CN116967787B - Large-scale thermostatic plate separation production equipment and production process - Google Patents
Large-scale thermostatic plate separation production equipment and production process Download PDFInfo
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- CN116967787B CN116967787B CN202311225718.6A CN202311225718A CN116967787B CN 116967787 B CN116967787 B CN 116967787B CN 202311225718 A CN202311225718 A CN 202311225718A CN 116967787 B CN116967787 B CN 116967787B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000926 separation method Methods 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 160
- 239000000463 material Substances 0.000 claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 46
- 239000010959 steel Substances 0.000 claims abstract description 46
- 230000007306 turnover Effects 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000007514 turning Methods 0.000 claims description 39
- 210000000078 claw Anatomy 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 4
- 244000309464 bull Species 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 230000002277 temperature effect Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/06—Sheet shears
- B23D15/08—Sheet shears with a blade moved in one plane, e.g. perpendicular to the surface of the sheet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/12—Shearing machines or shearing devices cutting by blades which move parallel to themselves characterised by drives or gearings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0322—Post-pressing without reshaping, i.e. keeping the joint under pressure after joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7428—Transition metals or their alloys
- B29C66/74283—Iron or alloys of iron, e.g. steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention discloses large-scale thermostatic board separation production equipment and a production process, and relates to the technical field of thermostatic boards, wherein the equipment comprises a cutting device, a quantifying device, a turnover device, a conveying device, an adhesive device and a perforated steel plate; the novel separation thermostatic board has been designed, under the prerequisite of guaranteeing the constant temperature effect, the air circulation ability of thermostatic board has been improved, the suitability of thermostatic board has been strengthened. The cutting device completes cutting and conveying of materials through one motor, and the eccentric position can be changed through the bolts, so that the cutting length and the cutting efficiency are changed. The turnover device can turn the materials 180 degrees, so that the process flow and the equipment structure are simplified. The quantitative device can enable the materials to reach the specified weight and then carry out the next process, thereby reducing the manpower consumption and enabling the equipment to be more automatic. The bonding device can finish bonding the steel plate and the film after transporting the steel plate.
Description
Technical Field
The invention relates to the technical field of thermostatic plates, in particular to a large-scale thermostatic plate separation production device and a production process.
Background
The large-scale thermostatic board is mainly used in factory building departments such as machining, food processing, animal cultivation, and it can carry out effectual constant temperature to the factory building inside and handle, does not receive external temperature to influence, guarantees the temperature in the factory building, and its type has: polyurethane composite sheet, polyurethane banding rock wool composite sheet etc. have good heat preservation and constant temperature performance when using, but its panel is whole heavy and sealed, makes the factory building inside and factory building wall body airtight, probably can lead to the wall body too dry and fracture, can make the factory building more airtight when the factory building gate is closed, reduces the air quality in the factory building, probably can produce the influence to the material of depositing in the factory building or the animal of breeding.
For example, patent publication No. CN212666757U discloses a controllable constant temperature diaphragm filter plate and a forming method, which designs a diaphragm filter plate with heating function, wherein the inside of the diaphragm filter plate comprises a plate core and a diaphragm, the plate core is a constant temperature plate core, the fixed combination surface of the diaphragm is combined with the constant temperature plate core in a sealing way, and the surface of the constant temperature plate core is designed as a radiating fin. The designed constant temperature plate can fundamentally improve the heat dissipation effect of the constant temperature plate core, ensure that crystallization cannot occur in the material treatment process, and ensure the filtering quality of the materials; in addition, the joint surface of the thermostatic plate is a heat dissipation fin and is in a sealing fit structure with the diaphragm, so that the leakage of liquid can be prevented, and the service life of the plate is prolonged. However, it only separates the internal heat dissipation liquid, and it cannot realize the effect of air circulation while keeping warm.
Further, can design a novel separation thermostatic board with the help of its thinking of separating the filter membrane, its inboard is the heat transfer steel sheet that can realize the heat preservation function, and the equidistance trompil is on the steel sheet, and the filter membrane that can circulate air is pasted in the steel sheet outside, installs in the position of factory building roof or window, both can realize the heat preservation function, also can isolate outside debris and steam through the filter membrane, improves the circulation of air in the factory building, consequently, need design a large-scale thermostatic board separation production facility and production technology, can accomplish the manufacturing of novel separation thermostatic board.
Disclosure of Invention
Aiming at the technical problems, the invention provides large-scale thermostatic board separation production equipment, which comprises a cutting device, a quantifying device, a turnover device, a conveying device, an adhesive device and a steel plate with holes; the cutting device is hinged with the quantifying device, the overturning device is fixedly arranged with the conveying device, the conveying device is fixedly arranged with the bonding device, and the steel plate with holes is slidably arranged with the cutting device; the cutting device is used for cutting steel plate raw materials, makes steel plate and original material separation, and it both drives cutting motion through a motor and also drives the material and move forward, can change cutting device's cutting efficiency and cutting length through variable eccentric disc, and proportioning device is used for temporarily depositing the material that cuts, after the material reaches appointed quality, passes through the gravity effect with the material and transmits next device, and turning device is used for carrying out the upset of level 180 degrees with the material, guarantees that the material can both sides can bond the film, and conveyer is used for passing the material between turning device and bonding device, and bonding device is used for picking up the film, bonds steel plate material and film material.
The cutting device comprises a cutting conveyor belt, a cutting bracket, a cutting knife, an inner ratchet wheel, a first cutting connecting rod, a right eccentric disc, a large cutting belt wheel, a cutting belt, a small cutting belt wheel, an outer ratchet wheel, a cutter limit, a cutting roller, a cutting motor, a first motor support, a left eccentric disc and a second cutting connecting rod; the cutting drive belt is slidably mounted with the cutting roller, the cutting drive belt is slidably mounted with the outer ratchet wheel, the inner ratchet wheel is hinged with the first cutting connecting rod, the first cutting connecting rod is hinged with the right eccentric disc, the right eccentric disc is fixedly mounted with the large cutting belt wheel, the left eccentric disc is fixedly mounted with the large cutting belt wheel, the large cutting belt wheel is hinged with the cutting support, the large cutting belt wheel is slidably mounted with the cutting belt, the cutting belt is slidably mounted with the small cutting belt wheel, the small cutting belt wheel is hinged with the cutting motor, the cutting motor is fixedly mounted with the first motor support, the first motor support is fixedly mounted with the cutting support, the left eccentric disc is hinged with the second cutting connecting rod, the second cutting connecting rod is hinged with the cutting knife, the cutting knife is fixedly slidably mounted with the cutter limit, the cutting knife is fixedly mounted with the cutting support, and the cutting support is hinged with the cutting roller.
Further, the turnover device comprises an electric push rod, a push rod limit, a longitudinal slideway, a turnover sliding block, a longitudinal sliding plate, a transverse sliding plate, a clamping side plate, a claw runner, a claw baffle rod, a clamping spring plate, a spring upper limit, a turnover spring, a spring lower limit, an angle rotating rod, an angle baffle rod and a transverse slideway; the electric push rod is fixedly arranged at limit of the push rod, the push rod is fixedly arranged at limit of the push rod and is fixedly arranged on a longitudinal slide way, the overturning slide block is fixedly arranged on a longitudinal slide way, the longitudinal slide plate is slidably arranged on a longitudinal slide way, the overturning slide block is hinged with a claw runner, the claw runner is fixedly arranged on a claw check rod, the claw check rod is slidably arranged on a transverse slide way, the transverse slide plate is slidably arranged on the transverse slide way, the claw runner is fixedly arranged on a clamping side plate, the clamping side plate is fixedly arranged on a clamping spring plate, the claw runner is fixedly arranged on an angle rotating rod, the angle rotating rod is fixedly arranged on a spring, the overturning slide block is fixedly arranged on an angle check rod, the overturning slide block is fixedly arranged on a spring, the overturning slide block is fixedly arranged on the spring, and the spring is fixedly arranged on the spring, and the claw runner is fixedly arranged on the spring.
Further, the quantifying device comprises a quantifying baffle plate, a quantifying connecting rod, a quantifying roller, a quantifying flat plate, a first sliding block, a second sliding block, a quantifying spring, a spring limiting plate and a weight plate; the quantitative baffle plate is hinged with the quantitative flat plate, the quantitative flat plate is hinged with the quantitative roller, the first sliding block is slidably mounted with the quantitative baffle plate, the second sliding block is fixedly mounted with the quantitative flat plate, the second sliding block is fixedly mounted with the quantitative spring, the quantitative spring is fixedly mounted with the spring limit, the spring limit is fixedly mounted with the quantitative flat plate, the first sliding block is hinged with the quantitative connecting rod, the second sliding block is hinged with the quantitative connecting rod, and the weight plate is fixedly mounted with the quantitative flat plate.
Further, the conveying device comprises a quantitative gear lever, a conveying bracket, a large conveying belt, a large conveying belt wheel, a conveying roller, a second motor support, a conveying motor and a small conveying belt wheel; the quantitative gear lever is fixedly arranged on the conveying support, the conveying roller is hinged to the conveying support, the conveying roller is slidably arranged on the large conveying belt, the large conveying belt wheel is slidably arranged on the conveying belt, the small conveying belt wheel is hinged to the conveying motor, the conveying motor is fixedly arranged on the second motor, and the second motor is fixedly arranged on the second motor.
Further, the bonding device comprises a bonding screw, a bonding clamping plate, screw limiting, a bonding motor, a bonding large belt wheel, a bonding belt, a bonding small belt wheel, a bonding push plate, a telescopic motor, a telescopic screw, push plate limiting and a bonding bracket; the large belt wheel is slidably mounted with the bonding belt, the small belt wheel is hinged with the bonding motor, the bonding motor is fixedly mounted with the bonding support, the large belt wheel is fixedly mounted with the bonding screw rod, the bonding screw rod is hinged with the screw rod in a limiting mode, the bonding screw rod and the bonding clamping plate form a thread pair, the bonding clamping plate is fixedly mounted with the telescopic motor, the bonding clamping plate is hinged with the push plate in a limiting fixed mode, the telescopic motor is hinged with the telescopic screw rod, the telescopic screw rod and the bonding push plate form a thread pair, and the bonding push plate is slidably mounted in a limiting mode with the push plate.
Further, the right eccentric disc comprises a variable center sliding block, a sliding block track, a bolt limit, an eccentric bolt and an eccentric rotary disc; the variable center sliding block is slidably mounted on the sliding block track, the variable center sliding block and the eccentric bolt form a threaded pair, the sliding block track is fixedly mounted on the eccentric rotary table, the bolt is limited and hinged to the eccentric bolt, and the bolt is limited and fixedly mounted on the eccentric rotary table.
Further, the clamping spring plate comprises a clamping upper plate, a clamping spring and a clamping lower plate; the clamping upper plate is fixedly installed with the clamping spring, and the clamping spring is fixedly installed with the clamping lower plate.
Further, the perforated steel plate is provided with ventilation holes.
The invention also provides a production process of the large-scale thermostatic board separation production equipment, which comprises the following steps: the cutting motor is turned on to cut and transfer the steel plate raw materials, the steel plate materials enter the quantifying device, enter the conveying device after reaching a certain quality, start the bonding device, bond the upper side of the steel plate materials, then convey the materials to the turning device, the turning device finishes turning the materials, the conveying device reverses, the materials return to the bonding device, bond the other side of the materials, and the production process is completed.
Compared with the prior art, the invention has the beneficial effects that: (1) The novel separation thermostatic board has been designed, under the prerequisite of guaranteeing the constant temperature effect, the air circulation ability of thermostatic board has been improved, the suitability of thermostatic board has been strengthened. (2) The cutting device completes cutting and conveying of materials through one motor, and the eccentric position can be changed through the bolts, so that the cutting length and the cutting efficiency are changed. (3) The turnover device can turn the materials 180 degrees, so that the process flow and the equipment structure are simplified. (4) The quantitative device can enable the materials to reach the specified weight and then carry out the next process, thereby reducing the manpower consumption and enabling the equipment to be more automatic. (5) The bonding device can finish bonding the steel plate and the film after transporting the steel plate.
Drawings
Fig. 1 is a schematic diagram of a general assembly structure of an operating state according to an embodiment of the present invention.
Fig. 2 is a schematic view of the structure of the cutting device according to the present invention.
Fig. 3 is a schematic diagram of a component structure of the cutting device of the present invention.
Fig. 4 is a schematic view of the assembly structure of the right eccentric disc of the present invention.
FIG. 5 is a schematic view showing the construction of the components of the quantitative device of the present invention.
Fig. 6 is a schematic diagram of the component structure of the turning device of the present invention.
Fig. 7 is a schematic diagram of a component structure of the turning device of the present invention.
Fig. 8 is a schematic view of the assembly structure of the clamping spring plate of the present invention.
Fig. 9 is a schematic view of the component structure of the conveying device of the present invention.
Fig. 10 is a schematic view of the structure of the components of the bonding apparatus of the present invention.
Fig. 11 is a schematic view showing the structure of a member of the steel sheet with holes of the present invention.
In the figure:
1-a cutting device; 2-a dosing device; 3-turning device; 4-a conveyor; 5-bonding means; 6-a steel plate with holes;
101-cutting a conveyor belt; 102-cutting a stent; 103-cutting knife; 104-an inner ratchet; 105-a first cutting link; 106-right eccentric disc; 107-cutting a large belt wheel; 108-cutting the belt; 109-cutting small pulleys; 110-an outer ratchet; 111-limiting a cutter; 112-cutting rollers; 113-a cutting motor; 114-a first motor support; 115-left eccentric disc; 116-a second cutting link;
10601-a variable center slider; 10602—a slider track; 10603-bolt limit; 10604 eccentric bolt; 10605 eccentric carousel;
201-a quantitative baffle; 202-quantifying the tie rod; 203-a quantitative roller; 204-quantification plate; 205-a first slider; 206-a second slider; 207-quantifying a spring; 208-spring limit; 209-weight plate;
301-an electric push rod; 302-push rod limiting; 303-longitudinal slide; 304-turning the slider; 305-longitudinal skateboard; 306-a transverse slide; 307-clamping the side plates; 308-claw wheel; 309-goat horn bar; 310-clamping the spring plate; 311-limit on the spring; 312-flipping springs; 313-spring lower limit; 314-angle turning rod; 315-angle lever; 316-transverse slideway;
31001-clamping the upper plate; 31002 clamping springs; 31003-clamping the lower plate;
401-a quantitative gear lever; 402-transferring a stent; 403-large conveyor belt; 404-a conveyor belt; 405-conveying a large belt wheel; 406-transfer rollers; 407-a second motor support; 408-a conveyor motor; 409-a small conveyor pulley;
501-bonding screw rods; 502-bonding a clamping plate; 503-limiting a screw; 504-bonding the motor; 505-bonding a large belt pulley; 506-bonding a belt; 507-bonding small belt wheels; 508-bonding push plate; 509-a telescoping motor; 510-telescoping screw; 511-push plate limit; 512-adhesive support;
601-breather holes.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
As shown in fig. 1, the device comprises a cutting device 1, a quantifying device 2, a turning device 3, a conveying device 4, an adhesive device 5 and a steel plate 6 with holes; the cutting device 1 is hinged with the quantifying device 2, the overturning device 3 is fixedly arranged with the conveying device 4, the conveying device 4 is fixedly arranged with the bonding device 5, and the steel plate 6 with holes is slidably arranged with the cutting device 1; the cutting device 1 is used for cutting steel plate raw materials, makes steel plate and original material separation, and it both drives cutting motion through a motor and also drives the material and move forward, can change cutting efficiency and cutting length of cutting device 1 through variable eccentric disc, and proportioning device 2 is used for temporarily depositing the material that cuts, after the material reaches appointed quality, passes through the action of gravity with the material and carries out the upset of level 180 degrees to the next device, and turning device 3 is used for carrying out the upset of level 180 degrees with the material, guarantees that the material can both sides bond the film, and conveyer 4 is used for passing the material between turning device 3 and bonding device 5, and bonding device 5 is used for picking up the film, bonds steel plate material and film material.
As shown in fig. 2 and 3, the cutting belt is slidably mounted on the cutting roller 112, the cutting belt is hinged on the outer ratchet 110, the inner ratchet 104 is slidably mounted on the outer ratchet 110, the inner ratchet 104 is hinged on the first cutting link 105, the first cutting link 105 is hinged on the right eccentric disc 106, the right eccentric disc 106 is fixedly mounted on the cutting large pulley 107, the left eccentric disc 115 is fixedly mounted on the cutting large pulley 107, the cutting large pulley 107 is hinged on the cutting bracket 102, the cutting large pulley 107 is slidably mounted on the cutting belt 108, the cutting belt 108 is slidably mounted on the cutting small pulley 109, the cutting small pulley 109 is hinged on the cutting motor 113, the cutting motor 113 is fixedly mounted on the first motor support 114, the first motor support 114 is fixedly mounted on the cutting bracket 102, the left eccentric disc 115 is hinged on the second cutting link 116, the second cutting link 116 is hinged on the cutting blade 103, the cutting blade 103 is slidably mounted on the limit 111, the limit 111 is fixedly mounted on the cutting bracket 102, and the cutting bracket 102 is hinged on the cutting roller 112.
As shown in fig. 4, the eccentric slide 10601 is slidably mounted on the slide rail 10602, the eccentric slide 10601 and the eccentric bolt 10604 form a screw pair, the slide rail 10602 is fixedly mounted on the eccentric turntable 10605, the bolt limit 10603 is hinged to the eccentric bolt 10604, and the bolt limit 10603 is fixedly mounted on the eccentric turntable 10605.
As shown in fig. 5, the quantitative baffle 201 is hinged to the quantitative flat plate 204, the quantitative flat plate 204 is hinged to the quantitative roller 203, the first slider 205 is slidably mounted to the quantitative baffle 201, the second slider 206 is fixedly mounted to the quantitative flat plate 204, the second slider 206 is fixedly mounted to the quantitative spring 207, the quantitative spring 207 is fixedly mounted to the spring stopper 208, the spring stopper 208 is fixedly mounted to the quantitative flat plate 204, the first slider 205 is hinged to the quantitative connecting rod 202, the second slider 206 is hinged to the quantitative connecting rod 202, and the weight plate 209 is fixedly mounted to the quantitative flat plate 204.
As shown in fig. 6 and 7, the electric push rod 301 is fixedly installed with the push rod limit 302, the push rod limit 302 is fixedly installed with the longitudinal slide 303, the electric push rod 301 is fixedly installed with the turning slide 304, the turning slide 304 is fixedly installed with the longitudinal slide 305, the longitudinal slide 305 is slidingly installed with the longitudinal slide 303, the turning slide 304 is hinged with the horn runner 308, the horn runner 308 is fixedly installed with the horn bar 309, the horn bar 309 is slidingly installed with the transverse slide 306, the transverse slide 306 is slidingly installed with the transverse slide 316, the horn runner 308 is fixedly installed with the clamping side plate 307, the clamping side plate 307 is fixedly installed with the clamping spring plate 310, the horn runner 308 is fixedly installed with the angle turning rod 314, the angle turning rod 314 is fixedly installed with the upper spring limit 311, the turning slide 304 is fixedly installed with the lower spring limit 313, the lower spring limit 313 is fixedly installed with the turning spring 312, and the upper spring limit 311 is fixedly installed with the turning spring 312.
As shown in fig. 8, the clamp upper plate 31001 is fixedly attached to the clamp spring 31002, and the clamp spring 31002 is fixedly attached to the clamp lower plate 31003.
As shown in fig. 9, the quantitative lever 401 is fixedly mounted to the conveying bracket 402, the conveying roller 406 is hinged to the conveying bracket 402, the conveying roller 406 is slidably mounted to the large conveying belt 403, the large conveying belt 405 is slidably mounted to the conveying belt 404, the small conveying belt 409 is hinged to the conveying motor 408, the conveying motor 408 is fixedly mounted to the second motor support 407, and the second motor support 407 is fixedly mounted to the conveying bracket 402.
As shown in fig. 10, the large bonding pulley 505 is slidably mounted on the bonding belt 506, the small bonding pulley 507 is hinged on the bonding motor 504, the bonding motor 504 is fixedly mounted on the bonding bracket 512, the large bonding pulley 505 is fixedly mounted on the bonding screw 501, the bonding screw 501 is hinged on the screw limit 503, the bonding screw 501 and the bonding clamping plate 502 form a screw thread pair, the bonding clamping plate 502 is fixedly mounted on the telescopic motor 509, the bonding clamping plate 502 is fixedly mounted on the push plate limit 511, the telescopic motor 509 is hinged on the telescopic screw 510, the telescopic screw 510 and the bonding push plate 508 form a screw thread pair, and the bonding push plate 508 is slidably mounted on the push plate limit 511.
As shown in fig. 11, the perforated steel sheet 6 is provided with ventilation holes 601.
Fig. 1 shows an operating state of a first embodiment of the present invention.
The cutting motor 113 is turned on to cut and transfer the steel plate raw materials, the steel plate materials enter the quantifying device 2, enter the conveying device 4 after reaching a certain mass, start the bonding device 5, bond the upper side of the steel plate materials, then convey the materials to the turning device 3, the turning device 3 finishes turning the materials, the conveying device 4 reverses, the materials return to the bonding device 5, bond the other side of the materials, and the production process is completed.
The working principle of the invention is as follows: fig. 1 shows a use mode and a corresponding scene of the invention, the cutting device 1 is responsible for cutting steel plate materials, the quantifying device 2 is responsible for quantifying and conveying the materials, the turning device 3 is responsible for turning the materials, the conveying device 4 is responsible for conveying the materials between the turning device 3 and the bonding device 5, and the bonding device 5 is used for bonding the steel plate materials and the film materials.
Taking an embodiment as an example, the cutting device 1 is used for a steel plate rock wool raw material, a motor drives the cutting device 1 to cut the steel plate rock wool raw material and drives the material to move forwards, the cutting efficiency and the cutting length of the cutting device 1 can be changed through a variable eccentric disc, the quantifying device 2 is used for temporarily storing the cut material, after the material reaches a specified quality, the material is transferred to a next device through the action of gravity, the turning device 3 is used for turning the material horizontally by 180 degrees, the steel plates can be bonded on two sides of the material, the conveying device 4 is used for transferring the material between the turning device 3 and the bonding device 5, and the bonding device 5 is used for picking up the film material and bonding the steel plate and the film.
Specifically, as shown in fig. 2 to 4, after the belt transmission, the right eccentric disc 106 is connected with the inner ratchet 104, and the transmission of the cutting conveyor belt 101 is completed through the cooperation between the ratchet wheels, the left eccentric disc 115 is connected with the cutting knife 103, so that the cutting knife 103 reciprocates to complete the cutting operation, the eccentric disc can change the eccentric position of the eccentric disc by rotating the eccentric bolt 10604, change the eccentric position of the right eccentric disc 106, change the transmission efficiency, change the eccentric position of the left eccentric disc 115, and change the cutting length.
As shown in fig. 5, the quantifying baffle 201 is in a vertical state under the action of a spring and a connecting rod, so as to stop the forward movement of the material, when the material reaches a specified weight, the front weight of the quantifying device 2 is greater than the weight of the weight plate 209, the quantifying device 2 is inclined downwards, after the quantifying device 2 is inclined to a specified position, the protruding position of the second sliding block 206 is contacted with the quantifying baffle 401, so as to push the second sliding block 206 to move forwards, and the quantifying baffle 201 is driven to rotate towards the horizontal direction, so that the movement of the material is not stopped any more.
As shown in fig. 6-8, when the material is at the initial horizontal position, the transverse slide 306 is positioned at the left side or the right side of the ram-shaped runner 308, the electric push rod 301 extends upwards, the ram-shaped baffle 309 contacts with the transverse slide 306 and then turns over, the ram-shaped runner 308 drives the angle turning rod 314 to rotate, the turning spring 312 assists in rotating, and the angle baffle 315 limits the angle turning rod 314 after the angle turning rod 314 rotates 180 degrees, so as to ensure that the turning angle is 180 degrees.
As shown in fig. 9, the driving motor drives the material to move forward in forward rotation and to move backward in reverse rotation through belt driving.
As shown in fig. 10 and 11, the bonding motor 504 drives the bonding clamping plate 502 to move horizontally through belt transmission, the telescopic motor 509 controls the bonding pushing plate 508 to move up and down, when the bonding clamping plate 502 is located at the outer side, the bonding pushing plate 508 stretches and contracts once to extract the film material, when the bonding clamping plate 502 is located at the inner side, the bonding pushing plate 508 stretches and contracts once to bond the film material and the steel plate material, the steel plate 6 with holes is the steel plate material to be bonded, and the ventilation holes 601 can complete ventilation in the middle of the thermostatic plate.
The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope of the present invention without inventive labor, as those skilled in the art will recognize from the above-described concepts.
Claims (7)
1. The large-scale thermostatic board separation production equipment comprises a cutting device (1), a quantifying device (2), a turnover device (3), a conveying device (4), a bonding device (5) and a perforated steel plate (6); the method is characterized in that: the cutting device (1) is hinged with the quantifying device (2), the overturning device (3) is fixedly arranged with the conveying device (4), the conveying device (4) is fixedly arranged with the bonding device (5), and the perforated steel plate (6) is slidably arranged with the cutting device (1); the cutting device (1) is used for cutting steel plate raw materials to separate the steel plate from original materials, the cutting device drives the cutting device to move through a motor and drives the materials to move forwards, the cutting efficiency and the cutting length of the cutting device (1) can be changed through the variable eccentric disc, the quantifying device (2) is used for temporarily storing the cut materials, after the materials reach the designated quality, the materials are transferred to the next device through the action of gravity, the turning device (3) is used for turning the materials horizontally by 180 degrees, the films can be bonded on two sides of the materials, the conveying device (4) is used for transferring the materials between the turning device (3) and the bonding device (5), the bonding device (5) is used for picking up the films, and the steel plate materials and the film materials are bonded; the cutting device (1) further comprises a cutting conveyor belt (101), a cutting bracket (102), a cutting knife (103), an inner ratchet wheel (104), a first cutting connecting rod (105), a right eccentric disc (106), a large cutting belt wheel (107), a cutting belt (108), a small cutting belt wheel (109), an outer ratchet wheel (110), a cutter limit (111), a cutting roller (112), a cutting motor (113), a first motor support (114), a left eccentric disc (115) and a second cutting connecting rod (116); the cutting drive belt is in sliding mounting with the cutting roller (112), the cutting drive belt is in sliding mounting with the outer ratchet wheel (110), the inner ratchet wheel (104) is in sliding mounting with the first cutting connecting rod (105), the first cutting connecting rod (105) is in sliding mounting with the right eccentric disc (106), the right eccentric disc (106) is in fixed mounting with the cutting large belt wheel (107), the left eccentric disc (115) is in fixed mounting with the cutting large belt wheel (107), the cutting large belt wheel (107) is in sliding mounting with the cutting bracket (102), the cutting large belt wheel (107) is in sliding mounting with the cutting belt (108), the cutting belt (108) is in sliding mounting with the cutting small belt wheel (109), the cutting small belt wheel (109) is in sliding mounting with the cutting motor (113), the cutting motor (113) is in fixed mounting with the first motor support (114), the left eccentric disc (115) is in fixed mounting with the second cutting connecting rod (116), the second cutting connecting rod (116) is in hinged mounting with the cutting bracket (102), the cutting large belt wheel (103) is in sliding mounting with the cutting roller (102), and the cutting roller (111) is in sliding mounting with the cutting bracket (102); the quantifying device (2) further comprises a quantifying baffle (201), a quantifying connecting rod (202), a quantifying roller (203), a quantifying flat plate (204), a first sliding block (205), a second sliding block (206), a quantifying spring (207), a spring limit (208) and a weight plate (209); the quantitative baffle (201) is hinged with the quantitative flat plate (204), the quantitative flat plate (204) is hinged with the quantitative roller (203), the first sliding block (205) is slidably mounted with the quantitative baffle (201), the second sliding block (206) is fixedly mounted with the quantitative flat plate (204), the second sliding block (206) is fixedly mounted with the quantitative spring (207), the quantitative spring (207) is fixedly mounted with the spring limit (208), the spring limit (208) is fixedly mounted with the quantitative flat plate (204), the first sliding block (205) is hinged with the quantitative connecting rod (202), the second sliding block (206) is hinged with the quantitative connecting rod (202), and the weight plate (209) is fixedly mounted with the quantitative flat plate (204); the right eccentric disc (106) further comprises a variable center sliding block (10601), a sliding block track (10602), a bolt limit (10603), an eccentric bolt (10604) and an eccentric rotary disc (10605); the variable center sliding block (10601) is slidably mounted on the sliding block track (10602), the variable center sliding block (10601) and the eccentric bolt (10604) form a thread pair, the sliding block track (10602) and the eccentric rotary table (10605) are fixedly mounted, the bolt limiting (10603) and the eccentric bolt (10604) are hinged, and the bolt limiting (10603) and the eccentric rotary table (10605) are fixedly mounted.
2. A large thermostatic plate separation production device according to claim 1, wherein: the turnover device (3) comprises an electric push rod (301), a push rod limit (302), a longitudinal slide way (303), a turnover slide block (304), a longitudinal slide plate (305), a transverse slide plate (306), a clamping side plate (307), a claw runner (308), a claw stop rod (309), a clamping spring plate (310), an upper spring limit (311), a turnover spring (312), a lower spring limit (313), an angle rotary rod (314), an angle stop rod (315) and a transverse slide way (316); electric push rod (301) and push rod spacing (302) fixed mounting, push rod spacing (302) and longitudinal slide (303) fixed mounting, electric push rod (301) and upset slider (304) fixed mounting, upset slider (304) and longitudinal slide (305) fixed mounting, longitudinal slide (305) and longitudinal slide (303) slidable mounting, upset slider (304) and horn runner (308) hinged mounting, horn runner (308) and horn stop (309) fixed mounting, horn stop (309) and transverse slide (306) slidable mounting, transverse slide (306) and transverse slide (316) slidable mounting, horn runner (308) and clamp curb plate (307) fixed mounting, clamp curb plate (307) and clamp spring plate (310) fixed mounting, horn runner (308) and angle bull stick (314) fixed mounting, upset slider (304) and angle stop (315) fixed mounting, upset slider (304) and spring lower spacing (313) fixed mounting, spring lower spacing (313) and upset spring (312) fixed mounting.
3. A large thermostatic plate separation production device according to claim 2, wherein: the conveying device (4) comprises a quantitative gear lever (401), a conveying bracket (402), a large conveying belt (403), a conveying belt (404), a large conveying belt wheel (405), a conveying roller (406), a second motor support (407), a conveying motor (408) and a small conveying belt wheel (409); the quantitative baffle rod (401) is fixedly arranged on the conveying support (402), the conveying roller (406) is hinged to the conveying support (402), the conveying roller (406) is slidably arranged on the large conveying belt (403), the large conveying belt wheel (405) is slidably arranged on the conveying belt (404), the small conveying belt wheel (409) is hinged to the conveying motor (408), the conveying motor (408) is fixedly arranged on the second motor support (407), and the second motor support (407) is fixedly arranged on the conveying support (402).
4. A large thermostatic plate separation production device according to claim 3, wherein: the bonding device (5) comprises a bonding screw (501), a bonding clamping plate (502), a screw limit (503), a bonding motor (504), a bonding large belt wheel (505), a bonding belt (506), a bonding small belt wheel (507), a bonding push plate (508), a telescopic motor (509), a telescopic screw (510), a push plate limit (511) and a bonding bracket (512); the large bonding belt wheel (505) and the bonding belt (506) are slidably mounted, the small bonding belt wheel (507) and the bonding motor (504) are hinged, the bonding motor (504) and the bonding support (512) are fixedly mounted, the large bonding belt wheel (505) and the bonding screw (501) are fixedly mounted, the bonding screw (501) and the screw limit (503) are hinged, the bonding screw (501) and the bonding clamping plate (502) form a screw thread pair, the bonding clamping plate (502) and the telescopic motor (509) are fixedly mounted, the bonding clamping plate (502) and the push plate limit (511) are fixedly mounted, the telescopic motor (509) and the telescopic screw (510) are hinged, the telescopic screw (510) and the bonding push plate (508) form a screw thread pair, and the bonding push plate (508) and the push plate limit (511) are slidably mounted.
5. A large thermostatic plate separation production device according to claim 4, wherein: the clamping spring plate (310) comprises a clamping upper plate (31001), a clamping spring (31002) and a clamping lower plate (31003); the clamp upper plate (31001) is fixedly mounted with a clamp spring (31002), and the clamp spring (31002) is fixedly mounted with the clamp lower plate (31003).
6. A large thermostatic plate separation production device according to claim 5, wherein: the perforated steel plate (6) is provided with ventilation holes (601).
7. A process for producing a large-scale thermostatic plate separation production device according to any one of claims 1 to 6, comprising the steps of opening a cutting motor (113), cutting and transferring a steel plate raw material, enabling the steel plate material to enter a quantifying device (2), entering a conveying device (4) after reaching a certain mass, starting a bonding device (5), bonding the upper side of the steel plate material, conveying the material to a turnover device (3), turning the material by the turnover device (3), reversing the conveying device (4), enabling the material to return to the bonding device (5), bonding the other side of the material, and completing the production process.
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