CN109550860B - Automatic positioning and automatic cone expanding system for welding wire of barrel body - Google Patents
Automatic positioning and automatic cone expanding system for welding wire of barrel body Download PDFInfo
- Publication number
- CN109550860B CN109550860B CN201811584906.7A CN201811584906A CN109550860B CN 109550860 B CN109550860 B CN 109550860B CN 201811584906 A CN201811584906 A CN 201811584906A CN 109550860 B CN109550860 B CN 109550860B
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- Prior art keywords
- barrel
- cone
- clamping
- expanding
- automatic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
Abstract
The invention provides an automatic positioning and automatic cone expanding system for welding wires of a barrel body, which comprises a punch press body, wherein the punch press body is provided with: the invention has the characteristics of meeting the requirement of the fixed position of a subsequent station, improving the product yield, positioning accurately and controlling the operation simply.
Description
Technical Field
The invention relates to the technical field of barrel manufacturing equipment, in particular to an automatic positioning and automatic cone expanding system for welding wires of a barrel body.
Background
The barrel is used as a product applied to various fields of life and production of people, and is generally subjected to main production process flows of cutting, printing, welding into circles, expanding cones, expanding ribs, welding lugs, repairing coating and the like.
In the prior art, equipment transformation is carried out on the prior art depending on equipment, and the targeted transformation is more suitable for production needs. On the premise that original equipment is continuously produced and fastened in a ring, no product with high frequency is damaged before the improvement, resources are wasted, the subsequent work cannot be normally used, the prominent key problem is that the barrel body is cracked in the subsequent processing, the shape is irregular and the like, the angle of the expansion die is changed at the beginning of the design, and the effect is not ideal. The final transformation scheme is that the two-flap die expansion blocks at fixed positions are changed in angle, so that the product quality requirement is met. In order to meet the requirement of the fixed position of the subsequent station, the conveying line is required to be modified, cut off and fixed, and an automatic locating device is additionally arranged.
In the prior art, the problems of extremely high frequency of cracking, irregular shape, large-area scratch and the like of the barrel body in subsequent processing are solved, the damage of products is caused, the resource waste is caused, and the subsequent work cannot be normally performed.
Therefore, in order to meet the requirement of the fixed position of the subsequent station, the conveying line needs to be modified, cut off and fixed, and an automatic positioning and automatic expansion cone system for the welding wire of the barrel body is needed, which can solve the problems.
Disclosure of Invention
The invention provides an automatic positioning and automatic cone expanding system for welding wires of a barrel body, which has the characteristics of meeting the fixed position requirement of a subsequent station, improving the yield of products, being accurate in positioning and simple in control operation.
The technical scheme of the invention is realized as follows:
the automatic positioning and automatic cone expanding system for the welding wires of the barrel body comprises a punch press body, wherein the punch press body is provided with:
the first conveying device is used for conveying the barrel body and comprises two conveying belts which are horizontally arranged side by side, an opposite-shooting sensor used for sensing the position of the barrel body is arranged on the outer side of each conveying belt, and the opposite-shooting sensor is fixed on the punch press body;
the second conveying device is arranged above the first conveying device, the second conveying device comprises two clamping rods horizontally arranged above the conveying belt, each clamping rod is connected with a clamping rod driving device for driving the clamping rod to reciprocate, each clamping rod is parallel to the conveying belt, a plurality of clamping blocks are respectively arranged on the two clamping rods in sequence along the conveying direction, each two oppositely arranged clamping blocks form a barrel clamping jaw, an electric magnetizing turntable driven to rotate by a first servo motor is arranged below the barrel clamping jaw at the middle position, the electric magnetizing turntable is arranged between the two conveying belts, one side of the electric magnetizing turntable is provided with a color mark sensor for identifying a specific color mark on the barrel body to detect the position of the barrel, and the color mark sensor is arranged on the outer side of the conveying belt;
the pre-expansion cone device is used for expanding the barrel body for the first time and is arranged at the downstream of the electric magnetizing turntable;
the expansion cone device is used for expanding the barrel body for the second time, and is arranged at the downstream of the pre-expansion cone device.
As a preferred technical scheme, every clamping rod drive arrangement all include slidable mounting in slide mounting plate on the punch press fuselage, two the level is provided with a two-way hydro-cylinder between the slide mounting plate, the cylinder body of two-way hydro-cylinder is fixed in on the punch press fuselage, two piston cylinders of two-way hydro-cylinder are connected respectively in corresponding on the slide mounting plate, every the top of slide mounting plate all is fixed with the square tube body that a level set up, every square tube body all with the clamping rod is parallel, every equal slidable mounting in the square tube body has the correspondence clamping rod, every one side of square tube body all is equipped with one and is used for passing through the first sliding channel of clamping block, every first sliding channel all with the clamping rod is parallel, every square tube body's opposite side is equipped with one and is parallel to first sliding channel's second sliding channel, every the rear end of clamping rod all articulates there is a connecting rod, every connecting rod with the articulated shaft of clamping rod all passes the second sliding channel the second motor shaft, every other end all is fixed with the servo motor on the servo motor shaft all is fixed with the second servo motor.
As a preferred technical scheme, the pre-expansion cone device comprises a hydraulic cylinder vertically arranged on the punch press machine body, the cylinder body of the hydraulic cylinder is fixed on the punch press machine body, the end part of a piston rod of the hydraulic cylinder is connected with a fixed block, the bottom of the fixed block is provided with a first baffle, the bottom of the first baffle is detachably connected with a second baffle, the bottom of the second baffle is provided with an inverted cone pre-expansion cone module for carrying out first expansion on the barrel body, and the pre-expansion cone module is arranged above one of the barrel body clamping jaws.
As a preferred technical scheme, the cone expanding device comprises a tray arranged between two conveying belts, a cylinder vertically arranged is arranged at the bottom of the tray, the cylinder body of the cylinder is fixed on the punch press body, a piston rod of the cylinder is fixed on the bottom of the tray, a pull rod fixed on the punch press body is vertically arranged above the tray, and the lower end of the pull rod is detachably connected with an inverted cone expanding module for expanding the barrel body for the second time.
As a preferred technical solution, the height of the color code sensor is higher than the height of the clamping rod, and the height of the color code sensor is lower than the height of the barrel body of which the back taper is required.
As a preferable technical scheme, the height of the expansion cone module is the same as the height of the barrel body needing expansion cone.
By adopting the technical scheme, the invention has the beneficial effects that:
because ladle body bonding wire automatic positioning and automatic awl system that rises include the punch press fuselage, be provided with on the punch press fuselage:
the first conveying device is used for conveying the barrels, the first conveying device comprises two conveying belts, a correlation sensor is arranged on the outer sides of the conveying belts and can detect whether the barrels pass through a fixed position, the correlation sensor is connected with a PLC, in the conveying process, when the correlation sensor detects that the barrels pass through the fixed position, a signal is sent to the PLC, and the PLC sends an instruction to perform the next action, so that the accuracy and the reliability of the positioning of the system are ensured, and the fixed position requirement of the subsequent station is further met;
the second conveying device comprises two parallel clamping rods of the conveying belt, each clamping rod is connected with a clamping rod driving device for driving the clamping rods to reciprocate, a plurality of clamping blocks are respectively arranged on the two clamping rods in sequence, an electric magnetizing turntable which is driven to rotate by a first servo motor is arranged below a barrel clamping jaw at the middle position, the electric magnetizing turntable comprises an electromagnet, the electromagnet has magnetic force after power-on, the magnetic force disappears after power-off, one side of the electric magnetizing turntable is provided with a color mark sensor, when a correlation sensor detects that a barrel passes through the fixed position, a PLC (programmable logic controller) sends an instruction, a bidirectional oil cylinder receives the instruction to retract a piston rod, thereby driving two sliding mounting plates to simultaneously move inwards, clamping the barrel clamping jaw, starting the second servo motor to drive a crank and a connecting rod to rotate around respective hinge shafts, the clamping rod moves backwards in the square tube body to drive the barrel body to move backwards by one station, then the piston rod of the bidirectional oil cylinder extends outwards, the two sliding mounting plates simultaneously move outwards to enable the barrel body clamping jaw to loosen the barrel body, the barrel body is placed in the electric magnetizing turntable, the electric magnetizing turntable sends signals to the PLC after sensing the existence of the barrel body, the PLC sends three instructions, the electric magnetizing turntable magnetizes the barrel body, the servo driving motor is started to drive the electric magnetizing turntable to rotate, the color mark sensor starts to work to identify a specific color mark on the barrel body, in the process of rotating the barrel, after the color mark sensor identifies the specific color mark on the barrel body, signals are sent to the PLC, the PLC is provided with receiving signals for 0.01 second to stop the servo driving motor to work, the finding point is completed, the next cycle is entered, therefore, on the premise of matching the production rate of the prior equipment, the system greatly improves the yield of the product, and the yield of the product is improved to 99.5% by 95%;
the pre-expansion cone device for expanding the barrel body for the first time is arranged at the downstream of the electric magnetizing turntable, after the fixed point positioning of the barrel body is completed, the barrel body moves backwards by one station under the clamping action of the clamping rod, the PLC controller sends an instruction, the piston rod of the hydraulic cylinder stretches out to drive the pre-expansion cone module to move downwards so as to be inserted into the barrel body, the pre-expansion cone module expands the barrel body for the first time, then the clamping rod clamps the barrel body again to move backwards by one station, the pre-expansion cone module expands the barrel body for the first time, the problems of barrel body expansion crack, irregular shape, large area scratch and the like when the barrel body expands are avoided, the diameter of the barrel body is ensured to be larger than the area of the expansion cone module, the barrel body is prevented from being flattened when the expansion cone occurs, and the yield of the barrel body expansion cone is improved;
the cone expanding device for expanding the barrel body for the second time is arranged at the downstream of the cone expanding device in advance, after the cone expanding is completed, the barrel body is placed in the tray, the PLC controller sends an instruction, the piston rod of the air cylinder stretches out upwards to support the barrel to move upwards, the cone expanding module is inserted into the barrel body to expand the barrel, so that cone expanding operation is completed, when the cone expanding operation is completed, the barrel body is lifted by the air cylinder to expand the cone, the barrel can be timely taken away from the conveying belt, the situation that the barrel is damaged due to position deviation of the barrel is avoided, the qualification rate of the cone expanding of the barrel body is improved, and the qualification rate of products is further improved to 99.5%.
Because the pull rod in the awl device and the awl module that rises are all can dismantle the connection between the hydraulic cylinder in the awl device that rises in advance and the awl module that rises in advance, in this embodiment, can dismantle the connected mode and be bolted connection, according to the diameter difference of the bucket that we want to rise the awl, we can change the awl module that rises in advance and the awl module that rises of different diameter sizes, and the operation is very convenient simple to cost and time have been practiced thrift.
Because the height of the color code sensor is higher than the height of the clamping rod, the height of the color code sensor is lower than the height of the barrel body of the cone which needs to be expanded, the specific color number on the barrel body can be identified by the color code sensor at any position and can not be shielded by the clamping rod or other mechanical auxiliary parts, so that the automatic positioning reliability of the system is ensured, and the fixed position requirement of the subsequent station is met.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a clamping device according to the present invention;
FIG. 3 is a side view of FIG. 2;
fig. 4 is a connection diagram of each electrical component in the present invention.
Wherein: 1. a punch press body; 2. a conveyor belt; 3. an correlation sensor; 4. a clamping rod; 5. a clamping block; 6. a first servo motor; 7. an electrically magnetizing turntable; 8. a color patch sensor; 9. a sliding mounting plate; 10. a bidirectional oil cylinder; 11. a square tube body; 12. a first sliding channel; 13. a second sliding channel; 14. a connecting rod; 15. a crank; 16. a second servo motor; 17. a PLC controller; 18. a hydraulic cylinder; 19. a fixed block; 20. a first baffle; 21. a second baffle; 22. a pre-expansion cone module; 23. a tray; 24. a cylinder; 25. a pull rod; 26. a cone expansion module; 27. an electromagnetic valve; 28. a barrel body.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the automatic positioning and automatic cone expanding system for welding wires of a barrel body comprises a punch press body 1, wherein the punch press body 1 is provided with:
the first conveying device for conveying the barrel 28 comprises two conveying belts 2 which are horizontally arranged side by side, an opposite-shot inductor 3 for inducing the position of the barrel 28 is arranged on the outer side of the conveying belts 2, the opposite-shot inductor 3 is fixed on the punching machine body 1, in the embodiment, the model of the adopted opposite-shot inductor 3 is SYM18D-T20N/L, whether the barrel 28 passes through a fixed position can be detected, the opposite-shot inductor 3 is connected with a PLC controller, and in the conveying process, when the opposite-shot inductor 3 detects that the barrel 28 passes through the fixed position, a signal is sent to the PLC controller, and the PLC controller sends an instruction to perform the next action, so that the accuracy and the reliability of the positioning of the system are ensured, and the fixed position requirement of the subsequent station is further met;
the second conveying device is used for continuously conveying the barrel 28 and adjusting the position of the barrel, the second conveying device is arranged above the first conveying device, the second conveying device comprises two clamping rods 4 horizontally arranged above the conveying belts 2, each clamping rod 4 is connected with a clamping rod driving device for driving the clamping rods 4 to reciprocate, each clamping rod 4 is parallel to the conveying belts 2, a plurality of clamping blocks 5 are sequentially arranged on each clamping rod 4 along the conveying direction, each clamping block 5 which is oppositely arranged forms a clamping jaw of the barrel 28, an electric magnetizing turntable 7 which is driven to rotate by a first servo motor 6 is arranged below the clamping jaw of the barrel 28 in the middle position, the electric magnetizing turntable 7 in the embodiment comprises an electromagnet, magnetic force is generated after the electric magnetizing turntable 7 is powered off, the magnetic force disappears after the electric magnetizing turntable 7 is arranged between the two conveying belts 2, one side of the electric magnetizing turntable 7 is provided with a sensor 8 for identifying a specific color number on the barrel to detect the position of the barrel, the sensor 8 is arranged on the conveying belts 2, the color sensor 8 is arranged on the outer side of the color sensor 8 of the conveying belts 2, and the color sensor 8 is arranged on the outer side of the color sensor 18;
the pre-expansion cone device is used for expanding the barrel body for the first time and is arranged at the downstream of the electric magnetizing turntable 7;
the expansion cone device is used for expanding the barrel body for the second time, and the expansion cone device is arranged at the downstream of the pre-expansion cone device.
As shown in fig. 2 and 3, each clamping rod driving device comprises a sliding mounting plate 9 slidably mounted on a punch press machine body 1, a bidirectional oil cylinder 10 is horizontally arranged between the two sliding mounting plates 9, a cylinder body of the bidirectional oil cylinder 10 is fixed on the punch press machine body 1, two piston cylinders of the bidirectional oil cylinder 10 are respectively connected to the corresponding sliding mounting plates 9, a horizontally arranged square tube 11 is fixedly arranged at the top of each sliding mounting plate 9, each square tube 11 is parallel to the clamping rod 4, the corresponding clamping rod 4 is slidably mounted in each square tube 11, one side of each square tube 11 is provided with a first sliding channel 12 for passing through a clamping block 5, each first sliding channel 12 is parallel to the clamping rod 4, the other side of each square tube 11 is provided with a second sliding channel 13 parallel to the first sliding channel 12, a connecting rod 14 is hinged to the rear end of each clamping rod 4, a hinging shaft of each connecting rod 14 and the clamping rod 4 penetrates through the second sliding channel 13, the other end of each connecting rod 14 is hinged with a crank 15, and a motor shaft of each crank 15 is rotatably mounted on the second servo motor shaft 16 of the first servo housing 9.
When the conveyer belt 2 runs, the correlation sensor 3 can sense whether the conveyer belt 2 is provided with the barrel 28 or not, when the correlation sensor 3 senses that the barrel 28 passes through the fixed position, a signal is sent to the PLC controller 17, the PLC controller 17 sends an instruction, the clamping rod 4 clamps the barrel 28 to be placed on the electric magnetizing turntable 7, the PLC controller 17 sends the instruction again, in the process of rotating the barrel 28, after the color mark sensor 8 recognizes the specific color number on the barrel, the signal is sent to the PLC controller 17, the PLC controller 17 is provided with a receiving signal for 0.01 second to stop the operation of the first servo motor 6, the finding point is completed, and the next cycle period is entered, so that the system greatly improves the yield of products and realizes that the yield of the products is improved to 99.5% on the premise of matching the production rate of the prior equipment.
The pre-expansion cone device comprises a hydraulic cylinder 18 vertically arranged on a punch press machine body 1, a cylinder body of the hydraulic cylinder 18 is fixed on the punch press machine body 1, the end part of a piston rod of the hydraulic cylinder 18 is connected with a fixed block 19, the bottom of the fixed block 19 is provided with a first baffle 20, the bottom of the first baffle 20 is detachably connected with a second baffle 21, the bottom of the second baffle 21 is provided with an inverted cone-shaped pre-expansion cone module 22 for expanding a barrel 28 for the first time, and the pre-expansion cone module 22 is arranged above one clamping jaw of the barrel 28.
The cone expanding device comprises a tray 23 arranged between the two conveying belts 2, a vertically arranged air cylinder 24 is arranged at the bottom of the tray 23, the cylinder body of the air cylinder 24 is fixed on the punch press machine body 1, a piston rod of the air cylinder 24 is fixed at the bottom of the tray 23, a pull rod 25 fixed on the punch press machine body 1 is vertically arranged above the tray 23, and an inverted cone expanding module 26 for expanding the barrel 28 for the second time is detachably connected to the lower end of the pull rod 25.
After the fixed point positioning of the barrel 28 is finished, the barrel 28 continuously moves backwards under the clamping action of the clamping rod 4, the pre-expansion cone and expansion cone operation of the barrel 28 is finished, the pre-expansion cone module 22 makes a preliminary expansion cone for the barrel, the problems of expansion crack, irregular shape, large-area scratch and the like of the barrel 28 during expansion cone are avoided, the diameter of the barrel 28 is larger than the area of the expansion cone module 26, the barrel 28 is prevented from being flattened during expansion cone, the barrel 28 is lifted by adopting the air cylinder 24 to expand the barrel 28 during expansion cone, the barrel 28 can be timely taken away from the conveying belt 2, the barrel 28 is prevented from being damaged due to position deviation of the barrel 28, the qualification rate of the barrel 28 is improved, the product qualification rate is further guaranteed to be improved to 99.5%, the pull rod 25 in the expansion cone device is arranged between the expansion cone module 26, the hydraulic cylinder 18 in the pre-expansion cone device is detachably connected with the pre-expansion cone module 22, in this embodiment, the detachable connection mode is the expansion cone is connected with the expansion cone module 26 according to the fact that the expansion cone is required to be connected, the expansion cone is different in diameter, the expansion cone module 26 is convenient to replace the expansion cone module 26, and the expansion cone module is easy to replace.
The height of the color code sensor is higher than the height of the clamping rod 4, the height of the color code sensor is lower than the height of the barrel body of the back taper, the specific color number on the barrel body can be identified by the color code sensor 8 at any position and cannot be shielded by the clamping rod 4 or other mechanical auxiliary parts, so that the automatic positioning reliability of the system is guaranteed, and the fixed position requirement of the subsequent station is met.
In addition, the height of the expansion cone module 26 is the same as the height of the barrel body requiring expansion cone.
As shown in fig. 4, the first servo motor 6, the electric magnetizing turntable 7, the color code sensor 8, the correlation sensor 3 and the second servo motor 16 are all connected with the PLC controller 17, the hydraulic cylinder 18 and the bidirectional cylinder 10 are all connected with the PLC controller 17 through an electromagnetic valve 27, and each electric element is controlled by the PLC controller 17, so that automatic positioning of the welding wire of the barrel body and automatic cone expansion of the barrel body 28 are realized, which are well known to those skilled in the art and are not repeated herein.
The working process of the invention is as follows:
the first step is that the conveying belt 2 is started through the PLC controller 17, the conveying belt 2 starts to convey the barrel 28 to move backwards, when the correlation sensor 3 senses that the barrel 28 reaches the fixed point position, signals are sent to the PLC controller 17, the PLC controller 17 sends instructions to the bidirectional oil cylinder 10 and the second servo motor 16, the bidirectional oil cylinder 10 receives the instructions to retract the piston rods, the two sliding mounting plates 9 are driven to simultaneously move inwards and enable the barrel clamping jaw to clamp the barrel 28, the second servo motor 16 is started, the motor shaft is rotated to drive the crank 15 and the connecting rod 14 to rotate around respective hinge shafts, so that the clamping rod 4 is driven to move backwards, then the piston rods of the bidirectional oil cylinder 10 extend, the two sliding mounting plates 9 simultaneously move outwards, the clamping rod 4 and the barrel clamping jaw are enabled to loosen the barrel, and then the barrel 28 is placed on the electric magnetizing turntable 7.
The second step is that the electric magnetizing turntable 7 senses the existence of the barrel 28 and sends a signal to the PLC controller 17, the PLC controller 17 sends three instructions, the first step is that the electric magnetizing turntable 7 is electrified and then magnetizes and attracts the barrel 28, the second step is that the first servo motor 6 is started, the motor shaft rotates and drives the electric magnetizing turntable 7 to rotate, the third step is that the color code sensor 8 starts to work, after the color code sensor 8 recognizes a specific color number on the barrel, the signal is sent to the PLC controller 17, the PLC controller 17 is provided with a receiving signal to stop the servo motor from working for 0.01 second, and the finding is completed.
And thirdly, the bidirectional oil cylinder 10 and the second servo motor 16 receive the instruction again, the clamping rod 4 and the clamping block 5 repeat the clamping action, the barrel 28 moves one station backward again, at the moment, the PLC controller 17 sends the instruction, and the piston rod of the hydraulic oil cylinder 18 stretches out to drive the pre-expansion cone module 22 to move downwards and insert into the barrel 28, so that the pre-expansion cone of the barrel 28 is completed.
And the fourth step is that the bidirectional oil cylinder 10 and the second servo motor 16 receive the instruction again, the clamping rod 4 and the clamping block 5 repeat the clamping action, the barrel 28 moves one station backwards again and is placed in the tray 23, the PLC 17 sends the instruction, the air cylinder 24 stretches out of the piston rod after receiving the instruction, and accordingly the tray 23 and the barrel 28 in the tray 23 are driven to move in the same direction, the expansion cone module 26 is inserted into the barrel 28, and then the expansion cone operation is completed.
In summary, the automatic positioning and automatic cone expanding system for the welding wire of the barrel body has the characteristics of meeting the requirement of the fixed position of the subsequent station, improving the yield of products, being accurate in positioning and simple in control operation.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (6)
1. Automatic positioning and automatic cone expanding system for welding wires of a barrel body comprises a punch press body, and is characterized in that the punch press body is provided with:
the first conveying device is used for conveying the barrel body and comprises two conveying belts which are horizontally arranged side by side, an opposite-shooting sensor used for sensing the position of the barrel body is arranged on the outer side of each conveying belt, and the opposite-shooting sensor is fixed on the punch press body;
the second conveying device is arranged above the first conveying device, the second conveying device comprises two clamping rods horizontally arranged above the conveying belt, each clamping rod is connected with a clamping rod driving device for driving the clamping rod to reciprocate, each clamping rod is parallel to the conveying belt, a plurality of clamping blocks are respectively arranged on the two clamping rods in sequence along the conveying direction, each two oppositely arranged clamping blocks form a barrel clamping jaw, an electric magnetizing turntable driven to rotate by a first servo motor is arranged below the barrel clamping jaw at the middle position, the electric magnetizing turntable is arranged between the two conveying belts, one side of the electric magnetizing turntable is provided with a color mark sensor for identifying a specific color mark on the barrel body to detect the position of the barrel, and the color mark sensor is arranged on the outer side of the conveying belt;
the pre-expansion cone device is used for expanding the barrel body for the first time and is arranged at the downstream of the electric magnetizing turntable;
the expansion cone device is used for expanding the barrel body for the second time, and is arranged at the downstream of the pre-expansion cone device.
2. The automatic positioning and automatic cone expanding system for welding wire on a barrel body according to claim 1, wherein each clamping rod driving device comprises a sliding mounting plate slidably mounted on a machine body of a punching machine, a bidirectional oil cylinder is horizontally arranged between the two sliding mounting plates, a cylinder body of the bidirectional oil cylinder is fixed on the machine body of the punching machine, two piston cylinders of the bidirectional oil cylinder are respectively connected to the corresponding sliding mounting plates, a square tube body horizontally arranged is fixed on the top of each sliding mounting plate, each square tube body is parallel to the clamping rod, a corresponding clamping rod is slidably mounted in each square tube body, one side of each square tube body is provided with a first sliding channel for passing through the clamping block, each first sliding channel is parallel to the clamping rod, the other side of each square tube body is provided with a second sliding channel parallel to the first sliding channel, the rear end of each clamping rod is hinged with a connecting rod, each crank is hinged with a connecting rod, and each crank is hinged with a connecting rod fixedly arranged on the other end of each crank shaft.
3. The automatic positioning and automatic cone expanding system for welding lines of barrels according to claim 1, wherein the cone pre-expanding device comprises a hydraulic cylinder vertically arranged on the body of the punching machine, a cylinder body of the hydraulic cylinder is fixed on the body of the punching machine, the end part of a piston rod of the hydraulic cylinder is connected with a fixed block, a first baffle is arranged at the bottom of the fixed block, a second baffle is detachably connected to the bottom of the first baffle, an inverted cone pre-expanding module for expanding the barrels for the first time is arranged at the bottom of the second baffle, and the cone pre-expanding module is arranged above one clamping jaw of the barrels.
4. The automatic positioning and automatic cone expanding system for welding wires of a barrel body according to claim 1, wherein the cone expanding device comprises a tray arranged between two conveying belts, a vertically arranged cylinder is arranged at the bottom of the tray, a cylinder body of the cylinder is fixed on a body of a punching machine, a piston rod of the cylinder is fixed at the bottom of the tray, a pull rod fixed on the body of the punching machine is vertically arranged above the tray, and an inverted cone expanding module for expanding the barrel body for the second time is detachably connected to the lower end of the pull rod.
5. The automatic positioning and automatic expansion system for welding wire of a ladle body according to claim 1, wherein the height of the color code sensor is higher than the height of the clamping rod, and the height of the color code sensor is lower than the height of the ladle body requiring back-up cone.
6. The automatic positioning and automatic expansion cone system for welding wire of ladle body according to claim 4, wherein the height of the expansion cone module is the same as the height of the ladle body requiring expansion cone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811584906.7A CN109550860B (en) | 2018-12-24 | 2018-12-24 | Automatic positioning and automatic cone expanding system for welding wire of barrel body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811584906.7A CN109550860B (en) | 2018-12-24 | 2018-12-24 | Automatic positioning and automatic cone expanding system for welding wire of barrel body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109550860A CN109550860A (en) | 2019-04-02 |
| CN109550860B true CN109550860B (en) | 2023-09-29 |
Family
ID=65870949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811584906.7A Active CN109550860B (en) | 2018-12-24 | 2018-12-24 | Automatic positioning and automatic cone expanding system for welding wire of barrel body |
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| CN112059047B (en) * | 2020-07-15 | 2022-07-05 | 杭州纽格润工程技术有限公司 | Barrel-making production line and barrel-making process switching method |
| CN114101518A (en) * | 2020-08-25 | 2022-03-01 | 天津泰义特金属包装有限公司 | Metal drum automatic molding processingequipment |
| CN114160698B (en) * | 2021-11-08 | 2023-05-02 | 苏州华源控股股份有限公司 | Servo control manufacturing tank equipment |
| CN113791079A (en) * | 2021-11-16 | 2021-12-14 | 新恒汇电子股份有限公司 | Visual inspection machine |
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| CN102319820A (en) * | 2011-06-27 | 2012-01-18 | 深圳华特容器股份有限公司 | Barrel transmitting device and method for crimping and ribbing process of barrel body |
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| CN209753852U (en) * | 2018-12-24 | 2019-12-10 | 深圳华特容器股份有限公司 | Automatic positioning and automatic cone expanding system for barrel body welding line |
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| WO2008133785A1 (en) * | 2007-04-26 | 2008-11-06 | Exxonmobil Upstream Research Company | Independent corrugated lng tank |
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| CN102319820A (en) * | 2011-06-27 | 2012-01-18 | 深圳华特容器股份有限公司 | Barrel transmitting device and method for crimping and ribbing process of barrel body |
| CN106475489A (en) * | 2016-10-10 | 2017-03-08 | 苏州华源包装股份有限公司 | A kind of barrel of production-line technique and device |
| CN209753852U (en) * | 2018-12-24 | 2019-12-10 | 深圳华特容器股份有限公司 | Automatic positioning and automatic cone expanding system for barrel body welding line |
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