WO2018103222A1 - 一种布料处理设备 - Google Patents

一种布料处理设备 Download PDF

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Publication number
WO2018103222A1
WO2018103222A1 PCT/CN2017/075964 CN2017075964W WO2018103222A1 WO 2018103222 A1 WO2018103222 A1 WO 2018103222A1 CN 2017075964 W CN2017075964 W CN 2017075964W WO 2018103222 A1 WO2018103222 A1 WO 2018103222A1
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WO
WIPO (PCT)
Prior art keywords
cloth
vertical barrel
level sensor
cleaning
barrel body
Prior art date
Application number
PCT/CN2017/075964
Other languages
English (en)
French (fr)
Inventor
邓以明
Original Assignee
斯乔麦科技（深圳）有限公司
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Publication date
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Publication of WO2018103222A1 publication Critical patent/WO2018103222A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics

Definitions

  • the present invention relates to the field of cloth processing, and in particular to a cloth processing apparatus for processing textile fabrics by vibration.
  • the existing desizing and degreasing equipment cleans the cloth with high temperature water to remove the grease or slurry on the cloth.
  • a method of cleaning with high-temperature water does not effectively and thoroughly clean the grease or slurry on the cloth.
  • a large amount of water must be used for cleaning and the water must be continuously heated to maintain the water at a certain temperature or higher, so that it is easy to consume heating energy and a large amount of water.
  • the existing dyeing equipment when used for dyeing the cloth, the cloth needs to be immersed in the dyeing liquid, and the dyeing liquid is heated to increase the temperature of the dyeing liquid, so that the dyeing liquid is easy to penetrate into the fiber of the cloth to reduce the time of dyeing.
  • this type of dyeing requires the use of a large amount of energy to continuously heat the dye liquor, and the use of a large amount of water for cleaning, thus consuming heating energy and a large amount of water.
  • the dyeing equipment requires a long working time for dyeing, which results in low dyeing efficiency.
  • the dyed finished fabric has a high probability of occurrence of color points and color flowers, and the dyeing quality is poor.
  • the technical problem to be solved by the present invention is to provide a cloth processing apparatus.
  • Another object of the present invention is to provide a cloth processing apparatus which can save energy required for heating and can reduce the amount of water used, thereby reducing the cost of manufacturing.
  • Another object of the present invention is to provide a cloth processing apparatus which can improve the processing quality of a fabric after being processed.
  • the present invention provides a cloth processing apparatus, a cloth supply device, a first processing device, a second processing device, a cleaning device, and a recycling device, and the cloth is fed from the feeding device through the first processing device and the second processing device which are sequentially arranged one behind the other. , cleaning device and recycling device for processing.
  • the first processing device includes a first liquid storage tank, and a first shock wave generating assembly disposed in the first liquid storage tank, the first liquid storage tank is formed with a first soaking tank, the first a soaking tank for accommodating a first solution for immersing the cloth, the first shock wave generating assembly for vibrating the first solution and the cloth in the first liquid storage tank;
  • the second processing device and the first processing device are disposed in the same specific structure as described below;
  • the cleaning device for cleaning the fabric processed by the first processing device, the cleaning device comprising a liquid storage tank, and a seismic wave generating mold disposed in the liquid storage tank And the immersion tank is configured to receive a cleaning liquid for immersing the cloth, and the shock wave generating module is configured to vibrate the cleaning liquid and the cloth in the liquid storage tank.
  • the first liquid storage tank is U-shaped and includes a first front vertical barrel body, and a first rear vertical barrel body spaced apart from the first front vertical barrel body in the front-rear direction,
  • the first front vertical barrel and the first rear vertical body respectively have a first outer surface and a first inner surface, the first inner surface of the first front vertical barrel and the first rear
  • the first inner wave surface of the barrel body is opposite to each other
  • the first seismic wave generating assembly includes a plurality of first transducers, and the first transducers are disposed on the first outer surface of the first front vertical barrel body And the first inner surface, and at least one of the first outer surface and the first inner surface of the first rear vertical barrel.
  • first transducers are respectively disposed on the first outer surface of the first front vertical barrel and the first inner vertical surface, and the first of the first rear vertical barrels The façade and the first inner façade.
  • the first immersion tank has a first inlet opening formed at a top end of the first front vertical barrel body, and a first outlet opening formed at a top end of the first rear vertical barrel body.
  • the first processing device further includes a first feeding barrel, a first feeding tube connected between the first feeding barrel and the first outlet opening of the first rear vertical barrel, and a setting a first control valve of the first first feed tube, the first supply tank is for accommodating a first material, the first control valve is for controlling circulation and blocking of the first feed tube And controlling whether the first material flows into the first discharge port via the first feed pipe.
  • the first processing device further includes a first low liquid level sensor disposed on the first rear vertical barrel, and a first high liquid level disposed on the first rear vertical barrel a first high level sensor is located above the first low level sensor and adjacent to the first outlet, the first low level sensor and the first high level sensor are electrically connected to the first a control valve, when the first solution level in the first immersion tank reaches the first low level sensor, the first low level sensor generates a control signal for driving the first control valve to open, so that The first material flows into the first discharge port through the first feed pipe, and the first high liquid is when the liquid level of the first solution in the first immersion tank reaches the first high liquid level sensor The position sensor generates a control signal for driving the first control valve to close to block the flow of the first material into the first discharge port via the first feed tube.
  • the first processing device further includes a first guiding mechanism disposed on the first liquid storage tub, the first guiding mechanism includes a first guiding mechanism for guiding the cloth to the first a first introduction roller in the feed opening, two first guide rollers in the first soaking groove for guiding the cloth to move in the direction of the first discharge opening, and two for guiding the cloth The first exit roller of the first exit opening.
  • the liquid storage tank is U-shaped and includes a front side vertical barrel body, and a rear side vertical barrel body spaced apart from the front side vertical barrel body in the front-rear direction, the front side vertical barrel body And the rear side vertical barrel body has an outer side surface and an inner side surface, and the inner side surface of the front side vertical barrel body is opposite to the inner side surface of the rear side vertical barrel body, and the seismic wave generating module comprises a plurality of a transducer disposed on the outer façade of the front side sump and the inner façade, and at least one of the outer façade and the inner façade of the rear side sump On.
  • the transducers are respectively disposed on the outer façade and the inner façade of the front side vertical barrel body, and the outer façade and the inner side façade of the rear side vertical barrel body on.
  • the immersion tank has a forward cloth opening formed at a top end of the front side vertical barrel body, and a rear discharge opening formed at a top end of the rear side vertical barrel body, and the cleaning device further comprises a plurality of pairs
  • the nozzles are arranged above the rear discharge opening and spaced apart in a horizontal direction perpendicular to the front-rear direction, and the pair of nozzles are used to spray the cleaning liquid on the opposite side of the cloth output through the rear discharge opening.
  • the outer façade of the front side vertical barrel body is formed with a front overflow hole communicating with the immersion groove and adjacent to the advance cloth opening
  • the outer façade of the rear side vertical barrel body is formed with a front façade
  • the cleaning device further includes a front drain member connected to the outer façade of the front side vertical barrel and communicating with the front overflow hole, and the rear overflow hole communicating with the sluice groove
  • a rear drain member connected to the outer façade of the rear side sump and communicating with the rear overflow hole.
  • the cleaning device further includes a guiding mechanism disposed on the liquid storage tub, the guiding mechanism includes an introduction roller for guiding the cloth into the advance cloth opening, and two of the guiding rollers are located in the immersion tank a guide roller for guiding the cloth to move toward the rear discharge opening, and two actuating rollers for guiding the cloth to the rear discharge opening.
  • the guiding mechanism includes an introduction roller for guiding the cloth into the advance cloth opening, and two of the guiding rollers are located in the immersion tank a guide roller for guiding the cloth to move toward the rear discharge opening, and two actuating rollers for guiding the cloth to the rear discharge opening.
  • the second processing device includes a second liquid storage tank, and a second seismic wave generating assembly disposed in the second liquid storage tank, wherein the second liquid storage barrel is formed with a second soaking tank.
  • the second soaking tank is for accommodating a second solution for immersing the cloth, and the second shock wave generating assembly is for vibrating the second solution and the cloth in the second liquid storage tank.
  • the second liquid storage tank is U-shaped and includes a second front vertical barrel body, and a second rear vertical barrel body spaced apart from the second front vertical barrel body in the front-rear direction, the second Before The vertical barrel body and the second rear vertical barrel body each have a second outer surface and a second inner surface, the second inner vertical surface of the second front vertical barrel body and the second rear vertical barrel body Opposite the second inner surface, the second seismic wave generating assembly includes a plurality of second transducers, and the second transducers are disposed on the second outer surface of the second front vertical barrel and the second a second inner surface, and at least one of the second outer surface of the second rear vertical barrel and the second inner surface.
  • the second transducers are respectively disposed on the second outer surface and the second inner surface of the second front vertical barrel, and the second outer surface of the second rear vertical barrel With the second inner face.
  • the second immersion tank has a second inlet opening formed at a top end of the second front vertical barrel body, and a second outlet opening formed at a top end of the second rear vertical barrel body
  • the second The processing device further includes a second feeding barrel, a second feeding tube connected between the second supply barrel and the second outlet opening of the second rear vertical barrel, and a second feeding tube a second control valve of the second feed pipe
  • the second supply tank is for accommodating a second material
  • the second control valve is used for controlling the circulation and blocking of the second feed pipe to control Whether the second material flows into the second discharge opening via the second feed pipe.
  • the second processing device further includes a second low liquid level sensor disposed on the second rear vertical barrel body, and a second high liquid level sensor disposed on the second rear vertical barrel body, the first a second high level sensor is disposed above the second low level sensor and adjacent to the second outlet port, and the second low level sensor and the second high level sensor are electrically connected to the second control valve respectively.
  • the second low level sensor When the liquid level of the second solution in the second immersion tank reaches the second low level sensor, the second low level sensor generates a control signal for driving the second control valve to open, so that the second material The agent flows into the second cloth through the second feeding tube In the mouth, when the liquid level of the second solution in the second soaking tank reaches the second high level sensor, the second high level sensor generates a control signal for driving the second control valve to close to block The second material flows into the second discharge opening via the second feed pipe.
  • the second processing device further includes a second guiding mechanism disposed on the second liquid storage tub, the second guiding mechanism includes a first guiding mechanism for guiding the cloth into the second feeding opening a second introduction roller, two second guide rollers located in the second immersion tank for guiding the cloth to move toward the second discharge opening, and two for guiding the fabric to the second discharge opening The second take-up roll.
  • the effect of the invention is that the fabric can be processed quickly to improve the processing efficiency and save processing time.
  • the energy required for heating can be saved, and the amount of water can be reduced, thereby reducing the cost of manufacturing.
  • the processing quality of the fabric after processing can be improved.
  • FIG. 1 is a schematic view showing a configuration relationship of a first embodiment of a cloth processing apparatus according to the present invention
  • Figure 2 is a side view of the first embodiment of the cloth processing apparatus of the present invention, illustrating the action path of the cloth;
  • Figure 3 is a fragmentary cross-sectional view of the first embodiment, illustrating the front drain member connected to the front side vertical barrel and communicating with the front overflow hole, the rear drain member being connected to the rear side vertical barrel and communicating with the rear overflow hole;
  • Figure 4 is a perspective view of a second embodiment of the cloth processing apparatus of the present invention, illustrating the arrangement relationship between the cloth supply device, the first processing device, the cleaning device, and the recycling device;
  • Fig. 5 is a side view of the second embodiment, illustrating the action path of the cloth.
  • the fabric treating apparatus 200 is adapted to process a fabric 1.
  • the cloth processing apparatus 200 of the present embodiment is an example of a dyeing machine for performing dyeing processing on the cloth 1.
  • the cloth processing apparatus 200 includes a cloth supply device 2, a first processing device 3, a second processing device 4, a cleaning device 5, and a recycling device 6.
  • the cloth supply device 2, the first processing device 3, the second processing device 4, the cleaning device 5, and the recovery device 6 are along a front The rear direction X is arranged at intervals.
  • the cloth supply device 2 includes a casing 21 for accommodating the folded fabric 1 , a fixed frame 22 , a plurality of guide rollers 23 pivoted to the fixed frame 22 for winding the fabric 1 , and two pivoting members A drive roller 24 for fixing the frame 22 and for winding the cloth 1.
  • the two driving rollers 24 are driven to rotate by a driving mechanism (not shown), so that the driving roller 24 can fold the inside of the casing 21 through the guiding roller 23 and pull the fabric 1 upward, and the fabric 1 is passed through the guiding roller 23. It is guided to the first processing device 3.
  • the first processing device 3 of the present embodiment is a dyeing device for dyeing the cloth 1.
  • the first processing device 3 includes a first liquid storage tank 31, a first shock wave generating assembly 32, and a first guiding mechanism 33.
  • the first liquid storage tank 31 is U-shaped and includes a first horizontal barrel body 310, a first front vertical barrel 311 extending upward from the front end of the first horizontal barrel 310, and a rear end of the first horizontal barrel 310.
  • a first rear vertical barrel 312 extending upward, and a drain pipe 313 disposed on a side of the first horizontal barrel 310.
  • the first front vertical barrel 311 and the first rear vertical barrel 312 are spaced apart in the front-rear direction X.
  • the first horizontal tank body 310, the first front vertical barrel body 311 and the first rear vertical barrel body 312 together form a first immersion tank 314 for accommodating a first solution for immersing the cloth 1 315.
  • the first solution 315 is a dye solution in which water and a dye are mixed.
  • the first immersion tank 314 has a first inlet opening 316 formed at the top end of the first front vertical barrel 311, and a first outlet opening 317 formed at the top end of the first rear vertical barrel 312.
  • An inlet port 316 is inserted into the first soaking tank 314 and moved away from the first soaking tank 314 via the first outlet port 317.
  • a drain valve (not shown) is disposed on the drain pipe 313.
  • the first solution 315 in the first dipping tank 314 can be controlled to be discharged through the drain pipe 313 by operating the drain valve.
  • the first front vertical barrel 311 and the first rear vertical barrel 312 are respectively There is a first outer surface 318 and a first inner surface 319.
  • the first inner surface 319 of the first front vertical barrel 311 is opposite to the first inner surface 319 of the first rear vertical barrel 312.
  • the first shock wave generating assembly 32 is disposed in the first liquid storage tank 31 for vibrating the first solution 315 and the cloth 1 in the first soaking tank 314.
  • the first seismic generation assembly 32 includes a plurality of first transducers 321 and a first ultrasonic generator 322 coupled to the first transducers 321 .
  • the first transducers 321 are disposed on the first outer surface 318 of the first front vertical barrel 311 and the first inner surface 319, and the first outer surface 318 of the first rear vertical barrel 312 and the first The inner surface 319 is on at least one of them.
  • the first ultrasonic generator 322 is configured to convert the industrial power source into a power source having a certain output power and oscillate at the ultrasonic frequency, so that the first transducer 321 converts the high frequency electrical shock into mechanical oscillation, thereby making The mechanical oscillation generated by the first transducer 321 can vibrate the first solution 315 and the cloth 1 in the first immersion tank 314.
  • the number of the first transducers 321 of the embodiment is uniformly disposed on the first outer surface 318 and the first inner surface 319 of the first front vertical barrel 311, and the first rear side
  • the first outer surface 318 of the barrel 312 is on the first inner surface 319.
  • the first guiding mechanism 33 includes a first guiding unit 331, two first guiding rollers 332, and a first guiding unit 333.
  • the first introduction unit 331 is disposed at the top end of the first front vertical barrel 311, and the first introduction unit 331 has a first introduction roller 334 for winding the cloth 1 and guiding it into the first introduction opening 316.
  • Two first guiding rollers 332 are pivoted on the first horizontal barrel
  • the body 310 is located in the first immersion tank 314, and the two first guide rollers 332 respectively correspond to the bottom end of the first front vertical barrel 311 and the bottom end of the first rear vertical barrel 312, and the two first guiding rollers 332 are used.
  • the cloth 1 is wound and guides the cloth 1 to move toward the first discharge opening 317.
  • the first deriving unit 333 is disposed at the top end of the first rear vertical barrel 312, and the first deriving unit 333 has two first deriving rolls 335 for winding the cloth 1.
  • the two first deriving rolls 335 are used to lead the cloth 1
  • a cloth outlet 317 is ejected and the cloth 1 is guided to the second processing device 4.
  • the first processing device 3 further includes a first supply bucket 34, a first feed tube 35, a first control valve 36, a first low level sensor 37, and a first high level sensor 38.
  • the first supply tank 34 is for accommodating a first material 341.
  • the first material 341 of the embodiment is a dye.
  • the first feed pipe 35 is connected between the bottom end of the first supply drum 34 and the first discharge opening 317 of the first rear vertical barrel 312.
  • the first control valve 36 is disposed in the first feed pipe 35 for controlling its circulation and blocking to control whether the first material 341 flows into the first discharge port 317 via the first feed pipe 35.
  • the first low level sensor 37 and the first high level sensor 38 are respectively disposed on one side of the first rear vertical barrel 312, and the first high level sensor 38 is spaced above the first low level sensor 37 and adjacent to the first A cloth outlet 317.
  • the first low level sensor 37 and the first high level sensor 38 are electrically connected to the first control valve 36, respectively.
  • the first low level sensor 37 When the liquid level of the first solution 315 in the first immersion tank 314 reaches the first low level sensor 37, the first low level sensor 37 generates a control signal for driving the first control valve 36 to open, so that the first material
  • the agent 341 flows into the first discharge port 317 via the first feed pipe 35.
  • the first high level sensor 38 When the liquid level of the first solution 315 in the first immersion tank 314 reaches the first high level sensor 38, the first high level sensor 38 generates a control signal for driving the first control valve 36 to close to block the first The material 341 flows into the first through the first feed pipe 35 Out of the cloth outlet 317.
  • the structure of the second processing device 4 is the same as that of the first processing device 3.
  • the second processing device 4 of the present embodiment is a fixing device for fixing the fabric 1.
  • the second processing device 4 is located at the rear side of the first processing device 3 and includes a second liquid storage tank 41, a second seismic wave generating assembly 42, and a second guiding mechanism 43.
  • the second liquid storage tank 41 is U-shaped and includes a second horizontal barrel 410, a second front vertical barrel 411 extending upward from the front end of the second horizontal barrel 410, and a rear end of the second horizontal barrel 410. a second rear vertical barrel 412 extending upward, and a drain pipe 413 disposed on a side of the second horizontal barrel 410.
  • the second front vertical barrel 411 and the second rear vertical barrel 412 are spaced apart in the front-rear direction X.
  • the second horizontal body 410, the second front vertical body 411 and the second rear vertical body 412 together form a second immersion tank 414 for accommodating a second solution for immersing the cloth 1 415.
  • the second solution 415 is a fixing liquid obtained by mixing water and a fixing agent.
  • the second soaking groove 414 has a second feeding opening 416 formed at the top end of the second front vertical barrel 411, and a second discharging opening 417 formed at the top end of the second rear vertical barrel 412.
  • the second inlet port 416 is input into the second soaking tank 414 and is moved away from the second soaking tank 414 via the second outlet port 417.
  • a drain valve (not shown) is disposed on the drain pipe 413, and the second solution 415 in the second dipping tank 414 can be controlled to be discharged through the drain pipe 413 by operating the drain valve.
  • the second front vertical barrel 411 and the second rear vertical barrel 412 each have a second outer surface 418 and a second inner surface 419, and the second inner surface 419 of the second front vertical barrel 411 and the second The second inner surface 419 of the second rear barrel 412 is opposite.
  • the second shock wave generating assembly 42 is disposed in the second liquid storage tank 41 for vibrating the second solution 415 and the cloth 1 in the second immersion tank 414.
  • the second seismic wave generating assembly 42 includes a plurality of second The transducer 421 is coupled to a second ultrasonic generator 422 coupled to the second transducers 421.
  • the second transducers 421 are disposed on the second outer surface 418 and the second inner surface 419 of the second front vertical barrel 411, and the second outer surface 418 and the second rear vertical barrel 412.
  • the inner surface 419 is on at least one of them.
  • the second ultrasonic generator 422 is configured to convert the industrial power source into a power source having a certain output power and oscillated at a supersonic frequency, so that the second transducer 421 converts the high frequency electrical shock into a mechanical oscillation, thereby making The mechanical oscillation generated by the second transducer 421 can vibrate the second solution 415 and the cloth 1 in the second dip tank 414.
  • the number of the second transducers 421 of the embodiment is evenly disposed on the second outer surface 418 and the second inner surface 419 of the second front vertical barrel 411, and the second rear side
  • the second outer surface 418 of the barrel 412 is on the second inner surface 419.
  • the second guiding mechanism 43 includes a second guiding unit 431, two second guiding rollers 432, and a second guiding unit 433.
  • the second introduction unit 431 is disposed at the top end of the second front vertical barrel 411, and the second introduction unit 431 has a second introduction roller 434 for winding the cloth 1 and guiding it into the second introduction opening 416.
  • the two second guiding rollers 432 are disposed in the second horizontal barrel 410 and are located in the second immersion tank 414.
  • the two second guiding rollers 432 respectively correspond to the bottom ends of the second front vertical barrel 411 and the second rear vertical barrel.
  • two second guiding rollers 432 are used to wrap the fabric 1 and guide the cloth 1 to move toward the second dispensing opening 417.
  • the second derivation unit 433 is disposed at the top end of the second rear vertical barrel 412, and the second derivation unit 433 has two uses.
  • a second take-up roll 435 for winding the cloth 1 and two second take-up rolls 435 are used to guide the cloth 1 out of the second discharge opening 417 and guide the cloth 1 to the cleaning device 5.
  • the second processing device 4 further includes a second supply tank 44, a second feeding tube 45, a second control valve 46, a second low level sensor 47, and a second high level sensor 48.
  • the second material supply tank 44 is for accommodating a second material agent 441.
  • the second material agent 441 of the embodiment is a fixing agent.
  • the second feed pipe 45 is connected between the bottom end of the second supply bucket 44 and the second discharge opening 417 of the second rear riser body 412.
  • the second control valve 46 is disposed in the second feed pipe 45 for controlling its circulation and blocking to control whether the second material 441 flows into the second discharge port 417 via the second feed pipe 45.
  • the second low level sensor 47 and the second high level sensor 48 are respectively disposed on one side of the second rear vertical barrel 412, and the second high level sensor 48 is spaced above the second low level sensor 47 and adjacent to the first Two outlets 417.
  • the second low level sensor 47 and the second high level sensor 48 are electrically connected to the second control valve 46, respectively.
  • the second low level sensor 47 When the liquid level of the second solution 415 in the second immersion tank 414 reaches the second low level sensor 47, the second low level sensor 47 generates a control signal for driving the second control valve 46 to open, so that the second material The agent 441 flows into the second discharge port 417 via the second feed pipe 45.
  • the second high level sensor 48 When the liquid level of the second solution 415 in the second immersion tank 414 reaches the second high level sensor 48, the second high level sensor 48 generates a control signal for driving the second control valve 46 to close to block the second The material 441 flows into the second discharge port 417 via the second feed pipe 45.
  • the cleaning device 5 is located after the second processing device 4 for cleaning the cloth 1 processed by the first processing device 3 and the second processing device 4.
  • the cleaning device 5 includes a liquid storage tank 51, a shock wave generating module 53, and a guiding mechanism 54.
  • the liquid storage tank 51 is U-shaped and includes one a horizontal barrel body 510, a front side vertical barrel 511 extending upward from the front end of the horizontal barrel 510, a rear side vertical barrel 512 extending upward from the rear end of the horizontal barrel 510, and a horizontal body 510 disposed on the horizontal body 510 Side drain tube 513.
  • the front side vertical body 511 and the rear side vertical body 512 are spaced apart in the front-rear direction X.
  • the horizontal body 510, the front side vertical body 511 and the rear side vertical body 512 together form a immersion tank 514 for accommodating a cleaning liquid 515 which can be immersed in the cloth 1.
  • the cleaning liquid 515 of this embodiment Take clear water as an example.
  • the immersion tank 514 has a forward cloth opening 516 formed at the top end of the front side vertical barrel 511, and a rear discharge opening 517 formed at the top end of the rear side vertical barrel 512.
  • the cloth 1 is input to the immersion tank 514 via the advance cloth opening 516.
  • the inside is removed from the soaking tank 514 via the rear discharge port 517.
  • the drain pipe 513 is provided with a drain valve (not shown), and the control drain valve can control whether the washing liquid 515 in the dipping tank 514 is discharged through the drain pipe 513.
  • the front side vertical barrel 511 and the rear side vertical body 512 each have an outer side surface 518, and an inner side surface 519, an inner side surface 519 of the front side vertical barrel 511 and an inner side surface of the rear side vertical barrel 512. 519 relative.
  • the shock wave generating module 53 is disposed in the liquid storage tank 51 for vibrating the cleaning liquid 515 and the cloth 1 in the dipping tank 514.
  • the seismic generation module 53 includes a plurality of transducers 531, and an ultrasonic generator 532 coupled to the transducers 531.
  • the transducers 532 are disposed on the outer façade 518 and the inner façade 519 of the front side vertical barrel 511 and at least one of the outer façade 518 and the inner façade 519 of the rear side sump 512.
  • the ultrasonic generator 532 is configured to convert the industrial power source into a power source having a certain output power and oscillated at the ultrasonic frequency, so that the transducer 532 converts the high frequency electrical shock into a mechanical oscillation, thereby causing the transducer 532 to be made.
  • the resulting mechanical shock can vibrate the cleaning fluid 515 and the cloth 1 in the infusion tank 514.
  • the number of the transducers 531 of the embodiment is uniformly set separately.
  • the cleaning liquid 515 and the cloth 1 located in the front side vertical barrel 511 and the rear side vertical barrel 512 can be affected by the mechanical shock generated by the transducers 531, and the vibration cleaning liquid can be effectively improved. Time and effect of 515 and cloth 1.
  • the guiding mechanism 54 includes an introduction unit 541, two guiding rollers 542, and a guiding unit 543.
  • the introduction unit 541 is disposed at the top end of the front side vertical barrel 511, and the introduction unit 541 has an introduction roller 544 for winding the cloth 1 and guiding it into the advance cloth opening 516.
  • the two guiding rollers 542 are pivotally disposed in the horizontal barrel 510 and located in the immersion tank 514.
  • the two guiding rollers 542 respectively correspond to the bottom end of the front side vertical barrel 511 and the bottom end of the rear side vertical barrel 512.
  • the two guiding rollers 542 It is used to wrap the fabric 1 and guide the cloth 1 to move toward the rear exit opening 517.
  • the deriving unit 543 is disposed at the top end of the rear side vertical barrel 512.
  • the deriving unit 543 has two actuating rollers 545 for winding the cloth 1.
  • the two actuating rollers 545 are rotated by a driving mechanism (not shown). And the two actuating rollers 545 are used to guide the cloth 1 out of the cloth outlet 517 and guide the cloth 1 to the recycling device 6.
  • the cleaning device 5 further includes a draft tube 55, a plurality of pairs of nozzles 56, a front draining member 57, and a rear draining member 58.
  • the draft tube 55 has a main tube 551 which is annularly arranged and located under the two actuating rollers 545, and a connecting tube 552 connected to the side of the main tube 551.
  • the connecting tube 552 is connected to a source of cleaning liquid (not shown).
  • the foregoing cleaning solution is exemplified by clear water.
  • a plurality of pairs of nozzles 56 are disposed on the main pipe 551 and are arranged at intervals along a left-right direction Y perpendicular to the front-rear direction X.
  • Two of the nozzles 56 of each pair of nozzles 56 are located above the rear discharge opening 517 and are respectively located at the two actuating rollers. Below 545. a connecting pipe 552 for cleaning the supply of the cleaning liquid source
  • the liquid is diverted to the main pipe 551 and sprayed through each pair of nozzles 56, whereby two of the nozzles 56 of each pair of nozzles 56 can be opposite to the front and rear sides of the cloth 1 outputted through the rear discharge port 517.
  • the cleaning liquid sprayed on the cloth 1 by the nozzle 56 flows down the cloth 1 and flows into the immersion tank 514 via the rear discharge port 517.
  • the outer side surface 518 of the front side vertical barrel 511 is formed with a front overflow hole 520 that communicates with the immersion tank 514 and is adjacent to the advancement opening 516.
  • the front drain member 57 has a front cross tube portion 571, a front inclined tube portion 572, and a front riser portion 573.
  • One end of the front cross tube portion 571 is fixedly coupled to the outer side surface 518 of the front side vertical tub 511 and communicates with the front overflow hole 520, and the front cross tube portion 571 spans over the transducer 531.
  • the front inclined tube portion 572 extends obliquely outward and downward from the other end of the front horizontal tube portion 571.
  • the front riser portion 573 extends downward from the front inclined pipe portion 572 opposite to the one end of the front cross pipe portion 571, and the front riser portion 573 has a front discharge port 574 at the bottom end.
  • the outer side surface 518 of the rear side vertical barrel 512 is formed with a rear overflow hole 521 that communicates with the immersion tank 514 and is adjacent to the rear discharge opening 517.
  • the rear drain member 58 has a rear cross tube portion 581, a rear inclined tube portion 582, and a rear riser portion 583.
  • One end of the rear cross tube portion 581 is fixedly coupled to the outer side surface 518 of the rear side vertical barrel 512 and communicates with the rear overflow hole 521, and the rear horizontal tube portion 581 spans over the transducer 531.
  • the rear inclined tube portion 582 extends obliquely outward and downward from the other end of the rear cross tube portion 581.
  • the rear riser portion 583 extends downward from the rear inclined pipe portion 582 opposite to one end of the rear cross pipe portion 581, and the rear riser portion 583 has a rear discharge port 584 at the bottom end.
  • the recovery device 6 includes a casing 61 for accommodating the fabric 1, a fixing frame 62, a pivoting side of the fixing frame 62 and adjacent to the front end for the fabric 1
  • the two driving rollers 64 are driven to rotate by a driving mechanism (not shown), so that the driving roller 64 can pull the fabric 1 in the immersion tank 514 upward through the guide roller 63 and the two actuating rollers 545, and guide the fabric 1 Lead to the swing arm 65.
  • the swing arm 65 is oscillated back and forth between the two positions by a motor (not shown), so that the swing arm 65 can drive the cloth 1 to reciprocate and gradually fold it together to be accommodated in the casing 61.
  • the cloth supply device 2 guides the fabric 1 to the first processing device 3, by the first introduction roller 334, the two first guide rollers 332, and the two first delivery rollers 335.
  • the guiding is such that the cloth 1 can be moved to the first soaking tank 314 via the first feeding opening 316 and immersed in the first solution 315, and then moved away from the first soaking tank 314 via the first outlet opening 317.
  • the mechanical shock generated by the driving of the first transducer 321 by the first ultrasonic generator 322 vibrates the first solution 315 and the cloth 1, thereby making the first solution 315 and cloth 1 vibrate at the frequency of the ultrasonic wave.
  • the cavitation caused by the ultrasonic waves on the cloth 1 causes the fiber voids of the cloth 1 to increase, and at the same time, the ultrasonic waves also act on the dye in the first solution 315, so that the dye is completely dissolved in water to become a molecular state.
  • the dye in the molecular state can smoothly enter and bond with the fibers of the cloth 1, whereby the dye can uniformly and quickly dye the cloth 1. Since the first outer surface 318 of the first front vertical barrel 311 of the embodiment and the first inner surface 319 and the first outer surface 318 of the first rear vertical barrel 312 and the first inner surface 319 are disposed There is a first transducer 321 so that the cloth 1 can be effectively dyed effect.
  • the first take-up roll 335 guides the dyed fabric 1 to the second processing device 4, guided by the second introduction roller 434, the two second guide rollers 432, and the two second take-up rollers 435,
  • the cloth 1 can be moved to the second soaking tank 414 via the second feeding opening 416 and immersed in the second solution 415, and then moved away from the second soaking tank 414 via the second outlet opening 417.
  • the mechanical shock generated by the driving of the second transducer 421 by the second ultrasonic generator 422 vibrates the second solution 415 and the cloth 1, thereby making the second solution 415 and cloth 1 vibrate at the frequency of the ultrasonic wave.
  • the cavitation effect of the ultrasonic wave on the cloth 1 causes the fiber void of the cloth 1 to increase, and at the same time, the ultrasonic wave acts on the fixing agent in the second solution 415, so that the fixing agent is completely dissolved in water and becomes Molecular state.
  • the fixing agent in the molecular state can smoothly enter the fiber of the cloth 1 and is in full contact with the dye, and the cationic charge in the fixing agent molecule forms an electrostatic bond with the anionic group of the dye, so that the dye and the fixing agent are formed on the fiber.
  • Insoluble lakes which in turn reduce the water solubility of the dye. Thereby, the fastness of dyeing can be improved and the time for fixing the color can be shortened.
  • the second take-up roller 435 guides the fixed-color fabric 1 to the cleaning device 5, and the guide roller 544, the two guide rollers 542, and the guiding of the two actuating rollers 545 enable the fabric 1 to advance.
  • the cloth opening 516 is moved to the soaking tank 514 and immersed in the cleaning liquid 515, and then moved away from the soaking tank 514 via the rear discharge port 517.
  • the machine generated by the transducer 531 driven by the ultrasonic generator 532 during the movement of the cloth 1 in the immersion tank 514 The shock vibrates the cleaning liquid 515 and the cloth 1, and the cleaning liquid 515 and the cloth 1 are vibrated at a supersonic frequency.
  • the cavitation effect of the ultrasonic wave on the cloth 1 causes the cleaning liquid 515 to carry away the dye and the fixing agent remaining on the cloth 1 to achieve the effect of cleaning the cloth 1.
  • the cleaning liquid sprayed by each pair of nozzles 56 can further thoroughly clean the front and back sides of the cloth 1 to wash off the cloth 1 And impurities remaining on the back two sides.
  • each pair of nozzles 56 continuously washes the cloth 1 with the cleaning liquid, the cleaning liquid after cleaning the cloth 1 will carry the impurities into the immersion tank 514 through the rear discharge port 517, and further The liquid level of the cleaning liquid 515 in the immersion tank 514 is continuously increased.
  • the liquid level of the cleaning liquid 515 rises to the heights of the front overflow hole 520 and the rear overflow hole 521, the cleaning liquid 515 and the impurities floating on the liquid surface of the cleaning liquid 515 pass through the front overflow hole 520 and the rear overflow hole.
  • the 521 flows into the front drain member 57 and the rear drain member 58, respectively.
  • the overflowing cleaning liquid 515 and impurities can flow downward through the flow of the front liquid discharge member 57 and the rear liquid discharge member 58, respectively, and finally discharged to the outside through the front discharge port 574 and the rear discharge port 584.
  • the immersion tank 514 To reduce the deposition of impurities in the immersion tank 514.
  • the driving roller 64 of the recovery device 6 drives the cleaning cloth 1 to move to the swing arm 65, so that the swing arm 65 drives the cloth 1 to swing back and forth to fold the cloth 1 together. It is housed in the casing 61. At this time, the cloth processing apparatus 200 completes the dyeing processing of the cloth 1.
  • the working principle of the cloth processing apparatus 300 is substantially the same as that of the first embodiment, and the difference lies in the cloth processing.
  • the purpose and structure of the device 300 is substantially the same as that of the first embodiment, and the difference lies in the cloth processing.
  • the cloth processing apparatus 300 is exemplified by a desizing and deoiling machine.
  • the cloth 1 is subjected to dyeing processing by the cloth processing apparatus 300 of the first embodiment, and then subjected to dyeing processing by the cloth processing apparatus 200 of the first embodiment, whereby the cloth 1 such as nylon cloth can be degreased, Dyeing, fixing and cleaning, and avoiding the occurrence of color points and tinges in the dyeing process.
  • the cloth processing apparatus 300 of the present embodiment omits the second processing apparatus 4 of the first embodiment, and the first processing apparatus 3 is a degreasing apparatus for de-oiling the cloth 1.
  • the first solution 315 is a degreasing liquid mixed with water and a degreaser, and the first agent 341 is a degreaser.
  • the mechanical shock generated by the driving of the first transducer 321 by the first ultrasonic generator 322 may vibrate the first solution 315 and the cloth. 1. Further, the first solution 315 and the cloth 1 are vibrated at a frequency of ultrasonic waves.
  • the cavitation effect of the ultrasonic wave on the cloth 1 causes the fiber voids of the cloth 1 to increase, so that impurities such as oil stains are separated from the fibers, and at the same time, the ultrasonic waves also act on the degreaser in the first solution 315 to degrease.
  • the agent is in full contact with the oil and emulsified, and the emulsified oil does not adhere to the fibers. Thereby, impurities such as oil stains on the cloth 1 can be quickly removed.
  • the mechanical shock generated by the driving of the transducer 531 by the ultrasonic generator 532 vibrates the cleaning liquid 515 and the cloth 1, thereby causing the cleaning liquid 515.
  • the cloth 1 vibrates at the frequency of the ultrasonic wave.
  • the cavitation effect of the ultrasonic wave on the cloth 1 causes the cleaning liquid 515 to carry away the impurities such as the degreaser and the oil stain remaining on the cloth 1 to achieve the effect of cleaning the cloth 1.
  • cloth 1 During the process of moving from the rear discharge opening 517 to the two actuating rollers 545, the cleaning liquid sprayed by each pair of nozzles 56 can further thoroughly rinse the front and back sides of the cloth 1 to wash off the cloth 1 before and after. Degreasers and oil stains remaining on both sides.
  • the cloth processing apparatus 300 of the present embodiment may also be a refining bleaching machine.
  • the cloth 1 is subjected to the refining and bleaching treatment by the cloth processing apparatus 300 of the present embodiment, and after refining and bleaching the fabric 1 to be dyed in a very short period of time, the fabric processing apparatus 200 of the first embodiment is passed.
  • the first processing device 3 of the cloth processing apparatus 300 of the present embodiment is a device for refining and bleaching the cloth 1.
  • the first solution 315 is a treatment liquid obtained by mixing water and a refining enzyme and a bleaching agent, and the first material 341 is a refining bleaching agent.
  • the cloth processing apparatus 300 can take different treatments according to different cloth types (for example, nylon cloth or cotton cloth).
  • the cloth processing apparatuses 200 and 300 of the respective embodiments are provided in the first liquid storage tank 31 by the plurality of first transducers 321 of the first processing apparatus 3, and the plurality of second processing 4
  • the manner in which the second transducer 421 is disposed in the second reservoir 41 and the plurality of transducers 531 of the cleaning device 5 are disposed in the reservoir 51 can achieve the following effects:
  • the cloth 1 can complete the dyeing process by passing through the first processing device 3, the second processing device 4, and the cleaning device 5 at a certain rate, or can be completed by the first processing device 3 and the cleaning device 5. Processing of pulp degreasing. Thereby, the fabric 1 can be processed quickly to improve the processing efficiency and save processing time.
  • the cloth processing apparatus 200 only needs to use the first solution 315, the second solution 415 lower than the conventional dyeing temperature, and a small amount of water to complete the dyeing process, and the cloth
  • the processing apparatus 300 can complete the desizing and degreasing treatment or the refining bleaching process by using the first solution 315 lower than the conventional dyeing temperature, and a small amount of water, thereby saving energy required for heating and reducing The amount of water used to reduce the cost of manufacturing.
  • the cloth 1 processed by the cloth processing apparatus 200 is uniformly dyed and has high dyeing quality, and the cloth 1 processed by the cloth processing apparatus 300 has a good effect of removing impurities such as oil stains, thereby improving the processing of the cloth 1 After processing quality.

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
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  • Treatment Of Fiber Materials (AREA)

Abstract

一种布料处理设备（200），包括所述的布料供应装置（2）、第一处理装置（3）、第二处理装置（4）、清洗装置（5）以及回收装置（6）。其中第一处理装置（3）包括一第一储液桶（31），及一第一震波产生总成（32）。第一储液桶（31）形成有一第一浸泡槽（314），第一浸泡槽（314）用以容置一可供布料（1）浸泡的第一溶液（315）。第一震波产生总成（32）用以震动第一储液桶（31）内的第一溶液（315）及布料（1）。清洗装置（5）用以清洗经过第一处理装置（3）处理后的布料（1），清洗装置（5）包括一储液桶（51），及一震波产生模块（53），储液桶（51）形成有一浸泡槽（514），浸泡槽（514）用以容置一可供布料（1）浸泡的清洗液（515），震波产生模块（53）用以震动储液桶（51）内的清洗液（515）及布料（1），能快速地对布料（1）进行加工处理，以提升加工效率并节省加工工时。

Description

一种布料处理设备 【技术领域】
本发明涉及布料处理领域，涉及特别是指一种透过震动对纺织布料进行加工处理的布料处理设备。
【背景技术】
在编织布匹的过程中，通常会在纤维上加入油脂或浆料，以防止纤维断裂。而后，在进行布匹的染色作业前，必须先将布匹中的油脂或浆料去除及洗净，才能提高布匹染色的效率。
现有退浆除油设备是利用高温的水对布匹进行清洗，藉以去除布匹上的油脂或浆料。然而，此种透过高温水进行清洗的方式并无法有效且彻底地洗净布匹上的油脂或浆料。并且，在清洗过程中，必须使用大量的水进行清洗且须持续地对水进行加热，才能使水保持在一定的温度以上，因此易耗费加热的能源及大量的水。
另一方面，现有染色设备进行布匹染色时，需将布匹浸泡于染液中，透过加热染液以提高染液的温度，使染液易于渗入布匹的纤维内进而减少浸染的时间。然而，此种染色方式需要使用大量的能源持续加热染液，以及使用大量的水进行清洗，因此，易耗费加热的能源以及大量的水。此外，现有染色设备进行染色所需耗费的工时长，进而造成染色效率低。并且，染色完成的布料出现色点及色花的机率高，染色质量差。
鉴于此，克服该现有技术所存在的缺陷是本技术领域亟待解决的问题。
【发明内容】
本发明要解决的技术问题是提供一种布料处理设备。
因此，本发明之一目的，即在提供一种布料处理设备，能快速地对布料进行加工处理，以提升加工效率并节省加工工时。
本发明之另一目的，即在提供一种布料处理设备，能节省加热所需耗费的能源，并能降低用水量，藉以降低制造的成本。
本发明之又一目的，即在提供一种布料处理设备，能提升布料经过加工处理后的加工质量。
本发明采用如下技术方案：
本发明提供了一种布料处理设备，布料供应装置、第一处理装置、第二处理装置、清洗装置以及回收装置，布料从进料装置通过依次前后间隔排列的第一处理装置、第二处理装置、清洗装置以及回收装置进行处理。
进一步的，所述的第一处理装置，包括第一储液桶，及设置于该第一储液桶的第一震波产生总成，该第一储液桶形成有一第一浸泡槽，该第一浸泡槽用以容置一可供该布料浸泡的第一溶液，该第一震波产生总成用以震动该第一储液桶内的该第一溶液及该布料；
所述的第二处理装置与第一处理装置设置相同具体结构如下描述；
清洗装置，该清洗装置用以清洗经过该第一处理装置处理后的该布料，该清洗装置包括一储液桶，及一设置于该储液桶的震波产生模 块，该储液桶形成有一浸泡槽，该浸泡槽用以容置一可供该布料浸泡的清洗液，该震波产生模块用以震动该储液桶内的该清洗液及该布料。
更进一步的，所述的第一储液桶呈U型并包含一第一前立桶体，及一沿该前后方向与该第一前立桶体相间隔的第一后立桶体，该第一前立桶体及该第一后立桶体各自具有一第一外立面及一第一内立面，该第一前立桶体的该第一内立面与该第一后立桶体的该第一内立面相对，该第一震波产生总成包含多个第一换能器，该等第一换能器设置于该第一前立桶体的该第一外立面与该第一内立面，以及该第一后立桶体的该第一外立面与该第一内立面至少其中之一者上。
更进一步的，所述的第一换能器分别设置于该第一前立桶体的该第一外立面与该第一内立面上，以及该第一后立桶体的该第一外立面与该第一内立面上。
更进一步的，所述的该第一浸泡槽具有一形成于该第一前立桶体顶端的第一进布口，及一形成于该第一后立桶体顶端的第一出布口，该第一处理装置更包括一第一供料桶、一连接于该第一供料桶与该第一后立桶体的该第一出布口之间的第一进料管，及一设置于该第一第一进料管的第一控制阀，该第一供料桶用以容置一第一料剂，该第一控制阀用以控制该第一进料管的流通与阻断，以控制该第一料剂是否经由该第一进料管流入该第一出布口内。
更进一步的，所述的该第一处理装置更包括一设置于该第一后立桶体的第一低液位传感器，及一设置于该第一后立桶体的第一高液位 传感器，该第一高液位传感器间隔位于该第一低液位传感器上方并且邻近该第一出布口，该第一低液位传感器及该第一高液位传感器分别电性连接该第一控制阀，当该第一浸泡槽内的该第一溶液液面高度到达该第一低液位传感器时，该第一低液位传感器产生一驱使该第一控制阀开启的控制讯号，以使该第一料剂经由该第一进料管流入该第一出布口内，当该第一浸泡槽内的该第一溶液液面高度到达该第一高液位传感器时，该第一高液位传感器产生一驱使该第一控制阀关闭的控制讯号，以阻断该第一料剂经由该第一进料管流入该第一出布口内。
更进一步的，：所述的该第一处理装置更包括一设置于该第一储液桶的第一导引机构，该第一导引机构包含一用以将该布料导引至该第一进布口内的第一导入辊、两个位于该第一浸泡槽内用以导引该布料朝该第一出布口方向移动的第一导引辊，及两个用以将该布料导出该第一出布口的第一导出辊。
更进一步的，所述的储液桶呈U型并包含一前侧立桶体，及一沿该前后方向与该前侧立桶体相间隔的后侧立桶体，该前侧立桶体及该后侧立桶体各自具有一外侧立面及一内侧立面，该前侧立桶体的该内侧立面与该后侧立桶体的该内侧立面相对，该震波产生模块包含多个换能器，该等换能器设置于该前侧立桶体的该外侧立面与该内侧立面，以及该后侧立桶体的该外侧立面与该内侧立面至少其中之一者上。
更进一步的，所述的换能器分别设置于该前侧立桶体的该外侧立面与该内侧立面上，以及该后侧立桶体的该外侧立面与该内侧立面 上。
更进一步的，所述的浸泡槽具有一形成于该前侧立桶体顶端的前进布口，及一形成于该后侧立桶体顶端的后出布口，该清洗装置更包括多对位于该后出布口上方且沿一垂直于该前后方向的左右方向相间隔排列的喷嘴，各该对喷嘴用以对经由该后出布口输出的该布料的相反侧喷清洗液。
更进一步的，所述的前侧立桶体的该外侧立面形成有一与该浸泡槽相连通且邻近该前进布口的前溢流孔，该后侧立桶体的该外侧立面形成有一与该浸泡槽相连通且邻近该后出布口的后溢流孔，该清洗装置更包括一连接于该前侧立桶体的该外侧立面并连通该前溢流孔的前排液件，及一连接于该后侧立桶体的该外侧立面并连通于该后溢流孔的后排液件。
更进一步的，所述的清洗装置更包括一设置于该储液桶的导向机构，该导向机构包含一用以将该布料导引至该前进布口内的导入辊、两个位于该浸泡槽内用以导引该布料朝该后出布口方向移动的导引辊，及两个用以将该布料导出该后出布口的致动辊。
更进一步的，所述的第二处理装置包括一第二储液桶，及一设置于该第二储液桶的第二震波产生总成，该第二储液桶形成有一第二浸泡槽，该第二浸泡槽用以容置一可供该布料浸泡的第二溶液，该第二震波产生总成用以震动该第二储液桶内的该第二溶液及该布料。
更进一步的，该第二储液桶呈U型并包含一第二前立桶体，及一沿该前后方向与该第二前立桶体相间隔的第二后立桶体，该第二前 立桶体及该第二后立桶体各自具有一第二外立面及一第二内立面，该第二前立桶体的该第二内立面与该第二后立桶体的该第二内立面相对，该第二震波产生总成包含多个第二换能器，该等第二换能器设置于该第二前立桶体的该第二外立面与该第二内立面，以及该第二后立桶体的该第二外立面与该第二内立面至少其中之一者上。
更进一步的，第二换能器分别设置于该第二前立桶体的该第二外立面与该第二内立面上，以及该第二后立桶体的该第二外立面与该第二内立面上。
更进一步的，该第二浸泡槽具有一形成于该第二前立桶体顶端的第二进布口，及一形成于该第二后立桶体顶端的第二出布口，该第二处理装置更包括一第二供料桶、一连接于该第二供料桶与该第二后立桶体的该第二出布口之间的第二进料管，及一设置于该第一第二进料管的第二控制阀，该第二供料桶用以容置一第二料剂，该第二控制阀用以控制该第二进料管的流通与阻断，以控制该第二料剂是否经由该第二进料管流入该第二出布口内。
更进一步的，该第二处理装置更包括一设置于该第二后立桶体的第二低液位传感器，及一设置于该第二后立桶体的第二高液位传感器，该第二高液位传感器间隔位于该第二低液位传感器上方并且邻近该第二出布口，该第二低液位传感器及该第二高液位传感器分别电性连接该第二控制阀，当该第二浸泡槽内的该第二溶液液面高度到达该第二低液位传感器时，该第二低液位传感器产生一驱使该第二控制阀开启的控制讯号，以使该第二料剂经由该第二进料管流入该第二出布 口内，当该第二浸泡槽内的该第二溶液液面高度到达该第二高液位传感器时，该第二高液位传感器产生一驱使该第二控制阀关闭的控制讯号，以阻断该第二料剂经由该第二进料管流入该第二出布口内。
更进一步的，第二处理装置更包括一设置于该第二储液桶的第二导引机构，该第二导引机构包含一用以将该布料导引至该第二进布口内的第二导入辊、两个位于该第二浸泡槽内用以导引该布料朝该第二出布口方向移动的第二导引辊，及两个用以将该布料导出该第二出布口的第二导出辊。
本发明之功效在于：能快速地对布料进行加工处理，以提升加工效率并节省加工工时。此外，能节省加热所需耗费的能源，并能降低用水量，藉以降低制造的成本。再者，还能提升布料经过加工处理后的加工质量。
【附图说明】
图1为本发明布料处理设备的，第一实施例的配置关系示意图；
图2为本发明布料处理设备的第一实施例的侧视图，说明布料的动作路径；
图3是该第一实施例的不完整剖视图，说明前排液件连接于前侧立桶体并连通于前溢流孔，后排液件连接于后侧立桶体并连通于后溢流孔；
图4是本发明布料处理设备的第二实施例的立体图，说明布料供应装置、第一处理装置、清洗装置以及回收装置之间的配置关系；
图5是该第二实施例的侧视图，说明布料的动作路径。
图中标识：1-布料、200-布料处理设备、300-布料处理设备、2-布料供应装置、21-箱体、22-固定框架、23-导辊、24-传动辊、3-第一处理装置、31-第一储液桶、310-第一横桶体、311-第一前立桶体、312-第一后立桶体、313-泄流管、314-第一浸泡槽、315-第一溶液、316-第一进布口、317-第一出布口、318-第一外立面、319-第一内立面、32-第一震波产生总成、321-第一换能器、322-第一超音波产生器、33-第一导引机构、331-第一导入单元、332-第一导引辊、333-第一导出单元、334-第一导入辊、335-第一导出辊、34-第一供料桶、341-第一料剂、35-第一进料管、36-第一控制阀、37-第一低液位传感器、38-第一高液位传感器、4-第二处理装置、41-第二储液桶、410-第二横桶体、411-第二前立桶体、412-第二后立桶体、413-泄流管、414-第二浸泡槽、415-第二溶液、416-第二进布口、417-第二出布口、418-第二外立面、419-第二内立面、42-第二震波产生总成、421-第二换能器、422-第二超音波产生器、43-第二导引机构、431-第二导入单元、432-第二导引辊、433-第二导出单元、434-第二导入辊、435-第二导出辊、44-第二供料桶、441-第二料剂、45-第二进料管、46-第二控制阀、47-第二低液位传感器、48-第二高液位传感器、5-清洗装置、51-储液桶、510-横桶体、511-前侧立桶体、512-后侧立桶体、513-泄流管、514-浸泡槽、515-清洗液、516-前进布 口、517-后出布口、518-外侧立面、519-内侧立面、520-前溢流孔、521-后溢流孔、53-震波产生模块、531-换能器、532-超音波产生器、54-导向机构、541-导入单元、542-导引辊、543-导出单元、544-导入辊、545-致动辊、55-导流管、551-主管、552-连接管、56-喷嘴、57-前排液件、571-前横管部、572-前斜管部、573-前立管部、574-前排液口、58-后排液件、581-后横管部、582-后斜管部、583-后立管部、584-后排液口、6-回收装置、61-箱体、62-固定框架、63-导辊、64-传动辊、65-摆臂、X-前后方向、Y-左右方向。
【具体实施方式】
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不限定本发明。
此外，下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。
实施例1：
参阅图1及图2，是本发明布料处理设备的第一实施例，布料处理设备200适于对一布料1进行加工处理。本实施例的布料处理设备200是以一染色机为例，其用以对布料1进行染色加工处理。布料处理设备200包含一布料供应装置2、一第一处理装置3、一第二处理装置4、一清洗装置5，及一回收装置6。前述布料供应装置2、第一处理装置3、第二处理装置4、清洗装置5以及回收装置6沿着一前 后方向X前后相间隔排列。
布料供应装置2包括一用以容置折迭在一起的布料1的箱体21、一固定框架22、多个枢设于固定框架22并供布料1缠绕的导辊23，及两个枢设于固定框架22并供布料1缠绕的传动辊24。透过一驱动机构(图未示)驱动两传动辊24旋转，使得传动辊24能通过导辊23将箱体21内折迭在一起布料1往上拉出，并且通过导辊23将布料1导引至第一处理装置3。
本实施例的第一处理装置3为一用以对布料1染色的染色装置。第一处理装置3包括一第一储液桶31、一第一震波产生总成32，及一第一导引机构33。第一储液桶31呈U型并包含一第一横桶体310、一由第一横桶体310前端朝上延伸的第一前立桶体311、一由第一横桶体310后端朝上延伸的第一后立桶体312，及一设置于第一横桶体310侧边的泄流管313。第一前立桶体311与第一后立桶体312沿前后方向X相间隔。第一横桶体310、第一前立桶体311及第一后立桶体312共同形成一第一浸泡槽314，第一浸泡槽314用以容置一可供布料1浸泡的第一溶液315。其中，第一溶液315是由水和染料混合而成的染液。第一浸泡槽314具有一形成于第一前立桶体311顶端的第一进布口316，及一形成于第一后立桶体312顶端的第一出布口317，布料1是经由第一进布口316输入第一浸泡槽314内并经由第一出布口317移离第一浸泡槽314。泄流管313上设置有一泄流阀(图未示)，透过操控泄流阀能控制第一浸泡槽314内的第一溶液315是否经由泄流管313排出。第一前立桶体311及第一后立桶体312各自 具有一第一外立面318，及一第一内立面319，第一前立桶体311的第一内立面319与第一后立桶体312的第一内立面319相对。
第一震波产生总成32设置于第一储液桶31用以震动第一浸泡槽314内的第一溶液315及布料1。第一震波产生总成32包含多个第一换能器321，及一与该等第一换能器321连接的第一超音波产生器322。该等第一换能器321设置于第一前立桶体311的第一外立面318与第一内立面319，以及第一后立桶体312的第一外立面318与第一内立面319至少其中之一者上。第一超音波产生器322用以将工业用电源转换为具有一定输出功率且以超音波频率震荡的电源，以供第一换能器321将高频电震荡转换为机械震荡，藉此，使得第一换能器321所产生的机械震荡能震动第一浸泡槽314内的第一溶液315及布料1。
具体而言，本实施例的该等第一换能器321数量分配均匀地分别设置于第一前立桶体311的第一外立面318与第一内立面319，以及第一后立桶体312的第一外立面318与第一内立面319上。藉此，使得位于第一前立桶体311内及第一后立桶体312内的第一溶液315及布料1皆能受到该等第一换能器321所产生的机械震荡所影响，能有效地提升震动第一溶液315及布料1的时间及效果。
第一导引机构33包含一第一导入单元331、两个第一导引辊332，及一第一导出单元333。第一导入单元331设置于第一前立桶体311顶端，第一导入单元331具有一用以供布料1缠绕并将其导引至第一进布口316内的第一导入辊334。两第一导引辊332枢设于第一横桶 体310且位于第一浸泡槽314内，两第一导引辊332分别对应于第一前立桶体311底端及第一后立桶体312底端，两第一导引辊332用以供布料1缠绕并导引布料1朝第一出布口317方向移动。第一导出单元333设置于第一后立桶体312顶端，第一导出单元333具有两个用以供布料1缠绕的第一导出辊335，两第一导出辊335用以将布料1导出第一出布口317并将布料1导引至第二处理装置4。
第一处理装置3更包括一第一供料桶34、一第一进料管35、一第一控制阀36、一第一低液位传感器37，及一第一高液位传感器38。第一供料桶34用以容置一第一料剂341，本实施例的第一料剂341是以染料为例。第一进料管35连接于第一供料桶34底端与第一后立桶体312的第一出布口317之间。第一控制阀36设置于第一进料管35用以控制其流通与阻断，以控制第一料剂341是否经由第一进料管35流入第一出布口317内。第一低液位传感器37及第一高液位传感器38分别设置于第一后立桶体312的一侧边，第一高液位传感器38间隔位于第一低液位传感器37上方并且邻近第一出布口317。第一低液位传感器37及第一高液位传感器38分别电性连接于第一控制阀36。当第一浸泡槽314内的第一溶液315液面高度到达第一低液位传感器37时，第一低液位传感器37产生一驱使第一控制阀36开启的控制讯号，以使第一料剂341经由第一进料管35流入第一出布口317内。当第一浸泡槽314内的第一溶液315液面高度到达第一高液位传感器38时，第一高液位传感器38产生一驱使第一控制阀36关闭的控制讯号，以阻断第一料剂341经由第一进料管35流入第一 出布口317内。
第二处理装置4的结构与第一处理装置3的结构相同，本实施例的第二处理装置4为一用以对布料1固色的固色装置。第二处理装置4位于第一处理装置3后侧并包括一第二储液桶41、一第二震波产生总成42，及一第二导引机构43。第二储液桶41呈U型并包含一第二横桶体410、一由第二横桶体410前端朝上延伸的第二前立桶体411、一由第二横桶体410后端朝上延伸的第二后立桶体412，及一设置于第二横桶体410侧边的泄流管413。第二前立桶体411与第二后立桶体412沿前后方向X相间隔。第二横桶体410、第二前立桶体411及第二后立桶体412共同形成一第二浸泡槽414，第二浸泡槽414用以容置一可供布料1浸泡的第二溶液415。其中，第二溶液415是由水和固色剂混合而成的固色液。第二浸泡槽414具有一形成于第二前立桶体411顶端的第二进布口416，及一形成于第二后立桶体412顶端的第二出布口417，布料1是经由第二进布口416输入第二浸泡槽414内并经由第二出布口417移离第二浸泡槽414。泄流管413上设置有一泄流阀(图未示)，透过操控泄流阀能控制第二浸泡槽414内的第二溶液415是否经由泄流管413排出。第二前立桶体411及第二后立桶体412各自具有一第二外立面418，及一第二内立面419，第二前立桶体411的第二内立面419与第二后立桶体412的第二内立面419相对。
第二震波产生总成42设置于第二储液桶41用以震动第二浸泡槽414内的第二溶液415及布料1。第二震波产生总成42包含多个第二 换能器421，及一与该等第二换能器421连接的第二超音波产生器422。该等第二换能器421设置于第二前立桶体411的第二外立面418与第二内立面419，以及第二后立桶体412的第二外立面418与第二内立面419至少其中之一者上。第二超音波产生器422用以将工业用电源转换为具有一定输出功率且以超音波频率震荡的电源，以供第二换能器421将高频电震荡转换为机械震荡，藉此，使得第二换能器421所产生的机械震荡能震动第二浸泡槽414内的第二溶液415及布料1。
具体而言，本实施例的该等第二换能器421数量分配均匀地分别设置于第二前立桶体411的第二外立面418与第二内立面419，以及第二后立桶体412的第二外立面418与第二内立面419上。藉此，使得位于第二前立桶体411及第二后立桶体412内的第二溶液415及布料1皆能受到该等第二换能器421所产生的机械震荡所影响，能有效地提升震动第二溶液415及布料1的时间及效果。
第二导引机构43包含一第二导入单元431、两个第二导引辊432，及一第二导出单元433。第二导入单元431设置于第二前立桶体411顶端，第二导入单元431具有一用以供布料1缠绕并将其导引至第二进布口416内的第二导入辊434。两第二导引辊432枢设于第二横桶体410且位于第二浸泡槽414内，两第二导引辊432分别对应于第二前立桶体411底端及第二后立桶体412底端，两第二导引辊432用以供布料1缠绕并导引布料1朝第二出布口417方向移动。第二导出单元433设置于第二后立桶体412顶端，第二导出单元433具有两个用 以供布料1缠绕的第二导出辊435，两第二导出辊435用以将布料1导出第二出布口417并将布料1导引至清洗装置5。
第二处理装置4更包括一第二供料桶44、一第二进料管45、一第二控制阀46、一第二低液位传感器47，及一第二高液位传感器48。第二供料桶44用以容置一第二料剂441，本实施例的第二料剂441是以固色剂为例。第二进料管45连接于第二供料桶44底端与第二后立桶体412的第二出布口417之间。第二控制阀46设置于第二进料管45用以控制其流通与阻断，以控制第二料剂441是否经由第二进料管45流入第二出布口417内。第二低液位传感器47及第二高液位传感器48分别设置于第二后立桶体412的一侧边，第二高液位传感器48间隔位于第二低液位传感器47上方并且邻近第二出布口417。第二低液位传感器47及第二高液位传感器48分别电性连接于第二控制阀46。当第二浸泡槽414内的第二溶液415液面高度到达第二低液位传感器47时，第二低液位传感器47产生一驱使第二控制阀46开启的控制讯号，以使第二料剂441经由第二进料管45流入第二出布口417内。当第二浸泡槽414内的第二溶液415液面高度到达第二高液位传感器48时，第二高液位传感器48产生一驱使第二控制阀46关闭的控制讯号，以阻断第二料剂441经由第二进料管45流入第二出布口417内。
清洗装置5位于第二处理装置4之后，用以清洗经过第一处理装置3及第二处理装置4处理后的布料1。清洗装置5包括一储液桶51、一震波产生模块53，及一导向机构54。储液桶51呈U型并包含一 横桶体510、一由横桶体510前端朝上延伸的前侧立桶体511、一由横桶体510后端朝上延伸的后侧立桶体512，及一设置于横桶体510侧边的泄流管513。前侧立桶体511与后侧立桶体512沿前后方向X相间隔。横桶体510、前侧立桶体511及后侧立桶体512共同形成一浸泡槽514，浸泡槽514用以容置一可供布料1浸泡的清洗液515，本实施例的清洗液515是以清水为例。浸泡槽514具有一形成于前侧立桶体511顶端的前进布口516，及一形成于后侧立桶体512顶端的后出布口517，布料1是经由前进布口516输入浸泡槽514内并经由后出布口517移离浸泡槽514。泄流管513上设置有一泄流阀(图未示)，透过操控泄流阀能控制浸泡槽514内的清洗液515是否经由泄流管513排出。前侧立桶体511及后侧立桶体512各自具有一外侧立面518，及一内侧立面519，前侧立桶体511的内侧立面519与后侧立桶体512的内侧立面519相对。
震波产生模块53设置于储液桶51用以震动浸泡槽514内的清洗液515及布料1。震波产生模块53包含多个换能器531，及一与该等换能器531连接的超音波产生器532。该等换能器532设置于前侧立桶体511的外侧立面518与内侧立面519，以及后侧立桶体512的外侧立面518与内侧立面519至少其中之一者上。超音波产生器532用以将工业用电源转换为具有一定输出功率且以超音波频率震荡的电源，以供换能器532将高频电震荡转换为机械震荡，藉此，使得换能器532所产生的机械震荡能震动浸泡槽514内的清洗液515及布料1。
具体而言，本实施例的该等换能器531数量分配均匀地分别设置 于前侧立桶体511的外侧立面518与内侧立面519，以及后侧立桶体512的外侧立面518与内侧立面519上。藉此，使得位于前侧立桶体511及后侧立桶体512内的清洗液515及布料1皆能受到该等换能器531所产生的机械震荡所影响，能有效地提升震动清洗液515及布料1的时间及效果。
导向机构54包含一导入单元541、两个导引辊542，及一导出单元543。导入单元541设置于前侧立桶体511顶端，导入单元541具有一用以供布料1缠绕并将其导引至前进布口516内的导入辊544。两导引辊542枢设于横桶体510且位于浸泡槽514内，两导引辊542分别对应于前侧立桶体511底端及后侧立桶体512底端，两导引辊542用以供布料1缠绕并导引布料1朝后出布口517方向移动。导出单元543设置于后侧立桶体512顶端，导出单元543具有两个用以供布料1缠绕的致动辊545，两致动辊545透过一驱动机构(图未示)带动而旋转，且两致动辊545用以将布料1导出后出布口517并将布料1导引至回收装置6。
清洗装置5更包括一导流管55、多对喷嘴56、一前排液件57，及一后排液件58。导流管55具有一呈环形围绕状且位于两致动辊545下方的主管551，及一连接于主管551一侧的连接管552，连接管552与供清洗液源(图未示)相连接，前述清洗液是以清水为例。多对喷嘴56设置于主管551上并沿一垂直于前后方向X的左右方向Y相间隔排列，每一对喷嘴56中的两个喷嘴56位于后出布口517上方且分别位于两致动辊545下方。连接管552用以将供清洗液源所供应的清洗 液导流至主管551处并透过每一对喷嘴56喷洒而出，藉此，使得每一对喷嘴56中的两个喷嘴56能对经由后出布口517输出的布料1的前后相反侧喷清洗液，以对布料1进行清洗。喷嘴56对布料1所喷洒的清洗液会沿着布料1往下流动，并且经由后出布口517流至浸泡槽514内。
参阅图2及图3，前侧立桶体511的外侧立面518形成有一与浸泡槽514相连通且邻近前进布口516的前溢流孔520。前排液件57具有一前横管部571、一前斜管部572，及一前立管部573。前横管部571一端固定地连接于前侧立桶体511的外侧立面518并连通于前溢流孔520，前横管部571横跨于换能器531上方。前斜管部572由前横管部571另一端向外并向下倾斜延伸。前立管部573由前斜管部572相反于前横管部571的一端向下延伸而出，且前立管部573具有一位于底端的前排液口574。后侧立桶体512的外侧立面518形成有一与浸泡槽514相连通且邻近后出布口517的后溢流孔521。后排液件58具有一后横管部581、一后斜管部582，及一后立管部583。后横管部581一端固定地连接于后侧立桶体512的外侧立面518并连通于后溢流孔521，后横管部581横跨于换能器531上方。后斜管部582由后横管部581另一端向外并向下倾斜延伸。后立管部583由后斜管部582相反于后横管部581的一端向下延伸而出，且后立管部583具有一位于底端的后排液口584。
参阅图1及图2，回收装置6包括一用以容置布料1的箱体61、一固定框架62、一枢设于固定框架62顶侧且邻近前端处并供布料1 缠绕的导辊63、两个枢设于固定框架62顶侧中段处并供布料1缠绕的传动辊64，及一枢设于固定框架62顶侧且邻近后端处的摆臂65。透过一驱动机构(图未示)驱动两传动辊64旋转，使得传动辊64能通过导辊63以及两致动辊545将浸泡槽514内的布料1往上拉出，并且将布料1导引至摆臂65。透过一马达(图未示)驱动摆臂65在两个位置之间往复摆动，使得摆臂65能带动布料1往复地摆动并将其逐渐地折迭在一起而收容在箱体61内。
以下将针对布料处理设备200的具体运作方式进行详细说明：
参阅图1及图2，首先，布料供应装置2会将布料1导引至第一处理装置3，藉由第一导入辊334、两第一导引辊332，以及两第一导出辊335的导引，使得布料1能经由第一进布口316移动至第一浸泡槽314并且浸泡于第一溶液315内，随后再经由第一出布口317移离第一浸泡槽314。布料1于第一浸泡槽314内移动的过程中，第一换能器321通过第一超音波产生器322的驱动所产生的机械震荡会震动第一溶液315及布料1，进而使第一溶液315及布料1以超音波的频率震动。超音波对布料1所产生的空化作用会使布料1的纤维空隙增大，同时，超音波也会对第一溶液315中的染料产生作用，使染料完全溶于水而成为分子状态。分子状态的染料能顺利地进入布料1的纤维内并与其结合，藉此，使得染料能均匀且快速地对布料1进行染色。由于本实施例的第一前立桶体311的第一外立面318与第一内立面319以及第一后立桶体312的第一外立面318与第一内立面319皆设置有第一换能器321，因此，能有效地提升对布料1进行染色的 效果。
接着，第一导出辊335会将染色完成的布料1导引至第二处理装置4，藉由第二导入辊434、两第二导引辊432，以及两第二导出辊435的导引，使得布料1能经由第二进布口416移动至第二浸泡槽414并且浸泡于第二溶液415内，随后再经由第二出布口417移离第二浸泡槽414。布料1于第二浸泡槽414内移动的过程中，第二换能器421通过第二超音波产生器422的驱动所产生的机械震荡会震动第二溶液415及布料1，进而使第二溶液415及布料1以超音波的频率震动。超音波对布料1所产生的空化作用会使布料1的纤维空隙增大，同时，超音波也会对第二溶液415中的固色剂产生作用，使固色剂完全溶于水而成为分子状态。分子状态的固色剂能顺利地进入布料1的纤维内并与染料充分地接触，固色剂分子中的阳离子电荷与染料的阴离子基团形成静电结合，使得染料与固色剂在纤维上生成不溶性的色淀，进而降低染料的水溶性。藉此，能提高染色的牢固度并缩短固色的时间。由于本实施例的第二前立桶体411的第二外立面418与第二内立面419以及第二后立桶体412的第二外立面418与第二内立面419皆设置有第二换能器321，因此，能有效地提升对布料1进行固色的效果。
之后，第二导出辊435会将固色完成的布料1导引至清洗装置5，藉由导入辊544、两导引辊542，以及两致动辊545的导引，使得布料1能经由前进布口516移动至浸泡槽514并且浸泡于清洗液515内，随后再经由后出布口517移离浸泡槽514。布料1于浸泡槽514内移动的过程中，换能器531通过超音波产生器532的驱动所产生的机械 震荡会震动清洗液515及布料1，进而使清洗液515及布料1以超音波的频率震动。超音波对布料1所产生的空化作用会使清洗液515将残留在布料1上的染料及固色剂带走，以达到清洗布料1的效果。布料1由后出布口517移动至两致动辊545的过程中，每一对喷嘴56所喷出清洗液能进一步地将布料1前、后两面彻底地冲洗干净，以冲洗掉布料1前、后两面所残留的杂质。
参阅图2及图3，由于各对喷嘴56是持续不断地对布料1进行喷清洗液清洗，使得清洗布料1后的清洗液会夹带着杂质经由后出布口517流入浸泡槽514内，进而造成浸泡槽514内的清洗液515的液面不断地上升。当清洗液515的液面上升至前溢流孔520及后溢流孔521的高度时，清洗液515以及漂浮在清洗液515液面上的杂质会经由前溢流孔520及后溢流孔521分别流动至前排液件57及后排液件58内。藉此，使得溢出的清洗液515及杂质能分别经由前排液件57及后排液件58的导流而朝下流动，最后经由前排液口574及后排液口584排出至外部，以减少杂质沉积于浸泡槽514内。
参阅图1及图2，最后，回收装置6的传动辊64会带动清洗完成的布料1移动至摆臂65处，使摆臂65带动布料1往复地摆动，以将布料1折迭在一起并收容在箱体61内。此时，布料处理设备200即完成布料1的染色加工处理。
实施例2：
参阅图4及图5，是本发明布料处理设备的第二实施例，布料处理设备300的工作原理大致与第一实施例相同，不同处在于布料处理 设备300的用途及结构。
在本实施例中，布料处理设备300是以一退浆除油机为例。布料1是先经过本实施例的布料处理设备300清洗油污等杂质后，再透过第一实施例的布料处理设备200进行染色加工，藉此，能对例如尼龙布的布料1进行除油、染色、固色以及清洗的作业，并能避免布料1在染色过程中出现色点及色花等现象。本实施例的布料处理设备300省略第一实施例的第二处理装置4，而第一处理装置3为一用以对布料1除油的除油装置。第一溶液315是由水和除油剂混合而成的除油液，第一料剂341则是为除油剂。
布料1于第一储液桶31的第一浸泡槽314内移动的过程中，第一换能器321通过第一超音波产生器322的驱动所产生的机械震荡会震动第一溶液315及布料1，进而使第一溶液315及布料1以超音波的频率震动。超音波对布料1所产生的空化作用会使布料1的纤维空隙增大，使得油污等杂质脱离纤维，同时，超音波也会对第一溶液315中的除油剂产生作用，使除油剂与油污充分地接触并乳化，乳化后的油污便不会黏附在纤维上。藉此，能快速地去除布料1上的油污等杂质。
此外，布料1于储液桶51的浸泡槽514内移动的过程中，换能器531通过超音波产生器532的驱动所产生的机械震荡会震动清洗液515及布料1，进而使清洗液515及布料1以超音波的频率震动。超音波对布料1所产生的空化作用会使清洗液515将残留在布料1上的除油剂及油污等杂质带走，以达到清洗布料1的效果。紧接着，布料 1由后出布口517移动至两致动辊545的过程中，每一对喷嘴56所喷出清洗液能进一步地将布料1前、后两面彻底冲洗干净，以冲掉布料1前、后两面所残留的除油剂及油污等杂质。
特别说明的是，本实施例的布料处理设备300也可以是一精炼漂白机。布料1是先经过本实施例的布料处理设备300进行精炼及漂白的处理，在极短的时间内精炼及漂白好所要染色加工之布料1之后，再透过第一实施例的布料处理设备200进行染色加工，藉此，能对例如棉布的布料1进行精炼、漂白、染色、固色以及清洗的作业。本实施例布料处理设备300的第一处理装置3为一用以对布料1进行精炼和漂白的装置。第一溶液315是由水和精炼酶和漂白剂混合而成的处理液，第一料剂341则是为精炼漂白剂。藉此，布料处理设备300可依照不同的布种(例如尼龙布或棉布)而采取不同的处理方式。
综上所述，各实施例的布料处理设备200、300，藉由第一处理装置3的多个第一换能器321设置于第一储液桶31的方式、第二处理4的多个第二换能器421设置于第二储液桶41的方式，以及清洗装置5的多个换能器531设置于储液桶51的方式，能达到下述功效：
1.布料1只要以一定的速率通过第一处理装置3、第二处理装置4以及清洗装置5，便能完成染色的加工，或者是通过第一处理装置3以及清洗装置5，便能完成退浆除油的加工。藉此，能快速地对布料1进行加工处理，以提升加工效率并节省加工工时。
2.布料处理设备200只需使用低于传统染色温度的第一溶液315、第二溶液415，以及少量的水量便能完成染色的加工，而布料 处理设备300只需使用低于传统染色温度的第一溶液315，以及少量的水量便能完成退浆除油或者是精炼漂白的加工，藉此，能节省加热所需耗费的能源，并能降低用水量，藉以降低制造的成本。
3.经由布料处理设备200加工处理后的布料1染色均匀且染色质量高，而经由布料处理装置300加工处理后的布料1去除油污等杂质的效果好，藉此，能提升布料1经过加工处理后的加工质量。
惟以上所述者，仅为本发明之实施例而已，当不能以此限定本发明实施之范围，凡是依本发明申请专利范围及专利说明书内容所作之简单的等效变化与修饰，皆仍属本发明专利涵盖之范围内。

Claims (10)

  1. 一种布料处理设备，其特征在于：所述的布料供应装置、第一处理装置、第二处理装置、清洗装置以及回收装置，布料从进料装置通过依次前后间隔排列的第一处理装置、第二处理装置、清洗装置以及回收装置进行处理。
  2. 如权利要求1所述的布料处理设备，其特征在于：所述的第一处理装置，包括第一储液桶，及设置于该第一储液桶的第一震波产生总成，该第一储液桶形成有一第一浸泡槽，该第一浸泡槽用以容置一可供该布料浸泡的第一溶液，该第一震波产生总成用以震动该第一储液桶内的该第一溶液及该布料；所述的第二处理装置与第一处理装置设置相同；
    清洗装置，该清洗装置用以清洗经过该第一处理装置处理后的该布料，该清洗装置包括一储液桶，及一设置于该储液桶的震波产生模块，该储液桶形成有一浸泡槽，该浸泡槽用以容置一可供该布料浸泡的清洗液，该震波产生模块用以震动该储液桶内的该清洗液及该布料。
  3. 如权利要求2所述的布料处理设备，其特征在于：所述的第一储液桶呈U型并包含一第一前立桶体，及一沿该前后方向与该第一前立桶体相间隔的第一后立桶体，该第一前立桶体及该第一后立桶体各自具有一第一外立面及一第一内立面，该第一前立桶体的该第一内立面与该第一后立桶体的该第一内立面相对，该第一震波产生总成包含多个第一换能器，该等第一换能器设置于该第一前立桶体的该第一外立面与该第一内立面，以及该第一后立桶体的该第一外立面与该 第一内立面至少其中之一者上。
  4. 如权利要求3所述的布料处理设备，其特征在于：所述的第一换能器分别设置于该第一前立桶体的该第一外立面与该第一内立面上，以及该第一后立桶体的该第一外立面与该第一内立面上。
  5. 如权利要求3所述的布料处理设备，其特征在于：所述的该第一浸泡槽具有一形成于该第一前立桶体顶端的第一进布口，及一形成于该第一后立桶体顶端的第一出布口，该第一处理装置更包括一第一供料桶、一连接于该第一供料桶与该第一后立桶体的该第一出布口之间的第一进料管，及一设置于该第一第一进料管的第一控制阀，该第一供料桶用以容置一第一料剂，该第一控制阀用以控制该第一进料管的流通与阻断，以控制该第一料剂是否经由该第一进料管流入该第一出布口内。
  6. 如权利要求5所述的布料处理设备，其特征在于：所述的该第一处理装置更包括一设置于该第一后立桶体的第一低液位传感器，及一设置于该第一后立桶体的第一高液位传感器，该第一高液位传感器间隔位于该第一低液位传感器上方并且邻近该第一出布口，该第一低液位传感器及该第一高液位传感器分别电性连接该第一控制阀，当该第一浸泡槽内的该第一溶液液面高度到达该第一低液位传感器时，该第一低液位传感器产生一驱使该第一控制阀开启的控制讯号，以使该第一料剂经由该第一进料管流入该第一出布口内，当该第一浸泡槽内的该第一溶液液面高度到达该第一高液位传感器时，该第一高液位传感器产生一驱使该第一控制阀关闭的控制讯号，以阻断该第一料剂 经由该第一进料管流入该第一出布口内。
  7. 如权利要求6所述的布料处理设备，其特征在于：所述的该第一处理装置更包括一设置于该第一储液桶的第一导引机构，该第一导引机构包含一用以将该布料导引至该第一进布口内的第一导入辊、两个位于该第一浸泡槽内用以导引该布料朝该第一出布口方向移动的第一导引辊，及两个用以将该布料导出该第一出布口的第一导出辊。
  8. 如权利要求2所述的布料处理设备，其特征在于：所述的储液桶呈U型并包含一前侧立桶体，及一沿该前后方向与该前侧立桶体相间隔的后侧立桶体，该前侧立桶体及该后侧立桶体各自具有一外侧立面及一内侧立面，该前侧立桶体的该内侧立面与该后侧立桶体的该内侧立面相对，该震波产生模块包含多个换能器，该等换能器设置于该前侧立桶体的该外侧立面与该内侧立面，以及该后侧立桶体的该外侧立面与该内侧立面至少其中之一者上。
  9. 如权利要求2所述的布料处理设备，其特征在于：所述的浸泡槽具有一形成于该前侧立桶体顶端的前进布口，及一形成于该后侧立桶体顶端的后出布口，该清洗装置更包括多对位于该后出布口上方且沿一垂直于该前后方向的左右方向相间隔排列的喷嘴，各该对喷嘴用以对经由该后出布口输出的该布料的相反侧喷清洗液。
  10. 如权利要求8或9所述的布料处理设备，其特征在于：所述的前侧立桶体的该外侧立面形成有一与该浸泡槽相连通且邻近该前进布口的前溢流孔，该后侧立桶体的该外侧立面形成有一与该浸泡槽 相连通且邻近该后出布口的后溢流孔，该清洗装置更包括一连接于该前侧立桶体的该外侧立面并连通该前溢流孔的前排液件，及一连接于该后侧立桶体的该外侧立面并连通于该后溢流孔的后排液件。
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