WO2018082579A1 - 一种电机加热方法、装置及系统 - Google Patents
一种电机加热方法、装置及系统 Download PDFInfo
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- WO2018082579A1 WO2018082579A1 PCT/CN2017/108998 CN2017108998W WO2018082579A1 WO 2018082579 A1 WO2018082579 A1 WO 2018082579A1 CN 2017108998 W CN2017108998 W CN 2017108998W WO 2018082579 A1 WO2018082579 A1 WO 2018082579A1
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- motor
- heating
- temperature measurement
- temperature
- measurement value
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/16—Arrangements for starting electric motors or dynamo-electric converters for starting dynamo-electric motors or dynamo-electric converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/032—Preventing damage to the motor, e.g. setting individual current limits for different drive conditions
Definitions
- the invention relates to the technical field of motor control, and in particular to a method, device and system for heating a motor.
- the current is directly output to the heating motor (especially when the motor is in a stationary state).
- the motor generates a torque output
- the brake generates a braking torque, which are balanced against each other.
- the brake may also cause the torque to drop due to icing.
- the motor output torque may drive the load to rotate abnormally, posing a safety hazard.
- the motor is directly heated by the same heating method at any temperature, and a large thermal shock may be caused to important parts of the motor during the heating process.
- the technical problem to be solved by the invention lies in the fact that the electricity in the static state is based on the actual temperature of the motor.
- the machine is heated to the appropriate extent.
- an embodiment of the present invention provides a motor heating method comprising the steps of:
- the interval segment sends a heating signal corresponding to the interval segment to the motor to cause the motor to enter a heating mode corresponding to the interval segment, wherein the different segment segments have different heating modes.
- an activation signal for controlling the rotation of the starter motor is output to the motor.
- the method further includes: acquiring a second temperature measurement value of the motor; determining whether the second temperature measurement value is greater than a preset The temperature value; if the second temperature measurement is greater than the preset temperature value, the output stops the heating signal to stop heating the motor.
- an activation signal for controlling the rotation of the starter motor is output to the motor.
- an embodiment of the present invention provides a motor heating apparatus, including:
- a first obtaining unit configured to acquire a first temperature measurement value of the motor
- a first determining unit configured to determine whether the first temperature measurement value is within a preset temperature interval
- a determining unit configured to be the first
- the breaking unit determines that the first temperature measurement value is within the preset temperature interval, determining an interval segment of the first temperature measurement value in the preset temperature interval
- the first output unit is configured to output the heating corresponding to the interval segment to the motor
- the signal is such that the motor enters a heating mode corresponding to the interval segment, wherein the different interval segments correspond to different heating modes.
- the motor heating device further includes: a second output unit, configured to output, to the motor, an activation signal for controlling the rotation of the starting motor when the first determining unit determines that the first temperature measurement value is not within the preset temperature interval.
- a second output unit configured to output, to the motor, an activation signal for controlling the rotation of the starting motor when the first determining unit determines that the first temperature measurement value is not within the preset temperature interval.
- the motor heating device further includes: a second acquiring unit, configured to acquire a second temperature measurement value of the motor; a second determining unit, configured to determine whether the second temperature measurement value is greater than a preset temperature value; and a third output unit, And when the second determining unit determines that the second temperature measurement value is greater than the preset temperature value, outputting a stop heating signal to stop heating the motor.
- a second acquiring unit configured to acquire a second temperature measurement value of the motor
- a second determining unit configured to determine whether the second temperature measurement value is greater than a preset temperature value
- a third output unit And when the second determining unit determines that the second temperature measurement value is greater than the preset temperature value, outputting a stop heating signal to stop heating the motor.
- the motor heating device further includes: a fourth output unit, configured to: when the second determining unit determines that the second temperature value is greater than the preset temperature value, output an activation signal for controlling the rotation of the starting motor to the motor.
- a fourth output unit configured to: when the second determining unit determines that the second temperature value is greater than the preset temperature value, output an activation signal for controlling the rotation of the starting motor to the motor.
- an embodiment of the present invention provides a motor heating apparatus, including:
- At least one processor and a memory communicatively coupled to the at least one processor; wherein the memory stores instructions executable by the at least one processor, the instructions being executed by the at least one processor to cause the at least one processor to perform the first aspect A motor heating method.
- an embodiment of the present invention provides a motor heating system, including: a motor; and the motor heating device of any of the second aspects.
- the motor heating method determines whether the first temperature measurement value is within a preset temperature interval by acquiring a first temperature measurement value of the motor, and if the first temperature measurement value is within a preset temperature interval, determining the first The temperature measurement value is in the interval section in the preset temperature interval, and the heating signal corresponding to the section section is output to the motor, so that the motor enters the heating mode corresponding to the section section, wherein the heating modes corresponding to the different section segments are different.
- the heating signal corresponding to the actual temperature value is output, so that the corresponding heating mode is adopted for different temperatures, and further, the motor can be heated with a small thermal shock, and the motor is safely activated to effectively Avoid motor bearing damage and motor burnout.
- FIG. 1 is a schematic flow chart of a motor heating method according to an embodiment of the present invention.
- FIG. 2 is a schematic view showing a heating process of a motor according to an embodiment of the present invention
- FIG. 3 is a circuit diagram showing current waveforms for motor heating according to an embodiment of the present invention.
- FIG. 4 is a schematic structural view of a motor heating device according to an embodiment of the present invention.
- FIG. 5 is a schematic structural view of a motor heating device according to an embodiment of the present invention.
- FIG. 6 is a schematic diagram of a motor heating system according to an embodiment of the invention.
- the embodiment of the invention provides a motor heating method, as shown in FIG. 1 , comprising the following steps:
- the first temperature measurement of the motor may be the temperature value of the coil winding of the motor.
- the first temperature measurement of the motor collected by the impedance of the winding of the motor coil may be obtained.
- the first temperature measurement value of the motor may also be obtained by collecting temperature values of multiple components of the motor, and the various components of the motor, especially important components of the motor, for example, bearings, bearing bushes, etc., may be separately.
- a plurality of temperature measuring devices such as temperature sensors, are provided to measure the temperature of various components of the motor.
- the temperature measurements of the plurality of components can be averaged as a first temperature measurement of the motor.
- the first temperature measurement value of the motor may be obtained in real time, and the first temperature measurement value of the motor may be obtained periodically (at a certain time), which is not limited in the embodiment of the present invention.
- a temperature range that needs to be heated before the motor is started may be preset according to local climatic conditions and seasons, and the temperature interval may be set to, for example, [t ⁇ 10 ° C] when the motor is acquired. When the temperature is less than or equal to 10 °C, in order to ensure the safety of the start of the motor, it is necessary to heat the motor before starting the motor. If the first temperature measurement is within the preset temperature interval, then step S30 is reached. If the first temperature measurement is not within the preset temperature interval, then step S50 is entered to control the motor to start. It is also possible to preset a plurality of temperature intervals according to actual needs.
- three temperature intervals can be preset, assuming that the first preset temperature interval can be set to [t ⁇ -20 ° C], and the second preset temperature interval can be set to [-20 °C ⁇ t ⁇ 0 ° C], the third preset temperature interval can be set to [0 ° C ⁇ t ⁇ 10 ° C], after obtaining the first temperature measurement value, the first temperature measurement value can be combined with three The preset temperature interval is compared, and it is determined whether the obtained first temperature measurement value is within a preset temperature range within three preset temperature intervals, and if the obtained first temperature measurement value is -10 ° C, then A temperature measurement value is in the second preset temperature interval, and if the acquired first temperature measurement value is -20 ° C, the first temperature measurement value is in the first preset temperature interval.
- more or less preset temperature intervals can be set depending on the local climate and season.
- a preset temperature interval can be divided into a plurality of temperature interval segments.
- a preset temperature interval can be divided into three interval segments, assuming that the preset temperature interval is [t ⁇ 10 ° C], the first interval segment can be set to [t ⁇ -20 ° C], and the second interval end can be set.
- the third interval can be set to [0 ° C ⁇ t ⁇ 10 ° C], if the first temperature measurement is within the preset temperature range, further Determining the interval segment in which the first temperature measurement value is specifically located.
- the first temperature measurement value is in the second interval segment, and if the obtained first temperature measurement value is -20 °C, then the first temperature measurement is in the first interval.
- the preset temperature interval can be divided into more or less intervals depending on the local climate and season.
- the object to which the embodiments of the present invention are applied is a device that is in an outside cold environment and has a motor, such as an air conditioner installed outdoors.
- the different interval segments have different heating modes.
- the heating corresponding to the first interval segment is output.
- the signal for example, can be invoked to pre-store the first heating sequence to bring the motor into the first heating mode.
- the heating signal corresponding to the second interval segment is output, for example, a pre-stored second heating program may be invoked to make the motor enter the first Two heating modes.
- the motor can be heated by controlling the conduction time of the power tube, and different heating modes can be distinguished according to the length of the power tube conduction time.
- the motor temperature when the motor temperature is not within the preset temperature range, that is, the temperature of the motor is not within the temperature range that needs to be heated, it can be considered that the motor temperature has reached a temperature that can be normally started.
- the start signal can be output and started.
- the motor rotates to control the motor to start.
- step S30 if the first temperature measurement is within the preset temperature interval, the following steps may be further included after step S30:
- a stationary signal is output to the motor for characterizing the control motor to be stationary.
- the rotor of the motor when the heating signal acts on the motor, the rotor of the motor may be rotated. To ensure that the motor is stationary during the heating process, it is safe to avoid the rotation of the motor under low temperature. In the process of heating, A certain frequency is output to the motor and the signals are alternately reversed so that the motor cannot be rotated, so that the motor enters the heating mode corresponding to the section in a stationary state.
- the motor can be stopped from heating to a temperature suitable for motor starting.
- the following steps may also be included after step S40:
- the second temperature measurement is a temperature value of the motor that is collected after the motor has been heated for a period of time.
- the preset temperature value can be set according to the range of the preset temperature interval. For example, the preset temperature range has a maximum temperature of 10 ° C, and the preset temperature value can be set to a temperature greater than or equal to 10 ° C. If the second temperature measurement value is greater than the preset temperature value, the process proceeds to step S80; if the second temperature measurement value is less than the preset temperature value, the process returns to step S40.
- step S70 it is determined in step S70 whether the second temperature measurement value is greater than a preset temperature value. It can be determined in step S20 whether the first temperature measurement value is within the preset temperature interval; likewise, step S70 can also determine the motor temperature measurement value during the step S40 motor heating, for example, According to the initial temperature measurement value, the time required for heating the motor is timed, and after a predetermined time, the temperature of the motor can be considered to reach the preset temperature value, and the process proceeds to step S80. It is also possible to measure the temperature of the motor in real time, and the obtained second temperature measurement value is greater than the preset temperature value, and the process proceeds to step S80.
- the output heating signal may be stopped, thereby stopping heating of the motor.
- the method may further include:
- An activation signal for controlling the rotation of the starter motor is output to the motor.
- the start signal can be output to start the motor rotation.
- FIG. 2 is a process diagram of heating of the motor
- FIG. 3 is a waveform diagram of a current outputted during heating of the motor.
- the motor temperature is brought into the third interval.
- the measured value of the motor temperature that continues to be acquired belongs to the third section, and the third heating signal corresponding to the third section can be output, and the third heating program can be called to heat the motor.
- the motor temperature exceeds the preset temperature value.
- the output stops the heating signal
- Determining whether the first temperature measurement value is within a preset temperature interval by acquiring the first temperature measurement value of the motor, and determining that the first temperature measurement value is in the preset temperature interval if the first temperature measurement value is within the preset temperature interval
- the interval segment outputs a heating signal corresponding to the interval segment to the motor to cause the motor to enter a heating mode corresponding to the interval segment.
- the heating signal corresponding to the actual temperature value is output, so that the corresponding heating mode is adopted for different temperatures, and further, the motor can be heated with a small thermal shock, and the motor is safely activated to effectively Avoid motor bearing damage and motor burnout.
- the embodiment of the invention further provides a motor heating device, as shown in FIG. 4, the device comprises:
- the first obtaining unit 100 is configured to acquire a first temperature measurement value of the motor; the first determining unit 200 is configured to determine whether the first temperature measurement value is within a preset temperature interval; and the determining unit 300 is configured to be the first determining unit 200 determines that the first temperature measurement value is within the preset temperature range, And determining, by the first output unit 400, a heating signal corresponding to the interval segment, so that the motor enters a heating mode corresponding to the interval segment, wherein different The interval section corresponds to a different heating mode.
- the motor heating device may further include: a second output unit, configured to output to the motor for controlling the start when the first determining unit 200 determines that the first temperature measurement value is not within the preset temperature interval Start signal for motor rotation.
- the motor heating device may further include: a second acquiring unit, configured to acquire a second temperature measurement value of the motor; and a second determining unit, configured to determine whether the second temperature measurement value is greater than a preset temperature value; And a third output unit, configured to: when the second determining unit determines that the second temperature measurement value is greater than the preset temperature value, output a stop heating signal to stop heating the motor.
- the motor heating device may further include: a fourth output unit, configured to: when the second determining unit determines that the temperature value is greater than the preset temperature value, output an activation signal for controlling the rotation of the starting motor to the motor .
- the embodiment of the present invention further provides a motor heating device.
- the device may include: at least one processor 510; and a memory 520 communicably coupled to the at least one processor 510; wherein the memory 520 stores The instructions executed by the at least one processor 510 are executed by the at least one processor 510 to cause the at least one processor 510 to perform the motor heating method of any of the above embodiments.
- a processor 510 and a memory 520 are illustrated in FIG. 5 as an example.
- the motor heating device may further include an input device 530 and an output device 540.
- the processor 510, The memory 520, the input device 530, and the output device 540 may be connected by a bus or other means, as exemplified by a bus connection in FIG.
- An embodiment of the present invention further provides a motor heating system. As shown in FIG. 6, the system may include:
- the motor heating device 2000 is used to heat the motor 1000 and control the operation of the motor 1000.
- the function and structure of the motor heating device 2000 can be referred to all or part of the foregoing embodiments, and can be used to perform the motor heating method disclosed in the embodiments of the present invention. For the specific implementation process, reference may be made to the motor heating method embodiment. All or part of the description will not be repeated here.
- the motor heating system may further include a temperature sensor for collecting the temperature value of the motor 1000 and feeding back to the motor heating device 2000.
- the motor heating device By implementing the motor heating system, the motor heating device outputs a heating signal corresponding to the actual temperature value according to the actual temperature value of the motor, thereby implementing a corresponding heating mode for the motor, and further, heating the motor with a small thermal shock. A safer starting motor to effectively avoid motor bearing damage and motor burnout.
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Abstract
电机加热方法、装置及系统,其中,电机加热方法包括如下步骤:获取电机的第一温度测量值(S10);判断第一温度测量值是否在预设温度区间内(S20);如果第一温度测量值在预设温度区间内,则确定第一温度测量值在预设温度区间中的区间段(S30);向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式(S40)。根据电机的实际温度值,输出与实际温度值对应的加热信号,从而实现对不同温度采取相应的加热模式,进而可以较小的热冲击对电机进行加热,较为安全的启动电机,以有效避免电机轴承损坏和电机烧毁。
Description
本发明涉及电机控制技术领域,具体涉及到一种电机加热方法、装置及系统。
在北方酷寒的低温环境下,如果电机长时间停机后重启,可能会出现润滑液粘稠甚至冻结所导致轴承润滑不良、损坏加速、电机转动载荷加重的情形。与此同时由于轴承与轴瓦轴承两者导热性的差异,温度骤然由低升高,将引发轴承和轴瓦轴承与滚珠之间的合理间隙异常,长时间必造成瓦轴烧毁或滚珠损坏的后果,增大电机转子与定子之间的摩擦阻力,严重时将导致电机堵转烧毁。
现有技术中,在常温下,直接输出电流加热电机(尤其是当电机处于静止状态时),此时,电机会产生转矩输出,制动器会产生制动扭矩,二者互相平衡相抵。而在低温下,由于润滑液可能处于冻结凝固状态,若电机轴承受力则将加快轴承的磨损速度,导致其寿命缩短。另外,制动器也可能因为结冰致使扭矩下降,此时电机输出转矩,可能驱动负载发生异常转动,出现安全隐患。而且,现有技术中对电机在任何温度下都是同一种加热方式直接加热,在加热的过程中可能对电机重要部件造成较大的热冲击。
因此,如何对电机以较小的热冲击进行加热成为亟待解决的问题。
发明内容
本发明要解决的技术问题在于根据电机的实际温度对静止状态下的电
机进行相应程度的加热。
为此,根据第一方面,本发明实例提供了一种电机加热方法,包括如下步骤:
获取电机的第一温度测量值;判断第一温度测量值是否在预设温度区间内;如果第一温度测量值在预设温度区间内,则确定第一温度测量值在预设温度区间中的区间段;向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式,其中,不同的区间段对应的加热模式不同。
优选地,如果第一温度测量值不在预设温度区间内,则向电机输出用于控制启动电机转动的启动信号。
优选地,在向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式之后,还包括:获取电机的第二温度测量值;判断第二温度测量值是否大于预设温度值;如果第二温度测量值大于预设温度值,则输出停止加热信号,以停止对电机加热。
优选地,如果第二温度测量值大于预设温度值,则向电机输出用于控制启动电机转动的启动信号。
根据第二方面,本发明实施例提供了一种电机加热装置,包括:
第一获取单元,用于获取电机的第一温度测量值;第一判断单元,用于判断第一温度测量值是否在预设温度区间内;确定单元,用于当第一判
断单元判断出第一温度测量值在预设温度区间内时,则确定第一温度测量值在预设温度区间中的区间段;第一输出单元,用于向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式,其中,不同的区间段对应的加热模式不同。
优选地,电机加热装置还包括:第二输出单元,用于当第一判断单元判断出第一温度测量值不在预设温度区间内时,则向电机输出用于控制启动电机转动的启动信号。
优选地,电机加热装置还包括:第二获取单元,用于获取电机的第二温度测量值;第二判断单元,用于判断第二温度测量值是否大于预设温度值;第三输出单元,用于当第二判断单元判断出第二温度测量值大于预设温度值,则输出停止加热信号,以停止对电机加热。
优选地,电机加热装置还包括:第四输出单元,用于当第二判断单元判断出第二温度值大于预设温度值时,则向电机输出用于控制启动电机转动的启动信号。
根据第三方面,本发明实施例提供了一种电机加热装置,包括:
至少一个处理器;以及与至少一个处理器通信连接的存储器;其中,存储器存储有可被至少一个处理器执行的指令,指令被至少一个处理器执行,以使至少一个处理器执行第一方面任一项的电机加热方法。
根据第四方面,本发明实施例提供了一种电机加热系统,包括:电机;以及,第二方面任一项的电机加热装置。
本发明实例提供的电机加热方法,通过获取电机的第一温度测量值,判断第一温度测量值是否在预设温度区间内,如果第一温度测量值在预设温度区间内,则确定第一温度测量值在预设温度区间中的区间段,向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式,其中,不同的区间段对应的加热模式不同。根据电机的实际温度值,输出与实际温度值对应的加热信号,从而实现对不同温度采取相应的加热模式,进而,可以对电机以较小的热冲击进行加热,较为安全的启动电机,以有效避免电机轴承损坏和电机烧毁。
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1示出了本发明实施例提供的一种电机加热方法的流程示意图;
图2示出了本发明实施例提供的一种电机加热过程示意图;
图3示出了本发明实施例提供的一种用于电机加热的电流波形图;
图4示出了本发明实施例提供的一种电机加热装置的结构示意图;
图5示出了本发明实施例提供的一种电机加热装置的结构示意图;
图6示出了本发明实施例提供的一种电机加热系统示意图。
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
需要说明的是,下述实施例中的数值仅为便于本领域技术人员理解而举的示例,而不是全部的实施例。
本发明实施例提供了一种电机加热方法,如图1所示,包括如下步骤:
S10.获取电机的第一温度测量值。
在具体的实施例中,电机的第一温度测量值可以是电机的线圈绕组的温度值,具体的,可以获取通过电机线圈绕组的阻抗采集的电机的第一温度测量值。可选的,电机的第一温度测量值也可以是通过采集电机的多个部件的温度值而得到的,在电机各个部件,尤其是电机的重要部件,例如,轴承,轴瓦轴承等,可以分别设置多个温度测量装置,如温度传感器,对电机的各个部件的温度进行测量。优选的,可以将多个部件的温度测量值取平均值作为电机的第一温度测量值。可选的,可以实时获取电机的第一温度测量值,也可以周期性(每隔一定时间)获取电机的第一温度测量值,本发明实施例不作限定。
S20.判断第一温度测量值是否在预设温度区间内。
在具体的实施例中,可以根据当地气候条件以及季节的不同可以预设一个在电机启动前需要对电机加热的温度区间,该温度区间可以设置为例如[t≤10℃],当获取的电机的温度小于或等于10℃时,为保证电机的启动安全,需要在电机启动前对电机进行加热。如果第一温度测量值在预设温度区间内,则进入步骤S30。如果第一温度测量值不在预设温度区间内,则进入步骤S50,以控制电机启动。也可以根据实际需求同时预设多个温度区间,例如,可以预设三个温度区间,假设第一预设温度区间可以设置为[t≤-20℃],第二预设温度区间可以设置为[-20℃<t≤0℃],第三预设温度区间可以设置为[0℃<t≤10℃],在获取到第一温度测量值后,可以将第一温度测量值与三个预设温度区间进行比对,判断获取到的第一温度测量值是否在三个预设温度区间内的一个预设温度区间内,如果获取到的第一温度测量值为-10℃,则第一温度测量值在第二预设温度区间,如果获取到的第一温度测量值为-20℃,则第一温度测量值在第一预设温度区间。当然,可以根据当地气候和季节可以设置更多或更少的预设温度区间。
S30.确定第一温度测量值在预设温度区间中的区间段。
在具体的实施例中,为保证电机能够较平稳有效地加热,可以将一个预设温度区间分成多个温度区间段。例如,可以将一个预设温度区间分为三个区间段,假设预设温度区间为[t≤10℃],第一区间段可以设置为[t≤-20℃],第二区间端可以设置为[-20℃<t≤0℃],第三区间段可以设置为[0℃<t≤10℃],如果第一温度测量值在预设温度区间内,则需进一步
确定第一温度测量值具体所在的区间段,如果获取到的第一温度测量值为-10℃,则第一温度测量值在第二区间段,如果获取到的第一温度测量值为-20℃,则第一温度测量值在第一区间段。当然,可以根据当地气候和季节可以将预设温度区间分为更多或更少的区间段。本发明实施例适用的对象是处于外界寒冷环境下的且具有电机的设备,如安装于室外的空调。
S40.向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式。
在本实施例中,不同的区间段对应的加热模式不同,当第一温度测量值在第一区间段时,例如第一温度测量值为-30℃时,输出与第一区间段对应的加热信号,例如,可以调用预存的第一加热程序,使电机进入第一加热模式。当第一温度测量值在第二区间段时,例如,测量温度为-15℃时,输出与第二区间段对应的加热信号,例如,可以调用预存的第二加热程序,以使电机进入第二加热模式。具体的,可以通过控制功率管的导通时间来对电机进行加热,则不同的加热模式可以根据功率管导通时间的长短来区分。
S50.向电机输出用于控制启动电机转动的启动信号。
在本实施例中,当电机温度不在预设温度区间内,即电机的温度不在需要加热的温度范围内时,可以认为电机温度已达到可以正常启动的温度,此时,可以输出启动信号,启动电机转动以控制电机启动。
为保证电机在加热的过程中电机转子不转动,防止电机在受热不均时,
转子转动损伤电机重要部件,在优选的实施例中,如果第一温度测量值在预设温度区间内,在步骤S30之后还可以包括以下步骤:
向电机输出用于表征控制电机静止的静止信号。
在本实施例中,加热信号作用于电机时,可能会引起电机转子转动,为保证电机在加热的过程中静止,避免电机在温度低的情况下转动出现安全隐患,在加热的过程中,可以向电机输出一定频率并且不断交替反向的信号,使电机无法转动,从而使得电机在静止的状态下进入与区间段对应的加热模式。
为节约资源同时防止对电机过度加热,在电机加热至适合电机启动的温度,可以停止对电机的加热。在优选的实施例中,在步骤S40之后还可以包括以下步骤:
S60.获取电机的第二温度测量值。
S70.判断第二温度测量值是否大于预设温度值。
在具体的实施例中,第二温度测量值为电机加热一段时间后采集的电机的温度值。预设温度值可以根据预设温度区间的范围进行设置,例如预设温度区间最高温度为10℃,预设温度值可以设置为大于或等于10℃的温度。如果第二温度测量值大于预设温度值,则进入步骤S80;如果第二温度测量值小于预设温度值,则返回步骤S40。
在本实施例中,步骤S70的判断第二温度测量值是否大于预设温度值
可以通过步骤S20中判断第一温度测量值是否在预设温度区间内的判断结论中得出;同样,步骤S70也可以在步骤S40电机加热的过程中对电机温度测量值进行判断,例如,可以根据最初的温度测量值,对电机加热所需时间定时,在预定时间之后,可以认为电机的温度达到预设温度值,进入步骤S80。也可以通过实时对电机的温度进行测量,获取到的第二温度测量值大于预设温度值时进入步骤S80。
S80.输出停止加热信号。
在具体的实施例中,当电机的第二温度测量值达到预设温度值时,表示电机温度已经到达适合启动的温度,可以停止输出加热信号,进而对电机停止加热。
在优选的实施例中,如果第二温度测量值大于预设温度值,则在步骤S80之后,还可以包括:
向电机输出用于控制启动电机转动的启动信号。
其中,当电机温度达到可以启动的温度时,停止对电机的加热后,可以输出启动信号,启动电机转动。
下面将结合图2和图3对电机加热的过程行详细说明,其中,图2所示为一种电机加热的过程图,图3所示为电机加热过程中输出的一种电流的波形图。在获取到电机的温度测量值后,可以判断温度测量值是否在预设温度区间中的一个区间段内,即判断获取的温度测量值是否在预设温度区间内,如果在预设温度区间内,则根据温度测量值确定该温度测量值所
在的区间段,以三个区间段为例,当温度测量值属于第一区间段时,可以输出对应第一区间段的第一加热信号,调用第一加热程序对电机进行加热,使电机的温度进入第二区间段。当电机的温度进入第二区间段时,此时,再次获取的电机温度测量值属于第二区间段,输出对应第二区间段的第二加热信号,可以调用第二加热程序对电机进行加热,使电机温度进入第三区间段。当电机的温度进入第三区间段时,此时,继续获取的电机温度测量值属于第三区间段,可以输出对应第三区间段的第三加热信号,可以调用第三加热程序对电机进行加热,使电机温度超过预设温度值。当电机温度大于预设温度值时,输出停止加热信号,控制对电机停止加热,同时输出启动信号,使电机正常转动;否则,继续判断电机温度所处的区间段。
通过获取电机的第一温度测量值,判断第一温度测量值是否在预设温度区间内,如果第一温度测量值在预设温度区间内,则确定第一温度测量值在预设温度区间中的区间段,向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式。根据电机的实际温度值,输出与实际温度值对应的加热信号,从而实现对不同温度采取相应的加热模式,进而,可以对电机以较小的热冲击进行加热,较为安全的启动电机,以有效避免电机轴承损坏和电机烧毁。
本发明实施例还提供了一种电机加热装置,如图4所示,该装置包括:
第一获取单元100,用于获取电机的第一温度测量值;第一判断单元200,用于判断第一温度测量值是否在预设温度区间内;确定单元300,用于当第一判断单元200判断出第一温度测量值在预设温度区间内时,则确
定第一温度测量值在预设温度区间中的区间段;第一输出单元400,用于向电机输出与区间段对应的加热信号,以使电机进入与区间段对应的加热模式,其中,不同的区间段对应的加热模式不同。
在优选的实施例中,电机加热装置还可以包括:第二输出单元,用于当第一判断单元200判断出第一温度测量值不在预设温度区间内时,则向电机输出用于控制启动电机转动的启动信号。
在优选的实施例中,电机加热装置还可以包括:第二获取单元,用于获取电机的第二温度测量值;第二判断单元,用于判断第二温度测量值是否大于预设温度值;第三输出单元,用于当第二判断单元判断出第二温度测量值大于预设温度值,则输出停止加热信号,以停止对电机加热。
在优选的实施例中,电机加热装置还可以包括:第四输出单元,用于当第二判断单元判断出温度值大于预设温度值时,则向电机输出用于控制启动电机转动的启动信号。
本发明实施例还提供了一种电机加热装置,如图5所示,该装置可以包括:至少一个处理器510;以及与至少一个处理器510通信连接的存储器520;其中,存储器520存储有可被至少一个处理器510执行的指令,指令被至少一个处理器510执行,以使至少一个处理器510执行上述实施例中任一项的电机加热方法。图5中以一个处理器510和一个存储器520为例进行说明。
电机加热装置还可以包括:输入装置530和输出装置540。处理器510、
存储器520、输入装置530和输出装置540可以通过总线或者其他方式连接,图5中以通过总线连接为例。
本发明实施例还提供了一种电机加热系统,如图6所示,该系统可以包括:
电机1000;以及上述实施例描述的电机加热装置2000。
其中,电机加热装置2000用于给电机1000进行加热,并控制电机1000的运行。电机加热装置2000的功能和结构可以参考前述实施例中所描述的全部或部分内容,且可以用于执行本发明实施例公开的电机加热方法,其具体实施过程可以参考上述电机加热方法实施例中描述的全部或部分内容,这里将不再赘述。
在一实施例中,该电机加热系统还可以包括温度传感器,用于采集电机1000的温度值,并反馈给电机加热装置2000。
通过实施该电机加热系统,电机加热装置根据电机的实际温度值,输出与实际温度值对应的加热信号,从而实现对电机采取相应的加热模式,进而,可以对电机以较小的热冲击进行加热,较为安全的启动电机,以有效避免电机轴承损坏和电机烧毁。
虽然结合附图描述了本发明的实施方式,但是本领域技术人员可以在不脱离本发明的精神和范围的情况下作出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。
Claims (10)
- 一种电机加热方法,其特征在于,包括如下步骤:获取电机的第一温度测量值;判断所述第一温度测量值是否在预设温度区间内;如果所述第一温度测量值在所述预设温度区间内,则确定所述第一温度测量值在所述预设温度区间中的区间段;向所述电机输出与所述区间段对应的加热信号,以使所述电机进入与所述区间段对应的加热模式,其中,不同的区间段对应的加热模式不同。
- 根据权利要求1所述的电机加热方法,其特征在于,还包括:如果所述第一温度测量值不在所述预设温度区间内,则向所述电机输出用于控制启动所述电机转动的启动信号。
- 根据权利要求1所述的电机加热方法,其特征在于,在所述向所述电机输出与所述区间段对应的加热信号,以使所述电机进入与所述区间段对应的加热模式之后,还包括:获取所述电机的第二温度测量值;判断所述第二温度测量值是否大于预设温度值;如果所述第二温度测量值大于所述预设温度值,则输出停止加热信号,以停止对所述电机加热。
- 根据权利要求3所述的电机加热方法,其特征在于,还包括,向所述电机输出用于控制启动所述电机转动的启动信号。
- 一种电机加热装置,其特征在于,包括:第一获取单元,用于获取电机的第一温度测量值;第一判断单元,用于判断所述第一温度测量值是否在预设温度区间内;确定单元,用于当所述第一判断单元判断出所述第一温度测量值在所述预设温度区间内时,则确定所述第一温度测量值在所述预设温度区间中的区间段;第一输出单元,用于向所述电机输出与所述区间段对应的加热信号,以使所述电机进入与所述区间段对应的加热模式,其中,不同的区间段对应的加热模式不同。
- 根据权利要求5所述的电机加热装置,其特征在于,还包括:第二输出单元,用于当所述第一判断单元判断出所述第一温度测量值不在所述预设温度区间内时,则向所述电机输出用于控制启动所述电机转动的启动信号。
- 根据权利要求5所述的电机加热装置,其特征在于,还包括:第二获取单元,用于获取所述电机的第二温度测量值;第二判断单元,用于判断所述第二温度测量值是否大于预设温度值;第三输出单元,用于当所述第二判断单元判断出所述第二温度测量值大于所述预设温度值,则输出停止加热信号,以停止对所述电机加热。
- 根据权利要求7所述的电机加热装置,其特征在于,还包括:第四输出单元,用于向所述电机输出用于控制启动所述电机转动的启动信号。
- 一种电机加热装置,其特征在于,包括:至少一个处理器;以及与所述至少一个处理器通信连接的存储器;其中,所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一个处理器执行,以使所述至少一个处理器执行如权利要求1-4中任一项所述的电机加热方法。
- 一种电机加热系统,其特征在于,包括:电机;如权利要求5-8任意一项所述的电机加热装置。
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| US20090322272A1 (en) * | 2008-06-26 | 2009-12-31 | Aisin Seiki Kabushiki Kaisha | Motor control device |
| CN103151983A (zh) * | 2013-01-08 | 2013-06-12 | 科比传动技术(上海)有限公司 | 永磁伺服电机的加热方法及系统 |
| CN104660133A (zh) * | 2014-12-26 | 2015-05-27 | 中国电子科技集团公司第二十一研究所 | 电机控制装置及方法 |
| CN205407512U (zh) * | 2016-03-29 | 2016-07-27 | 中国神华能源股份有限公司 | 一种电机加热装置 |
| CN106452194A (zh) * | 2016-11-04 | 2017-02-22 | 深圳市道通智能航空技术有限公司 | 一种电机加热方法、装置及系统 |
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| DE10119625B4 (de) * | 2001-04-20 | 2004-04-08 | Wobben, Aloys, Dipl.-Ing. | Verfahren zur Steuerung einer Windenergieanlage |
| JP5707195B2 (ja) * | 2011-03-24 | 2015-04-22 | 株式会社神戸製鋼所 | モータの温度推定装置並びにこれを備えた発電システム及びモータの温度推定方法 |
| CN102510246B (zh) * | 2012-01-04 | 2014-06-25 | 北京蓝卡软件技术有限公司 | 一种低温条件下电机加热的方法、装置和系统 |
| KR101585528B1 (ko) * | 2014-05-15 | 2016-01-15 | 쿠쿠전자 주식회사 | 전기 조리기의 냉각 모터 제어 장치 |
| CN104362928B (zh) * | 2014-11-27 | 2017-08-11 | 北京经纬恒润科技有限公司 | 一种电机温度的获取方法、装置及系统 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090322272A1 (en) * | 2008-06-26 | 2009-12-31 | Aisin Seiki Kabushiki Kaisha | Motor control device |
| CN103151983A (zh) * | 2013-01-08 | 2013-06-12 | 科比传动技术(上海)有限公司 | 永磁伺服电机的加热方法及系统 |
| CN104660133A (zh) * | 2014-12-26 | 2015-05-27 | 中国电子科技集团公司第二十一研究所 | 电机控制装置及方法 |
| CN205407512U (zh) * | 2016-03-29 | 2016-07-27 | 中国神华能源股份有限公司 | 一种电机加热装置 |
| CN106452194A (zh) * | 2016-11-04 | 2017-02-22 | 深圳市道通智能航空技术有限公司 | 一种电机加热方法、装置及系统 |
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