处用锡焊焊接牢固,这样整条灯带就在置物架1上形成了一个密闭的环形;Firstly, wrap a whole flexible light strip to be separated and processed, that is, the material strip 3 on the two strip rollers 11, and solder the interface of the material strip 3 firmly, so that the whole light strip is on the shelf 1 A closed ring is formed on the
其次,从密闭的环形的料带3上引出一条细软灯带4,将细软灯带4绕过导向轮21并连接到收料卷筒23上,在收料卷筒23上把细软灯带4的引线接头用胶带粘牢;Secondly, lead out a thin and soft light strip 4 from the airtight ring-shaped material belt 3, walk the thin and soft light strip 4 around the guide wheel 21 and connect it to the rewinding reel 23, and put the thin and soft light strip 4 on the rewinding reel 23 The lead connectors are glued firmly with tape;
然后,按下系统的启动按钮,导向电机24和收料电机25开始工作,收料电机25通过链轮带动收料卷筒23运动,细软灯带4就会收卷在收料卷筒23上,此时细软灯带4会扯着整料带3绕着两个料带滚筒11转动;其中,导向电机24通过皮带带动导向轮21做往复运动,导向轮21会带着细软灯带4持续调整位置,导向电机24和收料电机25按固定的速比运动,保证细软灯带4是并排的收卷在收料卷筒23上,美观且方便后续加工。Then, press the start button of the system, the guide motor 24 and the rewinding motor 25 start to work, the rewinding motor 25 drives the rewinding reel 23 to move through the sprocket, and the soft light strip 4 will be rewound on the rewinding reel 23 At this time, the soft light strip 4 will pull the whole material belt 3 and rotate around the two material belt rollers 11; wherein, the guide motor 24 drives the guide wheel 21 to reciprocate through the belt, and the guide wheel 21 will carry the soft light belt 4 to continue After adjusting the position, the guide motor 24 and the rewinding motor 25 move at a fixed speed ratio to ensure that the thin and soft light strips 4 are wound side by side on the rewinding reel 23, which is beautiful and convenient for subsequent processing.
虽然以上描述了本实用新型的具体实施方式,但是本领域熟练技术人员应当理解,这些仅是举例说明,可以对本实施方式做出多种变更或修改,而不背离本实用新型的原理和实质,本实用新型的保护范围仅由所附权利要求书限定。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that these are only examples, and various changes or modifications can be made to the present embodiments without departing from the principle and essence of the present invention. The protection scope of the utility model is limited only by the appended claims.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620795891.9U CN205855541U (en) | 2016-07-26 | 2016-07-26 | A kind of soft light bar tape divider |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620795891.9U CN205855541U (en) | 2016-07-26 | 2016-07-26 | A kind of soft light bar tape divider |
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| CN205855541U true CN205855541U (en) | 2017-01-04 |
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| CN201620795891.9U Expired - Fee Related CN205855541U (en) | 2016-07-26 | 2016-07-26 | A kind of soft light bar tape divider |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106764563A (en) * | 2017-01-20 | 2017-05-31 | 深圳市众耀光电有限公司 | A kind of flexible LED rope light board separating device and point plate technique |
| CN107763475A (en) * | 2017-10-16 | 2018-03-06 | 中山市龙鑫政龙重工机械有限公司 | Lamp plate and board separating and winding machine applying same |
| WO2018133167A1 (en) * | 2017-01-20 | 2018-07-26 | 袁志贤 | Flexible led light bar plate separating device |
-
2016
- 2016-07-26 CN CN201620795891.9U patent/CN205855541U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106764563A (en) * | 2017-01-20 | 2017-05-31 | 深圳市众耀光电有限公司 | A kind of flexible LED rope light board separating device and point plate technique |
| WO2018133167A1 (en) * | 2017-01-20 | 2018-07-26 | 袁志贤 | Flexible led light bar plate separating device |
| WO2018133166A1 (en) * | 2017-01-20 | 2018-07-26 | 袁志贤 | Flexible led light bar plate separating device and plate separating process |
| CN107763475A (en) * | 2017-10-16 | 2018-03-06 | 中山市龙鑫政龙重工机械有限公司 | Lamp plate and board separating and winding machine applying same |
| CN107763475B (en) * | 2017-10-16 | 2024-06-07 | 中山市龙鑫政龙重工机械有限公司 | Lamp panel and divide board rolling machine of using this lamp panel |
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