CN210908960U - Plate embossing and laminating integrated production line - Google Patents
Plate embossing and laminating integrated production line Download PDFInfo
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- CN210908960U CN210908960U CN201922019102.9U CN201922019102U CN210908960U CN 210908960 U CN210908960 U CN 210908960U CN 201922019102 U CN201922019102 U CN 201922019102U CN 210908960 U CN210908960 U CN 210908960U
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Abstract
The utility model relates to an integrative production line of panel knurling tectorial membrane, include the decoiling mechanism, knurling mechanism, first levelling mechanism, rubberizing mechanism, laminating stoving mechanism, second levelling mechanism and the flying shear mechanism that turn right from a left side and set gradually. This integrative production line of panel knurling tectorial membrane is through mutually supporting of unwinding mechanism, knurling mechanism, first levelling mechanism, rubberizing mechanism, laminating stoving mechanism, second levelling mechanism and flying shear mechanism, and is integrative with the multichannel process collection of panel processing, has improved production efficiency greatly, has reduced manufacturing cost, and the product uniformity that obtains is good, has using value widely.
Description
Technical Field
The utility model relates to a panel processing technology field especially relates to an integrative production line of panel knurling tectorial membrane.
Background
In the prior art, all the procedures are finished on different devices, the processing period is longer, the consistency of the obtained product is poorer, and more waste materials are generated.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic degree is high, multiple functional, product quality is good, the integrative production line of panel knurling tectorial membrane that machining efficiency is high.
The utility model discloses a realize through following technical scheme: an embossing and laminating integrated production line for plates comprises an uncoiling mechanism, an embossing mechanism, a first leveling mechanism, a rubberizing mechanism, a laminating and drying mechanism, a second leveling mechanism and a flying shear mechanism which are sequentially arranged from left to right;
the uncoiling mechanism is used for uncoiling the base material;
the embossing mechanism is correspondingly arranged at the output end of the uncoiling mechanism, is used for receiving the base material conveyed by the uncoiling mechanism and embossing the surface of the base material, and comprises an upper embossing roller and a lower embossing roller, and an embossing channel is formed between the upper embossing roller and the lower embossing roller;
the first leveling mechanism is arranged at the output end of the embossing mechanism, is used for leveling the base material and comprises a plurality of leveling rollers, and a leveling channel is formed between the leveling rollers;
the laminating mechanism is arranged at the output end of the first leveling mechanism and used for laminating glue on the surface of a base material, and comprises a support, a fixed roller, a compression roller driving piece, a glue film roller, a first film tearing roller and a second film tearing roller, wherein the fixed roller, the compression roller driving piece, the glue film roller, the first film tearing roller and the second film tearing roller are arranged on the support;
the laminating and drying mechanism is arranged at the output end of the adhesive pasting mechanism and used for pasting surface materials on the surface of the base material, and comprises an unwinding roller and a plurality of groups of heating rollers, a laminating and drying channel is formed between each group of heating rollers, and the unwinding roller is used for unwinding the surface materials and sending the surface materials into the laminating and drying channel together with the base material;
the second leveling mechanism is arranged at the output end of the laminating and drying mechanism and used for leveling the laminated plate;
the flying shear mechanism is arranged at the output end of the second leveling mechanism and used for movably shearing the plates and comprises a translation driving piece, a shearing machine, a turning plate and a turning plate driving piece, wherein the translation driving piece can drive the shearing machine to move left and right, the turning plate is arranged at the inlet end of the shearing machine and used for supporting the plates to enter the shearing machine, and the turning plate driving piece can drive the turning plate to turn.
Because the head end (the starting end) of the base material may have a certain curl or crease and needs to be cut off, a plate shearing mechanism is arranged between the first leveling mechanism and the gluing mechanism and is used for shearing off waste materials at the head end of the base material.
In order to preheat the base material and ensure the effectiveness of the adhesive tape, a guide platform is arranged between the plate shearing mechanism and the adhesive tape sticking mechanism, and a first hot air mechanism is arranged at the output end of the guide platform.
Because the glued membrane of different materials need to be adopted to the panel of different grade type, consequently designed first glued membrane roller and second glued membrane roller.
In order to ensure the effectiveness of the surface material lamination, a second hot air mechanism is arranged at the inlet end of the lamination drying mechanism and preheats before lamination.
In order to panel surface protection, be provided with pad pasting mechanism between laminating stoving mechanism and the second levelling machine structure for to surface material surface tectorial membrane, including putting membrane roller and two tectorial membrane rollers, form the tectorial membrane passageway between two tectorial membrane rollers, put the membrane roller and be used for unreeling the surface tectorial membrane and follow panel and get into the tectorial membrane passageway together.
The utility model has the advantages that: this integrative production line of panel knurling tectorial membrane is through mutually supporting of unwinding mechanism, knurling mechanism, first levelling mechanism, rubberizing mechanism, laminating stoving mechanism, second levelling mechanism and flying shear mechanism, and is integrative with the multichannel process collection of panel processing, has improved production efficiency greatly, has reduced manufacturing cost, and the product uniformity that obtains is good, has using value widely.
Drawings
FIG. 1 is a front view of the plate embossing and laminating integrated production line of the present invention;
FIG. 2 is a top view of the integrated production line for embossing and laminating the sheet material of the present invention;
FIG. 3 is a schematic structural view of the tape attaching mechanism of the present invention;
fig. 4 is a schematic structural view of the laminating and drying mechanism and the film sticking mechanism of the present invention;
fig. 5 is a schematic structural diagram of the flying shear mechanism of the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be clearly and clearly defined.
The integrated production line for embossing and laminating the plate shown in fig. 1 and 2 comprises an uncoiling mechanism 1, an embossing mechanism 2, a first leveling mechanism 3, a plate shearing mechanism 4, a gluing mechanism 7, a gluing and drying mechanism 9, a film pasting mechanism 10, a second leveling mechanism 11 and a flying shear mechanism 12 which are sequentially arranged from left to right.
The unwinding mechanism 1 is used for unwinding the substrate and can be a similar unwinding mechanism previously applied by the company.
The embossing mechanism 2 is correspondingly arranged at the output end of the uncoiling mechanism 1, is used for receiving the base material conveyed by the uncoiling mechanism 1 and embossing the surface of the base material, comprises an upper embossing roller and a lower embossing roller, and an embossing channel is formed between the upper embossing roller and the lower embossing roller.
The first leveling mechanism 3 is arranged at the output end of the embossing mechanism 2 and used for leveling the base material, and comprises a plurality of leveling rollers, and leveling channels are formed among the leveling rollers.
The adhesive tape sticking mechanism 7 is arranged at the output end of the first leveling mechanism 3, and is used for sticking adhesive to the surface of a substrate, as shown in fig. 3, the adhesive tape sticking mechanism comprises a support, and a fixed roller 77, a press roller 76, a press roller driving member 75, a first adhesive film roller 71, a second adhesive film roller 73, a first film tearing roller 72 and a second film tearing roller 74 which are arranged on the support, the press roller 76 is correspondingly arranged above the fixed roller 77, the press roller driving member 75 can drive the press roller 76 to ascend and descend, an adhesive tape sticking channel is formed between the press roller 76 and the fixed roller 77, the first adhesive film roller 71 and the second adhesive film roller 73 are arranged above the inlet end (left end) of the adhesive tape sticking channel and are used for feeding the adhesive film on the adhesive film roller into the adhesive tape sticking channel, a waterproof blanket or a high-molecular hot-melt adhesive film can be placed on the first adhesive film roller 71 and the second adhesive film roller 73, the first film tearing roller 72 is correspondingly arranged on one side of the adhesive film roller and is used for rolling up the protective film on the bottom surface of, and the protective film is used for rolling the protective film on the top surface of the adhesive film.
A guide platform 5 is arranged between the plate shearing mechanism 4 and the rubberizing mechanism 3, and a first hot air mechanism 6 is arranged at the output end (right end) of the guide platform 5.
The laminating and drying mechanism 9 is arranged at the output end of the adhesive bonding mechanism 7 and used for adhering surface materials to the surface of a substrate, as shown in fig. 4, the laminating and drying mechanism comprises a surface material unwinding roller 91 and a plurality of groups of heating rollers 92, laminating and drying channels are formed among the groups of heating rollers 92, the unwinding roller 91 is used for unwinding the surface materials and sending the surface materials into the laminating and drying channels along with the substrate, and a second hot air mechanism 8 is arranged at the inlet end (left end) of the laminating and drying mechanism 9. The laminating drying mechanism 9 is provided with an outlet end (right end) and is provided with a laminating mechanism 10 for to the surface tectorial membrane of panel, including putting membrane roller 101 and two tectorial membrane rollers 102, form the tectorial membrane passageway between two tectorial membrane rollers 102, put membrane roller 101 and be used for unreeling the surface tectorial membrane and follow the panel and together get into the tectorial membrane passageway. In addition, the output end of the attaching and drying mechanism 9 is provided with a metering roller and an encoder for metering the length of the plate.
The second leveling mechanism 11 is arranged at the output end of the bonding and drying mechanism 9 and used for leveling the bonded plate, and the structure of the second leveling mechanism is the same as that of the first leveling mechanism.
The flying shear mechanism 12 is disposed at an output end of the second leveling mechanism 11, and is configured to shear a sheet material in a moving manner, as shown in fig. 5, and includes a translation driving member 122, a shearing machine 121, a turning plate 124, and a turning plate driving member 123, where the translation driving member 122 may drive the shearing machine 121 to move left and right, the turning plate 124 is disposed at an inlet end (left end) of the shearing machine 121, and is configured to support the sheet material to enter the shearing machine 121, and the turning plate driving member 123 may drive the turning plate 124 to.
During processing, the base material is uncoiled by the uncoiling mechanism 1, enters the embossing mechanism 2 for embossing, and is sent into the rubberizing mechanism 7 through the guide platform 5; meanwhile, the first adhesive film roller 71 or the second adhesive film roller 73 is also unreeled, an adhesive film is attached to the surface of the base material, the adhesive film and the base material are pressed by the press roller 76 and the fixing roller 77, and because the top surface and the bottom surface of the adhesive film are both provided with the protective films, the protective film on the bottom surface of the adhesive film is rolled by the first film tearing roller 72, and the protective film on the top surface of the adhesive film after being pasted is rolled by the second film tearing roller 74; the glued plate enters the laminating and drying mechanism 9, meanwhile, the unreeling roller 91 unreels, and the surface material on the unreeling roller 91 is laminated on the upper surface of the plate and is sent into a laminating and drying channel to be compounded; laminating and drying, then laminating by a laminating roller 102, and then sending into a flying shear mechanism 12; when the length of the plate reaches a certain value, the shearing machine 121 moves to a corresponding position, the turning plate driving element 123 drives the turning plate 124 to turn downwards, the shearing machine 121 can cut the plate with a fixed length, the continuous conveying of the plate cannot stop in the process, therefore, the plate cannot be locally overheated, and the cut plate is conveyed to the next station through the guide platform 13 to finish machining.
It should be noted that, the utility model provides a compression roller driving piece 75, translation driving piece 122, turn over board driving piece 123 etc. and can adopt similar power unit such as motor, hydro-cylinder, electric cylinder to combine corresponding connecting rod to realize the action, do not confine to the utility model provides a structure or name.
In addition, in the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "disposed," "provided," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "side", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the technical solution of the present invention, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: those skilled in the art can still modify or easily conceive of changes in the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (6)
1. The utility model provides an integrative production line of panel knurling tectorial membrane which characterized in that: the automatic adhesive tape sticking and drying device comprises an uncoiling mechanism, an embossing mechanism, a first leveling mechanism, an adhesive tape sticking mechanism, a sticking and drying mechanism, a second leveling mechanism and a flying shear mechanism which are sequentially arranged from left to right;
the uncoiling mechanism is used for uncoiling the base material;
the embossing mechanism is correspondingly arranged at the output end of the uncoiling mechanism, is used for receiving the base material conveyed by the uncoiling mechanism and embossing the surface of the base material, and comprises an upper embossing roller and a lower embossing roller, and an embossing channel is formed between the upper embossing roller and the lower embossing roller;
the first leveling mechanism is arranged at the output end of the embossing mechanism, is used for leveling the base material and comprises a plurality of leveling rollers, and a leveling channel is formed between the leveling rollers;
the laminating mechanism is arranged at the output end of the first leveling mechanism and used for laminating glue on the surface of a base material, and comprises a support, a fixed roller, a compression roller driving piece, a glue film roller, a first film tearing roller and a second film tearing roller, wherein the fixed roller, the compression roller driving piece, the glue film roller, the first film tearing roller and the second film tearing roller are arranged on the support;
the laminating and drying mechanism is arranged at the output end of the adhesive pasting mechanism and used for pasting surface materials on the surface of the base material, and comprises an unwinding roller and a plurality of groups of heating rollers, a laminating and drying channel is formed between each group of heating rollers, and the unwinding roller is used for unwinding the surface materials and sending the surface materials into the laminating and drying channel together with the base material;
the second leveling mechanism is arranged at the output end of the laminating and drying mechanism and used for leveling the laminated plate;
the flying shear mechanism is arranged at the output end of the second leveling mechanism and used for movably shearing the plates and comprises a translation driving piece, a shearing machine, a turning plate and a turning plate driving piece, wherein the translation driving piece can drive the shearing machine to move left and right, the turning plate is arranged at the inlet end of the shearing machine and used for supporting the plates to enter the shearing machine, and the turning plate driving piece can drive the turning plate to turn.
2. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: and a plate shearing mechanism is arranged between the first leveling mechanism and the rubberizing mechanism and is used for shearing off waste materials at the head end of the base material.
3. The integrated production line for embossing and laminating the plate as claimed in claim 2, wherein: a guide platform is arranged between the plate shearing mechanism and the adhesive sticking mechanism, and a first hot air mechanism is arranged at the output end of the guide platform and used for preheating the base material.
4. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: the glue film roller comprises a first glue film roller and a second glue film roller.
5. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: and a second hot air mechanism is arranged at the inlet end of the laminating and drying mechanism.
6. The integrated production line for embossing and laminating the plate according to claim 1, which is characterized in that: laminating stoving mechanism and second levelling machine are provided with pad pasting mechanism between the mechanism for to surface material surface tectorial membrane, including putting membrane roller and two tectorial membrane rollers, form the tectorial membrane passageway between two tectorial membrane rollers, put the membrane roller and be used for unreeling the surface film and along with panel together get into the tectorial membrane passageway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922019102.9U CN210908960U (en) | 2019-11-21 | 2019-11-21 | Plate embossing and laminating integrated production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922019102.9U CN210908960U (en) | 2019-11-21 | 2019-11-21 | Plate embossing and laminating integrated production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210908960U true CN210908960U (en) | 2020-07-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922019102.9U Active CN210908960U (en) | 2019-11-21 | 2019-11-21 | Plate embossing and laminating integrated production line |
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| Country | Link |
|---|---|
| CN (1) | CN210908960U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116967787A (en) * | 2023-09-22 | 2023-10-31 | 深圳市鑫锦润科技有限公司 | Large-scale thermostatic plate separation production equipment and production process |
| CN118023422A (en) * | 2024-04-11 | 2024-05-14 | 江苏德翔化工机械有限公司 | Embossing equipment for heat transfer plate of plate heat exchanger |
-
2019
- 2019-11-21 CN CN201922019102.9U patent/CN210908960U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116967787A (en) * | 2023-09-22 | 2023-10-31 | 深圳市鑫锦润科技有限公司 | Large-scale thermostatic plate separation production equipment and production process |
| CN116967787B (en) * | 2023-09-22 | 2023-11-24 | 深圳市鑫锦润科技有限公司 | Large-scale thermostatic plate separation production equipment and production process |
| CN118023422A (en) * | 2024-04-11 | 2024-05-14 | 江苏德翔化工机械有限公司 | Embossing equipment for heat transfer plate of plate heat exchanger |
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