WO2018103159A1 - 电动汽车充电器自动收线器及电动汽车充电器 - Google Patents

电动汽车充电器自动收线器及电动汽车充电器 Download PDF

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Publication number
WO2018103159A1
WO2018103159A1 PCT/CN2016/112893 CN2016112893W WO2018103159A1 WO 2018103159 A1 WO2018103159 A1 WO 2018103159A1 CN 2016112893 W CN2016112893 W CN 2016112893W WO 2018103159 A1 WO2018103159 A1 WO 2018103159A1
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WO
WIPO (PCT)
Prior art keywords
fixed shaft
wire take
automatic wire
bobbin
electric car
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Application number
PCT/CN2016/112893
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English (en)
French (fr)
Inventor
李翔
吴一平
冯磊
Original Assignee
珠海小可乐科技有限公司
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Application filed by 珠海小可乐科技有限公司 filed Critical 珠海小可乐科技有限公司
Publication of WO2018103159A1 publication Critical patent/WO2018103159A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/72Means for accommodating flexible lead within the holder
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

Definitions

  • the present invention relates to the field of charging technology for electric vehicles, and in particular to an electric car charger automatic wire take-up device and an electric car charger.
  • the present invention is based on a Chinese utility model patent whose application date is December 8, 2016, and whose application number is CN201621345033.0, the content of which is hereby incorporated by reference.
  • the current electric vehicle charging needs to be carried out by an electric car charger.
  • One end of the electric car charger is connected to the charging gun, the charging gun is inserted into the charging port of the electric car, the other end is extended with the charging wire plug, and the plug is inserted into the household socket to realize the charging of the vehicle.
  • the existing electric vehicle charger automatic wire take-up device realizes the controllable relative rotation between the fixed shaft and the winding shaft through the ratchet ratchet mechanism, and realizes the energy storage by the spring spring, and drives the winding shaft relative to the fixed shaft while releasing the energy. Rotate to achieve winding recovery of the charging line.
  • the existing electric car charger automatic wire take-up device has a problem that when the spring spring releases energy to rotate the bobbin, the charging wire will be wound on the bobbin in disorder, and the charging wire after the winding is completed will be disordered. Order, the next time you use it, it is easy to get entangled or unable to stretch and other use problems.
  • a first object of the present invention is to provide an electric wire charger automatic wire take-up device having a good winding effect.
  • a second object of the present invention is to provide an electric vehicle charger for an electric car charger automatic take-up reel having a good winding effect.
  • the electric vehicle charger automatic wire take-up device comprises a fixed shaft and a winding shaft, and the fixed shaft and the winding shaft are coaxially rotatably connected, and a spring is connected between the fixed shaft and the winding shaft, and between the fixed shaft and the winding shaft
  • the ratchet pawl assembly cooperates, wherein the electric vehicle charger automatic wire take-up further comprises a lifting mechanism, the lifting mechanism comprises a reciprocating screw and a guiding block screwed on the reciprocating screw, the guiding block is provided with a guiding hole, and the winding shaft outputs the torque To the reciprocating screw.
  • the ratchet pawl assembly includes a ratchet, a pawl and a traction spring; the ratchet includes at least two continuous ratchets and a fracture between adjacent two consecutive ratchets; the spool includes a cylinder
  • the peripheral wall has a plurality of continuous ratchet portions disposed on the inner circumferential surface of the peripheral wall along the circumferential direction of the winding shaft, the pawl is hinged on the fixed shaft, and a traction spring is connected between the pawl and the fixed shaft.
  • a further solution is that the hinged surface and the fixed cylinder protrude from the circumferential surface of the fixed shaft, and the first end of the pawl is provided with a claw portion, and the pawl is provided with a fixing hole at a second end opposite to the first end, and the pawl is hinged On the articulated table, the traction spring is connected between the fixed cylinder and the fixing hole.
  • a first isolation ring is disposed between the spring spring and the ratchet pawl mechanism
  • a second isolation ring is disposed between the ratchet pawl mechanism and the brush holder, and the first isolation ring and the second isolation ring They are all set on the fixed shaft, and the spring is connected between the inner circumferential surface of the peripheral wall and the fixed shaft.
  • the bobbin includes a detachable upper shaft body and a lower baffle, the upper shaft body includes a peripheral wall and an upper baffle; the lower baffle is provided with a brush fixing seat, and one side of the brush fixing seat is provided with an outgoing line
  • the slot has an inlet port on the peripheral wall.
  • the lifting mechanism further comprises a belt drive assembly, wherein the driving wheel of the belt drive assembly is coaxially connected under the lower baffle, and the driven wheel of the belt drive assembly is coaxially fixedly connected with the reciprocating screw.
  • the electric car charger automatic wire take-up further comprises a detachably connected upper outer casing and a lower outer casing, and a guiding rod is connected between the upper outer casing and the lower outer casing, the guiding rod is parallel to the winding shaft, the guiding block and the guiding rod Sliding fit.
  • a further solution is that a guide wheel is disposed on both sides of the guiding hole.
  • the electric vehicle charger provided by the second object of the present invention includes an electric car charger automatic wire take-up device, a charging wire, a charging gun and a charging circuit
  • the electric car charger automatic wire take-up device includes a fixed shaft and a winding shaft, a fixed shaft and a winding shaft. Coaxial rotary connection, the charging wire is connected to the winding shaft, a spring is connected between the fixed shaft and the winding shaft, and the fixed shaft and the winding shaft are matched by the ratchet pawl assembly; the charging gun is detachably connected with the charging wire.
  • the charging circuit is electrically connected to the wire.
  • the electric vehicle charger automatic wire take-up device further comprises a lifting mechanism, the lifting mechanism comprises a reciprocating screw and a guiding block screwed on the reciprocating screw, the guiding block is provided with a guiding hole; the winding shaft outputs torque to the reciprocating screw and the charging line Pass through the guide hole.
  • the electric car charger automatic wire take-up device provided by the invention, when the spring spring releases energy to rotate the bobbin, since the guiding block rises or falls unidirectionally on the reciprocating screw, the charging wire passes through the guiding block, so the guiding Under the action of the block, the charging line can be wound from the bottom up or from the top to the bottom in an orderly manner around the winding axis to achieve a good wire-receiving effect.
  • the pawl is engaged between the ratchet teeth on the continuous ratchet portion to realize the intermittent rotation of the winding shaft with respect to the fixed axis.
  • the traction spring is in the energy storage state, and the spring is continuously stored. Can stage.
  • the traction spring releases the energy so that the pawl is disengaged from the continuous ratchet portion, and the direction of mutual rotation between the two causes the two to no longer engage, and the spring is simultaneously wound.
  • the spring releases energy to ensure continuous rotation of the bobbin to achieve automatic winding of the charging line.
  • the positional relationship between the hinged table and the fixed cylinder and the position of the fixing hole of the pawl determine whether the pawl can be re-engaged to the continuous ratchet after the winding is completed, and the relationship between the winding axis and the fixed axis is determined. Rotational fluency.
  • the detachable structure of the bobbin and the fixed position of the charging line ensure the adjustability and replaceability of the electric car charger automatic take-up device, and are used in different standard charging lines or models to improve the automatic charging of the electric vehicle charger.
  • the scope of the line device is not limited to, but not limited to, but not limited to, but not limited to, but not limited to, but not limited to, but not limited to, but not limited to, but not limited to, but not limited to the electric car charger automatic take-up device.
  • the isolation between the transmission mechanism or the circuit and wire mechanism can effectively prevent interference and effectively avoid accidents caused by interference.
  • the setting of the belt assembly makes the space design of the automatic wire take-up more compact; the guide rods arranged parallel to the winding shaft ensure that the direction of movement of the guiding block is consistent with the axial direction of the winding shaft, the winding effect is better, and it is convenient for The winding pitch of the charging wire on the bobbin is calculated and adjusted.
  • the guide wheel can ensure that the charging line is replaced by the rolling pair when the charging line is shuttled in the guiding hole, thereby reducing the damage to the charging line during the pulling and winding process.
  • the automatic winding and the intermittent pulling wire are realized by the spring spring and the ratchet ratchet mechanism, and the lifting mechanism is provided at the same time, and the guiding block in the lifting mechanism can be used.
  • the charging wire interposed thereon realizes uniform movement from top to bottom or from bottom to top, so that the charging wires are wound on the winding shaft in an orderly manner to achieve a good wire-receiving effect.
  • FIG. 1 is a structural exploded view of an embodiment of an automatic wire take-up device for an electric vehicle charger of the present invention.
  • FIG. 2 is an exploded perspective view showing parts of an embodiment of an automatic wire take-up device for an electric vehicle charger according to the present invention.
  • FIG 3 is an exploded perspective view of an embodiment of an electric vehicle charger of the present invention.
  • FIG. 1 is a structural exploded view of an embodiment of an automatic wire take-up device for an electric vehicle charger according to the present invention.
  • the electric vehicle charger includes an automatic wire take-up device, a charging wire, a charging gun and a charging circuit.
  • the electric car charger automatic wire take-up device is composed of a fixed axis 400 and a winding shaft coaxially rotating, and the winding shaft includes an upper shaft body and a lower shaft.
  • the upper shaft body includes a peripheral wall 106 and an upper baffle 100 connected to the upper end of the peripheral wall 106.
  • the peripheral wall 106 is a cylindrical peripheral wall.
  • the lower end of the peripheral wall 106 is provided with an inlet port 108, and the inlet port 108 is circularly connected. hole.
  • the upper baffle 100 and the lower baffle 101 are both circular plates, and the upper end surface of the lower baffle 101 is provided with a plurality of engaging protrusions 107 uniformly disposed along the circumferential direction thereof, and the lower baffle 101 can be passed through the engaging protrusions 107.
  • the lower end of the peripheral wall 106 is detachably attached, and the lower baffle 101 blocks the lower end opening of the peripheral wall 106.
  • the upper portion of the upper baffle 100 and the lower baffle 101 are provided with through holes for penetrating the upper and lower ends of the peripheral wall 106.
  • the middle portion of the lower baffle 101 is provided with a brush holder 102, and one side of the brush holder 102 is disposed. There is a trunking.
  • the fixed shaft 400 is a cylindrical hollow shaft.
  • the outer peripheral surface of the fixed shaft 400 is provided with a laterally extending hinged platform 204.
  • the hinged base 204 is provided with an articulated shaft.
  • the outer peripheral surface of the fixed shaft 400 is provided with an articulated base 204.
  • a fixed cylinder 206 at the same axial height, the fixed cylinder 206 is used to fix the traction spring.
  • the fixed shaft 400 and the bobbin shaft are intermittently rotated with each other by the spring spring 300 and the ratchet pawl mechanism or the automatic rotation of the winding shaft with respect to the fixed shaft 400; the first spring is disposed on the circumferential surface of the fixed shaft 400
  • the fixing member 301 is provided with a second spring fixing member 302 on the inner circumferential surface of the peripheral wall 106.
  • the starting end of the spring spring 300 is fixedly connected to the first spring fixing member 301, and the end of the spring spring 300 is connected to the second hair.
  • the strip is fixed on the member 302.
  • the ratchet ratchet mechanism includes a pawl 203, a traction spring 205, and two continuous ratchet portions 201.
  • the middle portion of the pawl 203 is provided with a hinge hole, and the first end of the pawl 203 is provided with a claw portion, and the second end of the pawl 203 opposite to the first end of the claw portion is provided with a fixing hole 207, and the pawl 203 is hinged
  • the hole is hinged on the hinge seat 204 of the fixed shaft 400, and both ends of the traction spring 205 are fixedly mounted between the fixed cylinder 206 of the fixed shaft 400 and the fixing hole 207 of the pawl 203, respectively.
  • the continuous ratchet portion 201 is an arcuate strip having a plurality of continuous ratchet teeth having a certain arc length, and the plurality of continuous ratchet portions 201 are uniformly disposed on the inner peripheral surface of the peripheral wall 106 in the circumferential direction of the peripheral wall 106, and At least one fracture 202 is formed between two adjacent continuous ratchet portions 201.
  • the continuous ratchet portion 201 is at the same axial height as the pawl 203 and the traction spring 205, and the spring spring 300 is located at an axially upper position of the ratchet pawl mechanism.
  • FIG. 2 is an exploded perspective view of the ratchet ratchet mechanism of the present embodiment. 1
  • the initial state is that the pawl 203 is located at the fracture 202, and at this time, the wire drawing operation is performed.
  • the continuous ratchet portion 201 abuts the spine.
  • the left side of the claw 203 swings and engages the ratchet 203 to the ratchet of the continuous ratchet portion 201, while the traction spring 205 accumulates, and the spring spring 300 accumulates; while the wire drawing operation continues, the spring spring 300 will proceed.
  • Continuous energy storage The charging gun is attached to the end of the charging cable, and the drawn charging cable will facilitate the connection between the charging gun and the charging post or the vehicle.
  • the pawl 203 is engaged with the ratchet at this time, and the charging wire is continuously pulled to control the continuous ratcheting portion 201 to continue to rotate counterclockwise until the pawl 203 reaches the fracture; the traction spring in the compressed state at this time 205 releases the energy and pushes the pawl 203 to swing in the opposite direction of the original ratchet. At this time, the charging wire is loosely released.
  • the peripheral wall 106 communicates with the continuous ratchet portion 201 to rotate clockwise until the spring spring 300 reaches a steady state.
  • FIG. 3 is an exploded perspective view of an embodiment of an electric vehicle charger of the present invention.
  • the electric car charger automatic wire take-up device further includes a lifting mechanism, and the lifting mechanism functions to support the charging line 500 while providing up and down movement to control the charging line 500 to move up and down, so that the charging line 500 is wound around the winding shaft in an orderly manner.
  • the lifting mechanism includes a belt drive assembly, a reciprocating screw 180, a guide block 160, and a guide rod 170.
  • the belt drive assembly includes a drive wheel 150, a drive belt 130, and a driven wheel 140.
  • the driving wheel 150 is concentrically fixedly coupled to the lower end of the lower baffle 107, and the driven wheel 140 is rotatably coupled to the second rotating shaft 20 on the lower casing 900.
  • the driving belt 130 is coupled between the driving wheel 150 and the driven wheel 140.
  • the upper end of the driven wheel 140 is concentrically connected with a reciprocating screw 180.
  • the electric vehicle charger further includes an upper casing 800 and a lower casing 900.
  • a guiding rod 170 is connected between the upper casing 800 and the lower casing 900.
  • the first side of the guiding block 160 is sleeved at
  • the reciprocating screw 180 is threadedly engaged with the track of the reciprocating screw 180, and the second side of the guiding block 160 is fitted over the guide rod 170 and forms a sliding fit with the guide rod 170.
  • the reciprocating screw 180, the guide rod 170, and the fixed shaft 400 are parallel to each other, so that when the bobbin rotates, the driven wheel 140 rotates and drives the guide block 160 to move up and down in the axial direction of the fixed shaft 400.
  • a guide hole is disposed in the middle of the guide block 160, and the guide block 160 is provided with a guide wheel on both sides of the guide hole.
  • the guiding hole is provided for the charging wire to pass through, and the guiding wheel cooperates with the charging wire to form a rolling pair to prevent friction and damage the charging wire.
  • the brush 190 is installed in the central cavity of the fixed shaft 400, and the brush wire at the lower end of the brush 190 is taken out from the outlet groove on the side of the brush holder 102; the charging wire 500 is from the peripheral wall.
  • the inlet 108 of the 106 penetrates into the peripheral wall 106 and is connected to the brush wire.
  • a charging circuit 700 and a circuit protection case 600 are further mounted on the upper portion of the fixed shaft 400.
  • the upper end of the brush 190 is electrically connected to the charging circuit 700.
  • the lower housing 900 is further provided with a second wire 120 and a cable connector female head 110 and a wire. Cable connector male 10.
  • the peripheral wall 106 of the bobbin drives the charging wire 500 to rotate, and the charging wire 500 is inserted on the guiding block 160.
  • the guiding block 160 realizes a uniform upward movement or downward movement on the reciprocating screw, and finally completes the charging line 500. Ordered equidistantly wound on the peripheral wall 106 of the bobbin.
  • a first isolation ring 104 is disposed between the spring spring 300 and the ratchet pawl mechanism, and a second isolation ring is disposed between the ratchet pawl mechanism and the brush holder 102.
  • a third spacer ring 105 is disposed between the clock spring 300 and the charging circuit 700.
  • the lifting mechanism is arranged to realize the effective equal-distance winding of the charging line to ensure the winding quality, and to avoid the entanglement interference when the next wire is pulled.
  • the electric vehicle charger provided by the invention is used for charging an electric vehicle.
  • the charger is provided with a charging line and a charging gun.
  • the charging line is connected with the charging gun, and the charging gun can be inserted into the charging port of the electric vehicle, thereby passing the charging gun to the electric vehicle. Charging.
  • the automatic wire take-up device realizes an automatic wire take-up and an intermittent wire pull by a spring spring and a ratchet ratchet mechanism, and at the same time, a lifting mechanism is provided, and a guide block in the lifting mechanism can be
  • the charging wire interposed thereon is realized to move from top to bottom or from bottom to top at a constant speed, so that the charging wires are wound on the winding shaft in an orderly manner, and the wire take-up effect is good.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

一种电动汽车充电器自动收线器,应用于电动汽车配件领域,包括定轴(400)和绕线轴,定轴(400)与绕线轴同轴转动连接,定轴(400)和绕线轴之间连接有发条弹簧(300),且定轴(400)与绕线轴之间通过棘轮棘爪组件配合。其中电动汽车充电器自动收线器还包括升降机构,升降机构包括往复螺杆(180)以及螺纹连接在往复螺杆(180)上的引导块(160),引导块(160)上设置有引导孔,绕线轴输出转矩至往复螺杆(180)。

Description

电动汽车充电器自动收线器及电动汽车充电器 技术领域
本发明涉及电动汽车的充电技术领域,具体地涉及一种电动汽车充电器自动收线器及电动汽车充电器。本发明是基于申请日为2016年12月8日,申请号为CN201621345033.0的中国实用新型专利,该专利的内容引入本文作为参考。
背景技术
现在的电动汽车充电需要通过电动汽车充电器进行,电动汽车充电器一端连接充电枪,充电枪插入电动汽车充电口,另一端伸出充电线插头,插头插入家用插座中,以实现车辆的充电。现有的电动汽车充电器自动收线器通过棘轮棘齿机构实现定轴与绕线轴之间的可控相对转动,并通过发条弹簧实现蓄能,在能量释放同时带动绕线轴相对于定轴转动,进而实现对充电线的绕线回收。
现有的电动汽车充电器自动收线器存在的问题是,在发条弹簧释放能量使绕线轴转动的时候,充电线将无序地缠绕在绕线轴上,缠绕完成后的充电线将凌乱无序,下次使用的时候容易发生纠缠或是无法拉伸等使用问题。
技术问题
本发明的第一目的在于提供一种具有良好缠绕效果的电动汽车充电器自动收线器。
本发明的第二目的在于提供一种具有良好缠绕效果的电动汽车充电器自动收线器的电动汽车充电器。
技术解决方案
本发明提供的电动汽车充电器自动收线器包括定轴和绕线轴,定轴与绕线轴同轴转动连接,定轴和绕线轴之间连接有发条弹簧,且定轴与绕线轴之间通过棘轮棘爪组件配合,其中电动汽车充电器自动收线器还包括升降机构,升降机构包括往复螺杆以及螺纹连接在往复螺杆上的引导块,引导块上设置有引导孔,绕线轴输出转矩至往复螺杆。
一个优选的方案是,棘轮棘爪组件包括有棘轮、棘爪和牵引弹簧;棘轮包括至少两个连续棘齿部以及位于相邻的两个连续棘齿部之间的断口;绕线轴包括圆筒状的周壁,多个连续棘齿部沿绕线轴的周向设置在周壁的内周面上,棘爪铰接在定轴上,且棘爪与定轴之间连接有牵引弹簧。
进一步的方案是,定轴周面上伸出有铰接台和固定圆柱,棘爪的第一端设有爪部,棘爪在与第一端相对的第二端设置有固定孔,棘爪铰接于铰接台上,牵引弹簧连接在固定圆柱与固定孔之间。
更进一步的方案是,发条弹簧与棘轮棘爪机构之间设置有第一隔离环,棘轮棘爪机构与电刷固定座之间设置有第二隔离环,第一隔离环与第二隔离环均套装在定轴上,并且,发条弹簧连接于周壁的内周面与定轴之间。
进一步的方案是,绕线轴包括可拆卸的上轴体以及下挡板,上轴体包括周壁和上挡板;下挡板上设置有电刷固定座,电刷固定座的一侧设置有出线槽,,周壁上设置有入线口。
更进一步的方案是,升降机构还包括有带传动组件,带传动组件的主动轮同轴连接在下挡板下方,带传动组件的从动轮与往复螺杆同轴固定连接。
再进一步的方案是,电动汽车充电器自动收线器还包括可拆卸连接的上外壳和下外壳,上外壳与下外壳之间连接有导向杆,导向杆平行于绕线轴,引导块与导向杆滑动配合。
更进一步的方案是,引导孔的两侧均设置有一个导向轮。
本发明第二目的提供的电动汽车充电器包括电动汽车充电器自动收线器、充电线、充电枪和充电电路,电动汽车充电器自动收线器包括定轴和绕线轴,定轴与绕线轴同轴转动连接,充电线连接在绕线轴上,定轴和绕线轴之间连接有发条弹簧,且定轴与绕线轴之间通过棘轮棘爪组件配合;充电枪与充电线可拆卸连接,充电电路与导线电连接。其中,电动汽车充电器自动收线器还包括升降机构,升降机构包括往复螺杆以及螺纹连接在往复螺杆上的引导块,引导块上设置有引导孔;绕线轴输出转矩至往复螺杆且充电线穿过引导孔。
有益效果
本发明提供的电动汽车充电器自动收线器,在发条弹簧释放能量使绕线轴转动的时候,由于引导块在往复螺杆上单向上升或下降,而充电线穿过引导块,因此在引导块的作用下,充电线可由下往上或由上往下有序等距地藏绕在绕线轴外,实现良好的收线效果。
并且,在拉线过程中,棘爪卡合在连续棘齿部上的棘齿之间,以实现绕线轴相对于定轴的间歇转动,此时牵引弹簧为蓄能状态,发条弹簧为连续蓄能阶段。当棘爪转动到断口处时而操作收线时,牵引弹簧释放能量使棘爪则从连续棘齿部上脱出,且两者之间相互转动的方向改变使两者不再卡合,同时发条弹簧释放能量,保证绕线轴连续转动,以实现充电线的自动收线。
此外,铰接台和固定圆柱之间的位置关系以及棘爪的固定孔位置决定了棘爪完成收线后是否能重新卡合到连续棘齿部上,且决定了绕线轴与定轴之间的转动流畅度。
另外,绕线轴的可拆卸结构以及充电线的位置固定保证了电动汽车充电器自动收线器的可调整性和可替换性,使用于不同标准的充电线或车型,提高电动汽车充电器自动收线器适用范围。
并且,传动机构或是电路电线机构之间设置隔离,可有效防止出现干涉且有效避免出现干涉后引起的事故。
此外,传动带组件的设置可使自动收线器的空间设计更紧凑;设置平行于绕线轴的导向杆,可保证引导块的运动方向与绕线轴的轴向一致,缠绕效果更佳,且便于对充电线在绕线轴上的缠绕间距进行计算与调节。
另外,导向轮可保证充电线在引导孔中穿梭的时候以滚动副配合代替摩擦配合,减少拉线和收线过程中对充电线的损坏。
而本发明的电动汽车充电器中,由于设置了自动收线器,通过发条弹簧以及棘轮棘齿机构实现自动收线和间歇式的拉线,同时设置升降机构,升降机构中的引导块可使穿插在其上的充电线实现从上往下或从下往上匀速移动,使充电线有序等距离地缠绕在绕线轴上,实现良好的收线效果。
附图说明
图1为本发明电动汽车充电器自动收线器实施例的结构分解图。
图2为本发明电动汽车充电器自动收线器实施例中部分零件的结构分解图。
图3为本发明电动汽车充电器实施例的结构分解图。
以下结合附图及实施例对本发明作进一步说明。
本发明的实施方式
参见图1,图1为本发明电动汽车充电器自动收线器实施例的结构分解图。电动汽车充电器包括自动收线器、充电线、充电枪以及充电电路,电动汽车充电器自动收线器基于同轴转动配合的定轴400和绕线轴组成,绕线轴包括有上轴体和下挡板101,上轴体包括有周壁106以及连接在周壁106上端的上挡板100;周壁106为圆筒状周壁,周壁106的下端设置有入线口108,入线口108为圆形通孔。上挡板100和下挡板101均为圆形板,下挡板101的上端面设置有沿其周向均匀设置的多个卡合凸起107,下挡板101通过卡合凸起107可拆卸地安装于周壁106的下端,且下挡板101对周壁106的下端开口进行遮挡。上挡板100和下挡板101的中部均设置有通孔,使周壁106的上下两端贯通,下挡板101的中部设置有电刷固定座102,电刷固定座102的一侧上设置有出线槽。
定轴400为圆柱形空心轴,定轴400的外周面上设置有横向伸出的铰接台204,铰接台204上设置有一根铰接轴;定轴400的外周面上外设置有与铰接台204处于同一轴向高度的固定圆柱206,固定圆柱206用于对牵引弹簧进行固定。
定轴400与绕线轴之间通过发条弹簧300以及棘轮棘爪机构实现彼此间的间歇转动或是绕线轴相对于定轴400的自动转动;定轴400的周面上设置有第一发条固定件301,周壁106的内周面上设置有第二发条固定件302,发条弹簧300的始端固定连接在第一发条固定件301上,发条弹簧300的末端连接在第二发条固定件302上。
棘轮棘齿机构包括棘爪203、牵引弹簧205和两个连续棘齿部201。棘爪203的中部设置有铰接孔,棘爪203的第一端设置有爪部,棘爪203上与爪部所在第一端相对的第二端上设置有固定孔207,棘爪203通过铰接孔铰接在定轴400的铰接座204上,且牵引弹簧205的两端分别固定安装在定轴400的固定圆柱206和棘爪203的固定孔207之间。
连续棘齿部201为具有一定弧线长度的具有连续的多个棘齿的圆弧条状,多个连续棘齿部201沿周壁106的周向均匀设置在周壁106的内周面上,且相邻的两个连续棘齿部201之间形成至少一个断口202。
定轴400同心安装于周壁106内预设位置后,连续棘齿部201与棘爪203以及牵引弹簧205位于同一轴向高度,发条弹簧300位于棘轮棘爪机构的轴向上方位置。
参见图2,图2为本实施例中棘轮棘齿机构的结构分解图。结合图1,初状态为:棘爪203位于断口202处,而此时进行拉线工作,拉动充电线后,周壁106连同连续棘齿部201逆时针转动时,连续棘齿部201抵接到棘爪203的左侧,使棘齿203摆动并卡合到连续棘齿部201的棘齿上,同时牵引弹簧205蓄能,发条弹簧300蓄能;继续进行拉线工作,发条弹簧300将进行连续蓄能。充电枪连接在充电线的末端,拉伸而出的充电线将便于充电枪与充电桩或车辆之间的连接。
进行收线工作时,此时棘爪203卡合在棘齿上,继续拉动充电线以控制连续棘齿部201继续进行逆时针转动直至棘爪203到达断口处;此时处于压缩状态的牵引弹簧205释放能量并推动棘爪203往原配合棘齿所在方向的反方向摆动。此时对充电线进行松手释放,在发条弹簧300的能量释放下,周壁106连通连续棘齿部201将顺时针转动,直至发条弹簧300到达稳定状态。
参见图1和图3,图3为本发明电动汽车充电器实施例的结构分解图。电动汽车充电器自动收线器还包括一个升降机构,升降机构的作用是架持充电线500的同时提供上下移动,以控制充电线500上下移动,以实现充电线500有序地缠绕在绕线轴上。升降机构包括带传动组件、往复螺杆180、引导块160以及导向杆170,带传动组件包括主动轮150、传动带130以及从动轮140。主动轮150同心固定连接在下挡板107的下端,从动轮140转动连接在下外壳900上的第二转轴20上,传动带130连接在主动轮150和从动轮140之间。
从动轮140的上端同心连接有往复螺杆180,电动汽车充电器还包括有上外壳800和下外壳900,上外壳800与下外壳900之间连接有导向杆170,引导块160第一侧套装在往复螺杆180上并与往复螺杆180的轨道形成螺纹配合,引导块160的第二侧套装在导向杆170上并与导向杆170形成滑动配合。往复螺杆180、导向杆170以及定轴400之间相互平行,故当绕线轴转动时,从动轮140转动并带动引导块160在定轴400的轴线方向上上下移动。
引导块160中间设置有引导孔,且引导块160在引导孔的两侧均设置有一个导向轮。引导孔供充电线穿过,导向轮与充电线形成滚动副配合,以防止摩擦而对充电线造成损害。
由于定轴400为空心轴,电刷190安装在定轴400的中部空腔中,且电刷190的下端的电刷导线从电刷固定座102一侧的出线槽引出;充电线500从周壁106的入线口108处穿入周壁106内,并与电刷导线连接。在定轴400的上部还安装有充电电路700以及电路保护壳600,电刷190的上端与充电电路700电连接,下外壳900还设置有第二导线120以及线缆连接头母头110以及线缆连接头公头10。
当进行收线工作时,绕线轴的周壁106带动充电线500转动,充电线500穿插在引导块160上,引导块160在往复螺杆上实现匀速的向上移动或向下移动,最终完成充电线500在绕线轴的周壁106上的有序等间距缠绕。
优选的是,在定轴400上,发条弹簧300与棘轮棘爪机构之间设置有第一隔离环104,在棘轮棘爪机构与电刷固定座102之间设置有第二隔离环,在发条弹簧300与充电电路700之间设置有第三隔离环105。
本发明提供的本发明电动汽车充电器自动收线器中,通过设置升降机构以实现充电线的有效等间距收线,以保证绕线质量,同时避免下次拉线时发送纠缠干涉。
最后需要强调的是,以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种变化和更改,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
工业实用性
本发明提供的电动汽车充电器用于对电动汽车进行充电,该充电器设置充电线以及充电枪,充电线与充电枪连接,充电枪可以插入到电动汽车的充电口内,从而通过充电枪向电动汽车充电。
由于发明提供的电动汽车充电器设置了自动收线器,自动收线器通过发条弹簧以及棘轮棘齿机构实现自动收线和间歇式的拉线,同时设置升降机构,升降机构中的引导块可使穿插在其上的充电线实现从上往下或从下往上匀速移动,使充电线有序等距离地缠绕在绕线轴上,收线效果良好。

Claims (10)

  1. 电动汽车充电器自动收线器,包括定轴和绕线轴,所述定轴与所述绕线轴同轴转动连接,所述定轴和所述绕线轴之间连接有发条弹簧,且所述定轴与所述绕线轴之间通过棘轮棘爪组件配合;
    其特征在于:
    所述电动汽车充电器自动收线器还包括升降机构,所述升降机构包括往复螺杆以及螺纹连接在往复螺杆上的引导块,所述引导块上设置有引导孔,所述绕线轴输出转矩至所述往复螺杆。
  2. 根据权利要求1所述的电动汽车充电器自动收线器,其特征在于:
    所述棘轮棘爪组件包括有棘轮、棘爪和牵引弹簧;所述棘轮包括至少两个连续棘齿部以及位于相邻的两个所述连续棘齿部之间的断口;
    所述绕线轴包括圆筒状的周壁,多个所述连续棘齿部沿所述绕线轴的周向设置在所述周壁的内周面上,所述棘爪铰接在所述定轴上,且所述棘爪与所述定轴之间连接有所述牵引弹簧。
  3. 根据权利要求2所述的电动汽车充电器自动收线器,其特征在于:
    所述定轴周面上伸出有铰接台和固定圆柱,所述棘爪的第一端设有爪部,所述棘爪在与所述第一端相对的第二端设置有固定孔,所述棘爪铰接于所述铰接台上,所述牵引弹簧连接在所述固定圆柱与所述固定孔之间。
  4. 根据权利要求2所述的电动汽车充电器自动收线器,其特征在于;
    所述发条弹簧连接于所述周壁的内周面与所述定轴之间。
  5. 根据权利要求2至4任一项所述的电动汽车充电器自动收线器,其特征在于:
    所述绕线轴包括可拆卸的上轴体以及下挡板,所述上轴体包括固定连接的所述周壁和上挡板;
    所述下挡板上设置有电刷固定座,所述电刷固定座的一侧设置有出线槽,所述周壁上设置有入线口。
  6. 根据权利要求5所述的电动汽车充电器自动收线器,其特征在于:
    所述发条弹簧与所述棘轮棘爪机构之间设置有第一隔离环,所述棘轮棘爪机构与所述电刷固定座之间设置有第二隔离环,所述第一隔离环与所述第二隔离环均套装在所述定轴上。
  7. 根据权利要求5所述的电动汽车充电器自动收线器,其特征在于:
    所述升降机构还包括有带传动组件,所述带传动组件的主动轮同轴连接在所述下挡板下方,所述带传动组件的从动轮与所述往复螺杆同轴固定连接。
  8. 根据权利要求7所述的电动汽车充电器自动收线器,其特征在于:
    所述电动汽车充电器自动收线器还包括可拆卸连接的上外壳和下外壳,所述上外壳与所述下外壳之间连接有导向杆,所述导向杆平行于所述绕线轴,所述引导块与所述导向杆滑动配合。
  9. 根据权利要求8所述的电动汽车充电器自动收线器,其特征在于:
    所述引导孔的两侧均设置有一个导向轮。
  10. 一种电动汽车充电器,包括电动汽车充电器自动收线器、充电线、充电枪和充电电路,所述电动汽车充电器自动收线器包括定轴和绕线轴,所述定轴与所述绕线轴同轴转动连接,所述充电线连接在所述绕线轴上,所述定轴和所述绕线轴之间连接有发条弹簧,且所述定轴与所述绕线轴之间通过棘轮棘爪组件配合;所述充电枪与所述充电线可拆卸连接,所述充电电路与所述导线电连接;
    其特征在于:
    所述电动汽车充电器自动收线器还包括升降机构,所述升降机构包括往复螺杆以及螺纹连接在往复螺杆上的引导块,所述引导块上设置有引导孔;
    所述绕线轴输出转矩至所述往复螺杆且所述充电线穿过所述引导孔。
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