CN103822130A - Smooth LED flexible light bar and device and method for manufacturing same - Google Patents

Smooth LED flexible light bar and device and method for manufacturing same Download PDF

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Publication number
CN103822130A
CN103822130A CN201410038908.1A CN201410038908A CN103822130A CN 103822130 A CN103822130 A CN 103822130A CN 201410038908 A CN201410038908 A CN 201410038908A CN 103822130 A CN103822130 A CN 103822130A
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China
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auxiliary material
copper conductor
cylinder
viscosity
lamp bar
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CN103822130B (en
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梅晓鸿
吴伟彬
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Guangdong Tianjin Electronic Technology Co., Ltd
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Tianjin Dongguan City Field Electronics Technology Co Ltd
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Abstract

The invention discloses a smooth LED flexible light bar and a device and a method for manufacturing the same in the technical field of electronic lighting applications. The smooth LED flexible light bar is composed of a viscous material layer and a flat conductor adhesively bonded to the surface of the viscous material layer, a bonding layer used for bonding the flat conductor covers the surface of the viscous material layer, empty avoiding holes are punched in the surface of the viscous material layer, fracture surfaces used for disconnecting the flat conductor are punched in the surface of the flat conductor, the center of each fracture surface corresponds to the corresponding center of each empty avoiding hole, the fracture surfaces are located right above the empty avoiding holes, and electron components used for connecting the fracture surfaces are welded to the surface of the flat conductor. Compared with a conventional LED flexible light bar, the smooth LED flexible light bar has the advantages that a PI basement membrane and a PI surface membrane which are high in cost are omitted, the PI basement membrane is replaced through another low-cost viscous material layer such as a PET membrane, and the surface membrane can be omitted, so that the smooth LED flexible light bar is simple in integral structure, manufacturing cost can be saved, and wide promotion is facilitated.

Description

The soft lamp bar of naked body LED and for the manufacture of equipment and the method for this product
 
Technical field
The present invention relates to electrical lighting applied technical field, be specifically related to the soft lamp bar of a kind of naked body LED and equipment and the method for manufacturing the soft lamp bar of naked body LED for the manufacture of the soft lamp bar of naked body LED.
Background technology
Flexible LED rope light is to adopt FPC to do assembling wiring board, assembles with paster LED, and making the thickness of product is only the thickness of one piece of coin, does not take up space; General specification has long 18 LEDs of 30cm, 24 LEDs and long 15 LEDs of 50cm, 24 LEDs, 30 LEDs etc.Also have 60cm, 80cm etc., different users has different specifications.And can arbitrarily cut off, also can extend arbitrarily and luminous unaffected.And FPC material softness is can be arbitrarily bending, folding, reel, can be arbitrarily mobile and flexible and can not fracture at three dimensions.The place that is suitable for irregular place and narrow space is used, and also, because of its bending arbitrarily and coiling, is suitable for being combined various patterns in ad decoration.
Now find the Chinese invention patent about flexible LED rope light of an earlier application, its application artificial " Wang Dingfeng ", number of patent application is " 201010232526.4 ", and innovation and creation name is called " with the bonding juxtaposed flat conductor making one side electricity of thermosetting glued membrane ".This patent discloses the patch-type single-sided circuit board that flat conductor is made, and it is five-layer structure, is respectively the base material of ground floor, the thermosetting glued membrane of the second layer, the circuit conductive layer of the 3rd layer, the solder mask of the 4th layer, the element of five layers and short circuit conductive layer.Wherein, the base material PI counterdie that namely prior art is often used, the circuit conductive layer flat copper conductor that namely prior art is often used, thermosetting glued membrane namely in prior art for pasting the glue of PI counterdie and flat copper conductor, the solder mask PI facial mask that namely prior art is often used, the electronic devices and components such as resistance and lamp pearl that short circuit conductive layer namely welds in prior art.
In the prior art, PI counterdie and PI facial mask are for the manufacture of the requisite raw material of flexible LED rope light, for clamping and fixing flat copper conductor.Because the cost of PI counterdie and PI facial mask is higher, cause the production cost of flexible LED rope light also higher, and in production technology, need respectively PI counterdie and PI facial mask to be carried out to punching, to carry out the techniques such as multiple pressing simultaneously, the equipment using in integral production technique is more, makes the production technology of product comparatively loaded down with trivial details, causes integral production technique to drop into larger.In addition, what traditional production technology was produced is the semi-finished product of flexible LED rope light, does not comprise the technique of paster and welding electronic component, also needs to drop in addition other technique and completes finished product.
Therefore, in prior art, no matter be the structure from flexible LED rope light itself, or from producing the equipment of this product and the process aspect of this product of manufacture, all need very large breakthrough, can save more production cost and the input that reduces equipment.
 
Summary of the invention
First object of the present invention is to address the aforementioned drawbacks, and provides a kind of simple in structure, saves manufacturing cost, does not need PI film to carry out the soft lamp bar of naked body LED of pressing.
First object of the present invention is achieved in the following ways:
The soft lamp bar of naked body LED, it is made up of viscosity auxiliary material layer and the flat conductor that is bonded in viscosity auxiliary material layer surface, the surface tiling of viscosity auxiliary material layer is useful on the adhered layer of bonding flat conductor, the surface punching of viscosity auxiliary material layer has emptiness avoiding hole, the surface punching of flat conductor is useful on the section that disconnects flat conductor, the center of section is corresponding with the center of emptiness avoiding hole, make section be positioned at emptiness avoiding hole directly over, guarantee not to be subject to viscosity auxiliary material layer to affect in the time of plane of thrust, and be useful in the surface soldered of flat conductor the electronic devices and components that connect section.
In addition, welded after electronics unit device, this LED is soft, and lamp bar is half cost, before coming into operation, also needs to carry out surperficial process for filling colloid and bottom surface and pastes double faced adhesive tape technique, makes electronic devices and components surface encapsulation have Waterproof glue line.More convenient in order to use, increase security and water proofing property simultaneously.Viscosity auxiliary material layer only plays auxiliary flat conductor location, when having welded after electronic devices and components, because viscosity auxiliary material layer all adopts the materials such as lower-cost PET film, can save more costs.In the time carrying out subsequent technique, can directly tear viscosity auxiliary material layer off.
As preferably, the area of described emptiness avoiding hole is greater than the area of section.
As preferably, the PET film that described viscosity auxiliary material layer is rolling or adhesive sticker paper tape or PVC film, or adopt other price comparatively cheap, one side carrys out the roll of viscosity simultaneously.
As preferably, described electronic devices and components are LED lamp pearl and resistance, or lamp pearl independently.
As preferably, described flat conductor is flat copper conductor or copper clad aluminum conductor.
The soft lamp bar of naked body LED of the present invention, compared with the soft lamp bar of traditional LED, save PI counterdie and PI facial mask that price is higher, the viscosity auxiliary material layer comparatively cheap by another price replaces PI counterdie, as PET film etc., can save facial mask simultaneously, make the overall structure of the soft lamp bar of LED simpler, save more manufacturing costs, be convenient to extensive popularization.
Second object of the present invention is to provide a kind of equipment of once directly producing the soft lamp bar of LED from raw material, do not need to carry out secondary production, can save the input of more equipment, and simple at the product structure of producing, do not need the PI film that uses price higher, save more production costs.
Second object of the present invention is achieved in the following ways:
For the manufacture of the equipment of the soft lamp bar of naked body LED, comprise strip frame-type body, the under(-)chassis of frame-type body is provided with distributing box and source of the gas processing components, and this frame-type body is the double-decker being made up of nexine and surface layer.Wherein, nexine is pipeline system the first operating platform, surface layer is pipeline system the second operating platform, spread configuration toughness auxiliary material feed mechanism, auxiliary material rush fabrication hole mechanism and auxiliary material tangles mechanism lineally successively from right to left on the first operating platform surface, viscosity auxiliary material feed mechanism is used for the viscosity auxiliary material of rolling being launched and stablizing conveying, auxiliary material rushes fabrication hole mechanism for rushing to neat emptiness avoiding hole on the surface of viscosity auxiliary material, and auxiliary material tangles mechanism and rectifies a deviation for the viscosity auxiliary material to transmitting.The second operating platform surface is disposed with lineally successively from left to right copper conductor wire-arranging mechanism, copper conductor and arranges detent mechanism, extra quality laminating mechanism, copper conductor and thrust mechanism, print solder paste mechanism, plaster mechanism, thermal weld mechanism, governing mechanism of tension, itemize mechanism and haulage gear, is also externally in addition connected with the copper conductor discharge mechanism that is positioned at copper conductor wire-arranging mechanism front end and the finished product receiving mechanism that is positioned at haulage gear rear end.Auxiliary material rush fabrication hole mechanism be positioned at copper conductor thrust mechanism under, auxiliary material rushes fabrication hole mechanism and comprises lower bottom base and be fixed on the bed die fixed head of lower bottom base top and rush auxiliary material mould, what copper conductor thrust that mechanism comprises upper bed-plate and be fixed on upper bed-plate top rushes copper conductor mould and mold fixed head, auxiliary material rushes fabrication hole mechanism and copper conductor and thrusts between mechanism and be jointly connected by stamping cylinder and guide pillar, make to rush copper conductor mould and rush auxiliary material mould to lay respectively at the two ends up and down of stamping cylinder, in the time that stamping cylinder moves, carry out punching press to rushing copper conductor mould with the direction of rushing auxiliary material mould respectively, synchronously complete the punching action that auxiliary material rushes fabrication hole mechanism and copper conductor and thrust mechanism.
As preferably, described viscosity auxiliary material feed mechanism comprises viscosity auxiliary material blowing cylinder and the viscosity auxiliary material assembly that connects material, and be thereunder provided with rectify a deviation mechanism, viscosity auxiliary material feeding balanced controls and viscosity auxiliary material of viscosity auxiliary material feeding roller mechanism, the feeding of viscosity auxiliary material and grab limit sensor mechanism, viscosity auxiliary material is drawn from viscosity auxiliary material blowing cylinder, grabs limit sensor mechanism and finally transfers to auxiliary material and rush fabrication hole mechanism respectively through rectify a deviation mechanism, viscosity auxiliary material feeding balanced controls and viscosity auxiliary material of viscosity auxiliary material feeding roller mechanism, the feeding of viscosity auxiliary material.
As preferably, described auxiliary material tangles mechanism and tangles device by two position adjustments wheel and the adjusting between two position adjustments wheels and form, and tangle and on device, be provided with the auxiliary material length adjustment mechanism for regulating viscosity auxiliary material length in adjusting, this auxiliary material length adjustment mechanism is made up of the lift adjustment wheel of erectting the riser guide of setting and can slide up and down at riser guide, the top of riser guide and bottom are respectively equipped with upper limit inductor and lower limit inductor, viscosity auxiliary material rushes the punching press of fabrication hole mechanism completes and draws from auxiliary material, after two position adjustments wheels, transfer to again extra quality laminating mechanism through lift adjustment wheel more respectively.
As preferably, described extra quality laminating mechanism is by mounting base, lifting guide pillar, linear lifting body, stationary heat pinch roller, movable heat pressing wheel and pressing cylinder form, lifting guide pillar is erect four corners that are arranged on mounting base, movable heat pressing wheel be positioned at stationary heat pinch roller directly over, the two ends of movable heat pressing wheel penetrate linear lifting body, linear lifting body penetrates lifting guide pillar and can slide up and down at lifting guide pillar, the expansion link of pressing cylinder is fixedly connected with linear lifting body, while making the action of pressing cylinder, thereby drive activity heat pressing wheel slides up and down at lifting guide pillar, movable heat pressing wheel is adjacent to stationary heat pinch roller while dropping to lower limit.
As preferably, described print solder paste mechanism is by print engine head firm banking, printing column, printing crossbeam, print engine head sliding floor, printing platform, printing scraper, printed steel mesh and tangle servomotor form, the vertical print engine head firm banking rear end that is arranged on of printing upright post vertical, printing crossbeam is laterally fixed on printing column, printing scraper, printed steel mesh and printing platform are assembled on printing crossbeam, and can on printing crossbeam, laterally slide, print engine head sliding floor be arranged on print engine head firm banking directly over, between it, be slidably connected by linear slider.
As preferably, described plaster mechanism is by paster base material conveying assembly, for inhaling the resistance suction nozzle head assembly of resistance, for inhaling lamp pearl suction nozzle head assembly, transverse movement assembly, lengthwise movement assembly and the elevating movement assembly of lamp pearl.
As preferably, described thermal weld mechanism is by hot pressing base, hot pressing moving guide rail, hot pressing lower cylinder, hot pressing upper cylinder, hot pressing lifting guide pillar, top board and lower thermal weld needle plate form, hot pressing moving guide rail is slidably disposed on hot pressing susceptor surface, hot pressing lifting guide pillar is erect the surface that is arranged on hot pressing moving guide rail, hot pressing upper cylinder is erect setting downwards, its expansion link is connected with top board, hot pressing lower cylinder is upwards erect setting, its expansion link is connected with lower thermal weld needle plate, top board and lower thermal weld needle plate penetrate hot pressing lifting guide pillar slidably simultaneously, when hot pressing upper cylinder and hot pressing lower cylinder are moved simultaneously, drive top board and the pressing in opposite directions of lower thermal weld needle plate.
As preferably, described governing mechanism of tension is by tension adjustment base, cylinder support base and cylinder group form, cylinder support base is fixedly mounted on the top of tension adjustment base, the two ends of cylinder group are arranged on the two sides of cylinder support base, described cylinder group comprises tension adjustment cylinder and is positioned at two transition cylinders of the tension adjustment cylinder left and right sides, the bottom of tension adjustment cylinder is connected with spring, the bottom of spring is provided with tension adjustment cylinder, the expansion link of tension adjustment cylinder is fixed on the bottom of tension adjustment cylinder, while making the action of tension adjustment cylinder, drive the oscilaltion of tension adjustment cylinder, thereby complete tension adjustment.
As preferably, described itemize mechanism comprises supporting seat, tape divider, radium-shine inductor, radium-shinely tangles device, tangles moving guide rail, slitting knife box and tangle power set, tangle moving guide rail and be arranged on supporting seat top, radium-shine inductor, radium-shine device, tape divider and the slitting knife box of tangling are all tangling laterally slip on moving guide rail, radium-shine inductor can send automatic regulating signal, move by tangling the radium-shine device that tangles of power set control, regulate thereby realize automatically.
The present invention is for the manufacture of the equipment of the soft lamp bar of naked body LED, compared with traditional equipment, this patent equipment is realized the intelligent work of full-automatic assembly line formula, can complete the follow-up rolling work of automatic chip mounting and automatic strip simultaneously, adopt one step press mechanism and two synchronous punch mechanisms, can save secondary punching and second pressing mechanism in conventional art, can realize intelligence regulates and tangles simultaneously, easy to operate, increase work efficiency, reduce a large amount of artificial inputs, reduce operating error, improve finished product pass rate and precision.
It is a kind of simple in structure that the 3rd object of the present invention provides, and do not need the method for the soft lamp bar of manufacture naked body LED that adopts PI film and can save more production costs.
The 3rd object of the present invention is achieved in the following ways:
The method of manufacturing the soft lamp bar of naked body LED, is characterized in that, comprises the following steps:
A1, rush emptiness avoiding hole, the viscosity auxiliary material of rolling is launched to feeding, and rush fabrication hole mechanism by auxiliary material and go out neat emptiness avoiding hole on its surface;
A2, conductor winding displacement, carry out neat winding displacement by the flat copper conductor of rolling, after winding displacement, it arranged to location;
A3, extra quality pressing; by laminating mechanism, flat copper conductor and viscosity auxiliary material are carried out to pressing; make flat copper conductor proper alignment and fit in the surface of viscosity auxiliary material, thereby form the laminating thing of flat copper conductor and viscosity auxiliary material, conventional PI counterdie in viscosity auxiliary material replacement conventional art;
A4, conductor punching, thrust mechanism by copper conductor the laminating thing of flat copper conductor and viscosity auxiliary material carried out to punching, thereby flat copper conductor is thrust from the position of emptiness avoiding hole;
A5, print solder paste, by print solder paste mechanism tin cream for welding on the flat copper conductor surface printing being thrust;
A6, electronics paster, by plaster mechanism electronic devices and components on the flat copper conductor surface label being thrust;
A7, heating welding, carry out thermal weld by thermal weld mechanism by the electronic devices and components that are attached to flat copper conductor surface, makes electronic devices and components neatly be welded on the surface of flat copper conductor;
A8, splitting winding, by itemize mechanism having welded the flat copper conductor of electronic devices and components and the laminating thing of viscosity auxiliary material carries out itemize, thereby the soft lamp bar of slitting LED into strips finally carries out rolling independent.
As preferably, the emptiness avoiding hole step of rushing of described A1 is synchronizeed and is carried out with the conductor punching step of A4, synchronously carries out saving the input of equipment, increases company's inertia of impulsion action simultaneously.
As preferably, the front of described viscosity auxiliary material is provided with adhered layer, the PET film that viscosity auxiliary material is rolling or adhesive sticker paper tape or PVC film.
As preferably, described electronic devices and components are LED lamp pearl and resistance.
The present invention manufactures the method for the soft lamp bar of naked body LED, compared with traditional manufacture method, save the processing step of punching press PI counterdie and PI facial mask, also saved the processing step of pressing PI counterdie, PI facial mask and flat copper conductor simultaneously, adopt in addition synchronous punching technique, can reduce the input of equipment, reduce more production costs, method of the present invention can once be produced the soft lamp bar of the simpler LED of structure simultaneously.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the soft lamp bar of naked body LED of the present invention embodiment;
Fig. 2 is the STRUCTURE DECOMPOSITION schematic diagram of the soft lamp bar of naked body LED of the present invention embodiment;
Fig. 3 is the front view of the present invention for the manufacture of the equipment of the soft lamp bar of naked body LED;
Fig. 4 is the perspective view of the present invention for the manufacture of the equipment of the soft lamp bar of naked body LED;
Fig. 5 is the front view of the present invention for the manufacture of the viscosity auxiliary material feed mechanism of the equipment of the soft lamp bar of naked body LED;
Fig. 6 is that the present invention rushes fabrication hole mechanism for the manufacture of the auxiliary material of the equipment of the soft lamp bar of naked body LED and copper conductor thrusts the front view of mechanism;
Fig. 7 is that the present invention tangles the front view of mechanism for the manufacture of the auxiliary material of the equipment of the soft lamp bar of naked body LED;
Fig. 8 is the front view of the present invention for the manufacture of the extra quality laminating mechanism of the equipment of the soft lamp bar of naked body LED;
Fig. 9 is the side view of the present invention for the manufacture of the print solder paste mechanism of the equipment of the soft lamp bar of naked body LED;
Figure 10 is the front view of the present invention for the manufacture of the thermal weld mechanism of the equipment of the soft lamp bar of naked body LED;
Figure 11 is the front view of the present invention for the manufacture of the itemize mechanism of the equipment of the soft lamp bar of naked body LED;
Figure 12 is the flow process framework schematic diagram of the present invention's embodiment of the method for manufacturing the soft lamp bar of naked body LED;
In Fig. 1 and Fig. 2, S1 is PET film, and S2 is flat copper conductor, and S3 is lamp pearl, and S4 is emptiness avoiding hole, and S5 is section;
In Fig. 3~Figure 11, B1 is viscosity auxiliary material feed mechanism, and B2 is that auxiliary material rushes fabrication hole mechanism; B3 is that auxiliary material tangles mechanism, and B4 is copper conductor wire-arranging mechanism, and B5 is that copper conductor is arranged detent mechanism; B6 is extra quality laminating mechanism; B7 is that copper conductor thrusts mechanism, and B8 is print solder paste mechanism, and B9 is plaster mechanism; B10 is thermal weld mechanism; B11 is governing mechanism of tension, and B12 is itemize mechanism, and B13 is haulage gear;
B111 is viscosity auxiliary material blowing cylinder, and B112 is the viscosity auxiliary material assembly that connects material, and B113 is viscosity auxiliary material feeding roller mechanism, and B114 is the viscosity auxiliary material feeding mechanism that rectifies a deviation, and B115 is viscosity auxiliary material feeding balanced controls, and B116 is that viscosity auxiliary material is grabbed limit sensor mechanism;
B211 is lower bottom base, and B212 is bed die fixed head, and B213 is for rushing auxiliary material mould, and B214 is upper bed-plate, and B215 is for rushing copper conductor mould, and B216 is mold fixed head, and B217 is stamping cylinder;
B311 is position adjustments wheel, and B312 tangles device for regulating, and B313 is riser guide, and B314 is lift adjustment wheel, and B315 is upper limit inductor, and B316 is lower limit inductor;
B611 is mounting base, and B612 is lifting guide pillar, and B613 is linear lifting body, and B614 is stationary heat pinch roller, and B615 is movable heat pressing wheel, and B616 is pressing cylinder;
B811 is print engine head firm banking, and B812 is printing column, and B813 is printing crossbeam, and B814 is print engine head sliding floor, and B815 is printing platform, and B816 is printing scraper, and B817 is printed steel mesh, and B818 is for tangling servomotor;
B101 is hot pressing base, and B102 is hot pressing moving guide rail, and B103 is hot pressing lower cylinder, and B104 is hot pressing upper cylinder, and B105 is hot pressing lifting guide pillar, and B106 is top board, and B107 is lower thermal weld needle plate;
B121 is supporting seat, and B122 is tape divider, and B123 is radium-shine inductor, and B124 is the radium-shine device that tangles, and B125 is for tangling moving guide rail, and B126 is slitting knife box, and B127 is for tangling power set.
 
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the present invention is described in further detail.
One, about the embodiment of the soft lamp bar of naked body LED as Fig. 1 and Fig. 2, its concrete structure of implementing is made up of viscosity auxiliary material layer and the flat conductor that is bonded in viscosity auxiliary material layer surface, the PET film S1 that the viscosity auxiliary material layer of the present embodiment is rolling, the flat conductor of the present embodiment is flat copper conductor S2, the surface tiling of PET film S1 is useful on the adhered layer of bonding flat copper conductor S2, make the surface of PET film S1 there is viscosity, the surface punching of PET film S1 has emptiness avoiding hole S4, the surface punching of flat copper conductor S2 is useful on the section S5 that disconnects flat copper conductor S2, section S5 center is corresponding with emptiness avoiding hole S4 center, make section S5 be positioned at emptiness avoiding hole S4 directly over, guarantee not to be subject to the impact of PET film S1 in the time of plane of thrust S5, and be useful on the lamp pearl S3 that connects section S5 in the surface soldered of flat copper conductor S2.Adopt simple three-decker, save PI counterdie and PI facial mask that price is higher, save more manufacturing costs, be convenient to extensive popularization.
Two, about the embodiment of the equipment for the manufacture of the soft lamp bar of naked body LED as Fig. 3~Figure 11, its concrete structure of implementing comprises strip frame-type body, the under(-)chassis of frame-type body is provided with distributing box and source of the gas processing components, and this frame-type body is the double-decker being made up of nexine and surface layer.Wherein, nexine is pipeline system the first operating platform, and surface layer is pipeline system the second operating platform.
As shown in Figure 3 and Figure 4, spread configuration toughness auxiliary material feed mechanism B1, auxiliary material rush the B2 of fabrication hole mechanism and auxiliary material tangles the B3 of mechanism lineally successively from right to left on the first operating platform surface, viscosity auxiliary material feed mechanism B1 is used for the viscosity auxiliary material of rolling being launched and stablizing conveying, auxiliary material rushes the B2 of fabrication hole mechanism for rushing to neat emptiness avoiding hole on the surface of viscosity auxiliary material, and auxiliary material tangles the B3 of mechanism and rectifies a deviation for the viscosity auxiliary material to transmitting.
The second operating platform surface is disposed with that copper conductor wire-arranging mechanism B4, copper conductor arrange detent mechanism B5, extra quality laminating mechanism B6, copper conductor thrusts the B7 of mechanism, the B8 of print solder paste mechanism, plaster mechanism B9, the B10 of thermal weld mechanism, governing mechanism of tension B11, the B12 of itemize mechanism and haulage gear B13 from left to right successively lineally.Also externally in addition be connected with the copper conductor discharge mechanism that is positioned at copper conductor wire-arranging mechanism B4 front end and the finished product receiving mechanism that is positioned at haulage gear B13 rear end.Copper conductor wire-arranging mechanism B4 is used for flat copper conductor proper alignment, carry out coarse positioning, copper conductor is arranged detent mechanism B5 for the flat copper conductor of marshalling is accurately located, extra quality laminating mechanism B6 is for being adjacent to flat copper conductor and viscosity auxiliary material compress, copper conductor thrusts the B7 of mechanism for flat copper conductor is thrust, be formed for the section of welding electronic component, the B8 of print solder paste mechanism is for the tin cream for welding on the section surface printing of flat copper conductor, plaster mechanism B9 is for the electronic devices and components for the flat-shaped copper conductor of connection flat on the section surface label of flat copper conductor, the B10 of thermal weld mechanism is for being weldingly fixed on electronic devices and components by thermal weld technique the section of flat copper conductor, governing mechanism of tension B11 is for adjustment of tonicity, guarantee that subsequent step can accurately cut, the B12 of itemize mechanism is for carrying out soft whole row's LED lamp bar independently to cut, thereby slitting becomes the lamp bar of independent strip, haulage gear B13 is used for providing traction power.
In addition, as shown in Figure 6, auxiliary material rush the B2 of fabrication hole mechanism be positioned at copper conductor thrust the B7 of mechanism under, auxiliary material rushes the B2 of fabrication hole mechanism and comprises lower bottom base B211 and be fixed on the bed die fixed head B212 of lower bottom base top and rush auxiliary material mould B213, what copper conductor thrust that the B7 of mechanism comprises upper bed-plate B214 and be fixed on upper bed-plate top rushes copper conductor mould B215 and mold fixed head B216, auxiliary material rushes the B2 of fabrication hole mechanism and copper conductor and thrusts between the B7 of mechanism and be jointly connected by stamping cylinder B217 and guide pillar, make to rush copper conductor mould and rush auxiliary material mould to lay respectively at the two ends up and down of stamping cylinder B217, in the time that stamping cylinder moves, carry out punching press to rushing copper conductor mould with the direction of rushing auxiliary material mould respectively, synchronously complete the punching action that auxiliary material rushes the B2 of fabrication hole mechanism and copper conductor and thrusts the B7 of mechanism.
As shown in Figure 5, described viscosity auxiliary material feed mechanism comprises viscosity auxiliary material blowing cylinder B111 and the viscosity auxiliary material assembly B112 that connects material, and be thereunder provided with viscosity auxiliary material feeding roller mechanism B113, the viscosity auxiliary material feeding B114 of mechanism that rectifies a deviation, viscosity auxiliary material feeding balanced controls B115 and viscosity auxiliary material are grabbed limit sensor mechanism B116, viscosity auxiliary material is drawn from viscosity auxiliary material blowing cylinder B111, pass through respectively viscosity auxiliary material feeding roller mechanism B113, the viscosity auxiliary material feeding B114 of mechanism that rectifies a deviation, viscosity auxiliary material feeding balanced controls B115 and viscosity auxiliary material are grabbed limit sensor mechanism B116 and are finally transferred to auxiliary material and rush fabrication hole mechanism.Also be provided with in addition the linear slider for sliding.
As shown in Figure 7, described auxiliary material tangles mechanism and tangles device B312 by two position adjustments wheel B311 and the adjusting between two position adjustments wheels and form, and tangle and on device, be provided with the auxiliary material length adjustment mechanism for regulating viscosity auxiliary material length in adjusting, this auxiliary material length adjustment mechanism is made up of the lift adjustment wheel B314 that erects the riser guide B313 of setting and can slide up and down at riser guide, the top of riser guide B313 and bottom are respectively equipped with upper limit inductor B315 and lower limit inductor B316, viscosity auxiliary material rushes the punching press of fabrication hole mechanism completes and draws from auxiliary material, after two position adjustments wheels, transfer to again extra quality laminating mechanism through lift adjustment wheel more respectively.
As shown in Figure 8, described extra quality laminating mechanism is by mounting base B611, lifting guide pillar B612, linear lifting body B613, stationary heat pinch roller B614, movable heat pressing wheel B615 and pressing cylinder B616 form, lifting guide pillar B612 erects four corners that are arranged on mounting base B611, movable heat pressing wheel B615 be positioned at stationary heat pinch roller B614 directly over, the two ends of movable heat pressing wheel penetrate linear lifting body B613, linear lifting body penetrates lifting guide pillar and can slide up and down at lifting guide pillar, the expansion link of pressing cylinder is fixedly connected with linear lifting body, while making the action of pressing cylinder, thereby drive activity heat pressing wheel slides up and down at lifting guide pillar, movable heat pressing wheel is adjacent to stationary heat pinch roller while dropping to lower limit.Also be provided with in addition cylinder hand control valve in pressing cylinder rear end.
As shown in Figure 9, described print solder paste mechanism is by print engine head firm banking B811, printing column B812, printing crossbeam B813, print engine head sliding floor B814, printing platform B815, printing scraper B816, printed steel mesh B817 and tangle servo motor B 818 and form, the vertical print engine head firm banking rear end that is arranged on of printing upright post vertical, printing crossbeam is laterally fixed on printing column, printing scraper, printed steel mesh and printing platform are assembled on printing crossbeam, and can on printing crossbeam, laterally slide, print engine head sliding floor be arranged on print engine head firm banking directly over, between it, be slidably connected by linear slider.
Described plaster mechanism is by paster base material conveying assembly, for inhaling the resistance suction nozzle head assembly of resistance, for inhaling lamp pearl suction nozzle head assembly, transverse movement assembly, lengthwise movement assembly and the elevating movement assembly of lamp pearl.
As shown in figure 10, described thermal weld mechanism is by hot pressing base B101, hot pressing moving guide rail B102, hot pressing lower cylinder B103, hot pressing upper cylinder B104, hot pressing lifting guide pillar B105, top board B106 and lower thermal weld needle plate B107 form, hot pressing moving guide rail B102 is slidably disposed on hot pressing base B101 surface, hot pressing lifting guide pillar B105 erects the surface that is arranged on hot pressing moving guide rail, hot pressing upper cylinder is erect setting downwards, its expansion link is connected with top board B106, hot pressing lower cylinder B103 upwards erects setting, its expansion link is connected with lower thermal weld needle plate B107, top board and lower thermal weld needle plate penetrate hot pressing lifting guide pillar slidably simultaneously, when hot pressing upper cylinder and hot pressing lower cylinder are moved simultaneously, drive top board and the pressing in opposite directions of lower thermal weld needle plate.
Described governing mechanism of tension is by tension adjustment base, cylinder support base and cylinder group form, cylinder support base is fixedly mounted on the top of tension adjustment base, the two ends of cylinder group are arranged on the two sides of cylinder support base, described cylinder group comprises tension adjustment cylinder and is positioned at two transition cylinders of the tension adjustment cylinder left and right sides, the bottom of tension adjustment cylinder is connected with spring, the bottom of spring is provided with tension adjustment cylinder, the expansion link of tension adjustment cylinder is fixed on the bottom of tension adjustment cylinder, while making the action of tension adjustment cylinder, drive the oscilaltion of tension adjustment cylinder, thereby complete tension adjustment.
As shown in figure 11, described itemize mechanism comprises supporting seat B121, tape divider B122, radium-shine inductor B123, radium-shinely tangles device B124, tangles moving guide rail B125, slitting knife box B126 and tangle power set B127, tangle moving guide rail B125 and be arranged on supporting seat B121 top, radium-shine inductor B123, radium-shine device B124, tape divider and the slitting knife box B126 of tangling are all tangling laterally slip on moving guide rail, radium-shine inductor can send automatic regulating signal, move by tangling the radium-shine device that tangles of power set control, regulate thereby realize automatically.
Described haulage gear is made up of traction electric machine, the lower air cylinder of traction, traction base plate, upper Timing Belt traction cylinder, lower Timing Belt traction cylinder, lower traction wheel assembly, upper traction wheel assembly and traction upper sliding plate, wherein, traction electric machine is connected with upper traction wheel assembly and lower traction wheel assembly respectively, for traction power is provided.Traction base plate horizontally set, and erect and be provided with traction adjustable column on its surface, traction upper sliding plate also can slide up and down at traction adjustable column through traction adjustable column, upper Timing Belt traction cylinder is connected with upper traction wheel assembly and lower traction wheel assembly respectively with lower Timing Belt traction cylinder, be positioned at the two ends up and down of traction upper sliding plate, while making Timing Belt traction cylinder and the action of lower Timing Belt traction cylinder, drive upper traction wheel assembly and lower traction wheel assembly to finely tune, thereby adjust traction relay.
Three, about the embodiment of method that manufactures naked body LED soft lamp bar, as Figure 12, comprise the following steps:
A1, rush emptiness avoiding hole, the PET film of rolling is launched to feeding, and rush fabrication hole mechanism by auxiliary material and go out neat emptiness avoiding hole at PET film surface;
A2, conductor winding displacement, carry out neat winding displacement by the flat copper conductor of rolling, after winding displacement, it arranged to location;
A3, extra quality pressing; by laminating mechanism, flat copper conductor and PET film are carried out to pressing; make flat copper conductor proper alignment and fit in the surface of PET film, thereby form the laminating thing of flat copper conductor and PET film, conventional PI counterdie in PET film replacement conventional art;
A4, conductor punching, thrust mechanism by copper conductor the laminating thing of flat copper conductor and PET film carried out to punching, thereby flat copper conductor is thrust from the position of emptiness avoiding hole, and the emptiness avoiding hole step of rushing of described A1 is synchronizeed and carried out with this step.
A5, print solder paste, by print solder paste mechanism tin cream for welding on the flat copper conductor surface printing being thrust;
A6, electronics paster, by plaster mechanism lamp pearl and resistance on the flat copper conductor surface label being thrust;
A7, heating welding, carry out thermal weld by thermal weld mechanism by the lamp pearl and the resistance that are attached to flat copper conductor surface, makes lamp pearl and resistance neatly be welded on the surface of flat copper conductor;
A8, splitting winding, by itemize mechanism having welded the flat copper conductor of lamp pearl and resistance and the laminating thing of PET film carries out itemize, thereby the soft lamp bar of slitting LED into strips finally carries out rolling independent.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as protection scope of the present invention.

Claims (18)

1. the soft lamp bar of naked body LED, it is characterized in that: it is made up of viscosity auxiliary material layer and the flat conductor that is bonded in viscosity auxiliary material layer surface, the surface tiling of viscosity auxiliary material layer is useful on the adhered layer of bonding flat conductor, the surface punching of viscosity auxiliary material layer has emptiness avoiding hole, the surface punching of flat conductor is useful on the section that disconnects flat conductor, the center of section is corresponding with the center of emptiness avoiding hole, make section be positioned at emptiness avoiding hole directly over, and be useful on and connect the electronic devices and components of section in the surface soldered of flat conductor.
2. the soft lamp bar of naked body LED according to claim 1, is characterized in that: the area of described emptiness avoiding hole is greater than the area of section.
3. according to the soft lamp bar of naked body LED described in claim 1 or 2, it is characterized in that: the PET film that described viscosity auxiliary material layer is rolling or adhesive sticker paper tape or PVC film.
4. the soft lamp bar of naked body LED according to claim 3, is characterized in that: described electronic devices and components are LED lamp pearl and resistance.
5. the soft lamp bar of naked body LED according to claim 4, is characterized in that: described flat conductor is flat copper conductor or copper clad aluminum conductor.
6. for the manufacture of the equipment of the soft lamp bar of naked body LED, it is characterized in that: comprise strip frame-type body, the under(-)chassis of frame-type body is provided with distributing box and source of the gas processing components, this frame-type body is the double-decker being made up of nexine and surface layer, wherein, nexine is pipeline system the first operating platform, surface layer is pipeline system the second operating platform, and spread configuration toughness auxiliary material feed mechanism, auxiliary material rush fabrication hole mechanism and auxiliary material tangles mechanism lineally successively from right to left on the first operating platform surface, the second operating platform surface is disposed with lineally successively from left to right copper conductor wire-arranging mechanism, copper conductor and arranges detent mechanism, extra quality laminating mechanism, copper conductor and thrust mechanism, print solder paste mechanism, plaster mechanism, thermal weld mechanism, governing mechanism of tension, itemize mechanism and haulage gear, is also externally in addition connected with the copper conductor discharge mechanism that is positioned at copper conductor wire-arranging mechanism front end and the finished product receiving mechanism that is positioned at haulage gear rear end, auxiliary material rush fabrication hole mechanism be positioned at copper conductor thrust mechanism under, auxiliary material rushes fabrication hole mechanism and comprises lower bottom base and be fixed on the bed die fixed head of lower bottom base top and rush auxiliary material mould, what copper conductor thrust that mechanism comprises upper bed-plate and be fixed on upper bed-plate top rushes copper conductor mould and mold fixed head, auxiliary material rushes fabrication hole mechanism and copper conductor and thrusts between mechanism and be jointly connected by stamping cylinder and guide pillar, make to rush copper conductor mould and rush auxiliary material mould to lay respectively at the two ends up and down of stamping cylinder, in the time that stamping cylinder moves, carry out punching press to rushing copper conductor mould with the direction of rushing auxiliary material mould respectively, synchronously complete the punching action that auxiliary material rushes fabrication hole mechanism and copper conductor and thrust mechanism.
7. according to claim 6 for the manufacture of the equipment of the soft lamp bar of naked body LED, it is characterized in that: described viscosity auxiliary material feed mechanism comprises viscosity auxiliary material blowing cylinder and viscosity auxiliary material material receiving mechanism, and be thereunder provided with viscosity auxiliary material feeding roller mechanism, the viscosity auxiliary material feeding mechanism that rectifies a deviation, viscosity auxiliary material feeding balanced controls and viscosity auxiliary material are grabbed limit sensor mechanism, viscosity auxiliary material is drawn from viscosity auxiliary material blowing cylinder, pass through respectively viscosity auxiliary material feeding roller mechanism, the viscosity auxiliary material feeding mechanism that rectifies a deviation, viscosity auxiliary material feeding balanced controls and viscosity auxiliary material are grabbed limit sensor mechanism and are finally transferred to auxiliary material and rush fabrication hole mechanism.
8. according to claim 6 for the manufacture of the equipment of the soft lamp bar of naked body LED, it is characterized in that: described auxiliary material tangles mechanism and tangles device by two position adjustments wheel and the adjusting between two position adjustments wheels and form, and tangle and on device, be provided with the auxiliary material length adjustment mechanism for regulating viscosity auxiliary material length in adjusting, this auxiliary material length adjustment mechanism is made up of the lift adjustment wheel of erectting the riser guide of setting and can slide up and down at riser guide, the top of riser guide and bottom are respectively equipped with upper limit inductor and lower limit inductor, viscosity auxiliary material rushes the punching press of fabrication hole mechanism completes and draws from auxiliary material, after two position adjustments wheels, transfer to again extra quality laminating mechanism through lift adjustment wheel more respectively.
9. according to the equipment for the manufacture of the soft lamp bar of naked body LED described in claim 6~8 any one, it is characterized in that: described extra quality laminating mechanism is by mounting base, lifting guide pillar, linear lifting body, stationary heat pinch roller, movable heat pressing wheel and pressing cylinder form, lifting guide pillar is erect four corners that are arranged on mounting base, movable heat pressing wheel be positioned at stationary heat pinch roller directly over, the two ends of movable heat pressing wheel penetrate linear lifting body, linear lifting body penetrates lifting guide pillar and can slide up and down at lifting guide pillar, the expansion link of pressing cylinder is fixedly connected with linear lifting body, while making the action of pressing cylinder, thereby drive activity heat pressing wheel slides up and down at lifting guide pillar, movable heat pressing wheel is adjacent to stationary heat pinch roller while dropping to lower limit.
10. according to claim 6 for the manufacture of the equipment of the soft lamp bar of naked body LED, it is characterized in that: described print solder paste mechanism is by print engine head firm banking, printing column, printing crossbeam, print engine head sliding floor, printing platform, printing scraper, printed steel mesh and tangle servomotor form, the vertical print engine head firm banking rear end that is arranged on of printing upright post vertical, printing crossbeam is laterally fixed on printing column, printing scraper, printed steel mesh and printing platform are assembled on printing crossbeam, and can on printing crossbeam, laterally slide, print engine head sliding floor be arranged on print engine head firm banking directly over, between it, be slidably connected by linear slider.
11. according to claim 6 for the manufacture of the equipment of the soft lamp bar of naked body LED, it is characterized in that: described plaster mechanism is by paster base material conveying assembly, for inhaling the resistance suction nozzle head assembly of resistance, for inhaling lamp pearl suction nozzle head assembly, transverse movement assembly, lengthwise movement assembly and the elevating movement assembly of lamp pearl.
12. according to claim 6 for the manufacture of the equipment of the soft lamp bar of naked body LED, it is characterized in that: described thermal weld mechanism is by hot pressing base, hot pressing moving guide rail, hot pressing lower cylinder, hot pressing upper cylinder, hot pressing lifting guide pillar, top board and lower thermal weld needle plate form, hot pressing moving guide rail is slidably disposed on hot pressing susceptor surface, hot pressing lifting guide pillar is erect the surface that is arranged on hot pressing moving guide rail, hot pressing upper cylinder is erect setting downwards, its expansion link is connected with top board, hot pressing lower cylinder is upwards erect setting, its expansion link is connected with lower thermal weld needle plate, top board and lower thermal weld needle plate penetrate hot pressing lifting guide pillar slidably simultaneously, when hot pressing upper cylinder and hot pressing lower cylinder are moved simultaneously, drive top board and the pressing in opposite directions of lower thermal weld needle plate.
13. according to the equipment for the manufacture of the soft lamp bar of naked body LED described in claim 6 or 7 or 8 or 10 or 11 or 12, it is characterized in that: described governing mechanism of tension is by tension adjustment base, cylinder support base and cylinder group form, cylinder support base is fixedly mounted on the top of tension adjustment base, the two ends of cylinder group are arranged on the two sides of cylinder support base, described cylinder group comprises tension adjustment cylinder and is positioned at two transition cylinders of the tension adjustment cylinder left and right sides, the bottom of tension adjustment cylinder is connected with spring, the bottom of spring is provided with tension adjustment cylinder, the expansion link of tension adjustment cylinder is fixed on the bottom of tension adjustment cylinder, while making the action of tension adjustment cylinder, drive the oscilaltion of tension adjustment cylinder, thereby complete tension adjustment.
14. according to the equipment for the manufacture of the soft lamp bar of naked body LED described in claim 13, it is characterized in that: described itemize mechanism comprises supporting seat, tape divider, radium-shine inductor, radium-shinely tangles device, tangles moving guide rail, slitting knife box and tangle power set, tangle moving guide rail and be arranged on supporting seat top, radium-shine inductor, radium-shine device, tape divider and the slitting knife box of tangling are all tangling laterally slip on moving guide rail, radium-shine inductor can send automatic regulating signal, move by tangling the radium-shine device that tangles of power set control, regulate thereby realize automatically.
15. manufacture the method for the soft lamp bar of naked body LED, it is characterized in that, comprise the following steps:
A1, rush emptiness avoiding hole, the viscosity auxiliary material of rolling is launched to feeding, and rush fabrication hole mechanism by auxiliary material and go out neat emptiness avoiding hole on its surface;
A2, conductor winding displacement, carry out neat winding displacement by the flat copper conductor of rolling, after winding displacement, it arranged to location;
A3, extra quality pressing, carry out pressing by laminating mechanism by flat copper conductor and viscosity auxiliary material, makes flat copper conductor proper alignment and fit in the surface of viscosity auxiliary material, thereby form the laminating thing of flat copper conductor and viscosity auxiliary material;
A4, conductor punching, thrust mechanism by copper conductor the laminating thing of flat copper conductor and viscosity auxiliary material carried out to punching, thereby flat copper conductor is thrust from the position of emptiness avoiding hole;
A5, print solder paste, by print solder paste mechanism tin cream for welding on the flat copper conductor surface printing being thrust;
A6, electronics paster, by plaster mechanism electronic devices and components on the flat copper conductor surface label being thrust;
A7, heating welding, carry out thermal weld by thermal weld mechanism by the electronic devices and components that are attached to flat copper conductor surface, makes electronic devices and components neatly be welded on the surface of flat copper conductor;
A8, splitting winding, by itemize mechanism having welded the flat copper conductor of electronic devices and components and the laminating thing of viscosity auxiliary material carries out itemize, thereby the soft lamp bar of slitting LED into strips finally carries out rolling independent.
16. according to the method for manufacturing the soft lamp bar of naked body LED described in claim 15, it is characterized in that: the emptiness avoiding hole step of rushing of described A1 is synchronizeed and carried out with the conductor punching step of A4.
17. according to the method for manufacturing the soft lamp bar of naked body LED described in claim 15 or 16, it is characterized in that: the front of described viscosity auxiliary material is provided with adhered layer the PET film that viscosity auxiliary material is rolling or adhesive sticker paper tape or PVC film.
18. according to the method for manufacturing the soft lamp bar of naked body LED described in claim 15 or 16, it is characterized in that: described electronic devices and components are LED lamp pearl and resistance.
CN201410038908.1A 2014-01-27 2014-01-27 For the manufacture of the equipment of naked body flexible LED lamp bar Active CN103822130B (en)

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CN105127722A (en) * 2015-08-27 2015-12-09 江苏翠钻照明有限公司 LED lamp assembly equipment
CN105508916A (en) * 2016-02-22 2016-04-20 深圳市敏杰电子科技有限公司 Waterproof LED lamp strip and equipment and method for producing waterproof LED lamp strip
CN106764563A (en) * 2017-01-20 2017-05-31 深圳市众耀光电有限公司 A kind of flexible LED rope light board separating device and point plate technique
WO2018010188A1 (en) * 2016-07-15 2018-01-18 四川蓝景光电技术有限责任公司 Fpc silicone rubber extrusion molding and spot dispensing processing technique for neon led light strip
WO2018133167A1 (en) * 2017-01-20 2018-07-26 袁志贤 Flexible led light bar plate separating device
WO2019037017A1 (en) * 2017-08-24 2019-02-28 殷峥凯 Flexible circuit board for led strip and production process thereof
WO2019041745A1 (en) * 2017-08-29 2019-03-07 珠海市博杰电子有限公司 Fully-automatic assembly method for led lamp string
CN110388579A (en) * 2018-04-17 2019-10-29 铜陵国展电子有限公司 A kind of LED light string and preparation method thereof with wire producing
CN111565522A (en) * 2020-06-08 2020-08-21 广东赛铭照明科技有限公司 Efficient automatic production line of pull-resistant LED flexible lamp strip and method for producing lamp strip
CN113764686A (en) * 2021-11-09 2021-12-07 江苏中科聚元氢能源科技有限公司 Automatic positioning hot-pressing equipment for source cell membrane electrode
CN114683060A (en) * 2022-05-31 2022-07-01 苏州斯普兰蒂科技股份有限公司 Process for pasting reinforcing plate on coil stock

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Publication number Priority date Publication date Assignee Title
CN105127722A (en) * 2015-08-27 2015-12-09 江苏翠钻照明有限公司 LED lamp assembly equipment
CN105508916A (en) * 2016-02-22 2016-04-20 深圳市敏杰电子科技有限公司 Waterproof LED lamp strip and equipment and method for producing waterproof LED lamp strip
WO2018010188A1 (en) * 2016-07-15 2018-01-18 四川蓝景光电技术有限责任公司 Fpc silicone rubber extrusion molding and spot dispensing processing technique for neon led light strip
CN106764563A (en) * 2017-01-20 2017-05-31 深圳市众耀光电有限公司 A kind of flexible LED rope light board separating device and point plate technique
WO2018133166A1 (en) * 2017-01-20 2018-07-26 袁志贤 Flexible led light bar plate separating device and plate separating process
WO2018133167A1 (en) * 2017-01-20 2018-07-26 袁志贤 Flexible led light bar plate separating device
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CN110388579A (en) * 2018-04-17 2019-10-29 铜陵国展电子有限公司 A kind of LED light string and preparation method thereof with wire producing
CN111565522A (en) * 2020-06-08 2020-08-21 广东赛铭照明科技有限公司 Efficient automatic production line of pull-resistant LED flexible lamp strip and method for producing lamp strip
CN113764686A (en) * 2021-11-09 2021-12-07 江苏中科聚元氢能源科技有限公司 Automatic positioning hot-pressing equipment for source cell membrane electrode
CN113764686B (en) * 2021-11-09 2022-01-04 江苏中科聚元氢能源科技有限公司 Automatic positioning hot-pressing equipment for source cell membrane electrode
CN114683060A (en) * 2022-05-31 2022-07-01 苏州斯普兰蒂科技股份有限公司 Process for pasting reinforcing plate on coil stock

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Inventor after: Wu Weibin

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