WO2018123570A1 - 芝刈機 - Google Patents
芝刈機 Download PDFInfo
- Publication number
- WO2018123570A1 WO2018123570A1 PCT/JP2017/044605 JP2017044605W WO2018123570A1 WO 2018123570 A1 WO2018123570 A1 WO 2018123570A1 JP 2017044605 W JP2017044605 W JP 2017044605W WO 2018123570 A1 WO2018123570 A1 WO 2018123570A1
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- WO
- WIPO (PCT)
- Prior art keywords
- shutter
- opening
- control device
- humidity
- lawn mower
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D43/00—Mowers combined with apparatus performing additional operations while mowing
- A01D43/06—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material
- A01D43/063—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material in or into a container carried by the mower; Containers therefor
- A01D43/0631—Control devices specially adapted therefor
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D34/00—Mowers; Mowing apparatus of harvesters
- A01D34/01—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
- A01D34/412—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
- A01D34/63—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D34/00—Mowers; Mowing apparatus of harvesters
- A01D34/01—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
- A01D34/412—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
- A01D34/63—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
- A01D34/64—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D34/00—Mowers; Mowing apparatus of harvesters
- A01D34/01—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus
- A01D34/412—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters
- A01D34/63—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis
- A01D34/64—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle
- A01D34/66—Mowers; Mowing apparatus of harvesters characterised by features relating to the type of cutting apparatus having rotating cutters having cutters rotating about a vertical axis mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle with two or more cutters
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D43/00—Mowers combined with apparatus performing additional operations while mowing
- A01D43/06—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material
- A01D43/063—Mowers combined with apparatus performing additional operations while mowing with means for collecting, gathering or loading mown material in or into a container carried by the mower; Containers therefor
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D2101/00—Lawn-mowers
Definitions
- the present invention relates to a lawn mower.
- Some have a cut grass transport passage connecting the inside and the cut grass storage container, and a shutter provided in the cut grass transport passage so as to be opened and closed by manual operation (for example, Patent Document 1).
- the cutting blade cuts the turf by rotating and generates a conveying wind that flows inward from the opening of the housing.
- the shutter is open, the cut grass is collected in the cut grass storage container (bagging mode) through the cut grass transport passage by the transfer air, and when the shutter is closed, the cut grass is sprayed from the opening of the housing to the ground. (Mulching mode).
- the scattering distance (reach distance) of the mowing lawn in the mowing lawn container is constant when the rotation speed of the cutting blade, the amount of mowing lawn, and the state of the mowing lawn are constant. Therefore, there is a problem that the cut grass is unevenly distributed in a part of the cut grass storage container.
- the humidity of the external environment increases when the rotation speed of the cutting blade is constant, the weight of the mowing lawn increases due to moisture and the scattering distance of the mowing lawn is shortened.
- turf grass is unevenly distributed.
- an object of the present invention is to suppress uneven distribution of cut grass in a cut grass storage container in a lawn mower.
- an aspect of the present invention is a lawn mower, a housing that opens downward, and is rotatably provided inside the housing.
- a working unit having a cutting blade that generates a conveying wind that flows inward from an opening of the housing, a cut grass storage container that stores the cut grass, and a cut grass that connects the inside of the housing and the cut grass storage container.
- Shutter device including a conveyance path, a shutter that opens and closes the lawn lawn conveyance path, and an actuator that opens and closes the shutter, a control device that controls the shutter device, and a humidity sensor that detects the humidity around the lawn mower The control device controls opening and closing of the shutter device based on the humidity.
- the opening degree of the shutter changes according to the humidity
- the flow velocity of the conveying wind in the cut grass transport passage changes, and the scattering distance of the cut grass changes.
- the uneven distribution of the cut grass is suppressed in the cut grass storage container.
- control device performs reciprocal opening / closing control for opening / closing the shutter device so that the shutter continuously repeats opening / closing within a predetermined reciprocal opening range, and the reciprocating control is performed based on the humidity. It is good to change the opening range.
- the flow velocity in the cut grass transport passage changes, the scattering distance of the cut grass in the cut grass storage container changes, and the uneven distribution of the cut grass in the cut grass storage container. Is suppressed.
- the cut grass attached to the shutter is easy to drop off from the shutter, and the cutting grass conveyance path is blocked in the vicinity of the shutter.
- control device may decrease the minimum opening in the reciprocation opening range as the humidity increases.
- uneven distribution of the cut grass is suppressed in the cut grass storage container.
- the humidity increases, the weight of the mowing lawn increases due to the water adhering to the lawn.
- the cutting blade rotation speed is constant, the amount of air generated by the cutting blade is constant. Therefore, if the weight of the cut grass increases, the scattering distance of the cut grass within the cut grass storage container decreases and the cutting grass transport passage side It tends to be unevenly distributed.
- the opening degree of the shutter is reduced when the traveling speed increases, the flow rate in the cut grass transport passage increases, the scattering distance of the cut grass increases, and the cut grass transport container moves toward the cut grass transport passage side. Uneven distribution is suppressed.
- control device may make the maximum opening in the reciprocating opening range constant regardless of the humidity.
- the control device when the humidity is equal to or lower than a predetermined humidity determination value, sets a minimum opening in the reciprocal opening range to a predetermined first minimum opening, and the humidity is the humidity determination.
- the minimum opening in the reciprocating opening range may be a second minimum opening smaller than the first minimum opening.
- the opening degree of the shutter is reduced when the humidity increases, the flow rate in the cut grass transport passage increases, the scattering distance of the cut grass increases, and the cut grass transport passage toward the cut grass transport passage side. Is unevenly distributed.
- the apparatus further includes a speed sensor that detects a traveling speed of the lawn mower, and the control device controls opening / closing of the shutter device based on the humidity and the traveling speed.
- the opening degree of the shutter changes according to the traveling speed, the flow rate of the conveying wind in the mowed grass conveying path changes and the scattering distance of the mowed grass changes. Thereby, the uneven distribution of the cut grass is suppressed in the cut grass storage container.
- control device may decrease the minimum opening in the reciprocating opening range as the humidity increases, and decrease the minimum opening in the reciprocating opening range as the traveling speed increases.
- uneven distribution of the cut grass is suppressed in the cut grass storage container.
- the traveling speed increases, the amount of turf that contacts the cutting blade per unit time increases, and the amount of generated turf increases.
- the cutting blade rotation speed is constant, the amount of air generated by the cutting blade is constant. Therefore, if the amount of cut grass increases, the scattering distance of the cut grass within the cut grass storage container is shortened, and the cutting grass transport passage side It tends to be unevenly distributed.
- the opening degree of the shutter is reduced when the humidity or the traveling speed is increased, the flow velocity in the cut grass transport passage is increased and the scattering distance of the cut grass is increased, and the cut grass transport passage side in the cut grass storage container is increased. Is unevenly distributed.
- a pressure sensor that is provided between the shutter and the end portion on the cut grass lawn container side in the cut grass conveyance path, and that detects the pressure of the cut grass conveyance path, and the control device includes:
- the reciprocating opening / closing control may be started when the pressure is greater than a predetermined pressure determination value after a predetermined transition period has elapsed since the start of driving of the working unit.
- the closed state of the cut grass transport passage is determined based on the pressure of the cut grass transport passage detected by the pressure sensor, and the reciprocating opening / closing control is executed when the cut grass transport passage is not closed.
- the pressure increases due to the increase in rotation of the cutting blade. Therefore, the erroneous determination is prevented by performing the determination after the transition period has elapsed.
- control device may fully close the shutter when the pressure is equal to or lower than the pressure determination value after the transition period has elapsed.
- control device can control the shutter device based on the decrease in pressure, thereby suppressing the blockage of the cut grass conveyance path.
- the control device can control the shutter device based on the decrease in pressure, thereby suppressing the blockage of the cut grass conveyance path.
- control device may control the shutter device so as to position the shutter in a fully open position when the working unit is stopped.
- the control device when driving the working unit is started, the shutter is in the fully open position, and the control device can control the shutter device based on the pressure when the shutter is in the fully open position.
- the apparatus further includes an operation input device that receives an operation input of an operator to operate driving and stopping of the previous working unit, and the control device is based on a signal from the operation input device. It is preferable to detect the start and stop of driving of the working unit.
- control device can easily and quickly detect the driving start and stop of the working unit.
- FIG. 1 Schematic configuration diagram of a lawn mower according to an embodiment Bottom view of working section Longitudinal section of the working section (III-III section of Figure 2) Longitudinal section of the working section (IV-IV section of Figure 3) Block diagram of lawn mower control system Flow chart showing the procedure of shutter opening / closing control executed by the control device Flow chart showing the procedure of reciprocating open / close control executed by the control device Time chart showing the operating state of each part of the lawn mower
- a lawnmower 1 As shown in FIG. 1, a lawnmower 1 according to the present embodiment has a vehicle body 2 on which an operator can ride. A pair of left and right front wheels 3 are provided at the lower front portion of the vehicle body 2, and a pair of left and right rear wheels 4 are provided at the lower rear portion of the vehicle body 2. A working part 5 is provided at the front and rear center of the lower part of the vehicle body 2, and a cut grass storage container 6 (glass bag) is detachably supported at the rear end part of the vehicle body 2. The vehicle body 2 is provided with a duct 7 (shooter) extending from the working unit 5 to the rear of the vehicle body 2, and the cut grass storage container 6 is connected to the rear end of the duct 7.
- a duct 7 shooter
- a seat 11 for an operator to sit on is provided on the upper part of the vehicle body 2.
- the left and right front wheels 3 are supported by the vehicle body 2 so as to be steerable via a steering device (not shown).
- a steering wheel 13 that is an operation input unit of the steering device is disposed in front of the seat 11 in the upper part of the vehicle body 2.
- the vehicle body 2 is provided with a drive source for driving the rear wheel 4 and a drive source for driving the working unit 5.
- the drive source may be an internal combustion engine or a motor.
- the drive source for driving the rear wheel 4 and the drive source for driving the working unit 5 may be a common drive source.
- the driving power source includes a left traveling motor 15L that drives the left rear wheel 4, a right traveling motor 15R that drives the right rear wheel 4, and a working motor 16 that drives the working unit 5.
- the working unit 5 includes a housing 21 that opens downward, and a cutting blade 22 that is rotatably provided inside the housing 21.
- the housing 21 is supported by the lower part of the vehicle body 2 so as to face the ground.
- the housing 21 has a bilaterally symmetric shape and extends to the left and right with respect to the vehicle body 2.
- the housing 21 includes an upper wall portion 21A extending left and right, an edge wall portion 21B extending downward from the edge portion of the upper wall portion 21A, and annularly provided along the edge portion, and a rear center of the upper wall portion 21A. And a passage portion 21C extending rearward and upward.
- a recess 24 is formed which is defined by the upper wall portion 21A and the edge wall portion 21B and opens downward.
- the concave portion 24 includes a concave left half portion 24A and a concave right half portion 24B arranged in the left and right direction.
- the concave left half 24A and the concave right half 24B are formed in a substantially circular shape when viewed from the bottom, and the right end of the concave left half 24A and the left end of the concave right half 24B are connected to each other.
- the concave portion 24 has a shape in which two circles are connected in a bottom view and forms a continuous space.
- the passage portion 21 ⁇ / b> C forms a connection passage 25 that opens to the lower surface of the upper wall portion 21 ⁇ / b> A at the front end and communicates with the recess 24, and communicates with the outside of the housing 21 at the rear end.
- Bearing members 27 are provided in the center of the concave left half 24A and the center of the concave right half 24B of the upper wall, respectively.
- the bearing member 27 is formed in a cylindrical shape, has an axis extending vertically, and is attached to the upper wall portion 21A so as to penetrate the upper wall.
- a rotating shaft 28 that passes through the bearing member 27 in the vertical direction is rotatably supported by the bearing member 27.
- the lower end of the rotating shaft 28 protrudes downward from the bearing member 27 and is located in the recess 24, and the upper end of the rotating shaft 28 protrudes upward from the bearing member 27 and is located above the upper wall.
- a cutting blade 22 and an auxiliary fan 29 are attached to the lower end of the rotating shaft 28, and a driven pulley 31 is attached to the upper end of the rotating shaft 28.
- the cutting blade 22 is a blade extending linearly, and is attached to the lower end of the rotary shaft 28 at the center.
- the cutting blade 22 has a blade portion 22A at the front edge with respect to the rotational direction of both ends thereof, and has a wing portion 22B bent upward at the rear edge.
- the wing portion 22B is configured to generate a swirling flow that is directed upward from below when the cutting blade 22 rotates.
- the auxiliary fan 29 is, for example, a known centrifugal fan, and is provided coaxially with the rotary shaft 28 immediately above the cutting blade 22.
- the cutting blade 22 and the auxiliary fan 29 are disposed in the center of the concave left half 24A and the concave right half 24B.
- the left and right driven pulleys 31 are connected by a belt (not shown) together with a drive pulley (not shown) connected to the drive shaft of the work motor 16.
- the left and right driven pulleys 31, the drive pulley, and the belt constitute a work transmission mechanism (not shown), and transmit the power of the work motor 16 to the left and right rotating shafts 28.
- the left rotation shaft 28, the cutting blade 22, and the auxiliary fan 29 rotate counterclockwise (counterclockwise), and the right rotation shaft 28, the cutting blade 22, and The auxiliary fan 29 rotates clockwise (clockwise).
- the rotation phases of the left and right cutting blades 22 are shifted by 90 ° so as not to contact each other.
- a front guide wall 34 protruding rearward toward the center of the recess 24 is provided on the edge wall at the front center of the housing 21.
- the front guide wall 34 is formed in a triangular shape protruding rearward in a bottom view.
- a rear guide wall 35 protruding forward is provided on the edge wall at the rear center of the housing 21.
- the rear guide wall 35 has an inclined surface that descends toward the front, and its rear end is connected to the lower surface of the connection passage 25.
- the front end of the duct 7 is connected to the rear end of the connection passage 25.
- the duct 7 extends rearward and upward from the front end, and the rear end is disposed at the rear end of the vehicle body 2.
- the rear end of the duct 7 opens rearward.
- the cut grass storage container 6 is supported at the rear end of the vehicle body 2, and the container opening formed in the upper front portion thereof is connected to the rear end of the duct 7.
- the connection passage 25 and the duct 7 form a cut grass transport passage 38 that connects the inside of the housing 21 of the working unit 5 and the cut grass storage container 6.
- the connection passage 25 is provided with a shutter device 40 that opens and closes the connection passage 25.
- the shutter device 40 includes a shutter 41 and a shutter motor 42 (actuator) that drives the shutter 41.
- the shutter 41 is formed in a plate shape, and is supported on the inner side of the passage portion 21 ⁇ / b> C so as to be rotatable around a rotation shaft extending in the left and right directions at the base end.
- the shutter 41 has a proximal end positioned substantially above the distal end, and a main surface whose main surface is substantially orthogonal to the connection passage 25 (opening degree 0%), and pivots rearward from the fully closed position.
- the shutter motor 42 is an electric motor in the present embodiment, and is fixed to the outer surface side of the passage portion 21 ⁇ / b> C, and applies a rotational force to the rotation shaft of the shutter 41.
- the shutter motor 42 and the rotary shaft 28 may be connected to each other via a speed reducer.
- the left half 24 ⁇ / b> A of the recesses flows upward from the bottom in the bottom view and a counterclockwise conveying air is generated around the rotation shaft 28.
- the air flows upward from below and a clockwise conveying air around the rotation shaft 28 is generated.
- the cut grass that is the grass cut by the cutting blade 22 rides on the transport wind and flows with the transport wind.
- the conveyance air in the left half 24 ⁇ / b> A and the right half 24 ⁇ / b> B is guided rearward by the front guide wall 34 at the front center of the concave 24 and flows backward.
- the shutter 41 When the shutter 41 is in the open position excluding the fully closed position, the conveying air flowing backward through the center of the recess 24 is guided rearward and upward by the rear guide wall 35 and flows toward the connection passage 25. Then, the transport wind and the cut grass pass through the cut grass transport passage 38 including the connection passage 25 and the duct 7 and flow into the cut grass storage container 6, and the cut grass is collected in the cut grass storage container 6.
- the mode in which the shutter 41 is in the open position excluding the fully closed position and the cut grass is transferred to the cut grass storage container 6 by the transfer wind is referred to as a bagging mode.
- the conveying air flowing backward in the center of the recess 24 is divided into the left half 24A and the right right half 24B of the recess and turns outward from the outer periphery of the recess 24 while turning. Flows downward.
- the cut grass flows out of the recess 24 together with the conveying wind and is scattered on the ground.
- a mulching mode the mode in which the shutter 41 is in the fully closed position and the cut grass is sprayed from the concave portion 24 to the ground.
- the vehicle body 2 is provided with a control device 50 for controlling the left and right traveling motors 15 ⁇ / b> L and 15 ⁇ / b> R, the work motor 16, and the shutter motor 42.
- the control device 50 is an electronic control circuit (ECU) composed of a microcomputer, ROM, RAM, peripheral circuit, input / output interface, driver, and the like.
- the control device 50 is connected to a battery 51 provided in the vehicle body 2 and receives supply of electric power from the battery 51.
- the control device 50 includes motor drivers (not shown) corresponding to the work motor 16, the left and right traveling motors 15 ⁇ / b> L and 15 ⁇ / b> R, and the shutter motor 42.
- the control device 50 supplies the electric power from the battery 51 to each motor via each motor driver, and controls each motor.
- the control device 50 controls each motor driver based on, for example, PWM control, changes the voltage supplied to each motor, and controls the rotation of each motor.
- the vehicle body 2 is provided with a power switch 61, a work switch 62, and an accelerator pedal 63 as means for receiving an operation input by an operator.
- the power switch 61 can be turned on or off, and when the on is selected, the control device 50 is activated, and when the off is selected, the control device 50 is stopped.
- the work switch 62 can select ON or OFF, and outputs a signal corresponding to ON or OFF to the control device 50.
- the accelerator pedal 63 is a pedal that is depressed by an occupant seated on the seat 11 and outputs a signal corresponding to the pedal position to the control device 50.
- the vehicle body 2 is provided with a pressure sensor 65, a vehicle speed sensor 66, and a humidity sensor 67.
- the pressure sensor 65 detects the pressure (atmospheric pressure) inside the cut grass conveyance passage 38.
- the pressure sensor 65 is provided in the duct 7 that forms part of the cut grass transport passage 38 and detects the pressure inside the duct 7. That is, the pressure sensor 65 is provided between the shutter 41 in the mowed grass conveyance passage 38 and the end portion on the mowed grass storage container 6 side, and the air pressure on the downstream side of the shutter 41 in the mowed grass conveyance passage 38 (hereinafter, downstream of the shutter). Pressure).
- the pressure sensor 65 outputs a signal corresponding to the shutter downstream pressure P to the control device 50, and the control device 50 acquires the shutter downstream pressure P (kPa) based on the signal from the pressure sensor 65.
- the shutter downstream pressure P is an absolute pressure.
- the vehicle speed sensor 66 outputs a signal corresponding to the traveling speed V of the vehicle body 2 to the control device 50, and the control device 50 acquires the traveling speed V (km / h) based on the signal from the vehicle speed sensor 66.
- the vehicle speed sensor 66 may be, for example, a Hall IC that detects the rotation of the front wheel 3 or the rear wheel 4.
- the humidity sensor 67 is a sensor that detects the relative humidity of the outside air around the lawn mower 1, and is provided at an appropriate position of the vehicle body 2.
- the humidity sensor 67 outputs a signal corresponding to the humidity H to the control device 50, and the control device 50 acquires the humidity H (%) based on the signal from the humidity sensor 67.
- a notification means for notifying the worker of warning information is provided at appropriate positions of the vehicle body 2 and the steering wheel 13.
- the notification means may be a display device such as an indicator or warning light that visually notifies the worker of warning information, a sound generator such as a buzzer or speaker that notifies the worker of warning information by sound, and the like.
- a warning lamp 68 is provided on the vehicle body 2 as a notification unit. The operation of the notification means is controlled by the control device 50.
- the control device 50 acquires the pedal position based on the signal from the accelerator pedal 63, and determines the target rotational speeds of the left and right traveling motors 15L and 15R according to the pedal position. Then, the control device 50 controls the left and right traveling motors 15L and 15R so that the rotational speeds of the left and right traveling motors 15L and 15R become the target rotational speed.
- the control device 50 drives and controls the work motor 16 based on a signal from the work switch 62.
- the control device 50 controls the work motor 16 to rotate the work motor 16 at a predetermined rotation speed.
- the control device 50 stops the power supply to the work motor 16 and stops the work motor 16.
- the control device 50 controls the shutter motor 42 based on the shutter opening / closing control shown in FIG. 6 and the reciprocating opening / closing control shown in FIG.
- the reciprocal opening / closing control is a subroutine for shutter opening / closing control.
- the control device 50 executes shutter opening / closing control and reciprocating opening / closing control during operation when the power switch 61 is turned on.
- the control device 50 sets 0 as a bagging flag F and an elapsed time t, which will be described later, as initial settings at the time of startup.
- the controller 50 first determines whether or not the work switch 62 is on in the shutter opening / closing control (ST1).
- the control device 50 resets the elapsed time t to 0 (ST23), and controls the shutter motor 42 to fully open the shutter 41 (ST25).
- the bagging flag F is set to 0 (ST25), the warning lamp 68 is stopped (turned off) (ST26), and the process proceeds to return.
- the bagging flag F is a flag indicating whether or not the lawn mower 1 is executing the bagging mode.
- the bagging flag F is set to 1 when the bagging mode is being executed. On the other hand, 0 is set in the bagging flag F when the lawn mower 1 is executing the mulching mode, when the cutting blade 22 is stopped, or immediately after the cutting blade 22 starts rotating.
- the elapsed time t is used to count the time from when the work switch 62 is turned on.
- step ST1 When it is determined in step ST1 that the work switch 62 is on (Yes), the control device 50 increments the elapsed time t (ST2), and subsequently determines whether or not the bagging flag F is 1 (ST3). ). When the bagging flag F is not 1 in step ST3 (No), the control device 50 determines whether or not the elapsed time t is less than the predetermined transient period Tt (ST4).
- the transition period Tt is set to a time sufficient for the cutting blade 22 to reach a predetermined target rotational speed after the cutting blade 22 starts rotating. Until the transition period Tt, the number of rotations of the cutting blade 22 increases, and the conveyance wind increases as the number of rotations increases, and the downstream pressure on the shutter 41 increases.
- the transition period Tt is preferably set to a time sufficient for the pressure on the downstream side of the shutter 41 to stabilize. If it is determined in step ST4 that the elapsed time t is less than the transition period Tt (Yes), the control device 50 controls the shutter motor 42 to fully open the shutter 41 (ST5) and sets the bagging flag F to 0. (ST6), the warning lamp 68 is stopped (turned off) (ST7), and the process proceeds to return.
- step ST4 determines whether the elapsed time t is equal to the transient period Tt (ST8). If it is determined in step ST8 that the elapsed time t is equal to the transient period Tt (Yes), the control device 50 determines whether the shutter downstream pressure P is greater than a predetermined pressure determination value Pth (ST9).
- the pressure determination value Pth is set to a value at which it is possible to detect that the cut grass transport passage 38 is about to be blocked by the cut grass upstream of the pressure sensor 65 in the cut grass transport passage 38.
- the shutter downstream pressure P is increased from the atmospheric pressure by the transport wind caused by the rotation of the cutting blade 22 and the auxiliary fan 29.
- the amount of transport air reaching the portion where the pressure sensor 65 is provided decreases.
- the shutter downstream pressure P decreases.
- the pressure determination value Pth is set to a value that is higher than the atmospheric pressure and lower than the shutter downstream pressure P when the mowed grass transport passage 38 is not blocked by mowed grass.
- step ST9 If the controller 50 determines in step ST9 that the shutter downstream pressure P is greater than the predetermined pressure determination value Pth (Yes), the control device 50 controls the shutter motor 42 by reciprocating rotation control of the shutter 41 (ST10), and the bagging flag F Is set to 1 (ST11), the warning lamp 68 is stopped (ST12), and the process proceeds to return.
- the reciprocating opening / closing control will be described later with reference to FIG.
- step ST9 When it is determined in step ST9 that the shutter downstream pressure P is equal to or lower than the predetermined pressure determination value Pth (No), the control device 50 controls the shutter motor 42 by the shutter motor 42 driver to fully close the shutter 41 ( ST13), 0 is set in the bagging flag F (ST14), the warning lamp 68 is operated in the first alarm mode (ST15), and the process proceeds to return. In the first alarm mode, the warning lamp 68 continues to be lit.
- step ST3 When it is determined in step ST3 that the bagging flag F is not 1 (No) and in step ST8, the control device 50 determines that the elapsed time t is not equal to the transient period Tt (No), and the shutter downstream pressure P is predetermined. It is determined whether or not the pressure determination value Pth is greater than (ST16). If it is determined in step ST16 that the shutter downstream pressure P is greater than the predetermined pressure determination value Pth (Yes), the control device 50 controls the shutter motor 42 by reciprocating rotation control of the shutter 41 (ST17), and the bagging flag F Is set to 1 (ST18), the warning lamp 68 is stopped (ST12), and the process proceeds to return.
- step ST16 When it is determined in step ST16 that the shutter downstream pressure P is equal to or lower than the predetermined pressure determination value Pth (No), the control device 50 controls the shutter motor 42 by the shutter motor 42 driver to fully close the shutter 41 ( ST20), 0 is set in the bagging flag F (ST21), the warning lamp 68 is operated in the second alarm mode (ST22), and the process proceeds to return.
- the warning lamp 68 In the second alarm mode, unlike the first alarm mode, the warning lamp 68 blinks at a predetermined interval.
- the control device 50 first determines whether or not the humidity H is equal to or lower than a predetermined humidity determination value Hth in the reciprocating open / close control shown in FIG. 7 (ST31). When the humidity H is equal to or lower than the humidity determination value Hth in step ST31 (Yes), the control device 50 determines whether the traveling speed V is equal to or lower than the predetermined speed determination value Vth (ST32). When the traveling speed V is equal to or lower than the speed determination value Vth in step ST31 (Yes), the control device 50 performs the shutter motor to reciprocate the shutter 41 in the first reciprocating rotation range (opening: 60% to 100%). 42 is controlled (ST33), and when the traveling speed V is larger than the speed judgment value Vth (No), the shutter motor is configured to reciprocately rotate the shutter 41 in the second reciprocating rotation range (opening: 40% to 100%). 42 is controlled (ST34).
- the control device 50 determines whether or not the traveling speed V is equal to or lower than a predetermined speed determination value Vth (ST35).
- the control device 50 reciprocates the shutter 41 in the second reciprocating rotation range (opening: 40% to 100%).
- 42 is controlled (ST36), and when the traveling speed V is greater than the speed judgment value Vth (No), the shutter motor is used to reciprocally rotate the shutter 41 in the third reciprocating rotation range (opening: 20% to 100%). 42 is controlled (ST37).
- the length (second) of one cycle of reciprocating rotation in steps ST33, ST34, ST36, ST37 is set to the same length.
- the control device 50 is activated by turning on the power switch 61 at time T1, and the control device 50 detects the shutter downstream pressure P and the traveling speed based on signals from the pressure sensor 65, the vehicle speed sensor 66, and the humidity sensor 67. V and humidity H can be acquired. Since the work switch 62 is OFF at time T1, the shutter opening is fully open (100%), and the cutting blade 22 is not rotating, so the shutter downstream pressure P becomes atmospheric pressure (101.3 kPa).
- the control device 50 drives the work motor 16 to start the rotation of the cutting blade 22, and the shutter downstream pressure P increases as the rotation speed of the cutting blade 22 increases. .
- the rotational speed of the cutting blade 22 reaches a constant rotational speed from time T2 to time T3 when a predetermined transient period Tt has elapsed, and the shutter downstream pressure P also becomes a constant value corresponding to the rotational speed of the cutting blade 22.
- the control device 50 causes the shutter downstream pressure P to be equal to or less than the pressure determination value Pth. Is not determined, that is, control based on the shutter downstream pressure P is not performed.
- the control device 50 determines whether or not the shutter downstream pressure P is equal to or lower than the pressure determination value Pth. If the shutter downstream pressure P is greater than the pressure determination value Pth, the reciprocal opening / closing control of the shutter is started. That is, the control device 50 starts the bagging mode.
- the control device 50 determines the reciprocating rotation range of the shutter 41 based on the traveling speed V and the humidity H. In the present embodiment, the maximum opening in the reciprocating rotation range is fixed to 100%, and the minimum opening is changed based on the traveling speed V and the humidity H. The minimum opening degree is set so as to decrease as the traveling speed V increases and to decrease as the humidity H increases.
- the reciprocating rotation range is set to the first reciprocating rotation range (opening: 60% to 100%) when the humidity H is equal to or less than the humidity determination value Hth and the traveling speed V is equal to or less than the speed determination value Vth.
- the second reciprocating rotation is performed when the humidity H is equal to or lower than the humidity determination value Hth and the traveling speed V is greater than the speed determination value Vth, or when the humidity H is greater than the humidity determination value Hth and the traveling speed V is equal to or less than the speed determination value Vth.
- the third reciprocating rotation range (opening: 20% to 100%) is set. 100%).
- the shutter opening changes as indicated by a solid line, and the humidity H is the humidity determination value Hth.
- the shutter opening degree changes as shown by a broken line.
- the accelerator pedal 63 is operated, and the traveling speed V of the lawn mower 1 increases. However, since the traveling speed V is equal to or less than the speed determination value Vth, the reciprocating rotation range is not changed.
- the accelerator pedal 63 is further operated at time T5 to increase the travel speed V of the lawn mower 1 and the travel speed V becomes greater than the speed determination value Vth, the reciprocating rotation range is changed.
- the reciprocating rotation range of the shutter 41 is changed from the first reciprocating rotation range to the second reciprocating rotation range when the humidity H is equal to or lower than the humidity determination value Hth (solid line), and the humidity H is greater than the humidity determination value Hth. In this case, the second reciprocating rotation range is changed to the third reciprocating rotation range (broken line).
- the control device 50 continuously determines whether or not the shutter downstream pressure P is equal to or lower than the pressure determination value Pth.
- the control device 50 controls the shutter motor 42 to fully close the shutter 41 and activates the warning lamp 68 in the second alarm mode (flashing). .
- the lawn mower 1 shifts to the mulching mode.
- the shutter downstream pressure P further decreases.
- the control device 50 continues the operation of the warning lamp 68 while the work switch 62 is on.
- the control device 50 stops the work motor 16, and the cutting blade 22 stops rotating. Further, the control device 50 stops the operation of the warning lamp 68 and drives the shutter motor 42 so that the shutter 41 is fully opened.
- the shutter downstream pressure P decreases to atmospheric pressure because the rotation of the cutting blade 22 stops.
- the control device 50 drives the work motor 16 to start rotation of the cutting blade 22, as in time T2, and the shutter downstream pressure P is reduced. As the rotational speed of the blade 22 increases, the blade 22 increases.
- the controller 50 does not determine whether or not the shutter downstream pressure P is equal to or lower than the pressure determination value Pth from time T8 to time T9 when the transition period Tt elapses.
- the control device 50 determines whether or not the shutter downstream pressure P is equal to or less than the pressure determination value Pth. Since the shutter downstream pressure P is equal to or less than the pressure determination value Pth at time T9, the control device 50 controls the shutter motor 42 to fully close the shutter 41 and sets the warning lamp 68 in the first alarm mode (continuous lighting). Operate with. Thereby, the lawn mower 1 shifts to the mulching mode. When the shutter 41 is fully closed, the shutter downstream pressure P decreases. The control device 50 continues the operation of the warning lamp 68 while the work switch 62 is on.
- the control device 50 stops the work motor 16 and the cutting blade 22 stops rotating. Further, the control device 50 stops the operation of the warning lamp 68 and drives the shutter motor 42 so that the shutter 41 is fully opened.
- the shutter downstream pressure P decreases to atmospheric pressure because the rotation of the cutting blade 22 stops.
- the control device 50 controls the shutter device 40 based on the shutter downstream pressure P, so that the mowing lawn transport passage 38 is prevented from being blocked. Further, the control device 50 maintains the shutter 41 in the fully open position regardless of the shutter downstream pressure P when the work switch 62 is turned on, that is, during the transition period Tt from the start of driving of the working unit 5. It is possible to determine the blockage of the cut grass conveyance passage 38 without being affected by the fluctuation of the shutter downstream pressure P.
- control device 50 changes the warning mode of the warning lamp 68 at the timing when the transition period Tt has elapsed since the work switch 62 was turned on, and the timing after that, the operator cuts off the work before starting the work. It is possible to distinguish and recognize whether the turf transport passage 38 has started to close or whether the cut grass transport passage 38 has started to close during work.
- the lawn mower 1 changes the opening degree of the shutter 41 based on the traveling speed V and the humidity H, the flow rate of the conveying wind in the mowed lawn conveying passage changes and the scattering distance of the mowed lawn changes.
- the uneven distribution of the cut grass is suppressed in the cut grass storage container.
- the shutter 41 since the shutter 41 reciprocally rotates in the bagging mode, the flow rate of the conveying air in the mowed grass conveyance path 38 changes, and the scattering distance of the mowed grass in the mowed grass storage container 6 changes.
- the uneven distribution of the cut grass in the cut grass storage container is suppressed.
- the cut grass attached to the shutter is easy to drop off from the shutter, and the cutting grass conveyance path is blocked in the vicinity of the shutter.
- the traveling speed V increases, the amount of turf that contacts the cutting blade 22 per hour increases, and the weight of the generated turf increases.
- the humidity H rises, the moisture contained in the grass increases and the weight of the cut grass increases.
- the opening of the shutter 41 decreases and the flow velocity of the conveying flow in the mowed grass conveying passage 38 increases, so that the weight of the mowed grass increases. In this case, the cut grass can reach the back side of the cut grass storage container 6.
- one speed determination value Vth is set, and the reciprocating rotation range of the shutter 41 is set based on the speed determination value Vth.
- the speed determination value Vth is 2 or more.
- three or more reciprocating rotation ranges may be set.
- the humidity determination value Hth two or more humidity determination values Hth may be provided, and three or more reciprocating rotation ranges may be set according to the humidity H.
- the pressure sensor 65 is provided on the downstream side of the shutter 41 in the mowed grass conveyance path 38, but the pressure sensor 65 is provided between the shutter 41 in the mowed grass conveyance path 33 and the end portion on the housing 21 side. That is, it may be provided upstream of the shutter 41.
- the control device 50 fully closes the shutter 41 and sets the warning lamp 68 on the assumption that the mowing lawn conveyance passage 33 starts to close. It should be activated.
- the present invention is not limited to a riding-type lawn mower, but can also be applied to a walking type (walk-behind type) lawn mower.
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Abstract
Description
図1に示すように、本実施形態に係る芝刈機1は、作業者が搭乗可能な車体2を有する。車体2の前部下部には左右一対の前輪3が設けられ、車体2の後部下部には左右一対の後輪4が設けられている。車体2の下部における前後中央には作業部5が設けられ、車体2の後端部には刈芝収容容器6(グラスバッグ)が着脱可能に支持されている。車体2には、作業部5から車体2の後方に延びるダクト7(シュータ)が設けられ、刈芝収容容器6はダクト7の後端に接続される。
図1及び図5に示すように、車体2には、左右の走行モータ15L、15R、作業モータ16、シャッタモータ42を制御するための制御装置50が設けられている。制御装置50は、マイクロコンピュータやROM、RAM、周辺回路、入出力インタフェース、ドライバ等から構成された電子制御回路(ECU)である。制御装置50は、車体2に設けられたバッテリ51と接続され、バッテリ51から電力の供給を受ける。制御装置50は、作業モータ16、左右の走行モータ15L、15R、シャッタモータ42のそれぞれに対応したモータドライバ(不図示)を有している。制御装置50は、各モータドライバを介してバッテリ51からの電力を各モータに供給し、各モータを制御する。制御装置50は、例えばPWM制御に基づいて各モータドライバを制御して各モータに供給する電圧を変化させ、各モータの回転を制御する。
制御装置50は、図6に示すシャッタ開閉制御及び図7に示す往復開閉制御に基づいて、シャッタモータ42を制御し、シャッタ41を開閉する。往復開閉制御はシャッタ開閉制御のサブルーチンである。制御装置50は、電源スイッチ61がオンされた稼働時においてシャッタ開閉制御及び往復開閉制御を実行する。制御装置50は、起動時における初期設定として後述するバギングフラグF及び経過時間tに0を設定する。
2 :車体
5 :作業部
6 :刈芝収容容器
7 :ダクト
16 :作業モータ
21 :ハウジング
22 :刈刃
24 :凹部
25 :接続通路
38 :刈芝搬送通路
40 :シャッタ装置
41 :シャッタ
42 :シャッタモータ
50 :制御装置
61 :電源スイッチ
62 :作業スイッチ(操作入力装置)
63 :アクセルペダル
65 :圧力センサ
66 :車速センサ(速度センサ)
67 :湿度センサ
68 :警告灯(報知装置)
Claims (11)
- 芝刈機であって、
下方に向けて開口したハウジング、及び前記ハウジングの内側に回転可能に設けられ、回転することによって芝を刈ると共に、前記ハウジングの開口から内側に流れる搬送風を発生する刈刃を有する作業部と、
刈り取られた刈芝を収容する刈芝収容容器と、
前記ハウジングの内側と前記刈芝収容容器とを接続する刈芝搬送通路と、
前記刈芝搬送通路を開閉するシャッタ及び前記シャッタを開閉駆動するアクチュエータを備えたシャッタ装置と、
前記シャッタ装置を制御する制御装置と、
当該芝刈機の周囲の湿度を検出する湿度センサとを有し、
前記制御装置は、前記湿度に基づいて前記シャッタ装置を開閉制御することを特徴とする芝刈機。 - 前記制御装置は、前記シャッタが所定の往復開度範囲で開閉を連続して繰り返すように前記シャッタ装置を開閉制御させる往復開閉制御を行い、前記湿度に基づいて前記往復開度範囲を変化させることを特徴とする請求項1に記載の芝刈機。
- 前記制御装置は、前記湿度が大きいほど前記往復開度範囲における最小開度を小さくすることを特徴とする請求項2に記載の芝刈機。
- 前記制御装置は、前記往復開度範囲における最大開度を前記湿度に関わらず一定にすることを特徴とする請求項3に記載の芝刈機。
- 前記制御装置は、前記湿度が所定の湿度判定値以下である場合に前記往復開度範囲における最小開度を所定の第1最小開度にし、前記湿度が前記湿度判定値より大きい場合に前記往復開度範囲における最小開度を前記第1最小開度よりも小さい第2最小開度にすることを特徴とする請求項3又は請求項4に記載の芝刈機。
- 当該芝刈機の走行速度を検出する速度センサを更に有し、
前記制御装置は、前記湿度及び前記走行速度に基づいて前記シャッタ装置を開閉制御することを特徴とする請求項2~請求項5のいずれか1つの項に記載の芝刈機。 - 前記制御装置は、前記湿度が大きいほど前記往復開度範囲における最小開度を小さくし、かつ前記走行速度が大きいほど前記往復開度範囲における最小開度を小さくすることを特徴とする請求項6に記載の芝刈機。
- 前記刈芝搬送通路において前記シャッタと前記刈芝収容容器側の端部との間に設けられ、前記刈芝搬送通路の圧力を検出する圧力センサと、
前記制御装置は、前記作業部の駆動開始から所定の過渡期間経過後において前記圧力が所定の圧力判定値より大きい場合に、前記往復開閉制御を開始することを特徴とする請求項2~請求項7のいずれか1つの項に記載の芝刈機。 - 前記制御装置は、前記過渡期間経過後において前記圧力が前記圧力判定値以下の場合に、前記シャッタを全閉にすることを特徴とする請求項8に記載の芝刈機。
- 前記制御装置は、前記作業部を停止するときに、前記シャッタを全開位置に位置させるべく前記シャッタ装置を制御することを特徴とする請求項8又は請求項9に記載の芝刈機。
- 前記作業部の駆動及び停止を操作するために作業者の操作入力を受け付ける操作入力装置を更に有し、
前記制御装置は、前記操作入力装置からの信号に基づいて前記作業部の駆動開始及び停止を検出することを特徴とする請求項8~請求項10のいずれか1つの項に記載の芝刈機。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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US16/470,414 US11109531B2 (en) | 2016-12-26 | 2017-12-12 | Lawn mower with humidity controlled shutter device |
CA3047887A CA3047887A1 (en) | 2016-12-26 | 2017-12-12 | Lawn mower |
EP17888580.2A EP3560315B1 (en) | 2016-12-26 | 2017-12-12 | Lawn mower |
AU2017387586A AU2017387586A1 (en) | 2016-12-26 | 2017-12-12 | Lawn mower |
CN201780080759.7A CN110121260A (zh) | 2016-12-26 | 2017-12-12 | 割草机 |
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JP2016252038A JP6636416B2 (ja) | 2016-12-26 | 2016-12-26 | 芝刈機 |
JP2016-252038 | 2016-12-26 |
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WO2018123570A1 true WO2018123570A1 (ja) | 2018-07-05 |
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US (1) | US11109531B2 (ja) |
EP (1) | EP3560315B1 (ja) |
JP (1) | JP6636416B2 (ja) |
CN (1) | CN110121260A (ja) |
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US11771004B2 (en) * | 2019-04-09 | 2023-10-03 | The Toro Company | Mulch door with sensor |
CN110583223A (zh) * | 2019-10-23 | 2019-12-20 | 邳州彬亚机械设备有限公司 | 一种玉米收割机预干燥式储粮仓 |
CN113243196A (zh) * | 2021-05-11 | 2021-08-13 | 绿友机械集团股份有限公司 | 一种电动驾乘式草坪修剪机的中排后集草刀盘 |
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2017
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- 2017-12-12 CA CA3047887A patent/CA3047887A1/en not_active Abandoned
- 2017-12-12 CN CN201780080759.7A patent/CN110121260A/zh active Pending
- 2017-12-12 EP EP17888580.2A patent/EP3560315B1/en active Active
- 2017-12-12 WO PCT/JP2017/044605 patent/WO2018123570A1/ja active Application Filing
- 2017-12-12 AU AU2017387586A patent/AU2017387586A1/en not_active Abandoned
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CN110121260A (zh) | 2019-08-13 |
EP3560315A4 (en) | 2019-12-04 |
AU2017387586A1 (en) | 2019-06-13 |
EP3560315A1 (en) | 2019-10-30 |
JP6636416B2 (ja) | 2020-01-29 |
US11109531B2 (en) | 2021-09-07 |
JP2018102198A (ja) | 2018-07-05 |
EP3560315B1 (en) | 2021-02-03 |
CA3047887A1 (en) | 2018-07-05 |
US20190307071A1 (en) | 2019-10-10 |
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