WO2018051495A1 - Substrate correction method and substrate correction system - Google Patents
Substrate correction method and substrate correction system Download PDFInfo
- Publication number
- WO2018051495A1 WO2018051495A1 PCT/JP2016/077494 JP2016077494W WO2018051495A1 WO 2018051495 A1 WO2018051495 A1 WO 2018051495A1 JP 2016077494 W JP2016077494 W JP 2016077494W WO 2018051495 A1 WO2018051495 A1 WO 2018051495A1
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- WIPO (PCT)
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- substrate
- pressing
- support
- location
- pressing member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
- B41F15/18—Supports for workpieces
- B41F15/26—Supports for workpieces for articles with flat surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
Definitions
- the present invention relates to correction of circuit boards.
- Patent Document 1 describes a substrate correction method and a substrate correction system, which are methods for correcting a circuit board.
- the execution of correction is set, It is described that the selection or setting may be automatically performed by the control device.
- the control device when there is one substrate pressing portion, it is a position corresponding to the central portion of the substrate 40. If the vicinity of the center of 40 is adsorbed from below by the substrate support pins 84, the supported portion may be pressed.
- An object of the present invention is to enable automatic setting of a substrate pressing portion by a method different from the method described in Patent Document 1.
- the board pressing location is automatically set based on the thickness of the circuit board (hereinafter simply referred to as the board) and the board support location.
- the board the thickness of the circuit board
- the holding location of the substrate is the central portion
- the thickness of the substrate is equal to or less than the second set value
- the upper surface portion corresponds to the support portion of the substrate closest to the center of the substrate.
- substrate is performed. It is a side view showing a part of the screen printing machine. It is a side view which shows the board
- FIG. 1 shows a screen printer.
- This screen printing machine prints cream-like solder (hereinafter abbreviated as solder) on a substrate S.
- the printing machine main body 6, the substrate transport device 8, the substrate holding device 10, the screen 12, the screen holding device 14, The squeegee device 16 and the like are included.
- the substrate transfer device 8 transfers the substrate S and includes a pair of conveyors 20a and 20b, a transfer motor (not shown) that drives the pair of conveyors 20a and 20b, and the like.
- the transport direction of the substrate S is defined as the x direction
- the width direction perpendicular to the transport direction of the substrate S is defined as the y direction
- the thickness direction of the substrate S that is, the vertical direction of the screen printer. Is the z direction.
- the screen 12 is held in a horizontal posture by a screen holding device 14 provided on the upper part of the printer main body 6.
- a screen holding device 14 provided on the upper part of the printer main body 6.
- the squeegee device 16 is provided above the screen 12 and, as shown in FIG. 2, a pair of squeegees 30a and 30b and a pair of squeegee lifting devices 32a and 32b that raise and lower each of the pair of squeegees 30a and 30b.
- a squeegee moving device 34 (see FIG. 7) or the like that moves the pair of squeegees 30a and 30b in the width direction (y direction) of the substrate S along the screen 12 is included.
- the pair of squeegees 30 a and 30 b are moved up and down while being moved in the y direction, and brought into contact with the screen 12. Thereby, the solder is printed on the corresponding portion of the upper surface of the substrate S through the through hole of the screen 12.
- the substrate holding device 10 includes a substrate support device 40, a clamp device 42, a top surface defining device 46, and the like.
- the clamp device 42 includes a pair of main bodies 43a and 43b provided at a distance in the y direction, a pair of clamp members 44a and 44b provided on the main bodies 43a and 43b, and the like. Is held from both sides in the width direction.
- One main body 43a is fixed and the other main body 43b is movable, and the distance between the pair of clamp members 44a and 44b is variable.
- Conveyors 20a and 20b are attached to the pair of main bodies 43a and 43b, respectively.
- the upper surface defining device 46 is provided outside the clamp device 42 in the y direction, and includes a pair of main bodies 47a and 47b movable in the y direction, a pair of alignment members 48a and 48b attached to the main bodies 47a and 47b, respectively. .
- the substrate support device 40 includes a plurality of substrate support pins 50, a pin support base 52, and the like as a plurality of substrate support members that can come into contact with each other at a plurality of locations on the lower surface of the substrate S.
- the substrate support pins 50 each include a main body 53, a negative pressure passage 54 formed inside the main body 53, a suction pad 56 attached around an upper end opening of the negative pressure passage 54, and the like.
- the pin support base 52 includes a negative pressure passage 60 and a plurality of negative pressure supply ports 62 communicated with the negative pressure passage 60.
- Each of the plurality of substrate support pins 50 is detachably attached to the pin support base 62 with the negative pressure supply port 62 opened in the negative pressure passage 54.
- the substrate support pins 50 are not necessarily attached to all of the plurality of negative pressure supply ports 62, and are attached to places that do not interfere with components already attached to the lower surface of the substrate S.
- a cap 70 is attached to the negative pressure supply port 62 to which the substrate support pin 50 is not attached, and negative pressure leakage is prevented.
- a negative pressure source 64 is connected to the negative pressure passage 60 via an electromagnetic valve 65 and a negative pressure sensor 66 is provided.
- the negative pressure sensor 66 commonly detects the negative pressure in the negative pressure passage 54 of each of the plurality of substrate support pins 50.
- the substrate support pins 50 support the substrate S from below and prevent the displacement of the substrate S by supplying (suctioning) negative pressure.
- the location on the substrate to which the substrate support pin 50 is attached can be referred to as a support location or a suction location.
- the support location and the suction location are represented by a support location and a suction location that are positions on the x and y coordinates on the substrate at the center of the substrate support pin 50.
- the region inside the outer peripheral edge of the annular portion where the suction pad 56 of the substrate support pin 50 contacts the lower surface of the substrate S is a support location.
- the center of the support location is the support location. You can think of it as a position.
- the substrate holding device 10 further includes a clamp member approaching / separating device 74, a mating member moving device 76, a first lifting device 80, a second lifting device 82, a third lifting device 84, etc., as shown in FIG.
- the clamp member approaching / separating device 74 moves the main body 43b in the y direction via the motion conversion mechanism by driving the electric motor 77, and the alignment member moving device 76 is operated by the operation of the pair of air cylinders 79a, 79b.
- the main bodies 47a and 47b are respectively moved in the y direction.
- the first elevating device 80 elevates and lowers a first elevating table 86, to which the substrate support device 40, the clamp device 42, and the upper surface defining device 46 are attached, via a motion conversion mechanism 91 by an electric motor 90 as a drive source. is there.
- the second elevating device 82 elevates and lowers the second elevating platform 88 to which the clamp device 42 is attached.
- the movement of the air cylinder 92 as a driving source and the piston of the air cylinder 92 in the y direction is changed to the movement in the z direction.
- a pair of cam mechanisms 93a, 93b and the like that convert and transmit to the second lifting platform 88 are included.
- the third elevating device 84 elevates and lowers the substrate support device 40, and elevates and lowers the substrate support device 40 via the motion conversion mechanism 96 by driving an electric motor 95 as a drive source fixed to the second elevating table 88. It is something to be made.
- the screen printing machine includes an imaging device 100 and an imaging device that moves the imaging device 100 in parallel with the screen 12 and the substrate S between the screen 12 and the substrate holding device 10.
- Mobile device 102 The image pickup apparatus 100 picks up images of the marks provided on the substrate S and the screen 12, but in the present embodiment also picks up an image of the substrate support device 40.
- the imaging device moving device 102 includes an x moving device 104 that moves the imaging device 100 in the x direction and a y moving device 106 that moves the imaging device 100 in the y direction.
- the x moving device 104 includes an x slider 110, an x axis motor 112 as a drive source, a motion conversion mechanism 114 that converts rotation of the x axis motor 112 into linear movement of the x slider 110, a pair of guide rails 116a and 116b, and the like.
- the y-moving device 106 is provided on the x-slider 110, the y-slider 120 to which the imaging device 100 is attached, the y-axis motor 122 as a driving source, and the movement that converts the rotation of the y-axis motor 122 into linear movement of the y-slider 120.
- a conversion mechanism 124, a guide rail 126, and the like are included.
- a substrate pressing device 130 is also attached to the y slider 120.
- the substrate pressing device 130 presses the upper surface of the substrate S from above, and includes a substrate pressing member 132, a pressing member lifting / lowering device 134, a guide device 136 and the like as shown in FIG.
- the holding member elevating device 134 is constituted by a double-acting air cylinder, and electromagnetic valves 140 and 142 are connected to an upper chamber and a lower chamber on both sides of a piston (not shown), respectively. By switching the electromagnetic valves 140 and 142, the upper chamber and the lower chamber are selectively communicated with the positive pressure source 144 as the air source and the atmosphere, respectively, and the substrate pressing member 132 is moved to the rising end position and the falling end position. Moved.
- a height sensor 146 is attached to the substrate pressing device 130.
- the height sensor 146 irradiates light at an irradiation angle ⁇ and receives reflected light, for example, so that the pressing portion on the upper surface of the substrate S below the substrate pressing member 132 (strictly speaking, the light is irradiated).
- the distance L to the point) is detected.
- the screen printing machine is controlled by the control device 150 shown in FIG.
- the control device 150 is mainly composed of a computer 152, and includes an execution unit 154, a storage unit 156, an input / output unit 158, and the like.
- the input / output unit 158 is connected to a drive source and the like included in the screen printing machine via a drive circuit 170, and includes the imaging device 100, a negative pressure sensor 66, a height sensor 146, a display 164, and an operation input unit. 166, an external computer 168, etc. are connected.
- the operation input unit 166 may have a part of the function.
- the external computer 168 performs processing of a captured image captured by the imaging device 100.
- the substrate pressing member 132 is brought close to the substrate S to press the substrate S (hereinafter simply referred to as pressing the substrate, pressing the substrate, etc.).
- pressing the substrate hereinafter simply referred to as pressing the substrate, pressing the substrate, etc.
- the warp of the substrate S can be reduced satisfactorily.
- the negative pressure in the negative pressure passage 60 is detected.
- the detected negative pressure is closer to the atmospheric pressure than the set negative pressure, there is a negative pressure leak and all the substrate support pins 50 are not in contact with the lower surface of the substrate S, that is, the substrate S is warped. Determined.
- the negative pressure is closer to the vacuum than the set negative pressure, there is substantially no negative pressure leakage, and all the substrate support pins 50 are in contact with the lower surface of the substrate S, that is, substantially the substrate.
- the pressing location of the substrate S is automatically determined based on the thickness D of the substrate, the location where the secant A passes, the support position of the substrate support pins 50, and the like.
- the pressing location is represented by a pressing position that is a position on the x and y coordinates where the center point of the lower surface 132f of the substrate pressing member 132 is located.
- the size, thickness D, and substrate division of the substrate S are read from the work plan information and the like, and numerical values are displayed on the input display unit 180 of the display 164 shown in FIG. 9, and the graphic representing the substrate S is the input display unit 182. Is displayed.
- the position through which the dividing line A passes is determined based on the size of the substrate S (dimensions in the x and y directions) and the division number of the substrate S in the x and y directions, and is superimposed on the image of the substrate S on the input display unit 182. Is displayed.
- the support position of the substrate support pins 50 is input via the operation input unit 166 after the pin selection unit 188a on the display 164 is touched or clicked (hereinafter referred to as touch etc.) by the operator. However, the input numerical value is displayed on the input display unit 184.
- touch etc. the input numerical value
- the support position etc. acquisition command 186 is touched or the like, a plurality of reference support pins 50 and the like are picked up from above by the image pickup apparatus 100, and the picked-up images are processed by the external computer 168 and the support location is input. It is displayed on the display unit 182 so as to overlap the substrate S.
- the operator can perform input by the operator or check the mounting position of the substrate support pin 50, and an error is caused. If there is, it can be corrected.
- the support position may be acquired based on the captured image and displayed on the input display unit 182.
- the plurality of substrate support pins 50 there may be provided support pins that are not supplied with negative pressure (not provided with a suction function). In this case, negative pressure is supplied.
- a support position of the substrate support pin 50 (described as a Vac support position in FIG. 9) and a support position of a support pin to which no negative pressure is supplied (described as a non-Vac support position) are input separately.
- the pressing position is determined and displayed on the pressing position display unit 192.
- the first pressing position is determined as follows. (a) When the thickness D is larger than the first set value Dth1 (D> Dth1), in principle, the pressing position is determined at the center of the substrate S. When the substrate S is thick, it is considered that the substrate S is hardly damaged even if the substrate is pressed regardless of the presence of the dividing line A and the substrate support pins 50. Further, if the substrate pressing is performed at the center of the substrate S, the warpage of the entire substrate can be satisfactorily reduced. From the above, when the substrate S is thick, the pressing position is determined at the center.
- the pressing position is determined to be a position near the center away from the center. May be. This is because if the holding position is in the vicinity of the center of the substrate S, it is considered that the warpage of the entire substrate can be satisfactorily reduced.
- the substrate pressing member 132 is pressed at the center point of the lower surface 132f. It is moved to a position that matches the position and brought into contact with the upper surface of the substrate S.
- the central portion of the substrate S is a portion including the center of the substrate S.
- the pressing position is among the support positions of the plurality of substrate support pins 50.
- the upper surface position corresponding to the support position closest to the center of the substrate S is used. This is because when the substrate S is thin, the substrate S is easily damaged when the substrate is pressed at a position not supported by the substrate support pins 50 from below.
- the dividing line A When the thickness D is greater than the second set value and less than or equal to the first set value (Dth1 ⁇ D> Dth2), the dividing line A must pass even if there is no substrate support pin 50 below the substrate S. For example, even if the substrate is pressed at that position, the substrate S is hardly damaged. However, if the substrate is pressed at a position where the dividing line A passes and there is no substrate support pin 50, the substrate S is damaged. It becomes easy. Therefore, in principle, the pressing position is set to the center or the like when the dividing line A does not pass through the central portion of the substrate S. Substrate pressing is performed in a state where the dividing line A does not pass through the pressing location.
- the dividing line A passes through the center of the substrate S. Since the dividing line A is a boundary line when the substrate S is divided by a division number, the dividing line A is obtained when the pressing position is the center or the like based on the area of the lower surface 132f of the substrate pressing member 132 and the size of the substrate S. A hardly passes through the contact portion with the lower surface 132f of the substrate pressing member 132 without passing through the center of the substrate S. Therefore, it is considered that it is sufficient to determine whether or not the dividing line A passes through the center of the substrate S. It is also possible to determine whether or not the dividing line A passes through the central portion.
- the pressing positions after the second are sequentially from the positions close to the center among the supporting positions of the plurality of substrate supporting pins 50 except for the pressing positions determined up to the previous time (including the positions where the substrate pressing is not performed). It is determined. For example, when the substrate is pressed at the center for the first time, the support positions of the plurality of substrate support pins 50 excluding the center are determined in order from the position close to the center. In some cases, the center is the support position of the substrate support pins 50.
- the distance L between the upper surface of the substrate S and the pressing position P is obtained by the height sensor 146 before pressing the substrate.
- the distance L is shorter than the set value Lth, it can be seen that the lower surface of the substrate S is lifted from the substrate support pins 50 and the substrate S is warped in the vicinity of the position. Therefore, the substrate is pressed at the pressing position ⁇ FIG. 10 (d) ⁇ .
- the distance L is greater than or equal to the set value Lth, the warpage of that portion of the substrate S is small, and it is estimated that the lower surface of the substrate S is in contact with the upper surface of the substrate support pins 50.
- the substrate pressing device 130 is moved to the next pressing position ⁇ FIG. 10 (c) ⁇ without being pressed by the pressing position ⁇ FIG. 10 (b) ⁇ .
- the pressing position is at the center or the like, the substrate is pressed without measuring the distance L. This is because if the substrate is pressed at the center or the like, even if the substrate S is warped, it may be corrected.
- step 1 the same applies to other steps
- the negative pressure sensor 66 detects a negative pressure and detects the presence or absence of leakage. If there is no leakage, it is not necessary to correct the substrate, and therefore S2 and subsequent steps are not executed. If there is a leak, information on the substrate thickness D, the position of the dividing line A, and the support position is read in S2.
- the pressing position of the second time is determined as the center or the like (S5), or the position (S6) on the upper surface corresponding to the support position closest to the center among the plurality of support positions.
- the substrate is pressed in S10 and 11 to detect the presence or absence of negative pressure leakage.
- S6 to S11 are repeatedly executed. However, when the negative pressure leak is eliminated, it is determined that the warpage of the substrate S has been reduced, and the substrate pressing is terminated.
- the pressing position of the substrate is automatically determined based on the thickness D of the substrate, the position where the secant A passes, and the support position, the pressing position is appropriately determined while avoiding damage to the substrate. can do. Further, when the height of the pressing position P of the substrate S is detected, the presence / absence of warpage of the substrate S in the portion around the position is detected, and it is determined that there is no warping, it is determined as the pressing position. Substrate pressing is not performed. Therefore, even if there is variation in the warp of the substrate S, it is possible to perform substrate pressing only at a truly necessary portion, so that the working time can be shortened and correction can be performed efficiently. .
- the presence or absence of a negative pressure leak is detected, and when it is detected that there is no leak, the substrate pressing is terminated. It can be confirmed well that the warpage of the substrate is small, and the substrate can be pressed efficiently. Moreover, since the support location acquired based on the captured image is displayed on the display 164, the operator can correct input errors and the like satisfactorily.
- the pressing point determination unit is configured by the part that stores S2 to 6 of the control device 150, the part that executes the part, and the like. Further, the execution of S2 to 6 corresponds to the pressing point determination process, and the execution of S10 corresponds to the warp correction process. Furthermore, the execution of S11 corresponds to the contact state detection process, and the execution of S6 after the execution of S11 corresponds to the repressing position determination process. Further, the leakage presence / absence detection device is constituted by the negative pressure sensor 66, the portion storing S1 and S11 of the control device 150, the portion to execute, and the like.
- the substrate correction system is configured by the substrate support device 40, the substrate pressing device 130, the portion for storing the substrate correction program of the control device 150, the portion to be executed, the height sensor 146, the negative pressure sensor 66, the display 164, and the like.
- the substrate support device 198 includes one support block 200 and a block holding member 202.
- the support block 200 and the block holding member 202 are respectively formed with negative pressure passages 204 and 206 communicated with each other, and are connected to the negative pressure source 64 via the electromagnetic valve 65 in the same manner as in the above embodiment. Is done.
- a plurality of openings 208 are formed on the upper surface of the support block 200.
- the upper surface of the support block 200 can be brought into contact with the lower surface of the substrate S at the periphery of the opening 208, supports the substrate S from below, and sucks it from the opening 208, thereby preventing the substrate S from being displaced.
- the position of the center of the opening 208 can be referred to as a support position and a suction position, and the inside of the opening edge corresponds to the support location and the suction location.
- the block setting unit 188 b of the display 164 when the block setting unit 188 b of the display 164 is touched or the like, the mark M provided on the support block 200 is imaged and read by the imaging device 100, thereby reading the position of the opening 208.
- the suction position (support position) is automatically input and displayed on the input display unit 220.
- the support block 200 is imaged by the imaging device 100, and a plurality of suction points are acquired based on the obtained captured image, and the input display unit 182 is displayed. The image is superimposed on the image of the substrate S.
- the pressing position can be determined in the same manner as in the above embodiment.
- the recess is not provided on the upper surface of the support block 200 (when almost the entire upper surface of the support block 200 has a shape capable of coming into contact with the lower surface of the substrate S)
- the pressing position is set to the substrate S.
- the lower surface of the substrate S reliably contacts the periphery of the opening 208, so that the displacement of the substrate S can be prevented and the positioning accuracy can be improved.
- the plurality of substrate support pins 50 may be non-negative pressure type support pins to which no negative pressure is supplied.
- the present invention is implemented in variously modified and improved forms based on the knowledge of those skilled in the art. Can do.
- Substrate holding device 40 198: Substrate support device 60: Negative pressure passage 80, Substrate support pin 66: Negative pressure sensor 100: Imaging device 130: Substrate pressing device 132: Substrate pressing member 146: Height sensor 150: Control device 164 : Display 200: Substrate support block
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The present invention excellently performs correction of substrates. A spot for pressing a substrate S is automatically set on the basis of the thickness D of the substrate S and the supporting spots of the substrate S. For example, the spot for pressing the substrate S is set at the center when the thickness D of the substrate S is larger than a first setting value, regardless of where the supporting spots of the substrate S are located (S5), and is set at a spot on the upper surface corresponding to a supporting spot closest to the center of the substrate S when the thickness D of the substrate S is equal to or smaller than a second setting value (S6). Thus, on the basis of the thickness D of the substrate S and the supporting spots of the substrate S, the substrate S can be excellently corrected by appropriately setting the spot for pressing the substrate S.
Description
本発明は、回路基板の矯正に関するものである。
The present invention relates to correction of circuit boards.
特許文献1には、回路基板を矯正する方法である基板矯正方法および基板矯正システムが記載されている。特許文献1の[0011]の(2)の説明の欄には、基板の材料、厚さ等に基づき反りがあると推定される場合には、矯正の実行が設定されること、矯正実行の選択ないし設定は、制御装置により自動的に行われてもよい旨が記載され、[0046]には、「基板押さえ個所が1個所の場合、基板40の中央部に対応する位置である。基板40の中央近傍部が基板支持ピン84によって下方から吸着されるのであれば、その支持される部分を押さえてもよい。」と記載されている。
Patent Document 1 describes a substrate correction method and a substrate correction system, which are methods for correcting a circuit board. In the description column of [0011] (2) of Patent Document 1, when it is estimated that there is a warp based on the material, thickness, etc. of the substrate, the execution of correction is set, It is described that the selection or setting may be automatically performed by the control device. In [0046], “when there is one substrate pressing portion, it is a position corresponding to the central portion of the substrate 40. If the vicinity of the center of 40 is adsorbed from below by the substrate support pins 84, the supported portion may be pressed. "
本発明の課題は、特許文献1に記載の方法とは異なる方法で、基板押さえ箇所を自動で設定可能とすることである。
An object of the present invention is to enable automatic setting of a substrate pressing portion by a method different from the method described in Patent Document 1.
本発明においては、基板押さえ箇所が、回路基板(以下、単に基板と略称する)の厚さと基板の支持箇所とに基づいて自動で設定される。例えば、基板の厚さが第1設定値より大きい場合には、基板の支持箇所がいずれであっても、基板の押さえ箇所が中央部とされ、基板の厚さが第2設定値以下の場合には、基板の中心に最も近い基板の支持箇所に対応する上面の箇所とされる。このように、基板の厚さと基板の支持箇所とに基づけば、基板の押さえ箇所を適切に設定し、良好に矯正を行うことができる。
In the present invention, the board pressing location is automatically set based on the thickness of the circuit board (hereinafter simply referred to as the board) and the board support location. For example, when the thickness of the substrate is larger than the first set value, regardless of the support location of the substrate, the holding location of the substrate is the central portion, and the thickness of the substrate is equal to or less than the second set value In this case, the upper surface portion corresponds to the support portion of the substrate closest to the center of the substrate. As described above, based on the thickness of the substrate and the supporting portion of the substrate, the pressing portion of the substrate can be appropriately set and correction can be performed satisfactorily.
以下、本発明の一実施形態を図面に基づいて詳細に説明する。
Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.
図1に、スクリーン印刷機を示す。本スクリーン印刷機は、基板Sにクリーム状はんだ(以後、はんだと略称する)を印刷するものであり、印刷機本体6,基板搬送装置8,基板保持装置10、スクリーン12,スクリーン保持装置14,スキージ装置16等を含む。
Figure 1 shows a screen printer. This screen printing machine prints cream-like solder (hereinafter abbreviated as solder) on a substrate S. The printing machine main body 6, the substrate transport device 8, the substrate holding device 10, the screen 12, the screen holding device 14, The squeegee device 16 and the like are included.
図1,3に示すように、基板搬送装置8は、基板Sを搬送するものであり、1対のコンベア20a,20b、それら1対のコンベア20a,20bを駆動する図示しない搬送モータ等を含む。以下、本明細書において、基板Sの搬送方向をx方向とし、基板Sの搬送方向と直交する方向である幅方向をy方向とし、基板Sの厚さ方向、すなわち、スクリーン印刷機の上下方向をz方向とする。
As shown in FIGS. 1 and 3, the substrate transfer device 8 transfers the substrate S and includes a pair of conveyors 20a and 20b, a transfer motor (not shown) that drives the pair of conveyors 20a and 20b, and the like. . Hereinafter, in the present specification, the transport direction of the substrate S is defined as the x direction, the width direction perpendicular to the transport direction of the substrate S is defined as the y direction, and the thickness direction of the substrate S, that is, the vertical direction of the screen printer. Is the z direction.
スクリーン12は、印刷機本体6の上部に設けられたスクリーン保持装置14によって水平な姿勢で保持されている。スクリーン12には、基板Sへの印刷箇所に対応する部分に複数の貫通孔が形成されている。スキージ装置16は、スクリーン12の上方に設けられ、図2に示すように、1対のスキージ30a,30b、それら1対のスキージ30a,30bの各々を昇降させる1対のスキージ昇降装置32a,32b、1対のスキージ30a,30bをスクリーン12に沿って基板Sの幅方向(y方向)に移動させるスキージ移動装置34(図7参照)等を含む。一対のスキージ30a,30bは、それぞれ、y方向へ移動させられつつ昇降させられ、スクリーン12に接触させられる。それにより、はんだが、スクリーン12の貫通孔を通って、基板Sの上面の対応する部分に印刷される。
The screen 12 is held in a horizontal posture by a screen holding device 14 provided on the upper part of the printer main body 6. In the screen 12, a plurality of through holes are formed in a portion corresponding to a printing location on the substrate S. The squeegee device 16 is provided above the screen 12 and, as shown in FIG. 2, a pair of squeegees 30a and 30b and a pair of squeegee lifting devices 32a and 32b that raise and lower each of the pair of squeegees 30a and 30b. A squeegee moving device 34 (see FIG. 7) or the like that moves the pair of squeegees 30a and 30b in the width direction (y direction) of the substrate S along the screen 12 is included. The pair of squeegees 30 a and 30 b are moved up and down while being moved in the y direction, and brought into contact with the screen 12. Thereby, the solder is printed on the corresponding portion of the upper surface of the substrate S through the through hole of the screen 12.
基板保持装置10は、図3に示すように、基板支持装置40、クランプ装置42、上面規定装置46等を含む。
As shown in FIG. 3, the substrate holding device 10 includes a substrate support device 40, a clamp device 42, a top surface defining device 46, and the like.
クランプ装置42は、y方向に隔てて設けられた一対の本体43a,43b、本体43a,43bにそれぞれ設けられた1対のクランプ部材44a,44b等を含み、クランプ部材44a,44bが、基板Sを幅方向の両側から保持する。一方の本体43aが固定、他方の本体43bが可動とされ、これら一対のクランプ部材44a,44bの間隔が可変とされている。一対の本体43a,43bには、それぞれ、コンベア20a,20bが取り付けられている。上面規定装置46は、クランプ装置42のy方向の外側に設けられ、y方向に移動可能な一対の本体47a,47b、本体47a,47bにそれぞれ取り付けられた一対の合わせ部材48a,48b等を含む。一対の合わせ部材48a,48bの下面に一対のクランプ部材44a,44bの上面と、基板Sの上面とが当接させられることにより、基板Sの上面の高さが規定される。
The clamp device 42 includes a pair of main bodies 43a and 43b provided at a distance in the y direction, a pair of clamp members 44a and 44b provided on the main bodies 43a and 43b, and the like. Is held from both sides in the width direction. One main body 43a is fixed and the other main body 43b is movable, and the distance between the pair of clamp members 44a and 44b is variable. Conveyors 20a and 20b are attached to the pair of main bodies 43a and 43b, respectively. The upper surface defining device 46 is provided outside the clamp device 42 in the y direction, and includes a pair of main bodies 47a and 47b movable in the y direction, a pair of alignment members 48a and 48b attached to the main bodies 47a and 47b, respectively. . When the upper surfaces of the pair of clamp members 44a and 44b and the upper surface of the substrate S are brought into contact with the lower surfaces of the pair of alignment members 48a and 48b, the height of the upper surface of the substrate S is defined.
基板支持装置40は、図4に示すように、基板Sの下面の互いに隔たった複数箇所で当接可能な複数の基板支持部材としての複数の基板支持ピン50、ピン支持台52等を含む。基板支持ピン50は、それぞれ、本体53、その本体53の内部に形成された負圧通路54、負圧通路54の上端開口部の周りに取り付けられた吸着パッド56等を含む。ピン支持台52には、負圧通路60、負圧通路60に連通させられた複数の負圧供給口62等を含む。複数の基板支持ピン50は、それぞれ、負圧供給口62が負圧通路54内で開口する状態で、着脱可能にピン支持台62に取り付けられる。基板支持ピン50は、複数の負圧供給口62のすべてに取り付けられるとは限らず、基板Sの下面にすでに取り付けられた部品等の邪魔にならない箇所に取り付けられる。基板支持ピン50が取り付けられない負圧供給口62にはキャップ70が取り付けられ、負圧の漏れが防止される。また、負圧通路60には、負圧源64が電磁弁65を介して接続されるとともに、負圧センサ66が設けられる。負圧センサ66により、複数の基板支持ピン50の各々の負圧通路54の負圧が共通に検出される。以上のように、基板支持ピン50は基板Sを下方から支持するとともに、負圧の供給(吸引)により基板Sのずれを防止するものである。そのため、基板支持ピン50が取り付けられる基板上の箇所を支持箇所、吸引箇所と称することができる。本実施例において、支持箇所、吸引箇所は、基板支持ピン50の中心の基板上のx、y座標上の位置である支持位置、吸引位置で表す。また、基板支持ピン50の吸着パッド56が基板Sの下面と当接する環状部分の外周縁の内側の領域を支持箇所であると考えることができるが、その場合には、支持箇所の中心が支持位置であると考えることができる。
As shown in FIG. 4, the substrate support device 40 includes a plurality of substrate support pins 50, a pin support base 52, and the like as a plurality of substrate support members that can come into contact with each other at a plurality of locations on the lower surface of the substrate S. The substrate support pins 50 each include a main body 53, a negative pressure passage 54 formed inside the main body 53, a suction pad 56 attached around an upper end opening of the negative pressure passage 54, and the like. The pin support base 52 includes a negative pressure passage 60 and a plurality of negative pressure supply ports 62 communicated with the negative pressure passage 60. Each of the plurality of substrate support pins 50 is detachably attached to the pin support base 62 with the negative pressure supply port 62 opened in the negative pressure passage 54. The substrate support pins 50 are not necessarily attached to all of the plurality of negative pressure supply ports 62, and are attached to places that do not interfere with components already attached to the lower surface of the substrate S. A cap 70 is attached to the negative pressure supply port 62 to which the substrate support pin 50 is not attached, and negative pressure leakage is prevented. In addition, a negative pressure source 64 is connected to the negative pressure passage 60 via an electromagnetic valve 65 and a negative pressure sensor 66 is provided. The negative pressure sensor 66 commonly detects the negative pressure in the negative pressure passage 54 of each of the plurality of substrate support pins 50. As described above, the substrate support pins 50 support the substrate S from below and prevent the displacement of the substrate S by supplying (suctioning) negative pressure. Therefore, the location on the substrate to which the substrate support pin 50 is attached can be referred to as a support location or a suction location. In this embodiment, the support location and the suction location are represented by a support location and a suction location that are positions on the x and y coordinates on the substrate at the center of the substrate support pin 50. In addition, it can be considered that the region inside the outer peripheral edge of the annular portion where the suction pad 56 of the substrate support pin 50 contacts the lower surface of the substrate S is a support location. In this case, the center of the support location is the support location. You can think of it as a position.
基板保持装置10は、さらに、図3に示すように、クランプ部材接近・離間装置74、合わせ部材移動装置76、第1昇降装置80、第2昇降装置82、第3昇降装置84等を含む。
The substrate holding device 10 further includes a clamp member approaching / separating device 74, a mating member moving device 76, a first lifting device 80, a second lifting device 82, a third lifting device 84, etc., as shown in FIG.
クランプ部材接近・離間装置74は、電動モータ77の駆動により運動変換機構を介して本体43bをy方向に移動させるものであり、合わせ部材移動装置76は、一対のエアシリンダ79a,79bの作動により本体47a,47bをそれぞれy方向へ移動させるものである。
The clamp member approaching / separating device 74 moves the main body 43b in the y direction via the motion conversion mechanism by driving the electric motor 77, and the alignment member moving device 76 is operated by the operation of the pair of air cylinders 79a, 79b. The main bodies 47a and 47b are respectively moved in the y direction.
第1昇降装置80は、基板支持装置40、クランプ装置42、上面規定装置46が取り付けられた第1昇降台86を、駆動源としての電動モータ90により運動変換機構91を介して昇降させるものである。第2昇降装置82は、クランプ装置42が取り付けられた第2昇降台88を昇降させるものであり、駆動源としてのエアシリンダ92、エアシリンダ92のピストンのy方向の移動をz方向の移動に変換して、第2昇降台88に伝達する一対のカム機構93a,93b等を含む。第3昇降装置84は、基板支持装置40を昇降させるものであり、第2昇降台88に固定された駆動源としての電動モータ95の駆動により運動変換機構96を介して基板支持装置40を昇降させるものである。
The first elevating device 80 elevates and lowers a first elevating table 86, to which the substrate support device 40, the clamp device 42, and the upper surface defining device 46 are attached, via a motion conversion mechanism 91 by an electric motor 90 as a drive source. is there. The second elevating device 82 elevates and lowers the second elevating platform 88 to which the clamp device 42 is attached. The movement of the air cylinder 92 as a driving source and the piston of the air cylinder 92 in the y direction is changed to the movement in the z direction. A pair of cam mechanisms 93a, 93b and the like that convert and transmit to the second lifting platform 88 are included. The third elevating device 84 elevates and lowers the substrate support device 40, and elevates and lowers the substrate support device 40 via the motion conversion mechanism 96 by driving an electric motor 95 as a drive source fixed to the second elevating table 88. It is something to be made.
本スクリーン印刷機は、図1,5に示すように、撮像装置100と、その撮像装置100を、スクリーン12と基板保持装置10との間において、スクリーン12および基板Sと平行に移動させる撮像装置移動装置102とを含む。撮像装置100は、基板S、スクリーン12に設けられたマークを撮像するが、本実施例においては、基板支持装置40も撮像する。撮像装置移動装置102は、撮像装置100を、x方向に移動させるx移動装置104と、y方向に移動させるy移動装置106とを含む。x移動装置104は、xスライダ110、駆動源としてのx軸モータ112、x軸モータ112の回転をxスライダ110の直線移動に変換する運動変換機構114、一対のガイドレール116a,116b等を含む。y移動装置106は、xスライダ110に設けられ、撮像装置100が取り付けられたyスライダ120、駆動源としてのy軸モータ122、y軸モータ122の回転をyスライダ120の直線移動に変換する運動変換機構124、ガイドレール126等を含む。
As shown in FIGS. 1 and 5, the screen printing machine includes an imaging device 100 and an imaging device that moves the imaging device 100 in parallel with the screen 12 and the substrate S between the screen 12 and the substrate holding device 10. Mobile device 102. The image pickup apparatus 100 picks up images of the marks provided on the substrate S and the screen 12, but in the present embodiment also picks up an image of the substrate support device 40. The imaging device moving device 102 includes an x moving device 104 that moves the imaging device 100 in the x direction and a y moving device 106 that moves the imaging device 100 in the y direction. The x moving device 104 includes an x slider 110, an x axis motor 112 as a drive source, a motion conversion mechanism 114 that converts rotation of the x axis motor 112 into linear movement of the x slider 110, a pair of guide rails 116a and 116b, and the like. . The y-moving device 106 is provided on the x-slider 110, the y-slider 120 to which the imaging device 100 is attached, the y-axis motor 122 as a driving source, and the movement that converts the rotation of the y-axis motor 122 into linear movement of the y-slider 120. A conversion mechanism 124, a guide rail 126, and the like are included.
yスライダ120には基板押さえ装置130も取り付けられる。基板押さえ装置130は、基板Sの上面を上方から押さえるものであり、図6に示すように、基板押さえ部材132、押さえ部材昇降装置134、案内装置136等を含む。押さえ部材昇降装置134は、複動式のエアシリンダにより構成され、図示しないピストンの両側の上室と下室とには、それぞれ、電磁弁140,142が接続される。電磁弁140,142の切換えにより、上室、下室がそれぞれエア源としての正圧源144と大気とに選択的に連通させられ、基板押さえ部材132が、上昇端位置と下降端位置とに移動させられる。
A substrate pressing device 130 is also attached to the y slider 120. The substrate pressing device 130 presses the upper surface of the substrate S from above, and includes a substrate pressing member 132, a pressing member lifting / lowering device 134, a guide device 136 and the like as shown in FIG. The holding member elevating device 134 is constituted by a double-acting air cylinder, and electromagnetic valves 140 and 142 are connected to an upper chamber and a lower chamber on both sides of a piston (not shown), respectively. By switching the electromagnetic valves 140 and 142, the upper chamber and the lower chamber are selectively communicated with the positive pressure source 144 as the air source and the atmosphere, respectively, and the substrate pressing member 132 is moved to the rising end position and the falling end position. Moved.
基板押さえ装置130には高さセンサ146が取り付けられる。高さセンサ146は、例えば、光を照射角度θで照射して反射光を受光することにより、基板押さえ部材132の下方の基板Sの上面の押さえ箇所(厳密に言えば、光が照射された点)までの距離Lを検出する。また、高さセンサ146と当該スクリーン印刷機の予め定められた基準位置との間の距離である高さHsは既知である。そのため、高さセンサ146によって、高さセンサ146と基板Sの設定部分との間の距離Lが求められれば、基板Sの設定部分の基準位置からの高さHを求めることができる(H=Hs-L)。
A height sensor 146 is attached to the substrate pressing device 130. The height sensor 146 irradiates light at an irradiation angle θ and receives reflected light, for example, so that the pressing portion on the upper surface of the substrate S below the substrate pressing member 132 (strictly speaking, the light is irradiated). The distance L to the point) is detected. Further, the height Hs, which is the distance between the height sensor 146 and a predetermined reference position of the screen printing machine, is known. Therefore, if the distance L between the height sensor 146 and the set portion of the substrate S is obtained by the height sensor 146, the height H from the reference position of the set portion of the substrate S can be obtained (H = Hs-L).
本スクリーン印刷機は、図7に示す制御装置150により制御される。制御装置150は、コンピュータ152を主体とするものであり、実行部154,記憶部156,入・出力部158等を含む。入・出力部158には、本スクリーン印刷機に含まれる駆動源等が駆動回路170を介して接続されるとともに、撮像装置100、負圧センサ66、高さセンサ146、ディスプレイ164、操作入力部166、外部コンピュータ168等が接続される。ディスプレイ164がタッチパネルの機能を有する場合には、操作入力部166の一部の機能を有する場合がある。制御装置150に外部コンピュータ168が接続されることは不可欠ではないが、本実施例においては、外部コンピュータ168において、撮像装置100によって撮像された撮像画像の処理が行われる。
The screen printing machine is controlled by the control device 150 shown in FIG. The control device 150 is mainly composed of a computer 152, and includes an execution unit 154, a storage unit 156, an input / output unit 158, and the like. The input / output unit 158 is connected to a drive source and the like included in the screen printing machine via a drive circuit 170, and includes the imaging device 100, a negative pressure sensor 66, a height sensor 146, a display 164, and an operation input unit. 166, an external computer 168, etc. are connected. In the case where the display 164 has a touch panel function, the operation input unit 166 may have a part of the function. Although it is not indispensable that the external computer 168 is connected to the control device 150, in this embodiment, the external computer 168 performs processing of a captured image captured by the imaging device 100.
次に、基板Sを矯正する方法について説明する。
基板Sがスクリーン12の下方の予め定められた位置に到達すると、予め決められた作動が行われ、図10(a)に示すように、基板Sの上面の両側縁が合わせ部材48a,48bの下面に当接させられ、かつ、基板Sのy方向の両側端面がクランプ部材44a,44bから離間した状態とされる。この状態において、基板押さえ部材132が決められた押さえ箇所へ移動させられ、第1昇降装置80と押さえ部材昇降装置134との少なくとも一方の作動により、複数の基板支持ピン50および合わせ部材48a,48bと、基板押さえ部材132とが接近させられて、基板Sが押さえられる(以下、単に、基板を押さえる、基板押さえを行う等と称する)。このように、基板押さえが、基板Sの浮き上がりが抑制されて幅方向の伸びが許容される状態で行われるため、基板Sの反りを良好に小さくすることができる。 Next, a method for correcting the substrate S will be described.
When the substrate S reaches a predetermined position below thescreen 12, a predetermined operation is performed, and as shown in FIG. 10 (a), both side edges of the upper surface of the substrate S are aligned with the alignment members 48a and 48b. The both end surfaces in the y direction of the substrate S are brought into contact with the lower surface, and are separated from the clamp members 44a and 44b. In this state, the substrate pressing member 132 is moved to a predetermined pressing position, and the plurality of substrate support pins 50 and the alignment members 48a and 48b are operated by at least one of the first lifting device 80 and the pressing member lifting device 134. Then, the substrate pressing member 132 is brought close to the substrate S to press the substrate S (hereinafter simply referred to as pressing the substrate, pressing the substrate, etc.). As described above, since the substrate pressing is performed in a state in which the lifting of the substrate S is suppressed and the expansion in the width direction is allowed, the warp of the substrate S can be reduced satisfactorily.
基板Sがスクリーン12の下方の予め定められた位置に到達すると、予め決められた作動が行われ、図10(a)に示すように、基板Sの上面の両側縁が合わせ部材48a,48bの下面に当接させられ、かつ、基板Sのy方向の両側端面がクランプ部材44a,44bから離間した状態とされる。この状態において、基板押さえ部材132が決められた押さえ箇所へ移動させられ、第1昇降装置80と押さえ部材昇降装置134との少なくとも一方の作動により、複数の基板支持ピン50および合わせ部材48a,48bと、基板押さえ部材132とが接近させられて、基板Sが押さえられる(以下、単に、基板を押さえる、基板押さえを行う等と称する)。このように、基板押さえが、基板Sの浮き上がりが抑制されて幅方向の伸びが許容される状態で行われるため、基板Sの反りを良好に小さくすることができる。 Next, a method for correcting the substrate S will be described.
When the substrate S reaches a predetermined position below the
また、基板Sの矯正において基板押さえが複数回行われる場合があるが、基板Sの矯正が開始される前と複数回の基板押さえの各々が行われた後とに、それぞれ、負圧センサ66によって負圧通路60の負圧が検出される。検出された負圧が設定負圧より大気圧に近い場合には負圧の漏れが有り、すべての基板支持ピン50が基板Sの下面に当接していない、すなわち、基板Sが反っていると判定される。それに対して、負圧が設定負圧より真空に近い場合には負圧の漏れが実質的になく、すべての基板支持ピン50が基板Sの下面に当接している、すなわち、実質的に基板Sに反りがないと判定される。そのため、基板Sの矯正が開始される前に負圧の漏れが無いと判定された場合には、基板Sの矯正は開始されず、基板押さえが行われた後に漏れがないと判断された場合には、基板Sの矯正が終了させられる。
Further, there are cases where the substrate pressing is performed a plurality of times in the correction of the substrate S, but the negative pressure sensor 66 before the correction of the substrate S is started and after each of the plurality of substrate pressings is performed. Thus, the negative pressure in the negative pressure passage 60 is detected. When the detected negative pressure is closer to the atmospheric pressure than the set negative pressure, there is a negative pressure leak and all the substrate support pins 50 are not in contact with the lower surface of the substrate S, that is, the substrate S is warped. Determined. On the other hand, when the negative pressure is closer to the vacuum than the set negative pressure, there is substantially no negative pressure leakage, and all the substrate support pins 50 are in contact with the lower surface of the substrate S, that is, substantially the substrate. It is determined that S is not warped. Therefore, when it is determined that there is no negative pressure leakage before the correction of the substrate S is started, the correction of the substrate S is not started, and it is determined that there is no leakage after the substrate pressing is performed. Then, the correction of the substrate S is terminated.
基板Sの押さえ箇所は、基板の厚さD、割線Aが通る箇所、基板支持ピン50の支持位置等に基づいて自動で決定される。本実施例において、押さえ箇所は、基板押さえ部材132の下面132fの中心点が位置するx、y座標上の位置である押さえ位置で表す。
基板Sの大きさ、厚さD、基板の割数は作業計画情報等から読み込まれ、数値が図9に示すディスプレイ164の入力表示部180に表示され、基板Sを表す図形が入力表示部182に表示される。割線Aが通る位置は、基板Sの大きさ(x、y方向の寸法)と基板Sのx、y方向の割り数とに基づいて決まり、入力表示部182に、基板Sの画像に重ねて表示される。 The pressing location of the substrate S is automatically determined based on the thickness D of the substrate, the location where the secant A passes, the support position of the substrate support pins 50, and the like. In this embodiment, the pressing location is represented by a pressing position that is a position on the x and y coordinates where the center point of thelower surface 132f of the substrate pressing member 132 is located.
The size, thickness D, and substrate division of the substrate S are read from the work plan information and the like, and numerical values are displayed on theinput display unit 180 of the display 164 shown in FIG. 9, and the graphic representing the substrate S is the input display unit 182. Is displayed. The position through which the dividing line A passes is determined based on the size of the substrate S (dimensions in the x and y directions) and the division number of the substrate S in the x and y directions, and is superimposed on the image of the substrate S on the input display unit 182. Is displayed.
基板Sの大きさ、厚さD、基板の割数は作業計画情報等から読み込まれ、数値が図9に示すディスプレイ164の入力表示部180に表示され、基板Sを表す図形が入力表示部182に表示される。割線Aが通る位置は、基板Sの大きさ(x、y方向の寸法)と基板Sのx、y方向の割り数とに基づいて決まり、入力表示部182に、基板Sの画像に重ねて表示される。 The pressing location of the substrate S is automatically determined based on the thickness D of the substrate, the location where the secant A passes, the support position of the substrate support pins 50, and the like. In this embodiment, the pressing location is represented by a pressing position that is a position on the x and y coordinates where the center point of the
The size, thickness D, and substrate division of the substrate S are read from the work plan information and the like, and numerical values are displayed on the
また、基板支持ピン50の支持位置等は、作業者によって、ディスプレイ164上の、ピン選択部188aがタッチまたはクリック(以下、タッチ等と称する)された後に、操作入力部166を介して入力されるが、入力された数値は入力表示部184に表示される。一方、支持位置等取得コマンド186がタッチ等された場合には、撮像装置100によって複数の基準支持ピン50等が上方から撮像され、その撮像画像が外部コンピュータ168において処理されて、支持箇所が入力表示部182に基板Sと重ねて表示される。このように、支持箇所が撮像装置100による撮像画像に基づいて取得されて表示されるため、作業者は、作業者による入力や基板支持ピン50の取付け位置の確認を行うことができ、誤りがあった場合には修正することができる。なお、撮像画像に基づいて支持位置が取得されて入力表示部182に表示されるようにすることもできる。
The support position of the substrate support pins 50 is input via the operation input unit 166 after the pin selection unit 188a on the display 164 is touched or clicked (hereinafter referred to as touch etc.) by the operator. However, the input numerical value is displayed on the input display unit 184. On the other hand, when the support position etc. acquisition command 186 is touched or the like, a plurality of reference support pins 50 and the like are picked up from above by the image pickup apparatus 100, and the picked-up images are processed by the external computer 168 and the support location is input. It is displayed on the display unit 182 so as to overlap the substrate S. As described above, since the support location is acquired and displayed based on the image captured by the imaging device 100, the operator can perform input by the operator or check the mounting position of the substrate support pin 50, and an error is caused. If there is, it can be corrected. The support position may be acquired based on the captured image and displayed on the input display unit 182.
さらに、複数の基板支持ピン50の他に、図示を省略するが、負圧が供給されない(吸引機能を備えていない)支持ピンが設けられる場合があり、その場合には、負圧が供給される基板支持ピン50の支持位置(図9にVac支持位置と記載)と負圧が供給されない支持ピンの支持位置(非Vac支持位置と記載)とが区別して入力される。
Further, in addition to the plurality of substrate support pins 50, although not shown, there may be provided support pins that are not supplied with negative pressure (not provided with a suction function). In this case, negative pressure is supplied. A support position of the substrate support pin 50 (described as a Vac support position in FIG. 9) and a support position of a support pin to which no negative pressure is supplied (described as a non-Vac support position) are input separately.
支持位置等が入力された後に、押さえ位置自動設定コマンド190がタッチ等されると、押さえ位置が決定されて、押さえ位置表示部192に表示される。
1回目の押さえ位置は、以下のように決定される。
(a)厚さDが第1設定値Dth1より大きい場合(D>Dth1)には、原則として、押さえ位置が基板Sの中心に決定される。基板Sが厚い場合には、割線A、基板支持ピン50の有無に関係なく、基板押さえが行われても、基板Sの破損等は生じ難いと考えられる。また、基板Sの中心において基板押さえが行われれば、基板全体の反りを良好に小さくすることができる。以上のことから、基板Sが厚い場合には、押さえ位置が中心に決定されるようにしたのである。一方、基板Sの中心の下面に部品がすでに装着されている場合等、基板Sの中心において基板押さえが行われることが望ましくない場合には、押さえ位置が中心から離れた中心近傍の位置に決定される場合がある。押さえ位置が基板Sの中心の近傍であれば、基板全体の反りを良好に小さくし得ると考えられるからである。このように、押さえ位置が中心であっても、中心近傍の位置であっても(以下、これらを合わせて中心等と称する場合がある)、基板押さえ部材132は、下面132fの中心点が押さえ位置と一致する位置へ移動させられ、基板Sの上面と当接させられる。そのため、基板押さえ部材132の下面132fと基板Sの上面とが当接する部分が押さえ箇所に対応し、その押さえ箇所が基板Sの中央部に対応する。以上のことから、基板Sの中央部は、基板Sの中心を含む部分となると考えられる。 When the pressing positionautomatic setting command 190 is touched after the support position or the like is input, the pressing position is determined and displayed on the pressing position display unit 192.
The first pressing position is determined as follows.
(a) When the thickness D is larger than the first set value Dth1 (D> Dth1), in principle, the pressing position is determined at the center of the substrate S. When the substrate S is thick, it is considered that the substrate S is hardly damaged even if the substrate is pressed regardless of the presence of the dividing line A and the substrate support pins 50. Further, if the substrate pressing is performed at the center of the substrate S, the warpage of the entire substrate can be satisfactorily reduced. From the above, when the substrate S is thick, the pressing position is determined at the center. On the other hand, when it is not desirable to perform board pressing at the center of the board S, such as when a component is already mounted on the lower surface of the center of the board S, the pressing position is determined to be a position near the center away from the center. May be. This is because if the holding position is in the vicinity of the center of the substrate S, it is considered that the warpage of the entire substrate can be satisfactorily reduced. As described above, regardless of whether the pressing position is at the center or near the center (hereinafter, these may be collectively referred to as the center), thesubstrate pressing member 132 is pressed at the center point of the lower surface 132f. It is moved to a position that matches the position and brought into contact with the upper surface of the substrate S. Therefore, a portion where the lower surface 132f of the substrate pressing member 132 and the upper surface of the substrate S abut corresponds to the pressing portion, and the pressing portion corresponds to the central portion of the substrate S. From the above, it is considered that the central portion of the substrate S is a portion including the center of the substrate S.
1回目の押さえ位置は、以下のように決定される。
(a)厚さDが第1設定値Dth1より大きい場合(D>Dth1)には、原則として、押さえ位置が基板Sの中心に決定される。基板Sが厚い場合には、割線A、基板支持ピン50の有無に関係なく、基板押さえが行われても、基板Sの破損等は生じ難いと考えられる。また、基板Sの中心において基板押さえが行われれば、基板全体の反りを良好に小さくすることができる。以上のことから、基板Sが厚い場合には、押さえ位置が中心に決定されるようにしたのである。一方、基板Sの中心の下面に部品がすでに装着されている場合等、基板Sの中心において基板押さえが行われることが望ましくない場合には、押さえ位置が中心から離れた中心近傍の位置に決定される場合がある。押さえ位置が基板Sの中心の近傍であれば、基板全体の反りを良好に小さくし得ると考えられるからである。このように、押さえ位置が中心であっても、中心近傍の位置であっても(以下、これらを合わせて中心等と称する場合がある)、基板押さえ部材132は、下面132fの中心点が押さえ位置と一致する位置へ移動させられ、基板Sの上面と当接させられる。そのため、基板押さえ部材132の下面132fと基板Sの上面とが当接する部分が押さえ箇所に対応し、その押さえ箇所が基板Sの中央部に対応する。以上のことから、基板Sの中央部は、基板Sの中心を含む部分となると考えられる。 When the pressing position
The first pressing position is determined as follows.
(a) When the thickness D is larger than the first set value Dth1 (D> Dth1), in principle, the pressing position is determined at the center of the substrate S. When the substrate S is thick, it is considered that the substrate S is hardly damaged even if the substrate is pressed regardless of the presence of the dividing line A and the substrate support pins 50. Further, if the substrate pressing is performed at the center of the substrate S, the warpage of the entire substrate can be satisfactorily reduced. From the above, when the substrate S is thick, the pressing position is determined at the center. On the other hand, when it is not desirable to perform board pressing at the center of the board S, such as when a component is already mounted on the lower surface of the center of the board S, the pressing position is determined to be a position near the center away from the center. May be. This is because if the holding position is in the vicinity of the center of the substrate S, it is considered that the warpage of the entire substrate can be satisfactorily reduced. As described above, regardless of whether the pressing position is at the center or near the center (hereinafter, these may be collectively referred to as the center), the
(b)厚さDが第1設定値Dth1より小さい第2設定値Dth2(Dth2<Dth1)以下である場合(Dth2≧D)には、押さえ位置が複数の基板支持ピン50の支持位置のうち基板Sの中心に最も近い支持位置に対応する上面の位置とされる。基板Sが薄い場合には、基板支持ピン50によって下方から支持されていない位置で基板押さえが行われた場合に、基板Sの破損等が生じ易いからである。
(b) When the thickness D is less than or equal to the second set value Dth2 (Dth2 <Dth1) smaller than the first set value Dth1 (Dth2 ≧ D), the pressing position is among the support positions of the plurality of substrate support pins 50. The upper surface position corresponding to the support position closest to the center of the substrate S is used. This is because when the substrate S is thin, the substrate S is easily damaged when the substrate is pressed at a position not supported by the substrate support pins 50 from below.
(c)厚さDが第2設定値より大きく、第1設定値以下の場合(Dth1≧D>Dth2)には、基板Sの下方に基板支持ピン50がなくても割線Aが通っていなければ、その位置において基板押さえが行われても基板Sの破損等は生じ難いが、割線Aが通っていて基板支持ピン50がない位置において基板押さえが行われると、基板Sの破損等が生じ易くなる。そのため、押さえ位置は、原則として、基板Sの中央部を割線Aが通らない場合には中心等とされる。押さえ箇所に割線Aが通っていない状態で基板押さえが行われるのである。それに対して、基板の中央部を割線Aが通る場合には中心に最も近い支持位置に対応する上面の位置とされる。
一方、本実施例においては、割線Aが基板Sの中心を通るか否かが判断される。割線Aは、基板Sを割数で分けた場合の境界線であるため、基板押さえ部材132の下面132fの面積と、基板Sの大きさ等から、押さえ位置が中心等である場合に、割線Aが基板Sの中心を通らないで、基板押さえ部材132の下面132fとの当接部を通ることは殆どない。そのため、割線Aが基板Sの中心を通るか否かを判断すればよいと考えられる。最も、割線Aが中央部を通るか否かが判断されるようにすることもできる。 (c) When the thickness D is greater than the second set value and less than or equal to the first set value (Dth1 ≧ D> Dth2), the dividing line A must pass even if there is nosubstrate support pin 50 below the substrate S. For example, even if the substrate is pressed at that position, the substrate S is hardly damaged. However, if the substrate is pressed at a position where the dividing line A passes and there is no substrate support pin 50, the substrate S is damaged. It becomes easy. Therefore, in principle, the pressing position is set to the center or the like when the dividing line A does not pass through the central portion of the substrate S. Substrate pressing is performed in a state where the dividing line A does not pass through the pressing location. On the other hand, when the secant A passes through the central portion of the substrate, the upper surface position corresponding to the support position closest to the center is set.
On the other hand, in this embodiment, it is determined whether or not the dividing line A passes through the center of the substrate S. Since the dividing line A is a boundary line when the substrate S is divided by a division number, the dividing line A is obtained when the pressing position is the center or the like based on the area of thelower surface 132f of the substrate pressing member 132 and the size of the substrate S. A hardly passes through the contact portion with the lower surface 132f of the substrate pressing member 132 without passing through the center of the substrate S. Therefore, it is considered that it is sufficient to determine whether or not the dividing line A passes through the center of the substrate S. It is also possible to determine whether or not the dividing line A passes through the central portion.
一方、本実施例においては、割線Aが基板Sの中心を通るか否かが判断される。割線Aは、基板Sを割数で分けた場合の境界線であるため、基板押さえ部材132の下面132fの面積と、基板Sの大きさ等から、押さえ位置が中心等である場合に、割線Aが基板Sの中心を通らないで、基板押さえ部材132の下面132fとの当接部を通ることは殆どない。そのため、割線Aが基板Sの中心を通るか否かを判断すればよいと考えられる。最も、割線Aが中央部を通るか否かが判断されるようにすることもできる。 (c) When the thickness D is greater than the second set value and less than or equal to the first set value (Dth1 ≧ D> Dth2), the dividing line A must pass even if there is no
On the other hand, in this embodiment, it is determined whether or not the dividing line A passes through the center of the substrate S. Since the dividing line A is a boundary line when the substrate S is divided by a division number, the dividing line A is obtained when the pressing position is the center or the like based on the area of the
2回目以降の押さえ位置は、前回までに決定された押さえ位置(基板押さえが行われなかった位置も含む)を除き、複数の基板支持ピン50の支持位置のうち、中心に近い位置から順番に決定される。例えば、1回目に中心において基板押さえが行われた場合には、中心を除く、複数の基板支持ピン50の支持位置のうち、中心に近い位置から順番に決定される。中心が基板支持ピン50の支持位置である場合もある。
The pressing positions after the second are sequentially from the positions close to the center among the supporting positions of the plurality of substrate supporting pins 50 except for the pressing positions determined up to the previous time (including the positions where the substrate pressing is not performed). It is determined. For example, when the substrate is pressed at the center for the first time, the support positions of the plurality of substrate support pins 50 excluding the center are determined in order from the position close to the center. In some cases, the center is the support position of the substrate support pins 50.
また、押さえ位置が基板支持ピン50の支持位置である場合には、基板を押さえる前に、高さセンサ146によって、基板Sの上面の押さえ位置Pとの間の距離Lが求められる。距離Lが設定値Lthより短い場合には、基板Sの下面が基板支持ピン50から浮き上っていて、基板Sがその位置近傍において反っていることがわかる。そのため、その押さえ位置において、基板が押さえられる{図10(d)}。それに対して、距離Lが設定値Lth以上である場合には、基板Sのその部分の反りが小さく、基板Sの下面は基板支持ピン50の上面に当接していると推測される。そのため、その押さえ位置において基板が押さえられることなく{図10(b)}、基板押さえ装置130が次の押さえ位置へ移動させられる{図10(c)}。
なお、押さえ位置が中心等である場合には、距離Lが測定されることなく基板押さえが行われる。中心等において基板押さえが行われれば、基板Sの一部において反りが生じていても、矯正できる場合があるからである。 When the pressing position is the supporting position of the substrate support pins 50, the distance L between the upper surface of the substrate S and the pressing position P is obtained by theheight sensor 146 before pressing the substrate. When the distance L is shorter than the set value Lth, it can be seen that the lower surface of the substrate S is lifted from the substrate support pins 50 and the substrate S is warped in the vicinity of the position. Therefore, the substrate is pressed at the pressing position {FIG. 10 (d)}. On the other hand, when the distance L is greater than or equal to the set value Lth, the warpage of that portion of the substrate S is small, and it is estimated that the lower surface of the substrate S is in contact with the upper surface of the substrate support pins 50. For this reason, the substrate pressing device 130 is moved to the next pressing position {FIG. 10 (c)} without being pressed by the pressing position {FIG. 10 (b)}.
When the pressing position is at the center or the like, the substrate is pressed without measuring the distance L. This is because if the substrate is pressed at the center or the like, even if the substrate S is warped, it may be corrected.
なお、押さえ位置が中心等である場合には、距離Lが測定されることなく基板押さえが行われる。中心等において基板押さえが行われれば、基板Sの一部において反りが生じていても、矯正できる場合があるからである。 When the pressing position is the supporting position of the substrate support pins 50, the distance L between the upper surface of the substrate S and the pressing position P is obtained by the
When the pressing position is at the center or the like, the substrate is pressed without measuring the distance L. This is because if the substrate is pressed at the center or the like, even if the substrate S is warped, it may be corrected.
基板の矯正は、図8のフローチャートで表される基板矯正プログラムの実行により行われる。
ステップ1(以下、S1と略称する。他のステップについても同様とする)において、負圧センサ66によって負圧が検出され、漏れの有無が検出される。漏れがない場合には基板の矯正を行う必要がないため、S2以降が実行されない。漏れがある場合には、S2において、基板の厚さD、割線Aの位置、支持位置に関する情報が読み込まれ、S3~6において、基板Sの厚さD、割線Aの位置に基づいて、1回目の押さえ位置が中心等(S5)、または、複数の支持位置のうちの中心に最も近い支持位置に対応する上面の位置(S6)に決定される。 The correction of the substrate is performed by executing the substrate correction program represented by the flowchart of FIG.
In step 1 (hereinafter abbreviated as S1, the same applies to other steps), thenegative pressure sensor 66 detects a negative pressure and detects the presence or absence of leakage. If there is no leakage, it is not necessary to correct the substrate, and therefore S2 and subsequent steps are not executed. If there is a leak, information on the substrate thickness D, the position of the dividing line A, and the support position is read in S2. Based on the thickness D of the substrate S and the position of the dividing line A in S3 to 6, The pressing position of the second time is determined as the center or the like (S5), or the position (S6) on the upper surface corresponding to the support position closest to the center among the plurality of support positions.
ステップ1(以下、S1と略称する。他のステップについても同様とする)において、負圧センサ66によって負圧が検出され、漏れの有無が検出される。漏れがない場合には基板の矯正を行う必要がないため、S2以降が実行されない。漏れがある場合には、S2において、基板の厚さD、割線Aの位置、支持位置に関する情報が読み込まれ、S3~6において、基板Sの厚さD、割線Aの位置に基づいて、1回目の押さえ位置が中心等(S5)、または、複数の支持位置のうちの中心に最も近い支持位置に対応する上面の位置(S6)に決定される。 The correction of the substrate is performed by executing the substrate correction program represented by the flowchart of FIG.
In step 1 (hereinafter abbreviated as S1, the same applies to other steps), the
S5において、押さえ位置が中心等に決定された場合には、S10において基板押さえが行われ、S11において漏れの有無が検出される。S6において、押さえ位置が支持位置に対応する上面の位置に決定された場合にはS7~9において、図10(b)に示すように、基板押さえ装置130が、その位置へ移動させられて、基板Sの押さえ位置Pまでの距離Lが測定されて、浮き上がりの有無が検出される。浮き上がりがない場合(L1≧Lth)には、その位置で基板押さえが行われることがなく、図10(c)に示すように、次の押さえ位置へ移動させられ、再度、S6~9が実行される。基板Sの浮き上がりがある場合(L2<Lth)には、図10(d)に示すように、S10,11において、基板押さえが行われて、負圧の漏れの有無が検出される。以下、負圧の漏れが有る間、S6~11が繰り返し実行されるが、負圧の漏れがなくなると、基板Sの反りが小さくなったと判定されて、基板押さえが終了させられる。
In S5, when the pressing position is determined to be the center or the like, the substrate is pressed in S10, and the presence or absence of leakage is detected in S11. When the pressing position is determined to be the upper surface position corresponding to the support position in S6, the substrate pressing device 130 is moved to that position in S7 to 9, as shown in FIG. The distance L to the holding position P of the substrate S is measured, and the presence or absence of lifting is detected. When there is no lifting (L1 ≧ Lth), the substrate is not pressed at that position, and is moved to the next pressing position as shown in FIG. 10 (c), and S6 to S9 are executed again. Is done. When the substrate S is lifted (L2 <Lth), as shown in FIG. 10 (d), the substrate is pressed in S10 and 11 to detect the presence or absence of negative pressure leakage. Hereinafter, while there is a negative pressure leak, S6 to S11 are repeatedly executed. However, when the negative pressure leak is eliminated, it is determined that the warpage of the substrate S has been reduced, and the substrate pressing is terminated.
その後、スクリーン印刷が行われるのであるが、基板Sの反りが小さくされたため、上面にはんだを良好に塗布することができる。また、複数の基板支持ピン50と基板Sの下面とが良好に当接させられるため、吸引によって基板Sのずれを良好に防止し、位置決め精度を向上させることができる。
Thereafter, screen printing is performed, but since the warp of the substrate S is reduced, the solder can be satisfactorily applied to the upper surface. Further, since the plurality of substrate support pins 50 and the lower surface of the substrate S are in good contact with each other, the displacement of the substrate S can be satisfactorily prevented by suction, and the positioning accuracy can be improved.
本実施例においては、基板の押さえ位置が基板の厚さD、割線Aが通る位置、支持位置に基づいて自動で決定されるため、押さえ位置を、基板の破損を回避しつつ、適切に決定することができる。また、基板Sの押さえ位置Pの高さが検出され、その位置周辺の部分における基板Sの反りの有無が検出され、反りがないと判定された場合には、押さえ位置として決定されていても基板押さえが行われない。そのため、基板Sの反りにバラツキがあっても、真に必要な部分においてのみ基板押さえが行われるようにすることができ、作業時間の短縮を図ることができ、効率よく矯正を行うことができる。さらに、負圧の漏れの有無が検出され、漏れがないと検出された場合には、基板押さえが終了させられる。基板の反りが小さくなったことを良好に確認することができ、効率よく基板押さえを行うことができる。また、ディスプレイ164に、撮像画像に基づいて取得された支持箇所が表示されるため、作業者は入力ミス等を良好に修正することができる。
In this embodiment, since the pressing position of the substrate is automatically determined based on the thickness D of the substrate, the position where the secant A passes, and the support position, the pressing position is appropriately determined while avoiding damage to the substrate. can do. Further, when the height of the pressing position P of the substrate S is detected, the presence / absence of warpage of the substrate S in the portion around the position is detected, and it is determined that there is no warping, it is determined as the pressing position. Substrate pressing is not performed. Therefore, even if there is variation in the warp of the substrate S, it is possible to perform substrate pressing only at a truly necessary portion, so that the working time can be shortened and correction can be performed efficiently. . Furthermore, the presence or absence of a negative pressure leak is detected, and when it is detected that there is no leak, the substrate pressing is terminated. It can be confirmed well that the warpage of the substrate is small, and the substrate can be pressed efficiently. Moreover, since the support location acquired based on the captured image is displayed on the display 164, the operator can correct input errors and the like satisfactorily.
以上のように、本実施例においては、制御装置150のS2~6を記憶する部分、実行する部分等により押さえ箇所決定部が構成される。また、S2~6の実行が、押さえ箇所決定工程に対応し、S10の実行が反り修正工程に対応する。さらに、S11の実行が当接状態検出工程に対応し、S11の実行後のS6の実行が再押さえ箇所決定工程に対応する。また、負圧センサ66、制御装置150のS1,11を記憶する部分、実行する部分等により漏れ有無検出装置が構成される。さらに、基板支持装置40、基板押さえ装置130、制御装置150の基板矯正プログラムを記憶する部分、実行する部分、高さセンサ146、負圧センサ66、ディスプレイ164等により基板矯正システムが構成される。
As described above, in the present embodiment, the pressing point determination unit is configured by the part that stores S2 to 6 of the control device 150, the part that executes the part, and the like. Further, the execution of S2 to 6 corresponds to the pressing point determination process, and the execution of S10 corresponds to the warp correction process. Furthermore, the execution of S11 corresponds to the contact state detection process, and the execution of S6 after the execution of S11 corresponds to the repressing position determination process. Further, the leakage presence / absence detection device is constituted by the negative pressure sensor 66, the portion storing S1 and S11 of the control device 150, the portion to execute, and the like. Further, the substrate correction system is configured by the substrate support device 40, the substrate pressing device 130, the portion for storing the substrate correction program of the control device 150, the portion to be executed, the height sensor 146, the negative pressure sensor 66, the display 164, and the like.
また、複数の基板支持ピン50の代わりに、1つ以上の支持ブロックを取り付けることができる。その場合の一例を図11に示す。基板支持装置198は、1つの支持ブロック200と、ブロック保持部材202とを含む。支持ブロック200とブロック保持部材202とには、それぞれ、互いに連通させられた負圧通路204,206が形成され、上記実施例における場合と同様に、電磁弁65を介して負圧源64に接続される。また、支持ブロック200の上面には、複数の開口208が形成される。支持ブロック200の上面は、開口208の周縁において基板Sの下面に当接可能とされ基板Sを下方から支持するとともに、開口208から吸引することにより、基板Sのズレを防止する。その意味において、開口208の中心の位置は支持位置、吸引位置と称することができ、開口縁の内側が支持箇所、吸引箇所に対応する。
Further, one or more support blocks can be attached instead of the plurality of substrate support pins 50. An example in that case is shown in FIG. The substrate support device 198 includes one support block 200 and a block holding member 202. The support block 200 and the block holding member 202 are respectively formed with negative pressure passages 204 and 206 communicated with each other, and are connected to the negative pressure source 64 via the electromagnetic valve 65 in the same manner as in the above embodiment. Is done. A plurality of openings 208 are formed on the upper surface of the support block 200. The upper surface of the support block 200 can be brought into contact with the lower surface of the substrate S at the periphery of the opening 208, supports the substrate S from below, and sucks it from the opening 208, thereby preventing the substrate S from being displaced. In that sense, the position of the center of the opening 208 can be referred to as a support position and a suction position, and the inside of the opening edge corresponds to the support location and the suction location.
図12に示すように、ディスプレイ164のブロック設定部188bがタッチ等されることにより、撮像装置100によって、支持ブロック200に設けられたマークMが撮像されて、読み込まれることにより、開口208の位置である吸引位置(支持位置)が自動で入力されて、入力表示部220に表示される。また、支持位置等取得コマンド186がタッチ等されることにより、撮像装置100によって支持ブロック200が撮像されて、得られた撮像画像に基づいて複数の吸引箇所が取得されて、入力表示部182に基板Sの画像と重ねて表示される。
As illustrated in FIG. 12, when the block setting unit 188 b of the display 164 is touched or the like, the mark M provided on the support block 200 is imaged and read by the imaging device 100, thereby reading the position of the opening 208. The suction position (support position) is automatically input and displayed on the input display unit 220. Further, when the support position etc. acquisition command 186 is touched or the like, the support block 200 is imaged by the imaging device 100, and a plurality of suction points are acquired based on the obtained captured image, and the input display unit 182 is displayed. The image is superimposed on the image of the substrate S.
例えば、支持ブロック200の上面に複数の凹部が設けられている場合には、上記実施例における場合と同様に押さえ位置を決定することができる。それに対して、支持ブロック200の上面に凹部が設けられていない場合(支持ブロック200の上面のほぼ全体が基板Sの下面に当接可能な形状を成す場合)には、押さえ位置を、基板Sの厚さD,割線Aの位置を考慮することなく、吸引位置に基づいて決定することも可能であり、例えば、中心に最も近い吸引位置(開口208の位置)に対応する上面の位置から順に、決定することができる。基板押さえに起因する基板の破損等が生じ難いからである。このように、基板Sの下面が開口208の周縁に確実に当接することにより、基板Sのずれを防止し、位置決め精度を向上させることができる。
For example, when a plurality of recesses are provided on the upper surface of the support block 200, the pressing position can be determined in the same manner as in the above embodiment. On the other hand, when the recess is not provided on the upper surface of the support block 200 (when almost the entire upper surface of the support block 200 has a shape capable of coming into contact with the lower surface of the substrate S), the pressing position is set to the substrate S. Can be determined based on the suction position without considering the position of the thickness D and the dividing line A, for example, in order from the position of the upper surface corresponding to the suction position (position of the opening 208) closest to the center. Can be determined. This is because the substrate is hardly damaged due to the substrate pressing. As described above, the lower surface of the substrate S reliably contacts the periphery of the opening 208, so that the displacement of the substrate S can be prevented and the positioning accuracy can be improved.
なお、複数の基板支持ピン50は、負圧が供給されない非負圧型の支持ピンとすることもできる等、本発明は、当業者の知識に基づいて種々の変更、改良を施した形態で実施することができる。
The plurality of substrate support pins 50 may be non-negative pressure type support pins to which no negative pressure is supplied. For example, the present invention is implemented in variously modified and improved forms based on the knowledge of those skilled in the art. Can do.
10:基板保持装置 40,198:基板支持装置 60:負圧通路 80 基板支持ピン 66:負圧センサ 100:撮像装置 130:基板押さえ装置 132:基板押さえ部材 146:高さセンサ 150:制御装置 164:ディスプレイ 200:基板支持ブロック
10: Substrate holding device 40, 198: Substrate support device 60: Negative pressure passage 80, Substrate support pin 66: Negative pressure sensor 100: Imaging device 130: Substrate pressing device 132: Substrate pressing member 146: Height sensor 150: Control device 164 : Display 200: Substrate support block
Claims (10)
- 基板の下面の互いに隔たった複数箇所において当接可能な1つ以上の基板支持部材を有し、前記基板を下方から支持する基板支持装置と、
前記基板の上面に当接可能な基板押さえ部材を有し、その基板押さえ部材を介して前記基板を上方から押さえる基板押さえ装置と
を含み、前記基板押さえ部材と前記1つ以上の基板支持部材とを前記基板に押し付けることにより、前記基板を矯正する基板矯正システムであって、
前記基板押さえ部材が前記基板の上面に当接する箇所である押さえ箇所を、前記基板の厚さと、前記1つ以上の基板支持部材が前記基板の下面に当接する前記複数箇所を表す複数の支持箇所とに基づいて自動で決定する押さえ箇所決定部を含むことを特徴とする基板矯正システム。 A substrate support device having one or more substrate support members capable of abutting at a plurality of positions separated from each other on the lower surface of the substrate, and supporting the substrate from below;
A substrate pressing member having a substrate pressing member capable of contacting the upper surface of the substrate, and pressing the substrate from above via the substrate pressing member; and the substrate pressing member and the one or more substrate supporting members; A substrate correction system for correcting the substrate by pressing the substrate against the substrate,
A plurality of support locations that represent a location where the substrate pressing member contacts the upper surface of the substrate, a thickness of the substrate, and a plurality of locations where the one or more substrate support members contact the lower surface of the substrate A substrate correction system including a pressing point determination unit that automatically determines the above. - 前記押さえ箇所決定部が、前記基板の厚さが第1設定値より大きい場合には、前記押さえ箇所を前記基板の中央部に決定し、前記基板の厚さが前記第1設定値より小さい第2設定値以下の場合には、前記基板の下面の前記複数の支持箇所のうちの前記中心に最も近い支持箇所に対応する前記上面の箇所に決定するものである請求項1に記載の基板矯正システム。 When the thickness of the substrate is larger than a first set value, the pressing location determining unit determines the pressing location as a central portion of the substrate, and the thickness of the substrate is smaller than the first set value. 2. The substrate correction according to claim 1, wherein if it is equal to or less than 2 set values, the substrate correction is determined to be a location on the upper surface corresponding to a support location closest to the center among the plurality of support locations on the lower surface of the substrate. system.
- 前記押さえ箇所決定部が、前記基板の厚さが前記第2設定値より大きく前記第1設定値以下の場合において、前記基板の割線が前記基板の中央部を通らない場合には、前記押さえ箇所を前記基板の前記中央部に決定し、前記基板の割線が前記基板の前記中央部を通る場合には、前記複数の支持箇所のうち前記基板の中心から最も近い支持箇所に対応する前記上面の箇所に決定するものである請求項2に記載の基板矯正システム。 In the case where the thickness of the substrate is greater than the second set value and equal to or less than the first set value, the press location determining unit determines the press location if the dividing line of the substrate does not pass through the central portion of the substrate. When the dividing line of the substrate passes through the central portion of the substrate, the upper surface corresponding to the support location closest to the center of the substrate among the plurality of support locations is determined. The substrate correction system according to claim 2, which is determined at a location.
- 前記押さえ箇所決定部が、前記基板の厚さおよび前記複数の支持箇所と、前記基板の割線が通る箇所とに基づいて前記押さえ箇所を決定するものである請求項1ないし3のいずれか1つに記載の基板矯正システム。 The pressing part determining unit determines the pressing part based on the thickness of the substrate, the plurality of supporting parts, and the part through which the dividing line of the substrate passes. The substrate correction system described in 1.
- 当該基板矯正システムが、前記基板の設定箇所の高さを測定する高さセンサを含み、前記高さセンサによって測定された前記基板の前記設定箇所としての前記押さえ箇所決定部によって決定された前記押さえ箇所の高さが、設定高さ以上である場合に、前記基板押さえ部材と前記1つ以上の基板支持部材とを前記基板に押し付けるものである請求項1ないし4のいずれか1つに記載の基板矯正システム。 The said board | substrate correction system contains the height sensor which measures the height of the setting location of the said board | substrate, The said holding | suppressing part determined by the said pressing location determination part as the said setting location of the said board | substrate measured by the said height sensor 5. The device according to claim 1, wherein the substrate pressing member and the one or more substrate supporting members are pressed against the substrate when the height of the portion is equal to or higher than a set height. Substrate correction system.
- 当該基板矯正システムが、
前記1つ以上の基板支持部材を上方から撮像可能な撮像装置と、
その撮像装置による撮像画像に基づいて取得された前記複数の支持箇所を表示するディスプレイと
を含む請求項1ないし5のいずれか1つに記載の基板矯正システム。 The substrate correction system
An imaging device capable of imaging the one or more substrate support members from above;
The substrate correction system according to any one of claims 1 to 5, further comprising a display that displays the plurality of support locations acquired based on images captured by the imaging device. - 基板の下面の互いに隔たった複数箇所に負圧を供給して、吸引することにより前記基板の位置決めをするとともに、前記基板を下方から支持する基板支持装置と、
前記基板の上面に当接可能な基板押さえ部材を有し、その基板押さえ部材を介して前記基板を上方から押さえる基板押さえ装置と
を含み、前記基板押さえ装置と前記基板支持装置との作動により前記基板の反りを修正する基板矯正システムであって、
前記基板押さえ部材が前記基板の上面に当接する箇所である押さえ箇所を、前記複数箇所である複数の吸引箇所に基づいて自動で決定する押さえ箇所決定部を含むことを特徴とする基板矯正システム。 A substrate supporting device for supplying negative pressure to a plurality of locations separated from each other on the lower surface of the substrate and positioning the substrate by suction, and supporting the substrate from below,
A substrate pressing member capable of contacting the upper surface of the substrate, and a substrate pressing device that presses the substrate from above via the substrate pressing member, the operation of the substrate pressing device and the substrate support device A substrate correction system for correcting warping of a substrate,
A substrate correction system, comprising: a pressing location determining unit that automatically determines a pressing location, which is a location where the substrate pressing member contacts the upper surface of the substrate, based on the plurality of suction locations. - 当該基板矯正システムが、前記基板支持装置の負圧の漏れの有無を検出する漏れ有無検出装置を含み、前記漏れ有無検出装置により前記負圧の漏れが検出された場合に、前記基板押さえ装置と前記基板支持装置との作動により前記基板の反りを修正するものである請求項7に記載の基板矯正システム。 The substrate correction system includes a leakage presence / absence detection device that detects presence / absence of a negative pressure leak of the substrate support device, and when the leakage of the negative pressure is detected by the leakage presence / absence detection device, The substrate correction system according to claim 7, wherein the warp of the substrate is corrected by an operation with the substrate support device.
- 基板の下面の複数箇所において前記基板を下方から支持する基板支持装置と、前記基板の上面に当接可能な基板押さえ部材を有し、その基板押さえ部材を介して前記基板を上方から押さえる基板押さえ装置とにより前記基板を矯正する基板矯正方法であって、
前記基板の厚さと、前記基板支持装置が支持する前記基板の下面の前記複数箇所である複数の支持箇所とに基づいて、前記基板押さえ部材が前記基板の上面に当接して押さえる箇所である押さえ箇所を自動で決定する押さえ箇所決定工程と、
その押さえ箇所決定工程において決定された前記押さえ箇所に前記基板押さえ部材を当接させて、前記基板押さえ装置と前記基板支持装置とにより前記基板の反りを修正する反り修正工程と
を含むことを特徴とする基板矯正方法。 A substrate holding device for supporting the substrate from below at a plurality of positions on the lower surface of the substrate and a substrate pressing member capable of contacting the upper surface of the substrate, and pressing the substrate from above via the substrate pressing member A substrate correction method for correcting the substrate by an apparatus,
Based on the thickness of the substrate and the plurality of support locations that are the plurality of locations on the lower surface of the substrate supported by the substrate support device, the retainer that is the location where the substrate pressing member abuts and presses against the upper surface of the substrate A pressing point determination process for automatically determining the position,
A warp correcting step of bringing the substrate pressing member into contact with the pressing location determined in the pressing location determining step and correcting the warpage of the substrate by the substrate pressing device and the substrate support device. Substrate correction method. - 前記基板支持装置が、前記基板に当接可能な1つ以上の基板支持部材を含み、
当該基板矯正方法が、
前記反り修正工程の後に、前記1つ以上の基板支持部材が前記複数の支持箇所において前記基板の下面に当接した状態にあるか否かを検出する当接状態検出工程と、
その当接状態検出工程において、前記1つ以上の基板支持部材が前記複数の支持箇所において前記基板の下面に当接していないと検出された場合に、前記押さえ箇所を、前記押さえ箇所決定工程において決定された前記押さえ箇所を除いた、前記複数の支持箇所のうちの、前記基板の中心から最も近い支持箇所に対応する前記上面の箇所に決定する再押さえ箇所決定工程と
を含む請求項9に記載の基板矯正方法。 The substrate support device includes one or more substrate support members capable of contacting the substrate;
The substrate correction method is
A contact state detection step of detecting whether the one or more substrate support members are in contact with the lower surface of the substrate at the plurality of support locations after the warp correction step;
In the contact state detection step, when it is detected that the one or more substrate support members are not in contact with the lower surface of the substrate at the plurality of support locations, the press location is determined in the press location determination step. The re-pressing part determining step of determining the position on the upper surface corresponding to the supporting part closest to the center of the substrate among the plurality of supporting parts excluding the determined pressing part. The substrate correction method as described.
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JP2022094957A (en) * | 2020-12-15 | 2022-06-27 | エーエスエム・アセンブリー・システムズ・シンガポール・ピーティーイー・リミテッド | Method of determining component height deviations |
JP7295930B2 (en) | 2020-12-15 | 2023-06-21 | エーエスエムピーティー・エスエムティー・シンガポール・ピーティーイー・リミテッド | How to determine the height deviation of a component |
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