WO2018062280A1 - 偏光フィルム用粘着剤組成物、偏光フィルム用粘着剤層の製造方法、粘着剤層付偏光フィルム、及び、画像表示装置 - Google Patents
偏光フィルム用粘着剤組成物、偏光フィルム用粘着剤層の製造方法、粘着剤層付偏光フィルム、及び、画像表示装置 Download PDFInfo
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- WO2018062280A1 WO2018062280A1 PCT/JP2017/034977 JP2017034977W WO2018062280A1 WO 2018062280 A1 WO2018062280 A1 WO 2018062280A1 JP 2017034977 W JP2017034977 W JP 2017034977W WO 2018062280 A1 WO2018062280 A1 WO 2018062280A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/72—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0091—Complexes with metal-heteroatom-bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/14—Peroxides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
Definitions
- the present invention relates to a pressure-sensitive adhesive composition for polarizing film and a method for producing a pressure-sensitive adhesive layer for polarizing film obtained from the pressure-sensitive adhesive composition for polarizing film. Moreover, this invention relates to the image display apparatus containing the polarizing film with an adhesive layer which has the said adhesive layer, and the said polarizing film with an adhesive layer.
- a polarizer polarizing element
- various optical elements have been used for liquid crystal panels in order to improve the display quality of displays.
- a retardation film for preventing coloring a viewing angle widening film for improving the viewing angle of a liquid crystal display, and a brightness enhancement film for increasing the contrast of the display are used.
- These films are collectively called optical films.
- a polarizer is generally bonded to a protective film or other optical film via an adhesive or a pressure-sensitive adhesive (layer) and used as a laminated film.
- an adhesive is usually used.
- the adhesion between the optical film and the liquid crystal cell, or the optical film is usually in close contact with each other using an adhesive in order to reduce the loss of light.
- the adhesive has the advantage that a drying step is not required to fix the optical film, so that the adhesive is an optical layer with an adhesive layer provided in advance as an adhesive layer on one side of the optical film.
- a film is generally used.
- a separator release film is usually attached to the pressure-sensitive adhesive layer of the optical film with the pressure-sensitive adhesive layer.
- Necessary characteristics required for the pressure-sensitive adhesive layer include a state in which the pressure-sensitive adhesive layer is bonded to an optical film, and a state in which an optical film with a pressure-sensitive adhesive layer is bonded to a glass substrate of a liquid crystal panel.
- High durability is required under humidified conditions. For example, in durability tests such as heating and humidification that are usually performed as environmental promotion tests, there is no occurrence of defects such as foaming, peeling, and floating due to the adhesive layer. Adhesion reliability is required.
- optical films for example, polarizing films
- shrink due to heat treatment Due to the shrinkage of the optical film, the pressure-sensitive adhesive layer itself is also deformed.
- pressure-sensitive adhesive layers and optical films with pressure-sensitive adhesive layers that are used outdoors and are used in in-vehicle displays such as car navigation systems and mobile phones that are expected to be in high-temperature vehicles, have high adhesion reliability and durability at high temperatures. Sex is required.
- Patent Document 1 an adhesive in which 4 to 20 parts by weight of an isocyanate crosslinking agent is blended with 100 parts by weight of an acrylic polymer containing a polar monomer such as an aromatic ring-containing monomer and an amide group-containing monomer. Compositions have been proposed.
- patent document 2 the protection which has the adhesive layer formed with the adhesive composition containing the (meth) acrylic acid ester type copolymer obtained by living radical polymerization, an isocyanate type crosslinking agent, and an organotin compound.
- a film has been proposed, and it is disclosed that heavy peeling occurs when an organic tellurium compound is used as a polymerization initiator and that heavy peeling is suppressed by containing an organic tin compound.
- Patent Document 1 since the pressure-sensitive adhesive composition of Patent Document 1 has a high blending ratio of the crosslinking agent, it tends to be peeled off in a durability test, and particularly satisfies the adhesive reliability at high temperatures required for in-vehicle applications. It was not a thing.
- an adhesive containing an organotin compound tends to have low adhesion to an optical film, and when applied to an optical film and subjected to a durability test at a high temperature, There was a tendency for peeling to occur between the layers with the adhesive.
- the present invention has been made in view of the above circumstances, and with respect to the adherend, it does not cause foaming or peeling under heating / humidification conditions, and is excellent in durability (heat resistance) and manufactured.
- the polarizing film that does not increase the separator peeling force and provides a polarizing film pressure-sensitive adhesive layer with excellent separator peeling properties
- a pressure-sensitive adhesive composition a method for producing a pressure-sensitive adhesive layer for a polarizing film, a polarizing film with a pressure-sensitive adhesive layer having the pressure-sensitive adhesive layer, and an image display device comprising the polarizing film with a pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive composition for polarizing film of the present invention comprises an organic tellurium compound, a (meth) acrylic polymer (A), and a compound (B) that generates radicals by heat or active energy rays.
- the organic tellurium compound is preferably a compound represented by the following general formula (1).
- R 1 represents an alkyl group having 1 to 8 carbon atoms, an aryl group, a substituted aryl group or an aromatic heterocyclic group.
- R 2 and R 3 represent a hydrogen atom or an alkyl group having 1 to 8 carbon atoms.
- R 4 represents an aryl group, a substituted aryl group, an aromatic heterocyclic group, an acyl group, an amide group, an oxycarbonyl group, or a cyano group.
- the organic tellurium compound preferably further contains a compound represented by the following general formula (2).
- R 5 Te 2 R 6 (2) (Wherein R 5 and R 6 represent an alkyl group having 1 to 8 carbon atoms, an aryl group, a substituted aryl group or an aromatic heterocyclic group, and R 5 and R 6 may be the same or different. May be good.)
- the compound (B) is preferably a peroxide.
- the (meth) acrylic polymer (A) is preferably polymerized using the organic tellurium compound.
- the content of the compound (B) is 0.01 to 3 parts by weight with respect to 100 parts by weight of the (meth) acrylic polymer (A). preferable.
- the polydispersity (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the (meth) acrylic polymer (A) is 3.0 or less. Is preferred.
- the manufacturing method of the adhesive layer for polarizing films of this invention is the process of preparing the said adhesive composition for polarizing films, and after apply
- the (meth) acrylic polymer (A) is preferably produced by living radical polymerization.
- the heating temperature in the heat treatment is preferably 100 to 170 ° C.
- the polarizing film with the pressure-sensitive adhesive layer of the present invention preferably has a pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive composition for polarizing film on at least one surface of the polarizing film.
- the image display device of the present invention preferably uses at least one polarizing film with an adhesive layer.
- the pressure-sensitive adhesive composition for polarizing film of the present invention comprises an organic tellurium compound, a (meth) acrylic polymer (A), and a compound (B) that generates radicals by heat or active energy rays. .
- the polarizing film pressure-sensitive adhesive layer formed using the polarizing film pressure-sensitive adhesive composition can suppress the separator peeling force, and in particular, the separator peeling force increases even when stored for a long time after production. Furthermore, even when exposed under high-temperature heating conditions or heating / humidification conditions, it is excellent in durability (heat resistance) and useful.
- the pressure-sensitive adhesive composition for polarizing film (for polarizing plate) of the present invention contains the (meth) acrylic polymer (A).
- the (meth) acrylic polymer (A) usually contains an alkyl (meth) acrylate as a main component as a monomer unit.
- (Meth) acrylate refers to acrylate and / or methacrylate, and (meth) of the present invention has the same meaning.
- alkyl (meth) acrylate constituting the main skeleton of the (meth) acrylic polymer (A) include linear or branched alkyl groups having 1 to 18 carbon atoms.
- the alkyl group includes methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group, decyl group.
- alkyl groups preferably have an average carbon number of 3 to 9.
- the (meth) acrylic polymer (A) preferably contains a hydroxyl group-containing monomer as a monomer unit.
- the hydroxyl group-containing monomer is preferably a compound containing a hydroxyl group in its structure and a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- hydroxyl group-containing monomer examples include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8- Examples thereof include hydroxyalkyl (meth) acrylate and (4-hydroxymethylcyclohexyl) -methyl acrylate, such as hydroxyoctyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, and 12-hydroxylauryl (meth) acrylate.
- hydroxyl group-containing monomers 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate are preferable from the viewpoint of durability, and 4-hydroxybutyl (meth) acrylate is particularly preferable.
- the (meth) acrylic polymer preferably contains an amide group-containing monomer as a monomer unit.
- the amide group-containing monomer is preferably a compound containing an amide group in its structure and a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- the amide group-containing monomer examples include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-isopropylacrylamide, N-methyl (meth) acrylamide, N- Butyl (meth) acrylamide, N-hexyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylol-N-propane (meth) acrylamide, aminomethyl (meth) acrylamide, aminoethyl (meth) acrylamide, mercaapt Acrylamide monomers such as methyl (meth) acrylamide and mercaptoethyl (meth) acrylamide; N-acrylates such as N- (meth) acryloylmorpholine, N- (meth) acryloylpiperidine and N- (meth) acryloylpyrrolidine Acryloyl heterocyclic monomers; N- vinyl
- copolymerized monomers serve as reaction points with the crosslinking agent when the pressure-sensitive adhesive composition contains a crosslinking agent.
- the hydroxyl group-containing monomer is rich in reactivity with the intermolecular crosslinking agent, it is preferably used for improving the cohesiveness and heat resistance of the resulting pressure-sensitive adhesive layer, and is also preferable in terms of reworkability.
- the (meth) acrylic polymer (A) contains a predetermined amount of each monomer as a monomer unit in a weight ratio of all constituent monomers (100% by weight).
- the weight ratio of the alkyl (meth) acrylate can be set as the remainder of the monomer other than the alkyl (meth) acrylate.
- the weight ratio of the alkyl (meth) acrylate is preferably 60% by weight or more, and 65 Is more preferably 99.8% by weight, and still more preferably 70-99.6% by weight. Setting the weight ratio of the alkyl (meth) acrylate within the above range is preferable for securing the adhesive property.
- the weight ratio of the hydroxyl group-containing monomer is preferably 0.01 to 10% by weight, more preferably 0.1 to 8% by weight, still more preferably 0.3 to 6% by weight, and 0.3 to 3%. 0.5 wt% is particularly preferred, and 0.3 to 1.5 wt% is most preferred.
- the weight ratio of the hydroxyl group-containing monomer is less than 0.01% by weight, the pressure-sensitive adhesive layer is insufficiently crosslinked, and there is a risk that the durability and the adhesive properties may not be satisfied. May not be satisfied, and the separator peeling force may be increased.
- the (meth) acrylic polymer (A) is not required to contain other monomer units in addition to the monomer units, but for the purpose of improving adhesive properties and heat resistance, )
- One or more copolymerization monomers having a polymerizable functional group having an unsaturated double bond such as an acryloyl group or a vinyl group can be introduced by copolymerization.
- Such copolymerized monomers include: benzyl (meth) acrylate, phenyl (meth) acrylate, o-phenylphenol (meth) acrylate phenoxy (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxypropyl (meth) ) Acrylate, phenoxydiethylene glycol (meth) acrylate, ethylene oxide modified nonylphenol (meth) acrylate, ethylene oxide modified cresol (meth) acrylate, phenol ethylene oxide modified (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, Methoxybenzyl (meth) acrylate, chlorobenzyl (meth) acrylate, cresyl (meth) acrylate, polystyryl (meth) acrylate Having a benzene ring such as a rate; hydroxyethylated ⁇ -naphthol acryl
- acid anhydride group-containing monomers such as maleic anhydride and itaconic anhydride; caprolactone adducts of acrylic acid; allylsulfonic acid, 2- (meth) acrylamide-2-methylpropanesulfonic acid, (meth) acrylamidepropanesulfonic acid And sulfonic acid group-containing monomers such as sulfopropyl (meth) acrylate; and phosphoric acid group-containing monomers such as 2-hydroxyethylacryloyl phosphate.
- alkylaminoalkyl (meth) acrylates such as aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and t-butylaminoethyl (meth) acrylate; methoxyethyl (meth) acrylate, ethoxyethyl ( Alkoxyalkyl (meth) acrylates such as meth) acrylate; N- (meth) acryloyloxymethylene succinimide, N- (meth) acryloyl-6-oxyhexamethylene succinimide, N- (meth) acryloyl-8-oxyoctamethylene succinimide, etc.
- Succinimide monomers N-cyclohexylmaleimide, N-isopropylmaleimide, N-laurylmaleimide, N-phenylmaleimide and other maleimide monomers; N-methylitaconimide, Examples of monomers for modification purposes include itaconic imide monomers such as ethylethylaconimide, N-butylitaconimide, N-octylitaconimide, N-2-ethylhexylitaconimide, N-cyclohexylruitaconimide, and N-laurylitaconimide. As mentioned.
- vinyl monomers such as vinyl acetate and vinyl propionate; cyanoacrylate monomers such as acrylonitrile and methacrylonitrile; epoxy group-containing (meth) acrylates such as glycidyl (meth) acrylate; polyethylene glycol (meth) Glycol-based (meth) acrylates such as acrylate, polypropylene glycol (meth) acrylate, methoxyethylene glycol (meth) acrylate, methoxypolypropylene glycol (meth) acrylate; tetrahydrofurfuryl (meth) acrylate, fluorine (meth) acrylate, silicone (meta (Meth) acrylate monomers such as acrylate and 2-methoxyethyl acrylate can also be used.
- isoprene, butadiene, isobutylene, vinyl ether and the like can be mentioned.
- examples of copolymerizable monomers other than the above include silane-based monomers containing silicon atoms.
- examples of the silane monomer include 3-acryloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4-vinylbutyltriethoxysilane, and 8-vinyloctyltrimethoxysilane.
- copolymer monomers examples include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, neo Pentyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate (Meth) acryloyl such as esterified product of (meth) acrylic acid and polyhydric alcohol such as caprolactone-modified dipentaerythritol hexa (meth) acrylate Groups such as polyfunctional
- polyester (meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, or the like to which two or more saturated double bonds have been added can also be used.
- the ratio of the copolymerization monomer in the (meth) acrylic polymer (A) is the weight ratio of all the constituent monomers (100% by weight) of the (meth) acrylic polymer (A). It is preferably 3 to 25% by weight, more preferably 8 to 22% by weight, and still more preferably 12 to 18% by weight.
- the weight ratio of the aromatic ring-containing monomer is within the above range, display unevenness due to light leakage can be sufficiently suppressed, and durability is excellent, which is preferable.
- the weight ratio of the aromatic ring-containing monomer exceeds 25% by weight, the display unevenness is overwhelmed and the suppression is not sufficient, and the durability is also lowered.
- the other copolymerization monomers are preferably about 0 to 10%, more preferably about 0 to 7%, and further preferably about 0 to 5%.
- the (meth) acrylic polymer (A) does not contain a carboxyl group-containing monomer as a monomer unit.
- a carboxyl group-containing monomer is contained, durability (for example, metal corrosion resistance) may not be satisfied, and it is not preferable from the viewpoint of reworkability.
- the said carboxyl group-containing monomer is a compound containing a carboxyl group in its structure and a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group.
- carboxyl group-containing monomer examples include (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid and the like.
- acrylic acid is preferable from the viewpoints of copolymerizability, cost, and adhesive properties. Further, if a small amount of the carboxyl group-containing monomer is used, it is possible to suppress an increase in separator peeling force over time.
- the weight average molecular weight (Mw) of the (meth) acrylic polymer (A) is preferably 700,000 to 3,000,000. In view of durability, particularly heat resistance, the weight average molecular weight is more preferably from 800,000 to 2,500,000, and even more preferably from 1,000,000 to 2,500,000.
- the weight average molecular weight is less than 700,000, the amount of low molecular weight polymer components increases, the cross-linking density of the gel (adhesive layer) increases, and as a result, the adhesive layer becomes hard and stress relaxation properties are impaired. It is not preferable.
- the weight average molecular weight is more than 3 million, gelation occurs during viscosity increase or polymerization of the polymer, which is not preferable.
- the polydispersity (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the (meth) acrylic polymer (A) is preferably 3.0 or less, more preferably 1.05 to 2. 5, more preferably 1.05 to 2.0.
- Mw / Mn weight average molecular weight
- Mn number average molecular weight
- the excess cross-linking agent reacts with the already gelled polymer, the cross-linking density of the gel (adhesive layer) is increased, and the pressure-sensitive adhesive layer becomes harder and the stress relaxation property is impaired. Absent.
- the pressure-sensitive adhesive is in contact with the adherend (eg, optical film, glass, ITO, etc.) under heating conditions. It is estimated that the uncrosslinked polymer segregated in the vicinity of the layer interface causes the pressure-sensitive adhesive layer to be broken, which causes the pressure-sensitive adhesive layer to peel off, and is inferior in durability. Therefore, the polydispersity (Mw / Mn) Is preferably adjusted to 3.0 or less. In addition, a weight average molecular weight (Mw) and polydispersity (Mw / Mn) are measured by GPC (gel permeation chromatography), and are obtained from values calculated in terms of polystyrene.
- adherend eg, optical film, glass, ITO, etc.
- the (meth) acrylic polymer (A) For the production of the (meth) acrylic polymer (A), known production methods such as solution polymerization, bulk polymerization, emulsion polymerization, and various radical polymerizations can be appropriately selected. Among these, solution polymerization is simple and versatile. Moreover, it is preferable from the point of simplicity or versatility to manufacture the said (meth) acrylic-type polymer (A) by living radical polymerization. Further, the obtained (meth) acrylic polymer (A) may be a random copolymer, a block copolymer, a graft copolymer, or the like.
- the polymerization initiator, chain transfer agent, emulsifier and the like used for radical polymerization are not particularly limited and can be appropriately selected and used.
- the weight average molecular weight of the (meth) acrylic polymer (A) can be controlled by the amount of polymerization initiator, the amount of chain transfer agent used, and the reaction conditions, and the amount used is appropriately adjusted according to these types.
- the pressure-sensitive adhesive composition of the present invention is characterized by containing an organic tellurium compound.
- the organic tellurium compound can be used as a polymerization initiator when polymerizing the (meth) acrylic polymer (A), and after serving as a polymerization initiator, in the pressure-sensitive adhesive composition of the present invention.
- Use of an organic tellurium compound is preferable because it makes it easy to adjust the polydispersity of the resulting polymer and contributes to improving the durability of the resulting pressure-sensitive adhesive layer.
- the organic tellurium compound is preferably a compound represented by the following general formula (1).
- R 1 represents an alkyl group having 1 to 8 carbon atoms, an aryl group, a substituted aryl group or an aromatic heterocyclic group.
- R 2 and R 3 represent a hydrogen atom or an alkyl group having 1 to 8 carbon atoms.
- R 4 represents an aryl group, a substituted aryl group, an aromatic heterocyclic group, an acyl group, an amide group, an oxycarbonyl group, or a cyano group.
- the organic tellurium compound preferably further contains a compound represented by the following general formula (2).
- R 5 Te 2 R 6 (2) (Wherein R 5 and R 6 represent an alkyl group having 1 to 8 carbon atoms, an aryl group, a substituted aryl group or an aromatic heterocyclic group, and R 5 and R 6 may be the same or different. May be good.)
- the (meth) acrylic polymer (A) is prepared by living radical polymerization, for example, as the organic tellurium compound represented by the general formula (1), (methylteranyl-methyl) benzene, (1- Methylterranyl-ethyl) benzene, (2-methylterranyl-propyl) benzene, 1-chloro-4- (methylterranyl-methyl) benzene, 1-hydroxy-4- (methylterranyl-methyl) benzene, 1-methoxy-4- (methylterranyl- Methyl) benzene, 1-amino-4- (methylterranyl-methyl) benzene, 1-nitro-4- (methylterranyl-methyl) benzene, 1-cyano-4- (methylterranyl-methyl) benzene, 1-methylcarbonyl-4- (Methylterranyl-methyl) benzene, 1-phenylcarbonyl 4- (methyl terranyl-methyl) benzene, 1-
- the methyl terranyl group in these organic tellurium compounds may be an ethyl terranyl group, n-propyl terranyl group, isopropyl terranyl group, n-butyl terranyl group, isobutyl terranyl group, t-butyl terranyl group, phenyl terranyl group, etc. Good.
- Examples of the organic tellurium compound represented by the general formula (2) include dimethylditelluride, diethylditelluride, di-n-propylditelluride, diisopropylditelluride, dicyclopropylditelluride, di-n -Butyl ditelluride, di-sec-butyl ditelluride, di-tert-butyl ditelluride, dicyclobutyl ditelluride, diphenyl ditelluride, bis- (p-methoxyphenyl) ditelluride, bis- (p-aminophenyl) ditelluride, bis- ( and organic telluride compounds such as p-nitrophenyl) ditelluride, bis- (p-cyanophenyl) ditelluride, bis- (p-sulfonylphenyl) ditelluride, dinaphthylditelluride, and dipyridylditelluride.
- organic telluride compounds may be used alone or in combination of two or more. Of these, dimethyl ditelluride, diethyl ditelluride, di-n-propyl ditelluride, di-n-butyl ditelluride and diphenyl ditelluride are preferable.
- polymerization initiators other than the organic tellurium compound can be used as long as there is no particular problem with the characteristics of the pressure-sensitive adhesive composition of the present invention.
- polymerization initiators for example, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis [2- (5-methyl- 2-imidazolin-2-yl) propane] dihydrochloride, 2,2'-azobis (2-methylpropionamidine) disulfate, 2,2'-azobis (N, N'-dimethyleneisobutylamidine), 2, Azo-based initiators such as 2′-azobis [N- (2-carboxyethyl) -2-methylpropionamidine] hydrate (manufactured by Wako Pure Chemical Industries, Ltd., VA-057), and persulfates such as potassium persulfate and ammonium persulfate Salt, di (2-ethylhexyl
- the polymerization initiator may be used alone or in combination of two or more, but the total content is 0.005 to 3 parts by weight with respect to 100 parts by weight of the monomer.
- the amount is preferably about 0.02 to 1 part by weight.
- chain transfer agent examples include lauryl mercaptan, glycidyl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolate, and 2,3-dimercapto-1-propanol.
- the chain transfer agent may be used alone or in combination of two or more, but the total content is 0.1 parts by weight with respect to 100 parts by weight of the total amount of monomer components. Less than or equal to
- emulsifier used in emulsion polymerization examples include anionic emulsifiers such as sodium lauryl sulfate, ammonium lauryl sulfate, sodium dodecylbenzenesulfonate, ammonium polyoxyethylene alkyl ether sulfate, sodium polyoxyethylene alkylphenyl ether sulfate, and polyoxy Nonionic emulsifiers such as ethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene fatty acid ester, polyoxyethylene-polyoxypropylene block polymer and the like can be mentioned. These emulsifiers may be used alone or in combination of two or more.
- a reactive emulsifier into which a radical polymerizable functional group such as a propenyl group or an allyl ether group is introduced can be used.
- a reactive emulsifier into which a radical polymerizable functional group such as a propenyl group or an allyl ether group is introduced can be used.
- Aqualon HS-10, HS-20, KH— 10, BC-05, BC-10, BC-20 all of which are manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
- Adekaria soap SE10N manufactured by Asahi Denka Kogyo Co., Ltd.
- Reactive emulsifiers are preferable because they are incorporated into the polymer chain after polymerization and thus have improved water resistance.
- the amount of the emulsifier used is preferably 0.3 to 5 parts by weight with respect to 100 parts by weight of the total amount of monomer components, and more preferably 0.5 to 1 part by weight from the viewpoint of polymerization stability and
- the pressure-sensitive adhesive composition of the present invention contains a compound (B) that generates radicals by heat or active energy rays.
- the compound (B) is used as a cross-linking agent, and gives a suitable cohesive force by crosslinking a (meth) acrylic polymer to impart heat resistance, and at the same time, increases the separator peeling force over time. It is preferable at the point which can suppress.
- an adhesive is prepared using a living radical polymer as a (meth) acrylic polymer (A) together with an organic tellurium compound, the adhesion between the adhesive and the separator increases with time, and the separator peels off after storage.
- radical active species are generated by heat or active energy rays (heating or light irradiation, etc.) to advance the crosslinking of the base polymer ((meth) acrylic polymer (A)) of the pressure-sensitive adhesive composition.
- Any one can be used as appropriate, but in consideration of workability and stability, it is preferable to use a peroxide having a one-minute half-life temperature of 80 ° C. to 160 ° C., preferably 90 ° C. to 140 ° C. More preferably, a peroxide is used.
- peroxide examples include di (2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6 ° C.), di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life).
- di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1 ° C.)
- dilauroyl peroxide (1 minute half-life temperature: 116. 4 ° C.
- dibenzoyl peroxide (1 minute half-life temperature: 130.0 ° C.) and the like are preferably used.
- the peroxide half-life is an index representing the decomposition rate of the peroxide, and means the time until the remaining amount of peroxide is reduced to half.
- the decomposition temperature for obtaining a half-life at an arbitrary time and the half-life time at an arbitrary temperature are described in a manufacturer catalog, for example, “Organic peroxide catalog 9th edition of Nippon Oil & Fats Co., Ltd.” (May 2003) ".
- a measuring method of the peroxide decomposition amount which remained after the reaction process it can measure by HPLC (high performance liquid chromatography), for example.
- the pressure-sensitive adhesive composition after the reaction treatment is taken out, immersed in 10 mL of ethyl acetate, extracted by shaking at 25 ° C. and 120 rpm for 3 hours with a shaker, and then at room temperature. Leave for 3 days. Next, 10 mL of acetonitrile was added, shaken at 120 rpm at 25 ° C. for 30 minutes, and about 10 ⁇ L of the extract obtained by filtration through a membrane filter (0.45 ⁇ m) was injected into the HPLC for analysis. The amount of peroxide can be set.
- Examples of the photopolymerization initiator that can be used as the compound (B) include benzophenone photopolymerization initiators, ketal photopolymerization initiators, acetophenone photopolymerization initiators, and benzoin ether photopolymerization initiators.
- benzophenone photopolymerization initiator examples include benzophenone, benzoylbenzoic acid, 3,3′-dimethyl-4-methoxybenzophenone, polyvinylbenzophenone, ⁇ -hydroxycyclohexyl phenyl ketone, and the like.
- ketal photopolymerization initiator examples include 2,2-dimethoxy-1,2-diphenylethane-1-one [for example, trade name “Irgacure 651” (product of Ciba Japan)] and the like.
- acetophenone photopolymerization initiator examples include 1-hydroxycyclohexyl phenyl ketone [for example, trade name “Irgacure 184” (product of Ciba Japan)], 2,2-diethoxyacetophenone, 2,2-dimethoxy- Examples include 2-phenylacetophenone, 4-phenoxydichloroacetophenone, and 4- (t-butyl) dichloroacetophenone.
- benzoin ether photopolymerization initiator include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, and the like.
- the compound (B) may be used singly or as a mixture of two or more, but the total content thereof is the (meth) acrylic polymer (A) 100.
- the content of the compound (B) is preferably 0.01 to 3 parts by weight, more preferably 0.02 to 2 parts by weight, and 0.03 to 1 part by weight with respect to parts by weight. More preferably. If it is in the said range, it will select suitably within this range for the suppression of the raise of separator peeling force with time, adjustment of bridge
- the pressure-sensitive adhesive composition can further contain other crosslinking agents.
- the crosslinking agent an organic crosslinking agent or a polyfunctional metal chelate (metal chelate crosslinking agent) can be used.
- the organic crosslinking agent include an isocyanate crosslinking agent, an epoxy crosslinking agent, an imine crosslinking agent, and a carbodiimide crosslinking agent.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinately bonded to an organic compound.
- polyvalent metal atoms examples include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti, and the like.
- examples of the atom in the organic compound that is covalently bonded or coordinated include an oxygen atom, and examples of the organic compound include an alkyl ester, an alcohol compound, a carboxylic acid compound, an ether compound, and a ketone compound. Among these, it is preferable to use an isocyanate-based crosslinking agent as the crosslinking agent.
- a high molecular weight (meth) acrylic polymer can be prepared, and an adhesive layer having excellent stress relaxation properties can be obtained.
- the initial separator peeling force and the increase in separator peeling force over time can be suppressed, which is preferable.
- isocyanate-based crosslinking agent a compound having at least two isocyanate groups can be used.
- known aliphatic polyisocyanate, alicyclic polyisocyanate, aromatic polyisocyanate and the like generally used for urethanization reaction are used.
- aliphatic polyisocyanate examples include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, 2,4,4- Examples include trimethylhexamethylene diisocyanate.
- Examples of the alicyclic isocyanate include 1,3-cyclopentene diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, isophorone diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated xylylene diisocyanate, and hydrogenated tolylene diisocyanate.
- Examples include hydrogenated tetramethylxylylene diisocyanate.
- aromatic diisocyanate examples include phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,2′-diphenylmethane diisocyanate, 4,4′-diphenylmethane diisocyanate, 4, Examples include 4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, xylylene diisocyanate, and the like.
- the diisocyanate-based crosslinking agent the diisocyanate multimers (dimers, trimers, pentamers, etc.), urethane-modified products reacted with polyhydric alcohols such as trimethylolpropane, urea-modified products, Biuret modified body, alphanate modified body, isocyanurate modified body, carbodiimide modified body, etc. are mentioned.
- an aliphatic polyisocyanate and an aliphatic polyisocyanate-based compound which is a modified product thereof are preferable.
- Aliphatic polyisocyanate compounds are more flexible in cross-linking structures than other isocyanate cross-linking agents, tend to relieve stress associated with the expansion / contraction of optical films, and do not easily peel off in durability tests.
- As the aliphatic polyisocyanate compound hexamethylene diisocyanate and modified products thereof are particularly preferable.
- the amount of the crosslinking agent used is preferably 0.01 to 3 parts by weight, more preferably 0.02 to 2 parts by weight, and particularly preferably 0. 05 to 1 part by weight is preferred. If the cross-linking agent is less than 0.01 parts by weight, the pressure-sensitive adhesive layer may be insufficiently cross-linked and the durability and adhesive properties may not be satisfied. On the other hand, if it exceeds 3 parts by weight, the pressure-sensitive adhesive layer becomes too hard. The durability tends to decrease.
- the pressure-sensitive adhesive composition of the present invention can contain a silane coupling agent.
- the durability can be improved by using a silane coupling agent.
- the silane coupling agent include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3, Epoxy group-containing silane coupling agents such as 4-epoxycyclohexyl) ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl- Amino group-containing silane coupling agents such as N- (1,3-dimethylbutylidene) propylamine, N-phenyl- ⁇ -aminopropyltrimethoxysilane, 3-acryloxypropyltrimethoxysi
- a silane coupling agent having a plurality of alkoxysilyl groups in the molecule can be used.
- Silane coupling agents having a plurality of alkoxysilyl groups in these molecules are preferred because they are less volatile and effective in improving durability because they have a plurality of alkoxysilyl groups.
- durability is also suitable when the adherend of the polarizing film with the pressure-sensitive adhesive layer is a transparent conductive layer (for example, ITO or the like) in which the alkoxysilyl group is less reactive than glass.
- the silane coupling agent having a plurality of alkoxysilyl groups in the molecule preferably has an epoxy group in the molecule, and more preferably has a plurality of epoxy groups in the molecule.
- a silane coupling agent having a plurality of alkoxysilyl groups in the molecule and having an epoxy group tends to have good durability even when the adherend is a transparent conductive layer (for example, ITO).
- silane coupling agent having a plurality of alkoxysilyl groups in the molecule and having an epoxy group examples include X-41-1053, X-41-1059A, and X-41-1056 manufactured by Shin-Etsu Chemical Co., Ltd.
- X-41-1056 manufactured by Shin-Etsu Chemical Co. which has a high epoxy group content is preferred.
- the silane coupling agent may be used alone or in combination of two or more, but the total content is 100 parts by weight of the (meth) acrylic polymer.
- the silane coupling agent is preferably 0.001 to 5 parts by weight, more preferably 0.01 to 1 part by weight, further preferably 0.02 to 1 part by weight, further 0.05 to 0.6 part by weight. Is preferred. If it is in the said range, it will become the quantity which improves durability and hold
- the pressure-sensitive adhesive composition may contain other known additives as long as the characteristics are not impaired.
- an antistatic agent an ionic compound such as an ionic liquid or an alkali metal salt.
- Powders such as colorants, pigments, dyes, surfactants, plasticizers, tackifiers, surface lubricants, leveling agents, softeners, antioxidants, anti-aging agents, light stabilizers, UV absorbers,
- a polymerization inhibitor, an inorganic or organic filler, metal powder, particulates, foils, etc. can be added as appropriate according to the intended use.
- These additives are preferably used in an amount of 5 parts by weight or less, further 3 parts by weight or less, and further 1 part by weight or less with respect to 100 parts by weight of the (meth) acrylic polymer (A).
- the manufacturing method of the pressure-sensitive adhesive layer for polarizing film of the present invention comprises the steps of preparing the pressure-sensitive adhesive composition for polarizing film, and the pressure-sensitive adhesive composition for polarizing film. It is preferable to include a step of forming a pressure-sensitive adhesive layer for a polarizing film by applying heat treatment or active energy ray irradiation treatment after coating on a support.
- the pressure-sensitive adhesive composition forms a pressure-sensitive adhesive layer.
- it is necessary to fully consider the influence of the crosslinking treatment temperature and the crosslinking treatment time while adjusting the amount of the entire crosslinking agent used. preferable.
- the crosslinking treatment temperature and the crosslinking treatment time can be adjusted.
- the crosslinking treatment temperature is preferably 170 ° C. or lower.
- the crosslinking treatment temperature (heating temperature in the heat treatment) is more preferably 100 to 170 ° C, further preferably 120 to 170 ° C, and particularly preferably 130 to 160 ° C. . If it is in the said range, since an adhesive layer is obtained, suppressing decomposition
- heating temperature is too high, the curl which arises in the optical film (for example, polarizing film) to stick due to the thermal contraction of a support body (separator) becomes large, and is not preferable.
- the crosslinking treatment may be performed at a temperature during the drying process of the pressure-sensitive adhesive layer, or may be performed by providing a separate crosslinking treatment process after the drying process.
- active energy rays include ionizing radiation such as ⁇ rays, ⁇ rays, ⁇ rays, neutron rays, electron rays, and ultraviolet rays, and ultraviolet rays are particularly preferable.
- an apparatus active energy ray irradiation apparatus
- a well-known and usual active energy ray irradiation apparatus can be used.
- an ultraviolet ray generation lamp UV lamp
- an EB electron beam
- a high-pressure discharge lamp such as a metal halide lamp or a high-pressure mercury lamp
- a low-pressure discharge lamp such as a chemical lamp, a black light lamp, or a fluorescent lamp for capturing insects is preferable.
- the crosslinking treatment time (heating time or activation energy irradiation time) can be set in consideration of productivity and workability, but is usually about 0.2 to 20 minutes, 0.5 to It is preferably about 10 minutes.
- the polarizing film with the pressure-sensitive adhesive layer is preferably one in which the pressure-sensitive adhesive layer is formed on at least one surface of the polarizing film.
- the pressure-sensitive adhesive layer can be used by being attached to a polarizing film as well as the polarizing film, and as the optical film, in addition to a polarizing film (polarizing plate) containing the polarizer, a retardation is used.
- a film, an optical compensation film, a brightness enhancement film, and those in which these are laminated via an adhesive or a pressure-sensitive adhesive layer can be used.
- a polarizer refers to what is bonded as a laminated film by bonding with a protective film or other optical films through an adhesive or a pressure-sensitive adhesive (layer), and includes a polarizer.
- the pressure-sensitive adhesive composition (pressure-sensitive adhesive) and pressure-sensitive adhesive layer used for the laminated film are referred to as a polarizing film pressure-sensitive adhesive composition and a polarizing film pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive composition is applied to a support (for example, a separator subjected to a release treatment), and the polymerization solvent is dried and removed to form the pressure-sensitive adhesive layer. It is produced by a method of transferring to an optical film (for example, a polarizing film) or a method of applying the pressure-sensitive adhesive composition to an optical film and drying and removing the polymerization solvent to form a pressure-sensitive adhesive layer on the optical film.
- one or more solvents other than the polymerization solvent may be added as appropriate.
- a silicone release liner is preferably used as the support (for example, a separator subjected to a release treatment).
- a method of drying the pressure-sensitive adhesive an appropriate method is appropriately employed depending on the purpose. obtain.
- the pressure-sensitive adhesive layer can be formed after forming an anchor layer on the surface of the optical film or performing various easy adhesion treatments such as corona treatment and plasma treatment. Moreover, you may perform an easily bonding process on the surface of an adhesive layer.
- Various methods are used as a method for forming the pressure-sensitive adhesive layer. Specifically, for example, by roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited, and is, for example, about 1 to 100 ⁇ m.
- the thickness is preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and still more preferably 5 to 35 ⁇ m.
- the pressure-sensitive adhesive layer When the pressure-sensitive adhesive layer is exposed, the pressure-sensitive adhesive layer may be protected with a peeled sheet (separator) until practical use.
- constituent material of the support examples include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and the like.
- plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
- porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and the like.
- a plastic film is preferably used from the viewpoint of excellent surface smoothness.
- the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride co-polymer are used.
- examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the support is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- the support may be a silicone type, fluorine type, long chain alkyl type or fatty acid amide type release agent, mold release and antifouling treatment with silica powder, coating type, kneading type, vapor deposition.
- An antistatic treatment such as a mold can also be performed.
- a release treatment such as silicone treatment, long-chain alkyl treatment, or fluorine treatment, the peelability from the pressure-sensitive adhesive layer can be further enhanced.
- the release-treated sheet used in the preparation of the polarizing film with the pressure-sensitive adhesive layer is the polarizing film with the pressure-sensitive adhesive layer as it is. It can be used as a separator, and the process can be simplified.
- polarizing film a film used for forming an image display device such as a liquid crystal display device is used, and the type thereof is not particularly limited.
- polarizing film polarizing plate
- the polarizing film includes a polarizer, and one having a transparent protective film on one or both sides of the polarizer can be used (see, for example, FIG. 1).
- the polarizer is not particularly limited, and various types can be used.
- polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- examples thereof include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- a polarizer composed of a polyvinyl alcohol film and a dichroic substance such as iodine is preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 80 ⁇ m or less.
- a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be prepared, for example, by dyeing a polyvinyl alcohol film by immersing it in an aqueous solution of iodine and stretching it 3 to 7 times the original length. it can. If necessary, it can be immersed in an aqueous solution of potassium iodide or the like which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
- the polyvinyl alcohol film In addition to washing the polyvinyl alcohol film surface with stains and antiblocking agents by washing the polyvinyl alcohol film with water, the polyvinyl alcohol film is also swollen to prevent unevenness such as uneven coloring. is there. Stretching may be performed after dyeing with iodine, may be performed while dyeing, or may be dyed with iodine after stretching. The film can be stretched even in an aqueous solution of boric acid or potassium iodide or in a water bath.
- the thickness of the polarizer is preferably 30 ⁇ m or less. From the viewpoint of thinning, the thickness is more preferably 25 ⁇ m or less, further preferably 20 ⁇ m or less, and particularly preferably 15 ⁇ m or less. Such a thin polarizer has little thickness unevenness, excellent visibility, and little dimensional change, so it has excellent durability even under heating and humidification conditions, and foaming and peeling are less likely to occur. It is preferable that the thickness of the polarizing film can be reduced.
- the thin polarizer typically, JP-A-51-069644, JP-A-2000-338329, WO2010 / 100917, PCT / JP2010 / 001460, or Japanese Patent Application No. 2010- And a thin polarizing film described in Japanese Patent Application No. 269002 and Japanese Patent Application No. 2010-263692.
- These thin polarizing films can be obtained by a production method including a step of stretching a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a stretching resin base material in a laminated state and a step of dyeing.
- PVA-based resin polyvinyl alcohol-based resin
- the thin polarizing film among the production methods including the step of stretching in the state of a laminate and the step of dyeing, WO2010 / 100917 pamphlet, PCT / PCT / PCT / JP 2010/001460 specification, or Japanese Patent Application No. 2010-269002 and Japanese Patent Application No. 2010-263692, the one obtained by a production method including a step of stretching in a boric acid aqueous solution is preferable. What is obtained by the manufacturing method including the process of extending
- thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture barrier property, isotropy and the like is used.
- thermoplastic resins include cellulose resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polysulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, cyclic Examples thereof include polyolefin resins (norbornene resins), polyarylate resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof.
- a transparent protective film is bonded to one side of the polarizer by an adhesive layer.
- thermosetting resin such as a system or an ultraviolet curable resin
- a thermosetting resin such as a system or an ultraviolet curable resin
- the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, a coloring inhibitor, a flame retardant, a nucleating agent, an antistatic agent, a pigment, and a coloring agent.
- the content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .
- content of the said thermoplastic resin in a transparent protective film is 50 weight% or less, there exists a possibility that the high transparency etc. which a thermoplastic resin originally has cannot fully be expressed.
- the adhesive used for laminating the polarizer and the transparent protective film is not particularly limited as long as it is optically transparent, and water-based, solvent-based, hot-melt-based, radical curable, and cationic curable types are used. However, water-based adhesives or radical curable adhesives are suitable.
- an optical film for example, for formation of liquid crystal display devices such as a reflection plate, an anti-transmission plate, a retardation film (including wavelength plates such as 1/2 and 1/4), a visual compensation film, and a brightness enhancement film.
- a reflection plate for formation of liquid crystal display devices
- an anti-transmission plate for formation of liquid crystal display devices
- a retardation film including wavelength plates such as 1/2 and 1/4
- a visual compensation film for example, a color compensation film
- a brightness enhancement film for example, for formation of liquid crystal display devices such as a reflection plate, an anti-transmission plate, a retardation film (including wavelength plates such as 1/2 and 1/4), a visual compensation film, and a brightness enhancement film.
- the thing used as the optical layer which may be used is mentioned.
- These can be used as an optical film together with a polarizer, and can be used by laminating the polarizing film by using the pressure-sensitive adhesive layer or the like in practical use.
- An optical film obtained by laminating the optical layer on a polarizing film can be formed by a method of laminating separately sequentially in the manufacturing process of a liquid crystal display device or the like.
- an appropriate adhesive means such as an adhesive layer can be used for the lamination.
- their optical axes can be set at an appropriate arrangement angle in accordance with a target retardation characteristic or the like.
- the polarizing film with the pressure-sensitive adhesive layer in the present invention is preferably used for forming various image display devices such as liquid crystal display devices. It can.
- the liquid crystal display device can be formed according to the conventional method.
- a liquid crystal display device is generally formed by appropriately assembling components such as a display panel such as a liquid crystal cell, a polarizing film with an adhesive layer, and an illumination system as necessary, and incorporating a drive circuit.
- a display panel such as a liquid crystal cell
- a polarizing film with an adhesive layer such as a liquid crystal cell
- a polarizing film with an adhesive layer such as a liquid crystal cell
- an illumination system as necessary
- the liquid crystal cell any type such as a TN type, STN type, ⁇ type, VA type, IPS type, or the like can be used.
- liquid crystal display devices and lighting systems in which a polarizing film with a pressure-sensitive adhesive layer (and an optical film with a pressure-sensitive adhesive layer including other optical films in addition to a polarizing film) is arranged on one or both sides of a display panel such as a liquid crystal cell
- a display panel such as a liquid crystal cell
- an appropriate liquid crystal display device such as one using a backlight or a reflecting plate can be formed.
- the polarizing film with an adhesive layer by this invention can be installed in the one side or both sides of display panels, such as a liquid crystal cell.
- optical films for example, polarizing films
- they may be the same or different.
- a liquid crystal display device for example, a single layer or a suitable layer of suitable components such as a diffusion layer, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusion sheet, and a backlight, Two or more layers can be arranged.
- suitable components such as a diffusion layer, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusion sheet, and a backlight.
- the weight average molecular weight (Mw) of the (meth) acrylic polymer (A) was measured by GPC (gel permeation chromatography). In addition, it measured similarly about the polydispersity (Mw / Mn) of the (meth) acrylic-type polymer (A).
- polarizing film polarizing plate
- a polyvinyl alcohol film having a thickness of 80 ⁇ m was stretched up to 3 times while being dyed for 1 minute in an iodine solution of 0.3% concentration at 30 ° C. between rolls having different speed ratios. Thereafter, the total draw ratio was stretched to 6 times while being immersed in an aqueous solution containing 60% at 4% concentration of boric acid and 10% concentration of potassium iodide for 0.5 minutes. Next, after washing by immersing in an aqueous solution containing potassium iodide at 30 ° C. and 1.5% concentration for 10 seconds, drying was performed at 50 ° C. for 4 minutes to obtain a polarizer having a thickness of 28 ⁇ m.
- a saponified 80 ⁇ m thick triacetylcellulose (TAC) film was bonded to both surfaces of the polarizer with a polyvinyl alcohol-based adhesive to prepare a polarizing film (polarizing plate).
- TAC triacetylcellulose
- Peroxide-based cross-linking agent corresponding to compound (B) (Niper BMT, benzoyl peroxide manufactured by NOF Corporation) with respect to 100 parts of the solid content of the solution of the obtained (meth) acrylic polymer (A1). 0.1 part, isocyanate-based crosslinking agent (Takenate D-160N manufactured by Mitsui Chemicals, trimethylolpropane hexamethylene diisocyanate) 0.3 part, silane coupling agent (X-41-1810 manufactured by Shin-Etsu Chemical Co., Ltd.) Two parts were blended to prepare an acrylic pressure-sensitive adhesive composition solution.
- Mw weight average molecular weight
- Examples 2-5, 7-8, and Comparative Examples 1-2 In Examples 2 to 5, 7 to 8, and Comparative Examples 1 and 2, as shown in Table 1, as shown in Table 1, the types and amounts of monomers and compounds (B), and the presence or absence of use are determined.
- a (meth) acrylic polymer (A) having physical properties shown in Table 1 and an acrylic pressure-sensitive adhesive composition solution were prepared.
- the polarizing film with an adhesive layer of the state which stuck the separator film was produced like Example 1 using the said acrylic adhesive composition solution.
- Example 6> (Preparation of adhesive composition) 0.04 part of a benzophenone-based crosslinking agent (benzophenone manufactured by Wako Pure Chemical Industries, Ltd.) corresponding to the compound (B) with respect to 100 parts of the solid content of the solution of the (meth) acrylic polymer (A1), an isocyanate-based crosslinking agent (Mitsui Chemicals Takenate D-160N, trimethylolpropane hexamethylene diisocyanate) 0.1 part, silane coupling agent (Shin-Etsu Chemical X-41-1810) 0.2 part is blended, acrylic A solution of the pressure-sensitive adhesive composition was prepared.
- a benzophenone-based crosslinking agent benzophenone manufactured by Wako Pure Chemical Industries, Ltd.
- an isocyanate-based crosslinking agent Mitsubishi Chemicals Takenate D-160N, trimethylolpropane hexamethylene diisocyanate
- silane coupling agent Silane coupling agent
- a sheet piece having a length of 100 mm and a width of 50 mm was cut out from the polarizing film with the pressure-sensitive adhesive layer in a state where a separator film was adhered to the surface of the produced pressure-sensitive adhesive layer, and this was cut at 23 ° C. and 50% RH for 1 hour.
- the sample was left standing.
- a tensile tester device name “Autograph AG-IS”, manufactured by Shimadzu Corporation
- the sample is separated from the sample under the conditions of 23 ° C., 50% RH, tensile speed 300 mm / min, peeling angle 180 °.
- the film was peeled off, peeled off 180 °, and the adhesive strength (N / 50 mm) was measured. And this 180 degree peeling adhesive strength was made into the initial separator peeling force (N / 50mm). Also, after leaving the polarizing film with the pressure-sensitive adhesive layer at 60 ° C. for 500 hours, in an atmosphere of 23 ° C. and 50% RH, 180 ° peel-off adhesive strength (N / 50 mm) in the same manner as the initial separator peeling force. was measured. And this 180 degree peeling adhesive strength was made into the separator peeling force (N / 50mm) after heating progress.
- the separator peeling force is preferably 2 N / 50 mm or less, more preferably 0.01 to 1 N / 50 mm, and more preferably 0.05 to 0.5 N / 50 mm in both the initial stage and after the heating. More preferably, 0.05 to 0.2 N / 50 mm is particularly preferable, and 0.05 to 0.15 N / 50 mm is most preferable. If the separator peeling force is within the above range, it is preferable because no peeling failure occurs in the work of peeling the separator.
- ⁇ Durability test with ITO glass> A sample obtained by cutting a polarizing film with an adhesive layer into a 37-inch size was used as a sample.
- An amorphous ITO layer was formed on a non-alkaline glass (Corning Corp., EG-XG) having a thickness of 0.7 mm, and the sample was used as an adherend, and the polarizing film with an adhesive layer was used as a laminator. And adhered to the surface of the amorphous ITO layer. Subsequently, the sample was autoclaved at 50 ° C. and 0.5 MPa for 15 minutes to completely adhere the sample to the adherend. The sample subjected to such treatment was treated for 500 hours in each atmosphere of 95 ° C.
- the ITO layer was formed by sputtering.
- the composition of ITO was 3% by weight of Sn ratio, and a heating step of 140 ° C. ⁇ 60 minutes was performed before bonding the samples.
- the Sn ratio of ITO was calculated from the weight of Sn atoms / (weight of Sn atoms + weight of In atoms). (Evaluation criteria) A: No change in appearance such as foaming or peeling.
- ⁇ Slightly peeled off or foamed at the end, but no problem in practical use.
- ⁇ There is peeling or foaming at the end, but there is no practical problem unless it is a special use.
- X Remarkably peeled off at the end, causing practical problems.
- BA Butyl acrylate HBA: 4-Hydroxybutyl acrylate
- PEA Phenoxyethyl acrylate
- NVP N-vinylpyrrolidone
- Isocyanate Takenate D-160N manufactured by Mitsui Chemicals (Adduct body of hexamethylene diisocyanate of trimethylolpropane, crosslinking agent)
- Niper BMT Niper BMT manufactured by NOF Corporation (mixture of dibenzoyl peroxide and its methyl derivative, compound (B))
- Benzophenone Wako Pure Chemical Industries, Ltd.
- Silane coupling agent X-41-1810 (thiol group-containing silicate oligomer) manufactured by Shin-Etsu Chemical Co., Ltd.
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Abstract
Description
(式中、R1は、炭素数1~8のアルキル基、アリール基、置換アリール基又は芳香族ヘテロ環基を示す。R2及びR3は、水素原子又は炭素数1~8のアルキル基を示す。R4は、アリール基、置換アリール基、芳香族ヘテロ環基、アシル基、アミド基、オキシカルボニル基又はシアノ基を示す。)
R5Te2R6 (2)
(式中、R5及びR6は、炭素数1~8のアルキル基、アリール基、置換アリール基又は芳香族ヘテロ環基を示し、R5及びR6は、同一であっても異なっていてもよい。)
本発明の偏光フィルム用(偏光板用)粘着剤組成物(単に「粘着剤組成物」という場合がある。)は、(メタ)アクリル系ポリマー(A)を含有することを特徴とする。前記(メタ)アクリル系ポリマー(A)は、通常、モノマー単位として、アルキル(メタ)アクリレートを主成分として含有する。なお、(メタ)アクリレートはアクリレートおよび/またはメタクリレートをいい、本発明の(メタ)とは同様の意味である。
本発明の粘着剤組成物は、有機テルル化合物を含有することを特徴とする。前記有機テルル化合物は、前記(メタ)アクリル系ポリマー(A)を重合する際の重合開始剤として使用することができ、重合開始剤としての役割を果たした後に、本発明の粘着剤組成物中に前記(メタ)アクリル系ポリマー(A)と共に含まれることになる。有機テルル化合物を使用することにより、得られるポリマーの多分散度の調整が容易となり、更に得られる粘着剤層の耐久性向上に寄与でき、好ましい。
(式中、R1は、炭素数1~8のアルキル基、アリール基、置換アリール基又は芳香族ヘテロ環基を示す。R2及びR3は、水素原子又は炭素数1~8のアルキル基を示す。R4は、アリール基、置換アリール基、芳香族ヘテロ環基、アシル基、アミド基、オキシカルボニル基又はシアノ基を示す。)
R5Te2R6 (2)
(式中、R5及びR6は、炭素数1~8のアルキル基、アリール基、置換アリール基又は芳香族ヘテロ環基を示し、R5及びR6は、同一であっても異なっていてもよい。)
本発明の粘着剤組成物は、熱又は活性エネルギー線によりラジカルを発生する化合物(B)を含有することを特徴とする。前記化合物(B)は、架橋剤として使用されるものであり、(メタ)アクリル系ポリマーを架橋することで適度な凝集力を与えて耐熱性を付与すると同時に、経時でのセパレータ剥離力の上昇を抑制することができる点で、好ましい。特に、有機テルル化合物と共に、リビングラジカルポリマーを(メタ)アクリル系ポリマー(A)として用いて粘着剤を調製した場合、粘着剤とセパレータの間の密着力が経時で上昇し、保管後にセパレータの剥離が困難となる場合があるが、前記化合物(B)を使用することで、セパレータ剥離力の上昇を抑制でき、好ましい態様となる。また、粘着特性、特に車載用途で要求される高耐久性を考慮すれば、前記化合物(B)として、過酸化物や光重合開始剤を使用することが耐久性試験での剥がれを抑制できるため好ましく、特に過酸化物が好ましい。
ケタール系光重合開始剤の具体例としては、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン[例えば、商品名「イルガキュア651」(チバ・ジャパン社製品)]等が挙げられる。
アセトフェノン系光重合開始剤の具体例としては、1-ヒドロキシシクロヘキシルフェニルケトン[例えば、商品名「イルガキュア184」(チバ・ジャパン社製品)]、2,2-ジエトキシアセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、4-フェノキシジクロロアセトフェノン、4-(t-ブチル)ジクロロアセトフェノン等が挙げられる。
ベンゾインエーテル系光重合開始剤の具体例としては、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインプロピルエーテル、ベンゾインイソプロピルエーテル、ベンゾインイソブチルエーテル等が挙げられる。
前記粘着剤組成物は、前記化合物(B)に加えて、更に、その他架橋剤を含有することも可能である。前記架橋剤としては、有機系架橋剤や多官能性金属キレート(金属キレート系架橋剤)を用いることができる。有機系架橋剤としては、イソシアネート系架橋剤、エポキシ系架橋剤、イミン系架橋剤、カルボジイミド系架橋剤等が挙げられる。多官能性金属キレートは、多価金属が有機化合物と共有結合または配位結合しているものである。多価金属原子としては、Al、Cr、Zr、Co、Cu、Fe、Ni、V、Zn、In、Ca、Mg、Mn、Y、Ce、Sr、Ba、Mo、La、Sn、Ti等が挙げられる。共有結合または配位結合する有機化合物中の原子としては酸素原子等が挙げられ、有機化合物としてはアルキルエステル、アルコール化合物、カルボン酸化合物、エーテル化合物、ケトン化合物等が挙げられる。中でも、前記架橋剤としては、イソシアネート系架橋剤を用いることが好ましい。特に、イソシアネート系架橋剤と、前記化合物(B)として過酸化物を併用することにより、高分子量の(メタ)アクリル系ポリマーを調製でき、応力緩和性に優れた粘着剤層が得られ、通常使用されるイソシアネート系架橋剤のみを使用した粘着剤層と比較して、初期のセパレータ剥離力、及び、経時でのセパレータ剥離力の上昇抑えることができ、好ましい。
本発明の偏光フィルム用粘着剤層(単に「粘着剤層」という場合がある。)の製造方法は、前記偏光フィルム用粘着剤組成物を調製する工程と、前記偏光フィルム用粘着剤組成物を支持体上に塗布した後、加熱処理又は活性エネルギー線照射処理し、偏光フィルム用粘着剤層を形成する工程と、を含むことが好ましい。
本発明において、粘着剤層付偏光フィルムとしては、偏光フィルムの少なくとも片面に、前記粘着剤層を形成したものであることが好ましい。さらに、前記粘着剤層は、前記偏光フィルムだけでなく、偏光フィルムに貼付されて使用できるものであり、前記光学フィルムとしては、前記偏光子を含む偏光フィルム(偏光板)に加えて、位相差フィルム、光学補償フィルム、輝度向上フィルム、さらにはこれらが、接着剤や粘着剤層を介して、積層されているものを用いることができる。なお、本発明においては、偏光子は、保護フィルムや、その他の光学フィルムと、接着剤や粘着剤(層)を介して貼り合せられ、積層フィルムとして使用されるものを指し、偏光子を含む積層フィルムに使用される粘着剤組成物(粘着剤)や粘着剤層を、偏光フィルム用粘着剤組成物、偏光フィルム用粘着剤層と呼ぶ。
前記支持体(例えば、剥離処理したセパレータ等)としては、シリコーン剥離ライナーが好ましく用いられる。このようなライナー上に本発明の粘着剤組成物を塗布、乾燥させて粘着剤層を形成する工程において、粘着剤を乾燥させる方法としては、目的に応じて、適宜、適切な方法が採用され得る。
また、本発明において、前記粘着剤層付偏光フィルムを少なくとも1つ用いた画像表示装置とすることが好ましい。前記偏光フィルムとしては、液晶表示装置等の画像表示装置の形成に用いられるものが使用され、その種類は特に制限されない。例えば、偏光子を含んだ偏光フィルム(偏光板)や偏光フィルムに加えて、その他光学フィルムを含んだものが挙げられる。前記偏光フィルムは、偏光子を含み、偏光子の片面または両面に透明保護フィルムを有するものを用いることができる(例えば、図1参照)。
(メタ)アクリル系ポリマー(A)の重量平均分子量(Mw)は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定した。なお、(メタ)アクリル系ポリマー(A)の多分散度(Mw/Mn)についても、同様に測定した。
・分析装置:東ソー社製、HLC-8120GPC
・カラム:東ソー社製、G7000HXL+GMHXL+GMHXL
・カラムサイズ:各7.8mmφ×30cm 計90cm
・カラム温度:40℃
・流量:0.8mL/min
・注入量:100μL
・溶離液:10mM-リン酸/テトラヒドロフラン
・検出器:示差屈折計(RI)
・標準試料:ポリスチレン
厚さ80μmのポリビニルアルコールフィルムを、速度比の異なるロール間において、30℃、0.3%濃度のヨウ素溶液中で1分間染色しながら、3倍まで延伸した。その後、60℃、4%濃度のホウ酸、10%濃度のヨウ化カリウムを含む水溶液中に0.5分間浸漬しながら総合延伸倍率が6倍まで延伸した。次いで、30℃、1.5%濃度のヨウ化カリウムを含む水溶液中に10秒間浸漬することで洗浄した後、50℃で4分間乾燥を行い、厚さ28μmの偏光子を得た。当該偏光子の両面に、けん化処理した厚さ80μmのトリアセチルセルロース(TAC)フィルムをポリビニルアルコール系接着剤により貼り合せて偏光フィルム(偏光板)を作製した。
((メタ)アクリル系ポリマー(A1)の調製:リビングラジカル重合)
アルゴン置換したグローブボックス内で、反応容器中に、2-メチル-2-n-ブチルテラニル-プロピオン酸エチル0.035部、2,2’-アゾビスイソブチロニトリル0.0025部、酢酸エチル1部を投入した後、反応容器を密閉し、反応容器をグローブボックスから取り出した。
続いて、反応容器にアルゴンガスを流入しながら、反応容器内に、ブチルアクリレート95部、4-ヒドロキシブチルアクリレート5部と、重合溶媒として酢酸エチル50部を投入し、反応容器内の液温を60℃付近に保って20時間重合反応を行い、重量平均分子量(Mw)180万、Mw/Mn=2.00の(メタ)アクリル系ポリマー(A1) の溶液を調製した。
得られた前記(メタ)アクリル系ポリマー(A1)の溶液の固形分100部に対して、化合物(B)に相当する過酸化物系架橋剤(日本油脂社製のナイパーBMT、ベンゾイルパーオキシド)0.1部、イソシアネート系架橋剤(三井化学社製のタケネートD-160N、トリメチロールプロパンヘキサメチレンジイソシアネート)0.3部、シランカップリング剤(信越化学社製のX-41-1810)0.2部を配合して、アクリル系粘着剤組成物の溶液を調製した。
次いで、前記アクリル系粘着剤組成物の溶液を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレータフィルム:三菱化学ポリエステルフィルム(株)製、MRF38、厚み:38μm)の片面に、乾燥後の粘着剤層の厚さが20μmになるように塗布し、155℃で1分間乾燥を行い、セパレータフィルムの表面に粘着剤層を形成した。次いで、作製した前記偏光フィルムに、セパレータフィルム上に形成した粘着剤層を転写して、セパレータフィルムを貼付した状態の粘着剤層付偏光フィルムを作製した。
アルゴン置換したグローブボックス内で、反応容器中に、2-メチル-2-n-ブチルテラニル-プロピオン酸エチル0.07部、2,2’-アゾビスイソブチロニトリル0.005部、酢酸エチル1部を投入した後、反応容器を密閉し、反応容器をグローブボックスから取り出した。
続いて、反応容器にアルゴンガスを流入しながら、反応容器内に、ブチルアクリレート95部、4-ヒドロキシブチルアクリレート5部と、重合溶媒として酢酸エチル50部を投入し、反応容器内の液温を60℃付近に保って20時間重合反応を行い、重量平均分子量(Mw)84万、Mw/Mn=1.60の(メタ)アクリル系ポリマー(A2) の溶液を調製した。
アルゴン置換したグローブボックス内で、反応容器中に、2-メチル-2-n-ブチルテラニル-プロピオン酸エチル0.035部、2,2’-アゾビスイソブチロニトリル0.0025部、酢酸エチル1部を投入した後、反応容器を密閉し、反応容器をグローブボックスから取り出した。
続いて、反応容器にアルゴンガスを流入しながら、反応容器内に、ブチルアクリレート99部、4-ヒドロキシブチルアクリレート1部と、重合溶媒として酢酸エチル50部を投入し、反応容器内の液温を60℃付近に保って20時間重合反応を行い、重量平均分子量(Mw)130万、Mw/Mn=1.75の(メタ)アクリル系ポリマー(A3)の溶液を調製した。
撹持羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート99部、4-ヒドロキシブチルアクリレート1部を含有するモノマー混合物を仕込んだ。さらに、前記モノマー混合物(固形分)100部に対して、重合開始剤として2,2'-アゾビスイソブチロニトリル0.1部を酢酸エチル85部、トルエン15部と共に仕込み、緩やかに撹枠しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を55℃付近に保って6時間重合反応を行って、重量平均分子量(Mw)179万、Mw/Mn=4.15の(メタ)アクリル系ポリマー(A4)の溶液を調製した。
アルゴン置換したグローブボックス内で、反応容器中に、2-メチル-2-n-ブチルテラニル-プロピオン酸エチル0.035部、2,2’-アゾビスイソブチロニトリル0.0025部、酢酸エチル1部を投入した後、反応容器を密閉し、反応容器をグローブボックスから取り出した。
続いて、反応容器にアルゴンガスを流入しながら、反応容器内に、ブチルアクリレート81部、フェノキシエチルアクリレート16部、4-ヒドロキシブチルアクリレート3部と、重合溶媒として酢酸エチル50部を投入し、反応容器内の液温を60℃付近に保って20時間重合反応を行い、重量平均分子量(Mw)137万、Mw/Mn=2.12の(メタ)アクリル系ポリマー(A5)の溶液を調製した。
アルゴン置換したグローブボックス内で、反応容器中に、2-メチル-2-n-ブチルテラニル-プロピオン酸エチル0.035部、2,2’-アゾビスイソブチロニトリル0.0025部、酢酸エチル1部を投入した後、反応容器を密閉し、反応容器をグローブボックスから取り出した。
続いて、反応容器にアルゴンガスを流入しながら、反応容器内に、ブチルアクリレート76部、フェノキシエチルアクリレート16部、N-ビニルピロリドン7部、4-ヒドロキシブチルアクリレート1部と、重合溶媒として酢酸エチル50部を投入し、反応容器内の液温を60℃付近に保って20時間重合反応を行い、重量平均分子量(Mw)124万、Mw/Mn=1.74の(メタ)アクリル系ポリマー(A6)の溶液を調製した。
実施例2~5、7~8、及び比較例1、2においては、実施例1と同様に、表1に示すように、モノマーや化合物(B)などの種類や配合量、使用の有無を変え、表1に示すポリマー物性の(メタ)アクリル系ポリマー(A)、及び、アクリル系粘着剤組成物溶液を調製した。また、前記アクリル系粘着剤組成物溶液を用いて、実施例1と同様に、セパレータフィルムを貼付した状態の粘着剤層付偏光フィルムを作製した。
(粘着剤組成物の調製)
前記(メタ)アクリル系ポリマー(A1)の溶液の固形分100部に対して、化合物(B)に相当するベンゾフェノン系架橋剤(和光純薬社製のベンゾフェノン)0.04部、イソシアネート系架橋剤(三井化学社製のタケネートD-160N、トリメチロールプロパンヘキサメチレンジイソシアネート)0.1部、シランカップリング剤(信越化学社製のX-41-1810)0.2部を配合して、アクリル系粘着剤組成物の溶液を調製した。
次いで、前記アクリル系粘着剤組成物の溶液を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(セパレータフィルム:三菱化学ポリエステルフィルム(株)製、MRF38、厚み:38μm)の片面に、乾燥後の粘着剤層の厚さが20μmになるように塗布し、90℃で1分間乾燥を行い、セパレータフィルムの表面に粘着剤層を形成した後、高圧水銀ランプにて積算光量300mJ/cm2の紫外線を照射した。次いで、作製した前記偏光フィルムに、セパレータフィルム上に形成した粘着剤層を転写して、セパレータフィルムを貼付した状態の粘着剤層付偏光フィルムを作製した。
作製した粘着剤層表面にセパレータフィルムを貼付した状態の粘着剤層付偏光フィルムから、長さ100mm、幅50mmのシート片を切り出し、これを、23℃、50%RHの雰囲気下で、1時間静置し、サンプルとした。
引張試験機(装置名「オートグラフ AG-IS」、株式会社島津製作所製)を用い、23℃、50%RHの雰囲気下、引張速度300mm/分、剥離角度180°の条件で、サンプルからセパレータフィルムを引きはがし、180°引き剥がし接着強さ(N/50mm)を測定した。そして、この180°引き剥がし接着強さを、初期のセパレータ剥離力(N/50mm)とした。
また、粘着剤層付偏光フィルムを60℃で500時間静置後、23℃、50%RHの雰囲気下で、初期のセパレータ剥離力と同様に、180°引き剥がし接着強さ(N/50mm)を測定した。そして、この180°引き剥がし接着強さを、加熱経過後のセパレータ剥離力(N/50mm)とした。
粘着剤層付偏光フィルムを37インチサイズに切断したものをサンプルとした。当該サンプルを、厚さ0.7mmの無アルカリガラス(コーニング社製、EG-XG)に非晶性ITO層を形成し、これを被着体として、前記粘着剤層付偏光フィルムをラミネーターを用いて非晶性ITO層表面に貼着した。次いで、50℃、0.5MPaで15分間オートクレーブ処理して、前記サンプルを完全に被着体に密着させた。かかる処理の施されたサンプルに、95℃(高温加熱)、65℃/95%RH(加熱・加湿)の各雰囲気下で、500時間処理を施した後、偏光フィルムと非晶性ITO層の間の外観を下記基準で目視し、対ITOガラス耐久性を評価した。なお、前記ITO層はスパッタリングで形成した。ITOの組成は、Sn比率3重量%であり、サンプルの貼り合せ前に、それぞれ140℃×60分の加熱工程を実施した。なお、ITOのSn比率は、Sn原子の重量/(Sn原子の重量+In原子の重量)から算出した。
(評価基準)
◎:発泡、剥がれ等の外観上の変化が全くなし。
○:わずかながら端部に剥がれ、または発泡があるが、実用上問題なし。
△:端部に剥がれ、または発泡があるが、特別な用途でなければ、実用上問題なし。
×:端部に著しい剥がれあり、実用上問題あり。
BA:ブチルアクリレート
HBA:4-ヒドロキシブチルアクリレート
PEA:フェノキシエチルアクリレート
NVP:N-ビニルピロリドン
イソシアネート:三井化学社製のタケネートD-160N(トリメチロールプロパンのヘキサメチレンジイソシアネートのアダクト体、架橋剤)
ナイパーBMT:日本油脂社製のナイパーBMT(ジベンゾイルパーオキシド、及び、そのメチル誘導体の混合物、化合物(B))
ベンゾフェノン:和光純薬工業社製、(化合物(B))
シランカップリング剤:信越化学社製のX-41-1810(チオール基含有シリケートオリゴマー)
2 セパレータ
3 偏光子
4、4´保護フィルム
5 偏光フィルム(偏光板)
10 粘着剤層付偏光フィルム
Claims (12)
- 有機テルル化合物、(メタ)アクリル系ポリマー(A)、及び、熱又は活性エネルギー線によりラジカルを発生する化合物(B)を含有することを特徴とする偏光フィルム用粘着剤組成物。
- 前記有機テルル化合物が、更に、下記一般式(2)で表される化合物を含有することを特徴とする請求項2に記載の偏光フィルム用粘着剤組成物。
R5Te2R6 (2)
(式中、R5及びR6は、炭素数1~8のアルキル基、アリール基、置換アリール基又は芳香族ヘテロ環基を示し、R5及びR6は、同一であっても異なっていてもよい。) - 前記化合物(B)が、過酸化物であることを特徴とする請求項1~3のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記(メタ)アクリル系ポリマー(A)が、前記有機テルル化合物を用いて重合されたものであることを特徴とする請求項1~4のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記(メタ)アクリル系ポリマー(A)100重量部に対して、前記化合物(B)の含有量が、0.01~3重量部であることを特徴とする請求項1~5のいずれかに記載の偏光フィルム用粘着剤組成物。
- 前記(メタ)アクリル系ポリマー(A)の多分散度(重量平均分子量(Mw)/数平均分子量(Mn))が、3.0以下であることを特徴とする請求項1~6のいずれかに記載の偏光フィルム用粘着剤組成物。
- 請求項1~7のいずれかに記載の偏光フィルム用粘着剤組成物を調製する工程と、
前記偏光フィルム用粘着剤組成物を支持体上に塗布した後、加熱処理又は活性エネルギー線照射処理し、偏光フィルム用粘着剤層を形成する工程と、を含むことを特徴とする偏光フィルム用粘着剤層の製造方法。 - 前記(メタ)アクリル系ポリマー(A)をリビングラジカル重合で製造することを特徴とする請求項8に記載の偏光フィルム用粘着剤層の製造方法。
- 前記加熱処理における加熱温度が、100~170℃であることを特徴とする請求項8又は9に記載の偏光フィルム用粘着剤層の製造方法。
- 偏光フィルムの少なくとも片面に、請求項1~7のいずれかに記載の偏光フィルム用粘着剤組成物により形成された粘着剤層を有することを特徴とする粘着剤層付偏光フィルム。
- 請求項10に記載の粘着剤層付偏光フィルムを少なくとも1つ用いたことを特徴とする画像表示装置。
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US16/337,159 US20200032116A1 (en) | 2016-09-30 | 2017-09-27 | Polarizing film adhesive composition, manufacturing method of polarizing film adhesive layer, polarizing film with adhesive layer, and image display device |
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KR1020197011827A KR102358985B1 (ko) | 2016-09-30 | 2017-09-27 | 편광 필름용 점착제 조성물, 편광 필름용 점착제층의 제조 방법, 점착제층을 구비한 편광 필름, 및 화상 표시 장치 |
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KR102358985B1 (ko) | 2022-02-08 |
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