CN218835948U - Bead ring receiving device for all-steel bead ring production line - Google Patents
Bead ring receiving device for all-steel bead ring production line Download PDFInfo
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- CN218835948U CN218835948U CN202221962137.1U CN202221962137U CN218835948U CN 218835948 U CN218835948 U CN 218835948U CN 202221962137 U CN202221962137 U CN 202221962137U CN 218835948 U CN218835948 U CN 218835948U
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- steel wire
- wire ring
- ring
- wire winding
- bead ring
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to a steel wire winding connects gets device for on full steel wire winding production line, including the revolving stage, be equipped with the steel wire winding fixed bolster that the multiunit is used for fixed steel wire winding on the revolving stage circumference lateral wall, the revolving stage is peripheral to set gradually steel wire winding position, prick the head position, play steel wire winding position and reserve position along the direction of rotation of revolving stage, and the revolving stage rotates and makes steel wire winding fixed bolster shift between last steel wire winding position, prick the head position, play steel wire winding position and reserve position to carry the steel wire winding and carry out different processing at different stations. This application can make above-mentioned each station handle the steel wire winding in step, can realize the steel wire winding production line on the steel wire winding machine with the fast linking between the infantees machine, and then improve the production efficiency of steel wire winding production line.
Description
Technical Field
The utility model relates to a tire bead ring production field especially relates to a bead ring connects gets device for on all steel bead ring production line.
Background
The production process on the all-steel wire ring production line comprises the following steps: the steel wire processed by the earlier process is processed by a steel wire ring winding machine (also called a steel wire ring forming machine) to obtain a formed steel wire ring, the steel wire ring after winding and forming is taken out by a steel wire ring receiving device and then is transmitted to a cloth wrapping machine of the next process, and the steel wire ring is wrapped after being bundled.
Fig. 1 is a top view of an all-steel wire production line in the prior art, a bead ring formed by winding by a bead ring winding machine 101 is taken out by a receiving device 102, the bead ring is taken out by the receiving device and then is conveyed to a bead ring conveying groove 103, a control cylinder of the receiving device is loosened after the bead ring is moved in place, the bead ring freely falls into the bead ring conveying groove 103, and the bead ring is rolled to a working procedure cloth wrapping machine through a slope in the bead ring conveying groove. In such a conveying method, the bead ring conveyed out of the bead ring conveying groove 103 needs to be manually obtained for subsequent processing, and the transfer efficiency of the bead ring between the above steps is low.
Disclosure of Invention
In order to solve the problem, an object of the utility model is to provide a steel wire winding connects gets device for on the all steel wire winding production line can improve the transfer efficiency of steel wire winding between steel wire winding machine to the infantees machine to improve the production efficiency of steel wire winding.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the steel wire ring receiving and taking device used on the production line of the all-steel wire ring comprises a rotary table, wherein a plurality of groups of steel wire ring fixing supports used for fixing the steel wire ring are arranged on the circumferential side wall of the rotary table, and an upper steel wire ring position, a head binding position, a steel wire ring position and a standby position are sequentially arranged on the periphery of the rotary table along the rotation direction of the rotary table; a conveying mechanism is arranged on one side of the rotary table, is arranged between the steel wire ring winding machine and the upper steel wire ring position and is used for conveying the steel wire ring formed by the steel wire ring winding machine in the previous process to the steel wire ring fixing support staying at the upper steel wire ring position; after the steel wire ring is arranged on the steel wire ring fixing support at the upper steel wire ring position, the turntable rotates for a preset angle along a set direction to carry the steel wire ring to a head binding position, the head binding treatment is carried out on the steel wire ring at the head binding position, and meanwhile, the steel wire ring fixing support staying at the preparation position rotates to the upper steel wire ring position; after the end-tying process of the steel wire ring is finished, the turntable rotates for a preset angle along a set direction to carry the steel wire ring to a lower steel wire ring station, and the steel wire ring is transferred to equipment of a subsequent steel wire ring processing process for processing at the lower steel wire ring station; and then, the turntable rotates by a preset angle along a set direction to rotate the bead ring fixing support staying at the lower bead ring position to a standby position.
Preferably, four groups of steel wire ring fixing supports are arranged on the circumferential side wall of the rotary table, the four groups of steel wire ring fixing supports are uniformly distributed along the circumferential direction of the rotary table, and the upper steel wire ring position, the head binding position, the steel wire ring position and the standby position are arranged around the rotary table and correspond to the four groups of steel wire ring fixing supports.
Preferably, the rotation of the turntable by a preset angle in the set direction includes a rotation of the turntable by 90 ° in the set direction.
Preferably, each group of steel wire ring fixing supports comprises two pairs of supporting rods which are arranged up and down, each pair of supporting rods comprises two supporting rods, four supporting rods in each group of steel wire ring fixing supports are distributed in a rectangular four-corner mode, and the rectangle formed by the four supporting rods is tangent to the inner wall of the steel wire ring.
Preferably, an arc-shaped limiting groove is arranged on the supporting rod of the steel wire ring fixing support, and the arc-shaped limiting groove limits the steel wire ring sleeved on the supporting rod.
Preferably, the carrying mechanism comprises a guide rail, a manipulator, a first driving mechanism and a second driving mechanism, wherein the first driving mechanism is used for driving the manipulator to move along the guide rail, and the second driving mechanism is used for driving the manipulator to clamp or unclamp.
Preferably, a position sensor is provided to detect the position of the robot moving on the guide rail.
Preferably, the robot comprises a pair of robots moving synchronously, and the robots symmetrically clamp the steel wire ring from two sides of the steel wire ring.
The above technical scheme is adopted in the utility model, can realize the transfer of steel wire winding between each station through the revolving stage to through reasonable setting steel wire winding fixed bolster position and last steel wire winding position, prick the position, steel wire winding position and reserve position, make above-mentioned each station handle the steel wire winding in step, can realize the steel wire winding production line on the steel wire winding machine and link up fast between the infantees machine, and then improve the production efficiency of steel wire winding production line.
Drawings
FIG. 1 is a top view of a prior art wire coil production line;
FIG. 2 is a top view of a wire coil production line of the present application;
FIG. 3 is a schematic view of a traveler receiving device;
fig. 4 is a top view of fig. 3.
The steel wire ring conveying device comprises a steel wire ring receiving device 1, a steel wire ring receiving device 11, a rotary table 12, a steel wire ring fixing support 121, a support rod 13, a conveying mechanism 131, a manipulator 132, a guide rail, an upper steel wire ring position I, an upper steel wire ring position II, a head binding position III, a lower steel wire ring position IV and a standby position IV.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
Fig. 2 shows an all-steel bead ring production line, which comprises a bead ring winding machine, a receiving device and a cloth wrapping machine. The receiving device is used for taking out the steel wire rings formed by winding of the steel wire ring winding machine, transferring the steel wire rings to a head binding station for head binding treatment, and transferring the steel wire rings subjected to head binding treatment to a cloth wrapping machine for treatment.
The bead ring catching device 1 in this embodiment will be described below with reference to fig. 3 to 4.
As shown in fig. 3, the bead ring taking device 1 includes a rotary table 11, a plurality of bead ring fixing brackets 12 for fixing the bead ring are disposed on a circumferential side wall of the rotary table 11, and the bead ring fixing brackets 12 are fixed on the rotary table 11 and rotate synchronously with the rotary table 11. Preferably, the plurality of sets of bead ring fixing brackets 12 are uniformly distributed along the circumferential direction of the turntable 11. In the specific embodiment, four groups of bead ring fixing supports 12 are arranged on the circumferential side wall of the rotary table 11, and a plurality of groups of bead ring fixing supports 12 are arranged, so that bead rings carried on different bead ring fixing supports 12 on the rotary table 11 can be processed differently at different stations in the working process, and the production efficiency is improved; and four groups of steel wire ring fixing supports 12 are arranged, so that the rotation angle (90 degrees and multiples thereof) of the steel wire ring transferred between different stations by the rotary table 11 can be conveniently controlled. In this embodiment, each group of bead ring fixing support 12 includes two pairs of support rods 121 arranged from top to bottom, each pair of support rods 121 includes two support rods 121, four support rods 121 in each group of bead ring fixing support 12 are distributed at four corners of a rectangle, the rectangles formed by the four support rods 121 are tangent to the inner wall of the bead ring, and the four support rods 121 in each group of bead ring fixing support 12 are arranged in such a way that the bead ring on the bead ring fixing support 12 can be stably supported and sleeved from the inner wall of the bead ring, so that the bead ring is prevented from falling off in the rotating process of the turntable 11.
As can be seen from the figure 4, the upper steel wire ring position I, the binding head position II, the steel wire ring position and the standby position IV are sequentially arranged on the periphery of the rotary table 11 along the rotation direction of the rotary table 11. A conveying mechanism 13 is arranged on one side of the rotary table 11, and the conveying mechanism 13 is arranged between the steel wire ring winding machine and the upper steel wire ring position I and is used for conveying the steel wire ring formed by the steel wire ring winding machine in the previous process to the steel wire ring fixing support 12 staying at the upper steel wire ring position I. The carrying mechanism 13 includes a guide rail 132, a robot 131, a first driving mechanism for driving the robot 131 to move along the guide rail 132, and a second driving mechanism for driving the robot 131 to grip or release. The working process of the manipulator 131 is that after the steel wire ring is formed, the manipulator 131 starts at the waiting position and moves to the ring taking position through the guide rail 132, after the ring taking position is reached, the second driving mechanism drives the manipulator 131 to clamp the steel wire ring, then the first driving mechanism drives the manipulator 131 to move to the ring placing position along the guide rail 132, the ring placing position corresponds to the upper steel wire ring position, and at the moment, after the manipulator 131 moves to the right position, the steel wire ring clamped by the manipulator 131 is sleeved on the steel wire ring fixing support 12 staying at the upper steel wire ring position I. In the ring-releasing position, the second driving mechanism drives the robot 131 to release the bead ring so that the bead ring is supported by the bead ring-fixing bracket 12. In a specific embodiment, a position sensor, which may be a sensing device commonly used such as an infrared sensor, a laser sensor, or a pressure sensor, may be provided to detect the position of the robot 131 moving on the guide rail 132 and whether the jaws of the robot 131 are clamped or opened in place. As a preferred embodiment, a pair of manipulators 131 moving synchronously are provided, and the pair of manipulators 131 symmetrically clamp the bead ring from both sides of the bead ring, so that the reliability of the movement of the bead ring carried by the manipulator 131 is ensured, and the bead ring is prevented from falling off from the manipulator 131 during the movement of the bead ring carried by the manipulator 131.
After the steel wire ring is arranged on the steel wire ring fixing support 12 of the upper steel wire ring position I, the rotary table 11 rotates for a preset angle along a set direction to carry the steel wire ring to a head binding position II, and head binding treatment is carried out on the steel wire ring at the position. Meanwhile, the steel wire ring fixing support 12 on the other side surface of the rotary table 11 moves to the upper steel wire ring position I, so that after the steel wire ring is firstly arranged, the subsequent steel wire ring arranging process and the head binding process can be synchronously carried out, and the production efficiency is favorably improved. As a preferred embodiment, an arc-shaped limiting groove is arranged on the supporting rod 121 of the bead ring fixing bracket 12, the limiting groove limits the bead ring sleeved on the supporting rod 121, the radian of the arc-shaped limiting groove is adapted to the radian of the bead ring steel wire, and the bead ring sleeved on the bead ring fixing bracket 12 is clamped in the arc-shaped limiting groove, so as to prevent the bead ring from falling off in the process of the turntable 11 carrying the bead ring to rotate.
After the end tying process of the bead ring is finished, the turntable 11 rotates for a preset angle along a set direction to carry the bead ring to a lower bead ring station, and at a lower bead ring station III, the bead ring is transferred to equipment of a subsequent bead ring processing process for processing, specifically, the bead ring subjected to end tying processing is transferred to a cloth wrapping machine for cloth wrapping processing. In a specific embodiment, the bead ring transfer can be performed manually, or the bead ring conveying device in the subsequent process can grasp the bead ring at the lower bead ring position iii and enter the cloth wrapping machine for processing, so that the transfer of the bead ring between the bead ring winding machine and the cloth wrapping machine is completed.
The standby position IV is used for connecting the process of transferring the steel wire ring between the steel wire ring winding machine and the cloth wrapping machine twice, so that the interval between the processes on two sides is shortened, and the production efficiency of the steel wire ring can be improved. Particularly, after the turntable 11 rotates by a preset angle, the previous bead ring fixing support 12 at the preparation position rotates to an upper bead ring position I, meanwhile, the previous bead ring fixing support 12 at the upper bead ring position I rotates to a binding position II, the previous bead ring fixing support 12 at the binding position II rotates to a lower bead ring position III, and the previous bead ring fixing support 12 at the lower bead ring position rotates to a standby position IV, so that the transfer efficiency of the bead ring taking device 1 can be improved.
The turntable 11 is rotated by a preset angle along a set direction, and the preset angle can be set according to the position relationship of the upper steel wire ring position i, the binding head position ii, the steel wire ring position and the standby position iv, in a specific embodiment, four groups of steel wire ring fixing supports 12 are uniformly distributed along the circumferential direction of the turntable 11, and the upper steel wire ring position i, the binding head position ii, the lower steel wire ring position iii and the standby position iv are arranged around the turntable 11 and correspond to the four groups of steel wire ring fixing supports 12. By the arrangement, the steel wire ring position I, the head tying position II, the lower steel wire ring position III and the standby position IV can be transmitted only by controlling the rotary table 11 to rotate 90 degrees along the set direction, and the control is convenient. In other embodiments, the position sensor may also detect whether the traveler carried by the turntable 11 rotates to the corresponding station, so as to control the turntable 11 to operate.
As a preferred embodiment, a detection means is provided for detecting whether the wire loop is fixed in position on the wire loop fixing bracket 12. Whether set up this detection device with the fixed steel wire winding that targets in place on discernment steel wire winding fixed bolster 12 to and whether carry the steel wire winding on the corresponding steel wire winding fixed bolster 12, can realize the automated production of steel wire winding production line. In a specific embodiment, the detection device may be a common sensing device such as a pressure sensor, an image sensor or an infrared sensor.
In conclusion, the bead ring taking device 1 of the embodiment can improve the joining efficiency of the wrapping cloth after the bead ring production line is wound and molded through the structure, so that the production efficiency of the bead ring production line is improved.
Although embodiments of the present invention have been shown and described, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that changes, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the principles and spirit of the present invention.
Claims (7)
1. The steel wire ring receiving device used on the all-steel wire ring production line is characterized by comprising a rotary table, wherein a plurality of groups of steel wire ring fixing supports used for fixing the steel wire rings are arranged on the circumferential side wall of the rotary table, and an upper steel wire ring position, a head binding position, a steel wire ring position and a standby position are sequentially arranged on the periphery of the rotary table along the rotation direction of the rotary table; a conveying mechanism is arranged on one side of the rotary table, is arranged between the steel wire ring winding machine and the upper steel wire ring position and is used for conveying the steel wire ring formed by the steel wire ring winding machine in the previous process to the steel wire ring fixing support staying at the upper steel wire ring position; four groups of steel wire ring fixing supports are arranged on the circumferential side wall of the rotary table, the four groups of steel wire ring fixing supports are uniformly distributed along the circumferential direction of the rotary table, and the upper steel wire ring position, the head binding position, the steel wire ring position and the standby position are arranged around the rotary table and correspond to the four groups of steel wire ring fixing supports.
2. The apparatus of claim 1 wherein the turntable is rotated in a set direction by a predetermined angle, including a 90 ° rotation of the turntable in the set direction.
3. The apparatus according to claim 1, wherein each of said sets of bead ring holders comprises two pairs of support rods disposed vertically, each pair of support rods comprises two support rods, four support rods of each set of bead ring holders are disposed at four corners of a rectangle, and the rectangle formed by said four support rods is tangent to the inner wall of the bead ring.
4. The apparatus according to claim 3, wherein said support bar of said bead ring holder has an arc-shaped limiting groove for limiting said bead ring fitted on said support bar.
5. A traveller picking mechanism for an all-steel traveller production line according to claim 1, characterized in that the handling mechanism includes a guide rail, a robot hand, a first driving mechanism for driving the robot hand to move along the guide rail, and a second driving mechanism for driving the robot hand to grip or release.
6. A traveller picking apparatus for use on all-steel traveller production lines according to claim 5, characterised in that a position sensor is provided to detect the position of the robot arm moving on the guide rail.
7. The apparatus of claim 5 comprising a pair of manipulators moving synchronously for symmetrically gripping the traveler from both sides of the traveler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221962137.1U CN218835948U (en) | 2022-07-27 | 2022-07-27 | Bead ring receiving device for all-steel bead ring production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221962137.1U CN218835948U (en) | 2022-07-27 | 2022-07-27 | Bead ring receiving device for all-steel bead ring production line |
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| Publication Number | Publication Date |
|---|---|
| CN218835948U true CN218835948U (en) | 2023-04-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221962137.1U Active CN218835948U (en) | 2022-07-27 | 2022-07-27 | Bead ring receiving device for all-steel bead ring production line |
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| CN (1) | CN218835948U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116873481A (en) * | 2023-09-05 | 2023-10-13 | 中铧智能科技(山东)有限公司 | Follow-on tire bead ring pricks first storage transportation system |
-
2022
- 2022-07-27 CN CN202221962137.1U patent/CN218835948U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116873481A (en) * | 2023-09-05 | 2023-10-13 | 中铧智能科技(山东)有限公司 | Follow-on tire bead ring pricks first storage transportation system |
| CN116873481B (en) * | 2023-09-05 | 2023-11-24 | 中铧智能科技(山东)有限公司 | Follow-on tire bead ring pricks first storage transportation system |
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