WO2018076400A1 - 一种智能型塑料管成型机 - Google Patents

一种智能型塑料管成型机 Download PDF

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Publication number
WO2018076400A1
WO2018076400A1 PCT/CN2016/105233 CN2016105233W WO2018076400A1 WO 2018076400 A1 WO2018076400 A1 WO 2018076400A1 CN 2016105233 W CN2016105233 W CN 2016105233W WO 2018076400 A1 WO2018076400 A1 WO 2018076400A1
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Prior art keywords
clamping seat
cylinder
half boss
heater
boss
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PCT/CN2016/105233
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English (en)
French (fr)
Inventor
陈飞
陈洁松
陈国进
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南通宝田包装科技有限公司
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Publication of WO2018076400A1 publication Critical patent/WO2018076400A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/18—Thermoforming apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26—Component parts, details or accessories; Auxiliary operations
    • B29C51/261—Handling means, e.g. transfer means, feeding means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26—Component parts, details or accessories; Auxiliary operations
    • B29C51/42—Heating or cooling
    • B29C51/421—Heating or cooling of preforms, specially adapted for thermoforming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26—Component parts, details or accessories; Auxiliary operations
    • B29C51/46—Measuring, controlling or regulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B29L2023/22—Tubes or pipes, i.e. rigid

Definitions

  • the invention relates to a molding machine, in particular to an intelligent plastic tube forming machine.
  • plastic tube thermoforming technology is becoming more and more widely used.
  • manufacturers have developed different molding machines, such as injection molding machines, foam molding machines, extrusion molding machines and so on.
  • the prior art as disclosed in CN 102107520 A, is a plastic pipe forming device comprising a hopper, a main motor, a horizontally disposed heating cylinder and a tractor, the lower end of the hopper is connected to the inlet end of the heating cylinder, and the heating cylinder is heated.
  • the axial direction is provided with a screw, the screw is fixed with the output shaft of the main motor, and the outlet end of the heating cylinder is provided with a pipe forming mold.
  • the traction machine includes a traction motor and a crawler driven by the traction motor, and also includes a PLC chip and a motor speed control.
  • the device and the hopper quality change value collecting device, the motor governor and the hopper quality change value collecting device are all electrically connected with the PLC chip, and the motor governor and the traction motor are electrically connected.
  • the technical problem to be solved by the present invention is to provide an intelligent plastic pipe forming machine which solves the problems of high labor intensity, low processing efficiency and low intelligence during processing.
  • the intelligent plastic pipe forming machine of the present invention comprises a work table, and a side of the work table is provided with a pole and a controller, and the worktable is provided with a laterally movable left clamping seat and a fixed right clamping.
  • the cylinder one is connected with the left clamping seat, the left clamping seat and the right clamping seat are on the same straight line
  • the upper end of the vertical pole is connected with the cross bar
  • the lower end of the horizontal bar is connected with the cylinder two
  • the cylinder two The lower end is connected to the forming head
  • the left clamping seat is provided with a left half boss
  • the right clamping seat is provided with a right half boss
  • the left half a clamping gap is formed between the boss and the right half of the boss
  • the inner wall of the left half boss is provided with a pressure sensor and a temperature sensor
  • the outside of the left half boss and the outside of the right half boss are sleeved with a heater, the pinch, the heater,
  • the forming heads are on the same center line, and the heater, the cylinder one, the cylinder two, the pressure sensor, and the temperature sensor are respectively connected to the controller.
  • the controller is a PLC controller.
  • the workbench is provided with a sliding slot, and the left clamping seat is slidably connected to the workbench through the sliding slot.
  • the heater is provided with a heating through hole, and the heater is coupled to the left semi-convex and the right semi-convex through the heating through hole.
  • the workpiece can be clamped by the cylinder to push the left clamping seat, and then heated by the heater, and then the cylinder 2 pushes the forming head to shape the plastic tube; the labor intensity of the worker is greatly reduced, and the labor intensity is greatly improved. Processing efficiency
  • the cylinder can be intelligently stopped by the controller.
  • the cylinder can be driven by the controller to drive the forming head downward. run.
  • FIG. 1 is a schematic view showing the structure of an intelligent plastic pipe forming machine of the present invention.
  • the intelligent plastic pipe forming machine shown in Fig. 1 comprises a workbench, and a working pole and a controller are arranged on one side of the workbench, and a laterally movable left clamping seat and a fixed right clamping seat are arranged on the working table, and the vertical pole is provided.
  • the cylinder one is connected with the left clamping seat, the left clamping seat and the right clamping seat are on the same straight line, the upper end of the vertical rod is connected with the cross bar, the lower end of the horizontal bar is connected with the cylinder 2, and the lower end of the cylinder is connected with the forming head, left
  • the clamping seat is provided with a left half boss
  • the right clamping seat is provided with a right half boss
  • a left half boss and a right half boss form a clamping mouth
  • the left half boss inner wall is provided with a pressure sensor and a temperature sensor.
  • the outer side of the left half boss and the outer side of the right half boss are sleeved with the heater, the pinch, the heater and the forming head are on the same center line, the heater, the cylinder one, the cylinder two, the pressure sensor, the temperature sensor They are all connected to the controller.
  • the controller is a PLC controller.
  • the workbench is provided with a sliding slot, and the left clamping seat is slidably connected to the workbench through the sliding slot.
  • the heater is provided with a heating through hole, and the heater is coupled to the left semi-convex and the right semi-convex through the heating through hole.
  • the workpiece is first placed in the jaw, and the left clamping seat is moved to the right clamping seat by the clamping cylinder to clamp the workpiece to reduce the clamping position.
  • the pressure sensor when the pressure sensor is on the inner wall of the left clamping seat
  • the pressure sensor transmits a signal to the controller, and the controller controls the cylinder to stop running, and then the heater is sleeved on the left half boss and the right half boss, and the pair is located in the heating pass. The end of the workpiece in the hole is heated.
  • the temperature sensor After heating for a certain period of time, when the temperature sensor senses that the temperature value is greater than the set value, the end of the workpiece begins to soften, the temperature sensor transmits the temperature signal to the controller, and the controller controls the cylinder 2 Push the forming head down into the heating through hole to process the end of the workpiece to form it. After the workpiece is formed, raise the forming head, remove the heater, open the clamping device, and remove the workpiece. The whole process is more intelligent and saves manpower.

Abstract

一种智能型塑料管成型机，包括工作台（1），工作台（1）一侧设有立杆（2）、控制器（14），工作台（1）上设有横向可移动的左夹紧座（5）和固定的右夹紧座（6），立杆（2）一侧连接气缸一（4），气缸一（4）与左夹紧座（5）上连接，左夹紧座（5）与右夹紧座（6）在同一直线上，立杆（2）上端连接横杆（3），横杆（3）下端连接气缸二（11），气缸二（11）下端连接成型头（12），左夹紧座（5）上设有左半凸台（7），右夹紧座（6）上设有右半凸台（8），左半凸台（7）与右半凸台（8）之间形成夹口，左半凸台（7）内壁设有压力传感器（9）、温度传感器（10），左半凸台（7）外侧和右半凸台（8）外侧套接加热器（13），夹口、加热器（13）、成型头（12）处于同一条中心线上，加热器（13）、气缸一（4）、气缸二（11）、压力传感器（9）、温度传感器（10）均分别与控制器（14）连接，该成型机解决了加工时劳动强度大、加工效率低、智能化程度低的问题。

Description

一种智能型塑料管成型机 技术领域
本发明涉及一种成型机，尤其涉及一种智能型塑料管成型机。
背景技术
随着我国经济的快速发展，塑料管热成型技术也越来越被广泛应用。针对加工不同的塑料管件，厂商们开发了不同的成型机，例如：注塑成型机、泡沫成型机、挤出成型机等等。
现有技术，如公布号为CN 102107520 A，一种塑料管材成型设备，它包括料斗、主电机、横向设置的加热筒体和牵引机，料斗的下端与加热筒体入口端连通，加热筒体的轴向设有一根螺杆，螺杆与主电机的输出轴固定，加热筒体的出口端设有管材成型模具，牵引机包括牵引电动机和被牵引电动机带动的履带，还包括PLC芯片、电机调速器和料斗质量变化值采集装置，电机调速器和料斗质量变化值采集装置均与PLC芯片电连接，电机调速器和牵引电动机电连接。
但现有技术是用于控制管材的米重和厚度；与本发明所要解决的技术问题：工人劳动强度大、加工效率慢的不同。
发明内容
本发明要解决的技术问题是提供一种智能型塑料管成型机，该智能型塑料管成型机解决了加工时劳动强度大、加工效率低、智能化程度低的问题。
为了解决上述技术问题，本发明的智能型塑料管成型机包括工作台，工作台一侧设有立杆、控制器，工作台上设有横向可移动的左夹紧座和固定的右夹紧座，立杆一侧连接气缸一，气缸一与左夹紧座上连接，左夹紧座与右夹紧座在同一直线上，立杆上端连接横杆，横杆下端连接气缸二，气缸二下端连接成型头，左夹紧座上设有左半凸台，右夹紧座上设有右半凸台，左半 凸台与右半凸台之间形成夹口，左半凸台内壁设有压力传感器、温度传感器，左半凸台外侧和右半凸台外侧套接加热器，所述夹口、加热器、成型头处于同一条中心线上，所述加热器、气缸一、气缸二、压力传感器、温度传感器均分别与控制器连接。
所述控制器为PLC控制器。
所述工作台上设有滑槽，左夹紧座通过滑槽与工作台滑动连接。
所述加热器上设有加热通孔，加热器通过加热通孔与左半凸台、右半凸台配合连接。
采用这种智能型塑料管成型机，具有以下优点：
1、采用这种结构可以通过气缸一推动左夹紧座移动夹紧工件，再通过加热器加热，然后气缸二推动成型头使塑料管成型，；大大减轻工人的劳动强度，同时也大大提高了加工效率；
2、由于左半凸台内壁设有压力传感器，这样在夹紧时，当压力传感器检测的压力大于设定压力值时，可智能化的通过控制器使气缸一停止工作。
2、由于左半凸台内壁设有温度传感器，这样在加热器在加热时，当温度传感器检测的温度大于设定的温度值时，可智能化的通过控制器使气缸二带动成型头向下运行。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1是本发明智能型塑料管成型机的结构示意图。
其中有：1.工作台；2.立杆；3.横杆；4.气缸一；5.左夹紧座；6.右夹紧座；7.左半凸台；8.右半凸台；9.压力传感器；10.温度传感器；11.气缸二；12.成型头；13.加热器；14.控制器。
具体实施方式
图1所示智能型塑料管成型机，包括工作台，工作台一侧设有立杆、控制器，工作台上设有横向可移动的左夹紧座和固定的右夹紧座，立杆一侧连 接气缸一，气缸一与左夹紧座上连接，左夹紧座与右夹紧座在同一直线上，立杆上端连接横杆，横杆下端连接气缸二，气缸二下端连接成型头，左夹紧座上设有左半凸台，右夹紧座上设有右半凸台，左半凸台与右半凸台之间形成夹口，左半凸台内壁设有压力传感器、温度传感器，左半凸台外侧和右半凸台外侧套接加热器，所述夹口、加热器、成型头处于同一条中心线上，所述加热器、气缸一、气缸二、压力传感器、温度传感器均分别与控制器连接。
所述控制器为PLC控制器。
所述工作台上设有滑槽，左夹紧座通过滑槽与工作台滑动连接。
所述加热器上设有加热通孔，加热器通过加热通孔与左半凸台、右半凸台配合连接。
成型时，先将工件放置在夹口，通过夹紧气缸推动左夹紧座向右夹紧座方向移动，以缩小夹口夹紧工件，夹紧时，当左夹紧座内壁上的压力传感器感应到的压力值超过设定值时，压力传感器将信号传给控制器，控制器控制气缸一停止运行，然后将加热器套接在左半凸台和右半凸台上，对位于加热通孔内的工件的端部进行加热，加热一定时间后，温度传感器感应到温度值大于设定值时，此时工件端部开始软化，温度传感器将温度信号传给控制器，控制器控制气缸二推动成型头向下伸进加热通孔内对工件端部进行加工，使其成型，工件成型后，升起成型头，取下加热器，打开夹紧装置，取下工件。整个过程智能化程度较高，大大节省了人力。
本申请中没有详细说明的技术特征为现有技术。上述实施例仅例示性说明本申请的原理及其功效，而非用于限制本申请。任何熟悉此技术的人士皆可在不违背本申请的精神及范畴下，对上述实施例进行修饰或改变。因此，所属技术领域中具有通常知识者在未脱离本申请所揭示的精神与技术思想下所完成的一切等效修饰或改变，仍应由本申请的权利要求所涵盖。

Claims (4)

  1. 一种智能型塑料管成型机，其特征在于：包括工作台，工作台一侧设有立杆、控制器，工作台上设有横向可移动的左夹紧座和固定的右夹紧座，立杆一侧连接气缸一，气缸一与左夹紧座上连接，左夹紧座与右夹紧座在同一直线上，立杆上端连接横杆，横杆下端连接气缸二，气缸二下端连接成型头，左夹紧座上设有左半凸台，右夹紧座上设有右半凸台，左半凸台与右半凸台之间形成夹口，左半凸台内壁设有压力传感器、温度传感器，左半凸台外侧和右半凸台外侧套接加热器，所述夹口、加热器、成型头处于同一条中心线上，所述加热器、气缸一、气缸二、压力传感器、温度传感器均分别与控制器连接。
  2. 按照权利要求1所述的智能型塑料管成型机，其特征在于：所述控制器为PLC控制器。
  3. 按照权利要求1所述的智能型塑料管成型机，其特征在于：所述工作台上设有滑槽，左夹紧座通过滑槽与工作台滑动连接。
  4. 按照权利要求1所述的智能型塑料管成型机，其特征在于：所述加热器上设有加热通孔，加热器通过加热通孔与左半凸台、右半凸台配合连接。
PCT/CN2016/105233 2016-10-28 2016-11-09 一种智能型塑料管成型机 WO2018076400A1 (zh)

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CN109822871A (zh) * 2019-03-12 2019-05-31 浙江工业大学之江学院 一种热塑成型机主机架
CN111890665A (zh) * 2020-07-17 2020-11-06 广州海鸥住宅工业股份有限公司 有可靠密封及装夹结构的用于防水盘生产的正压成型设备

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