WO2018068397A1 - Technique and apparatus for container production line - Google Patents
Technique and apparatus for container production line Download PDFInfo
- Publication number
- WO2018068397A1 WO2018068397A1 PCT/CN2016/111300 CN2016111300W WO2018068397A1 WO 2018068397 A1 WO2018068397 A1 WO 2018068397A1 CN 2016111300 W CN2016111300 W CN 2016111300W WO 2018068397 A1 WO2018068397 A1 WO 2018068397A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- barrel
- production line
- conveying
- container
- ear
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/04—Reducing; Closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Definitions
- the invention relates to the field of can making equipment, in particular to a barrel production line process and device.
- the processing of the barrel generally includes a flange, a rising cone, a coil, a rib, a back cover, a welding ear, etc., and each process is in an independent flanger, a cone machine, a coiler, a rib machine according to needs.
- the equipment covers a large area, and it takes time and labor to carry between the machines, the labor intensity is large, and the degree of automation is low.
- a barrel production line process which is completed on a production line device, comprising: reducing the diameter of the bottom of the barrel, flanging, and reducing the diameter and the flanging at the same station;
- the barrel body and the bottom of the barrel are wound, and the number of layers of the barrel body and the bottom of the barrel is at least five layers;
- a barrel ear is mounted on the barrel body.
- the top of the barrel is sequentially flaring, rising, rolling, and expanding.
- the bottom of the barrel body faces upward, and after completion, the body is turned over so that the top of the barrel body faces upward.
- the number of the sealing layers of the barrel and the bottom of the barrel is seven.
- the barrel ear is mounted on the barrel by spot welding.
- Another object of the present invention is to provide a production line apparatus for a bucket.
- a production line device for a barrel comprising a frame, disposed on the frame: a crimping belt reducing mechanism for reducing and flanging, a sealing mechanism for performing a winding, and a barrel An ear mounted welding mechanism, a conveying mechanism for conveying between the respective mechanisms, the winding mechanism is connected with an upper bottom conveying mechanism for conveying the bottom of the tub, and the welding mechanism is connected with a barrel for conveying the barrel Bucket conveying mechanism.
- the frame is further provided with a flaring mechanism for flaring, a rising cone mechanism for performing a taper, a rolling mechanism for performing a rolling line, and a rib for performing a rib. mechanism.
- the frame is further provided with a turning mechanism for turning over the can body.
- the burring tape reduction mechanism, the winding mechanism, the turning mechanism, the flaring mechanism, the rising cone mechanism, the rolling mechanism, the ribbing mechanism, and the welding mechanism are sequentially disposed.
- the apparatus further includes a control mechanism for controlling the various mechanisms.
- the cuff tape reduction mechanism comprises a fixing component for fixing the bucket, a flange assembly for crutching the bucket, and a roller assembly for reducing the diameter of the bucket
- the flange assembly includes a flange riser that can be raised outwardly, and a flange drive component that drives the flange block to rise;
- the pressure roller assembly includes a work pressure roller that drives the work pressure roller
- the pressure roller driving assembly when the bucket is fixed by the fixing component, the flange driving component drives the flange rising block to open outward from the inner side of the barrel for turning, and the pressing wheel driving component drives the working pressure The wheel is rolled inward from the outside of the barrel to reduce the diameter.
- the fixing component comprises a fixed rising block capable of rising outward, a first driving rod driving the fixed rising block to be opened, and the fixed rising block is provided with a fixed guiding inclined surface,
- the first driving rod is provided with a first guiding inclined surface, and the first guiding inclined surface slides on the fixed guiding inclined surface to push the fixed rising block outward to rise.
- the flange driving component is a second driving rod
- the flange rising block is provided with a flange guiding slope
- the second driving rod is provided with a second guiding slope
- the second guiding slope slides on the flange guiding slope to push the flange up to the outside.
- the cuff tape reduction mechanism further includes a fixedly disposed cam.
- the pressure roller drive assembly includes a drive assembly and a transmission assembly
- the transmission assembly includes a movable pressure roller that abuts against the cam and is slidable around the cam, a movable swing arm connected to the movable pressure wheel, and a work connected to the movable swing arm a swing arm, wherein the working swing arm is connected to the working pressure wheel;
- the driving assembly includes a power source, a rotating disk that is drivingly connected to the power source, and the rotating disk is coupled to the working swing arm to drive the working swing arm to rotate.
- the present invention has the following advantages and effects compared with the prior art:
- the invention realizes the complete processing of the barrel by one device, and reduces the diameter and the flanging two in one, and the two movements of one station are convenient and quick, and saves space; the sealing of the barrel and the bottom of the barrel is also strengthened by using the sealing of more than five layers. The strength of the bond.
- Figure 1 is a process flow diagram of the embodiment
- Figure 2 is a schematic view showing a seven-layer seal in the embodiment
- Figure 3 is a front elevational view of the apparatus of the present embodiment
- Figure 4 is a plan view of the apparatus of the embodiment
- Figure 5 is a side view of the apparatus of the present embodiment
- Figure 6 is a front cross-sectional view of the embodiment
- Figure 7 is a bottom view of the embodiment
- Figure 8 is a plan view of the present embodiment.
- a barrel production line process which in turn includes:
- the bottom of the barrel body is facing upwards: the bottom of the barrel body is reduced in diameter, flanged, and the reduced diameter and the flanged edge are completed at the same station, that is, simultaneously; the barrel body and the bottom of the barrel are finished with the reduced diameter and the flanged side.
- the number of the sealing layers of the package and the bottom of the barrel and the bottom of the barrel is seven layers. 2 shown;
- Flanging belt reducing mechanism for reducing and flanging 2, wrapping mechanism for winding, and turning mechanism for turning over the can body 4, a flaring mechanism 5 for flaring, a rising cone mechanism 6 for performing a taper, a rolling mechanism 7 for performing a winding line, and a rib mechanism 8 for performing a rib, for performing Buckle ear mounted welding mechanism 9
- a transport mechanism 10 for transmitting between the various mechanisms and a control mechanism 11 for controlling each mechanism.
- the sealing mechanism 3 is connected with an upper bottom conveying mechanism 12 for conveying the bottom of the tub, and the welding mechanism 9
- a barrel conveying mechanism 13 to which the barrel ears are conveyed is attached. The barrel is conveyed to the lower side of the flange belt reduction mechanism 2, and the entire machining process is automatically completed by the control mechanism 11.
- the cuff tape reduction mechanism shown includes a fixing assembly for fixing the tub, a flange assembly for crimping the tub, and a roller assembly for reducing the diameter of the tub.
- the fixing assembly includes a fixed up block 200 that can be raised to the outside, and a first drive rod 201 that drives the fixed up block 200 to open.
- the fixed rising block 200 is provided with a fixed guiding slope 2000
- the first driving rod 201 is provided with a first guiding inclined surface 2010, and the first guiding inclined surface 2010 is at a fixed guiding inclined surface 2000
- the upper slide pushes the fixed up block 200 to the outside.
- the burring assembly includes a burring block 210 that can be raised outwardly, and a second driving rod 211 that drives the burring block to rise 210
- the flange rising block 210 is provided with a flange guiding slope 2100
- the second driving rod 211 is provided with a second guiding slope 2110
- the second guiding slope 2110 is guiding the slope 2100 at the flange.
- the upper slide pushes the flange rising block 210 to the outside.
- first driving rod 201 and the second driving rod 211 are the same conical rod, and the fixed rising block 200 Located below the flange riser 210, a corresponding first guide ramp 2010 on the cone is disposed below the second guide ramp 2110.
- the pressure roller assembly includes a working pressure roller 22 and a driving work pressure roller 22 The action of the roller drive assembly.
- the pressure roller assembly needs to be used in conjunction with a fixedly disposed cam 23.
- the pressure roller drive assembly includes a drive assembly and a drive assembly, wherein:
- the transmission assembly includes a movable pressure roller 24 that abuts against the cam 23 and is slidable about the cam 23, and the movable pressure roller 24
- the movable swing arm 25 is connected to the working swing arm 26 connected to the movable swing arm 25, and the working pressure wheel 22 is connected to the working swing arm 26.
- the driving component comprises a power source, a rotating disk 27 connected to the power source, and the power source is a synchronous pulley 28, and the rotating disk 27 Connected to the working swing arm 26 to drive the working swing arm 26 to rotate.
- the movable swing arm 25 is coaxial with the working swing arm 26 .
- the timing pulley 28 and the rotary disk 27 It is sleeved on the outside of the cone rod; the transmission assembly is provided with 4 groups, which are reduced in diameter from multiple directions.
- the can body is conveyed under the mechanism, the cone core moves downward, and the first guiding slope 2010 is downwardly fixed to the fixed guiding slope of the rising block 200 Sliding on 2000 causes the fixed upslope 200 to rise outwardly to tension the can body; while the second guide bevel 2110 slides down on the cuffed guide bevel 2100 of the cuffed riser 210, causing the cuff to rise 210 is outwardly raised to turn the side of the can body outward; at the same time, the timing pulley 28 drives the rotating disk 27 to rotate, and the rotating disk 27 drives the working swing arm 26 to rotate, and the movable swing arm connected thereto 25 Rotating, the movable pressing wheel 24 is slid on the cam 23, and the movable pressing wheel 24 slides through the working surface of the cam 23 to reverse the driving pressure wheel 22 toward the inner pressure of the can body, thereby achieving the reduction of the diameter.
- the welding mechanism 9 can be used in a conventional mechanism.
- the conveying mechanism 10 is disposed below each mechanism, and is configured to be carried under the respective mechanisms in a structure in which the cans are held.
- Upper bottom conveying mechanism 12 The barrel conveying mechanism 13 adopts the structure of an automatic conveyor belt.
- the control mechanism 11 includes an operation panel for the operator to operate.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Crushing And Grinding (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
Abstract
A technique and apparatus for a container production line. The technique is completely performed on a single apparatus, and comprises: necking and flipping a bottom portion of a container body, wherein the necking and flipping operations are completed at the same work station; rolling and sealing the necked and flipped container body and a container base, wherein the container body and the container base are provided with at least five rolled and sealing layers; and installing a container ear on the container body. The apparatus comprises a frame (1). Provided on the frame (1) are: a flipping and necking mechanism (2) for performing a necking and flipping operation; a rolling and sealing mechanism (3) for performing a rolling and sealing operation; a welding mechanism (4) for installing a container ear; and a conveying mechanism (10) for conveying between the various mechanisms. The rolling and sealing mechanism (3) is connected to an upper base conveying mechanism (12) for conveying a container base thereto. The welding mechanism (4) is connected to a container ear conveying mechanism (13) for conveying the container ear thereto. The apparatus realizes complete processing of a container within a single unit of the apparatus. The two operations of necking and flipping are combined as one and are performed at a single work station so as to achieve convenience, speed, and to save space. Using five or more layers of sealing rolls also strengthens the connection between the container body and the container base.
Description
技术领域 Technical field
本发明涉及制罐设备领域,特别是涉及一种桶的生产线工艺及装置。 The invention relates to the field of can making equipment, in particular to a barrel production line process and device.
背景技术 Background technique
现有技术中对于桶的加工一般包括翻边、涨锥、卷线、涨筋、封底、焊耳等,各个工艺根据需要在独立的翻边机、涨锥机、卷线机、涨筋机、封底机以及焊耳机上完成,设备占地面积大,在各个机器之间搬运费时费力,人工强度大,自动化程度低。
In the prior art, the processing of the barrel generally includes a flange, a rising cone, a coil, a rib, a back cover, a welding ear, etc., and each process is in an independent flanger, a cone machine, a coiler, a rib machine according to needs. Finished on the backing machine and welding earphones, the equipment covers a large area, and it takes time and labor to carry between the machines, the labor intensity is large, and the degree of automation is low.
发明内容 Summary of the invention
本发明的一个目的是提供一种桶的生产线工艺。 It is an object of the present invention to provide a process for producing a barrel.
为达到上述目的,本发明采用的技术方案是: In order to achieve the above object, the technical solution adopted by the present invention is:
一种桶的生产线工艺,该工艺在一台生产线装置上完成,包括:对桶身的底部进行缩径、翻边,并且缩径和翻边在同一工位上完成;对完成缩径、翻边所述的桶身与桶底进行卷封,所述的桶身与桶底的卷封层数至少五层;在所述的桶身上安装桶耳。
A barrel production line process, which is completed on a production line device, comprising: reducing the diameter of the bottom of the barrel, flanging, and reducing the diameter and the flanging at the same station; The barrel body and the bottom of the barrel are wound, and the number of layers of the barrel body and the bottom of the barrel is at least five layers; a barrel ear is mounted on the barrel body.
优选地,对完成所述的桶身与桶底卷封后,对所述的桶身的顶部依次进行扩口、涨锥、滚卷线以及涨筋。 Preferably, after the barrel body and the bottom of the barrel are finished, the top of the barrel is sequentially flaring, rising, rolling, and expanding.
进一步优选地,进行缩径、翻边时,所述的桶身的底部朝上,完成后进行一次翻身,使所述的桶身的顶部朝上。
Further preferably, when the diameter is reduced and the flange is turned, the bottom of the barrel body faces upward, and after completion, the body is turned over so that the top of the barrel body faces upward.
优选地,所述的桶身与桶底的卷封层数为七层。 Preferably, the number of the sealing layers of the barrel and the bottom of the barrel is seven.
优选地,所述的桶耳通过点焊安装在所述的桶身上。 Preferably, the barrel ear is mounted on the barrel by spot welding.
本发明的另一个目的是提供一种桶的生产线装置。 Another object of the present invention is to provide a production line apparatus for a bucket.
为达到上述目的,本发明采用的技术方案是: In order to achieve the above object, the technical solution adopted by the present invention is:
一种桶的生产线装置,包括机架、设置在所述的机架上:用于进行缩径和翻边的翻边带缩径机构、用于进行卷封的卷封机构、用于进行桶耳安装的焊接机构、用于在各个机构间进行传送的输送机构,所述的卷封机构连接有向其输送桶底的上底输送机构,所述的焊接机构连接有向其输送桶耳的桶耳输送机构。
A production line device for a barrel, comprising a frame, disposed on the frame: a crimping belt reducing mechanism for reducing and flanging, a sealing mechanism for performing a winding, and a barrel An ear mounted welding mechanism, a conveying mechanism for conveying between the respective mechanisms, the winding mechanism is connected with an upper bottom conveying mechanism for conveying the bottom of the tub, and the welding mechanism is connected with a barrel for conveying the barrel Bucket conveying mechanism.
优选地,所述的机架上还设置有用于进行扩口的扩口机构、用于进行涨锥的涨锥机构、用于进行滚卷线的滚卷机构以及用于进行涨筋的涨筋机构。
Preferably, the frame is further provided with a flaring mechanism for flaring, a rising cone mechanism for performing a taper, a rolling mechanism for performing a rolling line, and a rib for performing a rib. mechanism.
进一步优选地,所述的机架上还设置有用于对罐身进行翻身的翻转机构。 Further preferably, the frame is further provided with a turning mechanism for turning over the can body.
进一步优选地,所述的翻边带缩径机构、卷封机构、翻转机构、扩口机构、涨锥机构、滚卷机构、涨筋机构以及焊接机构依次设置。
Further preferably, the burring tape reduction mechanism, the winding mechanism, the turning mechanism, the flaring mechanism, the rising cone mechanism, the rolling mechanism, the ribbing mechanism, and the welding mechanism are sequentially disposed.
优选地,所述的装置还包括用于对各机构进行控制的控制机构。 Preferably, the apparatus further includes a control mechanism for controlling the various mechanisms.
进一步优选地,所述的翻边带缩径机构包括用于对桶进行固定的固定组件、用于对桶进行翻边的翻边组件、用于对桶进行缩径的滚轮组件,所述的翻边组件包括能够向外侧涨开的翻边涨块、驱动所述的翻边块涨涨开的翻边驱动部件;所述的压轮组件包括工作压轮、驱动所述的工作压轮动作的压轮驱动组件,当桶被所述的固定组件固定后,所述的翻边驱动组件驱动翻边涨块从桶内侧向外涨开进行翻边,所述的压轮驱动组件驱动工作压轮从桶外侧向内滚压进行缩径。
Further preferably, the cuff tape reduction mechanism comprises a fixing component for fixing the bucket, a flange assembly for crutching the bucket, and a roller assembly for reducing the diameter of the bucket, The flange assembly includes a flange riser that can be raised outwardly, and a flange drive component that drives the flange block to rise; the pressure roller assembly includes a work pressure roller that drives the work pressure roller The pressure roller driving assembly, when the bucket is fixed by the fixing component, the flange driving component drives the flange rising block to open outward from the inner side of the barrel for turning, and the pressing wheel driving component drives the working pressure The wheel is rolled inward from the outside of the barrel to reduce the diameter.
进一步优选地,所述的固定组件包括能够向外侧涨开的固定涨块、驱动所述的固定涨块涨开的第一驱动杆,所述的固定涨块上设置有固定导向斜面,所述的第一驱动杆上设置有第一导向斜面,所述的第一导向斜面在固定导向斜面上滑动推动所述的固定涨块向外侧涨开。
Further preferably, the fixing component comprises a fixed rising block capable of rising outward, a first driving rod driving the fixed rising block to be opened, and the fixed rising block is provided with a fixed guiding inclined surface, The first driving rod is provided with a first guiding inclined surface, and the first guiding inclined surface slides on the fixed guiding inclined surface to push the fixed rising block outward to rise.
进一步优选地,所述的翻边驱动部件为第二驱动杆,所述的翻边涨块上设置有翻边导向斜面,所述的第二驱动杆上设置有第二导向斜面,所述的第二导向斜面在翻边导向斜面上滑动推动所述的翻边涨块向外侧涨开。
Further preferably, the flange driving component is a second driving rod, the flange rising block is provided with a flange guiding slope, and the second driving rod is provided with a second guiding slope, The second guiding slope slides on the flange guiding slope to push the flange up to the outside.
进一步优选地,所述的翻边带缩径机构还包括固定设置的凸轮。 Further preferably, the cuff tape reduction mechanism further includes a fixedly disposed cam.
进一步优选地,所述的压轮驱动组件包括驱动组件和传动组件, Further preferably, the pressure roller drive assembly includes a drive assembly and a transmission assembly,
所述的传动组件包括与所述的凸轮相抵并能够绕所述的凸轮滑动的活动压轮、与所述的活动压轮相连接的活动摆臂、与所述的活动摆臂相连接的工作摆臂,所述的工作摆臂上连接所述的工作压轮;
The transmission assembly includes a movable pressure roller that abuts against the cam and is slidable around the cam, a movable swing arm connected to the movable pressure wheel, and a work connected to the movable swing arm a swing arm, wherein the working swing arm is connected to the working pressure wheel;
所述的驱动组件包括动力源、与动力源相传动连接的旋转盘,所述的旋转盘与工作摆臂相连接带动所述的工作摆臂转动。
The driving assembly includes a power source, a rotating disk that is drivingly connected to the power source, and the rotating disk is coupled to the working swing arm to drive the working swing arm to rotate.
由于上述技术方案运用,本发明与现有技术相比具有下列优点和效果: Due to the application of the above technical solutions, the present invention has the following advantages and effects compared with the prior art:
本发明通过一台装置实现桶的完整加工,并且缩径、翻边二合一,一个工位两个动作,方便快捷,节省空间;采用五层以上的封卷也加强了桶身和桶底的结合强度。
The invention realizes the complete processing of the barrel by one device, and reduces the diameter and the flanging two in one, and the two movements of one station are convenient and quick, and saves space; the sealing of the barrel and the bottom of the barrel is also strengthened by using the sealing of more than five layers. The strength of the bond.
附图说明 DRAWINGS
附图 1 为本实施例工艺流程图; Figure 1 is a process flow diagram of the embodiment;
附图 2 为本实施例中七层卷封的示意图; Figure 2 is a schematic view showing a seven-layer seal in the embodiment;
附图 3 为本实施例装置的主视图; Figure 3 is a front elevational view of the apparatus of the present embodiment;
附图 4 为本实施例装置的俯视图; Figure 4 is a plan view of the apparatus of the embodiment;
附图 5 为本实施例装置的侧视图; Figure 5 is a side view of the apparatus of the present embodiment;
附图 6 为本实施例的主视剖视图; Figure 6 is a front cross-sectional view of the embodiment;
附图 7 为本实施例的仰视图; Figure 7 is a bottom view of the embodiment;
附图 8 为本实施例的俯视图。 Figure 8 is a plan view of the present embodiment.
其中: 1 、机架; 2 、翻边带缩径机构; 200 、固定涨块; 2000 、固定导向斜面;
201 、第一驱动杆; 2010 、第一导向斜面; 210 、翻边涨块; 2100 、翻边导向斜面; 211 、第二驱动杆; 2110 、第二导向斜面; 22
、工作压轮; 23 、凸轮; 24 、活动压轮; 25 、活动摆臂; 26 、工作摆臂; 27 、旋转盘; 28 、同步带轮; 3 、卷封机构; 4
、翻转机构; 5 、扩口机构; 6 、涨锥机构; 7 、滚卷机构; 8 、涨筋机构; 9 、焊接机构; 10 、输送机构; 11 、控制机构; 12
、上底输送机构; 13 、桶耳输送机构。 Among them: 1, rack; 2, flanged belt reduction mechanism; 200, fixed ups; 2000, fixed guide slope;
201, the first drive rod; 2010, the first guide slope; 210, the flange rise; 2100, the flange guide slope; 211, the second drive rod; 2110, the second guide slope;
, work pressure wheel; 23, cam; 24, movable pressure wheel; 25, movable swing arm; 26, working swing arm; 27, rotating disc; 28, synchronous pulley; 3, winding mechanism;
5, tumbling mechanism; 6, rising cone mechanism; 7, rolling mechanism; 8, reinforced mechanism; 9, welding mechanism; 10, conveying mechanism; 11, control mechanism;
, the bottom conveying mechanism; 13, the barrel ear conveying mechanism.
具体实施方式 detailed description
下面结合附图及实施案例对本发明作进一步描述: The present invention is further described below in conjunction with the accompanying drawings and embodiments.
如图 1 所示的一种桶的生产线工艺,该工艺依次包括: As shown in Figure 1, a barrel production line process, which in turn includes:
桶身的底部朝上:对桶身的底部进行缩径、翻边,并且缩径和翻边在同一工位上完成,即同时进行;对完成缩径、翻边的桶身与桶底进行卷封,桶身与桶底的卷封层数为七层,如图
2 所示;
The bottom of the barrel body is facing upwards: the bottom of the barrel body is reduced in diameter, flanged, and the reduced diameter and the flanged edge are completed at the same station, that is, simultaneously; the barrel body and the bottom of the barrel are finished with the reduced diameter and the flanged side. The number of the sealing layers of the package and the bottom of the barrel and the bottom of the barrel is seven layers.
2 shown;
进行一次翻身,使桶身的顶部朝上:对桶身的顶部依次进行扩口、涨锥、滚卷线以及涨筋,最后桶身上点焊桶耳。
Turn over once so that the top of the barrel is facing up: the top of the barrel is flaring, rising, rolling, and ribbing, and finally the barrel is spotted.
如图 3-5 所示的一种桶的生产线装置,上述工艺在本生产线装置上全部完成。包括机架 1
、依次设置在机架 1 上: As shown in Figure 3-5, a barrel production line device, the above process is completed on the production line device. Including rack 1
, in turn, on rack 1:
用于进行缩径和翻边的翻边带缩径机构 2 、用于进行卷封的卷封机构 3 、用于对罐身进行翻身的翻转机构
4 、用于进行扩口的扩口机构 5 、用于进行涨锥的涨锥机构 6 、用于进行滚卷线的滚卷机构 7 、用于进行涨筋的涨筋机构 8 、用于进行桶耳安装的焊接机构 9
、用于在各个机构间进行传送的输送机构 10 以及用于对各机构进行控制的控制机构 11 。卷封机构 3 连接有向其输送桶底的上底输送机构 12 ,焊接机构 9
连接有向其输送桶耳的桶耳输送机构 13 。桶身输送至翻边带缩径机构 2 下方开始,通过控制机构 11 自动完成全部的加工工艺。 Flanging belt reducing mechanism for reducing and flanging 2, wrapping mechanism for winding, and turning mechanism for turning over the can body
4, a flaring mechanism 5 for flaring, a rising cone mechanism 6 for performing a taper, a rolling mechanism 7 for performing a winding line, and a rib mechanism 8 for performing a rib, for performing Buckle ear mounted welding mechanism 9
A transport mechanism 10 for transmitting between the various mechanisms and a control mechanism 11 for controlling each mechanism. The sealing mechanism 3 is connected with an upper bottom conveying mechanism 12 for conveying the bottom of the tub, and the welding mechanism 9
A barrel conveying mechanism 13 to which the barrel ears are conveyed is attached. The barrel is conveyed to the lower side of the flange belt reduction mechanism 2, and the entire machining process is automatically completed by the control mechanism 11.
其中:如图 6-8
所示的翻边带缩径机构,包括用于对桶进行固定的固定组件、用于对桶进行翻边的翻边组件、用于对桶进行缩径的滚轮组件。 Among them: Figure 6-8
The cuff tape reduction mechanism shown includes a fixing assembly for fixing the tub, a flange assembly for crimping the tub, and a roller assembly for reducing the diameter of the tub.
以下具体对各个组件做详细描述: The following is a detailed description of each component:
固定组件包括能够向外侧涨开的固定涨块 200 、驱动固定涨块 200 涨开的第一驱动杆 201
,固定涨块 200 上设置有固定导向斜面 2000 ,第一驱动杆 201 上设置有第一导向斜面 2010 ,第一导向斜面 2010 在固定导向斜面 2000
上滑动推动固定涨块 200 向外侧涨开。 The fixing assembly includes a fixed up block 200 that can be raised to the outside, and a first drive rod 201 that drives the fixed up block 200 to open.
The fixed rising block 200 is provided with a fixed guiding slope 2000, the first driving rod 201 is provided with a first guiding inclined surface 2010, and the first guiding inclined surface 2010 is at a fixed guiding inclined surface 2000
The upper slide pushes the fixed up block 200 to the outside.
翻边组件包括能够向外侧涨开的翻边涨块 210 、驱动翻边块涨 210 涨开的第二驱动杆 211
,翻边涨块 210 上设置有翻边导向斜面 2100 ,第二驱动杆 211 上设置有第二导向斜面 2110 ,第二导向斜面 2110 在翻边导向斜面 2100
上滑动推动翻边涨块 210 向外侧涨开。 The burring assembly includes a burring block 210 that can be raised outwardly, and a second driving rod 211 that drives the burring block to rise 210
The flange rising block 210 is provided with a flange guiding slope 2100, the second driving rod 211 is provided with a second guiding slope 2110, and the second guiding slope 2110 is guiding the slope 2100 at the flange.
The upper slide pushes the flange rising block 210 to the outside.
在本实施例中:第一驱动杆 201 、第二驱动杆 211 为同一根锥心杆,固定涨块 200
位于翻边涨块 210 的下方,锥心杆上对应的第一导向斜面 2010 设置在第二导向斜面 2110 的下方。 In this embodiment, the first driving rod 201 and the second driving rod 211 are the same conical rod, and the fixed rising block 200
Located below the flange riser 210, a corresponding first guide ramp 2010 on the cone is disposed below the second guide ramp 2110.
压轮组件包括工作压轮 22 、驱动工作压轮 22
动作的压轮驱动组件。在本实施例中压轮组件需要与一固定设置的凸轮 23 配合使用。具体的说:压轮驱动组件包括驱动组件和传动组件,其中: The pressure roller assembly includes a working pressure roller 22 and a driving work pressure roller 22
The action of the roller drive assembly. In this embodiment, the pressure roller assembly needs to be used in conjunction with a fixedly disposed cam 23. Specifically, the pressure roller drive assembly includes a drive assembly and a drive assembly, wherein:
传动组件包括与凸轮 23 相抵并能够绕凸轮 23 滑动的活动压轮 24 、与活动压轮 24
相连接的活动摆臂 25 、与活动摆臂 25 相连接的工作摆臂 26 ,工作摆臂 26 上连接工作压轮 22 。 The transmission assembly includes a movable pressure roller 24 that abuts against the cam 23 and is slidable about the cam 23, and the movable pressure roller 24
The movable swing arm 25 is connected to the working swing arm 26 connected to the movable swing arm 25, and the working pressure wheel 22 is connected to the working swing arm 26.
驱动组件包括动力源、与动力源相传动连接的旋转盘 27 ,动力源为同步带轮 28 ,旋转盘 27
与工作摆臂 26 相连接带动工作摆臂 26 转动。活动摆臂 25 与工作摆臂 26 同轴设置。在本实施例中,同步带轮 28 、旋转盘 27
套设在锥心杆的外部;传动组件设置有 4 组,从多个方向进行缩径。 The driving component comprises a power source, a rotating disk 27 connected to the power source, and the power source is a synchronous pulley 28, and the rotating disk 27
Connected to the working swing arm 26 to drive the working swing arm 26 to rotate. The movable swing arm 25 is coaxial with the working swing arm 26 . In the present embodiment, the timing pulley 28 and the rotary disk 27
It is sleeved on the outside of the cone rod; the transmission assembly is provided with 4 groups, which are reduced in diameter from multiple directions.
以下具体阐述下本实施例的工作过程: The working process of this embodiment is specifically described below:
罐身输送到机构下方,锥心杆向下运动,第一导向斜面 2010 向下在固定涨块 200 的固定导向斜面
2000 上滑动,使固定涨块 200 向外涨开,从而张紧罐身;同时第二导向斜面 2110 向下在翻边涨块 210 的翻边导向斜面 2100 上滑动,使翻边涨块
210 向外涨开,从而把罐身的边向外翻出;同时同步带轮 28 带动旋转盘 27 旋转,旋转盘 27 带动工作摆臂 26 转动,与之连接的活动摆臂 25
转动,带动活动压轮 24 在凸轮 23 上滑动,活动压轮 24 滑过通过凸轮 23 的工作面反向再带动工作压轮 22 向罐身靠近内压,最终实现缩径。 The can body is conveyed under the mechanism, the cone core moves downward, and the first guiding slope 2010 is downwardly fixed to the fixed guiding slope of the rising block 200
Sliding on 2000 causes the fixed upslope 200 to rise outwardly to tension the can body; while the second guide bevel 2110 slides down on the cuffed guide bevel 2100 of the cuffed riser 210, causing the cuff to rise
210 is outwardly raised to turn the side of the can body outward; at the same time, the timing pulley 28 drives the rotating disk 27 to rotate, and the rotating disk 27 drives the working swing arm 26 to rotate, and the movable swing arm connected thereto 25
Rotating, the movable pressing wheel 24 is slid on the cam 23, and the movable pressing wheel 24 slides through the working surface of the cam 23 to reverse the driving pressure wheel 22 toward the inner pressure of the can body, thereby achieving the reduction of the diameter.
卷封机构 3 、翻转机构 4 、扩口机构 5 、涨锥机构 6 、滚卷机构 7 、涨筋机构 8
以及焊接机构 9 采用常规的机构即可。 Winding mechanism 3, turning mechanism 4, flaring mechanism 5, rising cone mechanism 6, rolling mechanism 7, and ribbing mechanism 8
And the welding mechanism 9 can be used in a conventional mechanism.
输送机构 10 设置在各机构的下方,采用抱罐手的结构,依次在各机构下方输送。上底输送机构 12
、桶耳输送机构 13 采用自动输送带的结构。 The conveying mechanism 10 is disposed below each mechanism, and is configured to be carried under the respective mechanisms in a structure in which the cans are held. Upper bottom conveying mechanism 12
The barrel conveying mechanism 13 adopts the structure of an automatic conveyor belt.
控制机构 11 包括操作屏,供操作者进行操作。 The control mechanism 11 includes an operation panel for the operator to operate.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above embodiments are merely illustrative of the technical concept and the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the present invention and to implement the present invention, and the scope of the present invention is not limited thereto. Equivalent variations or modifications made in accordance with the spirit of the invention are intended to be included within the scope of the invention.
Claims (10)
- 一种桶的生产线工艺,其特征在于:该工艺在一台生产线装置上完成,包括:对桶身的底部进行缩径、翻边,并且缩径和翻边在同一工位上完成;对完成缩径、翻边所述的桶身与桶底进行卷封,所述的桶身与桶底的卷封层数至少五层;在所述的桶身上安装桶耳。A barrel production line process, characterized in that the process is completed on a production line device, comprising: reducing the diameter of the bottom of the barrel body, flanging, and reducing the diameter and the flanging at the same station; The barrel body and the bottom of the barrel are wound and sealed, and the number of the sealing layers of the barrel body and the bottom of the barrel is at least five layers; a barrel ear is mounted on the barrel body.
- 根据权利要求 1 所述的一种桶的生产线工艺,其特征在于:对完成所述的桶身与桶底卷封后,对所述的桶身的顶部依次进行扩口、涨锥、滚卷线以及涨筋。According to claim 1 The production line process of the barrel is characterized in that: after the barrel body and the bottom of the barrel are finished, the top of the barrel body is sequentially flaring, rising, rolling, and reinforcing. .
- 根据权利要求 2 所述的一种桶的生产线工艺,其特征在于:进行缩径、翻边时,所述的桶身的底部朝上,完成后进行一次翻身,使所述的桶身的顶部朝上。According to claim 2 The production line process of the barrel is characterized in that: when the diameter is reduced and the edge is turned, the bottom of the barrel body faces upward, and after completion, the body is turned over so that the top of the barrel body faces upward.
- 根据权利要求 1 所述的一种桶的生产线工艺,其特征在于:所述的桶身与桶底的卷封层数为七层。A production line process for a barrel according to claim 1, wherein the number of the sealing layers of the barrel and the bottom of the barrel is seven.
- 根据权利要求 1 所述的一种桶的生产线工艺,其特征在于:所述的桶耳通过点焊安装在所述的桶身上。A production line process for a barrel according to claim 1, wherein said barrel ear is attached to said barrel by spot welding.
- 一种桶的生产线装置,其特征在于:包括机架、设置在所述的机架上:用于进行缩径和翻边的翻边带缩径机构、用于进行卷封的卷封机构、用于进行桶耳安装的焊接机构、用于在各个机构间进行传送的输送机构,所述的卷封机构连接有向其输送桶底的上底输送机构,所述的焊接机构连接有向其输送桶耳的桶耳输送机构。A production line device for a barrel, comprising: a frame, and a rack disposed on the rack: a crimping belt reducing mechanism for reducing and flanging, a winding mechanism for performing a winding, a welding mechanism for performing barrel mounting, a conveying mechanism for conveying between the respective mechanisms, the winding mechanism being connected with an upper bottom conveying mechanism for conveying the bottom of the barrel, the welding mechanism being connected thereto The barrel ear conveying mechanism of the conveying bucket ear.
- 根据权利要求 6 所述的一种桶的生产线装置,其特征在于:所述的机架上还设置有用于进行扩口的扩口机构、用于进行涨锥的涨锥机构、用于进行滚卷线的滚卷机构以及用于进行涨筋的涨筋机构。According to claim 6 The production line device of the barrel is characterized in that: the rack is further provided with a flaring mechanism for flaring, a rising cone mechanism for performing a taper, and a roll for rolling the wire. A roll mechanism and a rib mechanism for performing a rib.
- 根据权利要求 7 所述的一种桶的生产线装置,其特征在于:所述的机架上还设置有用于对罐身进行翻身的翻转机构。According to claim 7 The production line device of the barrel is characterized in that: the frame is further provided with a turning mechanism for turning over the can body.
- 根据权利要求 8 所述的一种桶的生产线装置,其特征在于:所述的翻边带缩径机构、卷封机构、翻转机构、扩口机构、涨锥机构、滚卷机构、涨筋机构以及焊接机构依次设置。According to claim 8 The production line device of the barrel is characterized in that: the flanged belt reducing mechanism, the winding mechanism, the turning mechanism, the flaring mechanism, the rising cone mechanism, the rolling mechanism, the rib mechanism and the welding mechanism are in turn Settings.
- 根据权利要求 9 所述的一种桶的生产线装置,其特征在于:所述的装置还包括用于对各机构进行控制的控制机构。According to claim 9 The production line device of the barrel is characterized in that the device further comprises a control mechanism for controlling each mechanism.
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CN109482768B (en) * | 2018-12-06 | 2023-10-03 | 江苏奥瑞金包装有限公司 | Tank production line and flanging and sealing device thereof |
CN109482767B (en) * | 2018-12-06 | 2023-10-03 | 江苏奥瑞金包装有限公司 | Tank production line and diameter reducing device thereof |
CN109482769B (en) * | 2018-12-06 | 2023-12-22 | 江苏奥瑞金包装有限公司 | Tank production line |
CN109550860B (en) * | 2018-12-24 | 2023-09-29 | 深圳华特容器股份有限公司 | Automatic positioning and automatic cone expanding system for welding wire of barrel body |
CN110802182A (en) * | 2019-10-22 | 2020-02-18 | 苏州华源控股股份有限公司 | Production process of convenient barrel |
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CN113997025B (en) * | 2021-11-26 | 2022-09-13 | 浙江惠文美炉具有限公司 | Full-automatic production process and equipment for stove barrel |
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