WO2018113669A1 - 一种超声雾化体及制备方法、雾化芯及雾化器 - Google Patents

一种超声雾化体及制备方法、雾化芯及雾化器 Download PDF

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Publication number
WO2018113669A1
WO2018113669A1 PCT/CN2017/117202 CN2017117202W WO2018113669A1 WO 2018113669 A1 WO2018113669 A1 WO 2018113669A1 CN 2017117202 W CN2017117202 W CN 2017117202W WO 2018113669 A1 WO2018113669 A1 WO 2018113669A1
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WIPO (PCT)
Prior art keywords
ultrasonic
atomizing
oil
ultrasonic atomizing
smoke
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PCT/CN2017/117202
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English (en)
French (fr)
Inventor
刘建福
钟科军
郭小义
黄炜
于宏
代远刚
尹新强
易建华
Original Assignee
湖南中烟工业有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority claimed from CN201611179152.8A external-priority patent/CN108201175B/zh
Priority claimed from CN201720202630.6U external-priority patent/CN206620834U/zh
Application filed by 湖南中烟工业有限责任公司 filed Critical 湖南中烟工业有限责任公司
Publication of WO2018113669A1 publication Critical patent/WO2018113669A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/05Devices without heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the invention belongs to the technical field of electronic cigarettes, and particularly relates to an ultrasonic atomizing body and a preparation method thereof, an atomizing core and an atomizer.
  • the existing high-frequency ultrasonic electronic cigarettes have the advantages of easy foaming without fog, insufficient smoke, insufficient space utilization, and easy inhalation of large particle smoke.
  • the atomized sheets used in the existing high-frequency ultrasonic electronic cigarettes are all disk-shaped piezoelectric ceramics.
  • Chinese patent CN201610145881.5 discloses an electronic cigarette atomizer and an electronic cigarette.
  • the atomizer includes a suction nozzle and an oil cup, and an atomization chamber is arranged between the oil cup and the suction nozzle; a cover and a base cover are formed; a first heating element is fixed in the atomization cavity; the first heating element is in contact with the oil storage piece; the oil storage piece is in contact with the top end of the oil guiding structure in the oil cup; and the upper cover is provided with at least one An air outlet that communicates with the nozzle cavity.
  • the liquid When the first heating element is in operation, the liquid is atomized to form smoke, and at the same time, the air in the atomizing chamber is also heated by the first heating element, so that the air in the atomizing chamber is thermally expanded, and a high temperature and high pressure is formed in the atomizing chamber.
  • the cavity so that the smoke is mixed with the heated air in the atomization chamber, and then automatically ejected from the smoke mist channel; since the smoke in the atomization chamber is atomized with the heated air, the smoke The palate is delicate.
  • Chinese patent CN201610160216.3 discloses an ultrasonic atomizer and an electronic cigarette, the ultrasonic atomizer comprising an atomizing sheet and a liquid guiding structure for introducing liquid into the upper surface of the atomizing sheet; the liquid guiding structure and storage
  • the liquid chamber is in communication; the upper surface of the atomizing sheet is in communication with the gas flow passage; and the atomizing sheet comprises a piezoelectric ceramic layer and an electric conductor for driving the piezoelectric ceramic layer to vibrate.
  • the atomizing sheet does not need to be provided with micropores to spray the atomizing gas, so that the atomizing gas particles do not block the micropores and the atomizing gas cannot be sprayed, and the atomizer liquid leakage can be better prevented.
  • the oil circuit is not well controlled, and it is easy to appear that the oil does not fog;
  • the gas path can only go from the surface, and the smoke brought out is not enough
  • the radial occupied size space is relatively large, so that the overall space utilization of the atomizer is not high, and the size is difficult to be small;
  • the object of the present invention is to provide an ultrasonic atomizing body, a preparation method, an atomizing core and an atomizer, which have the advantages of simple structure, can generate smoke for ultrasonic atomization of smoke oil, and have good smoke taste.
  • the amount of smoke is large, and the use cost is low; the problem that the existing atomizer foam is not fogged, the large particles are directly injected into the inlet cavity, the smoke is insufficiently taken out, and the space utilization rate is not high can be solved.
  • the technical solution adopted by the present invention is:
  • An ultrasonic atomizing body which is characterized in that it comprises an ultrasonic atomizing tube, and the inner and outer sides of the ultrasonic atomizing tube are coated with a conductive layer, and the inner side of the ultrasonic atomizing tube and/or the outer side surface of the ultrasonic atomizing tube are Atomized surface.
  • the ultrasonic atomizing tube forms a heating element and a radial oscillating body having a certain rigidity, and the radial oscillation of the ultrasonic atomizing tube causes the smoke oil on the oil guiding cotton which is in contact with the atomizing surface to also generate high frequency oscillation. That is, the production of smoke for the user to smoke.
  • the impedance of the ultrasonic atomizing tube itself heat is generated when the power is applied, and the heat generated by the ultrasonic atomizing tube itself is transmitted to the smoke oil, thereby heating the smoke oil and generating smoke.
  • the molecules inside the smoke oil are shattered in the form of sound waves oscillated in a high frequency, so that the molecules inside the smoke oil are more susceptible to heat and more uniform in heat, which promotes faster smoke generation.
  • Ultrasonic atomization and heating of the smoke oil by means of high-frequency oscillation so that the smoke oil is atomized by ultrasonic atomization to produce smoke, and at the same time, the smoke oil is heated sufficiently and uniformly from the inside to the outer wall, and the local temperature is not too high, and It will burn the oil guide cotton, the smoke tastes good, the amount of smoke is large, the use cost is low, and the space utilization rate is high.
  • the present invention also provides a method for preparing an ultrasonic atomized body, which comprises the following steps:
  • the billet is made of lead zirconate titanate.
  • a conductive electrode is disposed on the surface of the ceramic body by silver layer infiltration, chemical deposition or vacuum plating.
  • silver layer infiltration, chemical deposition or vacuum plating By plating a layer of glaze on the surface of the electrode in contact with the oil guiding cotton, the electrode can be prevented from being corroded by the smoke oil.
  • the present invention provides an atomizing core, which is characterized in that it comprises the ultrasonic atomizing body having a hollow passage, and the inner wall surface of the ultrasonic atomizing body is an atomizing surface,
  • the atomized tobacco oil is provided with an oil guiding structure at the inner wall surface and the outer wall surface side of the ultrasonic atomizing body, and the oil guiding structure is used for guiding the tobacco oil from the side of the ultrasonic atomizing outer wall surface to the atomization
  • the lower end of the ultrasonic atomizing body is in communication with the air outlet end of the air inlet passage, and the upper end of the ultrasonic atomizing body is in communication with the inlet of the smoke oil mist passage.
  • the present invention will atomize the smoke oil by the ultrasonic atomizing body, thereby changing the way of guiding the oil guiding gas.
  • the surface of the inner hole of the ultrasonic atomizing body will atomize the smoke oil to form smoke, that is, smoke.
  • the present invention can be further optimized, and the following is a technical solution formed after optimization:
  • the oil guiding structure is an oil guiding cotton which extends upward along a side of the outer wall surface of the ultrasonic atomizing body and is bent to extend downward along the inner wall of the ultrasonic atomizing body.
  • the oil guiding structure is in direct contact with the atomizing surface of the ultrasonic atomizing body; preferably, the inner hole of the ultrasonic atomizing body is provided with the oil guiding structure pressed against the ultrasonic atomizing body.
  • the ultrasonic atomizing outer wall surface is separated from the oil guiding structure on the side of the ultrasonic atomizing outer wall by an inner sleeve; the ultrasonic atomizing outer wall side of the oil guiding structure outer sleeve is provided with an outer sleeve Preferably, the outer sleeve is provided with a hole or a groove for communicating the oil guiding structure and the oil reservoir.
  • the heat can be insulated by the silicone sleeve to prevent the atomizer from being hot. That is, the ultrasonic atomizing body and the inner sleeve are separated by a silica gel sleeve; preferably, the top end and the bottom end of the silicone sleeve are in contact with the ultrasonic atomizing body, and the middle portion of the inner wall surface of the silicone sleeve and the ultrasonic atomizing body An insulating gap is formed between the central portions of the wall. Thereby, the heat insulation effect can be further improved and the hot hand can be avoided.
  • the ultrasonic atomizing body is a cylindrical structure made of piezoelectric ceramic; preferably, the ultrasonic atomizing body has a circular, elliptical or square cross section perpendicular to its longitudinal direction. Since the ultrasonic atomizing body is used as the atomizing element, the radial size of the atomizer can be made smaller and the space utilization ratio is higher.
  • the present invention also provides an ultrasonic atomizer comprising a nozzle mounted on a nozzle holder, a base, and an outer casing connected between the nozzle holder and the base;
  • the nozzle holder is connected to a connecting ring
  • the base is provided with an atomizing seat
  • the atomizing core is disposed between the atomizing seat and the connecting ring
  • the atomizing core is located in the outer casing
  • An oil tank is disposed between the outer casing and the atomizing core, and the oil guiding structure is configured to guide the oil in the oil tank to the inner wall surface of the ultrasonic atomizing body for atomization
  • the nozzle and the hollow channel of the connecting ring are connected Forming a smoke oil mist passage
  • the atomization seat and the base are provided with an air inlet passage communicating with the outside.
  • the connecting ring has a horn-shaped channel with an upper port diameter larger than a lower port diameter. Therefore, the horn-shaped air pipe structure can facilitate the gas pipe to better flow the condensed smoke oil downward, and can also prevent the user from sucking the condensed smoke oil.
  • the atomization effect is not good, and an air storage chamber is formed between the atomization seat and the base. Further, the gas storage chamber can also be used to store the smoke oil that is left in the atomization core, prevent the oil from leaking to the power source portion of the electronic cigarette, and damage the power source.
  • the lower end of the base is provided with an electrode ring electrically connected to the ultrasonic atomizing body through an atomizing core electrode ring disposed in the atomizing seat, and the atomizing seat and the atomizing core electrode
  • the rings are separated by an atomizing core insulating ring; preferably, the electrode ring outer casing is provided with an insulating ring.
  • the side wall of the base is provided with an air inlet, and the air inlet is connected to the air inlet passage; preferably, the air inlet is provided with an air circulation ring for adjusting the amount of air intake.
  • the base is detachably fixedly coupled to the lower end of the outer casing by a lower end cover; the lower end of the nozzle holder is detachably coupled to the upper end of the outer casing Fixedly connected; preferably the detachable threaded connection.
  • the outer wall surface of the oil sump is made of a transparent material
  • the outer casing is a cylindrical structure made of a transparent material or a hole is formed at a central portion of the side wall of the outer casing.
  • the present invention also provides an ultrasonic atomizer comprising a nozzle assembly, an oil cup, an atomization chamber and an ultrasonic atomizing body disposed in the atomization chamber, wherein the oil cup is provided An oil chamber and an outlet passage connecting the nozzle assembly and the atomization chamber, a fuel injection port communicating with the oil chamber is disposed above the oil chamber, and an oil outlet connected to the oil chamber is disposed below
  • the nozzle assembly is disposed above the oil cup and abuts against the oil filling port, the atomizing chamber is disposed under the oil cup, and the ultrasonic atomizing body is disposed in the atomizing chamber,
  • the atomizing surface of the ultrasonic atomizing body is provided with an oil guiding layer communicating with the oil chamber, the atomizing chamber is in communication with the air inlet passage, and the air inlet passage communicates with the nozzle assembly through the air outlet passage, so that the smoke in the oil guiding layer
  • the oil chamber is disposed at the upper end of the ultrasonic atomizing body, and due to the gravity action of the smoke oil, the ultrasonic atomizing body atomizes the smoke oil, the supply of the oil on the oil guiding layer is sufficient, the atomization efficiency is higher, and at the same time preventing The phenomenon that the smoke oil soaks the ultrasonic atomized body without atomization.
  • the ultrasonic atomizing body is a hollow cylindrical tube, and an air inlet of the air outlet passage extends into a hollow cavity of the ultrasonic atomizing body.
  • the ultrasonic atomizing body ultrasonically atomizes the smoke generated by the smoked oil through the hollow cavity of the ultrasonic atomizing body, so that the smoke in the hollow cavity is heated again by the heat generated by the ultrasonic atomizing body, so that the smoke taste is more Delicate and enhance the user experience.
  • the oil guiding layer is fixed to the atomizing surface of the ultrasonic atomizing body by a fastener, preferably the fastener is a spring.
  • the oil guiding layer can be abutted on the oil storage layer to make the smoke oil conduct more smoothly; and the oil guiding layer and the atomizing surface can be closely attached, so that the atomization efficiency of the smoke oil is higher.
  • a first oil reservoir is disposed under the oil chamber, and the first oil reservoir abuts on the oil outlet, and the oil guiding layer is in communication with the first oil reservoir.
  • the oil cup and the atomization chamber are disposed in an outer tube that is open at the upper and lower sides, the nozzle assembly is mounted on the upper opening of the outer tube, and the base is mounted on the lower opening of the outer tube.
  • the nozzle assembly and the base fix the oil cup and the ultrasonic atomizing body in the outer tube, the upper end of the outer tube is provided with an air inlet hole, and the inner side surface of the outer tube is provided with a first gap on the outer side surface of the oil cup, and the first gap is
  • the air passage, the intake hole and the atomization chamber are both in communication with the intake passage.
  • the nozzle assembly comprises a nozzle holder and a nozzle mounted on the nozzle holder, the nozzle holder is mounted on the outer tube, and the oil cup is provided with an upper opening for covering the oil chamber
  • the upper cover is provided with the oil filling port, and an elastic pad is arranged between the nozzle holder and the upper cover, and the nozzle holder is mounted on the outer tube and then the upper cover and the oil filling port are passed through the elastic pad. seal.
  • a through hole is defined in a middle portion of the base, and an inner electrode electrically connected to the ultrasonic atomizing body is fixed in the through hole through an insulating ring.
  • the outer surface of the ultrasonic atomizing body is an atomizing surface
  • a second gap is formed between the outer tube and the atomizing surface of the ultrasonic atomizing body, and the second gap forms a mist.
  • a gas chamber an air outlet groove is disposed at a lower end of the atomization chamber
  • a fixing seat is disposed below the air outlet groove
  • the fixing seat is provided below the air outlet groove for collecting smoke droplets condensed on the inner wall of the atomization chamber
  • a groove, a groove of the fixing seat is provided with a second oil reservoir, the guide The lower end of the oil layer is connected to the second oil reservoir.
  • the smoke sprayed on the atomized oil guiding layer impinges on the inner wall of the outer tube, and the smoke and the inner wall collide to further break or break up the smoke molecules, and the small molecule smoke is swept by the user.
  • the user's mouth ensures the taste of the user, and the smoky oil condensed on the inner wall flows down the inner wall to the second oil storage layer, and the second oil reservoir absorbing the condensed smoky oil by the oil guiding layer and then ultrasonically atomizing, and also preventing Large particles of smoke or condensed smoke droplets are sucked into the mouth of the user, affecting the taste of the user.
  • the intake port of the air outlet passage is provided with an intake pipe extending downward. That is to say, the air inlet end of the air outlet channel is provided with an air inlet pipe extending into the hollow cavity of the ultrasonic atomizing body, preventing the condensation smoke droplets formed inside the ultrasonic atomizing body from flowing along the inner wall of the hollow cavity to the nozzle when the user smokes. The component moves, and finally makes it easy for the user to suck the smoke oil and affect the user experience.
  • the vertical height of the outer edge of the fixing seat groove is not lower than the vertical height of the air outlet of the air outlet groove, so as to form a stepped air flow passage, thereby facilitating storage of the condensation smoke oil.
  • the outer tube includes a fixing sleeve disposed outside the outer tube and disposed in an area where the ultrasonic atomizing body is located, and a third gap is formed between the fixing sleeve and the outer tube, and the third gap forms a heat insulating cavity.
  • the fixing sleeve is provided with an opening to communicate the heat insulating cavity with the outside, so that the heat in the insulating cavity is exchanged with the outside air, so that the ultrasonic atomizing body does not burn the hand due to the temperature being too high during the working. .
  • both inner and outer sides of the ultrasonic atomizing body are atomizing surfaces.
  • both the inner and outer walls are used to atomize the smoke oil, which can produce more smoke to meet the needs of users with large amounts of smoke.
  • the inner and outer sides of the ultrasonic atomizing body are respectively provided with a first oil guiding layer and a second oil guiding layer, and the first oil guiding layer and the second oil guiding layer are both connected to the first oil storage layer, the first The oil guiding layer and the second oil guiding layer are respectively fixed on the atomizing surface of the ultrasonic atomizing body by the first spring and the second spring, one end of the inner electrode extends into the hollow cavity of the ultrasonic atomizing body, and the inner electrode A fourth gap is provided between the outer wall and the inner wall of the ultrasonic atomization. Both the first oil guiding layer and the second oil guiding layer abut on the oil storage layer to make the smoke oil conduction smoother.
  • One end of the inner electrode extends into the cavity of the ultrasonic atomizing body, which can fix the second spring and block the ultrasonic atomizing body wall.
  • the atomized smoke oil sprays the smoke and the large particle smoke hits the outer wall of the inner electrode, so that the large particle The smoke is further broken or broken up to prevent large particles of smoke from being affected by the user.
  • the present invention has the following advantages:
  • the atomizing core is provided with an ultrasonic atomizing body, and the ultrasonic ultrasonic atomizing body surface is used for
  • the atomized smoke oil when the ultrasonic ultrasonic atomizing body works, the surface of the inner hole atomizes the smoke oil to form smoke, that is, the smoke is sprayed in the radial direction of the atomizing inner hole, and the air flow passes through the inner hole to carry the smoke out.
  • the direction of the airflow is perpendicular to the direction of the ultrasonic spray, so that the light-weight small particles of smoke are carried by the airflow to the nozzle for the user to smoke, thereby improving the taste of the smoke; at the same time, the large particles can be directly sprayed directly onto the oral cavity. problem;
  • the inner hole of the ultrasonic ultrasonic atomizing body is provided with an elastic member (spring) for supporting the oil guiding cotton to make the oil guiding cotton contact with the inner wall of the ultrasonic ultrasonic atomizing hole, thereby preventing the ultrasonic ultrasonic atomizing body from working. Poor contact with the oil guide cotton and causing burnt or self-damage.
  • the oil guide cotton absorbs the smoke oil in the smoke oil tank through the through hole on the outer casing of the atomization core, and the oil guide cotton is bent along the atomization core close to the nozzle end to extend into the ultrasonic ultrasonic atomization hole, effectively preventing The flow rate of smoke oil is too fast and affects the atomization effect.
  • the bottom end of the atomizer is provided with an air storage chamber, and the air inlet is disposed on the side wall of the air storage chamber and communicates with the atmosphere to prevent the user from blocking the air inlet when using the electronic cigarette, and can also be used for
  • the smoke oil that is left in the atomization core is stored, and the smoke oil is prevented from leaking to the power supply portion of the electronic cigarette to damage the power source.
  • the nozzle is provided with a trumpet-shaped air pipe structure, which is convenient for the gas pipe to better flow the condensed smoke oil downward, and can also prevent the user from sucking the condensed smoke oil.
  • the oil chamber is arranged at the upper end of the ultrasonic atomizing body. Due to the gravity action of the smoke oil, the ultrasonic atomizing body atomizes the smoke oil, and the smoke oil on the oil guiding layer is sufficient, and the atomization efficiency is higher.
  • the ultrasonic atomizing body is a hollow structure, and the lower end of the ultrasonic atomizing body is provided with a second oil storage layer, which is mainly used for absorbing the smoke droplets condensed on the inner wall of the small end portion of the outer tube, and can recover and reuse the condensed smoke oil, and can also Prevent users from absorbing condensation oil, improving the taste and user experience of the smoke.
  • the ultrasonic atomizing body is provided with a hollow cavity body, and when the ultrasonic atomizing outer wall ultrasonically atomizes the smoke oil, the smoke passes through the hollow cavity body and is sucked by the user, so the smoke in the hollow cavity body is again subjected to the ultrasonic atomizing body. The heat generated during work is heated again, so the smoke is more delicate and enhances the user experience.
  • the inside of the atomizer is provided with a heat insulating chamber, and the heat insulating chamber communicates with the outside atmosphere, so that the heat in the heat insulating chamber is exchanged with the outside air, so that the ultrasonic atomizing body does not appear due to temperature during operation. Too high and hot.
  • the air inlet pipe on the air outlet passage extends into the hollow cavity to prevent the condensation smoke droplets from moving toward the oral cavity along the inner wall of the hollow cavity by the user, that is, preventing the condensation smoke droplets from being sucked into the user mouth, thereby affecting the user experience.
  • Figure 1 is a cross-sectional view showing the structure of an atomizing core of the present invention
  • Figure 2 is a flow diagram of the smoke oil and gas of Figure 1;
  • Figure 3 is a cross-sectional elevational view of an embodiment of the atomizing core of the present invention.
  • Figure 4 is an exploded perspective view showing the main components of an embodiment of the atomizer of the present invention.
  • Figure 5 is a schematic exploded view of an embodiment of the atomizer of the present invention.
  • Figure 6 is a schematic cross-sectional view showing the structure of the atomizing core of the present invention.
  • Figure 7 is a schematic exploded view of the atomizing core of the present invention.
  • Figure 8 is a cross-sectional elevational view of the atomizing core of the present invention.
  • Figure 9 is a flow chart showing the manufacturing process of the ultrasonic atomizing body of the present invention.
  • Figure 10 is an assembly process diagram of the atomizer of the present invention.
  • Figure 11 is a cross-sectional view showing another embodiment of the atomizing core of the present invention.
  • Figure 12 is a cross-sectional elevational view of another embodiment of the atomizing core of the present invention.
  • Figure 13 is an exploded perspective view showing another embodiment of the atomizing core of the present invention.
  • Figure 14 is a schematic view showing the preparation of the ultrasonic atomizing body of the present invention.
  • Figure 15 is a schematic view showing the outline of an ultrasonic atomizing body according to the present invention.
  • Figure 16 is a schematic external view of another ultrasonic atomizing body of the present invention.
  • Figure 17 is a cross-sectional view showing a third embodiment of the atomizer of the present invention.
  • Figure 18 is an exploded view of the third embodiment of the atomizer of the present invention.
  • Figure 19 is a cross-sectional view showing the fourth embodiment of the atomizer of the present invention.
  • Figure 20 is an exploded view of the fourth embodiment of the atomizer of the present invention.
  • 201 is a suction nozzle
  • 204 is an outer sleeve
  • 205 is an ultrasonic atomizing tube
  • 206 is a spring
  • 207 is an inner sleeve
  • 208 is a lower end cover
  • 2010 is an atomizing seat
  • 2011 is an atomizing core insulating ring
  • 2012 is Atomized core electrode ring
  • 2013 is electrode ring
  • 2015 is nozzle seat
  • 2016 is connecting ring
  • 2017 is oil tank
  • 2018 is oil guide cotton
  • 2019 is silicone sleeve
  • 2020 is, 2021 is, 2022 is air conditioning ring
  • 2024 is the base
  • 2025 is the insulation ring
  • 2026 is the outer casing
  • 2027 is the air storage cavity
  • 2031 is the outer surface electrode
  • 2032 is the inner surface electrode
  • 2033 is the first electronic wire
  • 2034 is the second electronic wire
  • 2034 is the second electronic wire
  • An atomizing core as shown in FIGS. 1-8, includes an ultrasonic atomizing body 205 having a hollow passage, and the inner wall surface of the ultrasonic atomizing body 205 is an atomizing surface for atomizing the smoke oil.
  • the inner surface of the inner hole of the ultrasonic atomizing body 205 and the side of the outer wall surface are provided with oil guiding cotton 2018.
  • the oil guiding cotton 2018 is bent from the bottom up and then 180°, and is disposed from top to bottom for the oil smoke. It is guided from the oil sump 2017 on the outer wall surface side of the ultrasonic atomizing body 205 to the atomizing surface.
  • the lower end of the ultrasonic atomizing body 205 is in communication with the air outlet end of the intake passage, and the upper end of the ultrasonic atomizing body 205 is in communication with the inlet of the smoke mist passage.
  • the inner hole of the ultrasonic atomizing body 205 is provided with an elastic member for pressing the oil guiding cotton 2018 on the atomizing surface of the ultrasonic atomizing body 205, so that the oil guiding cotton 2018 and the ultrasonic atomizing body 205 are atomized. Direct contact.
  • the resilient element is preferably a spring 206.
  • the outer wall surface of the ultrasonic atomizing body 205 is separated from the oil guiding cotton 2018 on the outer wall surface side of the ultrasonic atomizing body 205 by an inner sleeve 207; the oil guiding cotton on the outer wall surface side of the ultrasonic atomizing body 205
  • the 2018 outer casing is provided with an outer sleeve 204; preferably, the outer sleeve 204 is provided with a hole or groove for communicating the oil guiding cotton 2018 with the oil sump 2017.
  • the ultrasonic atomizing body 205 and the inner sleeve 207 are separated by a silicone sleeve 2019.
  • the top end and the bottom end of the silicone sleeve 2019 are in contact with the ultrasonic atomizing body 205.
  • An insulating gap is formed between the middle portion of the inner wall surface of the silicone sleeve 2019 and the middle portion of the outer wall surface of the ultrasonic atomizing body 205.
  • the outer wall surface of the oil sump 2017 is made of a transparent material
  • the outer casing 2026 is a cylindrical structure made of a transparent material or a side of the outer casing 2026.
  • the transparent material used for the outer wall surface of the oil tank 2017 is preferably glass.
  • the ultrasonic atomizing body 205 is a cylindrical structure made of piezoelectric ceramics; preferably, the ultrasonic atomizing body 205 has a circular, elliptical or square cross section perpendicular to its longitudinal direction.
  • a method for preparing an ultrasonic atomized body includes the following steps:
  • a raw material such as lead zirconate titanate (PZT) is pressed into a desired pre-sized blank and sintered into a ceramic body.
  • PZT lead zirconate titanate
  • a conductive electrode is disposed on the surface of the ceramic body, that is, a method such as silver layer infiltration, chemical deposition, and vacuum coating, and the high-voltage polarization makes the ceramic have piezoelectric properties.
  • the outer layer electrode 2031 and the inner surface layer electrode 2032 each lead an electron line or an electrode to facilitate connection with the external electrode.
  • a surface of the electrode for contact with the oil guiding cotton is further coated with a glaze layer to prevent the electrode from being corroded by the smoke oil.
  • the outer layer electrode 2031 leads the first electron line 2033 for electrical connection with the outer casing 2026 of the atomizing core, and the inner surface electrode 2032 leads the second electron line 2034 for the electrode ring 12 with the atomizing core. Electrical connection.
  • An ultrasonic atomizer as shown in FIGS. 1-3, includes a nozzle 201 mounted on the nozzle holder 2015, a base 2024, and a housing 2026 connected between the nozzle holder 2015 and the base 2024;
  • the nozzle holder 2015 is connected to a connecting ring 2016.
  • the base 2024 is provided with an atomizing seat 2010.
  • the atomizing core is disposed between the atomizing base 2010 and the connecting ring 2016, and the atomizing core is located in the outer casing 2026.
  • An oil tank 2017 is disposed between the outer casing 2026 and the atomizing core, and the oil guiding cotton 2018 is used for guiding the oil in the oil tank 2017 to the inner wall surface of the ultrasonic atomizing body 205 for atomization;
  • the suction nozzle 201 and the hollow passage of the connecting ring 2016 communicate to form a smoke mist passage;
  • the atomizing seat 2010 and the base 2024 are provided with an intake passage communicating with the outside.
  • the connecting ring 2016 has a flared passage with an upper port diameter larger than the lower port diameter.
  • the smoke oil cannot be sucked after being atomized, and the air storage chamber 2027 is formed between the atomization seat 2010 and the base 2024.
  • the bottom of the base 2024 is provided with an electrode ring 2013 electrically connected to the ultrasonic atomizing body 205 through an atomizing core electrode ring 2012 installed in the atomizing seat 2010, and the atomizing seat 2010 and The atomized core electrode rings 2012 are separated by an atomizing core insulating ring 2011.
  • the electrode ring 2013 is provided with an insulating ring 2025.
  • An air inlet is opened on a side wall of the base 2024, and the air inlet is connected to the air inlet passage.
  • the air inlet is provided with an air circulation ring 2022 for adjusting the amount of intake air.
  • the base 2024 is detachably fixedly coupled to the lower end of the outer casing 2026 by a lower end cover 208 for facilitating disassembly cleaning, replacement or maintenance; the lower end of the nozzle holder 2015 is detachably fixedly coupled to the upper end of the outer casing 2026.
  • the detachable threaded connection is used.
  • the ultrasonic atomizer of the present invention comprises an ultrasonic ultrasonic atomizing body, and the ultrasonic atomizing body is disposed in the atomizing core, and the ultrasonic ultrasonic atomizing body surface is used for atomizing the smoke oil, and the ultrasonic ultrasonic atomizing body During operation, the surface of the inner hole atomizes the smoke oil to form a smoke, that is, the smoke is sprayed in the radial direction of the atomizing inner hole, and the air flow passes through the inner hole to carry the smoke out.
  • the direction of the airflow is perpendicular to the direction in which the ultrasonic sprays the smoke so that the small mass of light particles is carried by the airflow to the nozzle
  • the direction of the airflow is perpendicular to the direction in which the ultrasonic sprays the smoke so that the small mass of light particles is carried by the airflow to the nozzle
  • the assembly process of the atomizing core is: firstly inserting the ultrasonic atomizing body into the inner hole of the silicone sleeve, so that the entire silica gel is wrapped with the ultrasonic atomizing body, and then inserting the entire silicone sleeve assembly into the inner hole of the outer casing of the atomizing core, Then insert the middle column of the oil guiding cotton into the middle hole of the ultrasonic atomizing body, then insert the spring into the middle hole of the oil guiding cotton, and insert the insulating ring into the bottom hole of the outer casing of the atomizing core, so that the ultrasonic atomizing body has a pole electronic wire.
  • the outside of the insulating ring is clamped to the inner wall of the inner sleeve, and the other pole is on the inner side of the insulating ring, and then the electrode ring is placed in the inner hole of the insulating ring, and the inner wire of the ultrasonic atomizing body and the inner wall of the insulating ring are After the clamping, the outer casing of the atomizing core is placed on the surface of the oil guiding cotton, and finally the atomizing core obtained by the tight fitting of the outer casing of the atomizing core is obtained.
  • the inner hole of the ultrasonic ultrasonic atomizing body is provided with an elastic member (spring) for supporting the oil guiding cotton, so that the oil guiding cotton contacts the inner wall of the ultrasonic ultrasonic atomizing hole, and prevents the ultrasonic ultrasonic atomizing body from working and guiding. Poor oil contact, causing burnt or self-damage.
  • the oil guiding cotton absorbs the smoke oil in the smoke oil tank through the through hole on the outer casing of the atomizing core, and the oil guiding cotton is bent along the atomizing core close to the nozzle end to extend into the ultrasonic ultrasonic atomizing body hole, thereby effectively preventing the oil smoke
  • the flow rate is too fast and affects the atomization effect.
  • the bottom end of the atomizer is provided with an air storage chamber, and the air inlet is disposed on the side wall of the air storage chamber and communicates with the atmosphere to prevent the user from blocking the air inlet when using the electronic cigarette, and can also be used for storing the air inlet
  • the smoke oil that is left out of the atomizing core prevents the oil from leaking into the power supply portion of the electronic cigarette and damaging the power source.
  • the nozzle is provided with a trumpet-shaped air pipe structure, which facilitates the flow of the condensed smoke oil to the user, and also prevents the user from absorbing the condensed smoke oil.
  • the spring is used to fix the oil guiding cotton to ensure good contact between the oil guiding cotton and the inner cavity surface of the ultrasonic atomizing body.
  • the inner wall of the ultrasonic atomizing body is a main electrode for ultrasonic atomizing the smoke oil, and in addition, the through structure can set the air flow as the lower air inlet, the air flow enters from the bottom, and then passes through the structure from the ultrasonic atomizing body. Venting up, you can take out the smoke more fully and make the smoke bigger.
  • the silicone sleeve functions to block heat, because the ultrasonic atomizing body generates a certain amount of heat when working, and the heat can be insulated by the silicone sleeve to prevent the atomizer from being hot.
  • the silicone sleeve acts to seal the smoke oil, avoiding ultrasonic atomization of the outer surface of the toroidal contact with the smoke oil and corroding the silver layer.
  • the oil guiding cotton is used to guide the oil from the atomizing core into the oil hole to the ultrasonic atomizing body torus.
  • the smoke oil of the invention enters the oil guide cotton through the oil inlet hole, and guides the oil upwards, and then passes the oil from above the silica gel sleeve to the inner wall of the ultrasonic atomization, and after a few turns, it can be well prevented.
  • the ultrasonic atomized body leaks too fast, causing the problem that the foam does not fog.
  • the gas path can enter and exit from the middle through hole of the ultrasonic atomizing body, and the smoke is taken away more fully, so that the smoke is made larger.
  • the radial dimensions of the present invention can be made smaller and have higher space utilization.
  • the piezoelectric ceramic atomizer of the present invention is a medium-pass annular structure, and the cross section may be a circular structure, an elliptical structure as shown in FIG. 15, and a square structure as shown in FIG.
  • An electronic cigarette comprising a battery assembly and the ultrasonic atomizer described above; the battery assembly supplies power to the ultrasonic atomizing body 205 of the ultrasonic atomizer.
  • the main structure of the atomizer is the same as that of the first embodiment, and the inner hole of the ultrasonic atomizing body 205 is provided with the oil guiding cotton 2018 pressed against the atomizing surface of the ultrasonic atomizing body 205.
  • the holder 28 is such that the oil guiding cotton 2018 is in direct contact with the atomizing surface of the ultrasonic atomizing body 205.
  • the ultrasonic atomizing body adopts an elliptical medium-pass shape.
  • the silicone sleeve 2019 and the ultrasonic atomizing body 205 are only matched at the beginning and the end, and a space is left in the middle to help isolate heat and prevent the temperature from being led to the atomizer housing 2026, causing burns.
  • the oil guide cotton 2018 is fixed by the oval sheet holder 28 to ensure good contact with the inner wall of the ultrasonic atomizing body 6.
  • an ultrasonic atomizer includes an outer tube 3041, a nozzle holder 3012, a nozzle 3011 mounted on the nozzle holder 3012, an oil cup 3021, a base 3044, an atomization chamber, and is disposed at An ultrasonic atomizing body 3031 in the atomization chamber, the ultrasonic atomizing body 3031 is a hollow cylindrical tube, an outer surface of the ultrasonic atomizing body 3031 is an atomizing surface, and an oil chamber 3026 is disposed in the oil cup 3021 and An outlet passage 3011 is connected to the outlet passage 3024 of the atomization chamber, and the outlet passage 3024 is disposed in the central cavity of the ultrasonic atomization body 3031.
  • the upper surface of the oil cup 3021 is an upper opening, and the lower portion is provided with an oil outlet 3027.
  • the ultrasonic atomizing body 3031 is disposed under the oil cup 3021.
  • the atomizing surface of the ultrasonic atomizing body 3031 is provided with a first oil guiding layer 3034, and the first oil guiding layer 3034 is pressed by the first spring 3036.
  • the upper end of the first oil guiding layer 3034 is connected to the first oil reservoir 3032, and the first oil reservoir 3032 covers the oil outlet 3027, so that The first oil reservoir 3032 connects the first oil guiding layer 3034 with the oil chamber, and the atomizing chamber communicates with the air inlet passage, and the air inlet passage communicates with the suction nozzle 3011 through the air outlet passage 3024, so that the oil in the oil guiding layer is The smoke generated by the atomization of the ultrasonic atomized body is sucked by the user.
  • the oil cup 3021 and the atomization chamber are disposed in the outer tube 3041 which is open and closed.
  • the outer tube 3041 is composed of an upper tube and a lower tube which are coaxially arranged.
  • the diameter of the upper tube is larger than the diameter of the lower tube.
  • the nozzle holder 3012 is provided with an external thread, and the upper opening of the upper tube is fixed with an internal thread connecting ring 3013.
  • the nozzle holder 3012 is screwed onto the connecting ring 3013, and the upper opening of the oil cup 3021 is sealed and installed.
  • the upper cover 3022 is provided with an oil filling port on the upper cover 3022, and an elastic pad 3014 is disposed between the nozzle holder 3012 and the upper cover 3022. When the nozzle holder 3012 is screwed on the outer tube, the elastic pad 3014 will be The upper cover is sealed with the oil filling port.
  • a fixing sleeve 3043 is fixed on the outer side of the lower tube, a third gap is formed between the fixing sleeve 3043 and the lower tube to form a heat insulating cavity, and the fixing sleeve 3043 is provided with an opening to communicate the heat insulating cavity with the outside, the fixing sleeve
  • a base 3044 is fixedly mounted on the 3043, such that the nozzle holder 3012 and the base 3044 fix the oil cup 3021 and the ultrasonic atomizing body 3031 in the outer tube 3041, and the through hole is provided in the middle of the base 3044, and the through hole passes through
  • the insulating ring 3045 is fixed with an inner electrode 3046 electrically connected to the ultrasonic atomizing body; the upper end of the outer tube 3041 is provided with an air inlet hole 3042, and the upper tube of the outer tube and the outer side of the oil cup are provided with a first gap, the first a gap is an intake passage, and a second gap is formed between the lower tube
  • the groove of the fixing seat is provided with a second oil reservoir 3033
  • the lower end of the first oil guiding layer 3034 is connected to the second oil reservoir 3033, and the outer edge of the groove is higher than the height of the air outlet groove, so that the stepped air flow channel 3039 is formed to facilitate the storage of the condensed oil.
  • the smoke oil is adsorbed from the oil chamber by the first reservoir layer 3032, and then atomized by the ultrasonic atomizing body 3031 through the first oil guiding layer 3034.
  • the atomized surface of the ultrasonic atomizing body 3031 is sprayed in the direction of the atomizing surface of the vertical ultrasonic atomizing body, and the smoke impinges on the inner wall of the outer tube 3041, and the smoke and the inner wall collide to further break or break up the smoke molecules, and at the same time, the inner wall
  • the condensed smoky oil flows down the inner wall to the second oil storage layer 3033, and the second oil storage layer 3033 absorbs the condensed smoky oil by the oil guiding layer and then ultrasonically atomizes, and the smoke formed by the ultrasonic atomization of the smoky oil passes through the user.
  • the air flow sequentially passes through the air inlet hole 3042, the air inlet passage, the atomization chamber, the central cavity of the ultrasonic atomizing body, and the air outlet passage into the suction nozzle, so that the air flow drives the smoke in the atomization chamber to enter.
  • the nozzle is sucked by the user.
  • the air inlet of the air outlet passage 3024 is provided with an intake pipe 3025 extending downward.
  • the atomization chamber is connected to the intake passage 24 through a stepped air flow passage 3039.
  • an ultrasonic atomizer includes an outer tube 3041, a nozzle holder 3012, a nozzle 3011 mounted on the nozzle holder 3012, an oil cup 3021, a base 3044, an atomization chamber, and a setting.
  • the ultrasonic atomizing body 3031 in the atomization chamber is a hollow cylinder, the inner and outer sides of the ultrasonic atomizing body 3031 are atomized surfaces, and the oil cup 3021 is provided with oil.
  • the chamber 3026 is connected to the air outlet passage 3024 of the atomizing chamber, and the air outlet passage 3024 is disposed in the central cavity of the ultrasonic atomizing body 3031.
  • the oil cup 3021 has an upper opening above and an oil outlet at the bottom. 3027, the nozzle holder 3012 is disposed above the oil cup and seals the oil filling port, and the ultrasonic atomizing body 3031 is disposed under the oil cup 3021.
  • the atomizing surface of the ultrasonic atomizing body 3031 is disposed on the atomizing surface
  • the first oil guiding layer 3034 and the second oil guiding layer 3035, the first oil guiding layer 3034 and the second oil guiding layer 3035 are pressed on the atomizing surface of the ultrasonic atomizing body by the first spring 3036 and the second spring 3037, respectively.
  • the upper ends of the first oil guiding layer 3034 and the second oil guiding layer 3035 are connected to the first oil reservoir 3032, the first The oil reservoir 3032 covers the oil filling port 3028 such that the first oil guiding layer 3034 and the second oil guiding layer 3035 are both connected to the oil chamber through the first oil reservoir 3032, and the atomizing chamber communicates with the air inlet channel,
  • the air inlet passage communicates with the suction nozzle 3011 through the air outlet passage 3024, so that the smoke generated by the atomization of the smoke oil in the oil guiding layer by the ultrasonic atomizing body is sucked by the user.
  • the oil cup 3021 and the atomization chamber are disposed in the outer tube 3041 which is open and closed.
  • the nozzle holder 3012 is provided with an external thread, and the upper opening of the outer tube is fixed with an internal thread connection ring 3013.
  • the nozzle holder 3012 is screwed onto the connecting ring 3013.
  • the upper opening of the oil cup 3021 is sealingly mounted with an upper cover 3022.
  • the upper cover 3022 is provided with an oil filling port, and the nozzle holder 3012 is disposed between the nozzle cover 3012 and the upper cover 3022.
  • the elastic pad 3014 is configured to seal the upper cover and the oil filling port when the nozzle holder 3012 is screwed on the outer tube.
  • the outer tube 3041 is fixedly mounted with a base 3044, such that the nozzle holder 3012 and the base fix the oil cup 3021 and the ultrasonic atomizing body 3031 in the outer tube 3041, and the through hole is provided in the middle of the base 3044.
  • An inner electrode 3046 electrically connected to the ultrasonic atomizing body is fixed in the hole through an insulating ring 3045.
  • One end of the inner electrode 3046 extends into a central cavity of the ultrasonic atomizing body 3031, and the outer wall of the inner electrode 3046 is separated from the ultrasonic mist.
  • a fourth gap is disposed between the inner walls of the inner wall, and the fourth gap is an air outlet passage.
  • the upper end of the outer tube 3041 is provided with an air inlet hole 3042, and the outer tube 3041 and the outer side surface of the oil cup 3021 are provided with a first gap.
  • the first gap is an intake passage, and the hollow chamber of the ultrasonic atomizing body 3031 between the outer tube 3041 and the ultrasonic atomizing body 3031 together constitute an atomization chamber, and the upper portion of the inlet passage is connected with the air inlet hole The bottom is connected to the atomization chamber.
  • the smoke oil is adsorbed from the oil chamber by the first reservoir layer 3032, and then atomized by the ultrasonic atomizing body 3031 through the first oil guiding layer 3034 and the second oil guiding layer 3035.
  • the smoke of the first oil guiding layer 3034 and the second oil guiding layer 3035 atomized by the ultrasonic atomizing body 3031 is sprayed in the direction of the atomizing surface of the vertical ultrasonic atomizing body, and the smoke respectively impinges on the inner wall of the outer tube 3041 and the inner electrode extends in the ultrasonic mist.
  • the smoke causes the smoke molecules to be further broken or broken at the same time as the impact, thereby ensuring the taste of the smoking, the smoke formed by the ultrasonic atomization of the smoke oil, through the user's mouthpiece.
  • the inhalation action causes the airflow to sequentially enter the nozzle through the air inlet hole 3042, the air inlet channel, the atomization chamber, and the air outlet channel, so that the airflow drives the smoke in the atomization chamber into the nozzle to be sucked by the user.

Abstract

提供一种超声雾化体(205,3031)及制备方法、雾化芯及雾化器,其中超声雾化体(205,3031)包括超声雾化管,超声雾化管的内外侧面均涂覆导电层,超声雾化管的内侧面和/或超声雾化管的外侧面为雾化面。该超声雾化体(205,3031)能够对烟油超声雾化产生烟雾,烟雾口感好,烟雾量大,使用成本低;可以解决现有雾化器泡油不起雾、大颗粒直接喷入口腔、烟雾带出不充分、空间利用率不高的问题。

Description

一种超声雾化体及制备方法、雾化芯及雾化器 技术领域
本发明属于电子烟技术领域,特别涉及一种超声雾化体及制备方法、雾化芯及雾化器。
背景技术
目前已有超声波电子烟,已有的高频超声波电子烟存在容易泡油不出雾、烟雾带出不够充分、空间利用率不高、且容易吸入大颗粒烟雾。
现有高频超声波电子烟所采用的雾化片都是圆片状压电陶瓷。
中国专利 CN201610145881.5公开了一种电子烟雾化器及电子烟,雾化器包括吸嘴和油杯,所述油杯与所述吸嘴之间设置有雾化腔连接;雾化腔由上盖和底座盖合形成;雾化腔内固定有第一发热体;第一发热体与储油片接触;储油片与油杯内的导油结构顶端接触;上盖上开设有至少一个与吸嘴腔连通的出气孔。第一发热体工作时,将液体雾化形成烟雾,与此同时雾化腔内的空气也被第一发热体加热使得雾化腔内的空气受热膨胀,此时雾化腔内形成一个高温高压的腔体,从而使烟雾与已经加热的空气在雾化腔内混合,之后进而从出烟油雾通道自动喷出;由于雾化腔内烟雾是与已经加热的空气混合雾化的,因此烟雾口感细腻。
中国专利 CN201610160216.3公开了一种超声波雾化器及电子烟,超声波雾化器包括雾化片和用于将液体导入到所述雾化片上表面的导液结构;所述导液结构与储液腔连通;所述雾化片上表面与气流通道相通;所述雾化片包括压电陶瓷层和用于驱动所述压电陶瓷层振动的导电体。该雾化片上不需要设置微孔喷出雾化气体,因此不会发生雾化气体颗粒较大堵塞微孔而无法喷出雾化气体的情况,同时可以更好地防止雾化器液体泄漏。
上述专利存在的问题如下:
1.油路不好控制,容易出现泡油不起雾现象;
2.气路只能从表面走,带出的烟雾不够充分;
3.径向占用尺寸空间比较大,使雾化器整体空间利用率不高,尺寸很难做小;
4.大颗粒烟雾会垂直雾化片表面方向往上喷,容易喷如使用者口 腔,严重时会烫伤口腔。
发明内容
本发明的目的在于,针对上述现有技术的不足,提供一种超声雾化体及制备方法、雾化芯及雾化器,结构简单,能够对烟油超声雾化产生烟雾,烟雾口感好,烟雾量大,使用成本低;可以解决现有雾化器泡油不起雾、大颗粒直接喷入口腔、烟雾带出不充分、空间利用率不高的问题。
为解决上述技术问题,本发明所采用的技术方案是:
一种超声雾化体,其结构特点是包括超声雾化管,所述超声雾化管的内外侧面均涂覆导电层,超声雾化管的内侧面和/或超声雾化管的外侧面为雾化面。
借由上述结构,超声雾化管形成具有一定刚度的发热体和径向振荡体,超声雾化管径向的振荡会使得与其雾化面接触的导油棉上的烟油也产生高频振荡即生产烟雾供用户吸食。同时,由于超声雾化管自身存在阻抗,在通电时会产生热量,超声雾化管自身产生的热量会传导至烟油,从而也加热烟油并产生烟雾。再者,以高频振荡的声波形式将烟油内部的分子振碎,从而使烟油内部的分子更容易受热且受热更均匀,促使出烟速度更快。利用高频振荡方式对烟油进行超声雾化和加热,使烟油被超声雾化生产烟雾,同时也使烟油从内部到外壁加热充分、均匀,不会出现局部温度过高的现象,不会烧焦导油棉,烟雾口感好,烟雾量大,使用成本低,空间利用率高。
基于同一个发明构思,本发明还提供了一种超声雾化体的制备方法,其包括如下步骤:
S1、将坯料压制成超声雾化体的形状并烧结呈筒状的瓷体;
S2、在瓷体的表面上设置有导电电极使超声雾化体具有压电性能;
S3、从超声雾化体的外表层电极和超声雾化体的内表层电极各引出电子线或电极,该电子线或电极用于与外部电极电连接;优选在超声雾化体的内壁表面镀釉层。
优选地,步骤S1中,坯料为锆钛酸铅制成。
优选地,步骤S2中通过银层烧渗、化学沉积或真空镀膜在瓷体的表面上设置导电电极。由此,通过在与导油棉接触的电极表面上再镀一层釉层,可以防止该电极被烟油腐蚀。
基于同一个发明构思,本发明提供了一种雾化芯,其结构特点是,包括所述的具有中空通道的超声雾化体,所述超声雾化体的内孔壁面为雾化面,用于雾化烟油;所述超声雾化体的内孔壁面处和外壁面一侧设有导油结构,该导油结构用于将烟油从超声雾化体外壁面一侧导引至雾化面;所述超声雾化体的下端与进气通道的出气端连通,该超声雾化体的上端与出烟油雾通道的进口连通。
由此,本发明将通过超声雾化体对烟油进行雾化,进而改变其导油导气方式,工作时,超声雾化体工作时其内孔表面将烟油雾化形成烟雾,即烟雾向雾化内孔的径向方向喷射,同时气流穿过内孔将烟雾带出,烟雾带走的更加充分,使烟雾更加大,彻底解决了现有雾化器泡油不起雾、大颗粒直接喷入口腔、空间利用率不高、烟雾带出不充分等问题。
根据本发明的实施例,还可以对本发明作进一步的优化,以下为优化后形成的技术方案:
优选地,所述导油结构为导油棉,该导油棉沿着超声雾化体的外壁面一侧向上延伸并折弯沿着超声雾化体的内孔壁面向下延伸。
为了保证烟油雾化更加充分,所述导油结构与超声雾化体的雾化面直接接触;优选所述超声雾化体的内孔设有将导油结构压紧在超声雾化体的雾化面上的弹性元件或支架;更优选所述弹性元件为弹簧。由此,所述弹簧用于固定导油棉,确保导油棉与超声雾化体的内腔表面良好接触。
优选地,所述超声雾化体外壁面与位于超声雾化体外壁面一侧的导油结构之间通过内套管隔开;所述超声雾化体外壁面一侧的导油结构外套设有外套管;优选所述外套管上开有孔或槽,该孔或槽用于连通导油结构与油仓。
因为超声雾化体工作时会产生一定的热量,为了避免雾化器过热,可以通过硅胶套可将热量隔绝,避免雾化器发烫。即,所述超声雾化体与内套管之间通过硅胶套隔开;优选所述硅胶套的顶端与底端均与超声雾化体接触,该硅胶套内壁面的中部与超声雾化体外壁面的中部之间形成隔热间隙。由此,可以进一步提高隔热效果,避免烫手。
优选地,所述超声雾化体为压电陶瓷制成的筒状结构;优选所述超声雾化体垂直于其长度方向的截面为圆形、椭圆形或方形。由于采用超声雾化体作为雾化元件,所以雾化器的径向尺寸可做得更小巧,空间利用率更高。
基于同一个发明构思,本发明还提供了一种超声雾化器,其包括装在吸嘴座上的吸嘴,底座,以及连接在所述吸嘴座与底座之间的外壳;其特征在于,所述吸嘴座与一连接环相连,所述底座内装有雾化座,在雾化座与连接环之间设有所述的雾化芯,且该雾化芯位于外壳内;所述外壳与雾化芯之间设置有油仓,且导油结构用于将油仓内的烟油导引至超声雾化体的内壁面进行雾化;所述吸嘴和连接环的中空通道连通形成出烟油雾通道;所述雾化座和底座上开有与外界连通的进气通道。
优选地,所述连接环具有上端口径大于下端口径的喇叭形通道。由此,这种喇叭形的气管结构可以方便该气管更好的将冷凝烟油向下流动,也可以很好的防止用户吸到冷凝烟油。
为了防止用户在使用电子烟时手指堵住进气口,导致雾化效果不佳,所述雾化座与底座之间形成储气腔。进一步地,该储气腔也可以用于将储存在雾化芯遗漏下来的烟油,防止该烟油渗漏到电子烟的电源部分而损坏电源。
优选地,所述底座下端装有电极环,该电极环通过装设在雾化座内的雾化芯电极环与所述至超声雾化体电连接,且该雾化座与雾化芯电极环之间通过雾化芯绝缘环隔开;优选所述电极环外套装有绝缘环。
优选地,所述底座侧壁上开有进气口,该进气口与所述进气通道连通;优选所述进气口处装由调节进气量大小的调气环。
为了方便拆卸雾化器的各部件进行清洗、维修或更换,所述底座通过下端盖可拆卸地与所述外壳的下端固定相连;所述吸嘴座的下端可拆卸地与所述外壳的上端固定相连;优选所述可拆卸采用螺纹连接的方式。
为了方便观察油仓内的烟油量,所述油仓的外壁面由透明材料制成,所述外壳为透明材料制成的筒状结构或外壳的侧壁中部位置开有孔。
基于同一个发明构思,本发明还提供了一种超声雾化器,包括吸嘴组件、油杯、雾化腔和设置在雾化腔内所述的超声雾化体,所述油杯内设有油腔和连通吸嘴组件与雾化腔的出气通道,在所述油腔的上方设有与所述油腔连通的注油口,下方设有与所述油腔连通的出油口,所述吸嘴组件设置在油杯的上方且抵接密封所述注油口,所述雾化腔设置在所述油杯的下方,所述超声雾化体设置在雾化腔内,所述 超声雾化体的雾化面上设置有与油腔连通的导油层,所述雾化腔与进气通道连通,所述进气通道通过出气通道与吸嘴组件连通,使得导油层内的烟油被超声雾化体雾化后产生的烟雾被用户吸食。采用这种结构,油腔设置在超声雾化体的上端,由于烟油的重力作用,使超声雾化体雾化烟油时导油层上的烟油供应充足,雾化效率更高,同时防止烟油浸泡超声雾化体而不雾化的现象。
优选地,所述超声雾化体为中空圆柱管,所述出气通道的进气口延伸至超声雾化体的中空腔内。超声雾化体超声雾化烟油时所产生的烟雾经过所述超声雾化体的中空腔内,使得在中空腔中的烟雾受到超声雾化体工作时产生的热量再次加热,使得烟雾口感更加细腻,提升用户体验。
优选地,所述导油层通过紧固件固定在所述超声雾化体的雾化面上,优选地紧固件为弹簧。这样保证导油层可以抵接在储油层上,使其烟油导通更加顺畅;又可以使导油层与雾化面紧贴,使其烟油雾化效率更高。
优选地,所述油腔的下方设置有第一储油层,所述第一储油层抵接在所述出油口上,所述导油层与第一储油层连连通。
优选地,所述油杯和雾化腔设置在上下开口的外管内,所述吸嘴组件安装在所述外管的上开口上,所述外管的下开口上安装有底座,所述吸嘴组件和底座将油杯和超声雾化体固定在外管内,所述外管上端设有进气孔,所述外管内侧面与油杯外侧面设有第一间隙,所述第一间隙为进气通道,所述进气孔和雾化腔均与所述进气通道连通。
优选地,所述吸嘴组件包括吸嘴座和安装在吸嘴座上的吸嘴,所述吸嘴座安装在外管上,所述油杯上设置有用于封盖所述油腔的上开口的上盖,所述上盖上开设有所述注油口,所述吸嘴座与上盖之间设有弹性垫,所述吸嘴座安装在外管上后通过弹性垫将上盖与注油口密封。
优选地,所述底座中部设有通孔,所述通孔内通过绝缘环固定有与超声雾化体电连接的内电极。
作为本装置的一种实施方式,所述超声雾化体的外侧面为雾化面,所述外管与超声雾化体雾化面之间设有第二间隙,所述第二间隙形成雾化腔,所述雾化腔的下端设有出气槽,所述出气槽的下方安装有固定座,所述固定座在出气槽下方开设有用于收集冷凝在所述雾化腔内壁烟液滴的凹槽,所述固定座的凹槽内设有第二储油层,所述导 油层的下端与第二储油层连接。在超声雾化体工作时,雾化导油层上的烟油喷出烟雾撞击在外管内壁上,烟雾和内壁发生撞击使烟雾分子进一步的打碎或打散,小分子烟雾被用户吸烟的气流带至用户口腔保证用户口感,同时在内壁上冷凝的烟油顺着内壁往下流至第二储油层上,第二储油层将冷凝后的烟油被导油层吸收再次超声雾化,同时也可以防止大颗粒烟雾或冷凝烟液滴被吸到用户口中,影响用户口感。
具体地,所述出气通道的进气口上设有朝下方延伸的进气管。也就是说出气通道的进气口端设置有延伸至超声雾化体的中空腔内的进气管,防止超声雾化体内侧形成的冷凝烟液滴顺着中空腔内壁在用户吸烟时往吸嘴组件移动,最后使用户容易吸到烟油,影响用户体验。
优选地,所述固定座凹槽的外边缘的垂直高度不低于所述出气槽的出气口的垂直高度,以使形成阶梯式气流通道,从而有利于冷凝烟油的存储。
进一步,所述外管包括设置在外管外侧、且设置在超声雾化体所在区域的固定套,所述固定套与外管之间设有第三间隙,所述第三间隙形成隔热腔,所述固定套上设有开口将隔热腔与外界连通,从而使该隔热腔内的热量与外界气体交换,从而使超声雾化体在工作时也不会因温度太高而烫手的现象。
作为本装置的另一种实施方式,所述超声雾化体的内外两侧均为雾化面。这样内壁和外壁均用于雾化烟油,可以生产更多的烟雾满足大烟雾量用户的需求。
具体而言,所述超声雾化体的内外两侧分别设置有第一导油层和第二导油层,所述第一导油层和第二导油层均与第一储油层连接,所述第一导油层和第二导油层分别通过第一弹簧和第二弹簧固定在超声雾化体的雾化面上,所述内电极的一端延伸至超声雾化体的中空腔内,所述内电极的外壁与超声雾化体内壁之间设有第四间隙。第一导油层和第二导油层均抵接在储油层上,使其烟油导通更加顺畅。内电极的一端延伸至超声雾化体中空腔内,既可以固定第二弹簧又可以阻挡超声雾化体内壁雾化烟油喷出烟雾时的大颗粒烟雾撞击在内电极外壁上,使大颗粒烟雾进一步的打碎或打散,防止大颗粒烟雾被用户吸食影响口感。
与现有技术相比,本发明具有以下优点:
1.雾化芯内设置有超声雾化体,该超声超声雾化体内孔表面用于 雾化烟油,当该超声超声雾化体工作时内孔表面将烟油雾化形成烟雾,即烟雾向雾化内孔的径向方向喷射,同时气流穿过内孔将烟雾带出。气流的方向与超声喷出烟雾方向的垂直,以使质量轻颗粒小的烟雾被气流带至吸嘴处供用户吸食,提高烟雾口感;同时可很好的杜绝大颗粒直接往上喷烫伤口腔的问题;
2.超声超声雾化体的内孔设置有弹性件(弹簧),该弹簧用于支撑导油棉,使导油棉与超声超声雾化体内孔的内壁接触,防止超声超声雾化体工作时与导油棉接触不良而产生烧焦或自身损坏的现象。
3.导油棉通过雾化芯外套管上的通孔吸收烟油仓内的烟油,导油棉沿着靠近吸嘴端的雾化芯弯折延伸至超声超声雾化体内孔,有效的防止烟油流动速度太快而影响雾化效果。
4.雾化器的底端处设置有储气腔,进气口设置在储气腔侧壁上并与大气连通,防止用户在使用电子烟时手指堵住进气口,也可以用于将储存在雾化芯遗漏下来的烟油,防止该烟油渗漏到电子烟的电源部分而损坏电源。
5.吸嘴上设置有喇叭形的气管结构,方便该气管更好的将冷凝烟油向下流动,也可以很好的防止用户吸到冷凝烟油。
6.油腔设置在超声雾化体上端,由于烟油的重力作用,使超声雾化体雾化烟油时导油层上的烟油充足,雾化效率更高。
7.超声雾化体为中空结构,超声雾化体下端设置有第二储油层,主要用于吸收冷凝在外管小端部内壁上的烟液滴,既可以回收重新利用冷凝烟油,又可以防止用户吸食到冷凝烟油,提升烟雾口感及用户体验。
8.超声雾化体内设置有中空腔体,超声雾化体外壁超声雾化烟油时,烟雾通过该中空腔体后被用户吸食,所以在该中空腔体中的烟雾再次受到超声雾化体工作时产生的热量再次加热,所以烟雾口感更加细腻,提升用户体验。
9.雾化器内部设置有隔热腔,该隔热腔内与外界大气相连通,使该隔热腔内的热量与外界气体交换,从而使超声雾化体在工作时不会出现因温度太高而烫手的现象。
10.出气通道上的进气管延伸至中空腔体内,防止冷凝烟液滴顺着中空腔体内壁被用户吸烟时往口腔移动,即防止冷凝烟液滴被吸到用户口中,影响用户体验。
附图说明
图1是本发明雾化芯一种实施例的结构剖视图;
图2是图1的烟油和气体流向图;
图3是本发明雾化芯一种实施例的立面剖视图;
图4是本发明雾化器一种实施例主要部件的分解示意图;
图5是本发明雾化器一种实施例的爆炸示意图;
图6是是本发明雾化芯的结构剖面示意图;
图7是本发明雾化芯的爆炸示意图;
图8是本发明雾化芯的立面剖视图;
图9是本发明所述超声雾化体的制造工艺流程图;
图10是本发明所述雾化器的组装工艺图;
图11是本发明雾化芯的另一种实施例的剖面示意图;
图12是本发明雾化芯的另一种实施例的立面剖面图;
图13是本发明雾化芯的另一种实施例的分解示意图;
图14是本发明所述超声雾化体的制备原理图;
图15是本发明所述一种超声雾化体的外形示意图;
图16是本发明另一种超声雾化体的的外形示意图;
图17为本发明雾化器实施例三的剖视图。
图18为本发明雾化器实施例三的爆炸图。
图19为本发明雾化器实施例四的剖视图。
图20为本发明雾化器实施例四的爆炸图。
其中,201为吸嘴,204为外套管,205为超声雾化管,206为弹簧,207为内套管,208为下端盖,2010为雾化座,2011为雾化芯绝缘环,2012为雾化芯电极环,2013为电极环,2015为吸嘴座,2016为连接环,2017为油仓,2018为导油棉,2019为硅胶套,2020为,2021为,2022为调气环,2024为底座,2025为绝缘环,2026为外壳,2027为储气腔,2031为外表层电极,2032为内表层电极,2033为第一电子线,2034为第二电子线,202、203、209、2014、2023、2030均为密封圈,3011为吸嘴,3012为吸嘴座,3013为连接环,3014为弹性垫,3021为油杯,3022为上盖,3023为下盖,3024为出气通道,3025为进气管,3026为油腔,3027为出油口,3028为注油口,3031为超声雾化管,3032为第一储油层,3033为第二储油层,3034为第一导油层,3035为第二导油层,3036为第一弹簧,3037为第二弹簧,3038为固定座,3039为阶梯式气流通道,3041为外管,3042 为进气孔,3043为固定套,3044为底座,3045为绝缘环,3046为内电极。
具体实施方式
雾化芯实施例一
一种雾化芯,如图1-8所示,包括具有中空通道的超声雾化体205,所述超声雾化体205的内孔壁面为雾化面,用于雾化烟油。所述超声雾化体205的内孔壁面处和外壁面一侧设有导油棉2018,该导油棉2018自下而上然后折弯180°后自上而下设置,用于将烟油从超声雾化体205外壁面一侧的油仓2017内导引至雾化面。所述超声雾化体205的下端与进气通道的出气端连通,该超声雾化体205的上端与出烟油雾通道的进口连通。
所述超声雾化体205的内孔设有将导油棉2018压紧在超声雾化体205的雾化面上的弹性元件,使得所述导油棉2018与超声雾化体205的雾化面直接接触。所述弹性元件最好为弹簧206。
所述超声雾化体205外壁面与位于超声雾化体205外壁面一侧的导油棉2018之间通过内套管207隔开;所述超声雾化体205外壁面一侧的导油棉2018外套设有外套管204;优选所述外套管204上开有孔或槽,该孔或槽用于连通导油棉2018与油仓2017。
如图2和3所示,所述超声雾化体205与内套管207之间通过硅胶套2019隔开,最好是所述硅胶套2019的顶端与底端均与超声雾化体205接触,该硅胶套2019内壁面的中部与超声雾化体205外壁面的中部之间形成隔热间隙。
如图4所示,为了方便观察油仓2017内的烟油量,所述油仓2017的外壁面由透明材料制成,所述外壳2026为透明材料制成的筒状结构或外壳2026的侧壁中部位置开有孔,油仓2017的外壁面采用的透明材料最好选用玻璃。
所述超声雾化体205为压电陶瓷制成的筒状结构;优选所述超声雾化体205垂直于其长度方向的截面为圆形、椭圆形或方形。
一种超声雾化体的制备方法,如图9所示,其包括如下步骤:
S1、将锆钛酸铅(PZT)等原材料压结成所要求的预制尺寸的毛坯及烧结成瓷体。
S2、在瓷体的表面上设置有导电电极,即可以通过银层烧渗、化学沉积和真空镀膜等方法,同时高压极化使陶瓷具有压电性能。
S3、外表层电极2031和内表层电极2032各引出电子线或电极,使其与外部电极连接方便。另外用于与导油棉接触的电极表面上再镀一层釉层,防止该电极被烟油腐蚀。
如图9所示,外表层电极2031引出第一电子线2033,用于与雾化芯的外壳2026电连接,内表层电极2032引出第二电子线2034,用于与雾化芯的电极环12电连接。
一种超声雾化器,如图1-3所示,包括装在吸嘴座2015上的吸嘴201,底座2024,以及连接在所述吸嘴座2015与底座2024之间的外壳2026;所述吸嘴座2015与一连接环2016相连,所述底座2024内装有雾化座2010,在雾化座2010与连接环2016之间设有上述的雾化芯,且该雾化芯位于外壳2026内;所述外壳2026与雾化芯之间设置有油仓2017,且导油棉2018用于将油仓2017内的烟油导引至超声雾化体205的内壁面进行雾化;所述吸嘴201和连接环2016的中空通道连通形成出烟油雾通道;所述雾化座2010和底座2024上开有与外界连通的进气通道。
为了防止冷凝烟油被用户吸入,所述连接环2016具有上端口径大于下端口径的喇叭形通道。
为了防止用户堵住进气口,导致烟油雾化后无法被吸入,所述雾化座2010与底座2024之间形成储气腔2027。
所述底座2024下端装有电极环2013,该电极环2013通过装设在雾化座2010内的雾化芯电极环2012与所述至超声雾化体205电连接,且该雾化座2010与雾化芯电极环2012之间通过雾化芯绝缘环2011隔开。为了防止漏电,所述电极环2013外套装有绝缘环2025。
所述底座2024侧壁上开有进气口,该进气口与所述进气通道连通;优选所述进气口处装由调节进气量大小的调气环2022。
为了方便拆卸清洗、更换或维修,所述底座2024通过下端盖208可拆卸地与所述外壳2026的下端固定相连;所述吸嘴座2015的下端可拆卸地与所述外壳2026的上端固定相连;优选所述可拆卸采用螺纹连接的方式。
由此,本发明的超声波雾化器包括超声超声雾化体,雾化芯内设置有超声雾化体,该超声超声雾化体内孔表面用于雾化烟油,当该超声超声雾化体工作时内孔表面将烟油雾化形成烟雾,即烟雾向雾化内孔的径向方向喷射,同时气流穿过内孔将烟雾带出。气流的方向与超声喷出烟雾方向的垂直,以使质量轻颗粒小的烟雾被气流带至吸嘴处 供用户吸食,提高烟雾口感;同时可很好的杜绝大颗粒直接往上喷烫伤口腔的问题;
如图10所示,雾化芯的组装步骤为:首先将超声雾化体插入硅胶套内孔,使整个硅胶包裹超声雾化体,再将整个硅胶套组件插入雾化芯外套管内孔中,之后将导油棉中间柱状插入超声雾化体中间孔里,再将弹簧插入导油棉中间孔,将绝缘环装入雾化芯外套管底孔中,使超声雾化体一极电子线在绝缘环外侧,使其与内套管内壁卡紧,另一极在绝缘环内孔侧,再将电极环装入绝缘环内孔中,将超声雾化体一极电子线与绝缘环内控壁卡紧,将雾化芯外套管罩设在导油棉的表面上,最后通过雾化芯外套管涨紧配合后得到的雾化芯。
超声超声雾化体的内孔设置有弹性件(弹簧),该弹簧用于支撑导油棉,使导油棉与超声超声雾化体内孔的内壁接触,防止超声超声雾化体工作时与导油棉接触不良而产生烧焦或自身损坏的现象。
导油棉通过雾化芯外套管上的通孔吸收烟油仓内的烟油,导油棉沿着靠近吸嘴端的雾化芯弯折延伸至超声超声雾化体内孔,有效的防止烟油流动速度太快而影响雾化效果。
雾化器的底端处设置有储气腔,进气口设置在储气腔侧壁上并与大气连通,防止用户在使用电子烟时手指堵住进气口,也可以用于将储存在雾化芯遗漏下来的烟油,防止该烟油渗漏到电子烟的电源部分而损坏电源。
吸嘴上设置有喇叭形的气管结构,方便该气管更好的将冷凝烟油向下流动,也可以很好的防止用户吸到冷凝烟油。
所述弹簧用于固定导油棉,确保导油棉与超声雾化体的内腔表面良好接触。
所述超声雾化体的内壁为主要电极,用于超声雾化烟油,另外,其中通结构可以将气流设为下进气,气流从底部进入,再从超声雾化体中通结构由下往上出气,可以更加充分的将烟雾带出,使烟雾更大。
所述硅胶套起到隔绝热量的作用,因为超声雾化体工作时会产生一定的热量,通过硅胶套可将热量隔绝,避免雾化器发烫。此外硅胶套起到密封烟油作用,避免超声雾化体外环面接触烟油,腐蚀银层。所述导油棉用于将烟油从雾化芯进油孔导到超声雾化体内环面。
由此,本发明的烟油经进油孔进入导油棉,往上导油,从硅胶套上方经过再往超声雾化体内壁往下导油,经过数次拐弯后,可以很好的防止超声雾化体渗油过快,造成泡油不出雾的问题。
本发明中气路可以从超声雾化体中间通孔进出,烟雾带走的更加充分,使烟雾更加大。
本发明的径向尺寸可做得更小巧,空间利用率更高。
由于雾化时主要雾化面在于超声雾化体内表面,可很好的杜绝大颗粒直接往上喷烫伤口腔的问题。
本发明的压电陶瓷雾化器为中通环状结构,截面可为圆形结构、如图15所示的椭圆形结构、如图16所示的方形结构。
一种电子烟,包括电池组件和上述的超声雾化器;所述电池组件为超声雾化器的超声雾化体205供电。
雾化芯实施例二
如图1-13所示,雾化器的主体结构与实施例1相同,所述超声雾化体205的内孔设有将导油棉2018压紧在超声雾化体205的雾化面上的支架28,从而使得所述导油棉2018与超声雾化体205的雾化面直接接触。本实施例与实施例1不同点如下:
1.超声雾化体采用椭圆形中通形状。
2.硅胶套2019与超声雾化体205只有首尾两处配合,中间一留有空间,有利于隔绝热量,避免温度导出到雾化器外壳2026,造成发烫。
3.采用椭圆形薄片支架28来固定导油棉2018,确保其与超声雾化体6的内壁接触良好。
雾化器实施例三:
如图17至18所示,一种超声雾化器,包括外管3041、吸嘴座3012、安装在吸嘴座3012上的吸嘴3011、油杯3021、底座3044、雾化腔和设置在雾化腔内的超声雾化体3031,所述超声雾化体3031为中空圆柱管,所述超声雾化体3031的外侧面为雾化面,所述油杯3021内设有油腔3026和连通吸嘴3011与雾化腔的出气通道3024,所述出气通道3024设置在超声雾化体3031的中部空腔内,所述油杯3021上方为上开口,下方设有出油口3027,所述超声雾化体3031设置在油杯3021的下方,所述超声雾化体3031的雾化面上设置有第一导油层3034,所述第一导油层3034通过第一弹簧3036压紧在所述超声雾化体的雾化面上,所述第一导油层3034的上端与第一储油层3032连接,所述第一储油层3032封盖住所述出油口3027,这样通过 第一储油层3032使得第一导油层3034与油腔连通,所述雾化腔与进气通道连通,所述进气通道通过出气通道3024与吸嘴3011连通,使得导油层内的烟油被超声雾化体雾化后产生的烟雾被用户吸食。
所述油杯3021和雾化腔设置在上下开口的外管3041内,所述外管3041由同轴设置的上管和下管构成,上管的管径大于下管的直径,所述吸嘴座3012上设有外螺纹,所述上管的上开口上固定有内螺纹连接环3013,所述吸嘴座3012旋装在连接环3013上,所述油杯3021的上开口密封安装有上盖3022,在所述上盖3022上设置有注油口,所述吸嘴座3012与上盖3022之间设有弹性垫3014,当所述吸嘴座3012旋装在外管时弹性垫3014将上盖与注油口密封。
所述下管外侧固定有固定套3043,固定套3043与下管之间设有第三间隙形成隔热腔,所述固定套3043上设有开口将隔热腔与外界连通,所述固定套3043上固定安装有底座3044,这样所述吸嘴座3012和底座3044将油杯3021和超声雾化体3031固定在外管3041内,所述底座3044中部设有通孔,所述通孔内通过绝缘环3045固定有与超声雾化体电连接的内电极3046;所述外管3041上端设有进气孔3042,所述外管的上管与油杯外侧面设有第一间隙,该第一间隙为进气通道,所述外管的下管与超声雾化体雾化面之间设有第二间隙,该第二间隙形成雾化腔,所述进气通道的上方与进气孔3042连通,下方与雾化腔连通,所述雾化腔的下端设有出气槽,所述出气槽的下方安装有固定座3038,在所述固定座3038内设有用于收集出气槽滴落冷凝液的凹槽,所述固定座的凹槽内设有第二储油层3033,所述第一导油层3034的下端与第二储油层3033连接,所述凹槽的外边缘高于所述出气槽的高度,以使形成阶梯式气流通道3039,有利于冷凝烟油的存储。
烟油从油腔流出被第一储油层3032吸附,然后通过第一导油层3034被超声雾化体3031雾化。超声雾化体3031雾化后的烟雾垂直超声雾化体雾化面的方向喷出,烟雾撞击在外管3041内壁上,烟雾和内壁发生撞击使烟雾分子进一步的打碎或打散,同时在内壁上冷凝的烟油顺着内壁往下流至第二储油层3033上,第二储油层3033将冷凝后的烟油被导油层吸收再次超声雾化,烟油超声雾化后形成的烟雾,通过用户在吸嘴的吸气动作,使得气流依次通过进气孔3042、进气通道、雾化腔、超声雾化体的中部空腔、出气通道进入吸嘴,这样气流带动雾化腔内的烟雾进入吸嘴被用户吸食。
优选地,所述出气通道3024的进气口上设有朝下方延伸的进气管3025。所述雾化腔通过阶梯式气流通道3039与进气通道24连接。
雾化器实施例四:
如图19至图20所示,一种超声雾化器,包括外管3041、吸嘴座3012、安装在吸嘴座3012上的吸嘴3011、油杯3021、底座3044、雾化腔和设置在雾化腔内的超声雾化体3031,所述超声雾化体3031为空心圆柱形,所述超声雾化体3031的内外两侧均为雾化面,所述油杯3021内设有油腔3026和连通吸嘴3011与雾化腔的出气通道3024,所述出气通道3024设置在超声雾化体3031的中部空腔内,所述油杯3021上方为上开口,下方设有出油口3027,所述吸嘴座3012设置在油杯的上方且密封所述注油口,所述超声雾化体3031设置在油杯3021的下方,所述超声雾化体3031的雾化面上设置有第一导油层3034和第二导油层3035,所述第一导油层3034和第二导油层3035分别通过第一弹簧3036和第二弹簧3037压紧在所述超声雾化体的雾化面上,所述第一导油层3034和第二导油层3035的上端均与第一储油层3032连接,所述第一储油层3032封盖住所述注油口3028,这样通过第一储油层3032使得第一导油层3034和第二导油层3035均与油腔连通,所述雾化腔与进气通道连通,所述进气通道通过出气通道3024与吸嘴3011连通,使得导油层内的烟油被超声雾化体雾化后产生的烟雾被用户吸食。
所述油杯3021和雾化腔设置在上下开口的外管3041内,所述吸嘴座3012上设有外螺纹,所述外管的上开口上固定有内螺纹连接环3013,所述吸嘴座3012旋装在连接环3013上,所述油杯3021的上开口上密封安装有上盖3022,所述上盖3022设置有注油口,所述吸嘴座3012与上盖3022之间设有弹性垫3014,所述吸嘴座3012旋装在外管上时,弹性垫将上盖与注油口密封。
所述外管3041上固定安装有底座3044,这样所述吸嘴座3012和底座将油杯3021和超声雾化体3031固定在外管3041内,所述底座3044中部设有通孔,所述通孔内通过绝缘环3045固定有与超声雾化体电连接的内电极3046,所述内电极3046的一端延伸至超声雾化体3031的中部空腔内,所述内电极3046的外壁与超声雾化体内壁之间设有第四间隙,该第四间隙为出气通道,所述外管3041上端设有进气孔3042,所述外管3041与油杯3021外侧面设有第一间隙,该 第一间隙为进气通道,所述外管3041与超声雾化体3031之间、所述超声雾化体3031的中空腔共同构成雾化腔,所述进气通道的上方与进气孔连通,下方与雾化腔连通。
烟油从油腔流出被第一储油层3032吸附,然后通过第一导油层3034和第二导油层3035被超声雾化体3031雾化。第一导油层3034和第二导油层3035被超声雾化体3031雾化后的烟雾沿垂直超声雾化体雾化面的方向喷出,烟雾分别撞击在外管3041内壁和内电极延伸在超声雾化体3031的中部空腔部分的外壁上,烟雾在撞击的同时使烟雾分子进一步的打碎或打散,从而保证吸食的口感,烟油超声雾化后形成的烟雾,通过用户在吸嘴的吸气动作,使得气流依次通过进气孔3042、进气通道、雾化腔、出气通道进入吸嘴,这样气流带动雾化腔内的烟雾进入吸嘴被用户吸食。
上述实施例仅仅是清楚地说明本发明所作的举例,而非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里也无需也无法对所以的实施例予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明的保护范围之中。
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是局限性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护范围之内。

Claims (15)

  1. 一种超声雾化体,其特征在于,包括超声雾化管(205,3031),所述超声雾化管(205,3031)的内外侧面均涂覆导电层,超声雾化管(205,3031)的内侧面和/或超声雾化管(205,3031)的外侧面为雾化面。
  2. 一种超声雾化体的制备方法,其特征在于,包括如下步骤:
    S1、将坯料压制成超声雾化体(205)的形状并烧结呈筒状的瓷体;
    S2、在瓷体的表面上设置有导电电极使超声雾化体(205)具有压电性能;
    S3、从超声雾化体(205)的外表层电极和超声雾化体(205)的内表层电极各引出电子线或电极,该电子线或电极用于与外部电极电连接;优选在超声雾化体(205)的内壁表面镀釉层。
  3. 如权利要求2所述的超声雾化体的制备方法,其特征在于,步骤S1中,坯料为锆钛酸铅制成。
  4. 如权利要求2所述的超声雾化体的制备方法,其特征在于,步骤S2中通过银层烧渗、化学沉积或真空镀膜在瓷体的表面上设置导电电极。
  5. 一种雾化芯,其特征在于,包括如权利要求1所述的超声雾化体(205,3031),超声雾化体(205,3031)通过导油结构与油腔(2017,3026)相连通。
  6. 如权利要求5所述的雾化芯,其特征在于,所述油腔(3026)设置在超声雾化体(3031)上方。
  7. 如权利要求5所述的雾化芯,其特征在于,所述超声雾化体(205)的内孔壁面为雾化面,用于雾化烟油;
    所述超声雾化体(205)的内孔壁面处和外壁面一侧设有导油结构,该导油结构用于将烟油从超声雾化体(205)外壁面一侧导引至雾化面;
    所述超声雾化体(205)的下端与进气通道的出气端连通,该超声雾化体(205)的上端与出烟油雾通道的进口连通。
  8. 如权利要求7所述的雾化芯,其特征在于,所述导油结构为导油棉(2018),该导油棉(2018)沿着超声雾化体(205)的外壁面一侧向上延伸并折弯沿着超声雾化体(205)的内孔壁面向下延伸。
  9. 如权利要求7所述的雾化芯,其特征在于,所述导油结构与超声雾化体(205)的雾化面直接接触;优选所述超声雾化体(205)的内孔设有将导油结构压紧在超声雾化体(205)的雾化面上的弹性元件或支架;更优选所述弹性元件为弹簧(6)。
  10. 如权利要求7所述的雾化芯,其特征在于,所述超声雾化体(205)外壁面与位于超声雾化体(205)外壁面一侧的导油结构之间通过内套管(7)隔开;所述超声雾化体(205)外壁面一侧的导油结构外套设有外套管(204);优选所述外套管(204)上开有孔或槽,该孔或槽用于连通导油结构与油仓(2017)。
  11. 如权利要求10所述的雾化芯,其特征在于,所述超声雾化体(205)与内套管(7)之间通过硅胶套(2019)隔开;优选所述硅胶套(2019)的顶端与底端均与超声雾化体(205)接触,该硅胶套(2019)内壁面的中部与超声雾化体(205)外壁面的中部之间形成隔热间隙。
  12. 如权利要求10所述的雾化芯,其特征在于,所述超声雾化体(205)为压电陶瓷制成的筒状结构;优选所述超声雾化体(205)垂直于其长度方向的截面为圆形、椭圆形或方形。
  13. 一种超声雾化器,包括装在吸嘴座(2015)上的吸嘴(201),底座(2024),以及连接在所述吸嘴座(2015)与底座(2024)之间的外壳(2026);其特征在于,所述吸嘴座(2015)与一连接环(2016)相连,所述底座(2024)内装有雾化座(2010),在雾化座(2010)与连接环(2016)之间设有如权利要求7至12中任一项所述的雾化芯,且该雾化芯位于外壳(2026)内;
    所述外壳(2026)与雾化芯之间设置有油仓(2017),且导油结构用于将油仓(2017)内的烟油导引至超声雾化体(205)的内壁面进行雾化;所述吸嘴(201)和连接环(2016)的中空通道连通形成出烟油雾通道;所述雾化座(2010)和底座(2024)上开有与外界连通的进气通道。
  14. 如权利要求13所述的超声雾化器,其特征在于,所述连接环(2016)具有上端口径大于下端口径的喇叭形通道。
  15. 如权利要求13所述的超声雾化器,其特征在于,所述雾化座(2010)与底座(2024)之间形成储气腔(27)。
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